Victaulic Mechanical Pipe Joiner

*cover Page 1 Thursday, October 31, 2002 11:27 AM
FIELD ASSEMBLY AND

INSTALLATION INSTRUCTION
POCKET HANDBOOK
PRODUCT SELECTION
GASKET SELECTION
PIPE PREPARATION
PRODUCT ASSEMBLY
PRODUCT DATA
Victaulic is the originator and developer of the grooved piping

method for mechanically joining pipe. Established in 1925, Victaulic Company of America is now a worldwide organization of 1,500 people, dedicated to supplying the finest in mechanical piping components.
The grooved piping concept began with a need for a means of rapidly
joining invasion piping. The concept has been expanded through a continuous product development program, and is now accepted as the fourth
conventional piping method grooved, threaded, welded, and flanged.
Product development at Victaulic is aimed at what the industry needs.
This has led to the design of the hole cut mechanical branch system of
products; FIT (Fast Installation Technique) piping system of plain end
small diameter steel pipe; the standard plain end piping system; and the
other products which combine into the most versatile piping concept
available the Victaulic system.
The most recent Victaulic product innovation is the revolutionary
Pressfit system. Designed for Schedule 5 pipe, Pressfit components are
installed in a matter of seconds using the Pressfit tool. For installation
and assembly information request I-500.
Victaulic World Headquarters, in Easton, Pennsylvania, combines
automatic Disamatic casting, machining, finishing and automated warehousing with the Companys executive, sales, engineering, marketing and
product development forces.
Victaulic World Headquarters

Victaulic World Headquarters in Easton, Pennsylvania is the nerve center for this growing
international organization. The facility combines Disamatic casting, machining, finishing
and automated warehousing with the Companys executive, sales, engineering, marketing,
and product development forces.
CORPORATE HISTORY
Canadian Headquarters Victaulic Company of Canada, Limited

Rexdale, Ontario, Canada
Victaulic - Europe
div. n.v. Pipeco, s.a.
Wettern, Belgium
The European marketing organization for
Victaulic Company of America
Alburtis Facility
Automatic Disamatic
ductile iron casting
Palmer Facility
Gaskets and valve rubber
linings; Victaulic Tool Company,
Easton, Pennsylvania
Victaulic has 20 North American

branch offices/warehouses,
all computer connected
for fastest service.
Apex Facility
Galvanizing
Stewartsville, New Jersey
2
CORPORATE FACILITIES
Victaulic
Field Assembly and Installation Instructions
Pocket Handbook
Table of Contents
INTRODUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PIPE PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pipe Preparation Tools Safety Instructions . . . . . . . . . . . . . . . . . . 9
Grooved End Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Roll Grooving Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cut Grooving Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Pipe Cut-Off Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Groove Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Standard Roll Groove Specs. - Steel Pipe . . . . . . . . . . . . . . . . . . . . 18
Standard Cut Groove Specs. - Steel Pipe . . . . . . . . . . . . . . . . . . . . 20
Standard Radius Cut Groove Specs. - Plastic Pipe . . . . . . . . . . . . . 23
EndSeal ES Roll Groove Specs. - Steel Pipe . . . . . . . . . . . . . . . 24
EndSeal ES Cut Groove Specs. - Steel Pipe. . . . . . . . . . . . . . . . 24
GASKET SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Standard Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Special Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Standard AWWA Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lubricant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lubricant (MSDS) Material Safety Data Sheet. . . . . . . . . . . . . . . . . 29
PRODUCT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Pipe Support Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Rigid Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Flexible Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Rigid Systems Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Flexible Systems Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Coupling Maximum Working Pressure . . . . . . . . . . . . . . . . . . . . . . 36
Flexible Systems Installation
to Achieve Maximum Linear Movement . . . . . . . . . . . . . . . . . . . 38
Assembly Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
General Assembly Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
INDEX
PRODUCTS FOR GROOVED END STEEL (and other IPS) PIPE . . . . . .

GROOVED END COUPLINGS
Style 07 Zero-Flex Rigid Couplings. . . . . . . . . . . . . . . . . . . . . .
Style 005 FireLock Rigid Couplings . . . . . . . . . . . . . . . . . . . . .
Style 77/75 Flexible Couplings . . . . . . . . . . . . . . . . . . . . . . . . . .
Style 78 Snap-Joint Coupling . . . . . . . . . . . . . . . . . . . . . . . . . .
Style 791 Vic-Boltless Coupling . . . . . . . . . . . . . . . . . . . . . . . .
Style 750 Reducing Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . .
Style 72 Outlet Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Style HP-70 Rigid Coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Style HP-70ES EndSeal Couplings
with Fire-R Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Style 741/743 Vic-Flange Adapters. . . . . . . . . . . . . . . . . . . . . .
Style 741 (14"-24") Vic-Flange Adapters . . . . . . . . . . . . . . . . . . .
Vic-Flange Adapters - General. . . . . . . . . . . . . . . . . . . . . . . . . . .
GROOVED END ACCESSORIES
Style 731 Suction Diffuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Style 735 Fire Pump Test Meter . . . . . . . . . . . . . . . . . . . . . . . . .
Style 733 Venturi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Style 734 Orifice/Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROOVED END VALVES
Series 708 UL/FM Butterfly Valve/
Series 727 FireBall Valve . . . . . . . . . . . . . . . . . . . . . . . . . . .
Valve Actuator Repair Series 708/727. . . . . . . . . . . . . . . . . . . . .
Triple Service Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRODUCTS FOR HOLE CUT CONNECTIONS ON STEEL PIPE . . . . . . . .
Hole-Cut Pipe Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Style 920, 921, 929 Mechanical-T Outlet-Assembly . . . . . . . . . .
Style 925 Snap-Let Outlet-Assembly . . . . . . . . . . . . . . . . . . . . . .
Performance Data - Styles 920, 921, 929, 925 . . . . . . . . . . . . . . . .
Style 923 Vic-Let Strapless Outlet-Assembly . . . . . . . . . . . . . . . .
Style 924 Vic-O-Well Strapless Thermometer
Outlet - Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIT PRODUCTS FOR PLAIN END STEEL PIPE . . . . . . . . . . . . . . . . . .

Pipe Cleaning Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pipe Tolerances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Style 718/719 TestMaster Installation . . . . . . . . . . . . . . . . . . . . .
PRODUCTS FOR PLAIN END STEEL PIPE . . . . . . . . . . . . . . . . . . . . . .
Pipe Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Assembly Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
42
43
43
44
45
46
48
49
50
51
52
53
54
56
56
57
57
58
60
61
62
62
64
66
67
68
70
72
72
73
73
75
76
77
77
78
INDEX
Style 99 Roust-A-Bout Coupling Assembly . . . . . . . . . . . . . . . . . 79

Performance Data - Style 99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Required Fitting Tangent Length . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Style 90 Plainlock Coupling Assembly . . . . . . . . . . . . . . . . . . . . . 81
Performance Data - Style 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
PRODUCTS FOR PLAIN END HDP PLASTIC PIPE . . . . . . . . . . . . . . . . 82
Pipe Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
General Assembly Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Style 995 HDP Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 83
Style 995-T HDP Transition Coupling Assembly . . . . . . . . . . . . . . . 84
Style 994 HDP Flange Adapter Assembly . . . . . . . . . . . . . . . . . . . . 86
PRODUCTS FOR GROOVED END PIPE
OF AWWA DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Pipe Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Grooving Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Groove Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Rigid Radius Cut Groove Specs. - Ductile (Cast) Pipe. . . . . . . . . . . 90
Flexible Radius Cut Groove Specs. - Ductile (Cast) Pipe . . . . . . . . . 90
Style 31 Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Style 307 Transition Coupling Assembly . . . . . . . . . . . . . . . . . . . . . 94
Style 341 (3 - 12") Vic-Flange Adapter Assembly . . . . . . . . . . . . . . 96
Style 341 (14 - 24") Vic-Flange Adapter Assembly . . . . . . . . . . . . . 98
Flange Washers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
THE COPPER CONNECTION PRODUCTS . . . . . . . . . . . . . . . . . . . . . . 101
Tube Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Copper Tube Roll Groove Specifications . . . . . . . . . . . . . . . . . . . . 101
Tube Support/Hanging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Performance - Pressure Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Style 606 Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Style 641Vic-Flange Adapter Assembly. . . . . . . . . . . . . . . . . . . . . 105
PRODUCT DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Grooved Piping Products (IPS). . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Hole Cut Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
FIT Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Plain End Steel Pipe Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
AWWA Pipe Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Copper Connection Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
HELPFUL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
FACILITY ADDRESSES . . . . . . . . . . . . . . . . . . . . . . . . . Inside Back Cover
INDEX
The Victaulic Field Assembly and Installation Instructions Pocket

Handbook has been written for the piping system installer, designer,
specification writer and owner as a basic field pocket reference for data
about the Victaulic mechanical piping methods.
This handbook is organized to provide information in the context and
form most readily usable. It is fully indexed in the front to further ease
use. Additional copies are available at no cost from Victaulic or Victaulic
stocking distributors upon request.
Victaulic has developed, in over 65 years in mechanical piping, variations of piping practice for use on a wide variety of piping materials. This
handbook is organized to explain the major data necessary for proper
assembly and installation.
NOTICE
Victaulic Company of America maintains a continual policy of product
improvement and, therefore, reserves the right to change product specifications, designs, and standard equipment without notice and without
incurring obligation.
The technical and performance data, weights, dimensions and specifications published in this Pocket Handbook, supersede all previously published data.
The material presented in this Handbook is intended for piping design
reference in utilization of Victaulic products for their intended application.
It is not intended as a substitute for competent, professional assistance
which is an obvious prerequisite to any specific application.
DESIGN
Good piping practices should always prevail. Specific pressures, temperatures, external or internal loads, performance standards and tolerances must never be exceeded.
Many applications require recognition of special conditions, code
requirements and use of safety factors. Qualified engineers must make
these decisions and should refer to Victaulic Design Data and Gasket
Selection (publication DD-106) available at no charge on request.
While every effort has been made to ensure its accuracy, Victaulic
Company of America, its subsidiaries and affiliated companies, make no
express or implied warranty of any kind respecting the information contained in the Handbook or the materials referred to therein. Anyone making use of the information or material contained herein does so at his own
risk and assumes any and all liability resulting from such use.
All data contained herein is subject to change without notice.
IMPORTANT INFORMATION
Victaulic grooved pipe couplings are designed for use only with pipe
grooved to meet Victaulic groove specifications and Victaulic grooved
end fittings, valves and related grooved end components. They are not
intended for use with plain end pipe and/or fittings.
Victaulic plain end couplings are designed for use only with plain end
or beveled end steel pipe (unless otherwise indicated) and Victaulic plain
end fittings. Victaulic plain end couplings must not be used with grooved
end or threaded pipe and/or fittings.
Pipe must be prepared to meet Victaulic specifications outlined for
each specific product style. Proper performance data listed herein is
based on proper pipe preparation.
The proper gasket must be selected for the service intended. It should
be noted that there are various services for which Victaulic gaskets are
not recommended. Reference should always be made to the latest Victaulic Gasket Selection Guide (request DD-106) for specific gasket service
recommendations and for a listing of services which are not recommended.
Gaskets for Victaulic products must always be lubricated for proper
assembly. Gasket lubricant must meet manufacturers specifications.
Thorough lubrication of the gasket exterior, including the lips and/or pipe
ends and housing interiors, is essential to prevent gasket pinching. Lubrication assists proper gasket seating and alignment during installation.
Pressure ratings and end loads listed in this Handbook are for Victaulic piping products properly installed in accordance with Victaulic installation and assembly instructions and are based upon: a) cut grooved pipe
prepared in accordance with Victaulic specifications; b) roll grooved pipe
prepared in accordance with Victaulic roll groove specifications using
Victaulic roll grooving tools.
Victaulic has a complete line of tools for preparing pipe to Victaulic
specifications. Use of these tools is recommended in preparing pipe to
receive Victaulic products. Always read and understand the Tool Operating Instructions supplied with every Victaulic tool prior to using any tools.
Piping systems must always be depressurized and drained before
attempting disassembly and removal of any Victaulic Piping Products.
Failure to do so could result in serious personal injury, property damage,
improper installation, joint leakage or joint failure.
The Handbook has been prepared for field use. Reference should also
be made to the latest Victaulic Piping Design Manual for additional information pertinent to design, application, installation, and assembly of Victaulic products.
PIPE PREPARATION
Pipe must be prepared to Victaulic specifications outlined for each
specific product style. Preparation may vary according to pipe material,
pipe wall thickness, pipe outside dimensions and other factors, as well as
for various Victaulic product styles. Refer to the proper Pipe Preparation
sub-section for specific recommendations. Refer to the Product Assembly Section for performance of various products on various types of pipe.
Consult Victaulic for any applications not covered in these instructions.
NOTE: Pressure ratings and end loads listed in this Handbook are for
Victaulic piping products properly installed in accordance with Victaulic
installation and assembly instructions are based upon: a) roll grooved
pipe prepared in accordance with Victaulic roll groove specifications
using Victaulic roll grooving tools; b) cut grooved pipe prepared in accordance with Victaulic specifications.
DANGER
To reduce the risk of electric shock, check the electrical source for proper grounding and follow
the instructions supplied with the tool.
Before performing any repair or maintenance, disconnect the tool from the electric source.
Failure to do so could result in death or serious personal injury.
WARNING
Piping systems must always be depressurized and drained before attempting disassembly and
removal of any Victaulic piping products.
Failure to do so could result in serious personal injury, property damage, joint leakage or joint
separation.
CAUTION
Before setting up and operating Victaulic pipe preparation tools, read and understand the Operators Instruction Manual supplied with each tool. Additional copies are available at no charge from
Victaulic Tool Company.
Learn the operation, application and potential hazards peculiar to this tool.
Failure to do so could result in personal injury, property damage, improper installation, joint
leakage or joint failure.
PIPE PREPARATION
OPERATOR SAFETY INSTRUCTIONS

Victaulic tools are designed for preparing pipe. To accomplish this
function requires some dexterity and mechanical skills, as well as sound
safety habits.
Although these tools are manufactured for safe, dependable operation, it is impossible to anticipate those combinations of circumstances
which could result in an accident. The following instructions are recommended for safe operation of the tools.
The operator is cautioned to always practice Safety First during
each phase of use, including setup and maintenance of these units.
1. Read and understand the Tool Operating Manual. Before operation or performing maintenance on any tool read carefully the operators manual. Become familiar with the tools
operations, applications and limitations. Be particularly aware of its specific hazards. Store
the operators manual in a clean area and always at a readily available location. Additional
copies are available at no charge upon request by writing to Victaulic.
2. Inspect the equipment. Prior to starting the tool check the moveable parts for any obstructions. Be certain that guards and tool parts are properly installed and secured.
3. Prevent accidental startings. Place any power switches in OFF position prior to plugging
or attaching to the tool. Always use a foot pedal control for the power source.
4. Ground the power source. Be certain the power source is connected to an internally
grounded electrical system.
5. Keep work area clean. Keep the work area adjacent to the tool clear of clutter for unobstructed movement of the operator. Remove all oil or coolant spills. Remove shavings from
the tool as is required to maintain orderly operating clearance.
6. Use pipe supports. For long and heavy work use floor mounted pipe stands.
7. Wear proper clothing. Loose clothing can easily get tangled on moving parts. When operating machinery, do not wear unbuttoned jackets, loose sleeve cuffs, neckties, long hair,
etc. Safety glasses and shoes should be worn.
8. Secure tool, drive, equipment and work. Make certain that the tool and power drive
equipment are bolted or securely fastened to the floor. Be sure that work is secured properly in a pipe vise which is bolted or securely fastened to the floor.
9. Always maintain tool. Keep tools clean and cutting tools sharp for safe dependable operation. Follow lubricating instructions. Report any unsafe condition for immediate correction.
10. Keep alert. Do not operate tools if ill or drowsy from medication or fatigue. Avoid horseplay around equipment and keep bystanders a safe distance from equipment.
11. Operate on switch side only. Tools must be operated with a foot pedal control located for
easy operator access. Never reach across moving parts or material being worked on.
Switch should always be accessible to operator.
12. Operating environment. Tools should not be operated in damp locations. Wear hearing
protection in noisy shop operations. Ensure proper illumination in work area.
13. Do not misuse tools. Perform only the functions for which the tool is designed. Do not
force tool.
14. Disconnect power cord prior to servicing. Repair should be attempted only by authorized
personnel. Always disconnect power cord or power before servicing or making any adjustments.
15. Do not operate tools at speeds exceeding those specified in the Tool Operating Instructions.
PIPE PREPARATION
GROOVED END PIPE

Utilization of the grooved piping method is based on the proper preparation of a groove in the pipe end to receive the housing key. The groove
serves as a recess in the pipe with ample depth for secure engagement of
the housing yet with ample wall thickness for full pressure rating.
Groove preparation varies with different pipe materials and wall thickness, as outlined below. A variety of Victaulic tools are available to properly groove pipe in the shop or field cut grooving tools for standard or
heavy wall metallic, cast gray and ductile iron or plastic pipe; roll grooving tools for standard and light-wall. For special Vic-Ring (applied rings)
preparation, consult Victaulic.
CAUTION
ROLL GROOVING
Roll grooving removes no metal from pipe
Vic-Easy tools permit roll grooving of
steel pipe up to 30" O.D. (0.375" wall)
Shop production, fabrication and
portable job-site tools available
Roll grooving is fast and easy
no chips or oil
B
T
A B
OD
Exaggerated for Clarity
VE-416FS/VE-416FSD
VE-416FS mounts directly on a Ridgid 300 power drive and has
two adjustable support legs. VE-416FSD contains an integral gear
motor. It is a self-standing tool with foot switch control. Tools feature dial settings for groove diameter, quick change grooving rolls,
integral pipe stabilizer and hydraulic pump.
Capacity: 4 - 16" standard 0.375"; 2 - 3" with optional roll set or lightwall
steel pipe, aluminum, stainless and PVC plastic.
Power Requirements:
VE-416 FS - 110 volt, 15 amp for Ridgid 300 power drive (38 rpm)
VE-416 FSD - 110 volt, 15 amp (220 volt, 8 amp model available)
Weight:
VE-416 FS - 240 lbs. (shipping wgt. 355 lbs.)
VE-416FSD - 340 lbs. (shipping wgt. 550 lbs.)
Optional Accessories: EndSeal and double groove rolls available for purchase. 220 volt available on
VE-416FSD model only.
10
PIPE PREPARATION
VE-260
VE-260 is fully motorized with semi-automatic, electrically controlled hydraulic operation. Designed for roll grooving the same
range of sizes outlined for the FS models. The tool requires a 220/1/
60 power supply with a separate 30 amp circuit. A single heavyduty motor drives the pipe and hydraulic system.
Capacity: - 6" (Sch. 40/0.280" wall max.); 8 - 12"
(Lightwall 0.188" wall max.)
Power Requirements: 220 volt, single phase, 60 Hz (25 amp)
Optional Wiring: 220/440 volt, three phase, 60 Hz
Shipped Set For: 2 - 3" Std. groove
Weight: 422 lbs. (shipping wgt. 502 lbs.)
VE-260FS
VE-260FS tools are powered by Ridgid 300 or Oster 310 power
drives. The tools mount directly to the power source with front support legs. A manual hydraulic pump provides the force for grooving.
A micrometer type dial provides easy setting of the groove dimension stop.
Capacity: - 6" (Sch. 40/0.280" wall max.); 8 - 12"
(Lightwall 0.188" wall max.)
Power Requirements: Ridgid 300 or Oster 310 Power Vise Drive 115/60,
40 rpm max.
Optional Wiring: 220/440 volt, three phase, 60 Hz
Shipped Set For: 2 - 3" Std. groove
VE-226
VE-226 roll groovers easily mount to a Ridgid 300. Optional alternate bases
are available for Ridgid 535, 1224, 1822 and Oster 310. Contact Victaulic
regarding others. Trial grooving depth is set with feeler gauges. The roll
groover is protected by an integral overload device which guards
against undue load being applied through the ratchet. The tool is
operated with a standard " square ratchet drive (not included).
Drive Requirements: Fits Ridgid 300 power drives.
Optional based for Ridgid 535, 1224, 1822 and
Oster 310 available. Contact Victaulic for others.
Size Range Inches

Tool
Model
No.
VE-226S
VE-226M
VE-226B
Schedule 40
Schedule 5 & 10
Steel
Stainless
Steel
Alum.
PVC
Steel
Stainless
Steel
Alum.
1 - 2
2-4
- 1
1 - 2
2-4
- 1
1 - 2
2-4
- 1
1 - 6
2-6
- 1
1 - 6
2-6
- 1
1 -6
2-6
- 1
1 - 6
2-6
- 1
PIPE PREPARATION
11
VE-26
This manually operated roll groover does not require electricity or
roll changes, making it ideal for fast in-line repairs and other retrofit
applications. VE-26S provides in-line grooving of 2 - 6" pipe for
lightwall steel (Schedules 5 & 10), stainless steel, aluminum and
PVC pipe. The VE-26C grooves types K, L, M, and DWV copper tubing from 2 - 6".
Capacity: VE-26S: 2" - 60" lightwall steel, stainless steel, aluminum and PVC
VE-26C: 2 - 6" types K, L, M, and DWV copper tubing
Power Requirements: None
Shipped Set For: 2 - 6" for pipe/tubing shown above
Weight: 20 lbs. (shipping wgt. 25lbs.)
VE-424MC
A heavy duty, power driven, continuous mill or shop production
tool, for roll grooving standard wall steel pipe from 4" - 30" (wall
thicknesses up to 0.375"). Requires 220/440, three phase power.
Supplied with 4" -12" standard rolls, the tool is set for 4" - 6" grooving when shipped.
Capacity: 4" - 30" standard steel up to 0.375" wall thickness
Power Requirements: 220 or 440 volt, three phase, 60 Hz 30/16 amps
Shipped Set For: Std. groove 8" - 12" steel pipe and 220 volt service
Weight: 1,000 lbs. (shipping wgt. 1,260 lbs.)
OptionS: Rolls for 18" - 30" pipe
Vic-Easy Tool Roll Selection

Tool
Model
Type
Grv.
Std.
VE-260
VE-260FS
1 - 1
2 - 3
4-6
8 -12
R-901260-002
R-902260-003
R-904260-006
R-908260-012
NA
R-Z02260-003
R-Z04260-006
R-Z08260-012
NA
R-901R-P02R-P04260-002 260-003 260-006
R-P08260-012
NA
NA
R-902416-003
R-904416-006
R-908416-012
NA
R-Z02416-003
R-Z04416-006
R-Z08416-012
ES
PVC
VE-416FS
VE-416FSD
Pipe Size Range Inches
Std*
ES
NA
@
Std*
NA
R-904424-006
R-908424-016
ES
NA
R-Z04424-006
R-908424-012
VE-424
14 - 16 18 - 20
R-914416-016
22 -24
NA
NA
R-914424-016
R-914424-020
R-922424-024
NA
Part R-400-260 VEO (Arbor) must be used in conjunction with these roll sets (supplied with tool).
@ Roll set R-900-260-001 available for " grooving only.
* Roll set includes (1) upper roll with bearing and (1) lower roll.
12
PIPE PREPARATION
ADJUSTABLE PIPE STANDS

224 ADJUSTABLE PIPE STAND
The 224 Adjustable Pipe Stand is designed for supporting pipe to be
roll grooved. It is a self-standing heavy duty unit that permits free
pipe rotation and traversing on ball transfers. Ball transfers are
mounted in a manner permitting use of pipe slings. Turnstyle
design allows pipe to be spun around for grooving of both pipe
ends.
Capacity: 2" - 24" IPS pipe
Load Rating: 1,800 lbs.
Vertical Stroke: 23"
Minimum Pipe Height from Floor: 13" on 24" IPS pipe
Maximum Pipe Height from Floor: 38" on 2" IPS pipe
Weight: 260 lbs.
Handle Effort Required to Raise 1,800 lb. Load: 50 lbs. maximum
112 ADJUSTABLE PIPE STAND

The 112 Adjustable Pipe Stand is designed for supporting pipe to be
roll grooved. It is a four legged portable self-standing unit that permits free pipe rotation and traversing on ball transfers. Turnstyle
design allows pipe to be spun around for grooving of both pipe
ends.
Capacity: 1" - 12" IPS pipe
Load Rating: 1,045 lbs.
Vertical Stroke: 14" for adjusting rod, 8" leg adjustment, 23" total
Minimum Pipe Height for Floor: 23" on 12" pipe, 21" on 1" pipe
Weight: 154 lbs.
Handle Effort Required to Raise 1,075 lbs. Load: 55 lb. maximum
ACCESSORIES
POWER MULE
Power Mule is the ideal drive for Victaulic individual Vic-Groovers, VG-28,
VG-28GD, and VG-824. It is a heavy duty, two wheeled unit which drives
Victaulic cut grooving tools at the speed and power necessary for
efficient grooving. Power Mule is equipped with a Forward-OffReverse control, integral foot switch, and a 1" square drive
connection. Tool plugs directly into 115 volt, 15 amp service.
Capacity: Victaulic Individual Vic Groovers, VG-28, VG-28GD, VG-824
Power Requirements: 115 volts, 15 amp 50/60 Cycle
Full Load Output: 350 ft.-lbs. at 20 rpm
No Load Speed: 35 rpm
Weight: 190 lbs.
SPEED REDUCTION CONTROL (LSCR)

Speed Reduction Control (LSCR) is designed for electrical speed
reduction on various universal power drives used in conjunction
with Victaulic Cut Groover, which incorporate Universal motors.
LSCR is used in series between a 115 volt, 15 amp supply and the
power drive. Not for use with induction-type motors.
Capacity: Universal Motor-Type Power Drives rates at 115 volt, 15 amp maximum
Power Requirements: 115 volt, 15 amp, 50/60 cycles
Weight: 3 lbs. (shipping weight 5 lbs.)
PIPE PREPARATION
13
CUT GROOVING
Grooves concentric with pipe O.D.
Built-in end stops and depth stop assure
proper groove dimensions
Spring loaded tool bit speeds and eases
grooving
Operable with most available drive
sources
Portable for fab-shop or job site use
B
A B
OD
CAUTION
VG-28/VG-28GD
The Victaulic VG-28 tool is designed for cut grooving various metallic pipe materials (not recommended for PVC plastic). The VG-28 is
ideal for cut grooving of 2"- 6" pipe and occasional grooving of 8"
steel pipe. VG-28 Gear Drive is available and recommended for frequent grooving of 6" and 8" pipe. Tool includes one set of extra tool
bits2" - 3", 4" - 6" and 8" tool bit and depth stop adjustment tools,
and extension bar for adjusting support rolls.
Capacity: IPS 2" (2.375") to 8" (8.625") steel and other metallic IPS pipe;
3" (3.960") to 6" (6.900") ductile/cast (AWWA dimensions)
Drive Requirements: External drive, min. 1 hp.
Drive Speed: 30 rpm max. (22 rpm max. 6" and 8")
Shipped Set For: Standard groove, 4" - 6" steel pipe
Grooving Tool Power Requirements
14
Tool
Max. Tool Rotation
Required Horse Power
VG-28
VG-824
30 RPM
30 RPM
PIPE PREPARATION
VG-824 ADUSTABLE
This tool is designed for cut grooving various metallic pipe materials. The tool must be driven through its own integral gear box
by an external power source at a maximum speed of 30 rpm.
Tool includes one 8" - 24" standard tool bit and one extra.
Capacity: IPS 8" 8.625" 0.238" wall through 24" 0.750" wall; Cast 8"
9.050" 0.360" wall through 24" 0.750" wall
Drive Requirements: External drive, min. 1 hp.
Drive Speed: 30 rpm max.
Shipped Set For: Std. groove, 8" - 12" steel pipe
Options: 8" std. tool bit0.437"; 22" - 24" std. tool bit0.563"
VIC-GROOVER INDIVIDUAL TOOLS

