Project Title
KILO Field Further
Development Project
KILO-W-CAL-0403
Validation
2 Years
Expired Date
9-Oct-2015
Authors Organization
PT. DWE - Engineering
Expansion Analysis
for 8 KC-KA 3 Phase Pipeline
Approval Sheet
Name
Title
Hartono
Project Manager
Anik Artha
Project Lead
Andreas Deny
Engineering Lead
Date
Signature
Revision Status
Rev
Issue Date
By
Chk
App
A
0
15-Jul-2013
09-Oct-2013
ALIT
ALIT
LUTHFI
LUTHFI
SUTRISNO
SUTRISNO
Issue Purpose
Issued For Review
Issued For Approval
Owner
Signature
KILO-W-CAL-0403, Rev.0
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Date
9-Oct-2013
9-Oct-2013
9-Oct-2013
Revision
Update Objective as per client comment
Update Analysis Carried Out as per Client Comment
Add Section 4.4 Temperature Profile
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Table of Contents
Review & Endorsement Records
1
Revision Log Register 2
Table of Contents
3
1.
Introduction
4
1.1. General4
1.2. Objective
6
1.3. Scope 6
1.4. Associated Documents 6
1.5. Pipeline Reference
6
1.6. Abbreviation
7
2.
References
7
2.1. International Code & Standards 7
2.2. Company Document
7
2.3. Project Document
7
3.
Conclusions and Recommendations
8
3.1. Analysis Carried Out
8
3.2. Summary
8
3.3. Recommendation
8
4.
Pipeline Design Parameter
9
4.1. Pipeline design life
9
4.2. Pressure and Temperature
9
4.3. Pipeline and Riser Mechanical Properties
4.4. Subsea Pipeline External Coating System
4.5. Concrete Coating Properties
11
4.6. Corrosion Allowance
11
4.7. Environmental Data
11
4.7.1.
Water Depth
11
4.7.2.
Tidal Range
12
4.7.3.
Seawater Properties
12
4.7.4.
Soil Parameters12
5.
Method of Analysis
13
5.1. Pipeline Strain 13
5.2. Frictional Resistance
13
5.3. Anchor Point 14
5.4. Pipeline Expansion
14
6.
Results and Conclusions
16
6.1. Analysis Carried Out
16
6.1. Pipeline Expansion Results
16
9
10
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1.
Introduction
1.1. General
KILO Area consists of four producing platforms which are KA, KB, KC and JJA. Based on 2012
reserves report, this field is still potential and will add more production to Offshore North West Java
Operation.
Currently only KA platform active using in-situ gas lift source, but this gas source has limited to
continuous production in KA platform need more gas source from another field. KC platform was
shut down in November 2002 due to 3-phase pipeline KC-KA leak and KB platform was shut down in
June 2006 due to 3 phase pipeline KB-KPRO leak.
KC platform was producing about 500 BOPD and 1 MMSCFD before shut in 11 years ago (2002).
This was happened because of pipeline leak between KC and KA platform. The same problem also
occurred in KB platform in 2006. A leaking in a sub-sea pipeline between KB and KPRO platform
requires the platform to be shut in. The production lost due to KB shut in is about 350 BOPD and 1.7
MMSCFD. KA platform was reactivated and online in September 2012 with initial rate 700 BOPD
and 1.5 MMSCFD. This study will give assurance reserve in KILO field to support in reactivate KB
and KC platforms.
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Based on Appraise and Select Study, fluid from JJA, KB and KC will be separated in KCOM
production separator V-1000, while fluid from KA wells will flow to KPRO production separator CV-2.
Gas out from KPRO production separator comingles with gas out KCOM production separator and
will be sent to B2C platform as sales gas using new MGL KCOM-B2C. While liquid out KPRO
production separator comingles with liquid out KCOM production separator and will be sent to NGLB
using existing 8 MGL KCOM-NGLB as export liquid.
The gas lift for KILO wells will be supplied from B1C platform using new gas lift pipeline B1C-KCOM
and in-situ gas lift.
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1.2. Objective
This document contains study and calculation of expansion analysis stability for subsea pipeline of
KILO Field Development which consist of 8 KC-KA 3 Phase pipeline. The result of this analysis
determines the pipeline expansion and anchor length of pipeline end at pipeline of KC Platform to
KA Platform.
The expansion analysis is divided into two cases as follows:
Hydrotest condition considering new pipe, water content, hydrotest pressure and sea floor &
content (sea water) temperature during hydrotest condition and,
Operating condition considering 100% corroded product content, maximum operating
pressure and sea floor & design temperature during operating condition.
1.3. Scope
The scope of this report is 8 KC-KA pipeline for both pipeline zone 1 and pipeline zone 2 excluding
expansion spools and riser.
Document Number
KILO-G-DBS-0001
KILO-G-PHI-0001
KILO-W-CAL-0401
KILO-W-CAL-0402
Pipeline OD
(mm)
Origin
Termination
Service
8 dia. Pipeline
219
KC
KA
3 Phase
Platform Center
Position
Longitude
KA Platform
6 1' 48.77" S
KC Platform
6 2' 06.20" S
28.96
KC Platform
29.87
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1.6. Abbreviation
API
ASME
CA
ERW
HAT
MSL
NPS
PHE ONWJ
SMLS
SMTS
SMYS
2.
