Maintenance Manual
Chapter 1
MAP/ IAT
MAR/IAT
Chery
Maintenance Manual
TPS
Diagram of TPS
3. ECT TF-W
Usage: ECT is used to supply Coolant temerature
information for the timing and fuel inject pulse
width control on engine start, idle, normal running.
Constitue and pricinple: ECT is a termal sensive
resistor with ntc. The resistance decreases with
coolant temperature increase, but it is nor linrearity.
The resistor is enclosed in copper bush. The
change of resistance is transformed into changing
voltage to ECU by a voltage distribute circuit to
monitor the change of water temperature.
Diagnosis: When coolant temperature is over up
limit, or below lower limit, MIL is on, engine run
at malfunction mode. ECU control ignition and
fuel inject according to set temperature. Fan runs
at high speed.
Limit data: 2.55%K
Hint: Screw torque: 152Nm
Hint: There are 2 sensors in vehicle. One is single
pin water temperature and supply water
temperature signal for water temp meter; The other
is double pins and supply the temp signal to ECU.
3. Signal
2
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Maintenance Manual
3
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5. Oxygen sensor
Usage: The sensor is used to supply the
information that if oxygen is superfluous after the
fuel in cylinder combused completely in intake
air.ECU uses the information to close-loop
control for quantitative fuel and transforms or
purifies three venomousnee ingredients such as HC,
CO and NOX in catalyzer.
Constitue and priciple: The sense element is a
ceramic pipe with bores. The outside of pipe is
surrounded by exhaust of engine, and inside is
touched with automosphere. The pipe wall is one
kind of solid electrolyte with electric heating pipe
KS with cable
in it to heat ceramic body to 300 C for ceramic
body to work.The oxygen ion can pass pipe freely.
The concentration diffrencial is transformed
into electric differencial with this feature to form
electric signal. If mix air is richer, electric
differencial and output voltage are higher; if mix
air is leaner, electric diferencial and output voltage
are lower.
The working voltage of sensor fluctuates
between 0.1-0.9V with 5-8 times every 10 seconds.
Sensor is aging if the frequency is below this value
and needs replacing. The sensor cannot be
repaired.
Disgnosis: ECU monitors each sensor, actuator,
power amplifier and check circuit. ECU will mark
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Maintenance Manual
Oxygen sensor
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Maintenance Manual
ECU pins:
1. Battery ground
29. CKP input
57. Not used
2. Battery ground
30. CMP ground
58. A/C apply
3. 3 Ignition coil 3
31.Water temperaturesignal
59.O2 ground
4. Ignition coil 1
32.TPS input
60. IAT ground
5. Ignition coil2
33. Not used
61. Injector of No.2 cylinder2
6. Can Bus lowCAN
34. Not used
62. Not used
7. Canbus highCAN
35. Step motor B+
63. ECU powerECU
8. O2 sensor
36. Step motor B 64.High speed fan relay control output
9. Not used
37. Not used
10. KS signal
38. TPS ground
65. High Speed fan relay control output
11. Not used
39 Speed signal
66. Engine speed input signal
12. Evaporator temperature sensor input
40. Not used
67. Main relay control output
13. Evaporator temperature sensor ground
41. Not used
68. A/Crelay control output
14. Not used
42. Not used
69. Fuel pump relay output
15. Not used
43.O2 sensor
70. Trouble lamp
16. Not used
44. ECU power+12V BAT
71. Not used
17. Not used
45.TPS power supply+5V
18. Not used
46. IAT power supply+5V
19. Step motor A +
47. Not used
72. CKP input
20. Step motor A 48 IAT ground
73. Water teperature sensor ground
21. Main relay power supply
49. Not used
74. Power steering pressure switch signal
22. Ignition switch power supply 50.
75. Not used
23. No.3 injection nozzle
51. Not used
76. Not used
24. No.1 injection nozzle
52 Not used
77. DiagnosticK wire
25. Not used
53. Not used
78. Not used
26. Canistor relay
54. KS ground
79. Not used
27. CKP ground
55. Ignition coil ground
80. Not used
28. Not used
56. IAT signal
81. Not used
Pins and out view of connector
7. Fuel pump
Usage: Fuel pump feeds fuel with certain
pressure and quantity to engine. The
temperature and voltage have great influnce
on pump.
