CSWIP 3.1
1.1
You observe centerline cracking a weld that as been made one of five work
stations each making similar components. The first action to take is:
a)
b)
c)
d)
Elongation
Tensile strength
Hardness
Toughness
Linear misalignment
Undercut
Overlap
Linear slag inclusion
d)
7
Manual metal arc welding of low alloy steels is more likely to be performed with:
a)
b)
c)
d)
13
12
Bend test
Macro examination
Impact tests
Fracture tests
11
Mandatory
Depend upon site and weather conditions
Dependent upon the contractors confidence in his procedures
Only required when CO2 welding is to be used.
Which of the following destructive tests is not normally required for welder
approval test for mild steel?
a)
b)
c)
d)
10
Dosimeter
Fluoroscope
IQI ( Penetrameter)
Clinometer
Under normal contract conditions, weld procedure approval tests for pipe work
are:
a)
b)
c)
d)
Rutile electrodes
Cellulosic Electrodes
Iron powder electrodes
Basic hydrogen controlled electrodes
Slag inclusion
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b)
c)
d)
14
Which defect would you expect to obtain in TIG welds in non-deoxidized steel?
a)
b)
c)
d)
15
Penetrants
Magnetic particles
Radiography
Ultrasonic flaw detector
You suspected that ferritic steel plates, which have been edge, prepared contain
crack in the prepared edges. Which NDT method would you use to check this?
a)
b)
c)
d)
19
Cellulosic electrodes
Submerged arc with acid flux
Spray transfer Co-2-welding
Basic coated normal metal arc electrodes
Which of the following methods of NDT would be most likely to detect lack of
side fusion in ferritic steel welds?
a)
b)
c)
d)
18
Which of the following is likely to give the highest impact strength in ferritic
weld metal?
a)
b)
c)
d)
17
Under cut
Porosity
Tungsten inclusions
Linear misalignment
Which of the following can arise from copper inclusions is a ferrite steel weld?
a)
b)
c)
d)
16
Excess penetration
Lack of side fusion
Tungsten inclusions
Radiography
Magnetic particle
Penetrants
Ultrasonic flaw detector
Which of the following defects do you not expect to find by visual examination
of completed welds?
a)
b)
c)
d)
20
Stress relief is not helpful in one of the following cases. Which one?
a)
b)
c)
d)
21
Color
Length
Trade name
AWS/BS639 Code Letter
When manual metal arc welding is being carried out on an open construction site,
which groups of welder are most likely to require continuous monitoring?
a)
b)
c)
d)
26
Cellulosic
Iron oxide
Acid
Basic
You would with certainty recognize a hydrogen controlled flux covered electrode
from its:
a)
b)
c)
d)
25
When hydrogen control is specified for a manual metal arc-welding project the
electrode would normally be:
a)
b)
c)
d)
24
100 DP Hv
350 DP HV
500 DP Hv
750 DP Hv
What effect to midthickess lamination in steel plate normaly have when they are
located within a weld HAZ?
a)
b)
c)
d)
23
What is the maximum hardness usually recommended for the HAZ of a medium
strength ferritic steel weld?
a)
b)
c)
d)
22
Overlap
Linear misalignment
You noticed manual metal arc welding electrodes, stripe of flux, are being used
as filler wire, for TIG welding. You would object because:
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a)
b)
c)
d)
27
When open site working, serious porosity in manual metal arc welding is brought
to your attention. What would you investigate?
a)
b)
c)
d)
28
30
a)
4.0% Chromium molybdenum
b)
12.0% Chromium
c)
Austenitic Stainless Steel
d)
9.0% Nickel Steel
When the TIG welding Austenitic Stainless Steel pipe. Argon gas backing is
called for. This is to:
Prevent oxidation
Prevent under bead cracking
Prevent porosity
Control the penetration bead shape
Pre-heating a carbon steel manual metal arc welding is carried out to minimize
the risk of
a)
b)
c)
d)
32
Porosity
Cracking in the weld area
Under cut for fillet welds
Lack of root fusion defects
a)
b)
c)
d)
31
Electrode type
Power plant type
Electrode storage
Day temperature
The steel composition in structural contract is changed form 0.15% carbon, 0.6%
manganese, to 0.2% carbon, 1.2% manganese. Might this influence the incidence
of:
a)
b)
c)
d)
29
It is too expensive
The wire would be too thick
The weld metal composition may be wrong
The wire is too short
Scattered porosity
Worm hole porosity
Parent metal cracking
Lack of penetration
IN UK practice, BS 499 Part2 specifies that the drawing dimension quoted for a
fillet weld is the:
a)
Leg length
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b)
c)
33
For open site manual metal arc welding the following equipment is available.
