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Mandatory Spares List for MP

A. Mechanical Pakages
Sl. No. Equipment/Package Name
I Boiler & Boiler Auxiliaries
1 Steam Generator
1.1 Pressure Parts
1.1.1 Separator
1.1.1.1 Manhole Gasket
1.2 Tubes
1.2.1 Water Tubes (Furnace Zone)
1.2.2 Final S/H, Platen S/H, LTSH/Primary SH, R/H,
Steam Cooled Water walls, Steam Cooled
Spacer Tubes & Economiser straight Tubes
1.2.2.1 Final Super Heater

Quantity for each unit

1.2.2.2 Platen Super Heater

200Mtrs. or 5% of the total length


whichever is higher for each type
of Tube

1.2.2.3 LTSH/Primary SH

5% of the total length for each type


of Tube
5% of the total length for each type
of Tube
100 Mtr. each type
50 Mtr. each type
500 Mtr.

1.2.2.4 Re-Heater
1.2.2.5 Steam Cooled Water walls
1.2.2.6 Steam Cooled Spacer Tubes
1.2.2.7 Economiser Tubes
1.2.2.8 Bends
1.2.2.8.1 LTSH/Primary SH
1.2.2.8.2 Platen Super Heater
1.2.2.8.3 Final Super Heater
1.2.2.8.4 Re-Heater
1.2.2.8.5 Economiser
1.3 SH Desuperheater
1.3.1 Complete Nozzle Assembly
1.3.2 Gasket
1.4 RH Desuperheater
1.4.1 Complete Nozzle Assembly
1.5 Other C&I Spares as applicable as per the C&I
List
2 Spare for Soot Blowing system
2.1 Spares for long retractable soot blower
2.1.1 Complete LRSB Assy.
2.1.2 Spring
2.2 Spares for Wall Deslagger
2.2.1 Complete Wall Deslagger Assy.
2.3 Spares parts for Safety valve of S/B
2.3.1 Disc
2.3.2 Stem
2.3.3 Seat
2.4 Spares for S/B Pressure reducing valve
2.4.1 Refer C&I List for control Valves

2(two) Sets
300 Mtr. each Type

200Mtrs. or 5% of the total length


whichever is higher for each type
of Tube

20% Each type & size of total no.


used
5% Each type & size of total no.
used
5% Each type & size of total no.
used
5% Each type & size of total no.
used
5% Each type & size of total no.
used
1 Set
5% of total no. used
1 Set
Item & Quantity same as indicated
in C&I list `C'

1 No.
1 No.
2Sets
1 No.
1 No.
1 No.
Item & Quantity same as indicated
in C&I list `C'

Remarks

2.5 Other C&I Spares as applicable as per the C&I


List
Sl. No. Equipment/Package Name
2.6 Other Electrical Spares as applicable as per the
Electrical List
3 Spares for Boiler Mountings
3.1 Safety Valves
3.1.1 Separator Safety Valve
3.1.1.1 Complete Safety valve Assy.
3.1.1.2 Valve Disc
3.1.1.3 Valve Seat
3.1.1.4 Valve Stem
3.1.1.5 Spring
3.1.1.6 Disc Holder
3.1.1.7 Guide
3.1.1.8 Overlap Coller
3.1.1.9 Upper & Lower adjusting Ring
3.1.1.10 Upper & Lower adjusting Ring pin
3.1.2 SH Safety Valve
3.1.2.1 Complete Safety valve Assy.
3.1.2.2 Valve Disc
3.1.2.3 Valve Seat
3.1.2.4 Valve Stem
3.1.2.5 Spring
3.1.2.6 Disc Holder
3.1.2.7 Guide
3.1.2.8 Overlap Coller
3.1.2.9 Upper & Lower adjusting Ring
3.1.2.10 Upper & Lower adjusting Ring pin
3.1.2.11 Gland packing
3.1.3 Cold and Hot Reheat line Safety valve (each size
and pressure rating)
3.1.3.1 Complete Safety valve Assy.
3.1.3.2 Valve Disc
3.1.3.3 Valve Seat
3.1.3.4 Valve Stem
3.1.3.5 Spring
3.1.3.6 Disc Holder
3.1.3.7 Upper & Lower adjusting Ring
3.1.3.8 Upper & Lower adjusting Ring pin
3.1.4 Electromatic Relief Valve
3.1.4.1 Gasket
3.1.4.2 Gland packing each type
3.1.4.3 Plug with stem & Seat ring
3.2 SADC System
3.2.1 Refer C&I List for control Valves
4 Spares for various control Valves
4.1 S/H Spray Control Valve spare parts
4.4.1 Refer C&I List for control Valves
4.2 S/H Spray Block valves Spare parts
4.2.1 Refer C&I List for control Valves
4.3 RH Spray Control Valve spare parts

Item & Quantity same as indicated


in C&I list `C'
Quantity for each unit
Item & Quantity same as indicated
in Electrical list `B'

1 No.
2 Nos.
2 Nos.
2 No.
2 No.
1 No.
1 No.
1 No.
1 No. each
25% of total quantity used

1 No.
2 Nos.
2 Nos.
2 No.
2 No.
1 No.
1 No.
1 No.
1 No. each type
25% of total quantity used
10% of total quantity used

1 No.
1 No.
1 No.
1 No.
1 No.
1 No.
1 No. each type
1 No. each type
2Nos..
1 Set
1Set.
Item & Quantity same as indicated
in C&I list `C'

Item & Quantity same as indicated


in C&I list `C'
Item & Quantity same as indicated
in C&I list `C'

Remarks

4.3.1 Refer C&I List for control Valves


4.4 RH Spray Block Valves parts
4.4.1 Refer C&I List for control Valves
4.5 HFO Trip valve
4.5.1 Complete Valve Set
Sl. No. Equipment/Package Name
4.5.2 Refer C&I List for control Valves
4.6 HFO Pressure/ Flow Control Valve
4.6.1 Refer C&I List for control Valves

Item & Quantity same as indicated


in C&I list `C'
Item & Quantity same as indicated
in C&I list `C'
1No.
Quantity for each unit
Item & Quantity same as indicated
in C&I list `C'
Item & Quantity same as indicated
in C&I list `C'

4.7 HFO Pump's discharge Pressure Control Valve


4.7.1 Refer C&I List for control Valves
4.8 Atomising Steam Pressure Control Valve
4.8.1 Refer C&I List for control Valves
4.9 HFO Line Long Recirculation Control Valve
4.9.1 Complete Valve Set with solenoid Valve
5 Burner Trip/Nozzle Valve
5.1 HFO Oil Valve
5.1.1 Actuator's Diaphragm
5.2 LFO Oil Valve
5.2.1 Actuator's Diaphragm
5.3 Atomising Steam Valve
5.3.1 Actuator's Diaphragm
5.4 Atomising Air Valve
5.4.1 Actuator's Diaphragm
5.5 Purge/Scavenge Steam Valve
5.5.1 Actuator's Diaphragm
5.6 Complete Assembly
5.6.1 HFO Oil Valve
5.6.2 LFO Oil Valve
5.6.3 Atomising Steam Valve
5.6.4 Atomising Air Valve
5.6.5 Purge/Scavenge Steam Valve
5.6.6 NRV for HFO/LFO, Steam & Air line

Item & Quantity same as indicated


in C&I list `C'
Item & Quantity same as indicated
in C&I list `C'
1No.