Constitute and principle: The pump
consistsof DC motro, vane motor and
cover( together with stop return valve,
leak valve and anti-electromaganatic
6
Chery Automobile Co., Ltd
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Fuel pump
Main relay
Power
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Maintenance Manual
Injector
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Maintenance Manual
Step motor
Pins:
Pin1: Connect pin 19 on ECU.
Pin2: Connect pin 20 on ECU.
Pin3: Connect pin 35 on ECU.
Pin4: Connect pin 36 on ECU.
Pin 1 and pin 2 are on one coil and pin 3 and
pin 4 are on the other. The resistances in
both coils are same. Please confirm if the
resistance is in standard values.
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Maintenance Manual
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Maintenance Manual
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Chapter 2
Maintenance Manual
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Maintenance Manual
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Maintenance Manual
Operation steps
Test
Next step
results
1
Next
Yes
Next
No
Yes
Replace sensor
with multimeter.
No
Replace ECU
Yes
Repair or replace
harness
No
Replace ECU
Chery
Maintenance Manual
DTC 14 TPS
Operation steps
Turn on ignition key.
Pull out connector of A/C evaporator
temperature sensor, measure if the volt
between 2 pins is 5V with multimeter.
Measure the resistance between pin (1)
and (2) if in 1.6 to 2.4k with multimeter.
Test
results
Yes
Next step
Next
Next
5
No
Yes
No
Next
Replace sensor
Yes
Replace sensor
No
Replace ECU
Yes
Repair or
replace harness
KS
No
Replace ECU
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Maintenance Manual
Diagram for KS
No.
Operation steps
Test
Next step
results
1
Next
Yes
No
Next
Replace sensor
Yes
No
Replace sensor
Next
Yes
Next
Repair or replace
harness
No
ECU
Replace ECU
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Maintenance Manual
DTC 18 IAT
Operation steps
Test
results
Next step
Yes
Next
4
No
Next
Yes
Repair or replace
harness
Next
No
Next
Yes
Replace ECU
No
Replace ECU or
sensor
Chery
Maintenance Manual
Oxygen sensor
No.
1
2
3
4
5
The diagram
of oxygen
Oxygen
sensorsensor
Operation steps
Test
result
Turn on ignition key.
Put out the connector on oxygen sensor and check
Yes
if the voltage between pin 1 and pin 2 is 12 V.
No
Check if the resistance between pin 1 and pin 2 on
Yes
oxygen sensor is from 6 to 25.
No
Next step
Next
Next
4
Replace ECU
Replace sensor
Yes
Replace fuse
No
Next
Yes
Repair or replace
harness
No
Next
Next
Yes
Next
Yes
Repalce sensor
Yes
Repair or replace
harness
No
Replace
ECU
Chery
Maintenance Manual
DTC 18 IAT
Operation Steps
Test
Next step
result
1
Next
Yes
Next
No
Yes
Replace ECU
No
Replace sensor
Yes
Repair or replace
and pin 2 is 5 V.
3
harness
No
Replace ECU
Chery
Maintenance Manual
Operation steps
Test
Next step
result
1
Next
Yes
Next
No
Yes
Replace ECU
No
Replace sensor
Yes
Repair or replace
5V.
3
Injector
harness
No
Replace ECU
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Maintenance Manual
5
6
Operation steps
Turn on ignition key without engine run.
Put out al connectors on injector harness; connect two
probes of multimeter on pin 1 and engine ground.
Turn on ignition key. See if the display on multimeter
is 12 V for 1 second once turning on the key.
Test result
Next step
Next
Next
Yes
Repeat step 2
Yes
No
Next
Yes
No
Repair or replace
harness
Next
Repair or replace
harness
Next
Yes
Yes
Repeat step 7
Next
No
Yes
Replace
injector
Repeat step 8
No
Replace ECU
No
Yes
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Maintenance Manual
Diagram
of canistor control valve
No.