Vic-Groover Tools are designed for manual or power cut
grooving of a single size pipe, ranging from " through 8".
Tools are supplied with a ratchet handle for manual operation.
Tools 2" and larger are supplied with a power yoke.
The VG-46 model will groove 4" through 6" IPS pipe and
Vic-Groovers are available for 3", 4", and 6" ductile iron pipe.
Drive Requirements: Manual or external drive, min. hp.
Drive Speed: 40 rpm max.
Shipped Set For: Std. groove, IPS of size indicated
Cut Grooving/Tool Bit Selection

Standard Steel Pipe (and other pipe of IPS dimensions)
Tool Grvng
Model Spec.
VG-28
VG-824

2 - 3
4-6
8 - 12
14 - 24
Std.
2 - 3 Std.
4 - 6 Std.
8 Std.
NA
NA
NA
ES
2 - 3 ES
4 - 6 ES
8 ES
NA
NA
NA
Std*
NA
NA
8 Std.
ES
NA
NA
NA
8 - 24 Std
8 - 12 ES
22 -24
22 - 24 Std
NA
NA
" width groove is required in sizes 22 - 24" in order to obtain the maximum allowable pipe end movement
listed in Performance Data Charts. " width groove will give the maximum allowance shown for 22 - 24". For
double groove tool bit information, contact Victaulic.
Cast Pipe (Gray or Ductile)

Tool Grvng
Model Spec.
VG-28
VG-824

3-6
10 - 12
14
Flexible
3 - 6 CI
NA
NA
NA
16 - 24
NA
Rigid
3 - 6 CIR
NA
NA
NA
NA
Flexible
NA
8 CIF
10 - 12 CIF
14 CIF
16 - 24 CIF
Rigid
NA
8 CIR
10 - 12 CIR
14 CIR
16 - 24 CIR
PIPE PREPARATION
15
VIC PLASTIC GROOVER

VPG-26/VPG-824
PVC plastic pipe requires a radius groove to reduce any point of
stress concentration. The VPG tools feature a high speed, routertype tool bit which cuts a radiused groove, to full depth, in one
manual rotation of the tool around the pipe.
Capacity: IPS Schedule 80-40 Polyvinyl Chloride pipe
VPG-28: 2" - 6"
VPG-824: 8" - 24"
Power Requirements: 110v/1 ph/60 Hz
Rotation Drive: Manual (clockwise)
Weight:
VPG-26: 41 lbs. (shipping wgt. 46 lbs.)
VPG-824: 47 lbs. (shipping wgt. 54 lbs.)
Shipped Set For:
VPG-26: for 2" - 3"
VPG-824: for 8" - 12"
PIPE CUT OFF TOOLS

VCT-1
MANUAL PIPE CUT-OFF TOOL
Lightweight (22 lbs.) and portable, this workhorse handles
4" through 24" pipe, up to 0.500" thick. A worm gear drive
crank handle provides smooth, manual travel, easy control
and accurate cutting.
Capacity: 4" - 24"
Wall Thickness: 0.065" - 0.500" (with tips supplied)
Tips: Acetylene1ea. #00, #0, #1
Weight: 22 lbs.
VCT-2
AUTOMATIC PIPE CUT-OFF TOOL
Rotation is powered by small 120 VAC motor with SCR remote control. Unique tip design has stainless steel insert. A steel guide rail is
available separately for pipe over 12" diameter and for cuts on vertical pipe.
Capacity: 6" - 24"
Wall Thickness: 0.065" - 0.500" (with tips supplied)
Tips: Acetylene1 ea. #00, #0, #1
Speed Control: SCR
Power Required: 120 VAC 120V/1 ph/60 Hz (15 amp)
Motor Rating: 15W 10,000 rpm
Weight: 300 lbs.
NOTE: Guide rail is sold separately. Recommended for pipe 14" and above.
Order Guide Rail D-600 for up to 24" (others available).
16
PIPE PREPARATION
GROOVE DIMENSIONS
B
B
A B
OD
A B
OD
Standard Cut Groove
B
R
OD
A B
Standard Roll Groove
Radius Cut Groove
A Dimension The A dimension or distance from pipe end to groove provides the gasket
seating area. This area must be free from indentations, projections or roll marks from the pipe
end to the groove to provide a leaktight seat for the gasket.
B Dimension The B dimension or groove width controls expansion and angular deflection by the distance it is located from the pipe and its width in relation to the housing key
width.
C Dimension The C dimension is the proper diameter at the base of the groove. This
must be within diameter tolerance and concentric with the O.D. for proper coupling fit. The
groove must be of uniform depth for the entire pipe circumference.
D Dimension The D dimension is the nominal depth ot the groove and is a reference for
a Trial Groove only. This dimension is affected by variations in the O.D. of the pipe. This dimension must be altered if necessary to keep dimension C within stated tolerance.
The groove must conform to the C dimension.
F Standard Roll Groove Only Maximum allowable pipe end flare diameter measured at the
most extreme pipe end diameter.
T Dimension Minimum wall(T dimension) is the lightest grade or thickness of pipe suitable for cut grooving; or for roll grooving. Pipe of less than minimum wall for cut grooving may
be roll grooved or may be adapted for Victaulic couplings with applied Vic-Ring adapters.
Vic-Ring adapters can also be used on pipe of less than minimum wall, pipe too large to groove
or for abrasive services. Contact Victaulic for details.
R Dimension The R dimension is the radius necessary at the bottom of the groove to
eliminate a point of stress concentration for cast pipe (gray and ductile) and PVC plastic pipe.
CAUTION
Pipe dimensions and groove dimensions must be within the tolerances specified in the Groove
Dimension charts on the following pages to ensure proper joint performance.
PIPE PREPARATION
17
STANDARD
ROLL GROOVE SPECIFICATIONS
A B
OD
2
Pipe Inches
Outside Diameter
4
Groove
Width B
+0.030
0.030
0.281
0.281
0.281
0.281
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.344
0.469
0.469
0.469
0.469
0.469
0.469
0.469
0.469
0.469
0.469
0.500
0.500
0.625
Nominal
Size
(Inches)
Basic
Gasket
Seat A
+0.030
0.030
1
1
1
2
2
3 O.D.
3
3
4
4 O.D.
4
5 O.D.
5 O.D.
5
6 O.D.
6 O.D.
6 O.D.
6
8 O.D.
8
10 O.D.
10
12 O.D.
12
14 O.D.
15 O.D.
16 O.D.
18 O.D.
20 O.D.
22 O.D.
24 O.D.
30 O.D.
1.050
1.315
1.660
1.900
2.375
2.875
3.000
3.500
4.000
4.500
4.250
5.000
5.250
5.500
5.563
6.000
6.250
6.500
6.625
8.000
8.625
10.000
10.750
12.000
12.750
14.000
15.000
16.000
18.000
20.000
22.000
24.000
30.000
+0.010
+0.013
+0.016
+0.019
+0.024
+0.029
+0.030
+0.035
+0.040
+0.045
+0.042
+0.050
+0.052
+0.056
+0.056
+0.056
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
0.010
0.013
0.016
0.019
0.024
0.029
0.030
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.750
0.750
0.750
0.750
0.750
0.750
0.938
0.938
0.938
1.000
1.000
1.000
1.000
1.750
Tolerance
IMPORTANT: Refer to footnotes on page 22 of this Handbook.
18
PIPE PREPARATION
5
Groove Diameter
C
Minimum
Allow.
Pipe Wall
Thickness T
Maximum
Allow. Flare
Diameter
F
0.065
0.065
0.065
0.065
0.065
0.083
0.083
0.083
0.083
0.083
0.095
0.095
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.134
0.134
0.156
0.156
0.156
0.165
0.165
0.165
0.188
0.188
0.188
0.375
1.15
1.43
1.77
2.01
2.48
2.98
3.10
3.60
4.10
4.60
4.35
5.10
5.35
5.60
5.66
6.10
6.35
6.60
6.73
8.17
8.80
10.17
10.92
12.17
12.92
14.10
15.10
16.10
18.16
20.16
22.20
24.20
30.10
Nominal
Size
(Inches)
Basic
Tolerance
+0.000
Trial
Groove
Depth
D
1
1
1
2
2
3 O.D.
3
3
4
4 O.D.
4
5 O.D.
5 O.D.
5
6 O.D.
6 O.D.
6 O.D.
6
8 O.D.
8
10 O.D.
10
12 O.D.
12
14 O.D.
15 O.D.
16 O.D.
18 O.D.
20 O.D.
22 O.D.
24 O.D.
30 O.D.
0.938
1.190
1.535
1.775
2.250
2.720
2.845
3.344
3.834
4.334
4.084
4.834
5.084
5.334
5.395
5.830
6.032
6.330
6.455
7.816
8.441
9.812
10.562
11.781
12.531
13.781
14.781
15.781
17.781
19.781
21.656
23.656
29.500
0.015
0.015
0.015
0.015
0.015
0.018
0.018
0.018
0.020
0.020
0.020
0.020
0.020
0.020
0.022
0.022
0.022
0.022
0.022
0.025
0.025
0.027
0.027
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.063
0.056
0.063
0.063
0.063
0.063
0.078
0.078
0.078
0.083
0.083
0.083
0.083
0.083
0.083
0.084
0.085
0.109
0.085
0.085
0.092
0.092
0.094
0.094
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.172
0.172
0.250
PIPE PREPARATION
19
STANDARD SQUARE
CUT GROOVE SPECIFICATIONS
A B
OD
(IPS Pipe)
Pipe Inches
Outside Diameter
Nominal
Size
(Inches)
Basic
1
1
1
2
2
3 O.D.
3
3
4
4 O.D.
4
5 O.D.
5 O.D.
5
6 O.D.
6 O.D.
6 O.D.
6
8 O.D.
8
10 O.D.
10
12 O.D.
12
14 O.D.
15 O.D.
16 O.D.
18 O.D.
20 O.D.
22 O.D.
24 O.D.
30 O.D.
1.050
1.315
1.660
1.900
2.375
2.875
3.000
3.500
4.000
4.500
4.250
5.000
5.250
5.500
5.563
6.000
6.250
6.500
6.625
8.000
8.625
10.000
10.750
12.000
12.750
14.000
15.000
16.000
18.000
20.000
22.000
24.000
30.000
+0.010
+0.013
+0.016
+0.019
+0.024
+0.029
+0.030
+0.035
+0.040
+0.045
+0.042
+0.050
+0.052
+0.056
+0.056
+0.056
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
+0.063
Gasket
Seat A
+0.031
0.031
Tolerance
0.010
0.013
0.016
0.019
0.024
0.029
0.030
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.031
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.750
0.750
0.750
0.750
0.750
0.750
0.938
0.938
1.000
1.000
1.000
1.000
1.000
1.250
IMPORTANT: Please refer to footnotes on page 22 of this Handbook.
20
PIPE PREPARATION
5
Groove Diameter
C
7
Minimum
Allowable
Pipe Wall
Thickness
T
0.113
0.133
0.140
0.145
0.154
0.187
0.188
0.188
0.188
0.203
0.203
0.203
0.203
0.203
0.203
0.219
0.249
0.219
0.219
0.238
0.238
0.250
0.250
0.279
0.279
0.281
0.312
0.312
0.312
0.312
0.375
0.375
0.500
Nominal
Size
(Inches)
Groove
Width B
+0.031
0.031
Basic
Tolerance
+0.000
Groove
Depth
(Ref.)
D
1
1
1
2
2
3 O.D.
3
3
4
4 O.D.
4
5 O.D.
5 O.D.
5
6 O.D.
6 O.D.
6 O.D.
6
8 O.D.
8
10 O.D.
10
12 O.D.
12
14 O.D.
15 O.D.
16 O.D.
18 O.D.
20 O.D.
22 O.D.
24 O.D.
30 I.D.
0.312
0.312
0.312
0.312
0.312
0.312
0.312
0.312
0.312
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.437
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
*0.563
*0.563
0.625
0.938
1.190
1.535
1.775
2.250
2.720
2.845
3.344
3.834
4.334
4.084
4.834
5.084
5.334
5.395
5.830
6.032
6.330
6.455
7.815
8.441
9.812
10.562
11.781
12.531
13.781
14.781
15.781
17.781
19.781
21.656
23.656
30.594
0.015
0.015
0.015
0.015
0.015
0.018
0.018
0.018
0.020
0.020
0.020
0.020
0.020
0.020
0.022
0.022
0.022
0.022
0.022
0.025
0.025
0.027
0.027
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.056
0.062
0.062
0.062
0.062
0.078
0.078
0.078
0.083
0.083
0.083
0.083
0.083
0.083
0.084
0.085
0.109
0.085
0.085
0.092
0.092
0.094
0.094
0.109
0.109
0.109
0.109
0.109
0.109
0.109
0.172
0.172
0.203
* " width groove is required in sizes 22"-24" in order to obtain the maximum allowable pipe end movement
listed in Performance Data Charts. " width groove will give the maximum allowance shown for 22"-24". For
double groove tool bit information, contact Victaulic.
PIPE PREPARATION
21
PIPE PREPARATION STANDARDS

The following notes serve to clarify the headings and data listed under Groove Specifications
on the subsequent pages. Reference should be made to the following when utilizing Victaulic
Groove Specifications.
COLUMN 1: Nominal IPS Pipe Size
COLUMN 2: IPS Outside Diameter: The outside diameter of grooved pipe shall not vary more
than the tolerance listed. For IPS pipe, the maximum allowable tolerance from square cut
ends is 0.030" for " through 3"; o.045" for 4" through 6"; and 0.060" for sizes 8" O.D. and
above measure from true squareline. Any internal or external weld bead or seams in the
groove area must be ground smooth and flush. The end of the pipe internally must be
cleaned of coarse scale, dirt or other material that might interfere with or damage the internal roll.
COLUMN 3: Gasket Seat: The pipe surface shall be free from indentations and projections from
the end of the pipe to the groove, to provide a leak-tight seat for the gasket. All loose paint,
scale, dirt, chips, grease and rust must be removed.
It continues to be Victaulics first recommendation that pipe be square cut. Beveled pipe
may be used provided the wall thickness is standard wall (ANSI B36.10) or less and the
bevel meets ANSI B16.25 (37). Square cut pipe must be used with FlushSeal and EndSeal gaskets. Gasket seat A is measured from the end of the pipe. IMPORTANT: Roll
Grooving may result in unacceptable pipe end flare (see Column 8).
COLUMN 4: Groove Width: Bottom of groove to be free of loose dirt, chips, rush, and scale that
may interfere with proper coupling assembly. Roll Groove: Corners at bottom of groove
must be radiused. For IPS pipe, .06R on " through 1", .08R on 2" through 6", .05R on 8"
and up. Cut Groove: Maximum permissible radius at bottom of groove is .015".
COLUMN 5: Groove Outside Diameter: The groove must be of uniform depth for the entire
pipe circumference. Groove must be maintained with the C diameter tolerance listed.
COLUMN 6: Groove Depth: For reference only. Groove must conform to the groove diameter
C listed.
COLUMN 7: Minimum Allowable Wall Thickness: This is the minimum wall thickness which
may be grooved.
COLUMN 8: (Standard Roll Groove Specifications Only): Maximum Allowable Pipe End Flare
Diameter: Measured at the most extreme pipe end diameter square cut or beveled.
CAUTION
22
PIPE PREPARATION
FOR PVC PLASTIC PIPE

CUT GROOVE SPECIFICATIONS
B
A B
(Standard Radius Cut Groove)

Specifications For Schedule 40/80 PVC
Plastic Pipe (ASTM D-1785-89)
OD
*PVC Plastic Pipe based on modified PVC plastic pipe conforming to ASTM D-1785-89, Type
I, Grade I-PVC1120 or Grade II-PVC1120 at operating temperatures of +75F maximum. For
other operating temperatures, contact Victaulic.
1
2
Pipe Inches
Outside Diameter
Nom.
Size
(Inches)
Basic
1
1
1
2
2
3
4
6
8
10
12
14
16
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.500
6.625
8.625
10.750
12.750
14.000
16.000
Tolerance
+
+0.012
+0.012
+0.012
+0.012
+0.012
+0.012
+0.015
+0.020
+0.035
+0.031
+0.031
+0.031
+0.031
+0.031
0.012
0.012
0.012
0.012
0.012
0.012
0.015
0.020
0.035
0.031
0.031
0.031
0.031
0.031
Gasket
Seat A
+0.031
0.031
Groove
Width
B
+0.031
0.031
Groove Diameter
C
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.625
0.750
0.750
0.750
0.938
0.938
0.312
0.312
0.312
0.312
0.312
0.312
0.312
0.375
0.375
0.437
0.500
0.500
0.500
0.500
Basic
Tol.
+0.000
Groove
Depth
(Ref.)
D
0.938
1.190
1.535
1.775
2.250
2.720
3.344
4.334
6.455
8.441
10.562
12.531
13.781
15.781
0.015
0.015
0.015
0.015
0.015
0.018
0.018
0.020
0.022
0.025
0.027
0.030
0.030
0.030
0.056
0.062
0.062
0.062
0.062
0.078
0.078
0.083
0.085
0.092
0.094
0.109
0.109
0.109
PIPE PREPARATION
23
ENDSEAL ES ROLL GROOVE

SPECIFICATIONS
A B
OD
(IPS Pipe)
Pipe Inches
Outside Diameter
Gasket
Seat A
Nominal
Size
(Inches)
Basic
Basic
Tolerance
2
2
3
4
6
8
10
12
2.375
2.875
3.500
4.500
6.625
8.625
10.750
12.750
+0.024
+0.029
+0.035
+0.045
+0.063
+0.063
+0.063
+0.063
0.024
0.029
0.031
0.031
0.031
0.031
0.031
0.031
0.572
0.572
0.572
0.610
0.610
0.719
0.719
0.719
0.020
0.020
0.020
0.020
0.020
0.020
0.020
0.020
Tolerance
B
A B
ENDSEAL ES CUT GROOVE

SPECIFICATIONS
OD
Pipe Inches
Outside Diameter
Gasket
Seat A
Nominal
Size
(Inches)
Basic
Basic
Tolerance
+/
2
2
3
4
6
8
10
12
2.375
2.875
3.500
4.500
6.625
8.625
10.750
12.750
+0.024
+0.029
+0.035
+0.045
+0.063
+0.063
+0.063
+0.063
0.024
0.029
0.031
0.031
0.031
0.031
0.031
0.031
0.562
0.562
0.562
0.605
0.605
0.714
0.714
0.714
0.010
0.010
0.010
0.015
0.015
0.015
0.015
0.015
Tolerance
IMPORTANT: Refer to footnote on page 22 of this Handbook.
24
PIPE PREPARATION
Groove Width
B
Groove Diameter
C
7
Minimum
Allowable
Wall Thick.
T
Nominal
Size
(Inches)
Basic
Tolerance
0.00
Basic
Tolerance
+0.00
Trial
Groove
Depth
D
2
2
3
4
6
8
10
12
0.250
0.250
0.250
0.300
0.300
0.390
0.390
0.390
+0.015
+0.015
+0.015
+0.020
+0.020
+0.020
+0.020
+0.020
2.250
2.720
3.344
4.334
6.455
8.441
10.562
12.531
0.015
0.018
0.018
0.020
0.022
0.025
0.027
0.030
0.063
0.078
0.078
0.083
0.085
0.092
0.094
0.109
0.065
0.083
0.083
0.083
0.109
0.109
0.134
0.156
7
Minimum
Allowable
Wall Thick.
T
0.154
0.188
0.188
0.203
0.219
0.238
0.250
0.279
Groove Width
B
Groove Diameter
C
Nominal
Size
(Inches)
Basic
Tolerance
+0.00
Basic
Tolerance
+0.00
Groove
Depth
(Ref.)
D
2
2
3
4
6
8
10
12
0.255
0.255
0.255
0.305
0.305
0.400
0.400
0.400
0.005
0.005
0.005
0.005
0.005
0.010
0.010
0.010
2.250
2.720
3.344
4.334
6.455
8.441
10.562
12.531
0.015
0.018
0.018
0.020
0.022
0.025
0.027
0.030
0.062
0.078
0.078
0.083
0.085
0.092
0.094
0.109
IMPORTANT: Refer to footnote on page 22 of this Handbook.

For Style 808 ES Double Cut Groove Specifications, contact Victaulic.
PIPE PREPARATION
25
C-26-27 Gasket Page 26 Thursday, October 31, 2002 8:52 AM
GASKET SELECTION
Victaulic offers a variety of synthetic rubber gaskets to provide the option of selecting grooved
piping products for the widest range of applications. To assure maximum life for the service
intended, proper gasket selection and specification in ordering is essential.
Many factors must be considered in determining the optimum gasket for a specific service.
Temperatures beyond the recommended limits have a degrading effect on the gasket. Therefore, there is a direct relationship between temperature, continuity of service and gasket life.
Services listed are General Service Recommendations only. It should be noted that there are
services for which these gaskets are not recommended. Reference should always be made to
the latest Victaulic Gasket Selection Guide for specific gasket service recommendations and for
a listing of services which are not recommended.
Gasket recommendations apply only to Victaulic gaskets. Recommendations for a particular
service do not necessarily imply compatibility of the coupling housing, related fittings or other
components for the same service.
These recommendations do not apply to rubber-lined valves or other rubber-lined products.
Refer to PB-160 for rubber-lined Butterfly Valve recommendations. Consult Victaulic for other
recommendations.
CAUTION
To assure maximum life for the service intended, proper gasket selection and specification in
ordering is essential.
Failure to select the proper rubber compound may result in personal injury or property damage,
STANDARD (IPS) GASKETS

Grade
Temp.
Range
Color
Code
General
Service Recommendations
30F
to
+230F
EPDM
Green
Stripe
Recommended for hot water service within the

specified temperature range, plus a variety of dilute
acids, oil-free air, and many chemical services.
Not recommended for petroleum services.
20F
to
+180F
Nitrile
Orange
Stripe
Recommended for petroleum products, air with oil

vapors, vegetable and mineral oils within the specified temperature range.
Not recommended for hot water services over
+150F or hot dry air over +140F.
Ambient
EPDM
Violet
Stripe
Applicable for wet and dry (oil free air) sprinkler services up to 175 PSI. For dry services, Victaulic continues to recommend the use of FlushSeal
gaskets.
(Type A)
*UL Listed gasket.
26
Compound
FM Approved gasket. Consult agency listings for individual products.
PRODUCT ASSEMBLY
C-26-27 Gasket Page 27 Thursday, October 31, 2002 8:52 AM
SPECIAL GASKETS
Compound
Color
Code
General
M2
V
40F
to
+160F
Epichlorohydrin
White
Stripe
Specially compounded to provide superior service

for common aromatic fuels at low temperatures.
Also suitable for certain ambient temperture water
services.
+30F
to
+180F
Neoprene
Yellow
Stripe
Recommended for hot lubricating oils and certain

chemicals. Good oxidation resistance. Will not support combustion. Also available in white neoprene.
Contact Victaulic for details.
O
L#
W
+20F
to
+300F
Fluoroelastomer
Blue
Stripe
Recommended for many oxidizing acids, petroleum

oils, halogenated hydrocarbons, lubricants, hydraulic fluids, organic liquids and air with hydrocarbons
to +300F.
+30F
to
+350F
Silicone
Red
Gasket
Recommended for dry heat, air without hydrocarbons to +350F and certain chemical services.
20F
to
+180F
White
Nitrile
White
Gasket
No carbon black content. May be used for food services not subject to FDA requirements.
None
No
External
Identification
Specially compounded with excellent oil resistance

and a high modulus for resistance to extrusion.
Temperature range 20F to +150F. Recommended for petroleum products, air with oil vapors, vegetable and mineral oils within the specified
temperature range. Not recommended for hot water
services over +140F. For maximum gasket life under pressure extremes, temperature should be limited to +120F. Special FIRE-R EndSeal gasket
available, qualified to API 607 standards. Contact
Victaulic for details.
Grade
T
EndSeal
Temp.
Range
20F
to
+150F
Nitrile
# FIT Products silicone gaskets are recommended for fire protection dry systems, all systems operating below
0F, plus dry heat, air without hydrocarbons, certain chemical services, and water to +160F.
* UL listed gasket. FM Approved gasket. Consult agency listings for individual products.
STANDARD (AWWA) GASKETS

Grade
Temp.
Range
Compound
20F
to
+200F
20F
to
+180F
* UL listed gasket.
Color
Code
General
Halogenated
Butyl
Brown
Stripe
Recommended for water service within the specified temperature range plus a variety of dilute acids,
oil-free air, and many chemical services. Readily
conforms to ductile pipe surfaces. Not recommended for petroleum services.
Nitrile
Red
Stripe
Specially compounded to conform to ductile pipe

surfaces. Recommended for petroleum products,
air with oil vapors, vegetable and mineral oils, within
the specified temperature range; except hot dry air
over +140F and water over +150F. Not recommended for hot water services.
FM Approved gasket. Consult agency listings for individual products.
PRODUCT ASSEMBLY
27
LUBRICANT
Thorough lubrication of the gasket exterior

including the lips and/or pipe ends and housing interiors, is essential to prevent pinching
the gasket. Lubrication assists proper gasket
installation.
Use Victaulic Lubricant for installation. Other
compatible material such as silicone and others may be used on Grades E or L gaskets.
Lubricant is available in 4 ounce tubes. Victaulic Lubricant is also available in 32 ounce
containers.
NOTE: Victaulic Lubricant is not recommended for use with polyethylene pipe.
ALWAYS USE LUBRICANT FOR PROPER
COUPLING ASSEMBLY.
Number of Gaskets
Size of Gasket
(Inches)
Per Tube
Per Quart
2
3
4
6
8
10
12
14
16
18
20
24
55
36
26
17
13
11
8
7
6
5
4
3
400
270
200
125
100
80
60
50
45
35
30
20
28
PRODUCT ASSEMBLY
PRODUCT ASSEMBLY
29
GROOVED PRODUCT ASSEMBLY

