Anda di halaman 1dari 12

Jotun Powder Coating

What is powder coatings?

A free flowing dry powder


Typically applied electrostatically
Cured under heat to allow the powder to melt and flow to produce a film
Cooled to give a solid decorative and protective film

What are the advantages of powder coatings?

Emit zero to near zero Volatile Organic Compounds (VOC)


Overspray can be recycled to achieve closer to 100% use of the coating
Good transfer efficiency
Great appearance
Durable

What are the types of powder coatings?

Thermosetting undergoes a chemical reaction during cure improving the performance properties.
Thermoplastic simply melts and re-solidifies the binding polymer during the film formation and does not undergo a chemical
reaction during the baking process but rather flows out into the final coating.

What are the basic components of powder coatings?

Resin and curing agent components that cure to form a coating film also called the Binder. They provide the powder coatings
mechanical, chemical and outdoor properties along with corrosion resistance.
Filler inorganic materials which enhances properties such as abrasion and corrosion resistance and hardness.
Pigments organic or inorganic material that provides colour to the finished coating.
Additives often minor components used to tailor specific properties such as flow, gloss or texture.

How is powder produced?


Production stages:

How is the powder applied?

Electrostatic spray application


Powder particles are charged and attracted to the earthed object which is to be coated.

Corona powder particles are negatively charged


Tribo powder particles are positively charged

Fluidised bed dipping

Compressed air aerates the powder and causes it to behave as a liquid


Preheated item to be coated is dipped

Powder melts on item


Item removed from bed coated
Item cools

Jotun Powder coating has three different Groups of Products

1)Architectural
- Jotun Durasol
- Jotun Super Durable
- Jotun Faade
- Steel Products

2)Functional
- Pipeline Coating
J-Plus Series
J-Trac Series
J-Dual Series
H.O.T Series
L.E.C Series
J-Coat Series
J-Flow Series
- Rebar Coatings
- Valve Coatings

3)Industrial
- Environment List
Appliances
Furniture
Fixtures and Accessories
General Industrial
Automotive and Transport
- Products
Reveal Folio
Reveal Smooth
Reveal Tempo
Guard Miles
Guard Gaze
Era-Coat MDF
Flovel
Crro-Coat

Architectural Products
Jotun Powder Coatings' Architectural product portfolio for the Architectural market segment offers specially-designed TGIC and
TGIC-free polyester based product lines for interior and exterior applications.

Did you know that:

We have worked on some of the most inspiring and prestigious architectural landmarks across the globe.
We have coated the world's tallest tower, Burj Khalifa, in the United Arab Emirates
We have coated the world's first 7 star hotel, Burj Al Arab, in the United Arab Emirates
We have coated breakthrough monuments, like the Panama Biodiversity Museum and the Kuala Lumpur Convention Centre in
Malaysia

Jotun Durasol
Based on a fluoropolymer PVF3-copolymer technology, Jotun Durasol is specifically engineered to meet the most elevated
performance and aesthetic requirements.
read more

Jotun Super Durable


Jotun Super Durable polyester is a line of heavy-duty superior polyester powder coatings, especially formulated to withstand harsh
weather conditions in line with AAMA 2604.
read more

Jotun Facade
Jotun Facade is a durable, high-quality, polyester powder coatings line specially formulated to satisfy stringent requirements for
exterior colour stability, gloss retention and corrosion protection.
read more

Steel products
Corro-Zinc 97 is a zinc rich epoxy-based powder used to coat steel. It has excellent inter-coat adhesion properties when the
complete system is applied and cured as recommended.

Jotun Durasol
Jotun Durasol is our ultra-premium product designed to offer ultimate durability and timeless protection. By guaranteeing the
highest attainable level of weathering resistance, in combination with ease of application, and a better abrasion resistance compared
to PVDF liquid systems, Jotun Durasol is ideal for areas characterised by high traffic and air pollution.
Based on a fluoropolymer PVF3-copolymer technology, Jotun Durasol is specifically engineered to meet the most elevated
performance and aesthetic requirements in the coatings industry. The technology provides outstanding weathering properties in line
with AAMA 2605 and is certified by Qualicoat as a Class 3 product.
Jotun Durasol is available in a selection of colours with both smooth and pearlescent finishes and is backed by a comprehensive 30year product warranty for exterior applications when used on aluminium substrates and applied in accordance to Jotun Powder
Coatings' guidelines.