50% of total quantity used


50% of total quantity used
50% of total quantity used
50% of total quantity used
50% of total quantity used
4 No.
2 No.
4 Nos.
2 Nos.
4 Nos.
4No. for each type of application

5.6.7 Manual Isolating Valve for HFO/LFO, Steam & Air 4No. for each type of application
line
5.7 Solenoid valve with coil for the Burner Trip/Nozzle 15Nos.
Valve
5.8 Complete Limit Switch assembly for the Burner 25Sets.
Trip/Nozzle Valve
6 Main Steam Stop Valve Boiler Outlet
6.1 Bonnet Seal
2Sets
6.2 Gland Packing Set
2Sets
6.3 Stem with Disc
2Sets
6.4 Operating Nuts
2Sets
6.5 Electrical Actuators as per Electrical List for
Item & Quantity same as indicated
Valves' Actuators
in Electrical list 'B'
7 Boiler Feed Control Valve
7.1 Low Load Boiler Feed Control Valve
7.1.2 Bonnet
50% of total quantity used

Remarks

7.1.3 Refer C&I List for control Valves

Item & Quantity same as indicated


in C&I list `C'

8 AS Control System CV & ISO Valves


8.1 Bonnet
8.2 Other C&I Spares as applicable as per the C&I
List
9 Spares for HFO & LDO Pressuring Pumps
(each type)

50% of total quantity used


Item & Quantity same as indicated
in C&I list `C'

9.1 Complete cartridge assy.


9.2 Mech. Seal Assy.

1 Sets
2 Sets

Sl. No. Equipment/Package Name


Quantity for each unit
9.3 Bearing
1Set
9.4 Coupling set including pads & bushes
1Set
10 Spares for Oil Burners (each type)
10.1 Complete assy. of Oil Gun removal parts with tips 50% of total quantity used
10.2 Spray-Plate (Burner Tips)
10.3 Limit Switch
10.4 Flexible hoses of various types with end fittings

50% of total quantity used


25% of total quantity used

10.4.1 Flexible hose (tilt)


50% of total quantity used
10.4.2 SS hose for oil
50% of total quantity used
10.4.3 SS hose for steam
50% of total quantity used
10.4.4 Oil gun's steam carrying hose
50% of total quantity used
10.4.5 Oil gun's oil carrying hose
50% of total quantity used
11 Spares for Ignitor
11.1 Spark Plug (Tip)
50% of total quantity used
11.2 Spark Rod without Tip
25% of total quantity used
11.3 Ignitor Transformer
5Nos.
11.4 Ignitor Guide pipe
6 (six) nos.
11.5 Power Cylinder complete Set
6Nos.
11.6 Solenoid Valve Complete Set
6Nos.
11.7 Electronic PCB Complete Assembly
4Sets
12 Spare for Flame Scanner
12.1 Scanner Head assembly complete with fibre optic 6Nos. .
cable and flexible cable
12.2 Flame Scanner Amplifier system
12.2.1 Intensity and fault detection card
6Nos.
12.2.2 2/4 Flame indication and fault alarm card
6Nos.
12.2.3 Frequency detection card
6Nos.
12.2.4 Power supply module
6Nos.
12.2.5 Other applicable cards and meters
2nos. each type used in the
system
13 Spares for Coal Burners
13.1 Coal Burner tips corner 1&3
12Nos.
13.2 Coal Burner tips corner 2&4
12Nos.
13.3 Coal Compertment assy.
25% of total quantity used
13.4 Reach rod for Air Nozzle
5Nos.
13.5 Reach rod for Coal Nozzle
5Nos.
14 Spares for Pulverised Coal Piping Ceramic
Lined (each type & Size)
14.1 Elbows
25% of total quantity used for each
type & size
14.2 Bends & Y-Piece

50% of total quantity used for each


type & size

14.3 Straight pipe

12.5% of total quantity used for


each type & size

Remarks

14.4 Orifice

15 Spares for Regenerative Air heaters


15.1 Support Bearing
15.2 Guide Bearing
15.3 Cold Hot intermediate Basket elements
15.4 Radial seal sets
15.5 Axial seal sets
15.6 Bypass seal sets
15.7 Air Motor
15.8 Solenoid valve
15.9 Lube oil pump (complete Assy.)
Sl. No. Equipment/Package Name
15.10 Oil Filter cartridge
15.11 Lube oil pump coupling set with pads etc.
15.12 Oil seals for Drive speed reducers
15.13 Coupling assembly
15.14 Bearing & oil seals for speed reducer each type
15.15 Pins for pin rack
15.16 Wool packing strip
15.17 Carbon ring with tension spring
15.18 Air Breather
15.19 Gear box Complete Assembly
15.20 Trunion shaft (DE & NDE)
15.21 Complete Drive Motor
15.22 Other C&I Spares as applicable as per the C&I
List
16 Spares for Induced Draft Fan
16.1 Impeller Assembly with wear plate assembly &
shaft
16.2 Blade wear liner with bolts & nuts
16.3 Bearings (various types as applicable)
16.4 Damper Rod end housing with Bearing
16.5 Complete Coupling Set ( Input & Output side)
16.6 Electrical Items
16.6.1 ID Drive Fan Motor
16.6.2 Other Electrical Spares as applicable as per the
Electrical List
16.6.3 C&I Spares
16.6.4 Complete Power Cylinder for ID Inlet Damper
Control
16.6.5 Other C&I Spares as applicable as per the C&I
List
17 Spares for Forced Draft fan
17.1 Main Bearing assy. Complete Set
17.2 Spares for Main Bearing assy.
17.3 Servo motor assy. Complete
17.4 Servo motor assy. Spares
17.5 Spares for Blade bearing assy.
17.6 FD Fan Blade complete Set
17.7 Expansion joints and packing filters
17.8 Spares for Lube oil system
17.8.1 Lube oil pump assy. Complete

Complete set required for 1(one)


Bolier

25% of total quantity used


25% of total quantity used
50% of total quantity used
50% of total quantity used
50% of total quantity used
50% of total quantity used
1 (one) Complete Set
1 No. Complete set.
1 Set
Quantity for each unit
50% of total quantity used
1 Set
2 Sets
50% each type for total quantity
used
50% for total quantity used
50% for total quantity used
6 Nos.
4 Nos.
4 Nos.
1 No.
1 No. each type
1 (one) No.
Item & Quantity same as indicated
in C&I list `C'
1Set
1Set
25% of total quantity used
25% of total quantity used
1Set
1No.
Item & Quantity same as indicated
in Electrical list `B'
1No.
Item & Quantity same as indicated
in C&I list `C'
1No.
1Set
1Set
1Set
1Set
1No.
50% each item of total quantity
used
1Set

Remarks

17.8.2 Lube oil pump Mech. Seal


17.8.3 Lube oil pump coupling
17.8.4 Lube oil pump relief valves
17.9 Fan Coupling
17.10 Electrical Items
17.10.1 FD Fan Motor
17.10.2 Other Electrical Spares as applicable as per the
Electrical List
17.11 C&I Spares
17.11.1 Other C&I Spares as applicable as per the C&I
List
18 Spares for PA Fan
18.1 Main Bearing assy. Complete Set
18.2 Spares for Main Bearing assy.
18.3 Servo motor assy. Complete
18.4 Servo motor assy. Spares
18.5 Spares for Blade bearing assy.

1Set
1Set
1Set
1Set

Sl. No. Equipment/Package Name


18.6 PA Fan Blade complete Set
18.7 Spares for Lube oil system
18.7.1 Lube oil pump assy. Complete
18.7.2 Lube oil pump Mech. Seal
18.7.3 Lube oil pump coupling
18.7.4 Lube oil pump relief valves
18.8 Fan Coupling
18.9 Electrical Items
18.9.1 PA Fan Motor
18.9.2 Other Electrical Spares as applicable as per the
Electrical List
18.10 C&I Spares
18.10.1 Complete Power Cylinder for PA Fan Pitch
Control
18.10.2 Complete Power Cylinder for Hot Air, Cold Air
Control Dampers
18.10.3 Other C&I Spares as applicable as per the C&I
List
19 Spares for Seal Air fans
19.1 Impeller with shaft
19.2 Bearing Complete Set
19.3 Bearing housing
19.4 Coupling
19.5 Seal Air Fan Motor
19.6 Other Electrical Spares as applicable as per the
Electrical List
19.7 Other C&I Spares as applicable as per the C&I
List
20 Spares for Pulveriser
20.1 Grinding roll sets
20.2 Bull ring segments sets
20.3 Separator body liners sets
20.4 Compression spring assy.
20.5 Spring compression stud
20.6 Roller journal bearing
20.7 Roller journal shaft
20.8 Journal upper housing

Quantity for each unit


1No.