COUPLING INSTALLATION AND ASSEMBLY
The following step-by-step procedures are designed as a guide for proper assembly of Victaulic
couplings for grooved end pipe.
These instructions are based on pipe properly prepared and grooved in accordance with the latest published Victaulic grooving specifications.
ALWAYS CHECK GASKET SUPPLIED TO BE CERTAIN IT IS SUITED FOR THE SERVICE
INTENDED.
Many factors must be considered in determining the optimum gasket for a specific service. The
foremost consideration is temperature, along with concentration of product, duration of service
and continuity of service. Temperatures beyond the recommended limits have a degrading
effect on the gasket. Therefore, there is a direct relationship between temperature, continuity of
service and gasket life.
Services listed are General Service Recommendations only. It should be noted that there are
services for which these gaskets are not recommended. References should ALWAYS be made
to the latest Victaulic Gasket Selection guide for specific gasket service recommendations and
for a listing of services which are not recommended.
CAUTION
To assure maximum life for the service intended, proper gasket selection and specification in
ordering is essential.
Failure to select the proper rubber compound may result in personal injury or property damage,
Gasket recommendations apply only to Victaulic gaskets. Recommendations for a particular

service do not necessarily imply compatibility of the coupling housing, related fittings or other
components for the same service.
These recommendations do not apply to rubber-lined valves or other rubber-lined products.
Consult Victaulic for recommendations.
REFER TO PAGES 26 AND 27 FOR GENERAL GASKET RECOMMENDATIONS
AND AVAILABLE GASKETS.
REFER TO THE LATEST VICTAULIC GASKET SELECTION GUIDE FOR SPECIFIC
RECOMMENDATIONS AND OTHER AVAILABLE GASKETS.
ALWAYS SPECIFY THE PROPER GRADE TO ASSURE MAXIMUM GASKET LIFE FOR
THE SERVICE INTENDED.
PIPE MUST ALWAYS BE PREPARED IN ACCORDANCE WITH VICTAULIC SPECIFICATIONS.
REFER TO PAGES 8-25.
Pipe must be checked to be sure it is suffciently free from indentations, projections or roll
marks on the exterior from the end of the pipe to the groove, to assure a leak-tight seal for the
gasket. Pipe ends should be square. All loose scale, paint or dirt must be removed for the full
pipe circumference of the A dimension. Refer to Pipe Preparation section of this manual for
details.
30
CAUTION
The following instructions apply generally to assembly of Victaulic products and must be followed to ensure proper joint assembly.
Failure to follow these general instructions and the specific assembly procedures, cautions, and
warnings peculiar to each type of Victaulic product could result in personal injury, property damage, improper installation, joint leakage or joint failure.
1. Pipe outside diameter and grooving dimensions must be within tolerances shown for each
individual product size and style and is subject to the specific standards for acceptability.
2. Rigid angle pad couplings must have nuts tightened evenly and securely to obtain metal-tometal bolt pad contact with the same offset at each housing.
3. Flexible couplings with flat bolt pads must have nuts tightened evenly and securely to bring
all bolt pads firmly together.
4. Couplings with tongue and recess feature must be properly mated tongue to recess.
5. Where torque is specified for coupling assembly these ratings must be applied during
installation.
6. Over-torquing, beyond specified ratings will not improve sealing and may cause failure. Victaulic valve body, disc and other wetted components must be compatilble with the material
flowing in the system. Refer to latest Victaulic literature or contact Victaulic for recommendations.
8. Placement of check valves too close to sources of unstable flow will shorten the life of the
valve and potentially may damage the system. To extend valve life, valves should be installed a reasonable distance away from pumps, elbows, expanders, reducers, or other similar devices. Sound piping practices dictate a minimum distance of five(5) times the pipe
diameter for general use. Distances between three(3) and five(5) diameters are allowable
provided the flow velocity is less than eight (8) feet per second. Distances less than three(3)
diameters are not recommended.
9. Before setting up and operating Victaulic pipe preparation tools, read and understand the Operators Instruction Manual supplied with each tool. Additional copies are available at no
charge from Victaulic Tool Company.
10. Victaulic female threaded products are designed to accommodate standard ANSI male pipe
threads only. Use of male threaded products employing special features such as probes, dry
pendant sprinkler heads, etc., should be checked with the Victaulic product with which they
are to be used to verify that they are, in fact, suitable. Failure to verify suitablility in advance
may result in difficulties in assembly or leakage.
WARNING
separation.
31
PIPE SUPPORT RECOMMENDATIONS

Piping joined with grooved type couplings, like all other piping systems, requires support to
carry the weight of pipes and equipment. Like all other methods of joining pipes the support or
hanging method must be such as to eliminate undue stresses on joints, piping and other components. Additionally, the method of support must be such as to allow movement of the pipes
where required and to provide for other special requirements such as drainage, etc., as may be
required by the designer. The support system for flexible grooved type pipe couplings must
consider some of the special requirements of these couplings.
RIGID SYSTEMS
For Coupling Styles including 07, 005, 307, HP-70, 741, 90, 99 plus all FIT Products and Victaulic Hole Cut Products Used on Standard Steel Pipe.
The Maximum Hanger Spacing charted (below) corresponds to ANSI B 31.1, B31.9 or NFPA 13
as noted and should be used only in conjunction with Victaulic Rigid Couplings.
These recommendations do not apply where critical span calculations are made or where there
are concentrated loads.
Maximum Hanger Spacing Rigid Systems

Suggested Maximum Span Between Supports Feet
Nominal
Pipe Size
(Inches)
B 31.1*
B 31.9
NFPA
B 31.1*
B 31.9
1
1
1
2
2
3
4
5
6
8
10
12
14
16
18
20
24
7
7
7
10
12
12
14
14
17
19
19
23
23
27
27
30
32
9
11
12
13
15
15
17
18
20
21
21
21
21
21
21
21
21
12
12
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
9
9
9
13
13
15
17
17
21
24
24
30
30
35
35
39
42
9
11
13
15
17
17
21
23
25
28
31
33
33
33
33
33
33
Water Service
Gas/Air Service
* Spacing corresponds to ANSI B 31.1

Spacing corresponds to ANSI B 31.9
Spacing corresponds to NFPA 13
32
The tables below show suggested maximum span between pipe supports for horizontal
straight runs of standard weight steel pipe carrying water or similar liquids. These do not apply
where critical calculations are made or where there are concentrated loads between supports.
FLEXIBLE SYSTEMS
For Coupling Styles including 77, 75, 78, 750, 72, 41, 44, 22 Used on Standard Steel Pipe.
Standard grooved-type couplings allow controlled angular, linear and rotational movement at
each joint to accommodate expansion, contraction, settling, vibration, noise and other piping
system movement. These features provide advantages in designing piping systems but must
be considered when determining hanger and support spacing and location.
The recommendations below do not apply where critical span calculations are made or where
there are concentrated loads between supports.
Maximum Hanger Spacing Where Full

Linear Movement Is Not Required
For straight runs without concentrated loads
and where full linear movement is not required.
Nominal
Pipe Size Range
(Inches)
Suggested Maximum
Span Between Supports
(Feet)
- 1
1 - 2
2 - 4
5-8
10 - 12
14 - 16
18 - 24
8
10
12
14
16
18
20
Maximum Hanger Spacing Flexible Systems

Linear Movement Is Required
For straight runs without concentrated loads and where full linear movement is required.
Suggested Maximum Span Between Supports Feet
Nominal
Pipe Size Range
(Inches)
- 1
1 - 2
2 - 4
5-8
10 - 12
14 - 16
18 - 24
1
1
1
1
1
1
1
10
12
15
20
22
25
30
35
40
* Average number of hangers per pipe length evenly spaced.

2
2
1
1
1
1
1
2
2
2
1
1
1
1
2
2
2
2
2
2
2
3
3
2
2
2
2
2
3
3
2
2
2
2
2
4
4
2
2
2
2
2
4
4
3
3
3
3
3
5
5
4
3
3
3
3
6
6
4
3
3
3
3
* No pipe length should be left unsupported between any two couplings.
33
RIGID SYSTEMS
Zero-Flex Style 07, Firelock Style 005 and Transition Style 307
Rigid Couplings have a unique, patented angle pad design which
constricts the housing keys into the groove around the full circumference to grip the pipe rigidly. The housings slide on the angled
pads rather than mating squarely.
This sliding adjustment also forces the key sections into opposed
contact on the inside and the outside groove edges, pushing the
joint to its maximum pipe end separation (see chart below) during
assembly.
These rigid couplings provide a rigid joint allowing no expansion/
contraction linear movement. Couplings will push the pipe ends to
their maximum allowable separation which must be considered
during assembly.
CAUTION
Victaulic rigid angle pad couplings must have nuts tightened evenly and securely to obtain
metal-to-metal bolt pad contact with the same offset at each housing segment.
Failure to do so could result in personal injury, proper damage, improper installation, joint leakage or joint failure.
Rigid Couplings Performance

Nominal
Size
(Inches)
Outside
Diameter
(Inches)
Allow. Pipe
End* Sep.
(Inches)
Nominal
Size
(Inches)
Outside
Diameter
(Inches)
Allow. Pipe
End* Sep.
(Inches)
1
1
1
2
2
3 O.D.
3
4
4 O.D.
5
5 O.D.
1.050
1.315
1.660
1.900
2.375
2.875
3.000
3.500
4.500
4.250
5.563
5.250
0.05
0.05
0.07
0.07
0.07
0.07
0.07
0.07
0.07
0.16
0.16
0.16
5 O.D.
6
6 O.D.
6 O.D.
8
10
12
14
16
18
20
24
5.500
6.625
6.250
6.500
8.625
10.750
12.750
14.000
16.000
18.000
20.000
24.000
0.16
0.16
0.16
0.16
0.19
0.13
0.13
0.13
0.13
0.13
0.13
0.09
* Values are different for Style 307 Transition Couplings. See page 95.
34
FLEXIBLE SYSTEMS
Flexible Couplings Performance
Deflect. Fr. CL
Nominal
Size
(Inches)
Outside
Diameter
(Inches)
Allow. Pipe
End Sep.
(Inches)
Per Coupling
Degree
Pipe
Inches/Feet
1
1
1
2
2
3 O.D.
3
3
4
4 O.D.
4
5
5 O.D.
5 O.D.
6 O.D.
6
6 O.D.
6 O.D.
8 O.D.
8
10 O.D.
10
12 O.D.
12
14
15
16
18
20
22
24
1.050
1.315
1.660
1.900
2.375
2.875
3.000
3.500
4.000
4.500
4.250
5.000
5.563
5.250
5.500
6.000
6.625
6.250
6.500
8.000
8.625
10.000
10.750
12.000
12.750
14.000
15.000
16.000
18.000
20.000
22.000
24.000
0-0.13
0-0.13
0-0.13
0-0.13
0-0.13
0-0.13
0-0.13
0-0.13
0-0.13
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
0-0.25
6 47
5 26
4 19
3 46
3 1
2 29
2 23
2 3
1 48
3 11
3 21
2 52
2 35
2 43
2 37
2 23
2 10
2 18
2 12
1 47
1 40
1 26
1 20
1 11
1 7
1 2
0 57
0 54
0 48
0 43
0 38
0 36
1.43
1.14
0.90
0.79
0.63
0.52
0.53
0.43
0.38
0.66
0.59
0.50
0.54
0.48
0.45
0.42
0.46
0.40
0.46
0.31
0.35
0.25
0.28
0.21
0.24
0.22
0.20
0.19
0.16
0.15
0.14
0.13
Allowable Pipe End Separation and Deflection figures show the maximum nominal range of movement available
at each joint for standard cut grooved pipe. Figures for standard roll grooved pipe will be one-half these values.
35
Coupling Maximum Working Pressure* PSI

Pipe
Coupling Wall
Size
Thick.
(Inches) Sched.
1
1
1
2
2
3 O.D.
3
3
4
4O.D.
4O.D.
5
5O.D.
5O.D.
6
6O.D.
6O.D.
8
10
12
14
15
16
18
20
22
24
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
30
30
0.375
30
STD
20
20
20
Grooved Pipe Coupling Style

Style 07
Zero-Flex
Style 005
FireLock
Style 77
Flexible
Style 75
Flexible
750
750
750
750
750
750
750
750
750
700
700
700
700
700
700
600
500
400
300
300
300
300
250
175
175
175
175
175
175
175
175
175
175
175
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
800
800
800
300
300
300
300
300
300
250
500
500
500
500
500
500
500
450
450
450
450
450
450
450
450
450
Style 78 Style 791

Snap-Joint Boltless
300
300
300
300
300
300
300
300
300
300
700
700
700
700
600
500
* Working pressure and end load are total, from all internal and external loads, based on standard weight steel
pipe, standard roll or cut grooved in accordance with Victaulic specifications. Refer to Victaulic for performance
on other pipe.
NOTE : FOR ONE TIME FIELD TEST ONLY, the maximum joint working pressure may be increased to 1 times
the figures shown.
For working pressures on other wall thicknesses of steel pipe, request DD-100; for aluminum, DD-102; for
stainless steel, DD-101; for PVC plastic, DD-103.
36
Coupling Maximum Working Pressure* PSI

Pipe
Grooved Pipe Coupling Style
Coupling Wall
HP-70
HP-70ES
Style 72
Size
Thick. Style 741 Style 743
(Inches) Sched. Vic-Flange Vic-Flange
Rigid
EndSeal
Outlet
1
1
1
2
2
3 O.D.
3
3
4
4O.D.
4O.D.
5
5O.D.
5O.D.
6
6O.D.
6O.D.
8
10
12
14
15
16
18
20
22
24
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
30
30
0.375
30
STD
20
20
20
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
720
720
720
720
720
720
720
720
720
1000
1000
1000
1000
1000
800
800
800
2500
2500
2500
2500
2000
1500
1250
1250
500
500
500
500
500
400
Style 750
Reducing
350
350
350
350
350
350
350
350
* Working pressure and end load are total, from all internal and external loads, based on standard weight steel
pipe, standard roll or cut grooved in accordance with Victaulic specifications. Refer to Victaulic for performance
on other pipe.
NOTE : FOR ONE TIME FIELD TEST ONLY, the maximum joint working pressure may be increased to 1 times
the figures shown.
For working pressures on other wall thicknesses of steel pipe, request DD-100; for aluminum, DD-102; for
stainless steel, DD-101; for PVC plastic, DD-103.
37
INSTALLATION TO ACHIEVE MAXIMUM UTILIZATION

OF LINEAR MOVEMENT CAPABILITIES
FLEXIBLE SYSTEMS
CAUTION
Victaulic flexbile couplings with flat bolt pads must have nuts tightened to bring all bolt pads
firmly together metal-to-metal.
To achieve maximum expansion/contraction alllowance, the joints must be installed with the
proper pipe end spacing. This can be done in several ways, the most popular being those which
are summarized as follows. For complete details request DD-106 Design Data and Gasket
Selection.
SUGGESTED METHODS TO CONSIDER:

FOR MAXIMUM EXPANSION
1. Vertical systems can be assembled as the pipe is lowered, coupling the joints into position
using the weight of the pipe to pull the pipe ends open.
2. Anchor the system at one end, install the joints and proper guides. Cap the system, pressurize it to fully open the pipe ends, then anchor the other end with the joints fully opened.
3. Install the joints using a come-along to pull the pipe for full end separation, then secure the
pipe to maintain the opening.
FOR MAXIMUM CONTRACTION

1. In vertical systems, stack the pipe using the weight of the pipe to butt the pipe ends, then
anchor pipe to retain butted position.
2. In horizontal systems, install the joints with the pipe ends butted using a come-along to
draw the pipe ends together, if necessary, then secure the pipe in position.
FOR EXPANSION AND CONTRACTION

1. Alternate the above procedures in proportion to need for expansion and/or contraction.
GROOVE/COUPLING GAPPING
The Pipe End Separation and related maximum Allowable Pipe End Movement bear a relationship with the visible gaps on either side of the coupling housing between the housing and rear
edge of the groove. This visible gap can be used as a check for assuring proper installation of
most couplings for maximum movement.
Where pipe expansion is required, the pipe ends are assembled in the full-open gap (G) position which leaves one-half the gap allowance (G/2) visible at each side of the coupling. For
pipe contraction, no gap at the outside of the coupling should be visible. The pipe must be
secured to maintain these positions.
38
ASSEMBLY INSPECTION
Proper coupling assembly on properly prepared pipe is essential for maximum joint performance and longevity. The following is a guide to check conditions to assure proper assembly
and to show what can occur if preparation and assembly is not correct.
NORMAL
Pipe O.D. and groove dimensions are within tolerance and the coupling is properly assembled with bolt pads metal to metal.
Notice that the housing key does not rest on or grip the bottom of
the groove (with the exception of Victaulic rigid couplings), but it
does allow for full engagement of the key against the groove face.
In completing a proper joint, the gasket is also slightly compressed
adding to the strength of the seal from the gaskets natural resiliency.
Normal
UNDERSIZE PIPE/FITTING
When the O.D. of the pipe or fitting is below tolerance, the engagement of the housing key section is considerably lessened. This
results in reduced working pressure for the joint.
Additionally, there is little or no added compression of the gasket.
The increased gap (G) between pipe and housing may also result
in gasket extrusion. These factors can combine to contribute to
reduced gasket life.
Undersize Fitting
Oversize Fitting
OVERSIZE PIPE/FITTING
When the O.D. of the pipe or fitting exceeds tolerance the engagement of the housing key section is increased to the point that gripping of the shoulder on the pipe may occur. This can
result in reduced linear or angular movement.
Under these conditions the bolt pads will not be joined metal-to-metal with possible gasket
extrusion, reduced working pressure and reduced gasket life.
39
SHALLOW GROOVE
A groove which is not deep enough will have the same effect as the conditions described as
Undersize Pipe/Fitting.
KEY
KEY
Shallow Groove
Eccentric Grooving
ECCENTRIC GROOVING
This occurs generally from out-of-round pipe which is grooved with a stationary tool bit such
as on a lathe. Tools which rotate the pipe rather than rotating around the pipe may affect this
condition.
The result is a groove too shallow on one side and too deep on the other, this may lead to a
combination of the conditions outlined in Oversize Pipe and Shallow Groove.
BOLT PAD GAPPING

Victaulic grooved pipe couplings should
always be bolted together with bolt pads(C)
metal-to-metal (the only exception is the
HP-70 in sizes 2 - 4" which must be torqued
and this may not bring the bolt pads fully
metal-to-metal.)
If the pads are not metal -to -metal check the
following:
1. Bolts have not been tightened fully.
2. The gasket is pinchedreplace the gasket
being sure to lubricate properly.
3. Oversize pipe or fitting.
4. Shallow groovedisassemble and groove
pipe to specifications.
Reinspection of joints prior to and after field
test is good practice to check points of possible failure. This would be evidenced by gaps
at bolt pads and/or keys riding up on shoulders.
CAUTION
Victaulic flexible couplings with flat bolt
pads must have nuts tightened to bring all
bolt pads firmly together metal-to-metal.
Failure to do so could result in personal injury, property damage, improper installation,
joint leakage or joint failure.
CAUTION
Victaulic rigid angle pad couplings must
have nuts tightened evenly and securely to
obtain metal-to-metal bolt pad contact with
the same offset at each housing segment.
40
GENERAL ASSEMBLY NOTES

Since the grooved piping method incorporates the use of an externally mounted housing, consideration must be given to the external dimensions beyond the pipe O.D. where the system
may be confined in some manner.
Recommended
Minimum Pipe Spacing
(Allowance for insulation, when necessary is
not included.)
To allow for easy installation, insulation and
maintenance, consideration should be given
to proper spacing between pipes. Since Victaulic grooved pipe couplings are an externally mounted housing with bolt pads, allow
access for the bolts and prevent interference
between pipe and adjacent coupling.
Pipe centerline should be spaced with the
width of the coupling housing (Y dimension under Product Specifications) for systems where couplings are staggered and the
width Y plus 20% where couplings are inline.
External Clearance Allowance

When installing grooved piping systems in
confined areas such as pipe shaft, a tunnel,
narrow trench, or when coupling riser pipe
and dropping it through riser holes, consideration must be given for the external clearance
of the coupling housing. This clearance must
be slightly greater than the Y dimension
(See Product Data) of the widest point. The
necessary clearance will vary depending on
installation procedures, proximity of other
pipe and other factors. When using Style 791
Vic-Boltless Coupling, sufficient room must
be considered to allow for Assembly Tool
clearance.
Victaulic female threaded products are
designed to accommodate standard ANSI
male pipe threads only. Use of male threaded
products employing special features such as
probes, dry pendant sprinkler heads, etc.,
should be checked with the Victaulic product
with which they are to be used to verify that
they are, in fact, suitable. Failure to verify
suitability in advance may result in difficulties
in assembly or leakage.
WARNING
separation.
41
PRODUCTS FOR GROOVED END STEEL PIPE

(and other IPS Pipe)
The following steps apply to all Victaulic grooved end gasketed coupling products and must be
followed for assembly. Steps on subsequent pages cover the additional steps necessary for
individual product assembly.
REFER TO PAGES 8 - 25.
ALWAYS CHECK THE GASKET SUPPLIED TO
BE CERTAIN IT IS SUITED FOR THE SERVICE
INTENDED. REFER TO PAGES 26 & 27.
ALWAYS LUBRICATE GASKET FOR PROPER
COUPLING ASSEMBLY. REFER TO PAGES 28
& 29.
CHECK PIPE ENDS: Pipe must be free from

indentations, projections or roll marks on
exterior from the end to the groove, to assure
a leaktight seat for the gasket.
1. CHECK GASKET AND LUBRICATE: Check

gasket supplied to be certain it is suited for
intended service. Color code identifies gasket
grade. Apply a thin coat of Victaulic Lubricant
or silicone lubricant to gasket lips and outside of gasket.
2. INSTALL GASKET: Place gasket over pipe

end, being sure gasket lip does not overhang
pipe end.
WARNING
Piping systems must always be depressurized and drained before attempting disassembly and removal of any Victaulic piping
products.
Failure to do so could result in serious personal injury, property damage, joint leakage
or joint separation.
3. JOIN PIPE ENDS: Align and bring two pipe ends together and slide gasket into position centered between the grooves on each pipe. No portion of the gasket should extend into the groove
on either pipe.
42
COUPLING ASSEMBLY
Style 07 Zero-Flex Rigid Coupling and
Style 005 FireLock Rigid Coupling
VdS
Contact Victaulic
for details
UL
ULC
Refer to page 42 for preliminary steps 1, 2 & 3.
FM
For fire protection services
request bulletin MB-801
4. ASSEMBLE SEGMENTS: Loosely assemble all segments leaving one nut and bolt off
to allow for swing-over feature.
5. APPLY HOUSINGS: With one nut and one

bolt removed, use swing-over feature to
position housings over gasket and into position into the grooves on both pipes.
6. INSERT BOLT: Insert the remaining bolt to

allow easy tightening of the nut. Be sure bolt
track head engages into housing recess.
MAINTAIN METAL-TO-METAL CONTACT AT

THE ANGLE BOLT PADS. TIGHTEN
SECURELY TO ASSURE A RIGID JOINT.
SLIGHT OFFSET OF THE HOUSINGS IS NORMAL FOR THIS STYLE COUPLING.
CAUTION
Victaulic rigid angle pad couplings must
have nuts tightened evenly and securely to
obtain metal-to-metal bolt pad contact with
the same offset at each housing segment.
7. TIGHTEN NUTS: Tighten nuts alternately

and equally maintaining metal-to-metal contact at the angle bolt-pads. Tighten securely
to assure a rigid joint.
43
COUPLING ASSEMBLY
Style 77 Coupling and
Style 75 Flexible Couplings
VdS
Contact Victaulic
for details
UL
ULC
FM
4. APPLY HOUSING: Place housings over

gasket, being sure the housing keys engage
into the grooves.
5. APPLY NUTS: Insert bolts and apply nuts

finger tight.
LARGER COUPLINGS
On couplings 10" or larger, you may find it
easier to turn the gasket inside out then
lubricate and slide over the pipe end as
shown.

and equally until housing bolt pads are firmly
together metal-to-metal. Excessive nut
tightening is not necessary. NOTE: Uneven
tightening may cause gasket to pinch.
Flip or roll gasket into centered position.
WARNING
products.
CAUTION
44
COUPLINGS OVER 12 SIZE

Couplings over 12 size are segmentally cast
to ease handling and assure concentricity of
the coupling.
To complete installation, first preassemble
the segments loosely into two equal halves,
allowing slight clearance between segments.
Install halves following the above procedure. After coupling is in place, tighten all
bolts uniformly, alternating sides to assure
even pressure. All bolt pads should be firmly
together, metal-to-metal.
FLEXIBLE COUPLING ASSEMBLY

Style 78 Snap-Joint Coupling
4. APPLY HOUSING: Place one side of hinged

housing over gasket, being sure keys drop
securely into the grooves. Swing other side
of the housing into position in the grooves
and squeeze tight with the hands to further
center the gasket and set the housing.
WARNING
When re-using Snap-Joints, always check
the gasket to be certain it is not damaged. Always check the housing hinge and locking
handle to be certain they have not loosened,
distorted, bent or are in any way damaged. If
in doubt, do not re-use.
Follow the entire assembly sequence,
checking the pipe and groove conditions, lubricate, etc., in re-assembling Snap-Joints.
Failure to do could result in serious personal injury, property damage, improper installation, joint leakage or joint failure.
To Disassemble Slide a screwdriver or

similar tool under the locking handle assembly for added leverage.
WARNING
products.
5. CLOSE LEVER HANDLE: Lift locking handle and position the nose of the locking handle in the cradle tab of the opposite housing.
Push the locking handle down firmly until
entire handle assembly contacts the coupling
housing to assure a locked joint. Some force
may be necessary to properly lock the handle.
WARNING
Use of hammers, sledges or other heavy
instruments for disassembly can crack, distort or misalign coupling locking device and
thereby reduce locking efficiency, reduce
pressure rating or render coupling unsuitable
for reuse.
Style 78 couplings and pipe used in concrete pumping must always be in functional
condition and be free of concrete and foreign
material in the pipe grooves and the keys and
gasket cavity of the couplings. It should never
be necessary to close coupling by hammering. The coupling and grooved pipe ends
should be reinspected for damage or dirty
components which stop normal closure.
Failure to follow these instructions could
result in serious personal injury, property
damage, improper installation, joint leakage
or joint failure.
DESIGN CONSIDERATIONS
When used in concrete pumping, Style 78 couplings must be used within the design parameters. It is important to note that the working pressure must include shockload.
COUPLINGS ARE NOT DESIGNED FOR ECCENTRIC LOADINGS. Style 78 Couplings are not recommended for use at the end of concrete pumping booms, or on vertical risers above 30 feet.
Sound anchoring and lashing practices should always be employed.
45
COUPLING ASSEMBLY
Style 791 Vic-Boltless Coupling
UL
ULC
FM
4. Place one side of hinged housing over

gasket, being sure keys engage securely into
the grooves. Swing other side of the housing
into position in the grooves and squeeze tight
with the hands to further center the gasket
and seat the housing.
5. Close the coupling using only Style 792

Assembly Tool. Engage the T bar into cradles on one housing and the nose of the
Assembly Tool into the cradles on the other
housing.
6. Push the Assembly Tool down firmly to

bring housings together and align holes for
Locking Pin. Be certain proper size Locking
Pin (see Chart page 47) is used. For assembly ease and convenience, an Assembly Tool
extension may be useful for couplings 6" and
larger. This may be fabricated from standard
" steel or aluminum pipe (not to exceed 10"
long) which slips easily over the Assembly
Tool hand grip.
7. Set the Locking Pin by inserting the plain

end of the pin into the hole. Using a hammer,
drive pin through holes on both sides and set
the notches into the hole. Pin positioning
should be similar to permanent pin at opposite end of the housing. Extra Locking Pins
are available in color coded strips of 10.
WARNING
Excessive force should never be required for assembly of this product. In the event the Assembly
Tool does not fit or resists closure or the Locking Pin cannot be seated, the gasket position should
be checked and the pipe ends must be carefully examined for improper dimensions.
Use of hammers or other heavy instruments for Assembly Tool closure or disassembly can crack,
distort or misalign components, thereby reducing coupling working pressure, rating or rendering
the coupling unsuitable for re-use.
Only use the proper size Victaulic Locking Pin supplied with each coupling (or the proper size
replacement Locking Pin for re-assembly) for assembly. Use of other items may result in significantly reduced coupling performance.
Failure to follow these instructions could result in serous personal injury, property damage, improper installation, joint leakage or joint failure.
46
ALWAYS USE PROPER SIZE VICTAULIC

