Review
Fluid Mechanics Group, E.T.S. Ingeniera Industrial, Universidad de Mlaga, C/Dr. Ortiz Ramos s/n, 29071 Mlaga, Spain
School of Computing and Mathematical Sciences, University of Greenwich, Old Royal Naval College, Park Row, London SE10 9LS, UK
a r t i c l e
i n f o
Article history:
Received 20 December 2013
Received in revised form 6 March 2014
Accepted 9 April 2014
Available online 15 May 2014
Keywords:
Heat transfer
Numerical simulations
Impinging jets
Turbulent ows
Heated plates
Swirling jets
Dimpled plates
Bumped plates
a b s t r a c t
The study of heat transfer between impinging jets and non-uniform heated plates is presented here to
analyse if surface variations along the plates, (i.e. dimples, bumps, and bumps&dimples, as we study
here), can improve the heat transfer phenomenon. To that end, numerical simulations of the impingement of two different types of axisymmetric turbulent jets on a non-at plate, located at a known
distance H from the jet exit, have been conducted. The cylindrical jet used, of diameter D, is created by
a swirl generator nozzle that, depending on its conguration, can produce jets with high or low swirl
intensity levels. Different values of non-dimensional nozzle-to-plate distance, H=D, have been studied,
as well as different values of the Reynolds number, Re. To know whether or not surface variations along
the plate improve the heat transfer between the impinging jet and the plate, our results are compared
with those obtained when a at plate is used.
2014 Elsevier Ltd. All rights reserved.
Contents
1.
2.
3.
4.
5.
6.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preliminary definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The impinging jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Numerical considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Results and discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.
Nozzle-to-plate distance effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.
Surface variations effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.
Nozzle-type effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conflict of interest statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction
Jet impingement on heated surfaces is frequently used as a tool
to enhance heat transfer between them, especially at the stagnation
point. Heat transfer has also a major effect at the region where the
jet impinges on the surface, due to the development of the
Corresponding author. Tel.: +34 951952382.
E-mail addresses: jortega@uma.es (J. Ortega-Casanova), F.J.GranadosOrtiz@
greenwich.ac.uk (F.J. Granados-Ortiz).
http://dx.doi.org/10.1016/j.ijheatmasstransfer.2014.04.022
0017-9310/ 2014 Elsevier Ltd. All rights reserved.
128
130
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131
134
135
137
139
143
143
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J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
129
Nomenclature
cp
CFD
ds
D
e
G
GCI
h
H
k
K
L
LDA
n
Nr
Nu
Nu
Nz
p
PIV
Pr
q
Q
r; h; z
R
Re
S
T
u; v ; w
UDF
v0
~
V
Wc
y
Y
Symbols
N
Nusselt coefcients ratio
N
area-weighted average Nusselt coefcients ratio
the jet impinging perpendicular on it (see 9], for a review). However, less studies have been carried out on non-uniform surfaces.
In Ekkad and Kontrovitz [10], can be found an experimentally
study of the effect of dimple location in a plate and the effect of
dimple depth, for different jets with different Reynold numbers.
A similar study can be found in Kanokjaruvijit and MartinezBotas
[11], where various jets impinge on a staggered array of hemispherical dimples with the consideration of various parametric
effects, such as Reynolds number, jet-to-plate distance, depth of
the dimples, and curvature of the dimples for both impinging on
dimples and impinging on at separation portions, showing that
the variations on the shape of the plate (concretely with shallow
dimples) are able to enhance the heat transfer up to a 70% with
respect to the plate one and showing that dimples are more
effective when a strong crossow is present.
Other interesting studies of the shape variation, specically in
terms of seeing how one single dimple/bump is relevant, could
be the one by Imbriale et al. [12], where the heat transfer between
a concave surface and a row of air jets impinging on it is studied by
an experimental study by varying the inclination of the jets, pitch,
impinging distance, Mach and Reynolds numbers. In ztekin et al.