20.9 Compression spring

1No.
Item & Quantity same as indicated
in Electrical list `B'
Item & Quantity same as indicated
in C&I list `C'
1No.
1Set
1Set
1Set
1Set

1Set
1Set
1Set
1Set
1Set
1No.
Item & Quantity same as indicated
in Electrical list `B'
1No.
1No. Each type
Item & Quantity same as indicated
in C&I list `C'
1No.
1No.
1Set
1Set
1No.
Item & Quantity same as indicated
in Electrical list `B'
Item & Quantity same as indicated
in C&I list `C'
100% of total quantity used
100% of total quantity used
100% of total quantity used
6 Nos.
20 Nos.
50% of total quantity used
10% of total quantity used
10 Nos. each type of housing
10 Nos.

Remarks

20.10 Bowl hub


20.11 Mill Gear box assembly Complete
20.12 O rings, oil seals, grease seals, upper pin
20.13 Bearings (various types as applicable)
20.14 Mill side bottom liner sets
20.15 Electrical Items
20.15.1 Mill Motor
20.15.2 Other Electrical Spares as applicable as per the
Electrical List
20.16 C&I Spares as applicable as per the C&I List
20.17 Spares for Expansion bellow Mill I/L & O/L, PA to
Mill I/L (non metallic)
20.17.1 Complete assembly
20.17.2 Glass cloth
20.17.3 Insulation pad
20.18 Hot air gate
20.18.1 Seal
Sl. No. Equipment/Package Name
20.18.2 C&I Spares as applicable as per the C&I List
20.19 Cold air gate / Tempering air gate
20.19.1 Seal
20.19.2 C&I Spares as applicable as per the C&I List

1 No.
2Nos.
2 Nos. each type, size of each
item.
2 (two) complete sets for one mill.
Total sets for 6 (six) mills
1No.
Item & Quantity same as indicated
in Electrical list `B'
Item & Quantity same as indicated
in C&I list `C'

1Set for 1(one ) Mill


For six Mills
For six Mills
25% of total quantity used
Quantity for each unit
Item & Quantity same as indicated
in C&I list 'C'
25% of total quantity used
Item & Quantity same as indicated
in C&I list 'C'

21 Spares for Gravimetric Type raw coal feeder


21.1 Rotor Weigh Feeder
21.1.1 Complete Rotor with Bearing
21.1.2 Rotor Bearing Assembly Complete Set
21.1.3 Seal set for Rotor Shaft
21.1.4 Seal set for Rotor Bearing
21.1.5 Rotor Blade Liner (if any)
21.1.6 Lower Seal Plate
21.1.7 Housing Ring
21.1.8 Complete Gear Box for Rotor Drives
21.1.9 Worm Gear & Worm Shaft
21.1.10 Electrical/Electronic Items
21.1.10.1 Feeder Drive Motor
21.1.10.2 Complete Set of Electronic Card/Modules for
Microprocessor based Feeder Controller
21.1.10.3 Alfa-numeric Display Unit for Microprocessor
based Feeder Controller
21.1.10.4 Complete Set of Electronic Card/Modules for
Microprocessor based VVF Controller for Motor
21.1.10.5 Power Transistor/Thyrister for VVF Controller
21.1.10.6 Special Fuses
21.1.10.7 Tachometer/Speed Sensor
21.1.10.8 Complete Set of Electronic Card/Modules for
Weighing System (if applicable)
21.1.10.9 Power supply card for Feeder Controller, VVF
Controller and Weighing System
21.1.10.10 Load Cell
21.2 Belt Conveyor type Feeder (if applicable)
21.2.1 Feeder belt (Endless Type)
21.2.2 Head Pulley Bushing

2Nos.
2Sets.
2Sets.
2Sets.
1Set for one rotor
4Nos.
1No.
2Sets.
1Set
2Nos.
2Nos. each items
1No.
2Nos. each items

Each type and rating 2Nos.


2Nos. each type and rating
4Nos.
2Nos. each items
2Nos. each items
4Nos.
6Nos.
6Nos.

Remarks

21.2.3 Head Pulley Bearing


21.2.4 Belt take up pulley Bearing
21.2.5 Weigh span roller Bearing
21.2.6 Inlet span roller Bearing
21.2.7 Tension roll Bearing
21.2.8 Chain take up Bearing
21.2.9 Coal on belt Bearing
21.2.10 Belt Scrapper
21.2.11 Drive Gear Box for Main Conveyor
21.2.12 Complete Gear Box for Clean out Conveyor
21.2.13 Worm Gear & Worm Shaft
21.2.14 Electrical/Electronic Items
21.2.14.1 Feeder Drive Motor
21.2.14.2 Clean Out Conveyor Drive Motor
21.2.14.3 Complete Set of Electronic Card/Modules for
Microprocessor based Feeder Controller
21.2.14.4 Alfa-numeric Display Unit for Microprocessor
based Feeder Controller
21.2.14.5 Complete Set of Electronic Card/Modules for
Microprocessor based VVF Controller for Motor

4Nos.
4Nos.
6Nos.
6Nos.
4Nos.
4Nos.
4Nos.
6 nos.
2Nos. Complete Set
2Nos. Complete Set
1Set

21.2.14.6 Power Transistor/Thyrister for VVF Controller

Each type and rating 2Nos.

Sl. No. Equipment/Package Name


21.2.14.7 Special Fuses
21.2.14.8 Tachometer/Speed Sensor
21.2.14.9 Complete Set of Electronic Card/Modules for
Weighing System (if applicable)
21.2.14.10 Power supply card for Feeder Controller, VVF
Controller and Weighing System
21.2.14.10 Load Cell
21.2.15 Feeder Rod Gates complete Assembly
22 Mill Inlet and Outlet gates / valves
22.1 Complete assy. Mill I/L & O/L gates
22.2 Steam
22.3 Seat (as applicable)
22.4 C&I Spares as applicable as per the C&I List

Quantity for each unit


2Nos. each type and rating
4Nos.
2Nos. each items

2Nos.
2Nos.
2Nos. each items
1No.
2Nos. each items

2Nos. each items


4Nos.
2Sets
2Nos. for each Application
1 no. each type
2Nos. for each Application
Item & Quantity same as indicated
in C&I list 'C'

23 Feeder's Gate
23.1 Feeder Inlet Knief Gate complete assembly with 2 Nos.
Actuator
23.2 Feeder Inlet rod gate complete assembly with
2 Nos.
Actuator
23.3 C&I Spares as applicable as per the C&I List
Item & Quantity same as indicated
in C&I list 'C'
24 Spare for Gillotine gates
24.1 Seal (SS Bulb) set
25% for each category of total
quantity used.
24.2 Other Electrical Spares as applicable as per the Item & Quantity same as indicated
Electrical List
in Electrical list 'B'
25 Chemical Dozing Pumps ( Each Type & Duty )
25.1 Piston Ring (Guide Ring)
25.2 Piston (Plunger)
25.3 Seals and other Wear out Part
25.4 Complete Set of Bearings

2Sets for each type and Duty of


Pump
2Sets for each type and Duty of
Pump
1Set for each type and Duty of
Pump
1Set for each type and Duty of
Pump

Remarks

25.5 Crank Shaft


25.6 Cross Head Assembly
25.7 Conneting Rod Plate
25.8 Complete Set of Valves

25.9 Strainer
25.10 Electrical Items
25.10.1 Complete Set of Motor
25.10.2 Other Electrical Spares as applicable as per the
Electrical List
25.11 C&I Spares
25.11.1 C&I Spares as applicable as per the C&I List
26 Electro-Static Precipitator (ESP)
26.1 ESP Field Components
26.1.1 Emitting Electrodes
26.1.2 Rapping Gear mechanism complete with Motor