Which would you choose for safe working?
a)
b)
c)
d)
34
38
You see a welder using oxy-acetylene flame with along feathered inner cone.
What would be the effect of this on carbon steel?
a)
b)
c)
d)
37
36
During CO-2 welding, the arc length is most likely to be affected by:
a)
b)
c)
d)
36
If submerged welding to be used to make butt welds, which would you be most
critical of:
a)
b)
c)
d)
35
a)
b)
c)
d)
39
Bend test specimens have been taken from a 25 mm thick carbon steel butt weld.
Which would show lack of inter-run fusion:
a)
b)
c)
d)
40
Permit it to proceed
Permit it to proceed with fume extraction
Stop the operation at once
Advise the welder to drink milk and proceed
What two functions in arc welding must be in equilibrium to enable a stable arc
to be established?
a)
b)
c)
d)
43
X-ray examination
Dye penetrant
Ultrasonic inspection
It would not have been found by any inspection method
You are to over see arc welding of some machine fittings and find they are
cadmium plated. What you:
a)
b)
c)
d)
42
Side bend
Root bend
Face bend
Guided bend
Lamellar tearing has been occurred in steel fabrication. BEFORE welding could
it have been found by:
a)
b)
c)
d)
41
HAZ cracking
Fatigue life
Residual stresses
Yield strength
Arc voltage
Current
Wire/electrode feed rate
Metal burn-off rate
In MMA welding, what parameter is used for the control penetration into the base
material?
a)
b)
c)
d)
Voltage
Welding speed
Iron powders in the coating
Current
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44
In the welding of butt joint from one side, which of the following controls the
profile of the root bead?
a)
b)
c)
d)
45
46
Molybdenum
Chromium
Titanium
Carbon
50
Which of the following chemical elements has the greater effect on the harden
ability of a steel plate?
a)
b)
c)
d)
49
Macro
Nick break
Hardness
Charpy vee notch
Degreasing components are essential for quality welding but some agents may:
a)
b)
c)
d)
48
Constant voltage
Flat Characteristic
Drooping Characteristic
Motor Generator
Which of the following destructive tests would indicate the toughness of weld
metal/parent metal HAZ.
a)
b)
c)
d)
47
Root Face
Bevel Angle
Root Gap
One of the above
In MMA welding, the slag produced can be varied to suit the welding position;
which type of slag would be required for welding in the HV position?
a)
b)
c)
Fluid
Viscous
None of the above
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d)
51
52
The weld metal deposits of manual metal arc electrode achieves its mechanical
strength through?
a)
The core wire
b)
The flux coating
c)
Iron powder with the flux coating
What constituent is needed in coating of electrode of an electrode to prevent
formation of porosity in welding of rimming steel?
a)
b)
c)
d)
53
57
56
Ductility
Toughness
Fatigue strength
Mechanical strength
In the welding of Austenitic pipe work, the borer is usually purged with Ar to?
a)
b)
c)
d)
55
Iron powder
Calcium fluoride
Silicon
Calcium carbonate
Welds made with high heat inputs show a reduction in one of the following
properties?
a)
b)
c)
d)
54
Semi fluid
Which one o the following steels would give rise to the formation of porosity
when autogenously welded with an arc process?
a)
b)
c)
d)
58
In submerged arc welding, the use of excessively high voltage would result in?
a)
b)
c)
d)
59
Tungsten
Manganese
Molybdenum
Carbon
64
63
62
In the welding of Austenitic stainless steels, the electrode and plate material can
be purchased with low carbon contents. The reason for this is to prevent?
