Manual GC Controller

PolyGard Gas Controller MGC-02
Analog Gas Controller

Serial Number - 15
User Manual
June 2005
PolyGard is a registered trademark of MSR

Phone: 0049(0)8531/9004-0
Fax: 0049(0)8531/9004-54
MSR-Electronic GmbH, Wrdinger Str. 27, D 94060 Pocking
GAMGC02E01
www.msr-electronic.de
Specification subject to change without notice.

Printed in Germany
User Manual PolyGard MGC-02
Page 2
Description................................................................................................................................................ 4
Operating Instruction ............................................................................................................................... 5

2.1
Describtion Keypad User Interface ..................................................................................................... 5
2.2
Setting / Change Parameter or Set points .......................................................................................... 5
2.3
Code Level .......................................................................................................................................... 6
Menu Overview ......................................................................................................................................... 7

3.1
Malfunction management.................................................................................................................... 8
3.1.1
Acknowledge a malfunction ......................................................................................................... 8
3.1.2
Error Memory ............................................................................................................................... 8
3.1.3
System Errors .............................................................................................................................. 9
3.2
Status Alarm...................................................................................................................................... 10
3.3
Status Relay ...................................................................................................................................... 10
3.3.1
Manual operation of the relay .................................................................................................... 10
3.4
Menu Measuring Values ................................................................................................................... 11
3.5
Menu Relay Parameter ..................................................................................................................... 11
3.5.1
Relay Mode ................................................................................................................................ 12
3.5.2
Relay Function Static / Flash ..................................................................................................... 12
3.5.3
Latching Mode ........................................................................................................................... 12
3.5.4
Horn Function ............................................................................................................................ 13
3.5.5
External Relay operation............................................................................................................ 14
3.6
Menu MP Parameter ......................................................................................................................... 14
3.6.1
Activate Deactivate MP........................................................................................................... 15
3.6.2
Selection Gastype...................................................................................................................... 15
3.6.3
Measuring range ........................................................................................................................ 16
3.6.4
MP Signal................................................................................................................................... 16
3.6.5
Threshold / Hysteresis ............................................................................................................... 16
3.6.6
Delay Alarm ON or OFF............................................................................................................. 16
3.6.7
Control Mode ............................................................................................................................. 17
3.6.8
Assigned MP Fault to Alarm ...................................................................................................... 17
3.6.9
Assigned Alarm to Alarm relay .................................................................................................. 17
3.6.10 Assigned MP Signal to analog Output ....................................................................................... 17
3.7
Menu System Parameter .................................................................................................................. 18
3.7.1
Service Mode ............................................................................................................................. 19
3.7.2
Software Version........................................................................................................................ 19
3.7.3
Maintenance Concept ................................................................................................................ 20
3.7.4
Average Function....................................................................................................................... 20
3.7.5
Systemtime, Systemdate ........................................................................................................... 20
3.7.6
Customer Password (Code 1).................................................................................................... 20
3.7.7
Analog Output ............................................................................................................................ 21
3.7.8
Define the Failure Relay ............................................................................................................ 21
3.7.9
Power On Time .......................................................................................................................... 21
3.7.10 Registration of expansions modules.......................................................................................... 21

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Page 3
Mounting / Electrical Connection ......................................................................................................... 22

4.1
Electrical Connection ........................................................................................................................ 22
4.2
Connection Diagram Power suppy ................................................................................................ 23
4.3
Connection Diagram Gas Controller Module GC 02...................................................................... 24
4.4
Connection Diagram EP-02 Module No. 1..................................................................................... 25
4.5
4.6
4.7
4.8
Start-up Operation.................................................................................................................................. 30
5.1
Start-up.............................................................................................................................................. 30
5.2
Checklist Start-up operation.............................................................................................................. 31
Configuration- and Parameter card. ..................................................................................................... 32

6.1
Configurationscard Systemparameter .............................................................................................. 32
6.2
Configurationscard Alarmrelay.......................................................................................................... 32
6.3
Configurationscard Measuring Parameter ........................................................................................ 33
Specifications ......................................................................................................................................... 34
Appendix module overview ................................................................................................................... 35
Notes and General Information............................................................................................................. 36

9.1
Intended product application ............................................................................................................. 36
9.2
Installers` responsibilities .................................................................................................................. 36
9.3
Maintenance...................................................................................................................................... 36
9.4
Limited warranty ................................................................................................................................ 36

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Page 4
Analog Gas Controller System MGC-02
Description
The PolyGard MGC-02 Gas Controller is used for the monitoring and warning of toxic- combustible- and
refrigerant- gases as well as temperature and humidity. The Gas Controller series MGC-02 can control up to 24
analog (Gas) Transmitters with 4 to 20 mA signal. For each Measuring Point (MP) are adjustable five freely alarm
thresholds. Every alarm threshold can be asigned to one of the maximum 20 alarmrelays (R) with changeover,
potential free contact. The Gas Controller can interface via 4 to 20 mA outputs to any compatible electronic analog
control, DDC/PLC control or automation system.
The free adjustable parameters and alarm threshold make a very flexible use in the gas measuring possible.
Simple and comfortable start-up is possibily with the factory adjusted parameters.
The configuration parameter settings and operation is easy to do without program knowledge.
The PolyGard Gas Controller MGC-02 must not be used in areas showing explosive hazards.

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Page 5
Operating Instruction
The complete configuration, parameterization and service is made via keypad user interface in combination with
the display screen. Security is provided via two password levels.
Fault
Alarm
MSR - Electronic
22.01.05 20:28
2.1
Describtion Keypad User Interface
Exits programming and saves settings, returns to the previous menu level.
Enter sub menus, stores security password.
Scrolls down & up in Main menu and Sub menus, increases or decreases a value.
Moves of cursor.
LED yellow Flashes when set one or more Alarm.
LED red:
2.2
Flashes at System- or Sensor Failure or Maintenance needed.
Setting / Change Parameter or Set points
Desired menu window open.
Code window opens, if no code level approved.

After input valid code the cursor jumps on the first position segment which can be changed.
Push the cursor onto the position segment, which is to be changed.
Change the Parameter /Set Point.
Saving the changed value.

