AMENDMENT RECORD
Amd No
Date
Text Affected
REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 729 Part 3 Issue 2 dated December 1991.
Ministry of Defence
NES 729
Part 3
Issue 2 (Reformatted)
December 1991
Record of Amendments
AMDT
1
2
3
4
5
6
7
8
9
10
INSERTED BY
DATE
ECROWN COPYRIGHT
Published by:
Director of Naval Architecture
Procurement Executive, Ministry of Defence
Sea Systems, Foxhill, Bath BA1 5AB
i
ii
NES 729
Part 3
Issue 2 (Reformatted)
SCOPE
1.
This part of NES 729 defines the minimum requirements for methods of detection of surface
and near-surface discontinuities in electrically conductive materials, which may be
ferromagnetic or non-ferromagnetic, using eddy current examination techniques.
2.
The requirements for the use of manually operated portable eddy current instruments
designed specifically for the detection of surface-breaking cracks in welds are included.
3.
The requirements of this NES are applicable to all items for which specifications, standards,
drawings, refit or repair instructions require eddy current examination.
4.
The NES is also applicable to the Quality Assessment of Examining Authorities who perform
eddy current examination.
5.
b.
c.
iii
NES 729
Part 3
Issue 2 (Reformatted)
iv
NES 729
Part 3
Issue 2 (Reformatted)
FOREWORD
Sponsorship
1.
This Naval Engineering Standard (NES) is sponsored by the Procurement Executive, Ministry
of Defence, Director Naval Architecture (Submarines) (DNA(SM)), Section NA 133.
2.
3.
Radiographic
Part 2
Magnetic Particle
Part 3
Part 4
Liquid Penetrant
Part 5
Ultrasonic
4.
5.
Any user of this NES either within MOD or in industry may propose an amendment to it.
Proposals for amendments which are:
a.
not directly applicable to a particular contract are to be made to the Sponsor of the NES;
b.
directly applicable to a particular contract are to be dealt with using existing procedures
or as specified in the contract.
6.
7.
Unless otherwise stated, reference in this NES to approval, approved, authorized or similar
terms means by the Procurement Executive, Ministry of Defence.
8.
Any significant amendments that may be made to this NES at a later date will be indicated
by a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line
intervals.
9.
This NES has been reissued to reflect the changes in nomenclature and technical
requirements in line with current policy.
NES 729
Part 3
Issue 2 (Reformatted)
Conditions of Release
General
10.
This Naval Engineering Standard (NES) has been prepared for the use of the Crown and of
its contractors in the execution of contracts for the Crown. The Crown hereby excludes all
liability (other than liability for death or personal injury) whatsoever and howsoever arising
(including but without limitation, negligence on the part of the Crown, its servants or agents)
for any loss or damage however caused where the NES is used for any other purpose.
11.
This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD.
12.
The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
This NES is the property of the Crown and unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
14.
When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made of
the local MOD(PE) Quality Assurance Representative or the Authority named in the tender
or contract.
15.
When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contracts and any other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
Related Documents
16.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
d.
Other documents
All applications to Ministry Establishments for related documents are to quote the relevant
MOD Invitation to Tender or Contract Number and date, together with the sponsoring
Directorate and the Tender or Contract Sponsor.
18.
Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
vi
NES 729
Part 3
Issue 2 (Reformatted)
This NES may call for the use of processes, substances and/or procedures that may be injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use. Where attention is drawn to hazards, those
quoted may not necessarily be exhaustive.
Safety
20.
All equipment involving the use of main electrical supply is to conform to the relevant
statutory requirements and safety regulations.
21.
All examinations referred to in this NES are to be carried out with due regard to the applicable
statutory requirements, safety regulations and Codes of Practice.
vii
NES 729
Part 3
Issue 2 (Reformatted)
viii
NES 729
Part 3
Issue 2 (Reformatted)
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOD Tender or Contract Process . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
v
v
vi
vi
vi
vi
vii
vii
vii
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ix
SECTION
1.
ACCEPTANCE STANDARDS . . . . . . . . . . . . . . . . .
1.1
SECTION
2.
2.1
2.2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BS 3889 Parts A and B . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.1
2.1
SECTION
3.
3.1
3.2
3.3
3.1
3.1
3.1
3.2
3.3
SECTION
4.
4.1
4.2
4.3
EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driving Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1
4.1
4.1
4.1
SECTION
5.