Jotun Durasol offers:

Outstanding weathering properties in line with AAMA 2605 and Qualicoat Class 3 certification
Excellent abrasion and scratch resistance; ideal for high traffic areas
Available in 35 colours in both smooth and pearlescent finishes, Shades of Timeless Protection
Lead free, TGIC-free and solvent-free makes it an ideal coating choice for sustainable architecture
Backed by 30-year warranty for exterior applications

Jotun Super Durable


Jotun Super Durable polyester is a line of heavy-duty superior polyester powder coatings, especially formulated to withstand harsh
weather conditions in line with AAMA 2604. These standards evaluate the coatings' performance after a 5-year exposure period in
South Florida. Design friendly, the product is ideal for sustainable architectural projects and has a fifteen year proven track record.

The product also withstands handling and mounting strains and has a life expectancy three times longer than earlier powder coating
technologies. It is also more cost effective than liquid coating systems with similar performance results. More importantly, it is
well-suited to endure elevated temperatures, intense levels of UV radiation and erratic degrees of humidity. Its high gloss and colour
retention are combined with optimum functional properties, ensuring the highest levels of protection and aesthetic appearance.
Jotun Super Durable is available in a wide selection of colours and textures and is backed by a comprehensive 25-year warranty for
exterior applications when used on aluminium substrates and applied in accordance to Jotun Powder Coatings' guidelines.

Jotun Super Durable offers:

Excellent weathering properties in line with AAMA 2604 and Qualicoat Class 2 certification
More than170 RAL and NCS colour selections, a choice of gloss or matt and smooth, metallic or pearlescent finishes
Available in special colour collection ColourBeats
Available in special heat reflective colours, The Cool Shades Collection
Lead-free, TGIC-free and VOC-free makes it an ideal coating choice for sustainable architecture
Backed by a 25-year product warranty for exterior applications

Jotun Facade
Jotun Facade is a durable, high-quality polyester powder coatings line available in all colours, gloss levels and finishes, including
textures. With an extensive track record, Jotun Facade offers the optimal balance of cost and protection benefits as it provides very
good weathering properties exceeding AAMA 2603 and is certified as Qualicoat as a Class 1 product. The product is also available
with GSB Standard certification.

Jotun Facade offers:

Extensive track record with good weathering properties exceeding AAMA 2603 and Qualicoat Class 1 certification
Available in all colours, gloss levels and finishes, including textures
Available in heat reflective colours, The Cool Shades Collection
Lead-free, TGIC-free and VOC-free makes it an ideal coating choice for sustainable architecture
Backed by a 10-year warranty for exterior applications

Corro-Zinc 97
Corro-Zinc 97 is an epoxy-based zinc rich powder coating designed to be used as a primer coat on phosphated or blast-cleaned steel
objects and structures. Corro-Zinc 97 provides excellent resistance to corrosion, oustanding mechanical properties and inter-coat
adhesion, very good degassing properties, very good edge coverage and flow. Suitable top coat products are Corro-Coat MX for
interior applications and Corro-Coat PE or Jotun Facade for exterior applications.

Corro-Zinc 97 offers:

Excellent corrosion resistance


Excellent inter-coat adhesion
Very good degassing properties
Very good edge coverage and flow
5 year product warranty when used in combination with suitable topcoat

Primax AC 97
Primax AC 97 is an epoxy-based powder containing a minimum amount of zinc which is application friendly and suistainable. It has
excellent inter-coat adhesion properties, comprising primer and topcoat is applied and cured as recommended. Suitable top coat
products are Corro-Coat MX for interior applications and Corro-Coat PE or Jotun Facade for exterior applications.

