Regional Offices
Presented by
GB 03/09 Pe 15 Sai
Headquarters
Lactose Excipients
Excipients for Direct Compression, Granulation,
Capsules, Sachets, Pellets, Powder Blends,
Dry Powder Inhaler
Know-how
Our Mission
Our Vision
Our long term targets are:
To maximize the benefit of our customer
through development of innovative
highly sophisticated products, also for
new application forms
To expand our independent leading
position in development and improvement
of excipients
To support our customers in the development of new formulations
To expand our global network of competent representations and subsidiaries
MEGGLE worldwide
Headquarters
Wasserburg
Regional Offices
New York
Prishtina
Shanghai
Singapore
Tokyo
For contact details see page 36
Agencies
MEGGLE headquarters in
Wasserburg/Germany
55
MEGGLE Excipients
crystalline
powder blends, capsule/sachet filling, pellets,
dry powder inhaler, wet granulation, premixes
sieved
modified
Compounds
direct compression
direct compression
milled
agglomerated
spray-dried
spray-dried
PrismaLac 40
InhaLac 70
GranuLac 70
Tablettose 70
FlowLac 90
Cellactose 80
CapsuLac 60
InhaLac 120
GranuLac 140
Tablettose 80
FlowLac 100
MicroceLac 100
SacheLac 80
InhaLac 230
GranuLac 200
Tablettose 100
SpheroLac 100
GranuLac 230
SorboLac 400
66
StarLac
Sieved Lactose
Sieved Lactose for Dry Powder Inhaler
Milled Lactose
Sieved Lactose
3
4
6
7
Product
Product
Product
Product
overview
description
overview
description
8
10
12
14
Product overview
Product description
16
18
20
Product overview
Product description
22
24
Product overview
Product description
26
26
Compounds [DC]
Cellactose 80
MicroceLac 100
StarLac
28
30
32
34
35
Compounds [DC]
General Specification
Contact
Milled Lactose
Content
77
PrismaLac 40
CapsuLac 60
SacheLac 80
SpheroLac 100
Sieved La
actose
Ph. Eur. USP-NF JP
88
Sieved Lactose
Product description
Application
Product features
Flowability
Sieved Lactose
Leaked mass [g]
50
45
40
35
30
25
20
15
10
5
0
0 10 20
Capsule filling
Sachet filling
Powder blends
Triturations
Excellent flowability
Narrow particle size distribution
Good blending properties
High storage stability
Sieve data
Lactose type
30 40 50
Time [s]
60
70
80
PrismaLac 40
CapsuLac 60
SacheLac 80
SpheroLac 100
specified/typical
specified/typical
specified/typical
specified/typical
20 %/ 9 %
10 %/ 5 %
20 %/ 5 %
/ 15 %
/ 78 %
10 %/ 4 %
75 %/ 98 %
40 70 %/ 60 %
/ 63 %
90 %/ 99 %
98 %/100 %
/ 99.5 %
/ 65 %
/ 90.5 %
97 %/100 %
97 %/100 %
Density poured
[g/l]
/470
/590
/600
/690
Density tapped
[g/l]
/540
/700
/710
/840
PrismaLac 40
CapsuLac 60
SacheLac 80
Erichsen funnel mod. 321, orifice: 4 mm
99
Typical histogram
PrismaLac 40
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0 100 200 300 400 500 600 700 800 900 1000
Particle size [m]
500 m
PrismaLac 40
Application:
Powder blends
Sieved Lactose
Ph. Eur. USP-NF JP
CapsuLac 60
Application:
Capsule filling
Sachet filling
Powder blends
Triturations
500 m
10
10
Typical histogram
CapsuLac 60
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0 100 200 300 400 500 600 700 800 900 1000
Particle size [m]
Sieved Lactose
SacheLac 80
Application:
Capsule filling
Sachet filling
Powder blends
Triturations
Typical histogram
SacheLac 80
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0 100 200 300 400 500
Particle size [m]
5 0 m
500
SpheroLac 100
Application:
Pellets
Triturations
Powder blends
500 m
Typical histogram
SpheroLac 100
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0 100 200 300 400 500
Particle size [m]
11
11
InhaLac 70
InhaLac 120
InhaLac 230
Sieved Lactose
actose for Dry Powder Inhal
Inhaler
Ph. Eur. USP-NF JP
12
12
Product description
InhaLac stands for sieved lactose in
crystalline form, which is in particular
suitable for use in Dry Powder Inhalers.