[13], an experimental and numerical study is carried out to
R
S2
nozzle #1
nozzle #2
Greek symbols
d
Diracs delta
D
representative mesh size
Dzp
position of the rst node from the plate
turbulent kinetic energy dissipation
c
grid renement factor
C
effective diffusivity
l
uid viscosity
m
uid kinematic viscosity
x
specic turbulent dissipation rate
q
uid density
r
standard deviation. Heat transfer uniformity
s
computational time
e
relative error
.
observed order of accuracy
Subscript
0
a
coarse
e
ne
it
eff
ext
i; j
j
p
t
magnitude evaluated at r 0
approximate
coarse grid
Richardson extrapolation value
ne grid
iterations
effective
extrapolate
coordinate direction in compact tensor notation
jet
plate
turbulent
Superscript
b
bumped plate
d
dimpled plate
db
dimpled&bumped plate
f
at plate
investigate the turbulent slot jet impingement cooling characteristics on concave plates (big dimple) by varying the surface
curvature and the Reynolds number (around ten times lower
Reynolds numbers than those used in the present paper). The more
relevant outcomes of this research were that both the average and
stagnation point Nusselt numbers decrease when the nozzle-tosurface distance increases, both the average and stagnation point
Nusselt numbers increase when Reynolds number increases, and
it is disclosed that the surface curvature increases the average
Nusselt number from a depth value.
The analysis of a bump in a at plate can be seen in Zhang et al.
[14], combining both PIV and numerical simulation. In this paper,
the single jet impinges on the protrusion and the local Nusselt
number increases with its presence, obtaining relevant conclusions
such as the local Nusselt number increases when the depth
increases, and the average Nusselt number increases with bump
relative depth and the jet Reynolds number.
Another interesting variation on plate, that also certies how
important the selection of its conguration is, in heat transfer
terms, is the inclination. This particular variation is not going to
be treated in the present research, but can be noticed in studies
such as Beitelmal et al. [15], where an experimental analysis of
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J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
Wc
4Q
pD2
Regarding the uid, it will be considered incompressible with constant physical properties, such as the density q, the viscosity l or
Re
qW c D
:
l
As in Ortega-Casanova et al. [17], for each nozzle blade conguration, seven ow rates were used, which also gives seven Reynolds
numbers:
Nur
qrD
;
KT p T j
Nu
1
S
Nurds;
N0
Nuk0
Nuf0
with k b; d; db;
J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
Nk
Nu
with k b; d; db;
Nuf
r 100
q
2
R
1
Nur Nur ds
S S
Nur
R1 2
r wv dr
0
R
L
1
D=2 0 rw2 1=2v 2 dr
Fig. 2. Plan view of the blades: (a) radially oriented (R conguration); (b) with the
maximum rotation (S2 conguration).
131
4. Numerical considerations
In this section, different considerations will be presented. Those
considerations are mainly related to computational aspects of the
study, such as computational geometries, boundary conditions,
governing equations and a study of the grid convergence.
According to the azimuthal symmetry of the impinging jet, the
physical geometry will be considered also axisymmetric, so only
the ow on a bi-dimensional plane is numerically simulated. This
plane extends radially, from the symmetry axis of the jet to a
dimensionless distance R=D, far enough to not affect the development of the jet both from the nozzle and along the plate; and axially, to a dimensionless distance H=D from the exit of the nozzle to
the plate. All these measurements are depicted in Fig. 4, where the
geometry of the at plate without surface variations is shown.
Once the computational plane have been commented, next the
surface variations on the uniform plate will be described. The
reader should keep in mind that the geometry under study is axisymmetric, so a 3D image of it can be visualised if the 2D axisymmetric plane is rotated 2p radians. The diameter of both the
dimples and bumps has been xed to 0:25D, while the separation
between their centres was xed to D=2, as it is shown in Fig. 6.
The joining between the at pieces and the dimples or bumps
was rounded with a radius of 0:05D. A total of 5 dimples, bumps,
and dimples&bumps are made on the plate which means that
the non-uniform zone of the plate extends radially to 2:5D. These
all plate congurations with dimples, bumps and dimples&bumps
are shown in Fig. 6. The total length R of the plate is R 5D, actually it is equals to 21D=4, when H=D 5; 10, and R 15D when
H=D 30, because in this last case, the jet needs a higher radial
domain due to its spreading from the nozzle to the plate.