Finish

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2.3
Page 6
Code Level
All changes of parameters and set point values are protected by four digit numeric Code (= password).
The code level 1 permits the operation of the MGC- 02. This code level is intended for the customer. The code can
be individually changed over the code level 2.
With the code level 2 all parameters and set points are released, this code level are reserved for the service
technician.
A third code level permits additionally an activate or deactivate of measuring points (MP) and expansions modules
(EP).
The release of the code level is deleted if 15 minutes not press a push button.
All menu windows can without release code level be regarded.

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Page 7
Menu Overview
The operation of the Gas Controller MGC-02 is made by a easy to learn, simply and logical menu structure.
The operating menu contains the following levels:
Starting menu with Date and Time.

Main Menu
Sub Menu 1 and 2
Starting Menu
Main Menu
Sub Menu
MSR-Gas-Control
10.02.05 10:38
System Errors
Status Alarm
Status Relay
Measuring Values
Relay Parameter
MP Parameter
System Parameter
Display and Reset Erros

See from point 3.1
Display the status of actual alarms

See at point 3.2
Display the status of relay
Manual operation of relay
Reset Function of relay
See from point 3.3
Display the measuring values
See at point 3.4
Display and Change the relay parameter

See from point 3.5
Display and Change the Measuring point parameter
Activate or Deactivate MP
Assigned the alarms to the Alarmrelay
See from point 3.6
Display and Change the system parameter
See from point 3.7

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3.1
Page 8
Malfunction management
The integrated malfunction management record the last 15 malfunctions with date and time stamps in the menu
System Errors. Additionally a record of the malfunction occurs in the Error memory, which can be selected and
cleared only by the service technician.
A malfunction is overlayed as text message in the starting menu. The failure relay which is defined in the system
parameter Failure relay is activating. The red LED in the front of the gas controller flashed.
During the malfunction of a measuring point (MP) additionally the alarms are activated, which are defined in the
menu MP Parameter.
3.1.1
Acknowledge a malfunction
Attention:
Acknowledging of a malfunction is only possible after the removal of the cause.
System Errors
Select Menu System Errors
MP 01 < 3mA
05.02 10.38
Example: Failure MP 01 < 3 mA
MP 01 < 3mA
Reset ??
Malfunction Reset?
Malfunction Reset
MP 01 < 3mA
Ereased
Malfunction Ereased
3.1.2
Error still
exists
or
Cause not eliminate

Acknowledgement not possible
Error Memory
The menu Error memory in the main menu System Error is to be opened only by the code level 2
In the error memory the last 20 malfunction message are listed for the service technician. Even if they in the menu
System Error were already acknowledged. The deletion of each individual message occurs similar to the
acknowledgement of a malfunction.

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3.1.3
Page 9
System Errors
Following System Error Message are recorded.

MP XX > 22 mA
Current signal at analog Input XX > 22 mA.
Cause:
Short-circuit at analog Input or Transmitter not calibrated, Transmitter defective.
Solution:
Check cable to Transmitter, Make Calibration, Change the Transmitter.
MP XX < 3 mA
Current signal to analog Input XX < 3 mA.
Cause:
Wire break at analog Input or Transmitter not calibrated, Transmitter defective.
Solution:
Check cable to Transmitter, Make Calibration, Change the Transmitter.
GC Error:
Internal Communication Error I/O Board to LCD Board.
Cause:
Internal Error.
Solution:
Change the Gas Controller.
EP 0X Com Fehler:
Communication Error to Expansions module (EP 0X).

(Only active, if a EP announced).
Cause:
EP module address not correct. (See Start-up 5.0)

Bus cable break to EP 0X module.
No power supply at the EP 0X module.
EP module defective.
Solution:
Check the EP Module address.

Check the Bus cable and the Power supply.
Change the EP 0X module.
Maintenance:
System maintenance is necessary.
Cause:
Maintenance date exceeded.
Solution:
Make the maintenance.

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3.2
Page 10
Status Alarm
Display the actual alarms in sequence of accumulating. Only the measuring points are overlayed, where an alarm
is set. Changes are not possible in this menu.
MP 02
A1 A2
Symbol
MP 02
AX
3.3
Describtion
Measuring
(MP) Point No.
Status Alarm
Function
A1 =
A2 =
A3 =
A4 =
A5 =
Alarm 1
Alarm 2
Alarm 3
Alarm 4
Alarm 5
ON
ON
ON
ON
ON
Status Relay
Display the actual status of the Alarm relay. Manual operation of the alarm relays.
R 01
OFF
3.3.1
Symbol
Describtion
R 01
Relay No. 01
OFF
Status Relay
Setting
Status
OFF
Function
Select Relay No.
OFF
= Relay Off (No gas alarm)
ON
= Relay On (Gas alarm)
Manual OFF
= Relay manual Off
Manual ON
= Relay manual On
Manual operation of the relay
The manual operation of the alarm relays occurs in the menu Status Relay. If a relay is in the manual ON or OFF
status, shines the yellow alarm LED at the Gas Controller continuously.
The external operation of the alarm relay over an assigned digital input has the priority before the manual
operation in the menu "Status Relay" and Gas alarm.
In the menu Status Relay manually operated relays are again deleted by selection of the function "Automatic".
Acknowledging the relays by Latching mode occurs also in this menu.
R 01
OFF
Manual ON
Manual OFF
Manual OFF
Select Relay
Select Function Manual operation
Manual ON
Manual OFF
Automatic
Reset ?
Select Function
=
=
=
=
Relay ON
Relay OFF
Manual operation delete
Acknowledging Latching mode
Take over Function

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3.4
Page 11
Menu Measuring Values
In this menu occurs the Display of the current value (CV) and average value (AV) with gas unit and gas type for
each active measuring point (MP) as well as the defined mode of control (CV or AV mode).
MP 01 CO ppm
50 *AV 33 CV
Symbol
MP 01
CO
ppm
CV
AV
Setting
Status
Describtion
Measuring
Point No.
Gas type
Gas unit
Current value
Average value
Function
Select MP No
CO
See 3.6.2
See 3.6.2
Current value of Gas Concentration
Avergae value (10 measured values within the time unit)
CV
*
Control mode
Display, with Control mode is select. (CV or AV)
Not active Status MP
Not active MP not announced
Error
Malfunction MP
Current signal < 3 mA or > 22 mA
3.5
Menu Relay Parameter
Display and change the parameter for each alarm relay.