CALIBRATION STANDARDS . . . . . . . . . . . . . . . . .
TABLE 5.1 REFERENCE STANDARD HOLE
DIAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
5.1
SECTION
6.
6.1
EQUIPMENT CALIBRATION . . . . . . . . . . . . . . . .
Acceptance Level . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1
6.1
SECTION
7.
EXTENT OF EXAMINATION . . . . . . . . . . . . . . . . .
7.1
SECTION
8.
SURFACE CONDITION . . . . . . . . . . . . . . . . . . . . . .
8.1
ix
NES 729
Part 3
Issue 2 (Reformatted)
SECTION
9.
9.1
9.2
9.3
9.4
9.5
9.1
9.1
9.1
9.1
9.1
9.1
SECTION
10.
RECORDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1
ANNEX
A.
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
A.1
ANNEX
B.
B.1
ANNEX
C.
C.1
ALPHABETICAL INDEX
NES 729
Part 3
Issue 2 (Reformatted)
1.
ACCEPTANCE STANDARDS
a.
1.1
NES 729
Part 3
Issue 2 (Reformatted)
1.2
NES 729
Part 3
Issue 2 (Reformatted)
2.
GENERAL
2.1
Limitations
a.
2.2
b.
It is not the intent of this NES to exclude proven eddy current inspection
procedures which can be demonstrated to the satisfaction of the MOD(PE) to
meet the quality requirements. Prior approval is to be obtained before such
procedures are used.
2.1
NES 729
Part 3
Issue 2 (Reformatted)
2.2
NES 729
Part 3
Issue 2 (Reformatted)
3.
3.1
Personnel Requirements
3.2
a.
The examining authority is to ensure that all personnel associated with eddy
current examination have been trained and certificated to the level appropriate
to their responsibilities. This certification is to relate to a National or
International Accreditation Scheme, eg Personnel Certification in
Non-Destructive Testing (PCN).
b.
b.
c.
The relevant contract is to define the extent of eddy current examination and
the appropriate acceptance standard.
d.
e.
f.
(2)
(3)
(4)
(5)
Equipment description
(a)
Make/Model.
(b)
(c)
(b)
(c)
(d)
Speed of test.
(e)
(b)
3.1
NES 729
Part 3
Issue 2 (Reformatted)
3.3
(2)
name/s of operator/s;
(3)
(4)
(5)
(6)
inspection coverage;
(7)
(8)
3.2
NES 729
Part 3
Issue 2 (Reformatted)
Procedure No . . . . . . . . . . . . . . . .
Issue No . . . . . . . . . . . . . . . . Date . . . . . . . . . . . . .
Company . . . . . . . . . . . . . . . . . . . .
............................
.......... .................
Procedure draft by . . . . . . . . . . . . . . . . . . . . . . . . . . .
Approved by . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Examination conducted by . . . . . . . . . . . . . . . . . . . .
COMPONENT DESCRIPTION
Title . . . . . . . . . . . . . . . . . . . . . . .
Material Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOD . . . . . . . . . . . . . . . . . . . . . . .
Material Spec . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contract/Order No . . . . . . . . . . . .
Drawing No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Method of manufacture: Casting/Forging/Weld/Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Area(s) examined . . . . . . . . . . . . .
Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surface Condition . . . . . . . . . . . . .
Surface Preparation . . . . . . . . . . . . . . . . . . . . . . . . .
..........................................................................
Acceptance Standard Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TECHNIQUE DETAILS
1.
Equipment
Make/Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Method of monitoring/recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type of test coils/probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Size of test coils/probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frequency test coils/probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
Technique
Coils/probes arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Saturation (if used) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed of test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Probe scanning method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
or grid used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
Calibration
Details of calibration standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
....................................................................
Calibration procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...................................................................
Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3
NES 729
Part 3
Issue 2 (Reformatted)
3.4
NES 729
Part 3
Issue 2 (Reformatted)
4.
EQUIPMENT
4.1
General
4.2
4.3
a.
b.
coil/material configuration;
(2)
speed of scanning;
(3)
Test Coils
a.
b.
The test coils are to be capable of inducing current in the item under test and
of sensing changes in the electrical characteristics of the item. Coils may be
encircling types or probe types depending upon the application.
Driving Mechanism
a.
4.1
NES 729
Part 3
Issue 2 (Reformatted)
4.2
NES 729
Part 3
Issue 2 (Reformatted)
5.