Flowability
Sieved Lactose for Dry Powder Inhaler
Leaked mass [g]
50
45
40
35
30
25
20
15
10
5
0
0 10 20 30 40 50 60
Time [s]
InhaLac 120
InhaLac 230
typical
typical
typical
Lactose type
d10
d50
d90
110 m
90 m
45 m
200 m
130 m
90 m
300 m
190 m
135 m
Density poured
[g/l]
590
700
710
Density tapped
[g/l]
660
790
820
1.1
1.13
1.15
Hausner ratio
70
InhaLac 70
Sieve data
80
InhaLac 70 [1]
InhaLac 120 [1]
13
13
500 m
InhaLac 70
14
14
InhaLac 120
InhaLac 230
500 m
15
15
GranuLac 70
GranuLac 140
GranuLac 200
GranuLac 230
SorboLac 400
Milled Lacctose
Ph. Eur. USP-NF JP
16
16
Product description
Application
Milled la
lactose has a limited flowability
and therefore has to be granulated before
the production of tablets.
Milled Lactose
Wet granulation
Premixes
Triturations
Media for fermentation
n
Enhancement of flavors
Enhancemen
Product features
Good compressibility
Good blending properties
Narrow particle size distribution
High storage stability
High batch to batch consistency
Sieve data
Lactose type
< 32 m
< 63 m
< 100 m
< 400 m
< 630 m
GranuLac 70
GranuLac 140
specified/typical
specified/typical
40 %/ 30 %
40 60 %/ 50 %
80 %/ 90 %
GranuLac 200
GranuLac 230
SorboLac 400
specified/typical
specified/typical
specified/typical
45 75 %/ 55 %
90 %/ 98.4 %
/ 75 %
90 %/ 97.5 %
90 %/ 96 %
/ 99.5 %
/ 99.5 %
95 %/ 99.5 %
/100%
Density poured
[g/l]
/715
/660
/535
/465
/390
Density tapped
[g/l]
/900
/890
/800
/760
/630
1717
200 m
GranuLac 140
100 m
GranuLac 70
Typical histogram
GranuLac 70
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
200
300
400
Particle size [m]
500
600
Typical histogram
GranuLac 140
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
200
300
Particle size [m]
400
500
200
300
Particle size [m]
400
500
700
Milled Lactose
Ph. Eur. USP-NF JP
GranuLac 200
200 m
1818
Typical histogram
GranuLac 200
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
SorboLac 400
Milled Lactose
GranuLac 230
Typical histogram
GranuLac 230
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
2000 m
200
300
Particle size [m]
400
Typical histogram
SorboLac 400
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
500
100 m
m
200
300
Particle size [m]
400
500
1919
History
Economical advantages
Technological advantages
Equipment:
Less production machinery necessary
Less production area necessary
Less production equipment necessary
Costs for development and production:
Improvement of total variable cost of production
Reduction of production time for one batch
Reduction of labor cost
Improvement of effectiveness per work space
Reduction of validation cost
2020
Excipients
The right choice of excipients for direct
compression is more critical than for wet
granulation. None of the traditional
excipients provides the required good
flowability and excellent compactability
required for direct compression. Therefore
traditional excipients have to be modified.
Production
The MEGGLE production process
combines efficiency with a high
degree of quality and absolute
cleanliness.
DC-Compounds
The ideal filler-binder for direct compression
gives high compressibility, good binding
properties, high adhesion capacity and a
low sensitivity to lubricants.. All these
desired characteristic
aracteristics can be achieved
by co-p
co-processing. The MEGGLE Group
was one of the first manufacturers who
introduced a co-processed excipient,
consisting of two traditional excipients,
in the market.