Sl. No. Equipment/Package Name


26.1.2.1 Collecting Electrode Rapping
26.1.2.2 Emitting Electrode Rapping
26.1.3 Collecting Electrode Rapping shaft
26.1.4 Pin wheel Arrangements for Emitting Rapping
System
26.1.5 Collecting Rapping Hammer
26.1.6 Emitting Rapping Hammer
26.1.7 Shock Bar of Collecting Electrode Rapping
26.1.8 Shock Bar Guide Assembly
26.1.9 Hopper Heater
26.1.10 shaft insulator Heater
26.1.11 Support Insulator Heater
26.1.12 Thermostat for Heaters
26.1.13 Bearing for Collecting/Emitting Electrodes
Rapping Motor's Gear Mechanisim
26.1.14 Hopper Ash Level Measurement/Indicator
26.1.14.1 Complete Unit with probe
26.1.14.2 Electronic Cards/Module
26.1.14.3 Probe with Cable
26.2 ESP HVR Transformer
26.2.1 Complete set of HVR Transformer
26.2.2 HV Insulating-cum-Earthing Unit Complete Set
with disconnecting Switch
26.2.3 HF Choke
26.2.4 AC Reactor
26.2.5 Silica Gel Breather
26.2.6 Rectifier Card
26.2.7 DC Shunt Resistance
26.2.8 HV Bushing
26.2.9 Pin Insulator of The Isolating Disconnecting
Switch
26.2.10 Dial Gauge Thermometer
26.3 ESP Controller Panel
26.3.1 Electronic Controller Complete set

1Set for each type and Duty of


Pump
1Set for each type and Duty of
Pump
1Set for each type and Duty of
Pump
10% of the total quantity used for
each unit for each type and Size or
Minimum 1No. whichever is higher
1No. for each type, size and duty.

1No. for each application


Item & Quantity same as indicated
in Electrical list 'B'
Item & Quantity same as indicated
in C&I list 'C'

500Nos.

Quantity for each unit


2Nos.
2Nos.
2Nos.
2Sets
30Nos.
30Nos.
10Nos.
20Nos.
100Nos.
10Nos.
10Nos.
10% orMinimum 5Nos.
5Sets each type

4Sets
2Nos. each type
2Nos. each type
2Nos.
2Nos.
2Nos.
1No.
5Nos.
2Nos.
2Nos.
4Nos.
10Nos.
2Nos.
3Sets

Remarks

26.3.2 Thyristor
26.3.3 Firing Card
26.3.4 Prefab Cable with connector for the Controller
26.3.5 CPU Card
26.3.6 I/O Card
26.3.7 Power Supply Card
26.3.8 Power Supply Transformer
26.3.9 Synchronuous Programmer for Rapping System

6Nos.
4Nos.
2Nos. each type
5Nos.
5nos. each type
2nos. each type
1no. each type
2Nos.

26.3.10 Motor-Gear Unit of Synchronuous Programmer

5Nos.

26.3.11 HT Voltage Feed Back Sensor


26.3.12 HT Current Feed Back Sensor
26.3.13 Other Electrical Spares as applicable as per the
Electrical List

2Nos.
2Nos.
Item & Quantity same as indicated
in Electrical list `B'

II Turbine-Generator & Turbine Auxiliaries


1 Steam Turbine
1.1 Hardware & Consumables viz. Seal-fin, coupling 1Set for 1(one) Steam Turbine
wire, locking wire, dowel pin, gland ring, guide
bush etc. required for major overhauling
1.2 Coupling Bolt
1.3 Turbine Bearing
Sl. No. Equipment/Package Name
1.4 Nut, Bolt & Washer for Turbine Casing, Main
Pipings Connecting to Turbine
1.5 HP Rotor or HP IP Combined Rotor (mech. Run
tested)
1.6 C&I Items
1.6.1 Field Instruments as applicable as per the C&I
List
2 Turbine Governing & Protection System :
2.1 Control Oil Filter (Filter Unit)
2.2 EHC (Electro-Hydraulic Converter Comprising of
Valve Positioner & Servo unit) for Stop Valves
and Control Valves
2.3 Electromagnetic Speed Pickup
2.4 Solenoid for Turbine Trip & Test System
2.5 Valve Position Transmitters
2.6 C&I Items
2.6.1 Digital Control System for Turbine Governor &
Protection system as applicable as per the C&I
List for DCS/PLC
2.6.2 Field Instruments as applicable as per the C&I
List
3 Check Valves with Actuator for Extraction
Lines
3.1 Consumables Viz. Seal, O-Rings,Packing etc.
3.2 Valve Disc

1Set for each HPT-IPT, IPT-LPT,


and LPT-Generator
1Set for each position
Quantity for each unit
20% for each type and sizes

Remarks

1Set

Take out price to be


indicated

Item & Quantity same as indicated


in C&I list 'C'
4Nos.
1No. for each type

1No.
1No. for each type of application
2Nos. for each type and range

Item & Quantity same as indicated


in C&I list 'C'
Item & Quantity same as indicated
in C&I list 'C'

100% of total quantities used for


each type, size & items.
100% of total quantities used for
each type, size & items.
5Nos.

3.3 Solenoid Valve


4 Check Valves without Actuator for Extraction
Lines
4.1 Dowel Pins, Bonnet Seal, Locking Rings
100% of total quantities used for
each type, size & items.

5 Check Valves for CRH Line


5.1 Bonnet Seal
5.3 Solenoid Valve
6 Gland Steam valve
Bonnet Seal
7 Seal-Steam Leak-off valve
Bonnet Seal
8 Main Steam Stop Valve
8.1 Complete Consumables for Valve Viz. O-ring,
Gland Packing, Packing Ring, Bonnet Seal etc

50% of total quantity used.


2Nos.
2Sets
2Sets
2Sets

8.2 Valve Disc


8.3 Valve Spindle
8.4 Valve Seat
8.5 Bush
8.6 Guide
8.7 Guide Bush
8.8 Coupling Nut
8.9 Actuator Piston with Rod & Seal
9 Spares for Main Steam Control Valve
9.1 Complete Consumables for Valve Viz. O-ring,
Gland Packing, Packing Ring, Bonnet Seal etc

2Sets
2Sets
2Sets
2Sets
2Sets
2Sets
2Sets
2Sets

9.2 Valve Disc


9.3 Valve Spindle

2Sets
2Sets

Sl. No. Equipment/Package Name


9.4 Valve Seat
9.5 Bush
9.6 Guide
9.7 Guide Bush
9.8 Coupling Nut
9.9 Actuator Piston with Rod & Seal
10 Spares for Reheat Stop Valve
10.1 Complete Consumables for Valve Viz. O-ring,
Gland Packing, Packing Ring, Bonnet Seal etc

2Sets

Quantity for each unit


2Sets
2Sets
2Sets
2Sets
2Sets
2Sets
2Sets

10.2 Valve Disc


10.3 Valve Spindle
10.4 Valve Seat
10.5 Bush
10.6 Guide
10.7 Guide Bush
10.8 Coupling Nut
10.9 Actuator Piston with Rod & Seal