Relay Parameter
(Main menu)
R 01
(Selection Relay No.)
Relay Mode
De- energized
Relay Mode
See 3.5.1
Static / Flash
0s
Relay Function
See 3.5.2
Latching mode
No
Time
0s
Quitt.
0
Activate Latching Mode

See 3.5.3
DI
0
Definition Horn Function

See 3.5.4
External mode
DI: ON = 0: OFF = 0
Definition external Relay Operation

See 3.5.5

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3.5.1
Page 12
Relay Mode
Definition Relay Mode:

Symbol
Describtion
R 01
Relay No.
Function
Selection Relay
DeRelay Mode
energized
3.5.2
Setting
Status
DeDe-energized
energized Energized
= Alarm ON = Relay ON
= Alarm ON = Relay OFF
Relay Function Static / Flash
Definition Relay Function
3.5.3
Symbol
Describtion
R 01
Relay No.
Function
Setting
Status
Function
Selection Relay
0 = Relay Function static

> 0 = Relay Function flashing ( = Periods time sec.)
Impulse / Break = 1:1
Setting
Status
Function
Latching Mode
Definition Latching Function

Symbol
Describtion
R 01
Relay No.
Selection Relay
No
Latching Mode No
No
Yes
= Latching Mode non active

= Latching Mode active
Acknowledging of a latching relay in the menu Status Relay is possible only if the gas concentration is again
smaller than the alarm threshold including hysteresis. In this condition the status Latching is overlay.
Example: Alarm relay R2 with Latching mode
Alarm 2
On
Gas Concentration greater
Off
Display in the Menu

Status Relay
R2
Off
R2
On
R2
On
R2
On
smaller as Threshold
R2
Latching
R2
Off
On
Relay 2
Off
Reset in the Menu

Status Relay
On
Off

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3.5.4
Page 13
Horn Function
With this parameter the alarm relay is defined as horn relay with the following acknowledging possibilities.
By press of one the arbitrary 6 pushbutton. (Only possible in the starting menu).
Automatic acknowledging at time run off.
By an external pushbutton. (Assignment appropriate digital input).
The horn function is activated only if at least one of the two parameters (time or digital input) is set.
Special function Response
After acknowledging the relay (over Pushbutton or externally) time starts. If this time run off and if the alarm still
acting, the relay is again set.
Symbol
Describtion
R 04
Relay No.
Quitt
Mode
Setting
Status
Function
Selection Relay
0 = Acknowledge the relay at time run off, or over Pushbutton

0
1 = Acknowledge the relay over Pushbutton, af time run off and

alarm is still acting, relay is set again. (Response function).
Time
120
Time for function Automatic acknowledging or Response function

0 = non acknowledging function
DI
Assignment, which digital input acknowledges the relay.
Acknowledge the horn relay
Alarm 4
On
Of
Time
Relay 4
On
Off
Acknowledging
signal
On
Off
Special function Response. (Return of the horn relay)
Alarm 4
On
Off
Time
Relay 4
Time
On
Off
Acknowledgingsignal
On
Off

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3.5.5
Page 14
External Relay operation.
Assigned one digital input (DI) for external set the alarm relay ON and/or OFF. This function has priority before a
gas alarm and/or manual switching in the menu Status Relay.
3.6
Setting
Status
Symbol
Describtion
Function
R 01
DI-ON
Relay No.
External On
If digital input closed, relay switch ON
DI-OFF
External Off
If digital input closed, relay switch OFF
Selection Relay
Menu MP Parameter
Display and Change Parameters, Assigned Alarms to Alarmrelay and activate each Measuring Point (MP).
MP Parameter
(Main Menu)
MP 01
active
(Selection MP)
MP Mode
active
Gastype
CO
Measuring range
300 ppm
MP-Signal
linear
Threshold 1
40 ppm
Threshold 2
80 ppm
Threshold 3
100 ppm
Threshold 4
120 ppm
Activate or deactivate MP
See 3.6.1
Define Gastype
See 3.6.2
Define Meassuring range

See 3.6.3
Adjustment signal form of transmitter

See 3.6.4
Define Threshold 1
See 3.6.5
Define Threshold 2
See 3.6.5
Define Threshold 3
See 3.6.5
Define Threshold 4
See 3.6.5

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Threshold 5
300 ppm
Define Threshold 5
See 3.6.5
Hysteresis
15 ppm
Hysteresis
See 3.6.5
Delay ON time
0s
Set Delay ON time

See 3.6.6
Delay OFF time

0s
Set Delay OFF time

See 3.6.6
C/A Mode
CV
Define Control Mode

See 3.6.7
Alarm - 1 2 3 4 5
Fault - 1 1 0 0 0
Assigned MP Fault to Alarm

See 3.6.8
Assigned Alarm to Alarmrelay
Assigned MP to analog output
See 3.6.9 and 3.6.10
A1; A2; A3; A4; A5; AO

01; 02; 03, 04; 05; 0
3.6.1
Activate Deactivate MP
Symbol
Describtion
MP 01
Measuring point
Active
3.6.2
Page 15
MP Status
Setting
Status
not
active
Function
Selection MP No.
active
= Measuring point announced
not active = Measuring point not announced
Selection Gastype
Assign Gastype to attached gas transmitters.

Symbol
Describtion
MP 01
Measuring point
CO
1
2
Gastype
Setting
Status
Gastype
CO
CO
Ex
NO
NO2
NH3
O2
CO2
R11
R123
R134
R22
Temp
RH
Unit
Carbon monoxide
Combusible Gase
Nitric monoxide
Nitric dioxide
Ammonia
Oxygen2
Carbon dioxide
Refrigerant gase
Refrigerant gase
Refrigerant gase
Refrigerant gase
Temperature
Humidity
ppm
%LEL
ppm
ppm
ppm
%V/V
ppm
ppm
ppm
ppm
ppm
C
% RH
Measuring
range1
.
0 300
0 100
0 50
0 25
0 300
0 25
0 2000
0 xxx
0 xx
0 xx
0 xx
-0 100
Non obligation Recommendation

During oxygen measurement falling signal!