Particle structure
The MEGGLE DC-excipients contain
the know-how of 20 years of
research and development your
guarantee for optimal functionality.
Flowability
The excellent flowability of
MEGGLE DC-excipients provides for
trouble free processing.
Blending
Blending is the crucial step in
direct compression.
MEGGLE DC-excipients demonstrate
excellent blending properties.
Compaction
You can rely on the functionality
of MEGGLE DC-excipients
also with high output ratios
in modern rotary presses.
Direct Compression
Direct compression reduces
compaction to three
uncomplicated, economical
production steps.
Direct Compression:
Dispensing/Screening
Blending/Lubrication
Tablet Compression
Advisory Service
A team of cordial industry
pharmacists assists you in all
questions concerning
compaction.
21
21
Tablettose 70
Tablettose 80
Tablettose 100
Direct Compression
Agglomerated Lactose [DC]
Ph. Eur. USP-NF JP
Flowability
Agglomerated Lactose [DC]
Leaked mass [g]
60
55
50
45
40
35
30
25
20
15
10
5
0
0 10 20 30 40 50
Time [s]
60
70
Tablettose 70
Tablettose 80
Tablettose 100
Erichsen funnel mod. 321, orifice: 4 mm
22
22
80
Product description
Application
Product features
Conventional compaction
Filling of capsules/sachets [in particular
Tablettose 70]
Effervescent tablets
Artificial swe
sweetener tablets
Sieve data
Particle size distribution
Method:
Mechanical sieve shaker
Lactose type
< 63 m
< 150 m
< 180 m
< 200 m
< 250 m
< 400 m
< 500 m
< 630 m
Tablettose 70
Tablettose 80
Tablettose 100
specified/typical
specified/typical
specified/typical
6 %/ 3 %
20 %/ 13 %
/ 25 %
25 %/ 12 %
/ 42 %
Compactibility
Agglomerated Lactose [DC]
Crushing force [N]
250
40 75 %/ 53 %
200
30 70 %/ 56 %
60 90 %/ 77 %
/ 93 %
150
85 %/ 93 %
98 %/100 %
96 %/100 %
100
97 %/100 %
Density poured
[g/l]
/548
/610
/570
50
Density tapped
[g/l]
/670
/738
/690
0
0
50
100
150
200
Compaction pressure [MPa]
250
300
Tablettose 70
Tablettose 80
Tablettose 100
Press: Korsch EK 0, tablets: 8 mm, weight: 240 mg
23
23
Tablettose 70
Typical histogram
Tablettose 70
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
500 m
200
300
400
Particle size [m]
24
24
500
600
700
Tablettose 80
Tablettose 100
Typical histogram
Tablettose 100
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
200
300
400
Particle size [m]
500
600
700
200 m
200
300
400
Particle size [m]
500
600
700
25
25
Typical histogram
Tablettose 80
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
500 m
FlowLac 90
FlowLac 100
Product description
FlowLac 90
FlowLac 90 is the trade name of a spraydried -lactose-monohydrate [modified]
according to Ph. Eur. USP-NF JP.
Due to its unique production process
FlowLac 90 does have almost no fines,
has an outstanding hardness yield and
a fast disintegration. FlowLac 90 can
be used therefore basically for all direct
compression formulations. This makes a
virtually dust-free production with an
optimum output possible.
Sieve data
Direct Compression
26
26
Lactose type
< 32 m
< 100 m
< 200 m
< 250 m
FlowLac 90
FlowLac 100
specified/typical
specified/typical
5 %/ 2 %
10 %/ 5 %
25 40 %/ 30 %
20 45 %/ 34 %
85 %/ 92 %
80 %/ 88 %
/ 99 %
/ 98 %
Density poured
[g/l]
/600
/620
Density tapped
[g/l]
/660
/710
Application
FlowLac 90
Low to high dosage formulations
Formulations with poorly flowing active
ingredients
Chewable tablets
Capsule/sachet filling
FlowLac 100
FlowLac 100 is a spray-dried -lactosemonohydrate [Ph. Eur. USP-NF JP].