LOCKING PIN FOR ASSEMBLY.
Locking Pin Sizes*

Locking Pin*
Coupling
Size
Inches
Size
(Dia. Lgth.)
Inches
Color
Code
2
2
3
4
6
8
1
1
1
2
2
2
White
Red
Red
Yellow
Green
Blue
8. Remove the Assembly Tool by lifting up

and away from the coupling.
NOTE: Never pressurize system unless proper size
Locking Pin is fully inserted. The Assembly Tool is
not designed to withstand excessive pressures.
WARNING
When re-using Vic-Boltless Coupling Style
791, always check the gasket to be certain it
is not damaged. Always check the housing
hinge and locking pin to be certain they have
not loosened, distorted, bent or are in any
way damaged. If in doubt, do not re-use. In
re-assembling Vic-Boltless Coupling, follow
the entire assembly sequence, checking the
pipe and groove conditions, lubricate, etc.
Failure to do so could result in serious personal injury, property damage, improper installation, joint leakage or joint failure.
*Extra Vic-Boltless Coupling locking pins are available

in color coded strips of 10 pins.
WARNING
products.
VIC-BOLTLESS RE-USE INSTRUCTIONS

1.
3.
2.
1.
2.
2.
1. Engage T bar of the Assembly Tool into

the cradles and the nose of the Tool into the
center cradle. Press Tool down until it hits the
housing. Hold tool in position while disengaging Locking Pin.
2. Using a hammer and drive pin punch, nail
set or similar device of smaller diameter than
the Pin, drive the Locking Pin out of the hole
by hitting it on the plain end and remove
completely. (It may be necessary to rotate the
coupling to get clear access to the pin when
coupled to some valves and fittings.)
3. Lift the Assembly Tool up and away from
the coupling. Remove housing and gasket.
47
COUPLING ASSEMBLY
Style 750 Reducing Coupling
UL
ULC
FM

4. INSTALL GASKET: Place the large opening

of the gasket over the larger pipe ends until
the Assembly Washer touches the pipe end.
Light, but thorough lubrication eases assembly.
5. Align the pipe centerlines and insert the

smaller pipe end in the gasket. A slight twisting motion of the pipe and thorough lubrication eases assembly. An assembly washer is
available to prevent movement of the smaller
pipe inside the larger. Contact Victaulic.
6. APPLY HOUSING: Position the coupling

housing halves over the gasket being sure
the housing keys engage the groove on each
pipe. Lubrication on the exterior of the gasket
or the interior of the housing is important to
prevent gasket pinching.
7. INSERT BOLTS: Insert the bolts and start

the nuts. Bolts may be inserted from either
side to allow convenient tightening of the
nuts. Bolts are track head, engaging the
housing to permit tightening from one side.
Tighten the nuts uniformly.
Cut-away shows
proper positioning
of coupling components in properly assembled
Victaulic Reducing
Coupling joint. Note
Offset sealing of
gasket.
CAUTION
Victaulic flexible couplings with flat bolts
WARNING
separation.
48
COUPLING ASSEMBLY
Style 72 Outlet Coupling
UL
ULC
FM

4. INSTALL GASKET: Place the gasket on one

pipe end so the lips on one side cover the
area between the pipe end and the groove.
The gasket must not overlap the groove. On
most sizes, the reinforcement ribs inside the
gasket act as a pipe stop for proper positioning of the gasket. The pipe ends should touch
these ribs.
6. APPLY LOWER HOUSING: (photo at right)
Place the lower housing (without the outlet)
around the bottom of the gasket and push
firmly to engage both grooves. Notice the
tabs on the ends of the gasket. These are
designed to rest in the housing recess on
both upper and lower housing for proper
gasket positioning.
5. Bring mating pipe or fitting into position

and insert into gasket. The gasket should not
overlap the groove, but should fully cover the
pipe end.
7. APPLY UPPER HOUSING: Check to be certain there is ample lubricant on the gasket
outlet neck and/or the upper housing interiors at the outlet. Place the upper housing
over the gasket to engage both grooves.
Check through the outlet opening to be certain the gasket outlet neck is properly positioned in the housing.
8. TIGHTEN NUTS: Insert the bolts and run

the nuts up finger tight. Tighten the nuts uniformly until housing bolt pads are firmly
together.
*NOTE: The Style 72 gasket contains a plated neck

ring to aid sealing. This ring must not be removed or
leakage may result.
NOTE: Style 72 couplings are designed for application
to pipe, for installation onto fittings contact Victaulic.
NOTE: Style 72 Outlet Couplings are not recommended for vacuum service.
CAUTION
49
COUPLING ASSEMBLY
Style HP-70
Rigid Coupling
4. APPLY HOUSING: Place housing over gasket, being sure the housing keys engage into
the grooves. Insert bolts and apply nuts finger tight.
5.TIGHTEN NUTS: Tighten nuts alternately

and equally. To achieve proper rigidity, it is
necessary to torque HP-70 sizes 2" through
4" to 60-80 lb. ft. All other sizes must be
bolted securely providing metal-to-metal
contact at the bolt pads.
NOTE: TONGUE AND RECESS HOUSING: HP70 housings have a tongue and recess feature and must be properly mated, tongue to
recess.
WARNING
separation.
CAUTION
VIctaulic HP-70 Rigid Couplings must have tongue-and-recess ends properly mated. Nuts on 24" sizes must be torqued to 60-80 lb. ft. All other sizes must have nuts tighened to bring the bolt
pads firmly together metal-to-metal.
Failure to do so could result in personal infury, property damage, improper installation, joint
50
COUPLING ASSEMBLY
Style HP-70ES EndSeal Coupling
and Style HP-70ES with Fire-R Gasket
Refer to pages 42 for preliminary steps 1, 2 & 3.
The HP-70ES is molded with a central leg
which fits between the pipe ends for pipe end
protection. Check to be certain proper gasket
has been supplied. The Fire-R gasket has a
central leg which makes it interchangeable
with EndSeal gaskets.
4. With EndSeal and Fire-R gaskets, slide

gasket over one pipe end only up to the central gasket leg.
5. APPLY HOUSINGS: Place housing over

gasket, being sure the housing keys engage
into the grooves. Insert bolts and apply nuts
finger tight.
NOTE: TONGUE AND RECESS HOUSING: HP70 and HP-70ES housings have a tongue and
recess feature and must be properly mated,
tongue to recess. Failure to properly mate the
tongue and recess can cause joint failure. See
CAUTION page 50.

togethermetal-to-metal. Excessive nut
tightening is not necessary. For Fire-R gaskets, identification tag must be showing.
WARNING
products.
As the coupling housings seat in the grooves,

the come-along feature will draw the pipe
ends in for rigidity and pipe end protection.
NOTE: For proper application of EndSeal, Fire-R gaskets and HP-70ES Couplings, pipe must be prepared
to Victaulic ES groove specifications.
HP-70ES cannot be used with Victaulic Series 700 or
703 butterfly valves.
CAUTION
Victaulic HP-70ES couplings must have
nuts tightened to bring all bolt pads firmly together metal-to-metal.
51
COUPLING ASSEMBLY
Style 741 (2 - 12")
and 743 Vic-Flange Adapters
UL
ULC
FM
4. APPLY VIC-FLANGE ADAPTER: Open VicFlange adapter fully and place hinged flange
around the grooved pipe end with the circular
key section locating into the groove.
5. INSERT BOLT: Insert a standard bolt

through the mating holes of the Vic-Flange
adapter to secure the flange firmly in the
groove.
Figure 1
Figure 2
For Style 741 (2 - 12") only: Closure lugs are provided for ease of assembly. To use these closure lugs, place an adjustable wrench or similar tool over the closure lugs as shown in Fig. 1.
Bring the wrench forward, as shown in Fig. 2, until the flange holes are aligned and insert the
bolt. NOTE: Pliers or other suitable device may also be used to close the flange.

52
7. INSTALL GASKET: Press the gasket into

the cavity between the pipe O.D. and flange
recess. Be certain the gasket is properly positioned as shown.
WARNING
products.
Use of undersized flange bolts may result
in joint failure.
Vic-Flange adapters should not be used as
an anchor point for tie rods across non-restrained joints, nor should they be used
against rubber covered surfaces, unless a
Vic-Flange washer is also used.
Failure follow these instructions could result in serious personal injury, property damage, joint leakage or joint separation.
8. MATE VIC-FLANGE AND FACING FLANGE:

Place a standard flange bolt in the hinge hole
(opposite the Lock-bolt) and direct the two
bolt assembly to mate with the adjoining
flange. Add the remaining standard flange
bolts and tighten all the nuts evenly until
faces contact firmly or bolts attain recommended flange joint torque figure.
Style 741 (14 - 24") Vic-Flange Adapters

Refer to page 42 for preliminary steps 1, 2 & 3
4. ASSEMBLE SEGMENTS: Place the first

segment onto the pipe, being sure that the
key is engaged in the groove. On vertical
pipe, the segments will have to be held in
place until all segments are fastened together. For horizontal pipe, the segments may
be balanced on the top of the pipe as shown.
5. ADD SEGMENTS: Add segments sequentially with draw bolts loosely and uniformly
fastened to permit rotation for bolt hole alignment. Insert the final segment one end at a
time using the final two draw bolts to fasten
in place. It may be necessary to loosen the
first two draw bolts to complete assembly.
6. ALIGN FLANGE: Rotate the flange on the

pipe end as required to line up with the holes
in the mating flange. Note: Draw bolts must
be loose to allow easy rotation.
7. CHECK THE GASKET AND LUBRICATE:

Check gasket supplied to be certain it is
suited for intended service. Apply a thin coat
of Victaulic Lubricant or silicone lubricant to
gasket lips and outside of gasket.
53
8. INSTALL GASKET: Press gasket into the

cavity between the pipe O.D. and flange
recess. The lettering on the gasket goes into
the cavity. Be certain the gasket is properly
positioned.
9. INSERT FLANGE BOLTS Insert the four

flange bolts at the flange lap joints. Tighten
the draw bolts as required to line up the bolt
holes at the lap joints. After inserting the four
flange bolts, tighten the draw bolts to approximately 150 lb. ft. NOTE: It is normal to have
a small amount of shift at the draw bolt pads.
10. MATE THE ADJOINING FLANGE: Direct

the four flange bolts installed in the prior step
to mate with the adjoining flange. NOTE: The
Vic-Flange adapter is designed to use the
rubber gasket provided as the sole seal. See
page 55 for special applications.
11. ADD BOLTS AND TIGHTEN: Add the

remaining standard flange bolts. Tighten all
flange bolts evenly to the recommended
standard flange joint torque requirements.
TORQUE NOTE: Vic-Flange adapter should be
installed using the bolt torque listed below:
14 & 16" 200 - 300 lb. ft.
18 & 20" 300 - 400 lb. ft.
24" 400 - 500 lb. ft.
WARNING
separation.
IMPORTANT VIC-FLANGE ADAPTER INFORMATION

General Information for Styles 741, 743, 341 and 342. Also applicable for
HDP Flange Style 994.
Vic-Flange adapter should not be used as an anchor point for tie-rods across non-restrained
joints, nor should they be used against rubber covered surfaces, unless a Vic-Flange washer is
also used.
Because of the outside flange dimension, Vic-Flange adapter should not be used in configuration at 90 to one another on a standard fitting. When wafer or lug-type butterfly valves are
used adjoining a Victaulic fitting, check disc dimensions to assure proper clearance.
54
REQUIRED SEALING SURFACE

Sealing Surface
Nom. No.*
Size Bolts
(In.) Reqd.
Bolt
Size
A
Min.
B
Max.
2
3
3
3
3
3
3
4
4
2.375
2.875
3.500
4.500
5.563
6.625
8.625
10.750
12.750
3.406
3.906
4.531
5.531
6.718
7.781
9.938
12.312
14.312
4
4
4
5
5
14.000
16.000
18.000
20.000
24.000
16.387
18.387
20.000
22.500
27.750
STYLE 741 (2 - 12")

2
2
3
4
5
6
8
10
12
4
4
4
8
8
8
8
12
12
NOTE: Shaded area must be free from gouges,

undulations or deformities of any type for effective sealing.
STYLE 741 (14 - 24")

14
16
18
20
24
12
16
16
20
20
1
1
1
1
1
NOTE: When used with wafer-type valves or rubber-lined components, request information from
Victaulic.
*Supplied by installer
FLANGE WASHERS
Vic-Flange adapters require a smooth, hard surface at the mating flange face for effective sealing. Some applications for which the Vic-Flange adapter is otherwise well suited do not provide
an adequate mating surface. In such cases, it is recommended that a metal Flange Washer be
inserted between the Vic-Flange and the mating flange to provide the necessary sealing surface.
NOTE: Specify Vic-Flange size and style (741, 743, 341, or 342) when ordering.
Typical applications where a Flange Washer should be used are:
1. When mating to a serrated flange: a flange gasket should be used adjacent to the serrated
flange and when the Flange Washer is inserted between the Vic-Flange adapter and the
flange gasket.
2. When mating to a wafer valve: where typical valves are rubber lined and partially rubber
faced (smooth or not), the Flange Washer is placed between the valve and the Vic-Flange
adapter.
3. When mating to a rubber faced flange: the Flange Washer is placed between the Vic-Flange
adapter and the rubber faced flange.
4. When mating C.I. flanges to IPS flanges: the Flange Washer is placed between two VicFlange adapters. If one flange is not a Vic-Flange adapter (e.g., flanged valve), then a flange
gasket must be placed adjacent to that flange and the Flange Washer inserted between the
flange gasket and the Vic-Flange adapter.
5. When mating components (valves, strainers, etc.) where the component flange face has
an insert: follow the same arrangement as in Application 1.
55
ACCESSORY INSTALLATION NOTES

Style 731 Suction Diffuser
Single bolt removal of the end cap allows for easy cleaning. Each Suction-Diffuser is provided
with a removable strainer and a fine mesh sleeve start-up strainer.A 1" pipe support boss is
provided at the base. Bosses (tapped " NPT) on either side are provided for pressure measurement. A plug is provided at the base of the Suction-Diffuser to allow for easy draining of
the system.
Minimum Clearance Required for Removal of Diffuser Strainer
3 2 = 14"
3 3 = 16"
4 3 = 16"
4 4 = 16"
5 4 = 18"
6 4 = 20"
5 5 = 20"
6 5 = 20"
6 6 = 24"
8 6 = 24"
8 8 = 27"
10 8 = 27"
10 10 = 30"
12 10 = 30"
12 12 = 37"
14 12 = 37"
WARNING
products.
Style 735 Fire Pump Test Meter

Style 735 Fire Pump Test Meters are specifically designed for monitoring fire protection systems.
For operating instructions see plate attached to the meter or request VS-735 available at no
cost.
NOTE: To assure accurate flow readings, fire pump test meters must be installed a minimum of
five pipe diameters upstream and two pipe diameters downstream from any valve or fitting.
Failure to do so could result in improper installation or improper flow reading.
56
Style 733 Venturi

Victaulic Venturi Style 733 have grooved ends for fast installation with a variety of Victaulic
couplings. They are accurate to 1%. Standard rating for the system is 250 PSI at +230F
water.
NOTE: To assure accurate flow readings, venturis must be installed a minimum of five pipe
diameters upstream and two pipe diameters downstream from any valve or fitting.
Failure to do so could result in improper installation or improper flow reading.
*Minimum Pipe Diameters from Fitting or Valve
Style 734 Orifice/Indicator

Grooved for easy installation, Style 734 provides an economical flow measure alternative to the
venturi.
NOTE: To assure accurate flow readings Orifice/Indicator must be installed a minimum of five
pipe diameters upstream and two pipe diameters downstream (2 - 4" sizes) and ten diameters upstream and four diameters downstream (5" and larger) from a valve or fittings.
Failure to do so could result in improper installation or improper flow readings.
*Minimum Pipe Diameters from Fitting or Valve

*2 - 4"
**5" and up
WARNING
separation.
CAUTION
Victaulic valve body, disc, and other wetted components must be compatible with the materials
flowing in the system. Refer to latest Victaulic literature or contact Victaulic for recommendations.
57
INSTALLATION
Grooved End Valves
All Victaulic grooved end valves may be installed with Victaulic couplings. Please refer to specific instructions for the coupling being used.
Vic-300, Series 708 and 709 butterfly valves, Series 710, 711, 712, 714, 715 and 716 check
valves, plus Series 721 and 727 ball valves may be installed with Victaulic coupling (depending
upon available sizes) Styles 07, 75, 77, 78, HP-70, HP-70ES, 750, 72, 791, and 741 Vic-Flange
adapter.
Series 365 Vic-Plug valve can be installed with Style 31 couplings or 341 Vic-Flange adapters
on ductile (cast) pipe or Style 307 couplings for steel pipe.
Butterfly Valves Vic-300, Series 708 and 709
1.Turn Handwheel so that valve closes part

way. Use a straight edge to ensure that no
part of disc extends beyond the end of valve
body.
To prevent damage of disc during installation,

no portion of the disc should extend beyond
end of valve body.
CAUTION
Victaulic valve body, disc, and other wetted components must be compatible with the
materials flowing in the system. Refer to latest Victaulic literature or contact Victaulic for
recommendations.
2. Place valve in position and install with

desired Victaulic coupling in accordance with
coupling and assembly procedure.
WARNING
Valves which require installation of a manual or automatic actuation device prior to being placed
in service must be installed by qualified technicians. Lack of or improper operating devices could
result in serious personal injury, property damage, improper installation, joint leakage or joint failure, and will void any Victaulic warranty.
separation.
58
SWITCH INSTALLATION
Series 708 UL/FM and 727 FireBall Valves Only
Victaulic Series 708 Butterfly Valves and Series 727 FireBall Valves are available with these
switch options:
Series 708 (2 - 6") Weatherproof Actuator Two, single pole, double throw, pre-wired
switches (specify): WRD - pre-wired; UWD - unwired. Request I-708W for Installation and
Assembly.
Series 708 (8") and, 727 UNS - Unsupervised no switches; SOD - Supervised Open, Double
Pole, Double Throw switch. Supervisory Switches are rated 10A @ 125 or 250 VAC 60 Hz or
0.25A @ VDC, 0.50A @ 125 VDC.
Switches Monitoring closed position available on special order. Contact Victaulic for details.
Supervisory Switch Wiring for Series 708 (4, 5 and 6" sizes) and
Series 727 Only (2, 2, and 3")
1, 2 - Switches Supervising Open Valve

3 - Three #18 MTW wires for each circuit (18" long for each switch).
SOD - Supervised Open Double Pole/
Double Throw. This double circuit provides the flexiblity to operate two electrical devices at separate locations,
such as an indicating light at the control panel and an audible alarm in the
area of the valve installation.
Switch #1 = S1
Wires: Yellow (common) S1; Yellow with Orange Stripe (common) S2; Blue (NC) S1
Switch #2 = S2
Wires: Blue with Orange Stripe (NC) S2; Brown (NO) S1; Brown with Orange Stripe (NO) S2
Connecting to Common Terminals (Yellow S1 and Yellow with Orange Stripe - S2), and Normally Closed Terminals (Blue S1 and Blue with Orange Stripe - S2); e.g., indicator light and
alarm stays on until valve is fully opened; then indicator light and alarm go out.
Cap off unused wire, e.g., Brown and Brown with Orange Stripe
Supervisory Switch for 8" Size (Series 708 Only)

FIRE ALARM
CONTROL PANEL
SUPERVISORY
CIRCUIT
TO END-OF-LINE RESISTOR,
OR NEXT INDICATOR
N.O.
N.C.
N.O.
COM.
COM
Switch
Contact Rating:
7A at 125 and
250 VAC,
0.5A at 125 VOC,
0.25A at 250 VDC.
Alarm
Position
N.C.
This supervisory switch is a

mechanical device, with electrical
contacts, which initiates a signal to
fire control panel or warning device
when the valve disc starts towards
the closed position. Switches are
supplied with two sets of contacts.
BELL
OR
HORN
VOLTAGE SOURCE
IMPORTANT: Break wire run to provide electrical supervision.
Never loop an uninsulated section of wire around a terminal.
The wire must be severed.
NOTES: Disabling the tamper resistant cover feature on either or both switches will void the Underwriters Laboratories listing and Factory Mutual approval.
The switches tamper resistant cover contains a protrusion which depresses a flat spring when the cover is in
place. The tamper action spring activates the switch(s), which will ordinarily sound an alarm, when the cover is
removed.
The unit contains two switches which allow easy connection to a fire control panel and/or warning device (bell,
horn, etc.). A " wiring access hole is provided in the housing.
In most cases, the indicating device or control panel should be connected to the normally open (NO) contacts of
the switch shown in figure 2. The normally closed (NC) contacts are provided for devices which require the circuit to be opened to obtain an indication.
59
ACTUATOR REPAIR
In the unlikely event of an actuator failure, the following should be performed. Complete unit
replacement is recommended.
Have a qualified electrician disable the alarm system, if applicable.
1. For 8" sizes (Series 708 only), remove the

switch box from the actuator housing by
removing (2) - 20 screws.
2. (Series 708 only) remove the (4) dia.

(4, 5, 6" sizes), (4) dia. (8" sizes) hex head
screws that hold the actuator bracket assembly to the valve body.
2A. (Series 727 only) remove the (2) - 20

dia. hex head screws that hold the actuator
bracket assembly to the valve body.
3. Replace old actuator-bracket assembly

with a new assembly obtained from the manufacturer.
4. Replace the switch box removed during

step 2A.
60
Triple Service Valve

When assembling Vic-300 or Series 708 Butterfly valve directly to Series 714 Vic-Check II valve
(or Series 710 Vic-Check valve), mount the long side of the butterfly valve to the downstream
side of the Vic-Check valve to avoid interference from the offset butterfly disc with the check
valve clappers.
CAUTION
Placement of check valves too close to
sources of unstable flow will shorten the life
of the valve and potentially may damage the
system. To extend valve life, valves should be
installed a reasonable distance away from
pumps, elbows, expanders, reducers, or
other similar devices. Sound piping practices
dictate a minimum distance of five (5) times
the pipe diameter for general use. Distances
between three (3) and five (5) diameters are
allowable provided the flow velocity is less
than eight (8) feet per second. Distances less
than three (3) diameters are not recommended.
Failure to do so could result in property
damage, improper installation, valve leakage or valve failure.
NOTE: Vic-Check valves installed in horizontal orientation must be installed with the
shaft vertical and the drain plug hole facing
down.
Vic-Plug Valve Series 377 For Balancing/Throttling

A special Vic-Plug Valve Series 377 is available with manual or gear operator and memory stop
for balancing/throttling service. Made to AWWA standards, it can be directly connected to IPS
steel pipe with Victaulic Transition couplings, Style 307 (see page 94).
NOTE: Style 377 must be installed with the seat upstream (as illustrated) closest to the pump discharge.
Failure to do so could result in improper installation or improper balancing performance.
61
PRODUCTS FOR HOLE CUT

CONNECTIONS ON STEEL PIPE
PIPE PREPARATION
To prepare the pipe for Victaulic products, a hole must first be cut into the pipe. Holes must be
drilled on centerline of pipe and of the correct size. Victaulic Vic Hole Cutting Tools are available
and recommended for hole preparation.
After hole has been properly cut in pipe, check pipe surface within " of hole to be certain it is
clean, smooth and free from indentations or projections which would affect gasket sealing. The
pipe around the entire circumference within the A dimensions (page 63) must be free of any
dirt, scale or projection which might prevent Mechanical-T from seating fully on the pipe surface.
HCT-904 and VHCT Hole Cutting Tools

For Styles 920/929 Mechanical-T and 923 Vic-Let, 924 Vic-O-Well,
Style 925 Snap-Let, and Style 736 Waterflow Indicator.
o
DANGER
To reduce the risk of electric shock, check the electrical source for proper grounding and follow
the instructions below.
Before performing any repair or maintenance, disconnect the tool from the electric source.
Failure to do so could result in death or serious personal injury.
WARNING
Basic safety precautions should always be followed to reduce the risk of fire, electric shock, and
personal injury when using the tool.
Failure to do so could result in serious personal injury or property damage.
Vic Hole Cutting Tools are designed for use on standard or lightwall steel pipe to cut a hole to receive
Victaulic hole-cut products for branch connections.
The available saw blades are of pre-determined size
(see Table page 63).
HCT-904
Capacity: 1 - 2" holes in steel pipe up to 8" dia.
Power Requirements: 115VAC/1ph/60Hz (15 amp)
VHCT
Capacity: 1 - 3" holes in steel pipe up to 8" dia.
Power Requirements: 115VAC/1ph/60Hz (20 amp)
CAUTION
62
HOLE CUT PIPE PREPARATION
Mechanical-T Style 920* and Style 929*

Hole Preparation Inches
Pipe
Surface
Prep.
Mechanical-T
Branch Size
(Inches)
Hole Saw
Size
Maximum
Permiss.
Dia.
A Dim.
(Inches)
+ 1, 1
2
2
3
4
2
2
2
3
4
2
2
2
3
4
4
4
4
5
6
1
1
2
3
4
4
Mechanical-T Style 921

, , 1
2 1, 1@
2, 3 1, 1
1
1
2
Snap-Let Style 925

Snap-Let Size
(Inches)
Run Outlet
Hole Saw
Size
Maximum
Permiss. Dia.
1 , , 1
1 , , 1
2 , , 1
2 , , 1
1
1
1
1
1
1
1
1
Vic-Let Style 923/

Vic-O-Well - Style 924
Vic-Let/Vic-O-Well Size
(Inches)
Run Branch
Hole Saw
Size
Maximum
Permiss. Dia.
4 to 8 ,
10 & larger ,
1
1
1
1
Waterflow Indicator - Style 736

Nominal
Pipe Size
(Inches)
Hole Saw
Size
Maximum
Permiss. Dia.
2
2
3
3
4
5
6
8
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
HOLE CUT PIPE PREPARATION
+ Style 929 Cross 2" 1, 1"

requires 1" holes.
* Styles 920 and 929 upper
housings may be combined for
cross-type connections. Contact
Victaulic as alternate length bolts
may be required.
8 2 Style 920 requires 2"
hole saw.
Refer to pages 72 and 73 for
FIT Outlet pipe preparation.
@ Hole size required for these
two outlet sizes was changed
from 2" to 1" (late in 1983) to
ease gasket lubrication and facilitate installation. Each unit is
labeled and tagged. Be certain to
check tags to be sure proper hole
is cut. Both types work equally
well.
NOTE: Snap-Let Style 925 is UL
Listed and FM Approved for
branch connections, arm-overs,
side-arms, sprigs, drop nipples
and direct sprinkler head connections. Suitable hanger support of
branch outlet should be considered to prevent Style 925 rotation.
63
ASSEMBLY
Styles 920/921/929 Mechanical-T Outlet
1. PREPARE TO ASSEMBLE: To prepare for

assembly, remove one nut and bolt from
housing. Loosen the other nut until it is flush
with the end of the bolt. Do not remove.
Remove the tape and lift the gasket from
Mechanical-T outlet.
UL
ULC
FM
2. CHECK GASKET AND LUBRICATE: Apply

a thin coat of Victaulic Lubricant or silicone
lubricant to all surfaces of the gasket. This is
essential to ensure proper sealing. Other
compatible lubricants may be used, however
do not use a petroleum base lubricant.
*See pages 73-74 for FIT outlet pipe assembly.
3. POSITION GASKET IN HOUSING: Reposition gasket into housing using alignment tabs
on sides for proper positioning.
4-B. (S/921) POSITION MECHANICAL-T

OUTLET: To assemble the device on the pipe,
place the upper section onto the face of the
pipe with the locating collar engaging into the
hole. Slide U-bolt end with nut into slot,
swing opposite end into other slot. Apply nut.
Tighten both sides evening until finger tight.
64
4-A. (S/920) POSITION MECHANICAL-T