Primax AC 97 offers

Excellent corrosion resistance


Excellent inter-coat adhesion
Reduced zinc amount: application and environmentally friendly

Pipeline Coatings

Corro-Coat EP-F 1003


Corro-Coat EP-F 1004
Corro-Coat EP-F 1010

Corro-Coat EP-F 1011


Corro-Coat EP-F 1012
Corro-Coat EP-F 1020
Corro-Coat EP-F 1045
Corro-Coat EP-F 2002HW
Corro-Coat EP-F 2004
Corro-Coat EP-F 2005HW
Corro-Coat EP-F 2011
Corro-Coat EP-F 2013
Corro-Coat EP-F 3001
Corro-Coat EP-F 3002
Corro-Coat EP-F 3003
Corro-Coat EP-F 7011
Corro-Coat EP-F 8101
Corro-Coat EP-F 8201
Corro-Coat EP-F 8301
Jotamastic
Marathon
Baltoflake
Jotaguard 400
Tankguard 412
Tankguard DW
Tankguard HB
Tankguard SF
Tankguard Storage
Jotun 120T640

Rebar

Corro-Coat EP-F 4001


Corro-Coat EP-F 4002
Corro-Coat EP-F 4003

Valve Coatings

Corro-Coat EP-F 5001


Corro-Coat EP-F 5002

Pipeline Coatings
The extensive range of Jotun powder and liquid pipeline products ensures the best solution for your powder coating needs.

Did you know we supplied:


The coatings for the deepest pipeline in the world (Thunderhorse pipeline, Gulf of Mexico, 2000 metres).
The anti-corrosion coating for the hottest operating temperature pipeline in the world (Kristin pipeline, North Sea at 155C).
FBE for over 100,000 km of pipelines worldwide.
For a summary of application areas for each product, click here.

Below you will find a list of articles that may be of interest to you.
Lower energy consumption fusion bond epoxy
Jotun creates new multi-layer FBE pipe coating
Developments in low application temperature FBE for pipeline

J-Plus
J-Plus series is a product line of FBE coatings suitable for pipelines operating at temperatures up to 110C.

J-Plus Series
J-Plus covers 95% of project requirements providing excellent chemical, mechanical and adhesion properties. A choice of
reactivities is available to meet coating plant conditions and pipe requirements. Suitable for operating temperatures up to 110C, the
J-Plus series meets the major pipeline coating standards and specifications.

J-Plus product range:

Corro-Coat EP-F 1003, 1010, 1012 - stand alone FBE


Corro-Coat EP-F 2002HW - primer grade for multi-layer systems

Benefits

Universal coating for girth welds, fittings and bends


Used as both primer and stand-alone grades
Extensive track record
Suited for all coating plant configurations

J-Trac
J-Trac is a novel, synergistic combination of fusion bonded epoxy powder coatings that keep a very tough and resilient anticorrosion finish.

J-Trac Series
J-Trac is a novel and synergistic combination of three FBE powder coating layers that provides a very tough and resilient anticorrosion coating. With simple application set up and clear QA/QC protocol, the J-Trac series exceeds current pipe coating product
performance allowing customers total peace of mind.

J-Trac product range:

Corro-Coat EP-F 8101 - first layer (anti-corrosion FBE)


Corro-Coat EP-F 8201 - second layer (resilient FBE)
Corro-Coat EP-F 8301 - third layer (abrasion resistant FBE)

Benefits

No coating disbondment due to interlayer stress


No weld seam issues
Provides benefits of both FBE and 3LPO systems
Price/performance competitive

J-Dual
J-Dual series provides added properties of toughness, anti-slip and UV resistance to stand alone FBE products.

J-Dual Series
J-Duals Corro-Coat EP-F 3000 series provides added properties of toughness, anti-slip and UV resistance to stand alone FBE
products. J-Dual is uncomplicated to apply providing a coating series that is CP-compatible and allows a verifiable QA/QC.

J-Dual product range:

Corro-Coat EP-F 3001 - anti-slip FBE for concrete weight coating


Corro-Coat EP-F 3002 - abrasion resistant overcoat
Corro-Coat EP-F 3003 - UV resistant topcoat

Benefits

Access to more markets with FBE technology


Growing industry track record
Designed to meet increasingly demanding specifications

H.O.T. 150
H.O.T. 150 is a product line of fusion bonded epoxy coatings specifically designed to meet the corrosion protection requirements of
pipelines operating at elevated temperatures.

H.O.T. Series
The H.O.T. series is a product line of FBE coatings specifically designed to meet the demand for corrosion protection of pipelines
operating at elevated temperatures of up to 155C. With a successful and growing track record since 1997, this comprehensive
product range is a true high-glass transition FBE series with optimal application characteristics and proven asset life protection.