Product features
FlowLac 100
Low dosage formulations
Chewable tablets
Capsule/sachet filling
FlowLac 90
An excellent compressible excipient with
outstanding compaction profile
extraordinary for a spray-dried lactose
Fast disintegration profile extraordinary
for a spray-dried lactose
Almost no fines therefore virtually
dust free
Ideal for capsule/sachet filling due to
its excellent flowability
Typical histogram
FlowLac 90
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
FlowLac 90
300 m
Flowability
Spray-dried Lactose [DC]
Leaked mass [g]
200
300
Particle size [m]
400
500
200
300
Particle size [m]
400
500
Compactibility
Spray-dried Lactose [DC]
Crushing force [N]
300
55
50
45
40
35
30
25
20
15
10
5
0
250
200
150
100
50
0
10
20
30 40 50
Time [s]
60
70
80
FlowLac 90
FlowLac 100
Erichsen funnel mod. 321, orifice: 4 mm
50
100
150
200
Compaction pressure [MPa]
300
FlowLac 90
FlowLac 100
Press: Korsch EK 0, tablets: 8 mm, weight: 240 mg
FlowLac 100
FlowLac 100
The spray-drying process leads to an
excellent compressible excipient
Fast disintegration through rapid
dissolution in water
Very good content uniformity of low
dosage tablets trough adhesion of active
ingredients on the porous surface
Pleasant taste and mouth feeling of
chewable tablets
Ideal features for capsule/sachet filling
by excellent flowability
250
500 m
Typical histogram
FlowLac 100
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
27
27
Cellactose 80
Product description
Application
Direct Compression
Compounds [DC
C]
Flowability
Cellactose 80
Leaked mass [g]
40
35
30
25
20
15
10
5
0
0 10 20
Sieve data
Cellactose 80
Particle size distribution < 32 m
Method:
< 160 m
Air-jet sieving
< 250 m
30 40 50
Time [s]
Cellactose 80
Erichsen funnel mod. 321, orifice: 4 mm
28
28
60
70
80
specified/typical
20 %/ 9 %
35 65 %/ 56 %
80 %/ 95 %
Density poured
[g/l]
/380
Density tapped
[g/l]
/500
Product features
Good content uniformity through low
segregation tendency of the active
ingredient
Smooth surface of the resulting cores for
easy and economical coating
oating
Compaction
tion of delicate
delica active
ingredients through excellent
ingre
compressibility
Consistent tablet hardness through
constant lactose/cellulose ratio
High weight consistency at all compaction
speeds through good flowability
High degree of whiteness of tablets
200 m
Compactibility
Cellactose 80
Crushing force [N]
250
200
150
100
50
0
200
300
Particle size [m]
400
500
50
100
150
200
Compaction pressure [MPa]
250
300
Compounds [DC]
Typical histogram
Cellactose 80
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
Cellactose 80
Cellactose 80
Press: Korsch EK 0, tablets: 8 mm, weight: 240 mg
29
29
MicroceLac 100
Product description
Application
Direct Compression
Compounds [DC
C]
Flowability
MicroceLac 100
Leaked mass [g]
45
40
35
30
25
20
15
10
5
0
0 10 20
Sieve data
MicroceLac 100
Particle size distribution < 32 m
Method:
< 160 m
Air-jet sieving
< 250 m
30 40 50
Time [s]
MicroceLac 100
Erichsen funnel Mod. 321, orifice: 4 mm
30
30
60
70
80
specified/typical
15 %/ 9 %
45 70 %/ 56 %
90 %/ 96 %
Density poured
[g/l]
/500
Density tapped
[g/l]
/588
Product features
Excellent compressibility for high dosage
formulations
Low aggregation tendency guarantees
consistent flowability
Constant tablet hardnesss through fixed
ratio of lactose/MCC
actose/MCC
High weight consistency at various
compaction speeds
MicroceLac 100
200 m
Compactibility
MicroceLac 100
Crushing force [N]
250
200
150
100
50
0
200
300
Particle size [m]
400
500
50
100
150
200
Compaction pressure [MPa]
250
300
Compounds [DC]
Typical histogram
MicroceLac 100
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
MicroceLac 100
Press: Korsch EK 0, tablets: 8 mm, weight: 240 mg
31
31
StarLac
Product description
StarLac is a spray-dried
compound consisting of 85 %
-lactose-monohydrate
[Ph. Eur. USP-NF JP] and
15 % GMO free white corn
starch [Ph. Eur. USP-NF].