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3.6.3
Page 16
Measuring range
The measuring range can be defined within 10 to 10000 freely. The measuring range in the table gastype are non
obligation recommendations.
The measuring range must agree with the signal (4 to 20 mA) attached gas transmitters.
(4 mA = Display 0 (ppm), 20 mA = Display Measuring range max. point)
3.6.4
MP Signal
Gas transmitter with electro-chemical - or catalytic beat gas sensors spends in rule a linear, for gas concentration
proportional 4 to 20 mA signal.
Semiconductors gas sensors spend a not linear (exponential) signal. This signal leads to a non linear 4 to 20 mA
signal of the gas transmitter.
The Gas Controller MGC-02 is for both type of gas transmitters prepared. The classification of signals is defined in
this menu.
3.6.5
Symbol
Describtion
MP 01
Measuring Point
Linear
MP Signal
Setting
Status
linear
Function
Selection MP No.
linear
= Transmitter with linear Output signal
Non linear = Transmitter with non linear Output signal (Only
Series AT from MSR-E)
Threshold / Hysteresis
For each measuring point five alarm thresholds for the free definition are available. If the gas concentration greater
the adjusted alarm threshold, the associated alarm is set. If the gas concentration falls below the alarm threshold
inclusive hysteresis the alarm is again put back.
Not Necessary alarm thresholds to be defined on measuring range end point, in order to avoid false alarms.
With O2 measurement ocurs an alarm release with falling measuring signal!
Symbol Describtion
MP 01
40 ppm
3.6.6
Default
Status
Function
Measuring Point
Threshold
40
80
100
120
300
15
Threshold 1
Threshold 2
Threshold 3
Threshold 4
Threshold 5
Hysteresis
Selection MP No.
Gasconcentration > Threshold 1 = Alarm 1
Gasconcentration < (Threshold X Hysteresis)
= Alarm X OFF
Delay Alarm ON or OFF
Definition Delay Alarm ON and/or Alarm OFF. The function applies to all alarm by this MP.
Default
Status
Symbol
Describtion
MP 01
Measuring Point
0s
Delay Time ON
0s
Delay Time OFF 0
Function
Selection MP No.
Gasconcentration > Threshold: Alarm is only activated at
expiration of the defined time (sec.). 0 sec. = No Delay
Gasconcentration < Threshold: Alarm is only deactivated at
expiration of the defined time (sec.). 0 sec. = No Delay

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3.6.7
Page 17
Control Mode
Definition of the alarm evaluation by Current (CV) or Average value (AV).

Symbol
MP 01
CV
Default
Function
Status t
Measuring Point
Selection MP No.
CV = Control the Current Gas value
Evaluation
CV
AV = Control the Average Gas value
Describtion
Current- Average Value Function See: 3.7.4

3.6.8
Assigned MP Fault to Alarm
Define, which alarms are activated with a failure at the measuring point.
Symbol
Describtion
MP 01
Alarm - 1 2 3 4 5
Fault - 1 1 0 0 0
Measuring Point
3.6.9
Failure MP
Default
Status
11000
Function
Selection MP No.
0 = Alarm not ON at MP Failure
1 = Alarm ON at MP Failure
Assigned Alarm to Alarm relay
Each of the 5 alarms can be assigned to a freely selectable alarm relay. Alarms, those not to be needed do not
receive assignment.
3.6.10
Default
Status
Symbol
Describtion
Function
MP 01
Measuring Point
A1
A2
A3
A4
A5
01
02
03
04
00
01 = Alarm 1 activate Alarmrelay R 01

00 = Alarm 5 activate no any Alarmrelay
0 = MP Signal no assigned to any analog output

1 = MP Signal assigned to analog output 1
2 = MP Signal assigned to analog output 2
Selection MP No.
Assigned MP Signal to analog Output
The measuring point signal can be assigned to one of the two analog Outputs. The signal defined in the control
mode (current or average value) is transmitted. The assignment occurs in the menu assignment alarm < > alarm
relay in the right place.
Analog output see also: 3.7.2

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3.7
Page 18
Menu System Parameter
Display and change the System Parameter for the Gas Controller
System Parameter
(Main Menu)
Service Mode
OFF
See 3.7.1
Software Version
GC02- XX
See 3.7.2
Next maint. Date

TT.MM.JJ
See 3.7.3
Service Phone
+49/(0)8531/90040
See 3.7.3
AV Overlay
120 s. 120 ppm
See 3.7.4
AV Time
1800 s
See 3.7.4
Time system
EU
See 3.7.5
Time
hh:mm:ss
See 3.7.5
Date
TT.MM.JJ
See 3.7.5
Customers Pass
Change ****
See 3.7.6
Analog Output 1
Max.
See 3.7.7
Calibration AO 1
4.0=4 mA 20 = Siehe
20.0
See 3.7.7

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3.7.1
Page 19
Analog Output 2
Max.
See 3.7.7
Calibration AO 2
4.0=4 mA 20 = 20.0
See 3.7.7
Failure Relay
05
See 3.7.8
Power On Time
30 s
See 3.7.9
EP Module 1
Not active
See 3.7.10
EP Module 2
Not active
See 3.7.10
EP Module 3
Not active
See 3.7.10
EP Module 4
Not active
See 3.7.10
EP Module 5
Not active
See 3.7.10
Service Mode
If the Sevice mode is active (ON) then the alarms are not passed on to the alarm relays. (For Calibrate or Service
work). The service mode is Reset automatically after 60 minutes or in the menu service mode manually.
3.7.2
Symbol
Describtion
Default
Status
Function
Off
Service Mode
Off
Off = Alarms activate the associated alarm relays

On = Alarms are not passed on to the alarm relays
Default
Status
Function
Software Version
Symbol
Describtion
GC02XX
Software
Version
XX = Software Version

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GAMGC02E01

Printed in Germany
3.7.3
Page 20
Maintenance Concept
In the MGC-02 system is a monitoring of the maintenance intervals, given by the Regulations or Customer,
integrated.
With start-up and/or after maintenance the date for next due maintenance is entered. With reaching this date on
the next morning at 9 o'clock the failure signal is activated and in the display the phone No. of the service
technician is overlay. The failure signal (maintenance) can be acknowledged by the operator. The maintenance
message (Service Phone No.) is put back after accomplished maintenance with input next maintenance date.
The service phone No. can be individually entered in the next menu.
Symbol
Default
Status
Describtion
TT.MM.JJ Maintenance date