H.O.T. product range:

Corro-Coat EP-F 1020 - stand-alone FBE up to 120C


Corro-Coat EP-F 1045 - stand-alone FBE up to 140C
Corro-Coat EP-F 2004 - primer FBE up to 150C for multi-layer systems
Corro-Coat EP-F 2005HW - primer FBE up to 120C for multi-layer systems

Benefits

Suited for stand-alone, multi-layer and girth weld applications


Meets key FBE and multilayer standards and specifications
Reel lay barge flexibility
Extensive track record

L.E.C.
The L.E.C. series can be applied at up to 50 C (90 F) below standard FBE application temperatures and meets all the key pipe
coating specifications and standards.

L.E.C. 20+ Series


A unique FBE product series, L.E.C. 20+ is designed for operating temperatures up to 100C. It provides low temperature cure
capability of up to 50C (90F) below conventional FBE whilst meeting all the main pipe coating specifications and standards.

L.E.C. 20+ product range:

Corro-Coat EP-F 1011 - stand alone FBE


Corro-Coat EP-F 2011 - primer grade FBE for multi-layer systems
Corro-Coat EP-F 7011 - girth weld FBE

Benefits

Suited for stand-alone, multi-layer and girth weld applications


Allows for blister-free girth weld coating
Significant energy and material savings
Extends FBE proven technology to heat sensitive and special needs
A true low-viscosity FBE

J-Flow
Liquid internal coating solutions formulated to provide both flow assurance and corrosion protection. J-Flow series offers coatings
with varying VOC levels including 100% volume solids systems.

J-Flow Series
J-Flow is our liquid solution offering specifically designed coatings for maximum internal protection.

Tankguard HB
An easy to clean and inspect mid solid contents product, Tankguard HB can be applied by single feed airless spray
offering good chemical resistance and consistent performance.

Tankguard HB offers
Improved flow efficiency
Corrosion protection during storage
Proven track record
Very easy to clean and inspect

Tankguard Storage
The Tankguard Storage is a Novolac epoxy high solids content product. It is easy toapply and fast curing.

Tankguard offers
Excellent chemical resistance
High temperature resistance
Tolerance to pressurised sour gas

Jotaguard 400
The Jotaguard 400 series is designed for gas transportation With a thin Dry Film Thickness (DFT) (80 100 microns)
and smooth film, this product is also sour gas resistant.

Jotaguard 400 offers


Meets VOC regulations
Enhanced gas flow efficiency

Tankguard 412, Tankguard DW


Retaining a smooth surface, these products are potable water-approved and provide high corrosion and abrasion
resistance ensuring a longer pipeline life. Tankguard DW is benzyl alcohol free (DW)..

Tankguard 412 and Tankguard DW offer


No solvent entrapment, no shrinkage
Worldwide approval

Tankguard SF
The Tankguard SF is suitable for operating at high temperatures. It is sour gas and aggressive chemicals-resistant. This
product is also compliant with end-user demands.

Tankguard SF offers
Quick and easy to apply
Improved output
Less chance of stoppage on solvent free

J-Coat
A range of liquid coating solutions for the external protection of steel pipelines capable of being both factory and field applied.

J-Coat Liquid
We offer a wide range of solutions for exterior and interior coating for shop and site applications.

Jotamastic
This surface and moisture tolerant product is a solvent-free and hard wearing Glass Flake (GF) version which can be
used immediately after water blasting or even when flash rust first appears..

Jotamastic offers
Minimal surface preperation required

Used as a water blasting alternative

Hardtop Range
This is an excellent range if youre looking for a good cosmetic finish for long-term exposed pipes. This range is both
UV, solvent and graffiti resistant.

Hardtop offers
Good cosmetic finish for long-term exposed pipes>
Reduced maintenance cost
Reduced inspection cost

Marathon Range
The Marathon range is a Glass Flake coating with high to ultra-high build and excellent disbondment characteristics.

Marathon offers
Extended asset life
Excellent abrasion and impact resistance

Baltoflake
Flake coating with ultra-high build. This range offers excellent disbondment characteristics and corrosion protection with
quick cure allowing a fast production rate.