CALIBRATION STANDARDS
a.
Test pieces are to be prepared from suitable lengths of material which simulate
the item to be tested with regard to sectional dimensions, material type,
metallurgical condition and surface finish. Reference standards
(see Clause B.1) are to be incorporated in the test pieces, in the form of holes,
notches or slits. When using manually operated equipment, a flaw-free
calibration test piece (see Clause B.1) of the same material type as that under
examination is to be additionally provided for reference.
b.
25mm nominal
Depth:
Width:
1.6mm maximum
three holes of the same nominal diameter drilled through the tube wall
perpendicular to the surface and displaced circumferentially 120 degrees
from each other; axial separation from each other and the ends of the
calibration test piece is to be such that the holes can be resolved clearly
and individually under production conditions; the hole diameter is to be
in accordance with TABLE 5.1 unless otherwise agreed between the
Design Authority and the Inspection Organization.
TUBE NOMINAL OD
mm
over 6.3 up to and including 19
0.80 max
0.92 max
1.10 max
1.20 max
1.40 max
1.60 max
Calibration test pieces for welded tubing are to contain reference standards in
the weld method and additionally in the parent metal when both materials are
to be examined.
d.
For bar material, notches or slits are to be cut in the material surface and spaced
as for tubes.
e.
5.1
NES 729
Part 3
Issue 2 (Reformatted)
f.
The introduction of the reference standards into the calibration test piece
whether by drilling, spark erosion or other methods, is to be carried out under
controlled conditions in order to minimize disturbance in adjacent material.
g.
holesdrilling;
(2)
h.
The accuracy of the calibration test piece, and reference standard dimensions
and positions, is to be verified to the satisfaction of the MOD(PE).
i.
Calibration test pieces are to be frequently examined for signs of damage which
may impair performance and are to be renewed accordingly.
5.2
NES 729
Part 3
Issue 2 (Reformatted)
6.
6.1
EQUIPMENT CALIBRATION
a.
b.
c.
The calibration test piece is to be passed through the test unit or the test unit
is to traverse the test piece at the same relative speed and in the same direction
and manner as that to be used in the production examination.
(See Clause 9.1a.).
d.
e.
Acceptance Level
a.
To set the equipment to the agreed acceptance level (see Clause 1.a.) the
appropriate calibration test piece is to be subjected to the procedure in
Clause 6.c. The trigger/alarm or monitor level is then to be adjusted until the
acceptance standard will just indicate rejection.
6.1
NES 729
Part 3
Issue 2 (Reformatted)
6.2
NES 729
Part 3
Issue 2 (Reformatted)
7.
EXTENT OF EXAMINATION
a.
b.
When complete coverage cannot be obtained, the actual extent of that achieved
is to be stated on the record of test. Examination of weldments is to be as
specified in the Contract. (See SCOPE 5.).
7.1
NES 729
Part 3
Issue 2 (Reformatted)
7.2
NES 729
Part 3
Issue 2 (Reformatted)
8.
SURFACE CONDITION
a.
b.
All surfaces to be examined are to be free from metallic particles, loose scale and
other foreign matter. Methods used for surface preparation are not to be
detrimental to the material or the surface finish.
c.
d.
8.1
NES 729
Part 3
Issue 2 (Reformatted)
8.2
NES 729
Part 3
Issue 2 (Reformatted)
9.
9.1
Testing Speed
9.2
a.
The relative speed between the item and the test coil is not to vary from that
used during the calibration procedure by more than 10%.
b.
Manual Testing
a.
9.3
9.4
Sensitivity Level
a.
b.
c.
Defect Indications
a.
9.5
The probe is to be held at a constant attitude to the contact surface and moved
in a path parallel to the weld and adjacent to it. Rocking of the probe and the
placing of the probe near to the edge of the workpiece are to be avoided as both
may cause spurious indications which may be misinterpreted as defects.
Additional Tests
a.
9.1
NES 729
Part 3
Issue 2 (Reformatted)
9.2
NES 729
Part 3
Issue 2 (Reformatted)
10.
RECORDS
a.
10.1
NES 729
Part 3
Issue 2 (Reformatted)
10.2
NES 729
Part 3
Issue 2 (Reformatted)
ANNEX A.
RELATED DOCUMENTS
A.1
BS 3889
NES 729
A.1
2.2a.
9.5a.
ANNEX A.