1
2
Operation steps
Run engine in idle to normal coolant
temperature.
Put out the connector on canistor valve and
check if the voltage between two pins is 12
V.
Test
result
Yes
Next
No
5Check live
wire
Next
Yes
Yes
Next step
Next
No
7Check ground
wire
Yes
ReplaceECU
No
Replace canister
control valve
Repair or replace
harness
Next
No
Yes
No
Repair or replace
harness
Replace ECU
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Maintenance Manual
MIL driver
5
6
Operation steps
Turn on ignition key
Remove instrument panel. Put out MIL
bulb. Use multimeter to check if the voltage
in MIL socket is 12 V.
Test
result
Yes
Next step
Next
Next
No
5Check live
wire
Yes
Next
No
Replace bulb.
Yes
No
Yes
Repair or replace
harness
Replace ECU
Replace fuse
No
Next
Yes
Repair or replace
harness
Next
No
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Maintenance Manual
Operation steps
Test results
Next step
Next
and
Yes
No
Replace idle
actuator
Yes
No
Next
Next
Replace bulb or
actuator
Yes
Replace actuator
12V.
No
Next
Yes
Repair or replace
harness
No
Replace ECU
Chery
Maintenance Manual
be carried out:
(1) Make any abnormal situation for ECU and MIL (except vehicle without MIL).
(2) Use diagnoses instrument or flashlight to check to insure no any malfunction information
records.
(3) Use diagnoses instrument to check the idle data on heated engine of EFI system to insure
everything is OK.
(4) Make sure the sysptoms that driver told exisist and check the exact position of sysptom.
Then begin appearance check:
Check if clear or substance on harness ground.
Check if any break, tweast in vaccum pipe or if connect correctly.
Check if any block in vaccum pipe.
Check if any stave or damage on intake air pipe.
Check if the seal between throttle body and manifold is good.
Check if any break, aging on high voltage line in ignition system or connect correctly.
Check if the connection of wires is correct or any loose/bad contact on connector.
1 Engine does not run or run slowly on startin
No.
Operation steps
Test step
Next step
1
Check if the voltage between two poles on
Yes
Next
battery is 1012.5 V.
No
Repair or replace battery
2
Yes
Yes
Yes
No
Yes
No
Yes
No
Yes
Trouble shooting
Next
Replace suitable oil
No
No
No
Next
Repair poles or replace
wires
Next
Replace bulb, replace
actuator, repair or
replace ignition key
Next
Next step
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Maintenance Manual
Eliminate
trouble
Next
8
No
Next
Yes
No
Yes
Next
Repair or
replace high
voltage wire
Replace
No
Yes
Next
Replace
No
Yes
No
Yes
Next
Next
Replace
Next
No
Connect plug
Yes
No
Yes
Next
Repair fuel
pump circuit
Next
No
13
Yes
12
No
Next
12
Yes
No
Yes
No
Next
Replace injector
Replace fuel oil
18
13
Yes
No
Next
17
14
Yes
Next
10
11
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Maintenance Manual
16
Yes
Repair or replace
fuel inlet
Replace fuel
pump
Repair or replace
oil return pipe
Replace fuel
pressure
regulator
Next
No
16
Yes
No
17
18
19
20
21
Yes
No
Repair or replace
harness
Yes
No
Yes
No
Yes
No
Yes
Repair
Next
Repair or replace
Next
Next
Repair or replace
Eliminate
malfunction
No
Replace ECU
Test results
Yes
Next step
Eliminate trouble
No
Yes
Next
Next
No
Yes
No
Next
Repair fuel system leak
Replace fuel pressure regulator
Next
Yes
No
Yes
Replace injector
and oilpipe
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9
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Maintenance Manual
No
Yes
Next
Check coolant
temperature and
circuit
Next
Next
No
Repair or replace
harness
Yes
No
Yes
Harness
Replace ECU
Next
No
Repair or replace
Yes
Next
No
Yes
No
Repair or replace
fuel pump relay
and leading line
Next
Replace fuel
pump
Replace fuel
pump
Replace ECU
12
Yes
Check if fuel pump blocked.
