It is recommended that you take this portion without referring to the ASME Code or API books on
your first attempt, to assess your strengths and concentrate your studies on the most needed
subject areas.
36. What is the greatest allowed time between the testing of pressure relieving devices per API 510?
1.
2.
5 years.
Pressure relief valves shall be tested at intervals that are frequent enough to verify that the valves
perform reliably.
10 years.
Pressure relief devices must be tested at every shutdown.
3.
4.
38. If the requirements of API 510 are met who determines if a temporary fillet weld patch may be used in a
repair?
1.
2.
3.
4.
39. The maximum carbon content of weldable steel per ASME Code is?
1.
2.
3.
4.
.35 %
.035 %
.0035 %
3.5 %
40. Per API 510 what is the recommended shell temperature during a hydrostatic test of a vessel 1 thick?
1.
2.
3.
4.
30
65
10
30
o
o
o
o
F
F
F
F
above
above
above
above
ambient.
ambient.
MDMT.
testing liquids temperature.
41. If you were looking for the last date that a pressure relief valve was set, where should this information
always be?
1.
2.
3.
4.
42. In what two ways may the probable corrosion rate for a new vessel be determined before the first internal
inspection?
1.
2.
3.
4.
43. A vessel is to undergo a hydrostatic test after an alteration, the test pressure will be 785 psi. Using
standard commercially available gauges what is the minimum and maximum gage pressure range acceptable
for this test?
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1.
2.
3.
4.
0-1000
0-1500
0-1000
0-850
to 0-3000 psi
to 0-3000 psi
to 0-2500 psi
to 0-1500 psi
44. Which of the following should a progressive record for a pressure vessel contain?
1.
2.
3.
4.
45. If performing an external inspection of a vessel what consideration need be given the external insulation?
1.
2.
3.
4.
That
That
That
That
47. What must be done prior to using special inspection procedures after an alteration to a vessel in place of a
hydrostatic test?
1.
2.
3.
4.
48. If the corrosion rate of a vessel is determined to be less than a given amount per year, it is possible to
exempt the vessel from internal inspections. What is the value of the corrosion rate that cannot be exceeded?
1.
2.
3.
4.
0.001per year
0.001 between inspections not to exceed 5 years between inspections.
0.005 per year.
0.005 between inspections not to exceed 3 years between inspections
49. What may happen if vessels are subjected to temperatures above design?
1.
2.
3.
4.
A
A
A
A
vessel for the containment of process fluids with or without internal pressure.
container designed to operate below atmospheric pressure.
container no greater than 6 in cross section.
container designed to withstand internal or external pressure.
51. Which is the most severe stress caused by internal pressure in a cylindrical shell?
1.
2.
3.
4.
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52. Of the following heads; which is normally required to be the thickest all things being equal?
1.
2.
3.
4.
Hemispherical
Flanged and dished
2 to 1 elliptical
Forged flat heads
53. The maximum interval between external visual inspections for an above the ground vessel is;
1.
2.
3.
4.
Three years
Ten years
Five years
There is no maximum interval.
54. What is the maximum inspection interval for a vessel with a remaining safe operating life of less than four
years?
1.
2.
3.
4.
The
The
The
The
full
full
full
full
remaining
remaining
remaining
remaining
The
The
The
The
What Code is used to evaluate a vessel after it has been placed in service?
1.
2.
3.
4.
57. When a vessel is to be entered for inspection which of the following precautions should be observed?
1.
2.
3.
4.
The area should be roped off and no one else is to be working in the area.
Inspect the vessel for proper electrical grounding if a thunderstorm is in the area.
All hot work permits in the immediate area must be revoked until the inspection is complete
OSHA rules should be reviewed and followed where applicable.
59. For proper internal or external visual inspection surfaces must be:
1.
2.
3.
4.
Wire brushed.
Walnut shell blasted.
Hydro blasted.
The type of surface preparation depends on individual circumstances and could be any of the above.
60. Who normally performs welder certification test, that is, which organization is responsible for performance
and acceptance?
1.
2.
3.
4.
Inspection department
Company employing the welder
OSHA
The company safety department.
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62. Of the following tools which should the inspector have on hand for vessel inspections?
1.
2.
3.
4.
63. The purpose of a Welding Procedure Specification and its Procedure Qualification Record is:
1.
2.
3.
4.
To make sure every one involved in the repair process has a listing of nonessential variables
Make sure the welder follows the essential variables
To prove the weld will provide the required properties
Keep testing labs in business
64. Many of the problems that develop in operating vessels may be traced to;
1.
2.
3.
4.
Cold winters
On-Stream inspections
Electrical shorts
Faulty materials and workmanship
35%
50%
75%
45%
66. Which of the following types of over pressure protection is not found on a pressure vessel?
1.