a)
b)
c)
d)
61
The use of cellulosic electrode is often made when welding the root pass of pipes
in the field. This is because?
a)
b)
c)
d)
60
Which
of
the
system of fusion?
a)
b)
following
Friction welding
Diffusion bonding
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processes
uses
the
keyholing
c)
d)
65
66
Excessive penetration
Change in weld metal composition
Narrow weld width
Excessive bead profile
71
Nick break
Side bend test
Charpy input
Macro test
70
69
68
Liquid state
Solid state
Plastic state
Elastic state
67
BS4872
BS499
BS4870
None of the above
c)
d)
72
73
Corrosion
Fatigue life
Overlap type defects
All of the above
78
77
Cap height
Toe blend
Weld width
A, B & C
You notice a very veed ripple shape. This is most likely caused by:
a)
b)
c)
d)
76
Linear misalignment
Incorrect tilt angle
Differing root face widths
All of the above
When visually inspecting a completed single vee butt weld cap you would
certainly assess:
a)
b)
c)
d)
75
74
Excessive amps
Excessive volts
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c)
d)
79
80
Its depth
Its length
Its blending
All of the above
82
84
Up to 5
2 2.5
5 10
None of the above
83
A magnifying glass may be used during visual inspection but BS 5289 states that
its magnification should be:
a)
b)
c)
d)
82
c)
d)
85
87
Better profiles
Improved toe blending
Improved ripple shape
All of the above
91
Poor access
Loss of gas shield
Dirty materials
All of the above
90
89
Manual metal arc electrodes can be grouped into three main types. Thses are:
a)
b)
c)
d)
88
Repaired
Reported to a senior person
Assessed along with other defects
All of the above
Solidification problems
Hydrogen problems
Excessive stresses
All of the above
a)
b)
c)
d)
92
93
94
95
Flame cut preparations may, during welding, increase the likelihood of:
a)
b)
c)
d)
96
Cracking
Misalignment problems
Inclusions
All of the above
97
98
a)
Slag inclusions
b)
Fusion defects (interun)
c)
Fusion defects (surface)
Code of practice is:
a)
b)
c)
d)
99
100
101
103
Oxy pressure and nozzle size would influence what in flame cutting:
a)
b)
c)
d)
102
Arc deviation
Arc misalignment
Arc blow
Arc eye
Friction welding
Resistance welding
Plasma welding
All of the above
104
105
a)
E 6013
b)
E 5133
c)
E 7018 G
d)
Fleet weld 5
Which of the following coating is associated with Stove welding;
a)
b)
c)
d)
106
Rutile
Cellulosic
Basic
Oxidizing
A common gas mixture used in MIG welding nickel alloys to combine good
levels of penetration with good arc stability would be:
a)
b)
100% CO
100% argon
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c)
d)
107
108
113
112
111
3200 C
2300 C
5000 C
None of the above
110
Fused
Agglomerated
Basic
All of about the same resistance
109
a)
b)
c)
d)
114
115
Annealing
Normalizing
Hardening
Stress relieving
The presence of iron sulphide in the weld metal is most likely to produce which
of the following upon contraction of the weld:
a)
b)
c)
d)
119
The process of tempering is often carried out to regain toughness after which of
the following processes:
a)
b)
c)
d)
118
117
In bend test, the face of the specimen is in tension and root is in compression; the
type of test being carried out would be:
a)
b)
c)
d)
116
Solidification cracking
Hydrogen cracking
Intergranular corrosion
Stress corrosion cracking
Generally the most suitable method of detecting lack of sidewall fusion would
be:
a)
b)
c)
Ultrasonic
MPI
Radiography
Page 18 of 29
d)
120
121
The correct term for a joint prepared on one component only is:
a)
b)
c)
d)
126
125
124
Thin materials
Tee joints
Plate thickness greater than 25mm
None of the above
123
Lamellar tearing
Solidification cracking
Hydrogen cracking
None of the above
122
Penetrants
A bevel butt
A J butt
A K butt
All of the above
A standard
A set of rules for the manufacture of a product
Related to welder and weld procedure approval
Page 19 of 29
d)
127
128
133
Weld decay
Sensitization
Solidification cracking
All of the above
132
131
Impact values
Stress
Strain
Both a) & c)
130
Reinforcement
Cap profile height
Excessive weld metal
All of the above
129
Argon + Hydrogen
Argon + Helium
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c)
d)
134
Argon + Nitrogen
All of the above
Argon
Argon + 1% Oxygen
Argon + 20% CO2
None of the above
135
136
a)
Deep penetration characteristic
b)
High deposition rate on DC+
c)
Flat (P.A.) welding only
Ultrasonic would be prefer over radiography due to:
a)
b)
c)
d)
137
138
140
Planar
Cracks
Lack of fusion
All of the above
139
TIG
MIG
MAG
None of the above
All f the above
Page 21 of 29
141
142
Which of the following NDT methods would not detect sub-surface defects?