No
Yes
Yes
Next step
Eliminate
malfunction
Next
Next
Replace
Next
Eliminate intake
system leak
Replace or check
throttle valve
and idle pass
Next
No
Yes
6
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Test results
Yes
No
Yes
No
Yes
No
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7
8
9
10
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Maintenance Manual
Next
Yes
No
Yes
No
Yes
No
Yes
No
Next
Replace injector
Replace fuel
14
Next
13
Next
12
Yes
Replace fuel
pressure
regulator
Repair and
replace injector
or fuel pipe
Repair and
replace fuel pipe
Replace fuel
pump
Repair or replace
returning fuel
pipe
Replace fuel
prassure
regulator
Next
Repair or replace
idle actuator
Next
Check harness or
connector
No
12
13
Yes
Yes
No
No
14
15
16
17
18
Chery Automobile Co., Ltd
Yes
No
Yes
No
Yes
No
Next
Adjust ignition
advance angle
Yes
No
Next
Trouble shooting
Yes
Repair or replace
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Maintenance Manual
4
5
10
11
Next
Replace ECU
Repair or replace
Check results
No
Yes
Next step
Eliminate
malfunction
Next
Next
No
Replace sensor
Yes
No
Next
Check harness
and connector
Next
Replace
Next
Yes
Yes
No
Yes
No
Yes
No
Yes
No
Eliminate intake
system
malfunction
Check throttle
and idle pass
Next
Next
Yes
Repair or replace
idle actuator
Next
No
12
Yes
No
11
Next
Yes
No
Yes
No
Next
Replace injector
Replace fuel
17
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Maintenance Manual
12
13
14
Next
16
Next
15
Yes
Yes
Replace fuel
pressure
regulator
Repair or replace
injector and fuel
pipe
Repair or replace
intake fuel pipe
Replace fuel
pump
Repair or replace
returning fuel
pipe
Replace fuel
pressure
regulator
Next
No
Troble shooting
18
19
Yes
No
Yes
No
Repair
Next
Repair or replace
Replace ECU
No
15
Yes
No
16
Yes
No
17
Yes
No
Yes
No
Yes
Eliminate
malfunction
Next
Repair or replace
idle actuator
Next
Check harness and
connector
No
Next
Yes
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14
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Maintenance Manual
Next
Yes
Next
No
Check injector
and harness
Next
Replace
Replace
Yes
No
No
No
Yes
No
Yes
Next
Next
Replace spark
plug
Next
No
Yes
No
13
12
Next
Yes
Next
No
Yes
No
Yes
No
Yes
No
Replace injector
Replace fuel
18
Next
17
Next
16
Yes
Replace fuel
pressure regulator
Repair and replace
injector or fuel
pipe
Repair or replace
fuel pipe
Replace fuel
pump
Repair or replace
returning fuel pipe
Replace fuel
pressure regulator
No
Yes
No
17
Yes
No
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Maintenance Manual
18
19
20
21
7
1
2
3
Cleaning
Next
Next
Check oxygen
sensor and harness
Eliminate leak
No
Next
Yes
No
Next
Trouble shooting
Yes
No
Yes
Eliminate
malfunction
Next
Next
No
Yes
Replace
Next
No
Yes
Eliminate intake
system
malfunction
Next
No
Check
Yes
Next
No
Yes
No
Replace idle
actuator
Next
Replace
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Maintenance Manual
10
11
12
Repair or replace
harness
Yes
No
Yes
No
Yes
Next
Replace
Next
Eliminate intake
system leak
Next
No
Yes
No
8
Next
Yes
Replace
No
Yes
No
Yes
No
Yes
No
Replace injector
Replace fuel
14
Next
13
Next
12
Yes
Replace fuel
pressure regulator
Repair and
replace injector or
fuel pipe
Repair or replace
fuel inlet
Replace fuel
pump
Repair or replace
return fuel pipe
Replace fuel
pressure regulator
No
Yes
No
13
Yes
No
Eliminate
malfunction
Next
Next