2.
3.
4.
Safety Relief
Pilot Operated
Rupture Disk
Pressure/Vacuum Vent
67. If steel of a vessel has exceeded its yield point upon the removal of pressure and heat it will;
1.
2.
3.
4.
68. Of the types of stresses placed on a thin walled cylinder the most severe is;
1.
2.
3.
4.
Circumferential
Longitudinal
Compressive
Radial
WPS
PQR
WPQ
WQR
70. Which of the following inspection techniques requires direct visual examination of the test specimen?
1.
Radiography testing
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2.
3.
4.
Ultrasonic testing
Magnetic particle
Eddy current
71. A welding procedure is a detailed plan developed by whom to ensure sound welds.
1.
2.
3.
4.
API-510 Inspector
Welder
Quality Control Manager
Fabricator
Corrosion
Operating conditions
Improper installation
Water damage
74. Which of the following techniques is considered the primary means to determine the minimum thickness of
a vessels components?
1.
2.
3.
4.
75. The rules for impact testing of carbon steel in Section VIII vessel materials require what kind(s) of impact
test.
1.
2.
3.
4.
76. You have measured undercut on a girth weld during the repair to a vessel, it was found to be 1/32 inch in
depth. The base metal is 2 inches thick, and you should?
1.
2.
3.
4.
77. What is the minimum length of weld metal to be radiographed for a Welders Performance Qualification
using an NPS 6 inch pipe coupon made of P No 5 materials utilizing the SMAW process?
1.
2.
3.
4.
78. The API authorized pressure vessel inspector may give prior authorization for repairs that do not involve;
1.
2.
3.
4.
Pressure tests
Radiography
Pneumatic testing
Final visual inspections
79. The two types of impact tests required by Section VIII Div. 1 are;
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1.
2.
3.
4.
the
the
the
the
81. A spot radiograph of a butt weld in a 1 inch thick shell of a vessel marked RT-3 was found to have a
rounded indication, the dimension of such an indication according to Section VIII Div. 1 is;
1.
2.
3.
4.
1/32 of an inch.
1/3 of an inch.
2/3 of an inch
None, rounded indications are not a consideration with spot radiography.
82. Section VIII Div. 1, is very specific about the number of spot radiographs required when applying it for
quality control, the basic premise is to;
1.
2.
3.
4.
83. A P No. 1 material that is plate has been rolled into a cylinder and butt welded. The cylinder is exactly 11/4 thick, and it is used in the repair of a pressure boundary on a U stamped vessel, the following is a true
statement.
1.
2.
3.
4.
It
It
It
It
84. Charpy impact tests are intended to prove that a material is;
1.
2.
3.
4.
tough at the desired MDMT of the vessel to be constructed using that material.
some what prone to brittle fracture.
acceptable for use in high temperature service.
not required to be heat treated.
85. According to Section IX, all welders must be re-tested for a process;
1.
2.
3.
4.
86. The testing apparatus used, and the techniques for performing Charpy impact tests are found in;
1.
2.
3.
4.
Every 4 years.
At the half corrosion-rate life.
Every 10 years.
Every five years or at the same interval as the internal inspection whichever is less.
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88. Before starting the inspection of a pressure vessel, especially one in severe service, the inspector should
determine;
1.
2.
3.
4.
conditions under which the vessel has been operated since the first
conditions under which the vessel has been operated during the period
conditions under which the vessel has been operated since the current
conditions under which the vessel has been operated since the last
89. The inability to draw the products of fractionation or distillation from certain trays may
1.
2.
3.
4.
90. Prior to witnessing a pneumatic test of a pressure vessel, which has been repaired by welding, the
inspector should;
1.
2.
3.
4.
91. Widely scattered pits may be ignored as long as the following are true:
a. No pit depth is greater than one half the vessels wall thickness exclusive of the corrosion allowance.
b. The total area of the pits does not exceed 7 square inches (45 square centimeters) within any 8-inch (20centimeter) diameter circle.
c. The sum of their dimensions along any straight line within the circle does not exceed 2 inches (5
centimeters).
d.?
What is the missing item in d above is?
1.
2.
3.
4.
The pit depths must be measured from the side the pit is located on.
The 8 inch diameter is to be measured from the center of the deepest pit.
There are no missing item there are only 3 items listed for this rule.
The total area of the pits cannot exceed 3.5 square inches in a 4-inch diameter circle.
1 inch on either side of the weld or twice the minimum thickness which ever is greater.
1 inch on either side of the weld or twice the minimum thickness which ever is less.
For vessels with inside diameters less than 60 inches 20 inches or the vessel diameter.