Fig. 4 can help us to introduce the different boundary conditions
used in the numerical simulations. Once the problem under study
is considered to be axisymmetric, the left line corresponds to the
axis of symmetry of the geometry; the lower boundary corresponds to the at/non-at heated plate, where a no-slip boundary
condition with a prescribed known temperature is used; the right
line corresponds to a boundary condition where the ow is
allowed to exit. Regarding the upper boundary, it is split in two
parts, the left one, where the mathematical model of the jet is used
as boundary condition and ranging from r 0 to r D, and the
right one (ranging from r D to the right side of the domain),
where the same kind of boundary condition used at the right hand
side of the domain is imposed. It must be noted that the boundary
condition of the jet extends to D instead of D=2 since the velocity
prole at the nozzle exit was measured until that radial position,
where the uid velocities are practically nulls. According to the
CFD software used to solve the problem, the commercial software
Fluentin our case, the different physical boundary conditions correspond to the next ones in Fluents terminology: the axis of symmetry is an axis boundary condition; the no-slip plate is a wall
with known temperature; the right boundary condition and the
right part of the upper boundary are a pressure-outlet boundary
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J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
Fig. 3. Swirl parameter versus Re for the nozzle congurations used in the study.
@V i
0;
@xi
10
@ v 0 v 0
i j
@V i V j
1 @p
@ @V i @V j 2 @V l
m
dij
;
@xj
@xj @xj @xi 3 @xl
q @xi
@xj
11
@
@
@T
;
V i qe p
K eff
@xi
@xj
@xj
12
where e, dened as
eh
Fig. 4. Sketch of the geometry. Dimensions and boundary conditions.
~
V ~
V
;
2
13
J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
0.
05
D/2
12
0.
5D
5D
0.
12
D/2
D/2
0.0
5D
0.
12
5D
5D
0.0
D/2
133
0.
5D
12
134
J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
worse results than the SST one. Due to all these reasons, the SST
model is the one used nally for the simulations. Despite of using
the same turbulent model than Sagot et al. [20], their Nusselt evolution in the validation study they show is slightly different from
our. This is because the grid sed in both studies is not the same,
although globally both Nusselt proles are quite similar.
Therefore, two closure equations are required: one to know the
turbulent kinetic energy k and another one to know the specic
turbulent dissipation rate x. In compact notation, they can be written as
@
@
@k
Gk Y k ;
kV i
Ck
@xi
@xj
@xj
@
@
@x
Gx Y x :
q xV i
Cx
@xi
@xj
@xj
14
15
of our problem is the non-uniform plate, and that some magnitudes evaluated on it will be used to choose the optimum
mesh.
p
So, the representative mesh size is chosen as D pR2 =Nr, thus
the grid renement factor is given by c Dcoarse =Dfine
Nr fine =Nr coarse . This last value, together with the area-weighted average Nusselt Nu on the plate obtained from the numerical solutions,
are used to calculate the apparent (or observed) order of accuracy .
of the method, the area-weighted average Nusselt extrapolated
value Nue (by means of the generalized Richardson extrapolation),
the approximate relative error ea , the extrapolated relative error
eext and the grid convergence index GCI (for the expressions we
used see [24]). They are all shown in Table 1, where the computational time of the software to carry out 1000 iterations (s1000it ) is
also shown. Hence, according to these results, the numerical uncertainty in the ne(medium)-grid solution for the area-weighted
average Nusselt number can be reported as 0.4(1.0)%. Since both
are quite low,
1%, being the computational time more than three
times greater with the ne grid than with the medium, we nally
decide to choose the grid having Nr 435 and Nz 110 nodes as
the optimum. Specically, this radial grid distribution has been
used in all the simulations when H=D 5; 10 because of the radial
dimension of the domain is the same. However, when H=D 30,
the radial domain is higher and more nodes in the radial direction
were used. In particular, for H=D 30; Nr 510 were used, being
from node 1 until 435 in the same radial locations than when
H=D 5; 10. Regarding the axial dimension for H=D 10;
Nz 160, and for H=D 30; Nz 230. These grid points were
non-uniformly distributed along the axial direction having all
meshes not only Dzp 0:001D but also the same grid distribution
from the plate to a distance equals to D=2, in order to assure that
the uncertainty study should be valid for all nozzle-to-plate
distances. In Fig. 7, one can see a detail of how the grid looks
around an arbitrary dimple.