References
2. DNV OS F101
2. PHEONWJ-W-SPE-0006
2. KILO-O-SDY-0002
3. KILO-W-CAL-0401
4. KILO-W-CAL-0402
5. RPT/ STC0811/KCOM-BCOM/0.1
6. EGS-R014007-UNIFORM-W-PLR-0001
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3.
3.2. Summary
The Pipeline end expansion results are summarized in Table 5.
Table 5 - End Expansion Analysis Result
Pipeline End Expansion (mm)
Case
At KC
(Hot End)
At KA
(Cold End)
At KC
(Hot End)
At KA
(Cold End)
Operating Condition(1)
79
68
401
401
Hydrotest Condition
70
67
401
401
Note:
1. The result subject to changing based on temperature profile from hydraulic analysis report [Ref.2.3.(2)]
3.3. Recommendation
The expansion of 8 diameter subsea pipeline at KC to KA shall be adopted for riser and spool
flexibility analysis.
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4.
The pipeline specific design data are provided in Project Design Basis. However, any specific and
important design data used for expansion calculation are specified herein for easy reference.
Units
Design Pressure
psig
950
psig
164
psig
1330
Hydrotest Pressure
Mechanical Design Temperature (Metal)
(1)
Operating Temperature
Density of Content
kg/m
Service
200
109
3
37.32
3 Phase
Note:
1.
For non-mechanical materials (external corrosion coating), the design temperature shall be the operating temperature
added by 30oC [Ref.2.1.(5)].
Units
Outer Diameter
mm
219
Wall Thickness
mm
12.7
Material
Seam Type
SMYS
MPa
SMTS
MPa
Young Modulus
MPa
Poison Ratio
0.3
Density
kg/m
/C
7850
1.1 x 10-5
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Temperature
o
Length
m
1
2
3
4
5
6
7
8
9
10
C
42.66
42.51
42.49
42.47
39.65
37.34
29.32
27.30
26.80
26.69
0
0
5
9
24
38
138
238
338
438
11
12
13
14
15
16
17
18
19
26.67
26.66
26.66
26.66
26.66
26.53
26.42
26.39
26.37
538
638
738
838
878
893
908
913
917
Remark
At Launcher Point
Pipeline Start
Pipeline End
At Receiver Point
Temperature
o
C
30.00
27.35
26.81
26.70
26.68
26.67
26.67
26.67
26.67
KP
Km
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
Remark
Pipeline Start
Pipeline End
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Value
mm
4.0
kg/m3
1281.5
mm
150
Parameters
Density
kg/m
Value
3044
Thickness
mm
32
Cut Back
mm
300 + 10
2-5
Absorption
Internal Corrosion
Allowance (mm)
3.0(1)
Note :
1. The Internal corrosion allowance was considered based general engineering data since the pipeline will be
transport the sweet fluid without any H2S content.
Item
Value
28.96
29.87
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Units
Return Period
1-Year
100-Year
0.152
0.244
1.158
Parameter
Density of Sea Water
Sea Water Temperature
Kinematics Viscosity
Value
1025
80
1.13 x 10-5
m /s
Parameter
Soil Type
1)
1)
Submerged Weight2)
Value
kPa
2.0 5.0
Deg
0.0
kg/m3
815.7
Note:
5. Soil type based on marine survey report RPT/ STC0811/KCOM-BCOM/0.1, specific at KCOM area.
6. Submerge weight is adopted from DNV RP F105 for soil clay type.
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5. Method of Analysis
During its design life, pipeline is subjected to an increase in internal pressure and temperature from
its as-installed condition. These loads cause the pipeline to expand at its free end and induce
stresses and forces in the pipe wall.
Pin Di Po Do
.
4
EAs
...5.1
5.2.2.
Poisson Strain
The Poisson strain is a result of the action of the hoop stress, which radially expands the pipeline.
According to Poisson's effect, a longitudinal strain is developed and is given by
V .
..........................................................................................................5.2
5.2.3.
Temperature Strain
When a pipeline is installed, its length in an unstressed condition is governed by the ambient
temperature of the seawater. Any increase in this temperature will cause thermal expansion given
by
T .T ..5.3
5.2.4.
Total Applied Strain
The total applied strain acting along the pipeline length is the summation of the applied strains
described above, i.e.
tot= E++T....5.4
.Dt2
. b .g.H b .Dt .(1 K o ) (Ws b .g .
)
4
2
...5.5
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F .L
As .E 5.6
b*g*(H
*g*(Hpc-Dt/2)
-Dt/2)
pc
ko*s*g*Hpc
Dt
b*g*(Hpc+Dt/2)
Figure 4: Frictional Forces for Buried Pipe
5.2.1.
State of Strain in the Pipeline
The applied strain in the pipeline is opposed by the frictional strain, giving a net strain
net tot f
...5.7
LA
tot . As .E
F
..5.8
net ( z )
( tot f ).dz
5.9
F .L
L tot .L A
2.E. As
2
A
..5.10
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Lh
net
.dx
..5.11
Lc
net
.dx
L Lc
..5.12
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12.7
37.34
26.67
15.00
79
68
401
401
12.7
30.0
26.67
15.00
70
67
401
401
219
Hydrotest
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Appendices
Appendix A
Appendix B
:
:
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