2 inches on either side of the weld.
93. Before any repair to a pressure vessel in accordance with its code of construction, what if any additional
requirements for inspection may need to be considered?
1.
2.
3.
4.
94. Some jurisdictions require that welded repairs to a pressure vessel be documented by the completion and
filing of;
1.
2.
3.
4.
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95. While inspecting an operating vessel you observe that cracks are present in the connecting welds for a
gauge glass, you also notice vibrations are occurring in the assembly. Before you recommend corrective
actions you should;
1.
2.
3.
4.
98. The main reason(s) for inspecting heat exchanger bundles after removal and prior to cleaning is/are;
1.
2.
3.
4.
Exposed
Exposed
Exposed
Exposed
to
to
to
to
100. Which one of the following types of coating failures may not easily detected?
1.
2.
3.
4.
Film lifting.
Rust.
Blisters.
Film dispersions.
101. Are nondestructive procedures allowed in lieu of hydrostatic testing, if so what must be done?
1.
2.
3.
4.
Engineer experienced in pressure vessel design and the API inspector must be consulted.
The API inspector and NBIC inspector must be consulted.
The API inspector must be consulted.
An experienced engineer must be consulted.
102. A new vessel has been installed, what must be done in order accept the vessel for operation?
1.
2.
3.
4.
103. A vessel is in a service that subjects it to acidic fluids, what is a major concern for this type of service?
1.
2.
3.
4.
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104. Ordinarily non-metallic coatings and linings can be most effectively inspected by what technique?
1.
2.
3.
4.
105. A relief valve has been shipped lying down on its side; this is a problem because;
1.
2.
3.
4.
Relief valves are often heavy and are sometimes difficult to upright.
Flange faces may be damaged during shipment.
Springs in the valve may shift and distort and as a result not exert the same force on stems and seats.
Springs may slip out and be lost during shipment.
107. If there are leaks in a vessels insulation system or protective coatings, corrosion can occur. At below
what temperature is this corrosion most likely to be a problem?
1.
2.
3.
4.
250
212
350
275
F
F
o
F
o
F
o
108. Which of the following is subject to de-alloying when exposed to steam containing sulfur compounds.
1.
2.
3.
4.
Cuppro brass.
Naval brass.
Admiralty brass.
Monel.
109. Titanium alloys are subject to loss of ductility in certain environments, what is this condition called?
1.
2.
3.
4.
110. Which of the following normally determines the frequency of shop inspection/overhaul of a relief device?
1.
2.
3.
4.
Normal Basis.
Manufacturers Basis.
Other Basis.
Inspectors basis and analysis.
Cracks
Cracks
Cracks
Cracks
Laminations
Laminations
Laminations
Laminations
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113. Above what temperature must hydrogen attack be considered a concern in an operating carbon steel
vessel?
1.
2.
3.
4.
above 650 oF
below 650 oF
below 450 oF
above 450 oF
114. After removing an exchanger bundle you find a prussian blue coating on the tubes, what do you suspect
causes this coating?
1.
2.
3.
4.
Amino acid.
Cyanide.
Ferri-ferrocyanide.
Phosphoric acid.
115. One major area of concern when inspecting guy wires for a vessel is crevice corrosion, where does this
occur?
1.
2.
3.
4.
116. You are inspecting a failure in a vessel wall, what conditions would you look for if it was believed that the
fracture was brittle?
1.
2.
3.
4.
When
When
When
When
combined
combined
combined
combined
with
with
with
with
glycol.
water.
ethylene.
water and high temperatures.
it
it
it
it
is
is
is
is
an
an
an
an
indication
indication
indication
indication
that
that
that
that
the
the
the
the
vessel
vessel
vessel
vessel
121. The first consideration that must be given when the half bead temper bead technique of repair is
proposed should be;
1.
2.
3.
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4.
Stainless steels.
Copper based alloys.
Carbon steels.
Carbon Molybdenum steels.
123. When manufacturing lubricating oils and aromatics the following chemical is used;
1.
2.
3.
4.
phenol
ammonia
hydrogen cyanide
glycol
124. Aluminum chloride can affect stainless steel in which of the following ways?
1.
2.
3.
4.
graphitic corrosion
temper embrittlement
brittle fracture
incipient melting
126. A bulged metal rupture disk with the pressure on the concave side has life expectancy of ;
1.
2.
3.
4.
5 years.
2 years.
1 year.
Indefinite length.
Mercaptans.
Organic sulfur compounds.
Hydrogen sulfide.
Polymorphic sulfides when combined with polymer products.
128. Which of the following are the materials could be expected to produce reliable magnetic particle
examination results?
1.
2.
3.
4.
Monels.