NES 729
Part 3
Issue 2 (Reformatted)
ANNEX A.
A.2
NES 729
Part 3
Issue 2 (Reformatted)
ANNEX B.
DEFINITIONS AND TERMS
B.1
B.2
Definitions
Calibration Test Piece
Design Authority
Examining Authority
Reference Standard
Trigger/Alarm Level
Terms
BS 3683 Part 5 is to apply to the terms used in this Part.
B.1
ANNEX B.
NES 729
Part 3
Issue 2 (Reformatted)
ANNEX B.
B.2
NES 729
Part 3
Issue 2 (Reformatted)
ANNEX C.
PROCUREMENT CHECK LIST
Notes:
1.
This Check List is to ensure that certain aspects of this Naval Engineering
Standard are consulted when preparing a Statement of Technical
Requirements for a particular application.
Clauses where a preference for an option is to be used or where specific data is
to be added are included in the Check List.
List
Each item is to be marked either
2.
3.
= included
NA
= not applicable
CHECK
CHECK
No
1
Extent of eddy current examination
CLAUSE No
SCOPE 5.
1.a.
6.e.
7.b.
8.a.
C.1
! or NA
ANNEX C.
NES 729
Part 3
Issue 2 (Reformatted)
ANNEX C.
C.2
NES 729
Part 3
Issue 2 (Reformatted)
ALPHABETICAL INDEX
A
Acceptance standards, iii, 1.1, 6.1, 9.1, C.1
Additional tests, 9.1
Aluminized surfaces, 8.1
Attitude, probe, 9.1
Automatic methods, 4.1
B
Bar material, 5.1
Battery check, 6.1, C.1
C
Calibration
equipment, 6.1
reference standard hole diameter, 5.1
procedure, 9.1
standards, 5.1, 5.2
test piece, 5.2, 6.1, 9.1, B.1
procedure, 9.1
Conditions of issue, vi
Corroded surfaces, 8.1
Cracks, surface-breaking, iii
D
Defect indications, 9.1
Definitions, B.1
Design authority, 5.1, B.1
Driving mechanism, 4.1
E
Electroplated surfaces, 8.1
Equipment, 4.1
calibration, 6.1
driving mechanism, 4.1
general, 4.1
test coils, 4.1
Examination procedure requirements, 3.1, 3.2
Extent of examination, iii, 7.1, C.1
Examining authority, 5.1, B.1
F
Frequency, current, 6.1
INDEX.1
INDEX
NES 729
Part 3
Issue 2 (Reformatted)
H
Health and safety, vii
Heat treatment condition, 8.1, C.1
Holes, reference standard, 5.1, 5.2
Helical test path, 4.1
I
Inspection procedures, iii, 8.1
Introduction, v
Issuing authorities, A.1
L
Limitations, 2.1
M
Magnetic particle examination, 9.1
methods, 4.1, 6.1, 9.1
Metal sprayed surfaces, 8.1
N
Notches, reference standard, 5.1, 5.2
Nuclear plant and machinery, iii
P
Painted surfaces, 8.1
Personnel requirements, 3.1
Pipes, iii
Procedures and inspections, 3.1
Procurement check list, C.1
Production examination techniques, 9.1
additional tests, 9.1
defect indications, 9.1
sensitivity level, 9.1
testing speed, 9.1
Q
Quality assessment, iii
INDEX
INDEX.2
NES 729
Part 3
Issue 2 (Reformatted)
R
Re-calibration requirement, 9.1
Records, 7.1, 10.1
Reference standards, 5.1, 5.2, 6.1, B.1
Related documents, A.1
S
Safety, vii
Scope, iii
Semi-automated systems, 4.1
Sensitivity
check, 9.1
level, 6.1, 9.1
Slits, reference standard, 5.1
Speed of scanning, 4.1
Spurious indications, 9.1
Surface coatings, conductive, 8.1
Surface condition, 8.1, C.1
Surface preparation, 8.1
T
Test procedure, 3.3
Test coils, 4.1
Test piece, calibration, 5.1, 5.2, 6.1, B.1
Test sensitivity, 6.1
Testing speed, 9.1
Trigger/alarm level, 6.1, B.1
Tubes, iii, 5.1
W
Weldments, 6.1, 7.1, 8.1, 9.1, C.1
INDEX.3
INDEX
NES 729
Part 3
Issue 2 (Reformatted)
INDEX
INDEX.4