0853....
Phone No.
3.7.4
Function
TT.MM.JJ = Input date for next maintenance.
Input the individual service phone No.
Average Function
The Gas Controller calculate for each active measuring point the arithmetic average value from 10 measurements
within time unit defined in the menu AV-time. This average value is indicated in the menu Measuring Values
near the current value. At each Measuring Point the control mode of current value or average value for the alarm
evaluation is defined.
The alarm evaluation of the control mode average value is overlaid by the current value, if this exceeds alarm
threshold defined in the menu AV-Overlay.The overlay is delay with the time factor in this menu.
Symbol
Describtion
120 s
AV- Overlay
120 ppm
1800 s
AV-Time
3.7.5
Default
Status
120 s
120 ppm
1800 s
Function
sec. = Delay time average value Overlay. 0 = No overlay Function
ppm = Threshold average Overlay
sec. = Time for calculate average value
Systemtime, Systemdate
Input and correction of the time and date. Selection of the time and date format.
Symbol
Describtion
Default
Status
EU
Time format
EU
hh.mm.ss Time
EU = Display time and date in EU format

US = Display time and date in US format
hh.mm.ss = Input the correct time (EU format)
hh.mm.ss am = Input the correct time (US format)
TT.MM.JJ = Input the correct date (EU format)
MM.TT.JJ = Input the correct date (US format)
TT.MM.JJ Date
3.7.6
Function
Customer Password (Code 1)
Change the Systempassword for level 1

Symbol
Describtion
Default
Status
Function
1234
Customerpassword
1234
1234 = Define the Customer Password with 4 characters

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GAMGC02E01

Printed in Germany
3.7.7
Page 21
Analog Output
The Gas Contoller has two analog outputs (AO) with 4 to 20 mA signal. Each of the analog output can be assigned
the signal of one or more measuring points. The assignment occurs in the menu MP Parameter for each MP. The
measuring point sends the signal, which is defined in the menu C/A Mode.
The Gas Controller determined from the signal of all assigned measuring points the minimum, the maximum or the
average value and spends in at analog output. The definition, which value is spent effected in the menu Analog
Output X.
The analog output can be calibrated with 4 and with 20 mA. In addition at the AO an ampere meter (measuring
range 25 mA) is attached and the respective factor changed to the analog output 4 and/or 20 mA corresponds.
During the calibration ocurrs no evaluation of the measuring point signals. This calibration occurs factory-set. The
factors should not be changed.
3.7.8
Default
Status
Symbol
Describtion
Max.
Select
Max.
Output mode
4.0
20.0
Calibration
4.0
20.0
Function
Min.
= Spends the minimum value of all assigned MP
Max.
= Spends the maximum value of all assigned MP
Average = Spends the average value of all assigned MP
4.0
20.0
= Calibration factor at 4 mA
= Calibration factor at 20 mA
Define the Failure Relay
Define the Failure Relay. See also malfunction managemnet (3.1)
3.7.9
Symbol
Describtion
05
SSM Relay
Default
Status
R05
Function
R05 = Define failure relay
Power On Time
Gas sensors need a break-in period, until the chemical process of the sensor reaches a stable condition. During
this break-in period the current signal can lead to unwanted releasing of a pseudo alarm. Therefore at the Gas
Controller is started after switching on of the power supply the Power On Time. While this time runs off, the Gas
Controller does not spend alarms. The power on status is overlay in the starting menu.
3.7.10
Symbol
Describtion
30 s
Power On Time
Default
Status
30 s
Function
XX = Define the Power On Time (sec.)
Registration of expansions modules
The gas Controller can manage, up to five expansions modules (EP-02). Each EP-02 has four analog inputs and
five alarm relay. Each attached EP-02 is announced in this menu. The Controller monitors the communication to
the announced EP-02 modules and spends at a communication error a fault signal. For the recognition of the
position of the EP-02 modules a module address is assigned to each module with the address selector. See table.
The table shows the assignment of the MP and relay numbers to the individual modules.
Symbol Describtion
Not
active
EP- Module No 1
EP- Module No 2
EP- Module No 3
EP- Module No 4
Default
Function
Status
Not active
Not active
Active
= Module announced.
Not active
Not active = Module not announced
Not active
EP- Module No 5 Not active

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Module Relay
Adr.
No.
1
06 to 10
2
11 to 15
3
16 to 20
4
----
05 to 08
09 to 12
13 to 16
17 to 20
21 to 24
----
MP No.
GAMGC02E01

Printed in Germany
Page 22
Mounting / Electrical Connection
The Gas Controller is installed at the 4 marked mounting holes at housing back side to the wall. These mounting
holes are accessible after opening the housing. See Fig. 01
The dimension XX are depend from MGC-02 type and can be read from the back of housing.
The mounting holes are covered with the enclosed caps after the end of the assembly.
As recommend to consider with the selection of the assembly place:
Assembly hight approx. 1.6 m for the simple condition.

Cables are introduced both, from above and from downside.
On the left side to keep at least 150 mm distance to open the transparent door.
Defaults of the Customer.
XX
XX
Fig. 01
4.1
Electrical Connection
Ah the installation must be considered the technical requirements and regulations for wiring, electrical security, as
well as project specific and Environmental conditions etc..
We recommend the following cable typs:1
Power supply
Alarm Relay
Gas Transmitter
NYM-J 3 x 1,5 mm2

NYM-J X x 1,5 mm2
J-Y(St)Y 2x2 x 0,8
The recommendation does not consider local conditions such as fire protection etc..
The gas transmitter are connected directly at the module with the carge clamps. To consider the correct polarity.
The Alarms also connected directly at the module with the carge clamps. At the clamps of the alarm relays in each
case 2 contacts are present.
The alarms are available as DPDT, potenialfree contacts. If necessary the power supply volltage is available at the
clamps L1.
The exact position of the clamps for the transmitters and alarm relays is to be inferred the following connection
diagram.
The connection diagram contains those maximally possible number of expansion modules. Depending upon Gas
Controller type are however only individual modules equipped.