Cupro-Nickels.
Austenitic Stainless Steels.
Common Carbon Steels.
Graphitization.
Interstitial corrosion.
Debrittlement.
Embossing.
Nitrogen compounds.
Phenolic acid.
Napthinic acid.
Carbonic acid.
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Copper
Copper
Copper
Copper
zinc
zinc
zinc
zinc
alloys
alloys
alloys
alloys
containing
containing
containing
containing
less
less
less
less
than
than
than
than
95%
85%
85%
95%
of
of
of
of
copper
copper
copper
copper
used
used
used
used
in
in
in
in
water service
water service
caustic service
acidic service
Intergranular corrosion.
Sensitization.
Banite solution .
Amphoric layering.
133. When looking for surface cracks in a vessel made of ferrous material which of the following is the most
capable of detection?
1.
2.
3.
4.
ASME
ASME
ASME
ASME
B 31.23
B 33.2
Section V
Section VIII Div. 1
1,050 oF
1,100 oF
950 oF
800 oF
137. Under which of the following condition(s) should you require to the removal of safety relief device(s)?
1.
2.
3.
4.
If a pressure test is being conducted in which the test pressure will exceed the set pressure of the
safety relief valve with the lowest setting.
The safety relief device was opening on a regular, unexplainable basis.
Seepage had been discovered and operators have been consulted.
Surface corrosion on the body of the device.
139. Which of the following is a major concern when operating vessels that utilize the fluidized bed principle?
1.
2.
3.
4.
Overheating
Erosion
Corrosion
Cracks
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140. The inspection of a vessel to determine if a hydrogen blister is present is often best performed by;
1.
2.
3.
4.
141. When a crack is discovered in a vessel that is in a highly stressed area. What action should you
recommend be considered as a first step in any effort to correct the flaw?
1.
2.
3.
4.
142. Which of the following should be considered in determining the material to be used for pressure relieving
devices?
1.
2.
3.
4.
143. When preparing to inspect a vessel which has had previous inspections what is the initial step in
preparation for the inspection?
1.
2.
3.
4.
144. When rerating a pressure vessel, one of the steps of the rerating is the documentation of the;
1.
2.
3.
4.
145. Which of the following best describes a Corrosion Button as might be found in a pressure vessel?
1.
2.
3.
4.
Buttons made of highly corrosion resistant material from which corrosion loss can be measured.
Buttons which corrode at about the same rate as the vessels material and are used to estimate the
vessels corrosion losses.
No such thing exists; there is however a corrosion tab used in vessels.
A form of corrosive product produced by certain chemicals in a vessel when is constructed of high
chrome alloy material.
146. Why should weld probe or trepan inspection methods be avoided if at all possible?
1.
2.
3.
4.
The repair concern will normally charge more to repair these destructive tests sites in the vessel.
These types of destructive test site (holes) are difficult to repair and the weld quality of such repairs is
likely to be poor.
Most jurisdictions prohibit such destructive tests.
NDE personnel are ill equipped to test such sites prior to repairs.
148. The thinned areas of a vessel are to be evaluated for continued service using the design by analysis
methods of Section VIII Division 2. When using this technique it is always true that:
1.
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2.
3.
4.
149. Heavy wall process hydro-carbon reactors operate at high pressures and have special inspection
requirements, chief among these requirements are inspections for what type of problem?
1.
2.
3.
4.
150. The number of Charpy impact specimens required for a 1-1/2" thick weld procedure test plate is;
1.
2.
3.
4.
2 sets of 3.
3 sets of 2.
4 sets of 3.
Dependent on the type of material to be used in the construction of the vessel.
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Page 14 of 16
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.
90.
91.
92.
93.
94.
95.
3
1
2
1
3
3
4
2
4
2
4
3
3
4
4
1
4
3
2
3
3
4
2
4
2
4
1
3
4
2
4
2
1
3
3
4
1
4
4
3
2
2
1
4
4
4
3
4
1
4
3
4
4
1
4
3
1
1
4
4
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96. 4
97. 1
98. 4
99. 2
100. 1
101. 1
102. 2
103. 4
104. 4
105. 3
106. 4
107. 1
108. 4
109. 4
110. 1
111. 2
112. 3
113. 4
114. 3
115. 2
116. 4
117. 4
118. 2
119. 2
120. 1
121. 3
122. 2
123. 1
124. 4
125. 1
126. 3
127. 3
128. 4
129. 1
130. 1
131. 2
132. 1
133. 3
134. 2
135. 4
136. 2
137. 1
138. 4
139. 2
140. 3
141. 3
142. 3
143. 2
144. 1
145. 1
146. 2
147. 2
148. 3
149. 2
150. 1
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