a)
b)
c)
d)
e)
143
147
146
145
MPI
Dye penetrant testing
Ultrasonic testing
Radiography
All of the above would detect sub-surface defects
144
Hardenability
Weldability
Cooling rate
Page 22 of 29
d)
e)
148
149
154
153
152
A U preparation
A V preparation
A double V preparation
Lack of side wall fusion does not exist with MMA
151
150
SAW
TIG
MIG/MAG
MMA
Quality assurance:
a)
b)
c)
d)
155
156
Argon
Xenon
Carbon dioxide
Helium
160
159
158
Radiography
Magnetic particle inspection
Ultrasonic testing
Dye penetrant testing
157
To eliminate hydrogen
To retard the cooling rate of the weld
To eliminate the atmosphere
To ensure maximum heat input
161
162
163
Voltage
Amperage
Polarity
None of the above
166
When welding using the MMA process, varying the arc length will give the most
variation of:
a)
b)
c)
d)
165
164
Submerged arc
CO2 (metal active gas)
Manual metal arc
Tungsten inert gas
Fillet welds
Corner joints
Butt welds
Single bevel butt welds
MIG
TIG
MMA
SAW
All of the above
Page 25 of 29
167
A welding Inspector:
a)
b)
c)
d)
e)
168
Which electrodes are very susceptible to causing porosity in the deposited welds
if long arc employed?
a)
b)
c)
d)
169
c)
d)
173
172
171
Basic
Cellulosic
Rutile
None of the above
170
Bend test
Nick break test
Macro test
None of the above
All of the above
b)
c)
d)
174
When a metal returns to its original shape after an applied load has been
removed, the metal is said to have:
a)
b)
c)
d)
175
N/mm
PSI
mm
Both a and b
180
Stress
Load divide by cross sectional are
Extension of gauge length divided by the original gauge length
Toughness
179
Stress
Load divided by cross sectional area
Extension of gauge length divided by original gauge length
Toughness
178
Tensile failure
Yield failure
Fatigue failure
Shear failure
177
Plasticity
Ductility
Elasticity
Malleability
Fluctuating load is: cyclic stresses, below the UTS on a weld component may
lead to:
a)
b)
c)
d)
176
To assess ductility
To assess yield strength
All of the above could be assessed
An oval tube
Another term for burn through
A type of porosity
A shrinkage defect
BS 639
BS 638
Page 27 of 29
c)
d)
181
How could you accurately measure the root radius of a charpy or Izod specimen?
a)
b)
c)
d)
182
Lack of penetration
Lack of fusion
The freezing of the electrode
All of the above
186
Is repairable
Always results in s cut out and complete reweld
Is acceptable up to 2mm in length
May be repaired or cut out depending on specification requirements.
If the amperage were too low during the welding of a root bead the possible
result would be:
a)
b)
c)
d)
185
184
183
BS 18
BS 499
Residual stress
Shear stress
Hoop stress
Tensile stress
Restraint
Heat input
Material properties
Material thickness
All of the above
Page 28 of 29
187
Distortion:
a)
b)
c)
d)
e)
Is plastic deformation
Is elastic deformation
Is another term for stress
May be elastic or plastic deformation
All of the above
Page 29 of 29