Digital I/O Card merupakan bagian dari sistem DCS yang menangani masukan

dan keluaran dari DCS. Masukan dan keluaran tersebut dapat berupa analog
maupun digital.
Digital Input Card merupakan sebuah modul card yang menerima sinyal dan
data dari peralatan-peralatan yang dikontrol/dimonitoring untuk diproses lebih
lanjut oleh processor.
Digital Output Card merupakan sebuah modul card yang mengirimkan data,
sinyal atau perintah yang dihasilkan dari pengolahan data oleh processor kepada
peralatan-peralatan yang dikontrol/dimonitoring.
Berdasarkan Justifikasi Kerusakan Digital I/O Card DCS PLTU Nii Tanasa,
diketahui bahwa terjadi kerusakan sebagai berikut:
- Digital Input Card 312
- Digital Input Card 114
- Digital Output Card 309
Menindaklanjuti rencana operasi 2 unit PLTU Nii Tanasa, dan rencana instalasi
modul Digital Input Card dan Digital Output Card yang telah disebutkan di atas,
berikut ini beberapa analisa instalasi:
- DO Card 309
Peralatan yang dikontrol :
SWA (Water Ejector Pump A) unit 1 & unit 2
SWB (Water Ejector Pump B) unit 1 & unit 2
NJA (Coagulant Pump A) unit 1 & unit 2
NJB (Coagulant Pump B) unit 1 & unit 2
JR (AC Lubricating Oil Pump) unit 1 & unit 2
ZR (DC Lubricating Oil Pump) unit 1 & unit 2
T231-7 HH (Temp. Exceed of backup oil alarm) unit 1
T232-8 HH (Alarm at high all speed bearing) unit 1 & unit 2

Berdasarkan Buku Manual Honeywell (Dok : EP-SM.MAN.6277) menjelaskan

bahwa terdapat beberapa hal yang harus diketahui sebelum melakukan
penggantian modul IO.
The procedure to replace Safety Manager IO modules, depends on the
following:
The IO module to be replaced is non redundant or redundant;
The IO module to be replaced is an input or an output module;
The IO module to be replaced is configured as safe or not safe.
The replacement procedure is the same for analog and digital IO modules.

The replacement procedure depends on various factors. To simplify, the

replacement procedures have been split in:
Replacing non redundant Inputs on page 106
Replacing redundant inputs on page 109
Replacing non redundant outputs on page 112
Replacing redundant outputs on page 114
Fault response settings on page 104 describes the considerations that apply
for certain fault response settings and the IO redundancy.

1. Offline Replacing
STEP TO LOAD OR REPLACEMENT DIGITAL OUTPUT CPM
HONEYWELL C200
1.

Before removing an analog or digital output IOP from a card file, your Operations
Policy may require that a standby manual device be connected to the FTA to control
operations while the IOP is removed.

2.

Remove the IOP card by simultaneously pulling on the upper and lower extractor
levers. When the upper extractor is first moved, power is disconnected from the card.
Further operation of both extractors moves the card away from its backpanel

3.

connector.
After the card is free from the connector, carefully slide it out on the card rails and

5.

into your hands. Immediately place the card in a static-safe pouch for transport.
With your ESD wrist strap still attached, remove the replacement card from its pouch.
Carefully slide the card onto the card rails, checking to ensure that the card is inserted

6.

in the upper and lower rails.

Slide the card into the card file until it has made contact with the backpanel

7.

connectors.
Firmly press on the front of the card with the heel of your hand. Do not use excessive

4.

force! If the card doesn't slip easily into its connectors, remove the card and locate the
source of the obstruction. Check or bent contacts at the backpanel connectors.

Operating Digital Output Standby Manual

The primary function of the model MU-SMDC02 (Figure 36) or model MU-SMDX02
Digital Output Standby Manual (DOSM) device is to control Digital Output FTAs while the
associated DO IOP card is serviced. Except in the case of the +24Vdc nonisolated FTA which
has no relays, the FTAs relays are controlled, not their loads.

Figure 36 DOSM in portable case

A secondary function of the DOSM is to indicate the state of each IOP output (LED
on = output on). The LEDs indicate the output state of the IOP as soon as the connection is
made.
Mounting the DOSM

Model MU-SMDX02 DOSM can be mounted on an FTA mounting channel in an

HPM cabinet. DOSM model MU-SMDC02 is mounted in a carrying case for portable
applications.
Connecting the DOSM cable
Connection of the DOSM to the FTA Standby Manual connector is made using a
standard IOP-to-FTA cable. A 3-meter cable is included with model MU-SMDC02
DOSM.
Disabling DOSM output control switches
The DOSM output control switches are disabled when the DOSM is first connected to
the FTA, or whenever the ENABLE STANDBY switch on the DOSM is in the OFF
position.
Activating the DOSM
When the ENABLE STANDBY switch is in the ON position, momentary operation
of the ACTIVATE STANDBY switch latches the manual mode of the DOSM and activates
the 16 output switches to control the FTA as discussed below.
Switching to DOSM control from normal control
Use the Controller menu commands Upload and Update to Project for the IOP(s) in
the Monitor tab of Control Builder, if desired, and then use the following procedure to have
the DOSM control the FTA field devices.