PAPERS
Introduction
Often an in situ leach is the only practical economic method
for copper recovery from small low grade oxide deposits. The
decision to develop a copper property by an in situ blast and
leach is strongly dependent on ore grade, tonnage, hydrology,
and the copper extraction and acid consumption rates. The
inherent leachability of the ore will in part determine the
desired amount of fracturing of the ore deposit by the blast in
order to obtain a copper extraction rate that is economical.
For the last several years Occidental Research Corp. (ORC),
has undertaken a modest effort to address the question of how to
best identify and determine the information necessary to predict
and control the operation of an in situ leach for the economic
recovery of copper.
MINING ENGINEERS
MINING ENGINEERING
165
-] i =
do
=ti
1 1-',J,)2/3
l/3
Fa
erGJ:j
1 Glc )
1-2/3c1i-(1-cJi,2/3
1'
- [:-(1-.:J1)'/31
dlK;
111
113,
11-1: - a )
11
%
G;K?
J
( 2i
Zoe
0s
(3)
I=
Or0
'
4'
166
FEBRUARY 1979
--
Driving Force
Resistance
"1
(51
i3ne!,cH(
=
1-c,,)1/3
FrcGjr12 [ 1 - ( l - ~ ~ ~ ) ~ / ~ ~
2/3a?i
( I -a1i)2/3
= 2 ~ D eC ~ t i
18)
19)
+- c ~' 2i r , ~
The constants P' and y are measures of the relative importof the rate of surface reaction and the rate of diffusion of the
reactants and products within the individual ore particles.
These two constants are specificallydefined in equations (3) and
(4).
6' =
st,
=El", a j i
I
IiO)
In essence it is assumed that the change in lixiviant concentration is directly proportional to the change in copper concentration in the same lixiviant solution. Unfortunately the proportionality factor aa, which is called the acid consumption number, is not constant. It tends to vary with the effective particle
size, the lixiviant concentration, the gangue constituents in the
host rock and the extent of reaction.
At this time it must be emphasized that although all of the
necessary equations for proper modelling of a copper oxide
leach have been identified, their application is not necessarily
straight forward because the resultant differential equations
must be solved numerically. However, ~ o m a n 4has developed a
numerical analysis technique which overcomes most of the ap-
SOCIETY O F
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91
&
&
-,'
CALCULATED DATA
W FLOW RATE
%MAN'S 'Omm. ~ r ~ o ~ ~ c m ~ / ~
r
K
A
,A
1I5
20
I
25
1
TIME [DAYS)
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167
SCREEN
ASSAY
1% Cut
Fig. 3-Free acid, pH, So2-2 profile for feed acids for threecolumn leach.
COLUMN 2
COLUYU 3
F E E D SOLUTION
COLUMN I
COLUMN 2
COLUMN 3
5 - S b M P L I N G POINT
0
0
16
24
32
40
48
56
64
72
_I
80
T I M E (DAYS)
Fig. 2-Multi-column
168
FEBRUARY 1979
leaching system
SOCIETY O F
COLUMN
48
COLUMN 2
W
0
COLUMN3
- - - TOP COLUMN
-. - MIDOLE COLUMN
BOTTOM COLUMN
16
24
32
TlME
Fig. 6-Percent
I
10
20
30
40
50
I
60
70
TlME IDAYS)
Fig. 5-Effluent
Predictions
Aside from possible mitigating circumstances, an inability to
predict the leaching behavior of 1078 kg (2376 lb) of -7.6 cm(-3
MINING ENGINEERS
48
40
56
64
(DAYS)
SCREEN
SIZE
COLUMN
I
COLUMN
--
l ~ l ~ l A L COLUMN
I
76mn5.km
18.8
16 5
19.1
19.2
5.0an~2.k
60.7
61.0
59.8
61.5
2kmn19sm
5 7
4.7
4.0
3.9
1.9cm11.2cm
6.0
6.0
6.2
6.2
12crn10Sm
5.2
7.2
6.6
6.8
.42
-0.6sm
3.6
4.8
4.3
2.4
5 0
TOTAL
1000
1000
100.0
100.0
45
COLUMN
COLUMN
3
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169
PARAMETER
AVE. RADIUS
GRADE OF ORE
% CHANGE I N
COPPER RECOVERY
4.7
% SATURATION
% VOIDS
a,
CH
Ccu
De
-4.0
S.G. OF ORE
ACID CONSUMPTION
Nomenclature
-4.0
2
rj
ti
wj
at;
0.0
aji
+ 1.3
8'
0
y
o
+ 4.0
+ 4.0
References
Conclusions
The shrinking core diffusion model which does take into account the vertical acid concentration gradient, is able to
"model" the leaching data from three different leach tests. The
ability of the model to "predict" the leaching behavior for a
relatively large scale column leach test on coarse ore has been
verified. However, it must be pointed out that in addition to the
chemical leaching kinetics, copper recovery depends to a large
extent on the "effective in-place" particle size distribution
created by the blast, the permeability, and uniformity thereof,
in the blast-fractured zone, and the ability to maintain solution
flow with a minimum amount of channeling.
Typically the percent voids in an actual in situ leach will be
only a third of what is obtained in a column leach test. Because
of this there is considerable particle to particle contact and individual particles will be blinded by each other. As blinding increases, the particles will behave like larger particles with a coarser apparent size distribution. lo This phenomenon has been observed in recent studies published by D'Andrea, et al.11 In this
investigation it was demonstrated that the authors' full scale in
situ operation leached drastically slower than their model
prediction. In fact the observed leaching rate was less than the
model would have predicted based on the average particle size
prior to rubblization. Thus it may be assumed that the shrinking
core kinetic model will most likely predict an upper limit for the
extraction rate in a field test.
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