2Sets
2Sets
2Sets
2Sets
2Sets
2Sets
2Sets
2Sets

11 Spares for Reheat Control Valve


11.1 Complete Consumables for Valve Viz. O-ring,
Gland Packing, Packing Ring, Bonnet Seal etc

2Sets

11.2 Valve Disc


11.3 Valve Spindle
11.4 Valve Seat
11.5 Bush
11.6 Guide

2Sets
2Sets
2Sets
2Sets
2Sets

Remarks

11.7 Guide Bush


11.8 Coupling Nut
11.9 Actuator Piston with Rod & Seal
12 HP- LP Turbine Bypass System
12.1 HP Turbine By-pass Valve & Spray Valve
12.1.1 HP By-pass Stop & Control Valve
12.1.1.1 Valve Plug & Stem Assembly
12.1.1.2 Jet Cage
12.1.1.4 Valve Seat Ring
12.1.1.5 Nozzle Body
12.1.1.6 Packing Set
12.1.1.7 Gasket Set
12.1.1.8 Gland Bush
12.1.1.9 Hardware items (Screw, washer, Complete oilhose for Power &control line etc.)
12.1.1.10 Actuator Seal Set
12.1.1.11 Proportional Valve
12.1.1.12 Fast Opening Device (including Solenoids)
12.1.1.13 Seal Set for Proportional Valve
12.1.1.14 Seal Set for Fast Opening Device
12.1.1.15 Valve Feed back Transmitter
12.1.1.16 Valve Position contacts
12.1.1.17 Electronic Controller/Card for Proportional Valve
12.1.2 Spray Water Valve
12.1.2.1 Valve Plug & Stem Assembly
12.1.2.2 Valve Seat Ring
12.1.2.3 Packing Set
12.1.2.4 Gasket Set
12.1.2.5 Gland Bush
Sl. No. Equipment/Package Name
12.1.2.6 Hardware items (Screw, washer, Complete oilhose for Power &control line etc.)
12.1.2.7 Actuator Seal Set
12.1.2.8 Proportional Valve
12.1.2.9 Fast Opening Device
12.1.2.10 Seal Set for Proportional Valve
12.1.2.11 Seal Set for Fast Opening Device
12.1.2.12 Valve Feed back Transmitter
12.1.2.13 Valve Position contacts
12.1.2.14 Electronic Controller/Card for Proportional Valve
12.2 LP Turbine By-pass Valve & Spray Valve
12.2.1 LP By-pass Stop & Control Valve
12.2.2 Spray Water Valve
12.3 Oil Unit for HP-LP Bypass System
12.3.1 Main Pump without Motor
12.3.2 Filter Pump without motor
12.3.3 Line Filter
12.3.4 Other filter
12.3.5 Relief Valve
12.3.6 Blader
12.3.7 Seal Kit & O ring
12.3.8 Different Hoses
12.3.9 Electronic Control Unit / Logic Controller
12.3.10 Flow Sensor/ Flow Transmitter

2Sets
2Sets
2Sets

1Set
1No.
1No.
1No.
2Sets
1Set
1No.
2Sets.
1Set
2Nos.
1No.
2Sets
1Set
2Nos.
2Nos.
2Nos.

1Set
1No.
2Sets
1Set
1No.
Quantity for each unit
2Sets.
1Set
2Nos.
1No.
2Sets
1Set
2Nos.
2Nos.
2Nos.

Same as Sl. No. 12.1.1


Same as Sl. No. 12.1.2
1No.
1No.
3Sets
2Sets
1No.
1No.
3Sets
1Set
2Nos.
2Nos.

Remarks

12.3.11 Pressure Sensor/ Pressure Transmitter


2Nos.
12.3.12 Flow / Pressure Switch
2Nos.
13 Rupture Diaphragm for LPT
Rupture DIaphragm
2Sets
14 Main Oil Tank
14.1 Complete Set of Consumables Viz. Fine Mesh Oil 1Set
Fitter Elements, Seal Rings,O-ring etc.
15 Full-load AOP
15.1 Complete Set of Rotating Assembly
1No.
15.2 Bearing sleeve, Spacer Ring, Split Rings, Bearing 1Set for one Pump
Bushing, Journal Bearing, Lock Rings etc.
15.3 Motor
16 DC EOP
16.1 Complete Set of Rotating Assembly
16.2 Journal Bearing, Seal Rings, Split Rings, Bearing
Bushing
17 Jacking Oil System
17.1 Bearing
17.2 Filter Insert
17.3 Jacking Oil Hoses
17.4 Complete Set of Pump without Motor
18 Lub Oil Pipes
18.1 Complete set of O-ring, Filter Inserts,Cover Seal
for Strainer etc.
18.2 Set of Throttle Valves & Regulating Valves
19 Spares for Oil Coolers
19.1 O-Rings
19.2 Tube bunch Assembly
20 Generator & Auxiliary
20.1 Generator & Excitator
20.1.1 Bearing for Generator & Excitator
20.1.2 Generator Shaft Seal Rings for TE & EE
20.1.3 Rotor Earthing Brush holder
Sl. No. Equipment/Package Name
20.1.4 Rotor Earthing Brush
20.1.5 Brush holder for Rotor Ground Fault detection
System
20.1.6 Brush for Rotor Ground Fault detection System
20.1.7 Measuring Brush holder for Rotor Ground Fault
detection System
20.1.8 Measuring Brush for Rotor Ground Fault
detection System
20.1.9 Complete Set of Gaskets/Rubber Cord for Endshield (forTE & EE)
20.1.10 Set of Gasket/O-ring
20.1.10.1 HV Bushing
20.1.10.2 Man-hole Cover
20.1.10.3 CC Bolt
20.1.11 Current Carrying Bolt
20.1.12 Main Excitor Rotating Diode
20.1.13 Fuse for Rotating Diode
20.1.14 C&I Items
20.1.14.1 Field Instruments as applicable as per the C&I
List
20.2 Generator Digital AVR System

1No.
1No.
1Set for one Pump

1Set
2Nos.
2Set for one Turbine -Generator
1No.
1set for one Turbine System
1set for one Turbine System
1Set
1Set

1Set for each position


1 Set
1Set
Quantity for each unit
4Nos.
1Set
4Nos.
1Set
4Nos.
1Set

1Set
1Set
1Set
1Set
6Nos.
6Nos.
Item & Quantity same as indicated
in C&I list 'C'

Remarks

20.2.1 Controller Card


20.2.2 Other Electronic Module/ PCB (Both Digital &
Analog type)
20.2.3 Pre-fab Cable
20.2.4 Power Supply Modules (Both AC & DC type)
20.2.5 MCCB
20.2.6 Auxiliary Relays & Interposing Relay
20.2.7 CT Modules
20.2.8 Card Expander/ Test Point Modules
20.2.9 Rotor Earth Fault Relay
20.3 Generator Seal Oil
20.3.1 Differential Pressure Regulator
20.3.2 Pressor Oil Regulator
20.3.3 Regulator Valve
20.3.4 Float Valve
20.3.5 AC Seal Oil Pump's Motor

20.3.6 Electrical Items


20.3.6.1 Electrical Spares as applicable as per the
Electrical List
20.3.7 C&I Items
20.3.7.1 Field Instruments as applicable as per the C&I
List
20.4 Generator Gas System
20.4.1 Valves for Gas System
20.4.2 Gas Drier Heater Coil
20.4.3 Thermostat Dryer System
20.4.4 Electrical Spares as applicable as per the
Electrical List
20.4.6 Field Instruments, PLC & others as applicable as
per the C&I List
21 FEED WATER HEATERS AND DEAERATOR
21.1 HP Heaters
21.1.1 Safety relief valve
21.1.2 Tube plugs
Sl. No. Equipment/Package Name
21.1.3 Level gauge
21.1.6 Field Instruments as applicable as per the C&I
List
21.2 LP Heaters
21.2.1 Tube plugs
21.2.2 Nuts and bolts set complete
21.2.3 Field Instruments as applicable as per the C&I
List
21.3 Deaerator
21.3.1 Spray valves
21.3.2 Trays
21.3.3 Bolts, nuts
21.3.4 Complete assembly of safety relief valve
21.3.5 Nozzle
21.3.6 Field Instruments as applicable as per the C&I
List
22 Power Cycle Pumps
22.1 Boiler Feed Pump

2No. for each type


2No. for each type of Electronic
Card/PCB/modules used in the
system
1No. for each type
2Nos. for each type
2Nos. for each type
2Nos. for each type
1No. for each type
2Nos. for each type
1No.
1No.
1No.
1No. for each type
1No. for each type
1No.