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GAMGC02E01

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4.2
Page 23
Connection Diagram Power suppy
1N1
Power unit
L 90 to 230 VAC
50/60 Hz
V+
G+
V+
G
1K1 only at
Option EPS
equipped
G-
COM
24 V/DC
o 1,1 A
o 2,2 A
COM
1K1
1F1
B10A
PE
L1L1
X1 1 2
2
1,5 mm
L
PE
90 to 230V / 50 Hz
X1 1 2
Power supply
2
Min. Cable diameter : 1,5 mm
Max. Fuse
: 16 A
Rated current
: approx 2 A

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Option EPS
GAMGC02E01

Printed in Germany
4.3
Page 24
Connection Diagram Gas Controller Module GC 02
G+
G-
SCL
SDA
GND
X1110 1112
24 V
0V
X1 1 2
Module designation: 2N1
Power
System Bus
Gas Controller GC 02
4 5 6
7 8 9
1011 12
131415
Maximum contact rating of relay

230 V/ 5 A ohmic load!
1K1
1K1 only at
Option EPS
equipped
AT-1110
MP 01
AT-1110
MP 02
AT-1110
MP 03
24VDC
X4 4 3
4-20mA
24VDC
X4 4 3
4-20mA
24VDC
X4 4 3
4-20mA
24VDC
4-20mA
X4 4 3
14
AT-1110
MP 04

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GAMGC02E01

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X11 1
5 6
11
12
+ AO 02
X2 1 2 3
9
< 4-20 mA
9 10
Relay
R 05
> GND
Relay
R 04
+ AO 01
6 7
Relay
R 03
< 4-20 mA
> 4-20 mA
< 24 VDC
4 5
Relay
R 02
analog
output
GND
GND
GND
D5
+ DI 04
> 4-20 mA
< 24 VDC
X10 1 2
digital input
D4
+ DI 03
GND
> 4-20 mA
< 24 VDC
Relay
R 01
digital output
D2
D3
+ DI 02
> 4-20 mA
< 24 VDC
D1
+ DI 01
analog input
4.4
Page 25
Connection Diagram EP-02 Module No. 1
(Module only equips at MGC-02 type -- 08-08; 12-12; 16-16; 20-16; 24-16)
X11/12 (2N1) GND

X11/11 (2N1) SDA
X11/10 (2N1) SCL
G+
G-
X1110 1112
SCL
SDA
GND
9 01
78
Moduleladress
23
24 V
0V
X1 1 2
456
X1/1 (2N1)
X1/2 (2N1)
Power
System Bus
Expansionsmodule EP 02
analog input
> 4-20 mA
< 24 VDC
> 4-20 mA
< 24 VDC
> 4-20 mA
< 24 VDC
GND
> 4-20 mA
< 24 VDC
Relay
R 06
GND
D1
X10 1 2
4 5
6 7
9 10
X2 1 2 3
digital output
D2
D3
D4
D5
Relay
R 07
Relay
R 08
Relay
R 09
Relay
R 10
4 5 6
7 8 9
10 11 12
131415

L1
AT-1110
MP 05
X4 4 3
4-20mA
4-20mA
AT-1110
MP 06
AT-1110
MP 07
24VDC
X4 4 3
24VDC
X4 4 3
24VDC
24VDC
4-20mA
X4 4 3
4-20mA
L1
AT-1110
MP 08

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GAMGC02E01

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4.5
Page 26
(Module only equips at MGC-02 type -- 12-12; 16-16; 20-16; 24-16)
X11/12 (3N2) GND

X11/11 (3N2) SDA
X11/10 (3N2) SCL
G+
G-
X1110 1112
SCL
SDA
GND
9 01
78
Moduleadress
23
24 V
0V
X1 1 2
456
X1/1 (3N2)
X1/2 (3N2)
Power
System Bus
analog input
> 4-20 mA
< 24 VDC
> 4-20 mA
< 24 VDC
> 4-20 mA
< 24 VDC
GND
> 4-20 mA
< 24 VDC
Relay
R 11
GND
D1
X10 1 2
4 5
6 7
9 10
X2 1 2 3
digital output
D2
D3
D4
D5
Relay
R 12
Relay
R 13
Relay
R 14
Relay
R 15
4 5 6
7 8 9
10 11 12
131415

L1
L1
AT-1110
MP 11
24VDC
X4 4 3
4-20mA
24VDC
AT-1110
MP 10
24VDC
X4 4 3
4-20mA
AT-1110
MP 09
X4 4 3
4-20mA
24VDC
4-20mA
X4 4 3
AT-1110
MP 12

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GAMGC02E01

Printed in Germany
4.6
Page 27
(Module only equips at MGC-02 type -- 16-16; 20-16; 24-16)
X11/12 (4N3) GND

X11/11 (4N3) SDA
X11/10 (4N3) SCL
G+
G-
X1110 1112
78
9 01
456
Moduleadress
23
24 V
0V
X1 1 2
SCL
SDA
GND
X1/1 (4N3)
X1/2 (4N3)
Power
System Bus
analog input
> 4-20 mA
< 24 VDC
> 4-20 mA
< 24 VDC
> 4-20 mA
< 24 VDC
GND
> 4-20 mA
< 24 VDC
Relay
R 16
GND
D1
X10 1 2
4 5
6 7
9 10
X2 1 2 3
digital output
D2
D3
D4
D5
Relay
R 17
Relay
R 18
Relay
R 19
Relay
R 20
4 5 6
7 8 9
10 11 12
131415
MP 13
4-20mA
AT-1110
MP 14
AT-1110
MP 15
24VDC
X4 4 3
24VDC
X4 4 3
4-20mA
AT-1110
X4 4 3
24VDC
24VDC
4-20mA
X4 4 3
4-20mA

AT-1110
MP 16

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GAMGC02E01

Printed in Germany
4.7
Page 28
(Module only equips at MGC-02 type -- 20-16; 24-16)
X11/12 (5N4) GND

X11/11 (5N4) SDA
X11/10 (5N4) SCL
G+
G-
Power
> 4-20 mA
< 24 VDC
GND
> 4-20 mA
< 24 VDC
4 5
6 7
9 10
AT-1110
MP 18
AT-1110
MP 19
24VDC
X4 4 3
24VDC
X4 4 3
24VDC
24VDC
4-20mA
MP 17
X4 4 3
4-20mA
> 4-20 mA
< 24 VDC
4-20mA
GND
X10 1 2
4-20mA
> 4-20 mA
< 24 VDC
analog input
AT-1110
SCL
SDA
GND
System Bus
X4 4 3
X1110 1112
9 01
78
Moduleadress
23
24 V
0V
X1 1 2
456
X1/1 (5N4)
X1/2 (5N4)
AT-1110
MP 20

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GAMGC02E01

Printed in Germany
4.8
Page 29
(Module only equips at MGC-02 type -- 24-16)
X11/12 (6N5) GND