OUTLET: To assemble the coupling on the
pipe, first rotate the lower housing approximately 90 degrees away from the upper
housing. Place the upper, or outlet section
onto the face of the pipe in line with the outlet
hole. Rotate the lower section around the
pipe end and close the two halves.
5. CHECK LOCATING COLLAR: Make sure

that the locating collar is in the outlet hole.
This may be checked by rocking the upper
housing in the hole.
HOLE CUT PRODUCT ASSEMBLY
6. INSERT BOLT: Insert bolt in its hole and

finger tighten both nuts. Be certain oval-neck
of bolt engages recess in housing. Make sure
that the locating collar is in the outlet hole.
This may be checked by rocking the upper
housing in the hole. Also make sure that the
positioning lugs are properly aligned.
7. TIGHTEN NUTS: Tighten bolt nuts uniformly until the upper housing is in complete
surface contact in the gasket pocket area and
the assembly is rigid. Nuts must be tightened to 30 lb. ft. (S/921) and to 50 lb. ft. (S/
920 and 929) with even gaps between the
bolt pads.
WARNING
products.
IMPORTANT: If branch connection has been made to

upper housing prior to Mechanical-T assembly, make
certain this connection is at 90 to turn prior to final
tightening of Style 920 or 929 Mechanical-T assembly. When Mechanical-Ts are used as transition
pieces between two runs, they must be assembled
onto the runs before the branch connections are
made.
Victaulic female threaded products are designed to accommodate standard ANSI male pipe threads only. Use of male
threaded products employing special features such as
probes, dry pendant sprinkler heads, etc., should be
checked with the Victaulic product for which they are to be
used to verify that they are, infact, suitable. Failure to verify suitability in advance may result in difficulties in assembly or leakage.
CAUTION
Tighten nuts with a torque wrench to 30 lb.
ft. (S/921) and to 50 lb. ft. (S/920 and S/929)
which is sufficient to seat the gasket against
the pipe. Increased bolt torque will not improve sealing and may cause failure. Bolt
torque in excess of 45 lb. ft. (S/921) and in excess of 70 lb. ft. (S/920 and 929) may cause
failure.
Failure to properly torque bolts could result in personal injury, property damage, improper installation, joint leakage or joint
failure.
MECHANICAL-T CROSS
Cross connections can be achieved with Style
920 or 929 Mechanical-T assemblies only by
utilizing two Upper Housings of the same size,
with the same or differing branch size connections. Assemble as above, being certain that
locating collar on each side is securely positioned inside the hole. Nuts must be tightened
to 50 lb. ft. with even gaps between the bolt
pads.
NOTE: Alternate length bolts may be required for certain cross-type combinations. Contact Victaulic for
65
ASSEMBLY
Style 925 Snap-Let Outlets
UL
ULC
FM
1. INSERT O-RING: Remove (1) O-ring from

plastic bag. Do not lubricate. Seat O-ring into
cavity in housing (see photo). Press O-ring
along full circumference to ensure it is fully
and evenly seated.
2. POSITION LOCATING COLLAR: Place the

fitting on the pipe, centering the locating collar in the pipe hole. To check, slide the fitting
back and forth while pushing down. A properly positioned fitting can only be moved a
small amount in any direction.
3. POSITION STRAP: Rotate the wire strap

around the pipe. Hold strap and fitting in
place, making sure locating collar stays in
hole.
4. INSERT WASHER HEAD BOLT: Remove

one bolt from plastic bag. Insert the bolt
through the wire strap and thread into housing until finger tight.
CAUTION
Do not overtighten. Overtightening does
not enhance product performance and may
result in property damage, improper installation, joint leakage or joint failure.
5. TIGHTEN BOLT: Tighten the bolt until the

housing is in full contact with the pipe, thus
assuring proper O-ring compression. Tighten
the bolt one more full turn or until the wire is
in metal-to-metal contact with the housing;
whichever occurs first.
NOTE: Common hand tools such as a " " drive
socket and ratchet or " box end wrench can be used.
66
NOTE: Style 925 Snap-Let is UL Listed for branch

connections, arm-overs, side-arms, sprigs, drop nipples and direct sprinkler head connections. Suitable
hanger support of branch outlet should be considered
to prevent Style 925 rotation.
Victaulic female threaded products are designed to
accommodate standard ANSI male pipe threads only. Use
of male threaded products employing special features
such as probes, dry pendant sprinkler heads, etc., should
be checked with the Victaulic product for which they are to
be used to verify that they are, infact, suitable. Failure to
verify suitability in advance may result in difficulties in
assembly or leakage.
DISASSEMBLY
WARNING
products.
INSPECT: Inspect assembly to make sure the

housing is in contact with pipe around the
gasket pocket area. If not in contact, check
for improper hole diameter, distorted pipe,
foreign matter under the fitting, or the locating collar not in the hole. If not in proper
position, remove and correct before reassembling. See Disassembly Instructions.
In the event disassembly of Style 925 is necessary, loosen and remove the hex washer
head bolt, retract the wire, and remove the
fitting.
NOTE: Check the face of the washer on the hex
washer bolt and condition of O-ring. If damaged,
replace with a new bolt and/or O-ring as required.
Only use Victaulic factory authorized parts.
PERFORMANCE DATA
Size
Run Branch
Inches
Working Press. PSI @

Standard/Lightwall
Steel Pipe Max.
STYLE 920 MECHANICAL-T OUTLET

3 1, 1, 2
4 1, 1, 2, 2, 3
6 1, 2, 2, 3
8 2, 3, 4
STYLE 921 MECHANICAL-T OUTLET
2 , , 1, 1, 1
2 , , 1, 1
3 , , 1
4 , , 1
STYLE 925 SNAP-LET OUTLET
1 , , 1
1 , , 1
2 , , 1
2 , , 1
STYLE 929 FIT OUTLET
3 1, 1, 2
4 1, 1, 2, 2, 3
Bolt Torque* Reqd

For Assembly
Lb. Ft.
500
500
500
500
50
50
50
50
300
300
300
300
30
30
30
30
175
175
175
175
N/A
N/A
N/A
N/A
175
175
50
50
*Bolt torque
applies only to
bolts/nuts
securing
Mechanical-T
outlet to run.
For assembly
of branch to
FIT outlet refer
to pages 73 &
74.
@ Total including equivalent
external loads.
CAUTION
Tighten nuts with a torque wrench to listed rating which is sufficient to seat the gasket against
the pipe. Increased bolt torque will not improve sealing and may cause failure. Bolt torque in excess may cause failure.
Failure to properly torque bolts could result in personal injury, property damage, improper installation, joint leakage or joint failure.
67
ASSEMBLY
Style 923
Vic-Let Strapless Outlet
UL
UC
UL L
FM


INTENDED. REFER TO PAGES 26 AND 27.
ALWAYS LUBRICATE GASKET FOR PROPER COUPLING ASSEMBLY. REFER TO PAGES 28
AND 29.
REFER TO PAGES 62 AND 63.
1.LUBRICATE GASKET: Apply Vic-Lube to

exposed gasket sealing lip to assure proper
seating.
2.POSITION NUT: Position lettered face of

nut at top of threads. Do not remove nut.
3.SEAT VIC-LET OUTLET: Align Vic-Let outlet

foot with pipe. Tilt toe into hole and drop
into pipe (Fig. 1).
NOTE: Vic-Let outlets must always be properly positioned to assure correct performance under operating conditions.
4.SHIFT VIC-LET OUTLET: Shift Vic-Let outlet to position heel inside pipe (Fig. 2).
68
5.TIGHTEN: Hold collar in position and hand

tighten nut. Check for proper positioning
after hand tightening by attempting to tilt VicLet outlet in hole. It should not move or shift.
6.WRENCH TIGHTEN: Wrench tighten nut

until collar deforms to contact pipe all
around. Maintain collar/gasket alignment to
prevent gasket pinching. Do not exceed 200
ft. lbs. Over-torquing may result in failure.
Due to deformation of the collar, Vic-Let outlet should not be re-used after initial installation. NOTE: With 4 - 8" size a ratcheting
motion with wrench during tightening will
aid in maintaining alignment with collar.
7.CHECK: 923 marking is visible in end

view (Fig. 3). Gasket is not exposed. Collar
contacts pipe all around. Curvature of collar
conforms to curvature of pipe.
CAUTION
Vic-Let outlet collar must deform to contact pipe. Do not exceed 200 ft. lbs. as overtorquing may result in failure.
Loosening of nut may loosen fitting, resulting in joint failure.
Failure to follow these instructions could
result in personal injury, property damage,
joint leakage or joint separation.
8. MAKE CONNECTION: Make connection

using second wrench on top hex only.
Both sizes of Style 923 Vic-Let outlet are
rated at 300 PSI working pressure for standard weight steel pipe for sizes 4 - 8" and
schedule 10 through 40 steel pipe for sizes
10" and larger.
threaded products employing special features such as
probes, dry pendant sprinkler heads, etc., should be
checked with the Victaulic product for which they are to be
used to verify that they are, infact, suitable. Failure to verify suitability in advance may result in difficulties in assembly or leakage.
WARNING
products.
69
ASSEMBLY
Style 924
Vic-O-Well Strapless Thermometer Outlet
AND 29.
1.LUBRICATE GASKET: Apply Victaulic

Lubricant to exposed gasket sealing lip to
assure proper seating.
2.POSITION NUT: Position lettered face of

nut at top of threads. Do not remove nut.
Forward
Toe
3.SEAT VIC-O-WELL OUTLET: Align Foot

with pipe. Tilt Toe into hole and drop into
pipe. (See Fig. 1).
Heel
NOTE: Vic-O-Well outlets must always be

properly positioned to assure correct performance under operating conditions.
Heel
4.SHIFT VIC-O-WELL OUTLET: Shift to

Heel position inside pipe. (see Fig. 2)
70
6. TIGHTEN: Hold collar in position and hand

tighten. Note position of Style 924. Gasket
not exposed. Collar contacts pipe all around.
Curvature of collar conforms to curvature of
pipe.
7.WRENCH TIGHTEN: Wrench tighten nut

until collar deforms to contact pipe all
around. Maintain collar/gasket alignment to
prevent gasket pinching. Do not exceed 200
ft. lbs. Over-tightening may result in failure.
NOTE: With 4 - 8" size a ratcheting motion

with wrench during tightening will aid in
maintaining alignment with collar.
8.CHECK: 924 marking is visible in end

view (see Fig. 3). Gasket not exposed. Collar
contacts pipe all around. Curvature of collar
conforms to curvature of pipe.
Both sizes of Style 924 Vic-O-Well outlet are

rated at 300 PSI working pressure for standard weight steel pipe for sizes 4 - 8", and
Schedule 10 through 40 steel pipe for sizes
10" and larger.
Vic-O-Well outlets are machined to 1-18
NEF 2B extra fine threads to receive thermometers with 6" nominal bulb length only.
924
WARNING
separation.
CAUTION
Vic-O-Well outlet collar must deform to contact pipe. Do not exceed 200 ft. lbs. as over-torquing
may result in failure.
Loosening of nut may loosen fitting, resulting in joint failure.
Failure to follow these instructions could result in personal injury, property damage, joint leakage or joint separation.
71
FIT PRODUCTS FOR PLAIN END STEEL PIPE

FIT Products Pipe Cleaning Specifications
Pipe ends must be thoroughly cleaned on the O.D. with emery cloth for 1"
from the pipe end to remove pipe coatings, mill scale, rust and raised
weld beads, to provide a leak-tight seat for the gasket.
Pipe must be marked 1" from the end to visually indicate
contact of pipe end with FIT products internal pipe stop.
PIPE CONDITION: Pipe must be properly
cleaned to receive FIT products.
Always check to be certain pipe is prepared in

accordance with instructions supplied with
FIT products. If pipe is not in this condition
the pipe should be re-inserted into the tool
for additional cleaning.
NOTE: Victaulic PCT-II pipe cleaning tools are available and recommended for pipe preparation to receive
FIT products. PCT-II tools remove coatings, mill scale
and rust, deburrs pipe end and marks pipe all in one
operation. Contact Victaulic for details.
Capacity: 1 - 2" IPS (Sch. 10 - 40) Steel Pipe
Power Requirements: 115v/1ph/60Hz (20 amp)
Weight: 142 lbs. (Shipping Wgt. 230 lbs.)
FIT Products Pipe End Configuration

ACCEPTABLE
UNACCEPTABLE
Square cut pipe with O.D. burr and sharp edge

removed is preferred configuration.
Excessive chamfer on O.D. will tend to cut gasket during assembly.
Beveled pipe.
Bevel not to exceed ".
Abrasive wheels and saws leave edge burrs especially

pronounced on one side. Burrs and sharp edges not
acceptable.
Soft pipe when roll cut may be swaged inward.

Swaged portion not to exceed ".
Dull wheel cutter pushes a ridge up at the pipe O.D.

giving an oversize diameter.
72
FIT PRODUCT ASSEMBLY
PIPE TOLERANCES
Size
Inches
Nominal
O.D.
1
1
1
2
1.315
1.660
1.900
2.375
Maximum Minimum
O.D.
O.D.
1.325
1.670
1.910
2.385
1.297
1.642
1.882
2.357
CAUTION
Pipe (Sch. 10 - 40 steel for use with FIT products) must conform to the tolerances listed in the
chart (above) and must conform to the standards of Acceptability (see page 72). Unacceptable
pipe must not be used.
Failure to follow these instructions could result in personal injury, property damage, improper
installation, joint leakage or joint failure.
COUPLING ASSEMBLY FIT Products

Including Styles 96, 969, 961, 963, 966 and 929
UL
ULC
FM
1.CHECK AND LUBRICATE GASKETS: Check

gaskets to be certain they are properly positioned inside FIT product. Check locking lugs
to be certain they are in the unlocked position
and tight against the housing interior. Apply a
coat of Victaulic lubricant to the gasket.
2. POSITION OVER PIPE ENDS: Slide FIT

product over pipe until the pipe end makes
contact with the pipe stop. Insert the other
pipe into FIT product until it contacts the pipe
stop. Pipe ends must be in contact with pipe
stops for proper gasket seating.
3.POSITION OUTLET: FIT products may be

rotated prior to locking, for proper outlet
positioning. Before pressurizing system, FIT
products may be unlocked, positioned and
re-locked if required.
4. LOCK LUGS: With pipe ends firmly against

stops, rotate locking lugs in direction of
arrow (clockwise) 90 ( turn). Proper
rotation has been reached when the lugs are
in the same orientation as the locked position
indicator and the groove on the end of the lug
is in line with the alignment indicators.
73
NOTE: After assembly, verify proper LOCKED orientation of the locking lugs with the indicators cast into the
housing and marked on the end of the lug.
CAUTION
Do not force lug(s) beyond 90 position.
Rotation of lugs to 90 position is required to
provide holding force. Locking lugs must be
properly positioned to prevent joint failure.
Failure to properly assemble FIT products
with locking lug in proper orientation could
result in personal injury, property damage,
improper installation, joint leakage or joint
failure.
4A. 2" SIZE FIT PRODUCTS: The 2" fittings are supplied with (2) lugs at each end of the fitting.
Rotate both lugs in the direction of the arrow (clockwise) 90 - ( turn). Proper rotation has
been reached when lugs on both sides are in the same orientation as the locked position indicator and the grooves on the ends of the lugs are in line with the alignment indicators.
NOTE: Internal portion of FIT products is exposed to fluid media. Not recommended for acid or corrosive services.
threaded products employing special features such as probes, dry pendant sprinkler heads, etc., should be checked with
the Victaulic product for which they are to be used to verify that they are, infact, suitable. Failure to verify suitability in
advance may result in difficulties in assembly or leakage.
DISASSEMBLY
Disassembly may be accomplished by rotating the lugs 90 counterclockwise to unlock. DO
NOT attempt to align FIT products by rotating pipe or fitting with lug(s) in the locked position. Doing so may cause damage to the pipe and lug.
FIT SOCKET
A specially designed socket is available to
speed and ease assembly of FIT products. FIT
Socket is sized specially for FIT locking lugs.
It fits any standard -inch drive socket
wrench or breaker bar. Side fins on the
socket assist lug orientation for proper
assembly.
FIT Socket is recommended for assembly of
FIT products. The steel socket is case hardened for durability. The lug opening is
recessed for easy lug entry. Use with a standard socket wrench permits tightening FIT
lugs from varied angles or positions.
Assembly procedure shown for Style 96 FIT Reducing Tee is typical for Style 961 FIT 90 Elbow,
Style 969 Reducing Run and Outlet Tee, Style 929 FIT Outlet/Mechanical-T, Style 966 Reducing
Elbow, Style 963 Straight Tee and Style 960 Straight Coupling.
74
FIT PRODUCTS PERFORMANCE DATA

FIT Style
Nominal Size (Inches)
Max. Work. Press. (PSI)
1 , , 1
1 , , 1
1 , , 1
2 , , 1
1, 1, 1, 2
1 1 , , 1
1 1 , , 1
2 1 , , 1
3 1 1, 2
4 1 1, 2
1 , , 1
1 , , 1
1 , , 1
1, 1, 1, 2
1, 1, 1, 2
2 1, 1 Thd
2 1, 1 FIT
2 1, 1 Thd
2 1, 1 FIT
1
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
Style 96 @#
Style 961 @
Style 969 @#
Style 929 @
Style 966
Style 963 #
Style 960
Style 929 Cross
Style 719 TestMaster
Underwriters Laboratories Listed and Factory Mutual Approved Working Pressure for use with Schedule 10 or
40 plain end pipe.
@ FIT products also Underwriters Laboratories Listed for use with Allied XL Pipe. Style 96, 961, 969, 929, and
963 should be provided with hanger support on branch outlets when in other than vertical position. Drop nipples,
sprigs, and outlets in the vertical position need not be supported.
# Style 96 (1" and 2"), Style 969 (1" and 2"), Style 969 (1" 1" and 2" 1"), and Style 963 (1" 2")
should be provided with hanger support of the branch outlet when in other than the vertical position. Outlets in
the vertical position need not be supported.
Style 929 Outlet Hole Dimensions: For 1" and 1" outlet. 2" hole (max. 2"); for 2" outlet, 2" hole (max.
2"). Refer to Mechanical-T outlet or Vic-Hole Cutting Tool data.
MAXIMUM WORKING PRESSURE AND PERFORMANCE DATA

Maximum Permissible End Load (charted below) is the maximum from all internal and/or
external forces to which FIT joint should be subjected under working conditions on steel pipe.
Contact Victaulic for recommendations on other types of pipe.
Working Pressure and End Load are total, including equivalent external loads, based on steel
pipe meeting FIT tolerances thoroughly cleaned to Victaulic FIT products specifications with all
locking lugs in properly locked positions.
Commercial Services
Schedule 10
Schedule 40
Fire Pro. UL/ULC/FM

Appr. Sch. 40, 10, XL*
FIT
Nominal
Size
(Inches)
Max. Wk.
Pressure
PSI
Max. Per.
End Load
(Lbs.)
Max. Wk.
Pressure
PSI
Max. Per.
End Load
(Lbs.)
Max. Wk.
Pressure
PSI
Max. Per.
End Load
(Lbs.)
1
1
1
2
250
250
250
250
335
540
775
1100
350
350
350
350
470
750
1080
1550
175
175
175
175
235
375
540
775
UL/ULC/FM working pressure based upon 5 to 1 test to related pressure formula.

* UL Listed (only) for use on XL pipe.
75
TestMaster Alarm Module

INSTALLATION
Style 718 Threaded Ends
UL
ULC
FM
1.Check that the correct orifice is installed

and color code matches desired size. NOTE:
Unit is supplied with a " (black) orifice
attached. Additional size orifices are available at no charge. Contact your local Victaulic Branch for information.
2.Prepare nipple with appropriate thread

sealant. Thread nipple into inlet end of TestMaster alarm module, marked IN.
3. Thread TestMaster alarm module and inlet

nipple into cross main outlet.
4.Connect threaded nipple into outlet end of

TestMaster alarm module marked OUT.
WARNING
separation.
Style 719 FIT Ends

For installation of Style 719 TestMaster alarm module with FIT ends, refer to pages 73 and 74
and FIT pipe preparation pages 72 and 73.
76
TESTMASTER INSTALLATION
PRODUCTS FOR PLAIN END STEEL PIPE

Style 90 Plainlock and
Style 99 Roust-A-Bout Couplings
The following steps apply to Victaulic Style 90 and 99 plain end coupling products and must be
followed for assembly. Steps on subsequent pages cover the additional steps necessary for
individual product assembly.
PIPE MUST ALWAYS BE PREPARED IN ACCORDANCE WITH VICTAULIC SPECIFICATIONS
BELOW.
Victaulic Plain End Couplings are primarily designed for use on standard weight steel pipe
(Schedule 40). They are not intended for use on plastic pipe, plastic-coated pipe or brittle pipe,
such as asbestos cement or cast iron. Nor are they intended for use on pipe with a surface
hardness greater than 150 Brinell. (Style 90 should not be used on Schedule 80 or heavier
pipe.)
Victaulic Grooved End fittings must not be used with Victaulic Plain End Couplings.
PIPE PREPARATION
Pipe ends must be checked for conformance with the general standards outlined above.
Pipe shall be free from indentations, projections, weld-bead or roll marks from the end of the
pipe, back 1", to provide a leak-tight seat for the gasket.
Pipe ends (plain or beveled end) must be square cut as measured from a true square line with
the maximum allowable tolerance: 0.030" for 1" through 3"; 0.045" for 4" through 6"; and
0.060" for 8" and larger sizes.
Pipe ends must be clearly marked 1" from the end as a guide for proper centering of the gasket
over the pipe ends.
The nominal outside diameter of the pipe should not vary more than 1% for 1" - 2"; +1% " for 3" - 5"; +"; " for 6" and up.
CAUTION
Pipe outside diameter must be within tolerances shown for each individual product size and style
and is subject to the specific standards for acceptability illustrated.
PLAIN END STEEL PIPE PREPARATION
77
PRODUCT ASSEMBLY
PLAIN END PIPE COUPLINGS - General Assembly
Styles 90 and 99
PIPE MUST ALWAYS BE PREPARED IN ACCORDANCE WITH VICTAULIC SPECIFICATIONS
OUTLINED ON PAGE 77.
1.MARK PIPE ENDS: Mark each pipe 1" from
end.

2.CHECK GASKET AND LUBRICATE: Check
ALWAYS LUBRICATE GASKET FOR PROPER COUPLING ASSEMBLY. REFER TO PAGES 28 AND
29.
3.INSTALL GASKET: Place gasket over one
pipe end, being sure gasket lip does not overhang pipe end.
4. Butt the pipe and hold in the butted position while sliding the gasket back.
Slide gasket over pipe ends into position centered between the marks made in Step 1. The
gasket must be centered in this manner to
assure proper joint assembly.
WARNING
products.
78
PLAIN END PRODUCT ASSEMBLY
COUPLING ASSEMBLY
Style 99 Roust-A-Bout Coupling
Refer to pages 77 and 78 for preliminary steps 1, 2, 3 & 4.
5. APPLY HOUSINGS: Place housings over

gasket, being sure the gasket remains centered over the pipe end. Insert bolts and
apply nuts finger tight.

and equally to torque specifications shown
below. Use of a torque wrench is strongly
recommended. If other than torque wrench is
used, wrench handle must be sufficiently
long to permit adequate tightening. Torque
specifications must be met and segments
must be assembled with equal gaps between
bolt pads.
COUPLINGS OVER 12" SIZE
Couplings over 12" size are cast in four segmental components to ease handling and
assure coupling concentricity. Pre-assemble
two segments loosely into two equal halves
allowing clearance between bolt pads. Install
halves on the pipe or fittings following the
above procedure. After coupling is in place,
tighten all bolts uniformly. Aternate sides to
assure that required bolt torque specifications are met. Segments must be assembled
with equal gaps between bolt pads.
U
L
ULC

WARNING
All sizes of Roust-A-Bout Style 99 Couplings, except 1", have a tongue and recess
feature and must be properly mated, tongue
to recess, as shown above.
Torque specifications cast into coupling
housings and listed on page 80 of this manual
must be met and segments must be assembled with equal gaps between bolt pads.
WARNING
products.
79
Style 99 Roust-A-Bout Coupling

PERFORMANCE DATA
Standard Steel Pipe
Lightwall Steel*
Nominal
Size
(Inches)
Maximum
Working
Pressure
PSI*
Required
Bolt Torque
Lb./Ft.
Pipe
Wall
Schedule
Maximum
Working
Pressure
PSI*
Required
Bolt
Torque
Lb./Ft.
1
2
2
3
3
4
5
6
8
10
12
14
16
750
750
600
600
500
450
350
300
250
250
250
200
150
60
150
150
200
200
200
250
250
250
300
350
350
350
10
10
10
10
10
10
10
10
10
10
10
600
400
300
225
200
175
150
100
100
75
75
60
150
150
200
200
200
250
250
250
300
350
COUPLING BOLTS MUST BE FULLY TIGHTENED TO PREVENT JOINT FAILURE. READ ALL STEPS OF INSTALLATION INSTRUCTIONS CAREFULLY, EXPECIALLY STEP #6 AND WARNING ON PAGE 79.
* For performance data on pipe of other wall thickness or type, refer to Victaulic Piping Design Manual or request
Technical Sheets.
@ Total including equivalent external loads.
Required Tangent Length

Style 99 Roust-A-Bout couplings require sufficient tangent
lengths for proper assembly of 45 and 90 elbows
(see chart for dimensions). Victaulic No. 10P and No. 11P
elbows in sizes 6" and above meet minimum tangent
length requirements.
80
Nominal
Coupling
Size
Inches
Minimum
Tangent
Length T
Inches
Nominal
Coupling
Size
Inches
Minimum
Tangent
Length T
Inches
Nominal
Coupling
Size
Inches
Minimum
Tangent
Length T
Inches
1
2
2
3
3
1.50
1.75
1.75
1.75
1.75
4
5
6
6 O.D.
8
2.00
2.13
2.13
2.13
2.25
10
12
14
16
2.25
2.25
2.25
2.25
ASSEMBLY
Style 90 Plainlock Coupling
U
L
ULC

ALWAYS CHECK GASKET SUPPLIED TO BE CERTAIN IT IS SUITED

FOR THE SERVICE INTENDED. REFER TO PAGES 26 AND 27.
ALWAYS LUBRICATE GASKET FOR PROPER COUPLING ASSEMBLY.
REFER TO PAGES 77 AND 78 FOR PRELIMINARY STEPS 1, 2, 3, AND 4.
WARNING
Torque specifications cast into coupling housings and listed below must be met at installation,
and segments must be assembled with equal gaps between bolt pads.
separation.
5. APPLY HOUSINGS: Place housings over

gasket being sure the gasket remains centered over the pipe ends. Insert bolts and
apply nuts finger tight.

and equally to torque specifications shown
below. Use of a torque wrench is strongly
recommended. If other than torque wrench
is used, wrench handle must be sufficiently
long to permit adequate tightening. Torque
specifications must be met and segments
must be assembled with equal gaps between
bolt pads.
PERFORMANCE DATA
Standard Steel
Lightwall Steel*
Nominal
Size
Inches
Maximum
Working
Pressure
PSI@
Required
Bolt
Torque
Lb./Ft.
Pipe
Wall
Schedule
Maximum
Working
Pressure
PSI@
Required
Bolt
Torque
Lb./Ft.
1
1
2
2
3
4
6
600
600
500
400
400
250
250
35
60
60
85
100
110
160
10
10
10
10
10
10
10
600
600
400
300
225
175
75
35
60
60
85
100
110
160
* For performance data on pipe of other wall thickness or type, refer to Victaulic Piping Design Manual.
@ Total equivalent external loads.
81
PRODUCTS FOR PLAIN END HDP PIPE