Disintegration
StarLac
Disintegration time [s]
180
150
120
90
60
30
0
80
100
120 140
160
180
Compaction pressure [MPa]
200
220
StarLac
Physical blend
Press: Kilian types, tablets: 10 mm, weight: 320 mg,
Mg-stearate 0.5 %
Direct Compression
Compounds [DC
C]
Flowability
StarLac
Leaked mass [g]
50
45
40
35
30
25
20
15
10
5
0
0 10 20
Sieve data
StarLac
Particle size distribution < 32 m
Method:
< 63 m
Air-jet sieving
< 100 m
< 160 m
< 250 m
< 315 m
30 40 50
Time [s]
60
70
specified/typical
15 %/ 7 %
/ 14 %
/ 21 %
35 65 %/ 50 %
80 %/ 90 %
/100 %
Density poured
[g/l]
/600
Density tapped
[g/l]
/680
80
StarLac
Erichsen funnel mod. 321, orifice: 4 mm
32
32
Application
Low dosage formulations
Cores for coating
Homeopathic formulations
Product features
atures
Optimized disintegration properties
Excellent hardness yield by spray-drying
process
Excellent flowability leads to high tablet
weight uniformity
High shear stability
Excellent storage stability
Compactibility
StarLac
Crushing force [N]
250
200
150
100
50
0
200
300
Particle size [m]
400
500
50
100
150
200
Compaction pressure [MPa]
250
300
Compounds [DC]
Typical histogram
StarLac
Mass [%]
100
90
80
70
60
50
40
30
20
10
0
0
100
StarLac
200 m
StarLac
Press: Korsch EK 0, tablets: 8 mm, weight: 240 mg
33
Definition
All MEGGLE lactose complies with the corresponding
monograph -lactose-monohydrate of the European
Pharmacopoeia [Ph. Eur.]
This monograph is harmonized between Ph. Eur., USP-NF
and JP.
Characteristics
White or almost white, odorless and sweet-tasting powder.
It is free but slowly soluble in water, practically insoluble in
ether and absolute alcohol.
Method
Specification
Identity
Ph. Eur.
conforms
Purity
Appearance of solution
Acidity or alkalinity
Specific optical rotation
Absorbance
Ph. Eur.
Ph. Eur.
Ph. Eur.
Ph. Eur.
Heavy metals
Water
Loss on drying -lactose-monohydrate
modified -lactose-monohydrate
Sulphated ash
Ph. Eur.
conforms
< 0.4 ml: 0.1 N NaOH
54.4 55.9
400 nm: < 0.04
270 300 nm: < 0.07
200 220 nm: < 0.25
< 5 ppm
4.5 5.5 %
< 0.5 %
< 1.0 %
< 0.1 %
Microbial contamination
Total viable aerobic count
Moulds
Yeasts
Escherichia coli
Pseudomonas aeruginosa
Staphylococcus aureus
Salmonella spp.
Ph. Eur.
Ph. Eur.
Ph. Eur.
Ph. Eur.
Ph. Eur.
Ph. Eur.
Ph. Eur.
NMT 100/g
NMT 10/g
NMT 10/g
neg./10 g
neg./10 g
neg./10 g
neg./10 g
Storage
34
Ph. Eur.
Ph. Eur.
USP-NF
MEGGLE worldwide
Regional Offices
Presented by
GB 03/09 Pe 15 Sai
Headquarters
Lactose Excipients
Excipients for Direct Compression, Granulation,
Capsules, Sachets, Pellets, Powder Blends,
Dry Powder Inhaler