Item & Quantity same as indicated


in Electrical list
Item & Quantity same as indicated
in C&I list 'C'
100% quantity for one Generator
1No.
1No. for each rating
Item & Quantity same as indicated
in Electrical list
Item & Quantity same as indicated
in C&I list 'C'

1No.for each type and size


2% for each type
Quantity for each unit
100% of total quantity used.
Item & Quantity same as indicated
in C&I list 'C'
2% for each type of Heater
5% for each type of Heater
Item & Quantity same as indicated
in C&I list 'C'
3Nos
5% each type
5% each type
1No.
50% required for one Deaerator
Item & Quantity same as indicated
in C&I list 'C'

Remarks

22.1.1 Complete Set of Cartridge Assembly with


coupling half
22.1.2 Bearings Various types as applicable

2Sets

Complete 2(Two) Sets (one set


means total requirements for one
Pump)
22.1.3 Complete Assembly of Mechanical Seals Various Complete 2(Two) Sets (one set
types with Sleeves
means total requirements for one
Pump)
22.1.4 Flexible Coupling Set with accessories (BFP &
1Set
HC)
22.1.5 Different types of Oil Seals / Thrower / Oil Guard Complete 2(Two) Sets (one set
means total requirements for one
Pump)
22.1.6 O-ring, Gaskets etc.
Complete 1(One) Set (one set
means total requirements for one
Pump)
22.1.7 Complete Auxiliary Lub-Oil Pump Assembly with 1Set
Motor
22.1.8 Electrical Spares as applicable as per the
Item & Quantity same as indicated
Electrical List
in Electrical list
22.1.9 Field Instruments as applicable as per the C&I
Item & Quantity same as indicated
List
in C&I list 'C'
22.2 BFP Drive Turbine
22.2.1
Same as main turbine
22.2.2 Turbine Governing & Protection System
Same as Sl. No. II Cl. No. 2
22.2.3 Steam Control Valve
Same as Sl. No. II Cl. No. 9
22.2.4 Steam Stop Valve
Same as Sl. No. II Cl. No. 8
22.3 BFP Hydraulic Coupling & System
22.3.1 Pump Assembly Complete
1Set
22.3.2 Scoop Tube Assembly
1Set
22.3.3 Rotating Assy. of Hydraulic Coupling
1Set
22.3.4 Gear Assembly Complete
1Set
22.3.5 Flexible Coupling set (between HC & Motor with 1Set
Accessories)
22.3.6 Bearings Various types as applicable
Complete 1(One) Set (one set
means total requirements for one
Pump)
22.3.7 Pneumatic Actuator for Scoop-control Complete 1Set
Assembly
Sl. No. Equipment/Package Name
22.3.8 O-ring, Oil Seal, Filter, Coupling Bolt/Nuts etc.

Quantity for each unit


Complete 1(One) Set (one set
means total requirements for one
Pump)
22.3.9 Field Instruments & Control Valve/Power Cylinder Item & Quantity same as indicated
as applicable as per the C&I List
in C&I list 'C'
22.4 Boiler Feed Booster Pump
22.4.1 Complete Booster Pump Assembly without base 1Set
plate
22.4.2 Bearings Various types as applicable
Complete 1(One) Set (one set
means total requirements for one
Pump)
22.4.3 Coupling set (between BP & Motor with
1Set
accessories)
22.4.4 Oil Seals / Guards / Thrower
1Set
22.4.5 Complete Assembly of Mechanical Seals Various Complete 1(One) Set (one set
types with Sleeves
means total requirements for one
Pump)
22.4.6 O-rings. Oil-seals, Filters
Complete 1(One) Set (one set
means total requirements for one
Pump)
22.4.7 Suction strainers insert complete
2Sets

Remarks

22.5 Condensate Extraction Pumps


22.5.1 Complete CEP assembly without canister, motor, 1Set
foundation ring & instruments
22.5.2 Bearings Various types as applicable
Complete 1(One) Set (one set
means total requirements for one
Pump)
22.5.3 Shaft
1Set
22.5.4 Shaft Sleeve
2Sets
22.5.5 Bearing Sleeve
2Nos.
22.5.6 Gland Sleeve
2Nos.
22.5.7 Line Shaft Coupling
2Nos. For each type
22.5.8 Impeller
1Set
22.5.9 Flexible Coupling (with accessories)
1Set
22.5.10 Suction strainers Insert complete
22.5.11 O-rings
Complete 1(One) Set (one set
means total requirements for one
Pump)
22.5.12 Drive Motor
1No.
22.5.13 Electrical Spares as applicable as per the
Item & Quantity same as indicated
Electrical List
in Electrical list 'B'
22.5.14 Field Instruments as applicable as per the C&I
Item & Quantity same as indicated
List
in C&I list 'C'
23 Condensate System
23.1 Condenser
23.1.1 Tube plugs
23.1.2 Tubes, Bolts & Nuts
23.1.3 Level gauge
23.1.4 Field Instruments as applicable as per the C&I
List
23.2 Gland Steam Condenser
23.2.1 Tube plugs
23.2.2 Level gauge
23.2.3 Vent Cocks

23.2.4 Field Instruments as applicable as per the C&I


List
Sl. No. Equipment/Package Name
23.3 Vaccuum Pumps
23.3.1 Complete Impeller Assembly
23.3.2 Pump Shaft
23.3.3 Bearings
23.3.4 Coupling
23.3.5 Mechanical Seal
23.3.6 Drive Motor

5% of one Condenser
5% of one Condenser
1Set
Item & Quantity same as indicated
in C&I list 'C'
5% of one Condenser
1Set
Complete 1(One) Set (one set
means total requirements for
Gland Steam Condenser)
Item & Quantity same as indicated
in C&I list 'C'
Quantity for each unit
1 set
1 set
1 set
1 set
1 set
1 set

III Circulating Water, Auxiliary Cooling Water


,DM Cooling Water, DM/Condensate Transfer
system
1 Circulating Water (CW) Pump
1.1 Complete Bowl Assembly
1.2 Set of Impellers
1.3 Set of shafts
1.4 Casing wear rings
1.5 Impeller wear rings
1.6 Shaft sleeves
1.7 Shaft coupling

1Set
1Set
1Set
1Set
1Set
1Set
1Set

Remarks

1.8 Shaft nuts and keys


1.9 Pins (for non-reversible ratchet)
1.10 Lantern rings
1.11 Bell mouth liner
1.12 Bearings Various types as applicable

1.13 Coupling set (between pump and motor) with


accessories
1.13 Drive Motor
1.14 Electrical
1.14.1 Other Spares as applicable as per the Electrical
List
1.14.2 UPS Spares as applicable as per the Electrical
List
1.15 C&I Items
1.15.1 PLC with MMI System
1.15.2 Field Instruments & others as applicable as per
the C&I List
2 Auxiliary Cooling (ACW) Water Pump
2.1 Items Same as indicated in Sl. No.(III).1 (CW
System)
3 DMCW (Boiler & Turbine )Pumps & DMSW
Pumps
3.1 Complete Impeller Assembly
3.2 Key for impeller
3.3 Pump shaft
3.4 Bearings

3.5 Wear Ring for Shaft & Impeller


3.6 Mechanical seal with Sleeves

Sl. No. Equipment/Package Name


3.7 Coupling
3.8 Drive Motor
3.9 Electrical
3.9.1 Electrical Spares as applicable as per the
Electrical List
3.9.2 UPS Spares as applicable as per the Electrical
List
3.10 C&I Items
3.10.1 PLC with MMI System
3.10.2 Field Instruments & Others as applicable as per
the C&I List
4 Condensate Transfer (CT) Pump
4.1 Complete Impeller Assembly
4.2 Diffuser with guide vanes for 1st Stage
4.3 Keys for impeller
4.4 Pump shaft
4.5 Bearings (comprising of Drive & Non-drive end )

2Sets
2Sets
1Set
1Set
Complete 1(One) Set (one set
means total requirements for one
Pump)
01 set
1No.
Item & Quantity same as indicated
in Electrical list 'B'
Item & Quantity same as indicated
in Electrical list 'B'
Item & Quantity same as indicated
in C&I list 'C'
Item & Quantity same as indicated
in C&I list 'C'
Item & Quantity same as indicated
in Sl. No. A.(III).1