PIPE PREPARATION
Victaulic HDP products are designed to mechanically join high density polyethylene/polybutylene pipe conforming to ASTM D-2447, D-3000, D-3035 or D-714, at ambient temperatures
and of wall thicknesses from SDR 35 to 7.3. Victaulic HDP products have integral rows of gripping teeth in each side of the housing which bite into HDP pipe around the entire circumference. Victaulic HDP products are not intended for use on PVC pipe. Victaulic lubricant is not
recommended for use with HDP pipe.
HDP pipe brands we have tested indicate that the working pressure of Victaulic HDP products
are dictated by the working pressure of the pipe. The pipe manufacturers listing is dependent
upon wall thicknesses, pipe composition and temperature. Pipe tolerances shown in the charts
are *at +70F and for rigid pipe with SDR of 20 or lower.
Pipe Dimensions Inches
Outside Diameter
Nominal
Size
Inches
Size
Tol. *
Max. Out
of Round
Tol. *
2
3
4
6
2.375
3.500
4.500
6.625
0.006
0.016
0.020
0.030
0.040
0.040
0.040
0.050
Pipe Dimensions Inches

Outside Diameter
Nominal
Size
Inches
Size
Tol. *
Max. Out
of Round
Tol. *
8
10
12
14
8.625
10.750
12.750
14.000
0.039
0.048
0.057
0.063
0.075
0.075
0.075
0.075
* At ambient temperatures
For rigid pipe with SDR of 20 or lower.
CAUTION
Pipe outside diameter must be within tolerances shown for each individual size and style and is
subject to the specific standards for acceptability listed.
Failure to follow these instructions could result in personal injury, property damage, improper
installation, joint leakage or joint failure.
HDP Couplings General Assembly Steps

"S" Max.
1. SQUARE CUT PIPE ENDS: Pipe ends must

be cut square as shown S within " on pipe
2" to 4" and within " on 6" and larger sizes.
Ensure pipe ends are clean and free from
damage or scratches within 1" from ends.
Remove cutting particles.
82
2. MARK PIPE: Using marking tool or a sharp

yellow marking pencil and measuring tape,
mark off each pipe end " (1" for 14").
Provide at least four equally spaced marks
every 3" to 4" on larger sizes.
HDP PRODUCT ASSEMBLY
COUPLING ASSEMBLY
Style 995
Refer to page 42 for preliminary steps 1 & 2.
PIPE ALWAYS CHECK GASKET SUPPLIED TO BE CERTAIN IT IS SUITED FOR THE SERVICE
INTENDED. REFER TO PAGES 26 - 29.
AND 29.
NOTE: Victaulic Lubricant is NOT recommended for use with polyethylene pipe.
3. CHECK GASKET AND ASSEMBLE: Check

grade.
Place gasket over one pipe end and bring
pipe ends together, preferably butt pipe ends
(see note). Center the gasket between marks
made on pipes as shown on page 82.
4. LUBRICATE BACK OF GASKET: Lubricate

back of gasket using corn oil, soybean oil,
glycerin, silicone oil or silicone release agent.
DO NOT use Victaulic Lubricant, hydrocarbon based oils, greases or soap based
solutions.
5.APPLY HOUSING: Place housing over gasket being sure the gasket remains centered
over the pipe ends and the housing tongue
and recess are properly mated. Insert bolts
and apply nuts finger tight. AVOID DAMAGE
TO COUPLING TEETH. WEAR GLOVES
WHEN HANDLING.
6.TIGHTEN NUTS: Tighten the nuts uniformly, alternating sides until housing bolt
pads meet firmly metal-to-metal. Alternate
tightening for uniformity is essential to prevent gasket pinching.
NOTE: Space between pipe ends must never exceed

" on sizes 2" to 4" and " on sizes 6" and larger.
WARNING
CAUTION
All sizes of HDP Style 995 Couplings have

a tongue and recess feature and must be
properly mated, tongue to recess.
Victaulic HDP couplings must have nuts

tightened to bring all bolt pads firmly together
metal-to-metal.
83
INSTRUCTIONS FOR INSTALLING SPECIAL BOLT FOR 14"

STYLE 995 COUPLING
Easy-Torque bolt is
made up of a special bolt
with integral head having
right and left-hand nuts.
1.To remove the bolts

from the coupling,
remove the right-hand
nut.
2.Run the left-hand nut
up against the bolt
head.
NOTE: The left-hand nut
cannot be removed.
3.Following the standard

assembly procedure
for the housing gasket,
insert the bolt assembly into the coupling.
Be sure bolt head will
be accessible.
4.Install right-hand nut

and advance both nuts
to contact bolt pads.
Be sure unthreaded
portion of bolt is centered between the bolt
pads.
5.Tighten the bolts by

turning the special bolt
head only. Do not
tighten the nuts.
NOTE: It may be necessary to prevent rotation
of the nuts with another
wrench.
6.Alternate bolts frequently until the coupling bolt pads meet

metal-to-metal.
COUPLING ASSEMBLY
Style 995-T HDP Transition Coupling
Victaulic Style 995-T Transition couplings are
designed to connect HDP pipe directly to
steel (or other IPS metallic) pipe of the same
outside diameter. The design requires a special grooved nipple, specially grooved pipe or
fittings to accomplish this. Standard square
cut or roll groove dimensions MUST NOT BE
USED.
Refer to Product Bulletin PB-134 for special
grooving dimensions or contact Victaulic.
Style 995-T coupling MUST be assembled with gasket cavity tongues-to-recesses noted and
with ridged gripping teeth on the HDP pipe and key section end engaged into the special
grooves on the steel (metallic) pipe end. See Warning on page 85.
WARNING
separation.
84
Refer to page 82 for preliminary steps 1 & 2.

ALWAYS LUBRICATE GASKET FOR PROPER COUPLING ASSEMBLY. SEE PAGES 28 - 29.
NOTE: Victaulic Lubricant is NOT recommended for use with polyethylene pipe.
4.CHECK GASKET AND ASSEMBLE: Lubricate gasket lips and place gasket over HDP
pipe end and joint with steel pipe, preferably
butt pipe ends (see note). Align gasket with
mark made on HDP pipe as shown on page
82.
5. LUBRICATE BACK OF GASKET: Lubricate

back of gasket using corn oil, soybean oil,
glycerin, silicone oil or silicone release agent.
DO NOT use Victaulic lubricant, hydrocarbon
based oils, greases or soap based solutions.
6.APPLY HOUSING: Place housing over gasket being sure the gasket remains centered
over the pipe ends. Coupling MUST be
assembled with gasket cavity tongues-torecesses mated and with ridged gripping
teeth on the HDP pipe and key section end
engaged into the special grooves on the steel
(metallic) pipe end.
7.TIGHTEN NUTS: Tighten the nuts uniformly, alternating sides until housing bolt
pads meet firmly metal-to-metal. Alternate
tightening for uniformity is essential to prevent gasket pinching.
TONGUE AND RECESS FEATURE
NOTE: Space between pipe ends must never exceed

" on sizes 2" to 4" and " on sizes 6" and larger.
CAUTION
Victaulic HDP couplings must have nut
tightened to bring all bolt pads firmly together
metal-to-metal.
WARNING
Style 995-T Coupling MUST be assembled with gasket cavity tongues-to-recesses mated and
with ridged gripping teeth on the HDP pipe and key section end engaged into the special grooves
on the steel (metallic) pipe end.
separation.
85
COUPLING ASSEMBLY
Style 994 HDP Flange Adapters for High Density
Polyethylene or Polybutylene Pipe
NOTE: Victaulic Lubricant is NOT recommended for use with polyethylene pipe
"S" Max.
1.SQUARE CUT HDP PIPE ENDS: HDP pipe

end must be cut square as shown S within
" on HDP pipe 2" to 4" and within " on 6"
and larger sizes. Ensure pipe end is clean and
free from damage or scratches within 1" from
end. Remove cutting particles.
2.APPLY HDP VIC-FLANGE ADAPTER: Place

housing over HDP pipe. Adapter must be
assembled with rigid gripping teeth on the
HDP pipe. The flange cavity to receive the
gasket must face the pipe end. Fasten nuts
loosely.
3.CHECK POSITION OF HDP VIC-FLANGE

ADAPTER: Using a straight edge, ensure the
HDP pipe end is flush with outside of flange.
AVOID DAMAGE TO COUPLING TEETH.
WEAR GLOVES WHEN HANDLING.
4.TIGHTEN NUTS UNIFORMLY: Alternate

sides until housing bolt pads meet firmly
metal-to-metal. Alternate tightening for uniformity is essential to prevent gasket pinching.
WARNING
CAUTION
All sizes of HDP Style 994 Flange Adapters

have a tongue and recess feature and must be
properly mated, tongue to recess as shown.
Victaulic HDP Flange Adapters must have

nuts tightened to bring all bolt pads firmly together metal-to-metal.
Failure to do so could result in series personal injury, property damage, joint leakage
86

intended service. Color code (see page 26)
identifies gasket grade. Lubricate gasket
using corn oil, soybean oil, glycerin, silicone
oil or silicone release agent. DO NOT use Victaulic lubricant, hydrocarbon based oils,
greases or soap based solutions.
6.INSTALL GASKET: Press the gasket into

recess. Be sure the gasket is properly positioned as shown. After gasket is in place,
apply additional lubricant liberally to the
outer gasket lip which will seal on the mating
flange face.
7.MATE HDP VIC-FLANGE ADAPTER AND

FACING FLANGE: Place a standard flange
bolt in the hinge hole and mate with the
adjoining flange. Add an additional bolt on
opposite side to secure HDP Flange to adjoining flange.

remaining standard flange bolts and tighten
all the nuts evenly as with a regular flange
assembly, until faces contact firmly or bolts
attain recommended flange joint torque figures.

Style 994 Flange Adapter
Shaded area must be free from gouges, undulations
or deformities of any type for effective sealing.
Style 994
Size
Inches
A
Max.
B
Min.
4
6
8
4
6
8
5
7
10
WARNING
separation.
87
PRODUCTS FOR GROOVED END

DUCTILE IRON PIPE OF AWWA DIMENSIONS
PIPE PREPARATION
Utilization of the grooved piping method is based on the proper preparation of a groove in the
pipe end to receive the housing key. The groove serves as a recess in the pipe with ample depth
for secure engagement of the housing yet with ample wall thickness for full pressure rating.
Groove preparation varies with different pipe materials and wall thickness. A variety of Victaulic
tools are available to properly groove pipe in the shop or field cut grooving tools for cast gray
and ductile iron pipe. For special Vic-Ring (applied rings) preparation, consult Victaulic.
TOOLS
REFER TO PAGES 14 AND 15 FOR INFORMATION ON VICTAULIC CUT GROOVING TOOLS
FOR DUCTILE IRON AND CAST IRON PIPE OF AWWA DIMENSIONS.
CAUTION
Victaulic Tool Company. Refer to page 8 of this manual for Operator Safety Instructions.
Victualic groove specifications for cast pipe (gray and ductile) conform to requirements of
ANSI/AWWA standard C-606.
For cast pipe, the groove is cut with a radius (R dimensions) at the corners of the groove
base to reduce stress concentration. Grooving dimensions are the same for any one pipe O.D.
regardless of pipe class and pressure.
Standard preparation is with rigid radius groove. Flexible radius groove dimensions may be
used to provide expansion/contraction or angular movement allowance at the joint.
The outside surface of the pipe between the groove and pipe end must be smooth and free
from deep pits or swells to provide a leaktight seat for the Victaulic gasket. All rust, loose scale,
oil, grease, and dirt shall be removed. Peened surfaces may require corrective action to provide
leaktight gasket seal (refer to ANSI/AWWA C-606).
88
AWWA PRODUCT PIPE PREPARATION
GROOVE DIMENSIONS
Radius Cut Groove

A Dimension The A dimension or distance from pipe end to groove provides the gasket
seating area. This area must be free from indentations, projections or roll marks from the
pipe end to the groove to provide a leaktight seat for the gasket.
B Dimension The B dimension or groove width controls expansion and angular deflection by the distance it is located from the pipe and its width in relation to the housing key
width.
C Dimension The C dimension is the proper diameter at the base of the groove. This
must be within diameter tolerance and concentric with the O.D. for proper coupling fit. The
groove must be of uniform depth for the entire pipe circumference.
D Dimension The D dimension is the nominal depth of the groove and is a reference for
a Trial Groove only. This dimension is affected by variations in the O.D. of the pipe. This
dimension must be altered if necessary to keep dimension C within stated tolerance. The
groove must conform to the C dimension.
T Dimension Minimum wall (T dimension) is the lightest grade or thickness of pipe suitable for cut grooving. Pipe of less than minimum wall may be adapted for Victaulic couplings
with applied Vic-Rings. Vic-Rings can also be used on pipe of less than minimum wall, pipe
too large to groove or for abrasive services. Contact Victaulic for details.
R Dimension The R dimension is the radius necessary at the bottom of the groove to
eliminate a point of stress concentration for cast pipe (gray and ductile) pipe.
CAUTION
Pipe dimensions and groove dimensions must be within the tolerances specified in the Groove
Dimension charts on the following pages to ensure proper joint performance.
89
GROOVED PIPING METHOD

FOR CAST PIPE
(Gray and Ductile Of AWWA Dimensions)
STANDARD RIGID RADIUS GROOVE
1
Pipe (Inches)
Outside Diameter
Nominal
Size
(Inches)
Basic
Gasket Seat
A
+0.000
0.020
3
4
6
8
10
12
14
16
18
20
24
30
36
3.96
4.80
6.90
9.05
11.10
13.20
15.30
17.40
19.50
21.60
25.80
32.00
38.30
0.045
0.045
0.045
0.060
0.060
0.060
0.050
0.050
0.050
0.050
0.050
0.080
0.080
0.045
0.045
0.045
0.060
0.060
0.060
0.080
0.080
0.080
0.080
0.080
0.060
0.060
0.840
0.840
0.840
0.950
1.015
1.015
1.015
1.340
1.340
1.340
1.340
1.625
1.625
Tolerance
Refer to footnotes on page 89.
FLEXIBLE RADIUS GROOVE

1
Pipe (Inches)
Outside Diameter
Nominal
Size
(Inches)
Basic
Gasket Seat
A
+0.000
0.020
3
4
6
8
10
12
14
16
18
20
24
30
36
3.96
4.80
6.90
9.05
11.10
13.20
15.30
17.40
19.50
21.60
25.80
32.00
38.30
0.045
0.045
0.045
0.060
0.060
0.060
0.050
0.050
0.050
0.050
0.050
0.080
0.080
0.045
0.045
0.045
0.060
0.060
0.060
0.080
0.080
0.080
0.080
0.080
0.060
0.060
0.750
0.750
0.750
0.875
0.938
0.938
0.938
1.188
1.188
1.188
1.188
1.375
1.375
Tolerance
Refer to footnotes on page 89.

Must be smooth and free of deep pits or swells.
* Ovality, or out-of-roundness, must lie within specified tolerances.
90
Victaulic rigid and flexible radius cut groove specifications, for cast pipe (gray and ductile) conform to requirements of AWWA C-606 and CSA 242.
NOTE: Grooving dimensions are the same for any one pipe O.D. regardless of pipe class and pressure. The outside surface of pipe between the groove and pipe end must be smooth and free from deep pits or swells to provide a leaktight seat for the Victaulic gasket. All rust, loose scale, oil, grease, and dirt shall be removed. Peened
surfaces may require corrective action in order to provide a leaktight seal. Refer to page 88.
Nominal
Size
(Inches)
Groove
Width B
+0.031
0.016
Groove Diameter C
3
4
6
8
10
12
14
16
18
20
24
30
36
0.375
0.375
0.375
0.500
0.500
0.500
0.625
0.625
0.625
0.625
0.625
0.750
0.750
Groove
Width B
+0.031
0.016
3
4
6
8
10
12
14
16
18
20
24
30
36
0.375
0.375
0.375
0.500
0.500
0.500
0.625
0.625
0.625
0.625
0.625
0.750
0.750
7
Min. Allow. Pipe
Wall Thickness # T
Basic
Tolerance
+0.000
Radius
R
Cast
Iron
Ductile
Iron
3.723
4.563
6.656
8.781
10.813
12.906
14.969
17.063
19.125
21.219
25.406
31.550
37.850
0.020
0.020
0.020
0.025
0.025
0.030
0.030
0.030
0.030
0.030
0.030
0.035
0.035
0.120
0.120
0.120
0.145
0.145
0.145
0.165
0.165
0.185
0.185
0.185
0.215
0.215
0.32
0.35
0.38
0.41
0.44
0.48
0.55
0.58
0.63
0.67
0.73
0.92
1.02
0.31
0.32
0.34
0.36
0.38
0.40
0.42
0.43
0.47
0.51
0.56
0.63
0.73
4
Nominal
Size
(Inches)
7
Min. Allow. Pipe
Wall Thickness # T
Groove Diameter C
Basic
Tolerance
+0.000
Radius
R
Cast
Iron
Ductile
Iron
3.723
4.563
6.656
8.781
10.813
12.906
14.969
17.063
19.125
21.219
25.406
31.550
37.850
0.020
0.020
0.020
0.025
0.025
0.030
0.030
0.030
0.030
0.030
0.030
0.035
0.035
0.120
0.120
0.120
0.145
0.145
0.145
0.165
0.165
0.185
0.185
0.185
0.215
0.215
0.32
0.35
0.38
0.41
0.44
0.48
0.55
0.58
0.63
0.67
0.73
0.92
1.02
0.31
0.32
0.34
0.36
0.38
0.40
0.42
0.43
0.47
0.51
0.56
0.63
0.73
** Groove must be uniform depth for entire pipe circumference. Groove must conform to C diameter
shown.
# Minimum standard wall thickness that should be grooved.
91
COUPLING ASSEMBLY
Style 31 Coupling for Ductile Iron Pipe
UL
ULC
FM

ALWAYS CHECK GASKET SUPPLIED TO BE CERTAIN IT IS SUITED
FOR THE SERVICE INTENDED. REFER TO PAGES 26 - 29.
1.CHECK GASKET AND LUBRICATE: Apply a

thin coat of Victaulic Lubricant or silicone
lubricant to gasket lips and outside of gasket.
2.INSTALL GASKET: Place gasket over pipe

pipe end.
3.ALIGN: Align and bring two pipe ends

together and slide gasket into position centered between the grooves on each pipe. No
portion of the gasket should extend into the
groove on either pipe.
4.APPLY HOUSING: Place housing over gasket, being sure the housing keys engage into
the grooves. Insert bolts and apply nuts finger tight.
CAUTION
Victaulic couplings for ductile or cast pipe
with flat bolt pads must have nuts tightened to
bring all bolt pads firmly together metal-tometal.

together metal-to-metal. Excessive nut
tightening is not necessary.
NOTE: Uneven tightening may cause gasket to pinch.
92
AWWA PRODUCT ASSEMBLY
LARGER COUPLINGS
On couplings 10" or larger, you may find it
easier to turn the gasket inside out then
lubricate and slide over the pipe end as
shown.
COUPLINGS OVER 12" SIZE
Couplings over 12" size are segmentally cast

to ease handling and assure concentricity of
the coupling.
To complete installation, first preassemble
the segments loosely into two equal halves,
allowing slight clearance between segments.
Install halves following the above procedure. After coupling is in place, tighten all
bolts uniformly, alternating sides to assure
even pressure.
All bolt pads should be firmly together,
metal-to-metal.
Flip or roll gasket into centered position.
WARNING
separation.
PERFORMANCE DATA
Radius Cut Grooved Cast (Gray/Ductile) Pipe of AWWA Dimensions
AWWA Cast Pipe
Wall Thickness
Nominal
Size
Inches
Cast Iron
Ductile
3
4
6
8
10
12
14
16
18
20
24
30
36
0.32
0.35
0.38
0.41
0.44
0.48
0.55
0.58
0.63
0.67
0.73
0.92
1.02
0.31
0.32
0.34
0.36
0.38
0.40
0.42
0.43
0.47*
0.51*
0.56*
0.63*
0.73*
Deflection Fr. CL
Max. Work. Allow. Pipe
Degrees
In. Per Ft.
Pressure
End Sep.
Per Cplg. * Pipe Inches *
PSI @
Inches *
500
500
400
400
350
350
250
250
250
150
150
150
100
0 -
0 -
0 -
0 -
0 -
0 -
0 -
0 -
0 -
0 -
0 -
0 -
0 -
1 - 21'
1 - 8'
0 - 47'
0 - 36'
0 - 48'
0 - 41'
0 - 35'
0 - 49'
0 - 44'
0 - 40'
0 - 33'
0 - 51'
0 - 47'
0.28
0.21
0.14
0.11
0.15
0.13
0.11
0.16
0.14
0.12
0.11
0.17
0.15

* Working pressure figures are based on pipe radius cut grooved in accordance with ANSI/AWWA C-606 specifications. For class 53 pipe, pressure ratings are as follows: 18" -30" - 150 PSI; 36" - 100 PSI.
Standard Rigid Radius Cut groove provides no deflection or movement.
93
COUPLING ASSEMBLY
Style 307 Transition Coupling
UL
ULC
FM
Transition for Grooved IPS Steel to

Grooved AWWA Iron Pipes, Valves and Fittings


1.CHECK PIPE ENDS: Both pipe ends must

be free from gouges, projections, roll marks
on the exterior from the end to the groove, to
assure a leaktight seat for the gasket.

intended service. Apply a thin coat of Victaulic Lubricant or silicone lubricant to gasket
lips and outside of gasket. Exercise caution to
prevent pick-up of foreign materials after
lubrication.
3.iNSTALL GASKET: Place the large (AWWA

side) opening of the gasket over the larger
(AWWA) pipe end until the FlushSeal stop
butts against the end of the pipe. Light, but
thorough, lubrication eases assembly.
4.ALIGN THE PIPE: Align the pipe centerlines

and insert the smaller (IPS) end into the gasket. A slight twisting motion of the pipe and
thorough lubrication eases assembly. No portion of the gasket should extend into the
groove on either pipe.
WARNING
separation.
94
5.APPLY HOUSING: Position the coupling

housing halves over the gasket, being sure
the housing keys engage the groove on each
pipe. Make sure that the coupling and gasket
side marked AWWA is on the Iron or Ductile
Iron pipe and the side marked IPS is on the
steel pipe. Lubrication on the exterior of the
gasket or the interior of the housing is essential to prevent gasket pinching.
6.INSERT BOLTS: Insert the bolts and start

the nuts. Bolts may be inserted from either
side to allow convenient tightening of the
nuts. Bolts are track head, engaging the
housings to permit tightening from one side.
Victaulic Transition Coupling housings are

designed with assembly lugs to aid proper
positioning of AWWA-to-AWWA and IPS-toIPS sides of the housings. These lugs MUST
be on opposite sides and housings properly
aligned for proper assembly.

and equally. Maintain metal-to-metal contact
at the angle bolt pads. Tighten securely to
assure a rigid joint. A slight offset of the
housings is normal for this style coupling.
Tighten bolts evenly to obtain the same offset
on each side of the coupling.
PERFORMANCE DATA
Nominal
Size
Inches
3
4
6
8
10
12
Mating Pipe O.D.

Inches
IPS
Steel
AWWA
Ductile
Max.
Work.
Press.
PSI
3
4
6
8
10
12
3
4
6
9
11
13
500
500
400
400
350
350
Fixed
Pipe End
Separ.*
Inches
*Working Pressure and End Load are

total, from all internal and external
loads, based on standard weight IPS
steel pipe standard cut or roll
grooved, joined to AWWA ductile iron
pressure pipe rigid or flexible radius
cut grooved, in accordance with Victaulic specifications. Refer to Victaulic.
For field installation only. Style 307
Transition couplings are essentially
rigid and do not permit expansion/
contraction.
CAUTION
Victaulic rigid angle pad Transition Couplings must have nuts tightened evenly and securely to
obtain metal-to-metal bolt pad contact with the same offset at each housing segment.
Housings must be aligned and assembly lugs positioned on opposite sides as noted above, and
the gasket properly positioned as detailed in step 5.
95
ASSEMBLY
Style 341 Vic-Flange
Adapters for Ductile Iron Pipe
1. APPLY VIC-FLANGE ADAPTER: Open VicFlange adapter fully and place hinged flange
around the grooved pipe end with the circular
key section locating into the groove.
UL
ULC
FM
2. INSERT BOLT: Insert a standard bolt

groove.
Figure 1
Figure 2
For Style 341 (2 - 12") only: Closure lugs are provided for ease of assembly. To use these closure lugs, place an adjustable wrench or similar tool over the closure lugs as shown in Fig. 1.
Bring the wrench forward, as shown in Fig. 2, until the flange holes are aligned and insert the
bolt. NOTE: Pliers or other suitable device may also be used to close the flange.

