ILF-SPC-SRT-EL-813-0
07.11.2013
REVISION
7.11.2013 Approved
V.S.
P.B.
S. B.
V.S.
P.B.
S. B.
V.S.
P.B.
S. B.
Prepared
Checked
Approved
Rev.
Date
Issue, Modification
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TABLE OF CONTENTS
1
GENERAL
1.1
2.1
Definition
2.2
Abbreviations
STANDARDS
ENVIRONMENTAL CONDITIONS
GENERAL REQUIREMENTS
5.1
Selection of Motors
5.2
5.3
Duty
5.4
Dimensions
5.5
Noise Requirements
5.6
Tagging
6.1
6.2
6.3
Method of Cooling
6.4
Bearings
6.5
Terminal Boxes
PAINTING
INSTALLATION
TESTS
9.1
Workshop Tests
9.2
Site Tests
10
ADDITIONAL INFORMATION
10
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GENERAL
1.1
ILF-SPC-SRT-EL-813-0
07.11.2013
This document covers the requirements for design, construction, installation, testing and
commissioning of low voltage electrical motors in the new Amman Strategic Reserve
Terminal for Petroleum Products.
2.1
Definition
In the present document the following definitions were used. Their meaning is explained
in the table below.
2.2
Definition
Explanation
Client
Engineer
Contractor
Terminal
Abbreviations
Abbreviation
Explanation
LV
Low Voltage
Un
Nominal Voltage
IEC
NEC
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STANDARDS
The design, manufacturing, construction, installation, test and commissioning of EDG
sets shall be in accordance with the IEC/API and ISO standards. Cables shall follow BS.
The following standards shall be applied, at least:
API RP 540
NEC,API RP 500
IEC 60034
IEC 60072
IEC 60896
IEC 60947
ISO 3046
ISO 8528
Engine
driven
As far as the energy provider or permits of other authorities require additional codes and
standards, respectively impose additional requirements, these are also part of the contract.
In the case of the conflict between the various codes, standards and this specification,
the most stringent of the requirements shall generally govern. The Contractor shall refer
any such conflict and any other matter, which requires further interpretation, to the attention of the Engineer and Clients interpretation shall be final.
All conflicts between the requirements of this specification, contract documents, data
sheets, or drawings shall be referred to Engineer for clarification before proceeding with
the fabrication of the affected parts.
ENVIRONMENTAL CONDITIONS
The electrical motors and related components have to be designed and constructed for
continuous operation at full load under the climatic and environmental conditions as described in the specification Design and Construction of Power Supply Systems.
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GENERAL REQUIREMENTS
5.1
Selection of Motors
ILF-SPC-SRT-EL-813-0
07.11.2013
5.3
Duty
The motors shall be designed for continuous running duty, S1 according to IEC, at the
specified conditions. Motors connected to electric / electronic speed control or start-up
equipment such as frequency converters or start-up transformers have to be selected /
matched to the special requirement of such duty.
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5.4
ILF-SPC-SRT-EL-813-0
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Dimensions
All motors of the same size shall be interchangeable. The motor dimensions shall be in
accordance with IEC 60072.
5.5
Noise Requirements
The sound pressure level of electrical motors shall not exceed 85 dB (A)@ 1 m under no
load conditions.
5.6
Tagging
All components, equipment and installations shall receive the respective tagging plates,
labels, etc., which have to be of extremely durable material resistant against the environmental conditions. Tagging plates or labels on fronts of enclosures shall be fixed with
screws.
6.1
6.2
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Motors of a rated power of 10 kW and above shall be equipped with winding protection
by means of embedded positive temperature coefficient thermistors. Two thermistors per
phase (one set service one set spare) shall be provided and wired to the auxiliary terminal box.
6.3
Method of Cooling
Motors shall be totally enclosed and fan cooled by ambient air, equivalent to cooling
code IC0141 or IC0151 according to IEC 60034 part 6.
6.4
Bearings
The motors shall be fitted with ball or rolling contact bearings, supplied with life time
grease. Grease regulator and nipples, as also surplus grease discharge openings shall
be provided if required.
Self-cooled sleeve bearings are acceptable, too. Sleeve bearings shall be equipped with
an oil ring lubrication, the bearing housings shall have an oil level indication.
External lube oil systems for LV motors will not be accepted.
6.5
Terminal Boxes
Terminal boxes shall be provided and fitted with terminals and cable glands for the connection of the actual number and type of cables.
If required, auxiliary terminal boxes with terminals and cable glands for instrumentation
and anti-condensation heater connection shall be foreseen.
All terminal boxes shall be IP55 enclosure type.
PAINTING
All components and devices shall have a resistant, long term stable, high quality painting
(as per approved color code). Damages, caused by transport, installation, cabling or
commissioning shall be repaired in a way, that the original quality is restored.
Total thickness of dry protective paint coating shall be at least 120 m.
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INSTALLATION
Installation and alignment shall be carried out in accordance with the instructions and
recommendations of the manufacturer and with due regard to the requirements of the
driven machine.
TESTS
9.1
Workshop Tests
All motors shall be tested completely and detailed in manufacturers workshop. All tests
required by the codes and standards as well as all manufactures tests have to be performed.
The test program for the work shop test has to be submitted at least 3 weeks prior to
start of the tests.
All motors shall be subjected to at least the abbreviated tests in accordance with the
applicable standard test procedures.
Complete tests on motors up to 90 kW will not normally be required if evidence of type
tests on identical machines is produced at the time of quotation. For machines of 90 kW
and above it will be acceptable that complete tests are made on only one of several
identical machines with abbreviated tests on the remaining machines.
The following tests shall be performed, at least:
1.
2.
Vibration,
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High voltage test after heat run and insulation resistance before and after
heat run,
Vibration,
Noise,
Detailed test protocols of all tests performed have to be submitted prior to installation.
9.2
Site Tests
The site tests shall include the following steps:
test runs
performance test.
The aim of the tests is to ensure the proper function of the complete scope of delivery.
10
ADDITIONAL INFORMATION
For documentation requirements, shipping instructions, spare parts policy refer to document: Design and Construction of Power Supply Systems - Specification.
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