Baltoflake offers
Excellent abrasion and impact resistance
Extended life time

Jotacote 113
The Jotacote 113 series is a glass flake liquid coating solution with excellent cathodic disbondment characteristics
providing a longer life for your pipelines.

Jotacote 113 offers


Excellent corrosion protection
Longer life

Rebar Coatings
Concrete corrosion is a problem of extreme severity from both a safety and economic perspective. Reinforcing steel bar corrosion
has been identified as the primary form of degradation in reinforced concrete structures worldwide. To minimise this form of
corrosion and increase the longevity of concrete structures, Jotun Powder Coatings has developed the Corro-Coat EP-F 4000
premium quality fusion bonded epoxy series.

How does this product work?


We use R3 concept to describe how Jotun Powder Coatings can help you with your business Reinforce, Resist and Reassure.

Reinforce
Corro-Coat EP-F 4000 series protects against corrosion of reinforcing steel bars, reducing cracking, staining and spalling of the
surrounding concrete ensuring structural integrity. Corro-Coat EP-F 4000 series maintains high concrete bond strengths compared
to that measured in uncoated reinforcing bars.

Resist
Soluble corrosion salts are found in structural environments, construction sites, uncoated reinforcing bar surfaces or as contaminants
in the original concrete mix. A direct pathway for the soluble salts to corrode the steel reinforcing bar is created through
imperfections in the encasing concrete structure (micro-cracks, capillaries). Corro-Coat EP-F 4000 series is formulated and designed
to protect the steel reinforcing bars by resisting this soluble salt migration to the steel.

Reassure
Corro-Coat EP-F 4000 series, through its anti-corrosion properties and extensive successful track record of over 35 years in severe
corrosive environments, re-assures project owners and contractors a cost effective and preventive solution to concrete corrosion.

Benefits

ASTM A775 Approved


Formulated for both spray and dip application
Suitable for wire mesh, pre and post bent rebars
Reduction of structure maintainance costs
Optimal cost / performance ratio
Compatible with liquid coatings for patch and repair

Variety of colours available

Valve Coatings
Valves are an essential regulator in modern life. Without modern valve systems, there would be no fresh water, automatic heat,
public utilities and almost no energy of any kind. Valves are crucial elements in modern-day society and vital to most
manufacturing processes and supply systems by modulating, regulating or isolating fluids from water faucets to gas, oil and mining
pipelines.
With many of the valve applications located in severe environments using harsh chemicals the risk of corrosion is extremely high.
Jotun Powder Coatings anti-corrosion coatings are essential for asset protection and reliable performance. Our valve coatings have
an extensive track record providing complete internal and external protection. Through trusted and innovative technology, we can
extend the life of your asset.
Corro-Coat EP-F 5001 is designed for compliance with key local and international potable water standards including BS 6920,
AS/NZ 4158. These fusion bonded epoxy powders are used for the protection of valves and fittings in contact with drinking water
operating temperature ranges up to 85C.
Corro-Coat EP-F 5002 has been formulated using proven technology to protect valve systems across some of the harshest
environments on the planet.

Industrial Coating
Industrial Environments
Responding to todays dynamic and demanding consumer industry, our range of powder coatings are designed to address the needs
of industrial consumer goods including appliances, home comfort, metal furniture and fixtures, automotive and general industrial
goods such as machinery and equipment, electronics, etc. As a valuable customer, we continue to listen to your needs and strive to
be at the forefront of engineering a range of effective products that perfectly match them.
Using our products, you are taking a green step forward. Being dry, Jotun powder coatings are environmentally friendly and do not
contain any solvents and therefore do not release any volatile organic compounds (VOC). In addition, unused or over sprayed
powder can be recycled with minimal wastage and disposal is safe and easy. All our products are lead free. At the end of its lifecycle, aluminium coated with powder coatings can easily be recycled.

Appliances
Our powder coatings for domestic appliances successfully combine durability with a unique aesthetic finish which goes beyond
expectation.

Furniture
Metal or wooden, indoor or outdoor - whatever your type of furniture, Jotun Powder Coatings has the expertise to not only protect
but ensure durability and an attractive finish.