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16
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Maintenance Manual
No
Yes
No
Yes
No
Yes
No
Yes
No
Replace coolant
temperature
sensor
Next
Next
Trouble shooting
Next
Replace
Replace
Next
Replace ECU
Replace spark
plug
3
4
Yes
No
Yes
Eliminate
malfunction
Next
Next
No
Yes
No
Yes
No
Next
Repair or replace
Next
Check control
circuit
Repair or replace
stepmotor
Next
Replace ECU
Replace idle
actuator
Yes
No
Yes
No
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Maintenance Manual
Eliminate
malfunction
Next
Next
Replace
Next
Repair
7
No
Next
Yes
Next
No
Rpair or replace
harness
Yes
No
Next
Adjust ignition
advance angle
Yes
Cleaning
No
Yes
No
Yes
No
Next
Replace fuel
Next
Next
Repair harness
and injector
Next
Replace
Replace
Next
10
11
12
Yes
No
Yes
No
Yes
No
Replace ECU
Replace spark
plug
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Maintenance Manual
Yes
No
4
5
6
7
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
10
11
No
Yes
No
Yes
No
Eliminate
malfunction
Next
Adjust or
replace
Next
Repair or
replace
Next
Next
6
Repair or
replace vacuum
actuator
Next
Replace PVC
Next
Replace canistor
control valve
Next
Repair or
replace
Next
Repair or
replace
Next
Next
Replace sealing
washer
Replace ECU
Replace sensor
Eliminate
malfunction
Next
Next
Replace
Next
Next
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Maintenance Manual
8
9
10
11
12
13
Next
Repair
Next
No
Yes
No
Adjust ignition
advance angle
Next
10
Yes
No
Next
Yes
No
Yes
No
Yes
No
Yes
No
Next
Replace injector
Replace fuel
15
Next
14
Next
13
Yes
No
Yes
No
14
Yes
Check returning fuel pipe is blocked or bend.
No
15
16
Repair or replace
returning fuel pipe
Replace fuel pressure
regulator
Next
Yes
No
Repair or replace
harness
Yes
Replace ECU
No
Repair or replace
relate unit
Chery
Maintenance Manual
13Speeding up is slow
1 Turn on ignition key.Use diagnostic equipment to
check if malfunction information record exists
2
Eliminate malfunction
No
Yes
Next
Next
No
Replace
Yes
No
Yes
No
Yes
Next
Refer to trouble
shooting of idle system
Next
Repair
Next
No
Repair or replace
Yes
No
Next
Adjust ignition advance
angle
Yes
Next
No
11
Yes
No
10
Next
Yes
No
Yes
No
Yes
No
Yes
No
Next
Replace injector
Replace fuel
16
Next
15
Next
14
Yes
Replace pressure
regulator
Repair and replace
injector or fuel pipe
Repair or replace fuel
pipe
Replace fuel pump
No
Yes
No
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Maintenance Manual
Yes
No
angle.
5
Repair
Next
Next
Rpair or replace throttle
Eliminate malfunction
Next
Next
Adjust ignition advance
angle
Yes
Next
No
Repair or replace
harness
Yes
No
Yes
Next
Repair
Next
No
11
Yes
No
10
Next
10
11
Yes
No
Yes
No
Yes
No
Next
Replace injector
Replace fuel
16
Next
15
6
7
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Maintenance Manual
Yes
No
Next
14
Yes
Yes
No
Yes
Yes
No
Yes
Replace pressure
regulator
Repair and replace
injector or fuel pipe
Repair or replace fuel
inlet
Replace fuel pump
Repair or replace
returning fuel pipe
Replace pressure
regulator
Next
Replace sensor
Next
No
Yes
No
Replace or adjust
Check A/C system
Replace ECU
No
No
16
17
18
Yes
Next
No
Eliminate
malfunction
Eliminate
malfunction
Next
Next
Check harness
Yes
No
Yes
No
Yes
No
Yes
No
Replace bulb or
repair harness
Next
Repair A/C
relay and
harness
Replace ECU
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Maintenance Manual