Regarding the numerical methods used in the simulations, it
must be said that a typical simulation requires about 70 103
iterations to converge, being around one fth of the total iterations
done with rst-order error methods, while the remaining iterations were done with the second-order error schemes PRESTO
(PREssure STaggering Option) and QUICK (Quadratic Upwind Interpolation for Convective Kinematics), while the Pressure-Velocity
Coupling were carried out with the SIMPLE (Semi-Implicit Method
for Pressure-Linked Equations) scheme. Finally, the gravity effects
were not taken into account since the inertial forces are much bigger than the gravitational ones, because of Froude number is much
greater than one.
5. Results and discussion
Due to the big amount of data available once the simulations
were carried out, this section will be split in three subsections in
order to analyse independently the effect that the nozzle-to-plate
distance, type of plate, and type of nozzle used to generate the
jet, have on the heat transferred from the plate. All the results will
d;b;db
be shown in terms of N 0
and N d;b;db , which help us to compare
the heat transfer between the at plate and non-at ones. In order
to have comparable results, the surface S used to calculate the
area-weighted average Nusselt number in (5) was the same for
all geometries and it extends radially 5D.
Table 1
Discretization error results.
n
Nr
c hn1 =hn
Nu
Nun1;n
e
en1;n
(%)
a
en1;n
(%)
ext
GCIn1;n (%)
s1000it (s)
1
2
3
735
435
335
1.7
1.3
104.7
104.9
105.1
1.8
104.6
104.6
0.2
0.2
0.1
0.3
0.4
1.0
1,380
450
300
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J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
(a)
(b)
Fig. 8. (a) N 0 ; (b) N . When H=D 5 and for the plate-nozzle combination indicated in the legend.
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J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
Fig. 9. Contours of the dimensionless velocity magnitude. Comparison between the impingement on a at (left) and a axisymmetric bumped (right) plate for
H=D 5; Re 1:5 104 and nozzle R. The shown region extends 2D axially and 5D radially. The velocity magnitude has been made dimensionless with W c .
(a)
(b)
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J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
Fig. 11. Detail of the bumps region where some streamlines starting at the nozzle
exit are shown. H=D 10; Re 1:5 104 and nozzle S2. The shown region extends
2D axially and 3D radially.
(a)
(b)
Fig. 12. (a) Sketch of the different plates; (b) Nu. When H=D 10; Re 1:5 104 , nozzle S2 and the plates are the indicated in the legend.
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J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
Fig. 13. Streamlines for H=D 10; Re 1:5 104 and nozzle S2, when the jet impinges against a dimpled&bumped (left part) and a dimpled plate (right part). The limits of
the shown region in each part are the same than in Fig. 11.
depicted in Figs. 1618 for the bumped, dimpled, and dimpled&bumped plate, respectively.
Regarding the bumped plate (see Fig. 16), at the stagnation
point the heat transfer coefcients ratio is always below unity,
which means that any combination of nozzle and nozzle-to-plate
distance gives worse heat transfer than a at plate, as shown in
Fig. 16(a): the rst bump generates a stagnation region with low
heat transfer at the stagnation point (see Fig. 9). However, in
regard to the global heat transfer coefcients ratio, in Fig. 16(b)
one can observed that its value is always greater (for
H=D 5; 10) or practically equal to (for H=D 30) unity. This is
due to the friction of the radial wall jet with the bumps (see
J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
139
(a)
(b)
(c)
Fig. 15. (a) Sketch of the different plates; (b) Nu; (c)
r. When H=D 30; Re 1:5 104 , nozzle S2 and the plates indicated.
S2, respectively. How the nozzle type affects the heat transfer coefcients ratios is analysed in what follows.