Our products
Our powder coatings for domestic appliances combine ultimate durability with unique aesthetic finishes which goes beyond
expectation. The fast paced, competitive appliance market appeals to our sense of challenge and we strive to provide solutions that

protect even the most demanding hot, wet or dry environments. Our range of industrial products are designed to create ultimate
comfort whether in the home and the office by protecting and aesthetically enhancing the design for all such appliances like

refrigerators, ovens, cookers, washing machines, dryers radiators and air conditioners to name a few.
Guard Miles
Guard Miles+
Guard Gaze
Flovel
Corro-Coat

Guard Miles
Guard Miles and Guard Miles+, our new range of high-performance powder coatings, are designed to give you more mileage and
better operating efficiencies, together with optimal protection and cleaning properties.
Typical Guard Miles and Guard Miles+ applications include refrigerators, kitchen freezers, box freezers, microwave ovens, stoves,
dishwashers, washing machines, drying machines, heating panels, heating radiators, ventilators, air conditioners, heat pumps and
shelving units.
Because we understand how important the curing temperature is to your operational efficiency, we have designed Guard Miles and
Guard Miles+ to let you depart from the standard temperature cure of 180C/10min and offer grades that can operate at lower and
flexible curing temperatures when needed.
Lower curing temperatures are of particular interest when addressing the need for more environment-friendly products with energy
saving and higher productivity traits. The low cure option also means that substrate sensitivity becomes a lot more manageable.
Developed for hot, wet and dry applications, Guard Miles and Guard Miles+ are available in 2 different temperature curing curves.
Guard Miles and Guard Miles+ are available in a wide range of white and light colours.

Benefits

Meets industry standards for protection


Good to high mileage (Miles and Miles+)
Good appearance
Energy saving and/or productivity gain
Optimised protection for hot, wet and dry environments
No investment in special equipment

Guard Gaze
Ideal for domestic or commercial use, Guard Gaze and Guard Gaze+ are optimal for Original Equipment Manufacturers (OEMs)
and accessories or shelving producers looking to enhance the value of their products through colour and appearance, while keeping
control of their manufacturing efficiency and reliability. Industrial and commercial racks, storage racks, metal furniture and
domestic shelves are all examples where Guard Gaze and Guard Gaze+ combine protection, appearance, reliability and operating
efficiencies.
Knowing how important the curing temperature is to your operational efficiency, we designed Guard Gaze and Guard Gaze+ to let
you depart from the standard temperature cure of 180C/10min and offer grades that can operate at lower and more flexible curing
temperatures when needed.
Lower curing temperatures are of particular interest when addressing the need for more environmentally-friendly products with
energy saving and higher productivity traits. The low cure option also means that substrate sensitivity becomes a lot more
manageable.
Available in a wide range of colour shades, selected metallic colours and with a very goodflow, Guard Gaze and Guard
Gaze+ enhance the appearance and value of any metal lighting, fixture, accessory or shelving system.

Benefits

Good appearance whichever the colour, including metallics


Consistency and reliability
Suits the standard demands of fixtures and accessories and furniture environments
Energy saving or productivity increase

Flovel
Flovel offers a new range of tailored solutions. Intrinsic properties allow for superior flow and hiding power that far surpass
traditional powder coating systems. Usually applied on large area surfaces with a curing schedule of 180 200 C, application areas
include domestic appliances, office and workshop furniture, industrial racking systems, shelves and cabinets.

Benefits

Excellent mechanical and chemical performance


Available in a smooth finish
Available in matt and glossy

Corro-Coat
Our range of Corro-Coat products provide custom-designed solutions for the technical specifications of Original Equipment
Manufacturers (OEMs) to meet the consumer requirements for durability and functionality. Custom-designed powder means the
products can be engineered to meet the expected corrosion resistance performance and maximise the comfort of living spaces. Our
three products, Corro-Coat MX, Corro-Coat PE, and Corro-Coat EP offer a wide range of benefits with the extensive range of
colours, special effects and finishes complementing the functional and aesthetic properties.

Fixtures and Accessories


For those additional finishing touches that make a house a home, Jotun Powder Coatings protects with its quality, long-lasting
solutions for shelving, fencing, lighting and home accessories.

General Industrial
Covering a wide range of general industrial products including recreational and electrical, we focus on solutions that can endure,
provide strength and are easy to clean.

Automotive and Transport


A tough environment requires tough solutions and our coatings for automotive and transport addresses severe conditions.