1Set for each application and


ratings of Pumps
1No. for each application and
ratings of Pumps
1No. for each application and
ratings of Pumps
1Set (comprising of Drive & Nondrive end ) for each application
and ratings of Pumps
1Set for each application and
ratings of Pumps
1Set for each application and
ratings of Pumps
Quantity for each unit
1No. for each application and
ratings of Pumps
1No. for each application and
ratings of Pumps
Item & Quantity same as indicated
in Electrical list 'B'
Item & Quantity same as indicated
in Electrical list 'B'
Item & Quantity same as indicated
in C&I list 'C'
Item & Quantity same as indicated
in C&I list 'C'
1Set
1Set
1Set
1No.
1Set

Remarks

4.6 Wear Ring for Shaft & Impeller


4.7 Bearing Housing (comprising of DE & NDE )
4.8 Complete Set of Mechanical seal
4.9 Shaft Sleeves (Suction & Disc Side)
4.10 Coupling Bolt, Nut & Bush
4.11 Coupling
4.12 Drive Motor
4.13 Electrical
4.13.1 Other Spares as applicable as per the Electrical
List
4.14 C&I Items
4.14.1 Field Instruments as applicable as per the C&I
List
5 Plate Type Heat Exchanger
5.1 Plate
5.2 Valve

1Set
1Set
1Set
1Set
1Set
1No.
1No.
Item & Quantity same as indicated
in Electrical list 'B'
Item & Quantity same as indicated
in C&I list 'C'
5% for each Category of material,
size and thickness
10% or Minimum 1No. For each
type,size and Pressure rating
Whichever is higher

IV Miscellaneous Valves & Actuators And Steam


Trap
1 HP Valves Isolating & Inching Operation Type
(Motorised & Manual )
1.1 Complete Assembly of Valve with 2500 Class and 20Nos.Globe Valve
NB Size
1.2 Complete Assembly of Valve with 2500 Class and 20Nos.Globe Valve
NB Size
1.3 Complete Assembly of Valve with 2500 Class and 70Nos.Globe Valve & 30Nos. Gate
1 NB Size
Valve
1.4 Complete Assembly of Valve with 1500 Class and 80Nos.Globe Valve & 20Nos. Gate
1 NB Size (g)
Valve
1.5 Complete Assembly of Valve with 2500 Class and 10Nos.Globe Valve & 10Nos. Gate
1 NB Size
Valve
1.6 Complete Assembly of Valve with 1500 Class and 10Nos.Globe Valve & 10Nos. Gate
1 NB Size
Valve
1.7 Complete Assembly of Valve with 2500 Class and 5Nos.Globe Valve & 5Nos. Gate
2 NB Size
Valve
Sl. No. Equipment/Package Name
Quantity for each unit
1.8 Complete Assembly of Valve with 1500 Class and 5Nos.Globe Valve & 5Nos. Gate
2 NB Size
Valve
1.9 Complete Assembly of Valve with 2500 Class and 5Nos.Globe Valve & 5Nos. Gate
2 NB Size
Valve
1.10 Complete Assembly of Valve with 1500 Class and 3Nos.Globe Valve & 2Nos. Gate
2 NB Size
Valve
1.11 Complete Assembly of Valve with 800 Class and 5Nos.Globe Valve & 5Nos. Gate
1 NB Size (g)
Valve
1.12 Complete Assembly for the Valves' NB Between 1No. for each size and Class
100mm to 350mm
1.13 Any other valve apart from the above, but used in 1No. Each type, Class and Size
the system
1.14 Components for the HP Valves
1.14.1 Bonnet Seal
2Nos. for each Size, Class and
Type
1.14.2 Gland Packing Set
2Nos. for each Size, Class and
Type
1.14.3 Stem with Disc
2Nos. for each Size, Class and
Type
1.14.4 Operating Nuts
2Nos. for each Size, Class and
Type

Remarks

1.15 Electrical Actuators for the Valves as per


Item & Quantity same as indicated
Electrical List
in Electrical list 'B'
2 LP Valves Isolating & Inching Operation Type
(Motorised & Manual )
2.1 Complete Assembly of Valve with 300 Class and 25Nos.Globe Valve & 25Nos. Gate
1 NB Size
Valve
2.2 Complete Assembly of Valve with 150 Class and 25Nos.Globe Valve & 25Nos. Gate
1 NB Size
Valve
2.3 Complete Assembly of Valve with 300 Class and 10Nos.Globe Valve & 10Nos. Gate
1 NB Size
Valve
2.4 Complete Assembly of Valve with 150 Class and 10Nos.Globe Valve & 10Nos. Gate
1 NB Size
Valve
2.5 Any other valve apart from the above, but used in 1No. Each type, Class and Size
the system
2.6 Electrical Actuators for the Valves as per
Item & Quantity same as indicated
Electrical List
in Electrical list 'B'
3 Butterfly Valve
3.1 Complete Assembly
1No. for Each type, Class and Size
3.2 Electrical Actuators for the Valves as per
Electrical List
4 Steam Trap
4.1 Steam Traps with Integral Strainer

4.2 Steam Traps with Separate Strainer

V OTHER AUXILIARIES SYSTEMS


1 Ventilation System
1.1 Centrifugal fans
1.1.1 Set of bearings for Air washer fans
1.1.2 Set of bearings for U.A.F. fans
1.1.3 Impeller for the Fan
1.2 Centrifutal pumps
Sl. No. Equipment/Package Name
1.2.1 Set of bearings for Air washer pumps
1.2.2 Set of bearings for U.A.F. pumps
1.2.3 Gland packing, shaft sleeve & casing wearing
ring
1.2.4 Impeller for the Pump
1.3 Spray Nozzles
1.3.1 Spray nozzles for air washer unit
1.3.2 Spray nozzles for U.A.F. unit
1.4 SS Filters
1.4.1 SS Filters for Air washer
1.4.2 SS Filter for Unitary air filtration unit
1.5 Flow Regulating Valve
1.5.1 For Air Washer
1.5.2 For Unitary Air Filtration Unit
1.6 Basket for POT Strainer
1.6.1 Strainer Busket for Air Washer
1.6.2 Strainer Busket for Unitary Air Filtration unit

Item & Quantity same as indicated


in Electrical list 'B'
10% of total population or
Minimum 2Nos. for each type,size
and Pressure rating Whichever is
higher
10% of total population or
Minimum 2Nos. for each type,size
and Pressure rating Whichever is
higher

1Set for each Type of Fan


1Set for each Type of Fan
1Set for each Type of Fan

Quantity for each unit


1Set for each Type and rating of
Pump
1Set for each Type and rating of
Pump
1Set for each Type and rating of
Pump
1Set for each Type and rating of
Pump
5%
5%
10%
10%
10% or Minimum 1No. Whichever
is higher
10% or Minimum 1No. Whichever
is higher
1No. for each type and size
1No. for each type and size

Remarks

1.7 Valves
1.7.1 Gate valve for Air washer
1.7.2 NR Valve for Air Washer
1.7.3 Gate valve for Unitary Air Filtration Unit
1.7.4 NR valve for Unitary Air Filtration Unit
1.7.5 Gate Valve for Make-up Drain of Air washer
1.7.6 Gate valve for UAF
1.8 Electrical Spares as applicable as per the
Electrical List
1.9 Field Instruments & Others as applicable as per
the C&I List
2 Air Conditioning System
2.1 Reciprocating Compressors of all categories
2.1.1 Piston Ring
2.1.2 Piston
2.1.3 Complete Set of Bearing
2.1.4 Complete Set of Seal and other wear out parts

10% or Minimum 1No. Whichever


is higher
10% or Minimum 1No. Whichever
is higher
10% or Minimum 1No. Whichever
is higher
10% or Minimum 1No. Whichever
is higher
10% or Minimum 1No. Whichever
is higher
20% or Minimum 2Nos. Whichever
is higher
Item & Quantity same as indicated
in Electrical list 'B'
Item & Quantity same as indicated
in C&I list 'C'