96
4. INSTALL GASKET: Press the gasket into

recess. Be certain the gasket is properly positioned as shown.
5.MATE VIC-FLANGE ADAPTER AND FACING

FLANGE:Place a standard flange bolt in the
hinge hole (opposite the Lock-bolt) and
direct the two bolt assembly to mate with the
adjoining flange. Add the remaining standard
flange bolts and tighten all the nuts evenly
until faces contact firmly or bolts attain recommended flange joint torque figure.

assembly, until faces contact formly or bolts
WARNING
Use of undersized flange bolts may result in joint failure.
Vic-Flange adapters should not be used as an anchor point for tie rods across non-restrained
joints, nor should they be used against rubber covered surfaces, unless a Vic-Flange washer is also
used.
Failure to follow these instructions could result in serious personal injury, property damage,
joint leakage or joint separation.
PERFORMANCE DATA STYLE 341

Rdius Cut Grooved Cast (Gray/Ductile) Pipe of AWWA Dimensions
AWWA Cast Pipe
Wall Thickness
Nominal
Size
Inches
Cast Iron
Ductile
4
6
8
10
12
14
16
18
20
24
0.35
0.38
0.41
0.44
0.48
0.55
0.58
0.63
0.67
0.73
0.32
0.34
0.36
0.38
0.40
0.42
0.43
0.47*
0.51*
0.56*
Deflection Fr. CL
Max. Work. Allow. Pipe
Degrees
In. Per Ft.
Pressure
End Sep.
Per Cplg. * Pipe Inches *
PSI @
Inches *
500
400
400
350
350
250
250
250
150
150
0 -
0 -
0 -
0 -
0 -
0 -
0 -
0 -
0 -
0 -
1 - 8'
0 - 47'
0 - 36'
0 - 48'
0 - 41'
0 - 35'
0 - 49'
0 - 44'
0 - 40'
0 - 33'
0.21
0.14
0.11
0.15
0.13
0.11
0.16
0.14
0.12
0.11

* Pipe movement available with Flexible Radius Cut Groove Dimensions only
Standard Rigid Radius Cut Groove provides not deflection or movement.
97
ASSEMBLY
Style 341 Vic-FlangeAdapter
1. ASSEMBLE SEGMENTS: Place the first

segment onto the pipe, being sure that the
key is engaged in the groove. On vertical
pipe, the segments will have to be held in
place until all segments are fastened together. For horizontal pipe, the segments may
be balanced on the top of the pipe as shown.
2. ADD SEGMENTS: Add segments sequentially with draw bolts loosely and uniformly
fastened to permit rotation for bolt hole alignment. Insert the final segment one end at a
time using the final two draw bolts to fasten
in place. It may be necessary to loosen the
first two draw bolts to complete assembly.
3. ALIGN FLANGE: Rotate the flange on the

pipe end as required to line up with the holes
in the mating flange. Note: Draw bolts must
be loose to allow easy rotation.
4. CHECK THE GASKET AND LUBRICATE:

Check gasket supplied to be certain it is
suited for intended service. Apply a thin coat
of Victaulic Lubricant or silicone lubricant to
gasket lips and outside of gasket.
5. INSTALL GASKET: Press gasket into the

cavity between the pipe O.D. and flange
recess. The lettering on the gasket goes into
the cavity. Be certain the gasket is properly
positioned.
6. INSERT FLANGE BOLTS: Insert the four

flange bolts at the flange lap joints. Tighten
the draw bolts as required to line up the bolt
holes at the lap joints. After inserting the four
flange bolts, tighten the draw bolts to approximately 150 lb. ft. NOTE: It is normal to have
a small amount of shift at the draw bolt pads.
98
7. MATE THE ADJOINING FLANGE: Direct the

four flange bolts installed in the prior step to
mate with the adjoining flange. NOTE: The
Vic-Flange adapter is designed to use the
rubber gasket provided as the sole seal. See
page 55 for special applications.

remaining standard flange bolts. Tighten all
flange bolts evenly to the recommended
standard flange joint torque requirements.
TORQUE NOTE: Vic-Flange adapter should be
installed using the bolt torque listed below:
14 & 16" 200 - 300 lb. ft.
18 & 20" 300 - 400 lb. ft.
24" 400 - 500 lb. ft.
WARNING
separation.
IMPORTANT VIC-FLANGE ADAPTER INFORMATION

General Information for Styles 741, 743, and 341. Also applicable for
HDP Flange Style 994.
Vic-Flange adapter should not be used as an anchor point for tie-rods across non-restrained
joints, nor should they be used against rubber covered surfaces, unless a Vic-Flange washer is
also used.
Because of the outside flange dimension, Vic-Flange adapter should not be used in configuration at 90 to one another on a standard fitting. When wafer or lug-type butterfly valves are
used adjoining a Victaulic fitting, check disc dimensions to assure proper clearance.
99

Sealing Surface
Nom. No.*
Size Bolts
(In.) Reqd.
Bolt
Size
A
Min.
B
Max.
3
3
3
4
4
4.80
6.90
9.60
11.10
13.20
5.875
8.000
10.125
12.500
14.750
4
4
4
5
5
15.30
17.40
19.50
21.60
25.80
16.387
18.387
20.000
22.500
27.750
STYLE 341 (2 - 12")

4
6
8
10
12
8
8
8
12
12

undulations or deformities of any type for effective sealing.
STYLE 341 (14 - 24")

14
16
18
20
24
12
16
16
20
20
1
1
1
1
1
*Supplied by installer
NOTE: When used with wafer-type valves or rubber-lined components, request information from
Victaulic.
FLANGE WASHERS
Vic-Flange adapters require a smooth, hard surface at the mating flange face for effective sealing. Some applications for which the Vic-Flange adapter is otherwise well suited do not provide
an adequate mating surface. In such cases, it is recommended that a metal (Phenol Type F for
Copper Vic-Flange adapter Style 641) Flange Washer be inserted between the Vic-Flange and
the mating flange to provide the necessary sealing surface.
NOTE: Specify Vic-Flangeadapter size and style (741, 743 or 341) when ordering.
Typical applications where a Flange Washer should be used are:
1. When mating to a serrated flange: a flange gasket should be used adjacent to the serrated
flange and then the Flange Washer is inserted between the Vic-Flange adapter and the flange
gasket.
2. When mating to a wafer valve: where typical valves are rubber lined and partially rubber
faced (smooth or not), the Flange Washer is placed between the valve and the Vic-Flange
adapter.
3. When mating to a rubber faced flange: the Flange Washer is placed between the Vic-Flange
adapter and the rubber faced flange.
4. When mating C.I. flanges to IPS flanges: the Flange Washer is placed between two VicFlange adapters. If one flange is not a Vic-Flange adapter (e.g., flanged valve), then a flange
gasket must be placed adjacent to that flange and the Flange Washer inserted between the
flange gasket and the Vic-Flange adapter.
5. When mating components (valves, strainers, etc.) where the component flange face has
an insert: follow the same arrangement as in Application 1.
100
The
copper connection
R
For Joining Roll Grooved

Type K, L, M and DWV Copper Tubing
PIPE PREPARATION
Groove preparation is the same for all standard types of copper tubing as outlined below. A
variety of Victaulic tools are available to properly groove pipe in the shop or field. Victaulic copper tube rolls must be used with the appropriate Victaulic tool for grooving copper tubing. Do
not use rolls intended for steel pipe.
CAUTION
Pipe and groove dimensions must be within the tolerances specified below to ensure proper joint
performance.
Use of other rolls may produce improper groove dimensions and could result in personal injury,
property damage, improper installation, joint leakage or joint failure.
COPPER TUBE COLOR IDENTIFICATION

Type K - green
Type L - blue
Type M - red
Type DWV - yellow
COPPER TUBE ROLL GROOVE SPECIFICATIONS

1
Tube Outside Dia.

O.D.
Groove
Width
B
+0.03
0.03
Groove
Dia.
C
+0.00
0.02
Groove
Depth
(ref)
D
Min.
Allow.
Wall
Thick.
T
Max.
Allow.
Flare
Dia.
0.300
0.300
0.300
0.300
0.300
0.300
2.029
2.525
3.025
4.019
5.019
5.999
0.048
0.050
0.050
0.053
0.053
0.063
0.064"
0.065"
DWV
DWV
DWV
DWV
2.22
2.72
3.22
4.22
5.22
6.22
Nom.
Size
Inches
Basic
Toler.
Gasket
Seat
A
+0.03
0.03
2
2
3
4
5
6
2.125
2.625
3.125
4.125
5.125
6.125
0.002
0.002
0.002
0.002
0.002
0.002
0.610
0.610
0.610
0.610
0.610
0.610
COLUMN 1: Nominal ASTM B-88 drawn copper tubing size.

COLUMN 2: Outside diameter. The outside diameter and tolerances of roll grooved tubing shall be in accordance
with ASTM B-88 for drawn tubing as shown here. The maximum allowable tolerance from square
cut ends is 0.030" for 2" - 3"; 0.045" for 4" - 6", measured from true square line.
COLUMN 3: Gasket seat. The tubing surface shall be free from indentations, roll marks, and projections from the
end of the tubing to the groove, to provide a leaktight seal for the gasket. All loose scale, dirt, chips
and grease must be removed.
COLUMN 4: Groove width. Bottom of groove to be free of loose dirt, chips and scale that may interfere with
proper coupling assembly.
COLUMN 5: Groove outside diameter. The groove must be uniform depth for the entire tubing circumference.
Groove must be maintained within the C diameter tolerance listed.
COLUMN 6: Groove depth. For reference only. Groove must conform to the groove diameter C listed.
COLUMN 7: ASTM B-306 (DWV) Drain Waste and Vent is the minimum wall thickness which may be roll
grooved.
COPPER PRODUCT ASSEMBLY
101
TUBE SUPPORT RECOMMENDATIONS

Copper tubing joined with grooved type couplings, like all other tubing systems, requires support to carry the weight of tubes and equipment. Like all other methods of joining tube, the
support or hanging method must be such as to eliminate undue stresses on joints, tubing and
other components. Additionally, the method of support must be such as to allow movement of
the tubing where required and to provide for other special requirements such as drainage, etc.,
as may be required by the designer.
MAXIMUM HANGER SPACING STYLE 606

The tables show suggested maximum span between tube supports for horizontal straight runs
of copper tubing carrying water or similar liquids. These do not apply where critical span calculations are made or where there are concentrated loads between supports.
Suggested Maximum Span
Between Supports Feet
Suggested Maximum Span

Between Supports Feet
Gas/Air
Service
Nominal
Tube Size
Inches
B 31.9
NFPA
2
2
3
8
10
10
12
12
12
Water Service
Spacing corresponds to ANSI B 31.9
Gas/Air
Service
B 31.9
Nominal
Tube Size
Inches
B 31.9
NFPA
B 31.9
10
11
12
4
5
6
12
13
15
15
15
15
14
15
17
Water Service
Spacing corresponds to NFPA 13
PERFORMANCE DATA (DRAWN TUBING)

Type K ASTM B-88
Nom.
Size
Coupling
Pipe O.D.
Wall
Thick.
Inches
2
2
3
4
5
6
0.083
0.095
0.109
0.134
0.160
0.192
Nom.
Size
Coupling
Pipe O.D.
Wall
Thick.
Inches
2
2
3
4
5
6
0.058
0.065
0.072
0.095
0.109
0.122
Type L ASTM B-88
Max. Joint Max. Perm.

Work. Press. End Load
PSI
Lbs.
300
300
300
300
300
300
1,065
1,625
2,300
4,000
6,190
8,840
Wall
Thick.
Inches
0.070
0.080
0.090
0.110
0.125
0.140
Type M ASTM B-88
300
300
300
300
300
300
1,065
1,625
2,300
4,005
6,190
8,840
DWV ASTM B-306

PSI
Lbs.
250
250
250
250
200
200

PSI
Lbs.
890
1,350
1,915
3,340
4,125
5,890
Wall
Thick.
Inches
0.045
0.058
0.072
0.083

PSI
Lbs.
100
100
100
100
765
1,335
2,060
2,945
* Working Pressure and End Load are total, from all internal and external loads, based on indicated type of copper tubing standard roll grooved in accordance with Victaulic specifications.
NOTE: FOR ONE TIME FIELD TEST ONLY, the Maximum Joint Working Pressure may be increased to 1 times
the figures shown.
UL pressure rating 175 PSI on the type K and L tubing.
102
ASSEMBLY
Style 606
Rigid Coupling for Copper Tubing
U
L
ULC

1.CHECK TUBE ENDS: Tube must be free

from indentations, projections or roll marks
on exterior from the end to the groove, to
assure a leaktight seat for the gasket.

gasket supplied to be certain it is suitable for
3.INSTALL GASKET: Place gasket over tube

tube end.
4.JOIN TUBE ENDS: Align and bring two tube

ends together and slide gasket into position
centered between the grooves on each tube.
No portion of the gasket should extend into
the groove on either tube.
5.APPLY HOUSING: With one nut and bolt

removed, use swing-over feature to position housing over gasket and into position
into the grooves on both tubes.
6.INSERT BOLT: Insert the remaining bolt to

allow easy tightening of the nut. Be sure bolt
track head engages into housing recess.
103

and equally to maintain metal-to-metal contact at the angle bolt-to-metal contact at the
angle bolt pads. Tighten securely to assure a
rigid joint.
POSITION COUPLING WITH KEYS IN THE

GROOVES AND BOLTS LOOSE. THEN
TIGHTEN BOLTS EVENLY AND SECURELY TO
OBTAIN PAD CONTACT AT EACH JOINT WITH
THE SAME OFFSET.
WARNING
separation.
CAUTION
Victaulic rigid angle pad couplings must have nuts tightened evenly and securely to obtain
metal-to-metal bolt pad contact with the same offset at each housing segment.
PERFORMANCE DATA
Nominal
Size
Inches
Tubing
O.D.
Inches
Allow.
Pipe
End*
Sep. In.
2
2
3
4
5
6
8
2.165
2.625
3.125
4.125
5.125
6.125
8.125
0.06
0.06
0.06
0.06
0.06
0.06
0.06
Coupling Dimensions Inches

Bolt/Nut
No. - Size
Inches @
2
2
2
2
3
3
4
Approx.
Wgt.
Each
Lbs.
3.17
3.63
4.13
5.13
6.13
7.18
9.40
4.63
5.30
6.25
7.13
9.00
10.00
12.42
1.80
1.75
1.75
1.75
1.75
1.75
1.88
1.5
2.0
2.2
3.2
4.9
5.7
7.2
@ Number of bolts required equals number of housing segments.

For field installation only. Style 606 is essentially rigid and does not permit expansion or contraction.
104
ASSEMBLY
Style 641
Vic-Flange Adapters
U
L
ULC

1.APPLY VIC-FLANGE ADAPTER: Open VicFlange adapter fully and place hinged flange
around the grooved tube with the circular key
section locating into the groove.
Figure 1
Closure lugs are provided for ease of assembly. To use these closure lugs, place an
adjustable wrench or similar tool over the
closure lugs.
Figure 2
Bring the wrench forward until the flange
holes are aligned and insert the bolt. NOTE:
Pliers or other suitable device may also be
used to close the flange.
2.INSERT BOLT: Insert a standard flange bolt

groove.

Sealing Surface
Inches
Nom.
Size
Inches
Tubing
O.D.
Inches
A
Max.
B
Min.
2
2
3
4
5
6
2.125
2.625
3.125
4.125
5.125
6.125
2.19
2.63
3.13
4.13
5.13
6.13
2.89
3.91
4.53
5.53
6.71
7.78
Figure 3
undulations or deformities of any type for effective
sealing.
105

intended service. Apply a thin coat of Victaulic Lubricant or silicone lubricant to gasket
lips and outside of gasket.
4.INSTALL GASKET: Press the gasket into

the cavity between the tube O.D. and flange
recess. Be certain the gasket is properly positioned as shown in Figure 3 on page 105.
5.MATE VIC-FLANGE ADAPTER AND FACING FLANGE: Place a standard flanged bolt in
the hinge hole (opposite the Lock-Bolt) and
direct the two bolt assembly to mate with the
adjoining flange.
6.CLOSE THE FLANGE: Close the Vic-Flange

adapter as far as possible using an adjustable
wrench on the closure lugs, then tighten the
flange bolt at this location first. Failure to
have the flange completely closed may lead
to pipe pull-out.
WARNING
7.ADD BOLTS AND TIGHTEN: Add the

assembly, until faces contact firmly or bolts
Bolts required, to be supplied by installer.
Bolt sizes for conventional flange-to-flange
connection. Longer bolts required when VicFlange adapter utilized with wafer-type
valves.
106
products.
Flange must be completely closed, as
shown in step 6, to avoid pipe pull-out.
NOTE: Style 641 Vic-Flange Adapters provide rigid

joints when used on copper tubing roll grooved to
Victaulic dimensions and allow no linear or angular
movement at the joint.
NOTE: When used with wafer-type valves, rubber
lined or rubber faced components, refer to Flange
Washer data, page 53.
PRODUCT DATA
The following are charts of center-to-end, end-to-end, take-out and similar dimensions for
field cut-in and installation. Refer to the latest General Catalog (G-103) for complete dimensional information.
GROOVED PIPE COUPLINGS

For standard rigid and flexible couplings allowable pipe end separation refer to Assembly Data
pages 17 through 25 of this handbook.
Grooved End Fittings (IPS Size)

C to E
C to E
C
to E
No. 10
No. 11
C to E
C to
GE
E to E
C to E
C to E
No. 100
No. 110
Nom.
Size
Inches
No. 10
90
Elbow
C-E
No. 11
45
Elbow
C-E
1
1
1
2
2
3 OD
3
3
4
4 OD
4
5
5 OD
5 OD
6
6 OD
6 OD
8
10
12
14
16
18
20
24
2
2
2
2
3
3
3
4
4
5
5
5
5
5
5
6
6
6
7
9
10
21#
24#
27#
30#
36#
1
1
1
1
2
2
2
2
2
3
3
3
3
3
3
3
3
3
4
4
5
8#
10#
11#
12#
15#
No. 12
No. 100 No. 110

Lg. Rad. Lg. Rad.
45 El.
90 El.
C-E
C-E
10
10
14
17
20
21s
24s
27s
30s
36s
C to
TE
C to E
5
7
8
10
8s
10s
11s
12s
15s
No. 13
C to
GE
C to
TE
No. 18
No. 19
No. 18
90 Adapter
Elbow
No. 19
45 Adapter
Elbow
No. 12
22
Elbow
C-E
No. 13
11
Elbow
C-E
C - GE
C - TE
C - GE
C - TE
3@
1
1
3@
4@
4@
2
2
3
2
6@
3
7@
4
4
5
5
5
6
7
1
1
1
1
1
1
1
1
1
2
2
2
2
2
3
4
4
5
6
2
2
2
2
4
3
4
4
5
2
2
2
2
3
3
6
6
7
1
1
1
1
2
2
1
1
1
1
3
2
(#)14", 16", 18", 20", 24" elbows (90, 45) are 1 -D Long Radius steel Elbows No. 100 and No. 110.
(@) Gooseneck design, end-to-end dimension.
(s) Steel except as noted.
GROOVED PRODUCT DATA
107
Adapters
E to E
Nominal
Size
Inches
No. 80
Female
Thd.
Adapter
E-E
No. 85
Flexible
Union
E-E
1
1
1
2
3
4
2
2
2
2
2
2
3
4
4
4
4
5
5
6
No. 80
No. 85
Grooved End Fittings (IPS Size)

E to E
No. 42
No. 60
E-E
1
1
1
2
2
3
3
4
5
3
3
4
4
4
4
4
4
6
6
E to E
Nominal
Size
Inches
E-E
6
8
10
12
14
16
18
20
24
6
6
8
8
8
8
8
8
8
No. 41
ANSI 125#
No. 45
ANSI 150#
No. 46
ANSI 300#
Available with 150# steel, 300#, or

125# cast iron flanges.
Same E to E dimensions apply.
No. 43
C to E
C to
SE
C to E
C
to
E
C to TE
No. 20
No. 29
No. 29
Tee with
Thd. Branch
Nom.
Size
In.
No. 20
Tee
C-E
C- GE
1
1
1
2
2
3
3 OD
3
4
4 OD
4
5
5 OD
5 OD
6
6 OD
6 OD
8
10
12
14
16
18
20
24
2
2
2
2
3
3
4
3
4
5
5
5
5
5
5
6
6
6
7
9
10
11
12
15
17
20
2
2
2
2
3
3
4
3
4
5
5
5
5
5
5
6
6
6
7
9
10
C to
LE
No. 35
No. 33
No. 33
True Wye
LE
C to
GE
to
C to LE
108
E to E
Nominal
Size
Inches
C to
SE
No. 40
E to E
Flange Adapter
No. 30
No. 30
45 Lateral(s)
C - TE
No. 35
Cross
C - LE
C - SE
C - LE
C - SE
No. 60
Cap
No. 43
Nipple
2
2
2
2
4
3
6
3
4
7
5
5
5
5
5
6
6
6
7
9
10
2
2
2
2
3
3
4
4
5
5
5
6
7
9
10
11
12
15
17
20
2
2
2
3
3
4
4
5
7
9
10
11
12
15
17
20
2
2
2
2
3
3
3
3
6
6
7
7
8
8
9
10
4
5
5
6
7
7
8
8
10
10
12
14
14
18
20
23
26
29
32
35
40
2
2
2
2
2
3
3
3
3
3
4
6
6
7
7
8
8
9
10
1
1
1
1
1
1
1
1
1
1
1
3
3
4
4
4
4
4
4
6
6
8
8
No. 32 Tee Wye

Nominal Size Inches
2
2
3
3
4
2
2
3
3
4
5 5
6 6
8 8
10 10
12 12
2
2
3
3
3
4
3
4
5
3
4
5
6
3
4
5
6
8
3
4
5
6
8
10
12
E1
E2
2
3
3
3
3
3
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6
6
6
6
7
7
7
8
10
10
10
12
12
12
14
14
14
14
18
18
18
18
18
20
20
20
20
20
20
23
9
10
11
13
12
13
14
15
16
15
16
17
18
18
19
20
21
23
19
20
21
22
27
27
31
4
5
6
7
7
8
9
9
10
10
10
11
11
13
13
13
14
15
14
15
15
16
19
18
20
E2
G
E1
No. 32-R Reducing Tee Wye

Nominal Size Inches
4 4
5 3
5 4
6 4
6 5
8 6
3
4
3
5
3
4
6
3
4
4
8
E1
E2
1
3
1
4
1
1
4
1
1
1
6
7
10
9
12
9
9
14
10
10
12
18
10
13
11
16
11
12
18
13
13
14
23
5
8
6
10
6
7
11
8
8
9
15
E2
G
E1
C to
EOB
No. 61 Bull Plug

E to E
Nom.
Size
Inches
E-E
Wgt./Lbs.
2
2
3
4
6
4
5
6
7
10
2
3
4
7
18
No. 27
Standpipe Tee
Nominal
Size
Inches
4 4
6 6
2
2
C - EOR
C - EOB
3
3
4
5
C to
EOR
No. 21
Bullhead Tee
Nominal Size Inches
5 5
6 6
C to
EOR
8
8
C to
EOB
C - EOR
C - EOB
7
7
5
6
109
Reducing Fittings
Nom.
Size
Inches
1 1
2
1
1
1
2 1
1
1
2
3 1
1
1
2
2
3 3
4 1
1
1
2
2
3
3
5 2
2
3
4
6 1
1
1
2
2
3
3
4
4
5
6 OD 3
4
8 2
2
3
4
No. 50 No. 51 No. 53

Swaged
Ecc.
Conc.
Reducer Reducer Nipple
E-E
E-E
E-E
2
2
2
2
2
9
9
9
2
2
2
2
2
3
3
3
3
3
4
3
4
4
11
4
5
5
8
9
9
9
9
9
9
9
3
9
3
3
9
10
10
4
4
4
10
11
11
5
11
11
11
5
12
12
12
6
6
6
7
7
7
7
8
8
8
8
8
8
9
9
9
9
9
9
9
11
11
11
12
12
12
12
12
12
12
12
12
12
3
3
3
3
3
3
4
4
4
4
5
5
5
5
5
6
6
6
6
6
6
7
7
7
3
3
3
3
3
3
4
4
4
4
5
5
5
5
5
6
6
6
6
6
6
7
7
7
8
8
10
10
10
12
12
12
14
14
14
18
FireLock
Fire Protection Fittings
Nom.
Size
Inches
2
2
3
4
5
6
2
3
3
4
4
5
2
2
2
3
3
3
3
3
3
3
3
4
4
No. 50
Concentric
Reducer
E to E
No. 51
Eccentric
Reducer
E to E
No. 53
Swaged
Nipple
C to E
No. 003 No. 002

Style 005 No. 001
Tee
Coupling 90 Elbow 45 Elbow
C-E
C-E
C-E
Y
4
5
5
6
8
9
E
to E
No. 25 No. 29 No. 30-R Red. Lat.

Red. Red. Tee
Thd. Br.
Tee
C-E
C - LE
C - SE
C-E
2
3
3
4
4
5
C
to E
Style 005
No. 001
90 Elbow
C
to E
C to E
NOTE: FireLock Fittings are designed for use exclusively with Style 005 FireLock couplings. Use of other
products may result in pad interference.
C
to
E
No. 003
45 Elbow
110
No. 002
Tee
C to E
Nom.
Size
Inches
C
to
E
No. 25
Reducing
Tee
C to E
C
to
E
No. 29
Reducing
Tee
to
LE
C to
LE
C to
SE
No. 30-R
Reducing
Lateral
Y
V
X
No. 72
Grooved Outlet
Y
T
X
No. 72
Female Thrd. Outlet
10
12
14
16
18
20
24
No. 50 No. 51 No. 53

Swaged
Ecc.
Conc.
Reducer Reducer Nipple
E-E
E-E
E-E
5
5
6
6
7
7
7
13
13
13
13
14
14
14
14
15
15
15
15
20
20
20
20
20
20
20
20
20
20
5
6
6 OD
2
3
4
5
6
8
3
4
5
6
8
10
4
6
8
10
12
6
8
10
12
14
6
8
10
12
14
16
12
14
16
18
8
10
12
14
16
18
20
12
6
13
13
13
14
14
14
14
No. 25 No. 29 No. 30-R Red. Lat.

Red. Red. Tee
Thd. Br.
Tee
C-E
C - LE
C - SE
C-E
7
7
7
9
9
9
9
9
9
10
10
10
10
10
10
11
11
11
12
12
12
15
15
15
15
17
17
17
20
20
20
20
20
20
20
7
7
7
9
9
9
9
9
9
10
10
10
10
10
10
11
11
11
12
12
12
15
15
20
20
20
18
18
20
20
20
20
23
23
23
23
26
26
26
26
26
29
29
29
29
29
32
32
32
32
32
32
35
35
35
40
40
6
6
6
6
6
6
7
7
7
7
7
7
7
7
7
8
8
8
8
8
8
8
8
8
8
8
9
9
9
10
10
Style 72 Outlet Coupling

Nominal
Size
Run
Red. Out.
1
Reducing Outlet
Fem.
Thd.
Groove
or MPT
T**
1
1
1 MPT
1 MPT
2
2
1
2
2
2
2
2
2
3
2
2
2
3
3
3
3
3
3
3
3
Nominal
Size
Run
Red. Out.
3
Reducing Outlet
Fem.
Thd.
Groove
or MPT
T**
1
1
6
6
3
3
4
4
3
3
4
4
6
6
6
** Center of run to engaged pipe end. Female threaded outlet only.

Center of run to end of fittings.
111
3D Long Radius Elbows

C to E
Nom.
Size
Inches
No. 10
90
C-E
No. 14
60
C-E
No. 11
45
C-E
No. 15
30
C-E
No. 12
22
C-E
No. 13
11
C-E
2
2
3
3
4
4
5
6
8
10
12
14
15
16
18
20
22
24
10
11
13
14
16
18
20
24
32
40
48
56
60
64
72
80
88
96
7
8
9
10
11
12
13
16
22
27
32
38
41
43
49
54
60
65
6
7
7
8
9
10
11
13
18
22
27
31
33
36
40
45
49
53
5
6
6
6
7
8
9
10
14
18
21
25
27
29
32
36
39
43
5
5
5
6
6
7
8
9
12
16
19
22
24
25
28
32
35
38
4
4
5
5
5
5
6
7
10
13
15
18
19
20
23
26
28
31
C to E
No. 10 3-D
No. 14 3-D
C to E
C to E
No. 11 3-D
C to E
No. 15 3-D
C to E
No. 12 3-D
No. 13 3-D
NOTE: 1. Elbow sizes up to and including 4" are provided with 4" long integral tangent, remaining sizes provided
with integral tangents with integral tangents with length equal to nominal pipe size. 2. Grooved or plain end available specify choice on order. 3. Material: standard wall steel pipe to ASTM A-53, Grade B (other materials available on request). 4. Bends to conform to above radii. 5. C - E tolerances: 2" thru 6" "; 8" thru 16" "; 18" thru
24" ".