X11/11 (6N5) SDA
X11/10 (6N5) SCL
G+
G-
Power
> 4-20 mA
< 24 VDC
GND
> 4-20 mA
< 24 VDC
4 5
6 7
9 10
AT-1110
MP 22
AT-1110
MP 23
24VDC
X4 4 3
24VDC
X4 4 3
24VDC
24VDC
4-20mA
MP 21
X4 4 3
4-20mA
> 4-20 mA
< 24 VDC
4-20mA
GND
X10 1 2
4-20mA
> 4-20 mA
< 24 VDC
analog input
AT-1110
SCL
SDA
GND
System Bus
X4 4 3
X1110 1112
9 01
78
Moduleadress
23
24 V
0V
X1 1 2
456
X1/1 (6N5)
X1/2 (6N5)
AT-1110
MP 24

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GAMGC02E01

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5
5.1
Page 30
Start-up Operation
Start-up
Before beginning of start-up the wiring of the Gas Controller including all field devices must be completely
terminated!
If EP-02 modules is present, the module address must according to the following table on each module examined
and if necessary corrected before switching on of supply voltage on.
The address adder for adjusting the module address is accessible after taking off the contact strip X1 (power).
Module designation
(Yellow Label)
Module Address
(Switch position)
MP No.
Relay No.
3N2
4N3
5N4
6N5
7N6
1
2
3
4
5
5 to 8
9 to 12
13 to 16
17 to 20
21 to 24
5 to 10
11 to 15
16 to 20
-------
After switching On of the power supply and end of the Power On Time is the Gas Controller ready for use.
The Gas Controller is delivered with standard parameter and Set points. The registration the attached gas
transmitter and the assignment of the alarm relays to the individual alarms must always occurs with start-up.
Additional all other parameters are to be examined and adapted to the local conditions.
The standard parameter are to be taken from the following configuration and parameter card. We recommend to
register the individual parameters and being into the map.
We recommending to check the parameters and set points after the following check list.

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GAMGC02E01

Printed in Germany
5.2
Page 31
Checklist Start-up operation
System Parameter
Parameter
Announce existing EP-02 modules
Time and Date
Parameter Average Function
Password level 1 (Customer Password)
Function analog output
Define failure relays
Power On Time
Service Phone No.
Maintenance date
Finish
Relay Parameter
Parameter
Finish
Relay R 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Relay Mode
Function Static / Flash
Latching Mode
Horn function
External Relay operation
MP Parameter
Finish
Parameter
MP No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 8 19 20 21 22 23 24
MP Mode
Gastype
Measuring range
MP- Signal
Threshold 1
Threshold 2
Threshold 3
Threshold 4
Threshold 5
Hysteresis
Delay ON time
Delay OFF time
C/A Mode
Assigned Failure <> Alarm
Assigned Alarm <> Alarm relay

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GAMGC02E01

Printed in Germany
Page 32
Configuration- and Parameter card.

Commission:
Customer:
Start-up - company
Start-up - date:
6.1
Project No.
Service Technician
Number MP
Configurationscard Systemparameter
Service Software MaintenVersion ance date
Default
15
06.06.06
Service
Phone
0853190040
AV- Overlay
Time Costumers Power Failure
pass
On
Relay
ppm Time AV- system
Time
Time
120
120 1800
EU
1234
30 s
5
Registration Expansionsmodule EP-02

EP-01
EP-02
EP-03
EP-04
EP-05
Not active Not active Not active Not active Not active
6.2
Analog output 1
Calibration
Mode
= 4 = 20
Max.
4.0 20.0
Analog output 2
Calibration
Mode
= 4 = 20
Max.
4.0 20.0
Configurationscard Alarmrelay
Relay
No.
Mode
Default Energezid
R01
R02
R03
R04
R05
R06
R07
R08
R09
R10
R11
R12
R13
R14
R15
R16
R17
R18
R19
R20
Static Latching
Flash mode
0s
No
Time
0
Horn
Function
Quitt
0
DI
0

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External
ON
OFF
DI
DI
0
0
GAMGC02E01

Printed in Germany
6.3
Page 33
Configurationscard Measuring Parameter
MP
No.
MP
Gas
Status type
De
fault
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Not
active
CO
Meas MPuring Signal

range
300 Linear
Thresholds
A1
40
A2
80
A3
100
A4
120

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Hyst
A5
300
15
Delay time
(sec.)
ON OFF
0
0
CV/
AV
AV
Assigned MP fault < >Alarm
Assigned Alarm <> Alarmrelay
A1
1
A1
R1
A2
1
GAMGC02E01

Printed in Germany
A3
0
A4
0
A5
0
A2
R2
A3
R3
A4
R4
A5
--
AO
Page 34
Specifications
Electrical
110/230 VAC 50/60Hz;
24 VAC/DC -10% + 20%
Power supply
Power Consumption (incl. max. AT)
MGC-02-04-04-XX
MGC-02-08-08-XX to MGC-02-12-12-XX
MGC-02-16-16-XX to MGC-02-24-16-XX
Option Emergency power supply
Analog Input (max. 24)
Power supply for external analog Transmitter
Analog Output
Alarm relay (max. 20)
Failure relay
Option Buzzer - Sound pressure
- Frequency
Visualization
Display
Status LED
Operation
Gases 1
Two lines, each 16 characters, illumination.

Yellow = Status Alarm; Red = Failure
6 Push button
CO, CO2, NO, NO2, NH3, O2, combustible and
refrigerant Gases
Gas Transmitter external

Environmental
Humidity
Working temperature
Storage temperature
Physical
Enclosure
Color
Protection
Weight MGC-02-04-04XX
MGC-02-08-08 to MGC-02-12-12
MGC-02-16-16 to MGC-02-20-16
MGC-02-24-16
Mounting
Cable entry
Wire connection: Power supply
Relay
Input
Dimensions: MGC-02-04-04XX
MGC-02-08-08 to MGC-02-12-12
MGC-02-16-16 to MGC-02-20-16
MGC-02-24-16
Guidelines
Warranty
13 W, 500 mA
27 W, 1100 mA
55 W, 2200 mA
Supply duration 60 minutes
4 to 20 mA, overload and short circuit
protected, input resistor 200
24 VDC max. 50 mA / channel
4 to 20 mA, overload and short circuit
protected, max. 500 load
250 VAC, 5 A, potentialfree, DPDT
250 VAC, 5 A, potentialfree, DPDT
85 dB (Distance 300 mm)
3,5 kHz
15 95 % r. F. non condensing
-5 C bis + 40 C
0 C bis + 40 C
Plastic housing with view cover
RAL 7035 (gray)
IP 65
2,7 kg
4,0 kg
6,0 kg
7,5 kg
Wall mounting
M 16; M 20; M 25
Screw type: 2,5 mm2
Carge clamp: min. 0,5 mm2, max. 1,5 mm2
Carge clamp: min. 0,5 mm2, max. 1,5 mm2
(W x H x D) 298 x 260 x 140 mm
(W x H x D) 298 x 420 x 140 mm
(W x H x D) 298 x 570 x 140 mm
(W x H x D) 410 x 655 x 140 mm
EMV Guidelines 89/336/EWG; CE
Low voltage guideline 73/23/EWG
VDI 20532
Two year material and workmanship

