Evaluation of Cascade-Multilevel-Converter-Based
STATCOM for Arc Furnace Flicker Mitigation
Chong Han, Member, IEEE, Zhanoning Yang, Bin Chen, Alex Q. Huang, Fellow, IEEE,
Bin Zhang, Student Member, IEEE, Michael R. Ingram, Senior Member, IEEE, and
Abdel-Aty Edris, Senior Member, IEEE
AbstractAs an industry customer of electric power, an electrical arc furnace (EAF) is a major flicker source that causes major
power quality problems. For a 40-MVA EAF in Tennessee, USA,
a cascade-multilevel converter (CMC)-based STATic synchronous
COMpensator (STATCOM) with high bandwidth is proposed for
EAF flicker mitigation. In this paper, flicker mitigation techniques
by using a CMC-based STATCOM are presented and verified
through a transient network analyzer (TNA) system. The required
STATCOM capacity is first studied through a generalized
steady-state analysis. Second, the STATCOM control strategy for
flicker mitigation is introduced, and simulation results are given.
Finally, a TNA system of the STATCOM and an EAF system
are designed and implemented. Experimental results from the
TNA test show that the proposed CMC-based STATCOM and its
controller can efficiently and rapidly mitigate the EAF flicker.
Index TermsCascade-multilevel converter (CMC), electric arc
furnace, flicker, STATic synchronous COMpensator (STATCOM),
transient network analyzer (TNA).
I. I NTRODUCTION
Paper PID-06-26, presented at the 2005 Industry Applications Society Annual Meeting, Hong Kong, October 26, and approved for publication in the
IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Metal Industry
Committee of the IEEE Industry Applications Society. Manuscript submitted
for review October 15, 2005 and released for publication October 30, 2006.
This work was supported in part by the U.S. Electric Power Research Institute,
in part by the Tennessee Valley Authority, and in part by the U.S. Department
of Energy, Sandia National Laboratory.
C. Han is with ABB Inc., Norwalk, CT 06851 USA (e-mail: chhan@
ieee.org).
Z. Yang was with the Semiconductor Power Electronics Center, North
Carolina State University, Raleigh, NC 27695 USA.
B. Chen and A. Q. Huang are with the Semiconductor Power Electronics
Center, North Carolina State University, Raleigh, NC 27695 USA. (e-mail:
aqhuang@ncsu.edu).
B. Zhang is with Linear Technology Corporation, Raleigh, NC 27513 USA.
M. R. Ingram is with the Tennessee Valley Authority, Chattanooga, TN
37402 USA.
A.-A. Edris is with the Electric Power Research Institute, Palo Alto, CA
94304 USA.
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TIA.2006.889896
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HAN et al.: EVALUATION OF CMC-BASED STATCOM FOR ARC FURNACE FLICKER MITIGATION
379
Fig. 1.
VPCC VPCC VPCC
.
XS
(1)
With (1), the normalized relationship among flicker magnitude (VPCC /VPCC ), STATCOM capability (QC /SEAF ), and
system X/R ratio (XS /RS ) are plotted in Fig. 4. As shown in
Fig. 4, a 4.5- and 30-MVA STATCOM can mitigate flicker by
20% and 80%, respectively, which means that the flicker can be
fully mitigated into the acceptable range if 30 MVA is utilized.
III. STATCOM C ONTROL FOR F LICKER M ITIGATION
The one-line diagram of the STATCOM application for
flicker mitigation is shown in Fig. 5. A CMC-based STATCOM
is controlled through a two-loop structure. The internal control
diagram is shown in Fig. 6. Two current loops Id loop and Iq
loop are decoupling controlled and designed with a bandwidth
of hundreds of hertz and adequate stability margins. The Id
reference is responsible for charging/discharging the dc capacitor and therefore is regulated by a voltage loop to maintain
the dc-bus voltages. The Iq reference is the reactive current
command, which is connected with the external controller for
flicker mitigation. The external control, as shown in Fig. 7,
is designed for specific EAF flicker mitigation to support the
voltage VPCC . Through measuring the voltages at PCC, generating error signals, and proportionalintegral (PI) regulator,
the external control gives the Iq reference for internal control
so that STATCOM provides reactive power compensation and
mitigates the voltage fluctuation at PCC.
Offline simulation in PSCAD/EMTDC environment demonstrates the compensation performance for different STATCOM
ratings, and results are shown in Fig. 8. Moreover, the simulation results for different XS /RS are also summarized in Fig. 9.
As seen from Figs. 4 and 9, the analysis results and simulation
results match each other very well.
IV. EAF F LICKER AND STATCOM TNA S YSTEM
To evaluate the CMC-based STATCOM control strategy and
flicker mitigation performance, a real-time TNA system of
STATCOM and EAF, as shown in Fig. 10, is developed. The
left cabinet houses the EAF flicker TNA composed of solidstate ac-switches, passive loads, and coupling transformer; the
STATCOM power stage with three-level IGBT-based CMCs,
dc capacitors, ac reactors, and precharge circuits is housed in
the center cabinet; and the digital signal processor (DSP)/fieldprogrammable gate array (FPGA)-based central controller is
mounted into the cabinet on the right. The parameters of the
TNA system are listed in Table I.
For the EAF flicker TNA, a three-phase ac switch is designed
using a back-to-back IGBT (SKM300GB 1240) phase leg with
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380
Fig. 5.
Fig. 6.
Fig. 7.
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HAN et al.: EVALUATION OF CMC-BASED STATCOM FOR ARC FURNACE FLICKER MITIGATION
Fig. 8.
381
Fig. 9.
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382
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VI. C ONCLUSION
In this paper, the principles and design of a CMC-based
STATCOM for flicker mitigation have been presented and
verified through a TNA system. The steady-state analysis gives
a generalized relationship of VPCC /VPCC , QC /SEAF , and
XS /RS and provides the steady-state evaluation of STATCOM
for flicker mitigation. The control strategy of the CMC-based
STATCOM system is introduced and verified through the simulation results. The real-time TNA system integrating CMCbased STATCOM with its digital controller and EAF flicker
model is demonstrated, and its experimental results verify
the EAF and STATCOM models, the digital controller, and
the hardware apparatus. From the experimental results, the
CMC-based STATCOM system efficiently and rapidly mitigates the EAF flickers and is feasible for future full-rating field
demonstration.
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