Polyvinyl Chloride
A.Vigneshwaran (14212003)
Introduction...
Polymer of Vinyl Chloride Monomer.
Third-most plastic polymer after PE & PP.
Transparent with a bluish tint.
Pure PVC is a white, brittle solid.
Insoluble in alcohol but slightly soluble in tetra-hydro furan.
Resistance to fire, water, oils and it has a low permeability to gases.
History...
1872 - PVC was accidentally synthesized by German chemist Eugen
Baumann. The polymer appeared as a white solid inside a flask of vinyl
chloride that had been left exposed to sunlight.
1907 - The Russian chemist Ivan Ostromislensky and Fritz Klatte of the
German chemical company Griesheim-Elektron both attempted to use PVC
in commercial product.
1926 - Waldo Semon and the B.F. Goodrich Company developed a method
to plasticize PVC by blending it with various additives.
1950's - PVC volumes increased dramatically around the world. Purest
Refinery processes.
1960s - A vinyl-based latex was formulated.
1980s Only Twenty companies were producing PVC.
Today - The third largest-selling commodity plastic in the world.
Production ...
VCM and water are introduced into the reactor and a polymerization
initiator, along with other additives. The reaction vessel is pressure tight to
contain the VCM. The contents of the reaction vessel are continually mixed to
maintain the suspension and ensure a uniform particle size of the PVC resin.
The reaction is exothermic, and thus requires cooling. As the volume is reduced
during the reaction (PVC is denser than VCM), water is continually added to
the mixture to maintain the suspension. The polymerization of VCM is started
by compounds called initiators that are mixed into the droplets. These
compounds break down to start the radical chain reaction. Typical initiators
include dioctanoyl peroxide and dicetyl peroxydicarbonate, both of which have
fragile OO bonds. Some initiators start the reaction rapidly but decay quickly
and other initiators have the opposite effect. A combination of two different
initiators is often used to give a uniform rate of polymerization.
PVC Production
A typical Formulation for an S-PVC Reaction ..
De-ionized water
VCM
Protective Colloid
1000 kg
725 kg
0.725 kg
Radical Initiator
3.6 kg
Sodium Bicarbonate
(0.025wt% based on VC) (pH buffer)
0.19 kg
PVC Production
Animation Courtesy :
AGC Group- PT Asahimas Chemical, Indonesia.
(http://www.asc.co.id )
References...
http://guichonvalves.com
http://pslc.ws/macrog/pvc.htm
http://wiki.zeroemissions.at/index.php?title=Polyvinyl_chloride
http://www.asc.co.id
http://www.chemicalassociates.co.uk/chemicalassociatescasestudies/theelimination
offisheyesinsuspensionpvc/
http://www.dynalabcorp.com/technical_info_pvc.asp
http://www.elmhurst.edu/~chm/vchembook/401addpolymers.html
http://www.pvc.org/en/p/pvcsphysicalproperties
http://www.rusvinyl.ru/en/41/76
http://www.vec.gr.jp/english/library/fact/chapter1.html
Polymer Science, by V.R.Gowarikar.
www.aqualon.com
www.ausetute.com.aupvc.html
www.parsethylene-kish.com
*gk
Sprites
A Polymer by
A.Vigneshwaran (14212003)