Management Leak
Reduce costs and boost working
capital by managing operating
assets like inventory
By Thomas Jones and Stephen Ambo
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Billions
Billions
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$100
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$50
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$0
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North America
North America
Middle East
Middle East
Central/South
America America
Central/South
Africa
Africa
Eastern Europe
Eastern Europe
Western Western
Europe Europe
Asia/Pacific
Asia/Pacific
2008
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2009 2010
2010 2011
2011 2012
2012 2013
2013
Source: Light
Reading
Insider Insider
Source:
Light Reading
Hallmarks
of Effective
Operating Asset
Management
Market pressures are driving
significant scrutiny of capital
expenses. Nonetheless, at many
companies millions of dollars
are still falling through the
cracks. Companies that have
successfully stemmed the flow
have transformed how they view
and manage operating assets.
They have developed and mastered
three essential principles:
Plan Systematically
A systematic approach to managing
operating assets holds the effort
together. That approach marries
inventory management discipline
with the collaborative nature of
sales and marketing planning
seeking input while driving common
understanding, objectives and buy-in.
The Benefits
of Effective
Operating Asset
Management
The benefits of transforming how
operations approach asset management
are significant. Network downtime can
be reduced since parts and components
can be quickly deployed to where they
are needed. Asset utilization is fortified
since equipment can be redeployed and
obsolescence planned fordone well,
in fact, a company may never have
to purchase a spare part for an older
network. Fortified asset utilization
frees working capital because assets
arent idled or purchased unnecessarily.
New working capital reduces capital
demands and allows organizations to
devote resources to more pressing
concerns. The final benefit: customer
satisfaction grows since more resources
are available to meet their needs.
What Stands in
the Way?
Big-picture, money-saving decisions
are usually hampered, even thwarted,
by these four challenges:
Information Gaps
Organizations rarely have clear visibility
into the operating assets they own or are
about to buy. Items are often purchased
for a specific project or implementation.
However, the purchase and use is rarely
captured at the corporate level.
Information quality is another obstacle.
Systems may exist, but are infrequently
updated. Multiple systems amplify
these obstacles. Even if an asset
has been tracked, its whereabouts
can be difficult to extract: different
functions within a company may use
different names for the same thing.
Technical Barriers
Groups within a company can easily
choose non-standard or non-compatible
hardware since there no guidelines
preventing such choices. Relationships
with existing suppliers, along with
the incentives they offer, magnify the
problem. Mobile phone operators, for
example, often use different suppliers
in different parts of the countryfor
radio access network equipment.
In addition, assets are often acquired
without regard to their interoperability or
even knowledge about what components
are being purchased in different locations.
Such disconnects proliferate the
number of items in the installed base.
Process Limitations
Unlike inventory investments, asset
purchases are managed through capital
budgeting processes. Typically conducted
annually, these processes can be quite
inflexible. Since operating assets are
not viewed as inventory, their purchase
falls outside the rigor and dynamic
flexibility of inventory management.
ERP and other planning systems dont
help much either. They usually dont
support asset management from an
operational perspective and can impede
even the most basic planning efforts.
A lack of asset lifecycle management
processes is also a debilitating drain on
resources. Many organizations dont
even have one. Companies typically
plan for the initial deployment of an
asset, but there the process ends. As
a result, parts are replaced that need
not be, and existing infrastructures are
upgraded at unnecessarily high costs.
The absence of well-tuned logistical
processes also stands in the way. If a
company doesnt understand what assets
it has and where they are, it cant deploy
them effectively. Not infrequently, assets
are purchased in advance for a given
project, often to make use of available
budget before a fiscal close, only to
be idled if the project is cancelled. The
assets are rarely used elsewhere.
Organizational Misalignment
Like many corporate-wide challenges,
perceptions and incentives across
a company can differ widely and
significantly impede progress.
Responsibility for asset purchase and asset
operation and maintenance often fall to
different parts of the organization. Poorly
conceived incentives can dangerously sub
optimize the efforts. For example, local
market units often have excess assets that
could be used in another location. But the
unit with the extra assets may have to
bear the OPEX costs of transferring them
while the receiving unit enjoys the capital
savings. Moreover, managers may feel
forced to spend existing budget fearing
future budget constraintswhether or
not the purchase meets existing needs
in the most cost-efficient way. Such
expenditures are often justified through
the belief that the asset will be used
eventually. Thats rarely the case.
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