1Set for each categories


1Set for each categories
1Set for each categories
1Set for each categories

2.1.5 Complete set of Valve Head Assembly


2.1.6 Crank Shaft complete set
2.1.7 Connecting Rod
2.2 Centrifugal pumps of all categories
2.2.1 Impeller
2.2.2 Wearing Rings
2.2.3 Complete Set of Bearing
2.2.4 Complete Set of Seal and other wear out parts

2Sets for each categories


1Set for each categories
1Set for each categories

2.2.5 Strainer Basket


2.3 Centrifugal Blowers of All AHU
2.3.1 Rotating Assembly
2.3.2 Complete Set of Bearing
2.4 Heat Exchangers

1Set for each categories

Sl. No. Equipment/Package Name


2.4.1 Tube for condenser
2.4.2 Tube for Chiller
2.4.3 Sight Glass
2.4.4 Safety Relief valves
2.5 Cooling Tower
2.5.1 Spray nozzles
2.5.2 Set of fills
2.6 Valves
2.7 Electrical Spares as applicable as per the
Electrical List
2.8 Field Instruments & Others as applicable as per
the C&I List
3 Fire Protection & Detection System
3.1 Diesel Engine
3.1.1 Element for lub oil Filter
3.1.2 Element for Fuel Filter
3.1.3 Outer Element for Air cleaner
3.1.4 Inner Element for Air cleaner
3.1.5 Turbo-charger

1Set for each categories


1Set for each categories
1Set for each categories
1Set for each categories

1Set for each categories


1Set for each categories

Quantity for each unit


5% of one Condenser
5% of one Condenser
2Nos. each type
2Nos. each type
10% of one Tower
10% of one Tower
2Nos. for each type, Class and
size
Item & Quantity same as indicated
in Electrical list 'B'
Item & Quantity same as indicated
in C&I list 'C'

2 Nos.
2 Nos.
2 Nos.
2 Nos.
1No.

Remarks

3.1.6 Engine - starter Motor


3.1.7 Injector
3.1.8 Piston rings & liner set
3.2 Fire Water Pump
3.2.1 Set of Impellers
3.2.2 Set of shafts
3.2.3 Casing wear rings
3.2.4 Impeller wear rings
3.2.5 Shaft sleeves
3.2.6 Shaft coupling
3.2.7 Shaft nuts and keys
3.2.8 Bearings Various types as applicable
3.3 Valves
3.3.1 Complete Hydrants Valves

3.3.2 Set of Seat & Rubber Ring of Hydrants Valves

3.3.2 Deluge valve Assembly complete with water


Monitor and Triming Drain
3.3.3 Isolating Valves
3.4 Spray Nozzle

3.5 Branch pipe with Nozzle


3.6 Fire Hose with SS Fittings Complete Assembly
3.7 Manual call points
3.8 Frangible bulb holders with accessories
3.9 Detectors (Analog Addressable Type)
3.9.1 Quartzoid Bulb
3.9.2 Multicriteria Type Smoke Detectors

Sl. No. Equipment/Package Name


3.9.3 Photo-electric Type Smoke Detectors
3.9.4 Heat Detector
3.9.5 Infra-red Amber Detector
3.9.6 Infra-red Flame Detector
3.9.7 Air Sampling Detector
3.9.8 Linear Heat Sensing Cable
3.10 Field mounted Optical/Electronic
Items/Accessories for Linear Heat Sensing Cable
3.11 Fire Alarm & Detection Panel Items
3.11.1 Power Supply Module
3.11.2 CPU Card/Main Control Board
3.11.3 Network Interface Items
3.11.4 Zone Control Card/Module

1No.
2 Nos.
2Sets
1Set
1Set
1Set
1Set
1Set
1Set
1Set
1Set
10% of each type and size of total
population or minimum 1(one) No.
whichever is higher
5% of each type and size of total
population or minimum 1(one) No.
whichever is higher
10% of each type and size of total
population or minimum 1(one) No.
whichever is higher
2Nos. for each type, Class and
size
10% for each type/model and each
spray system of total population
10% for each type of total
population
10% for each type of total
population
5% for each type of total
population
10% for each type of total
population
10% for each type of total
population
10% for each type of total
population
Quantity for each unit
10% for each type of total
population
10% for each type of total
population
10% for each type of total
population
10% for each type of total
population
10% for each type of total
population
10% of total length used in the
system
2Nos. each type

2Nos. for each type and rating


2Nos. for each type
2Nos. for each type
2Nos. for each type

Remarks

3.11.5 Audio Control Modules


3.11.6 Input/Output Control Modules
3.11.7 Any Other Electronic Cards/Modules used in
theSystem
3.11.8 Battery
3.12 Electrical
3.12.1 Electrical Spares as applicable as per the
Electrical List
3.12.2 UPS Spares as applicable as per the Electrical
List
3.13 C&I Items
3.13.1 Field Instruments & Others as applicable as per
the C&I List
3.14 MI (Mineral Insulated )Cable
3.14.1 MI Cable
3.14.2 Accessories for MI Cable
4 EOT Cranes & Electrical Hoist
4.1 Long Travel Unit
4.1.1 Set of Bearings of Axle
4.1.2 Set of Gearbox bearings with sleeves
4.1.3 Long Travel end shaft bearings
4.1.4 Seals for Travel Gear box
4.1.5 Long Travel Brake shoes lining with Rivets
4.1.6 Motor
4.2 Cross Travel Unit
4.2.1 Axle Bearings
4.2.2 Set of Gearbox bearings with sleeves
4.2.3 Set of seals for Gearbox
4.2.4 Cross travel end shaft bearing

Sl. No. Equipment/Package Name


4.2.5 Cross travel brake shoes lining
4.2.6 Motor
4.3 Main Hoist
4.3.1 Main Hoist Pulley Bearings
4.3.2 Set of Bearings for Gear box
4.3.3 Set of seals for Gearbox
4.3.4 Aux. Hoist Gearbox Bearings
4.3.5 Aux. Hoist Gearbox Seals
4.3.6 Main & Aux. Hoist Brake Shoes
4.3.7 Main & Aux. Hoist Brake Springs
4.3.8 Main & Aux. Hoist Brake shoe liners

2Nos. for each type


2Nos. for each type
2Nos. for each type
2Nos. for each type and rating
Item & Quantity same as indicated
in Electrical list 'B'
Item & Quantity same as indicated
in Electrical list 'B'
Item & Quantity same as indicated
in C&I list 'C'
500Mtrs of each type, size & rating
of Cables
Each Items 5Nos.

1Set for each type & capacity of


EOT
1Set for each type & capacity of
EOT
1Set for each type & capacity of
EOT
1Set for each type & capacity of
EOT
2Sets for each type & capacity of
EOT
1No. for each type & capacity of
EOT
1Set for each type & capacity of
EOT
1Set for each type & capacity of
EOT
1Set for each type & capacity of
EOT
1Set for each type & capacity of
EOT
Quantity for each unit
2Sets for each type & capacity of
EOT
1No. for each type & capacity of
EOT
1Set for each type & capacity of
EOT
1Set for each type & capacity of
EOT
1Set for each type & capacity of
EOT
1Set for each type & capacity of
EOT
1Set for each type & capacity of
EOT
2Sets for each type & capacity of
EOT
2Sets for each type & capacity of
EOT
4Sets for each type & capacity of
EOT

Remarks

4.3.9 Motor for Main Hoist & Auxiliary Hoist


4.4 Electrical : Control Panels/motors
4.4.1 Fixed + moving + spring contactors

1No. for each type & capacity of


EOT

2 sets of each type for each control


panel
4.4.2 Other Electrical Spares as applicable as per the Item & Quantity same as indicated
Electrical List
in Electrical list 'B'
4.4.3 Control Module
2 Nos. each type & rating
4.4.4 Thyristor Stack
2 Nos. each type & rating
4.4.5 Speed Setting module
2 Nos. each type

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