Regarding the nozzle R and the local heat transfer coefcients
ratio (see Fig. 19(a)), only the dimpled plates give better or similar
d
results than the at one, i.e. N 0 J 1. The remaining combinations
of separation and plate always give worse results than the at plate
at the stagnation point. When the global heat transfer coefcients
ratio is analysed, there are some situations where a non-at plate
is more preferable than a at one. In particular, that is so for the
separation H=D 5 and any type of surface variations, and also
for H=D 10 and a bumped plate. Nevertheless, the results with
H=D 30 and a bumped plate, and H=D 10 and a dimpled plate
are quite similar to those corresponding to a at plate. The
combinations for which the global heat transfer is worse than
for a at plate are H=D 30 together with a dimpled and a dimpled&bumped plate, and H=D 10 with a dimpled&bumped plate.
In summary, locally, the best results at the stagnation point are
obtained with a dimpled plate, whereas globally, the best ones
are obtained when H=D 5.
On the other hand, with respect to the nozzle S2 (see Fig. 20),
with relation to the local heat transfer coefcients ratio, the dimpled plate gives better results than the at one, when H=D 30,
and quite similar to them, when H=D 5; 10. When bumped or
dimpled&bumped plates are used, the results are worse than with
the at one, as can be seen in Fig. 20(a). When the global heat
transfer coefcients ratio is analysed, see Fig. 20(b), it is observed
that only when H=D 30, the results are worse than for a at plate,
whereas any other separation works better than the at one. There
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J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
(a)
(b)
Fig. 16. (a) N 0 ; (b) N . When a bumped plate is used and for the nozzle-to-plate distances and nozzle types indicated in the legend.
(a)
(b)
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J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
(a)
(b)
(a)
(b)
Fig. 19. (a) N 0 ; (b) N . When a nozzle of type R is used and for the nozzle-to-plate distances and plates indicated in the legend.
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J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
(a)
(b)
(a)
(b)
Fig. 21. (a) Sketch of the bumped plate; (b) Nu. When Re 1:5 104 , nozzle S2 and for the plates and H=D values indicated in the legend.
J. Ortega-Casanova, F.J. Granados-Ortiz / International Journal of Heat and Mass Transfer 76 (2014) 128143
number. It can be also seen how, at the stagnation point, the separation H=D 10 is the worst: the highest difference exists
between Nub0 and Nuf0 ; whereas it is not so high for the other values
of H=D. The analysis of Fig. 21 also conrms that, when the radial
jet ows on any bump, a peak always appears in the Nusselt number, independently of the separation. Obviously, the farther the
separation, the lower the peak, being the area-weighted average
Nusselt number for H=D 10 and the bumped plate the highest
of the six congurations shown in Fig. 21.
6. Conclusions
A numerical study has been conducted in order to identify
whether certain types of non-at plates (at plates with axisymmetric perturbations on them) can transfer more heat than a at
one, to an impinging jet (generated by specic nozzle). Different
non-at plates, nozzle-to-plate distances and Reynolds numbers
(ranged from about 0:7 104 to 1:9 104 ), as well as two type of
jets, swirling and non-swirling have been analysed in the study.
Although a general rule to improve the heat transfer from the plate
can not be proposed, we are able to give some suggestions which
could help to a better design of devices from which heat must be
transferred by means of impinging jets. The suggestions will
depend on where the heat transfer must be increased, if at the
stagnation point or on the whole plate:
At the stagnation point: In comparison with a at plate, the heat
transfer can be increased, or at least be as good as the at plate,
by using dimpled plates, regardless of the type of both the jet
used to impinge the plate and the nozzle-to-plate separation.
Bumped and dimpled&bumped plates always give worse heat
transfer at the stagnation point than a at plate.
On the whole plate: When the heat transfer must be increased in
the whole plate, it is recommended to use bumped plates for
which the global heat transfer coefcient is greater than, or at
least as high as, that of a at plate. The same can be said for
dimpled plates, although in this case there are some combinations of jets and nozzle-to-plate separations giving slightly
worse results than a bumped plate. The dimpled&bumped plate
gives better or clearly worse results than the at plate depending on the jet and nozzle-to-plate separation used.
Obviously, all these suggestions are restricted to the ranges of
the parameters used in this study.
The results and conclusions reported in this paper can be interesting, specically, for future research in cooling processes of
devices where the temperature has an important role in their
working behaviour, e.g. electronic components or industrial
components in thermodynamic cycles, between others.
Conict of interest statement
The authors declare that there are not known concts of
interest associated with this publication.
143
References
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