Phone: 0049(0)8531/9004-0
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GAMGC02E01

Printed in Germany
Page 35
Appendix module overview
Gas Controller GC 02
X1
1
X2
7 8 9 10 11 12 13 14 15
1 2 3 4 5 6
MSR - Electronic
22 .01 .05 20: 28
X10
X11
1 2 3 4 5 6 7 8 9 101112
1 2 3 4 5 6 7 8 9 101112
R1 R2 R3 R4 R5
Status LED Relay
Systembus
Status LED
X2
X1
1
1 2 3 4 5 6
7 8 9 10 11 12 13 14 15
2 3
78
9 01
456
Adressselector
X10
X11
X11
1 2 3 4 5 6 7 8 9 101112
1 2 3 4 5 6 7 8 9 101112
R1 R2 R3 R4 R5
Status LED Relay
Systembus
Status LED

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GAMGC02E01

Printed in Germany
Page 36
Notes and General Information
It is important to read user manual thoroughly abd clearly understand the information and instructions. The
PolyGard - MGC-02 Gas monitoring, control and alarm system must be used within product specification
capabilities. The appropriate operating and maintenance instructions and recommendations must be followed.
Due to ongoing product development, MSR reserves the right to change specifications without notice. The
information contained herein is based upon data considered to be accurate. However, no guarantee is expressed
or implied regarding the accuracy of this data.
9.1
Intended product application
The PolyGard MGC-02 are designed and manufactured for control applications for energy savings and OSHA air
quality compliance in commercial buildings and manufacturing plants (i.e.,detection and automatic exhaust fan
control for automotive maintenance facilities, enclosed parking garages, engine repair shops, warehouses with
forklifts, fire stations, tunnels, etc.).
9.2
Installers` responsibilities
It is the installer`s responsibility to ensure that all PolyGard MGC-02 are installed in compliance with all national
and local codes and OSHA requirements. Installation should be implemented only by individuals familiar with
proper installation techniques and with codes, standards and proper safety procedures for control installations and
the latest edition of the National Electrical Code (ANSI/NFPA70). It is also essential to strictly follow all instructions
as provided in the user manual.
9.3
Maintenance
It is recommended that the PolyGard MGC-02 performance check is done on a routine schedule. Any
performance deviations may be serviced based on needed requirements.
9.4
Limited warranty
MSR warrant the PolyGard MGC-02 for a period of two (2) years from the date of shipment against defects in
material or workmanship. Should any evidence of defects in material or workmanship occur during the warranty
period, MSR will repair or replace the product at their own discretion, without charge.
This warranty does not apply to units that have been altered, had repair attempted, or been subjected to abuse,
accidental or otherwise. The above warranty is in lieu of all other express warranties, obligations or liabilities.
This warranty extends only to the PolyGard MGC-02. MSR shall not be liable for any incidental or consequential
damages arising out of or related to the use of the PolyGard MGC-02.

Phone: 0049(0)8531/9004-0
Fax: 0049(0)8531/9004-54
GAMGC02E01

Printed in Germany

Manual GC Controller

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PolyGard Gas Controller MGC-02

Analog Gas Controller

PolyGard is a registered trademark of MSR

Specification subject to change without notice.

User Manual PolyGard MGC-02

Operating Instruction ............................................................................................................................... 5

Menu Overview ......................................................................................................................................... 7

PolyGard is a registered trademark of MSR

Specification subject to change without notice.

User Manual PolyGard MGC-02

Mounting / Electrical Connection ......................................................................................................... 22

Configuration- and Parameter card. ..................................................................................................... 32

Appendix module overview ................................................................................................................... 35

Notes and General Information............................................................................................................. 36

PolyGard is a registered trademark of MSR

Specification subject to change without notice.

User Manual PolyGard MGC-02

Analog Gas Controller System MGC-02

PolyGard is a registered trademark of MSR

Specification subject to change without notice.

User Manual PolyGard MGC-02

Describtion Keypad User Interface

Enter sub menus, stores security password.

Flashes at System- or Sensor Failure or Maintenance needed.

Setting / Change Parameter or Set points

Desired menu window open.

Code window opens, if no code level approved.

Change the Parameter /Set Point.

Saving the changed value.

PolyGard is a registered trademark of MSR

Specification subject to change without notice.

User Manual PolyGard MGC-02

PolyGard is a registered trademark of MSR

Specification subject to change without notice.

User Manual PolyGard MGC-02

Starting menu with Date and Time.

Display and Reset Erros

Display the status of actual alarms

Display and Change the relay parameter

PolyGard is a registered trademark of MSR

Specification subject to change without notice.

User Manual PolyGard MGC-02

Select Menu System Errors

Example: Failure MP 01 < 3 mA

Cause not eliminate

PolyGard is a registered trademark of MSR

Specification subject to change without notice.

User Manual PolyGard MGC-02

Following System Error Message are recorded.

Current signal at analog Input XX > 22 mA.

Short-circuit at analog Input or Transmitter not calibrated, Transmitter defective.

Check cable to Transmitter, Make Calibration, Change the Transmitter.

Current signal to analog Input XX < 3 mA.

Wire break at analog Input or Transmitter not calibrated, Transmitter defective.

Check cable to Transmitter, Make Calibration, Change the Transmitter.

Internal Communication Error I/O Board to LCD Board.

Change the Gas Controller.

Communication Error to Expansions module (EP 0X).

EP module address not correct. (See Start-up 5.0)

Check the EP Module address.

System maintenance is necessary.

Maintenance date exceeded.

Make the maintenance.