Nom.
Size
Inches
No. 10
90
C-E
No. 14
60
C-E
No. 11
45
C-E
No. 15
30
C-E
No. 12
22
C-E
No. 13
11
C-E
2
2
3
3
4
4
5
6
8
10
12
14
15
16
18
20
22
24
14
16
19
21
24
27
30
36
48
60
72
84
90
96
108
120
132
144
9
11
12
14
15
17
19
23
31
39
46
54
58
62
70
77
85
93
8
9
10
11
12
13
15
18
24
30
37
43
46
49
55
61
67
73
6
7
8
8
9
10
11
14
18
23
28
32
35
37
42
46
51
56
6
6
7
7
8
9
10
12
16
20
24
28
30
32
36
40
44
48
5
5
5
5
6
6
7
9
12
15
18
21
22
24
27
30
32
35
112
C to E
C to E
No. 10 5-D
No. 14 5-D
C to E
C to E
No. 11 5-D
C to E
No. 12 5-D
No. 15 5-D
C to E
No. 13 5-D

C to E
Nom.
Size
Inches
No. 10
90
C-E
No. 14
60
C -E
No. 11
45
C-E
No. 15
30
C-E
No. 12
22
C-E
No. 13
11
C-E
2
2
3
3
4
4
5
6
8
10
12
14
15
16
18
20
22
24
16
19
22
25
28
31
35
42
56
70
84
98
105
112
126
140
154
168
11
12
14
16
18
20
22
26
35
44
53
62
67
71
80
89
98
107
9
10
11
12
14
15
17
21
28
35
41
48
52
55
62
69
76
83
7
8
8
9
10
11
13
15
21
26
31
36
39
41
47
52
57
62
6
7
7
8
8
10
11
13
17
22
26
30
33
35
39
44
48
52
5
5
5
6
6
7
8
9
12
16
19
22
24
25
28
31
35
38
C to E
No. 10 6-D
C to E
C to E
No. 11 6-D
1
1
1
2
2
3 OD
3
3
4
4 OD
4
5
5 OD
5 OD
6 OD
6
6 OD
6 OD
8
8 OD
10
12
14
15
16
18
20
22
24
C to E
No. 12 6-D
No. 13 6-D
Y
Style 07 Style 75 Style 77

Zero-Flex Flexible Flexible
Y
Y
Y
4
4
4
5
6
5
6
8
7
9
9
9
10
10
10
13
16
18
19
21
23
27
31
No. 15 6-D
C to E
Couplings
Nom.
Size
Inches
No. 14 6-D
4
5
5
5
6
8
8
7
9
10
8
10
10
11
10
11
13
14
15
17
3
3
4
5
5
6
6
7
8
8
8
10
9
9
11
10
11
14
16
19
20
21
22
24
27
30
31
Style
HP-70
Y
6
6
12
14
16
18
Style 741 Style 791

Flg. Adpt. Boltless
Y
W
6
7
11
12
14
17
20
4
5
10
12
Style 07
Z
Style
75
Style 77
Style HP-70
A
X
Style 741
Style 791
113
Grooved End Valves (IPS) - Butterfly Valve

A
I dia.
E
F
D
G
E
O
Dia.
H1 dia.
H2 dia.
(B, C) (4 places)
VICTAULIC
B
C
C
F
CF
A
H
Series 709
Series 700
1
2
2
3 OD
3
4
5
6
6 OD
8
10
12
14
16
18
20
24
Three Way Valves
Series 708-W
Butterfly Valves
Nom.
Size
Inches
Vic-300
Three-Way Valves
Vic-300
A
Series
709
A
Series
700
A
Series
708-W
A
3
3
3
3
4
5
5
5
5
6
6
7
7
8
8
10
3
3
3
3
3
4
5
5
5
3
3
3
4
5
5
5
5
6
7
8
8
9
11
12
12
13
15
16
18
19
23
25
30
3
3
4
4
5
5
6
6
7
9
10
11
12
15
17
20
Grooved End Valves (IPS) - Ball and Check Valves

A
R
A
A
" NPT
N
Main
Drain
2"
NPT
H
J
F
E
Series 716/717
Series 717R
Check Valves
Series 712/713
Ball Valves
Nom.
Size
Inches
Vic-Check
Series
716
A
FireLock
Series
717
A
FireLock
Series
717R
A
Swinger
Series
712/713
A
Vic-Ball
Series
721
A
FireBall
Series
727
A
1
2
2
3
4
5
6
6 OD
8
10
12
3
4
9
10
11
11
14
16
18
3
4
9
10
11
11
14
16
18
9
10
11
11
14
9
9
10
12
5
5
6
6
8
10
10
5
6
K
6
114
B
E
R
C
A
Series 721
J
H
O
G
B
D
C
F
Series 727
Dia. D
Hole Cut Products- Styles 920 & 921 Mechanical - T

Z
Style 921
Style 920 with Grooved Outlet
Nominal Size
Inches
Pipe Outlet
2
6 OD
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
3
1
2
2
3
1
2
2
3
4
2
4
2
2
3
4
Style 920 with Female Threaded Outlet

Fitting End
Style
No.
Hole Dia.
+0.13
0
Take Out
T
Fem. Thd.
V
Grooved
V
921
921
921
921
921
921
921
921
921
921
921
921
921
920
920
920
921
921
921
920
920
920
920
920
920
920
920
920
920
920
920
920
920
920
920
920
920
920
920
1
1
1
1
1
1
1
1
2
2
1
1
1
2
2
2
1
1
1
2
2
2
2
3
2
2
2
3
2
2
2
3
4
2
4
2
2
3
4
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
4
4
3
4
4
4
4
4
4
4
4
5
5
5
5
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
6
6
6
6
4
4
4
4
4
4
4
4
5
5
5
5
5
5
5
6
6
6
6
Available with grooved or female threaded outlet.

Center of run to end of fitting.
115
Style 925
Snap-Let Outlet
Styles 923/924
Vic-Let/
Vic-O-Well
Y
X
Nominal Size
Inches
Run Branch FPT
1
Hole DIa.
+
0
Take Out
T
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
ACCESSORIES
Style 923
Nominal Size
Inches
Pipe Outlet
48
10
Style 924
Take Out T
Hole Dia.
+
0
Style 923
Vic-Let
Style 924
Vic-O-Well
1
1
1
1
2
2
2
2
3
3
3
3
Z max.
Z min.
Metal
Identification
Tag
Disconnect
Style150
Valve
VICTAULIC
Metal
Identification
Tag
Disconnect
Valve
VICTAULIC
C-E
OAH
C-O
OAL
Style 731
Nominal Size
System
Side
Grvd.
Pump
Side
Flngd.
10
12
14
16
116
2
2
3
3
4
4
5
4
5
6
5
6
8
8
10
10
12
12
14
14
Style 730
Style 732
Style 731 Suction Diffuser

C-E
Inlet
C-O
Outlet
OAL
Overall
Length
4
4
5
5
5
5
6
6
6
7
7
7
9
9
10
10
11
11
12
12
7
7
8
8
9
9
10
10
10
13
13
13
15
15
17
17
24
24
26
26
12
12
14
14
16
16
18
18
18
22
22
22
25
25
28
28
36
36
40
40
Style 733
Style 734
Style 150
Style
Style
Style Style
Mover
732
730
734
Nom. 733
Size Venturi Orifice Strain. Strain.
A
Min. Max.
A
A
A
In.
2
2
3
4
5
6
8
10
12
14
16
18
20
24
30
4
5
5
5
6
7
8
12
14
26
29
32
39
48
3
3
3
4
4
4
5
5
5
5
5
6
7
6
7
8
10
11
13
15
18
20
22
24
9
10
11
14
16
18
24
27
30
11
12
14
16
14
15
17
19
FIT Products (For IPS Steel Pipe)

Y1
Y2
C-E
U
Y1
Y2
C-E
Y1
Y2
Z
V
C-E
T
W
U
Style 961
Style 963
Style 961
90 Elbow
Style 960
Style 963
Straight Tee
Style 960
Coupling
Nom.
Size Inches
C-E
Take Out
U
C-E
Take Out
U
C-E
Take Out
U
1
1
1
2
2
2
2
2
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
Y1
Y2
Y1
Y2
Style 96
Nominal
Size
Inches
1
Style 966
Style 96
Reducing Tee
Style 966
Reducing Elbow
Take Out
U
C-E
Take Out U
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
Style 929 FIT

Outlet/Mechanical - T
Y1
Nominal
Size Inches
Run Branch
3
1
1
2
1
1
2
Dimensions
Max.
Working
Pressure
PSI
U**
175
175
175
175
175
175
2
2
2
2
2
2
3
3
3
4
4
4
Y2
W
Z
Style 929
** Center of run to engaged pipe end.

117
FIT Outlet/Mechanical-T Cross

Cross Combinations
FIT Cross
Cross Combinations
Nominal Size (IPS)
Y1
Y
Y2
Branch
V
A B
Run
2
W
Z
Nominal Size (IPS)

Branch
Run
A B
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
2
2
1
1
1
2
2
2
1 FIT
1 FIT
1 Thd
1 Thd
1 Thd
1 Thd
1 FIT
1 Thd
1 Thd
1 Thd
1 FIT
1 FIT
1 Thd
1 Thd
1 Thd
1 Thd
1 FIT
1 Thd
1 Thd
1 Thd
1 FIT
1 FIT
1 FIT
1 FIT
1 Thd
1 Thd
1 FIT
1 FIT
1 FIT
1 Thd
1 FIT
1 FIT
1 FIT
1 FIT
1 Thd
1 Thd
1 FIT
1 FIT
1 FIT
1 Thd
V
T
FIT Cross
Nominal
Size*
Run Branch
Inches
2
1 Thd.
1 FIT
1 Thd.
1 FIT
1 Thd.
1 FIT
1 Thd.
1 FIT
Hole Dimensions
Inches
Dimensions Inches
TakeOut**
Saw
Size
Max.
Dia.
T1
T2
V1
V2
1
1
1
1
2
2
2
2
1
1
1
1
2
2
2
2
6
6
6
6
6
6
6
6
3
3
3
3
3
3
3
3
* Refer to pipe tolerance for engaged pipe end.

** Center of run to engaged pipe end.
118
PLAIN END PRODUCTS (IPS)

Style 99 Roust - A - Bout
Plain End Fittings
Required Tangent Length
Roust-A-Bout
Roust-A-Bout
Nominal
Coupling
Size
Inches
Minimum
Tangent
Length
T
Inches
Nominal
Coupling
Size
Inches
Minimum
Tangent
Length
T
Inches
1
2
2
3
3
4
5
1
1
1
1
1
2
2
6
6 OD
8
10
12
14
16
2
2
2
2
2
2
2
Note: Style 99 Roust-A-Bout couplings require sufficient tangent

lengths for proper assembly of 45 and 90 elbows (see Chart for
dimensions). Victaulic No. 10P and No. 11P elbows in sizes 6" and
above meet mimimum tangent length requirements.
Plain End Fittings

C to E
C to E
C to E
C to
LE
C to
SE
90 Elbow
C to LE
45 Elbow
C to E
Tee
45 Lateral
C to E
E to E
C to
SE
Wye 90
Cross
Lateral 45
Long Radius
Elbow
Bull Plug
Wye 90*
Nom.
Size
Inches
Elbow
90
C-E
Elbow
45
C-E
Tee
C-E
C - LE
C - SE
C - LE
C - SE
1
1
2
2
3 OD
3
3
4
5
6
6 OD
8
10
12
2
2
3
3
4
4
7*
5
9*
6
6
10*
11*
13*
1
1
2
2
2
2
4*
3
5*
3
3
6*
6*
7*
2
2
3
3
4
4
5*
5
6*
6
6
10*
11*
13*
5
6
7
7
8
8
10
10
12
14
14
18
20
24
2
2
2
3
3
3
3
3
4
4
4
6
6
7
3
4
4
4
4
5
5
5
6
7
10
11
13
2
2
2
3
3
3
3
3
4
4
6
6
7
Long Radius
Elbows
Cross*
C-E
Bull
Plug
E-E
90
C-E
45
C-E
3
4
4
4
4
5
5
5
6
7
10
11
13
3
3
4
5
5
6
6
7
8
10
11
13
14
10
14
17
20
7
8
10
* Segmentally welded steel.
119
Adapter Nipples
Nominal
Size
Inches
E-E
Inches
1
1
2
2
3
4
6
3
4
4
4
4
6
6
Swaged Nipple
E to E
No. 40P
E to E
No. 42P
E to E
No. 43P
C to E
Reducing Tee
Nominal Size - Inches
1 1
2 2
3 3
4 4
6 6
8 8
10 10
12 12
120
1
1
1
1
1
2
1
1
2
2
3
2
3
4
2
3
4
5
6
4
6
8
6
8
10
C - E Inches
4
4
4
5
5
5
5
5
5
5
5
7
7
7
10
10
10
10
10
11
11
11
13
13
13
E to E
Nominal
Size
Inches
E-E
Inches
1 1
2 1
1
2 1
1
2
3 1
1
2
2
3 3
4 1
1
2
2
3
3
5 2
3
4
6 1
1
2
2
3
3
4
5
8 3
4
5
6
10 3
4
6
8
12 6
8
10
4
6
6
7
7
7
8
8
8
8
8
9
9
9
9
9
9
11
11
11
12
12
12
12
12
12
12
12
13
13
13
13
15
15
15
15
16
16
16
PRODUCTS FOR DUCTILE PIPE OF AWWA DIMENSIONS

M SQUARE
C to
LE
to
LE
SEAT END
V*
C to
SE
H
A
Style 31
Style 307
Style 31
Coupling
Nominal
Size
Allow. Pipe
Inches
End Sep.
0
0
0
0
0
0
0
0
0
0
0
0
0
3
4
6
8
10
12
14
16
18
20
24
30
36
Series 365
Style 307
Transition Coupling
No. 30-C
Series 365
Vic-Plug Valve
No. 30-C
45 Lateral
Width
Y
Allow. Pipe
End Sep.
Width
Y
End to End
A
Overall
Height
C - LE
C - SE
7
9
11
14
16
19
21
24
26
29
33
39
46
7
9
11
14
17
19
8
9
10
11
13
14
10
11
14
18
19
22
10
12
14
17
20
24
27
30
32
35
40
+
+
3
3
3
4
5
5
6
6
7
8
9
+
+
For field installation only. Style 307 Transition couplings are essentially rigid and do not permit expansion/conE to E
traction.
T
Ductile Fittings
C to E
C to E
C to E
No. 12-C
C to E
No. 60-C
C to E
C to E
C to E
C
to E
No. 100-C
Nominal
Size
Inches
No. 10-C
No. 11-C
C
to
E
No. 13-C
No. 20-C
No. 35-C
Ductile Iron Fittings C - E Dimensions Inches

No. 100-C 90 No. 10-C
Lg. Rad. El. 90 Elbow
3
4
6
8
10
12
14
16
18
20
24
30
36
* Dish Caps
7
9
11
14
16
19
21
24
26
29
34
41
49
No. 11-C
45 Elbow
No. 12-C
22 El.
No. 13-C
11 El.
No. 60-C
Cap
No. 20-C
Tee
No. 35-C
Cross
3
4
5
5
6
7
7
8
8
9
11
15
18
3
4
5
5
6
7
7
8
8
9
11
+
+
3
4
5
5
6
7
7
8
8
9
11
+
+
1
1
1
1
1
*
*
*
*
*
*
*
5
6
8
9
11
12
14
15
16
18
22
25
28
5
6
8
9
11
12
14
15
16
18
22
+
+
5
6
8
9
11
12
14
15
16
18
22
25
28
+Contact Victaulic for details.
121
Fittings of AWWA Size

No. 25-C Red. Tee
Nominal
Size
Inches
4
6
6
8
8
10
10
10
12
12
12
12
3
3
4
4
6
4
6
8
4
6
8
10
C - EOR
C - EOB
8
9
9
11
11
11
12
12
12
12
8
9
9
11
11
11
12
12
12
12
Reducers
No(s).
50-C Con. No. R-10-C
Red. El.
51-C Ecc.
C-E
E-E
7
9
9
11
11
12
12
12
14
14
14
14
6
8
8
9
9
11
11
12
12
12
No. 30 - RC
45 Red. Lat.
C - LE
C - SE
No. 35-RC
Reducing
Cross
C-E
12
14
14
17
17
20
20
20
24
24
24
3
3
3
4
4
5
5
5
5
5
5
6
8
8
9
9
11
11
11
12
Dimension applies to No. 51 eccentric reducer only. Concentric reducer not available in this size.
122
COPPER CONNECTION PRODUCTS

Y
Z
C to E
C to E
A
C to E
No. 606
C
to
E
C
to E
No. 610
No. 611
Style 60
Coupling
No. 620
Vic-Flange
Note: Gray area of mating fa

be free from gouges, undula
Vic-Flange Adapter
Reqd. Sealing Surface
Copper Fittings
Nom.
Size Inches
Pipe
End Sep.
90
Elbow
45
Elbow
Tee
Max. A
Min. B
2
2
3
4
5
6
4
5
6
7
9
10
2
3
3
4
5
6
2
2
2
3
3
3
2
3
3
4
5
6
2
2
3
4
5
6
2
3
4
5
6
7
For field installation only. Style 606 is essentially rigid and does not permit expansion or contraction.
NOTE: Style 641 Vic-Flange adapters for copper tubing provide rigid joints when used on copper tubing roll
grooved to Victaulic dimensions and consequently allow no linear movement at the joint.
Copper Reducing Fittings

C to E
C to E
E to E
Cup
E to E
C
to
E
No. 650
Nominal
Size
Inches
2
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
2
2
3
3
4
2
3
4
5
C
to
B
Cup
No. 652
No. 625
No. 626
No. 652
Grooved Cup
No. 625
Grv. Grv. Grv.
No. 626
Grv. Grv. Cup
No. 650
Gr. Gr.
E-E
E-E
Cup
C-E
C-B
C-E
C-B
Cup
3
3
3
3
3
3
3
4
3
3
2
3
2
3
3
3
3
3
3
1
1
1
1
3
3
3
3
4
3
4
2
3
4
4
3
3
4
4
4
4
4
4
5
5
5
2
2
2
2
2
2
2
2
2
2
3
3
3
2
2
2
2
2
2
2
2
2
3
3
3
3
123
Helpful Information
Commercial Pipe Sizes
The following table lists the pipe sizes and wall thicknesses currently
established as standard including standard weight, extra strong, and double extra strong pipe and other pipe wall thickness schedules listed in
American Standard B36.10, which are applicable to carbon steel.
Nominal Wall Inches
Nominal
PIpe
Size
Inches
OD
Inches
Sched. 5S*
Sched. 10S*
Sched. 10
Sched. 20
Sched. 30
Std.
1
1
1
2
2
3
3
4
5
6
8
10
12
14 OD
16 OD
18 OD
20 OD
22 OD
24 OD
26 OD
28 OD
30 OD
32 OD
34 OD
36 OD
42 OD
0.405
0.540
0.675
0.840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500
5.563
6.625
8.625
10.750
12.750
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
42.000
0.065
0.065
0.065
0.065
0.065
0.065
0.083
0.083
0.083
0.083
0.109
0.109
0.109
0.134
0.156
0.156
0.165
0.165
0.188
0.188
0.218
0.250
0.049
0.065
0.065
0.083
0.083
0.109
0.109
0.109
0.109
0.120
0.120
0.120
0.120
0.134
0.134
0.148
0.165
0.180
0.188
0.188
0.188
0.218
0.218
0.250
0.312
0.250
0.250
0.250
0.250
0.250
0.250
0.312
0.312
0.312
0.312
0.312
0.312
0.250
0.250
0.250
0.312
0.312
0.312
0.375
0.375
0.375
0.500
0.500
0.500
0.500
0.500
0.500
0.375
0.277
0.307
0.330
0.375
0.375
0.438
0.500
0.500
0.562
0.625
0.625
0.625
0.625
0.625
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
The decimal thickness listed for the respective pipe sizes represent their nominal or average wall dimensions.
The actual thicknesses may be as much as 12.5% under the nominal thickness because of mill tolerance. Thicknesses shown in light face under Schedule 60 and heavier pipe are not currently supplied by the mills, unless a
certain minimum tonnage is attained.
124
AND WALL THICKNESSES

The pipe wall thickness schedules listed in American Standard
B36.19, and ASTM Specification A409, which are applicable only to corrosion resistant materials. (NOTE: Schedule 10S is also available in carbon steel in sizes 12" and smaller).
ASA-B36.10 and B36.19
THICKNESS FOR
Sched.
40
Sched.
60
Extra
Strong@
Sched.
80
Sched.
100
Sched.
120
Sched.
140
Sched.
160
XX
Strong
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.406
0.438
0.500
0.562
0.594
0.688
0.688
0.688
0.750
0.406
0.500
0.562
0.594
0.656
0.750
0.812
0.875
0.969
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.200
0.218
0.276
0.300
0.318
0.337
0.375
0.432
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.200
0.218
0.276
0.300
0.318
0.337
0.375
0.432
0.500
0.594
0.688
0.750
0.844
0.938
1.031
1.125
1.218
0.594
0.719
0.844
0.938
1.031
1.156
1.281
1.375
1.531
0.438
0.500
0.562
0.719
0.844
1.000
1.094
1.219
1.375
1.500
1.625
1.812
0.812
1.000
1.125
1.250
1.438
1.562
1.750
1.875
2.062
0.188
0.219
0.250
0.250
0.281
0.344
0.375
0.438
0.531
0.625
0.719
0.906
1.125
1.312
1.406
1.594
1.781
1.969
2.125
2.344
0.294
0.308
0.358
0.382
0.400
0.436
0.552
0.600
0.674
0.750
0.864
0.875
1.000
1.000
*Schedules 5S and 10S are available in corrosion resistant materials and Schedule 10S is also available in carbon steel.
Thicknesses shown in italics are avialable also in stainless steel, under the designation Schedule 40S.
@Thicknesses shown in italics are available also in stainless steel, under the designation Schedule 80S.
125
DECIMAL EQUIVALENTS OF FRACTIONS

Inches
Decimal of
an Inch
Inches
Decimal of
an Inch
.015625
.031250
.046875
.062500
.078125
.093750
.109375
.125000
.140625
.156250
.171875
.187500
.203125
.218750
.234375
.250000
.265625
.281250
.296875
.312500
.328125
.333333
.343750
.359375
.375000
.390625
.406250
.421875
.437500
.453125
.468750
.500000
.515625
.531250
.546875
.562500
.578125
.593750
.609375
.625000
.640625
.656250
.671875
.687500
.703125
.718750
.734375
.750000
.765625
.781250
.796875
.812500
.828125
.843750
.859375
.875000
.890625
.906250
.921875
.937500
.953125
.968750
.984375
1.00000
MINUTES CONVERTED TO DECIMALS OF A DEGREE

Min.
Deg.
Min.
Deg.
Min.
Deg.
Min.
Deg.
Min.
Deg.
Min.
Deg.
1
2
3
4
5
6
7
8
9
10
.0166
.0333
.0500
.0666
.0833
.1000
.1166
.1333
.1500
.1666
11
12
13
14
15
16
17
18
19
20
.1833
.2000
.2166
.2333
.2500
.2666
.2833
.3000
.3166
.3333
21
22
23
24
25
26
27
28
29
30
.3500
.3666
.3833
.4000
.4166
.4333
.4500
.4666
.4833
.5000
31
32
33
34
35
36
37
38
39
40
.5166
.5333
.5500
.5666
.5833
.6000
.6166
.6333
.6500
.6666
41
42
43
44
45
46
47
48
49
50
.6833
.7000
.7166
.7333
.7500
.7666
.7833
.8000
.8166
.8333
51
52
53
54
55
56
57
58
59
60
.8500
.8666
.8833
.9000
.9166
.9333
.9500
.9666
.9833
1.0000
126
1
1
1
1
1
1
1
1
1
Socket
Size
Style 07
Bolt
Size
1
1
1
Socket
Size
Style 75
Bolt
Size
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Socket
Size
Style 77
Bolt
Size
1
1
1
1
1
1
1
1
1
1
Socket
Size
Style HP-70
Bolt
Size
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Socket
Size
Style 31
Bolt
Size
1
1
1
1
Socket
Size
Style 307
Bolt
Size
NOTE: Bolt size is diameter in inches of the bolt listed in the G-100. Socket size is measured across flats of heavy hex nut. (Style 005 utilizes standard hex nuts.)
1
1
1
2
2
3
3
4
5
6
8
10
12
14
15
16
18
20
22
24
30
36
Socket
Size
Style 005
Bolt
Size
Cpling.
Size
Conversion Chart For Proper Socket Size
chart.lastpage Page 1 Thursday, October 31, 2002 10:41 AM
1
1
Socket
Size
Style 606
Bolt
Size
VICTAULIC COMPANY OF AMERICA

World Headquarters
Telephone: 215/559-3300
FAX: 215/250-8817
P.O. Box 31
Easton, PA 18044-0031
California: (Los Angeles)
Long Beach 90810
20934 So. Santa Fe Avenue
Phone: 310/537-1691
FAX: 310/537-9536
Branch Sales Offices and Service Centers

Metro Branch:
Illinois: (Chicago)
Easton, PA 18042
Bensenville 60106
4901 Kesslersville Road
730 Thomas Drive
Phone: 800/742-5842
Phone: 708/595-8310
FAX: 800/437-6573
FAX: 708/595-8324

Easton, PA 18042
Pennsylvania: (Pittsburgh)
Warrendale 15086
166 Thorn Hill Road
Phone: 412/931-1693
FAX: 412/776-0730
Colorado: Denver 80239

5045 Paris Street
Phone: 303/371-1320
FAX: 303/371-1324
Maryland/DC:
Baltimore 21227
6600 Amberton Drive
Phone: MD-410/796-0500
DC-301/621-2360
FAX: 410/796-1974
Michigan: (Detroit)
Farmington Hills 48335
23107 Commerce Drive
Phone: 313/471-3600
FAX: 313/471-4061
Texas: Houston 77078

7177 Railspur Street
Phone: 713/635-6865
FAX: 713/635-1743
Georgia: Norcross 30093

4290 International Blvd.
Phone: 404/925-1161
FAX: 404/381-7391
Massachusetts: (Boston)
Franklin 02038
7 Forge Park
Phone: 508/528-7500
FAX: 508/528-7550
Missouri:
Kansas City 64120
5900 Deramus Avenue
Phone: 816/241-4521
FAX: 816/241-6258
Texas: Odessa 79763

2650 Remington Road
Phone: 915/332-1489
FAX: 915/332-4924
Washington: (Seattle) Kent 98032

22633 83rd Ave. So.
Phone: 206/872-2200
FAX: 206/872-2203
Sales and Lease Payments

P.O. Box 11608
Newark, NJ 07917
VICTAULIC TOOL COMPANY
Tool Shipments
1326 Tatamy Road
Easton, PA 18042
Division of Victaulic Company of America

Phone: 215/559-3300
FAX: 215/250-7065
VICTAULIC COMPANY OF CANADA

65 Worcester Road, Rexdale, Ontario, Canada M9W 5N7
Telex: 06-989158 Phone: 416/675-5575 FAX: 416/675-5729
Alberta:
Edmonton T5M 3S9
15353 114th Avenue
Phone: 403/452-0680
FAX: 403/452-2430
Branch Sales Offices and Service Centers

British Columbia:
Ontario:
Delta V4G 1H1
Sudbury P3A 5K2
Unit 5, 7560 Vantage Way 1070 Elisabella Street
Phone: 604/940-3301
Phone: 705/560-9595
FAX: 604/940-3360
FAX: 705/560-9490
Quebec: (Montreal)
Saint Laurent H4S 9Z7
6550 Abrams Street
Phone: 514/333-2888
FAX: 514/333-1206
VICTAULIC INTERNATIONAL
P.O. Box 31
Easton, PA 18044-0031
Division of Victaulic Company of America

Telephone: 215/559-3300WUI Telex:
6858011VICAM UW
FAX: 215/250-8817

Easton, PA 18042
Victaulic Factory Representatives and Distributor Stocks Worldwide

Victaulic reserves the right to change product specifications, designs and standard equipment
without notice and without obligation.
Registered Trademark of Victaulic Company of America
I-100 Rev. 1/93 100ML
Copyright 1992 Victaulic Company of America

Printed in U.S.A.
*cover Page 2 Thursday, October 31, 2002 11:27 AM
I-100
Rev. 9/95
1172-95
30ML

Victaulic Mechanical Pipe Joiner

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FIELD ASSEMBLY AND

Victaulic is the originator and developer of the grooved piping

Victaulic World Headquarters

Canadian Headquarters Victaulic Company of Canada, Limited

Victaulic has 20 North American

PRODUCTS FOR GROOVED END STEEL (and other IPS) PIPE . . . . . .

FIT PRODUCTS FOR PLAIN END STEEL PIPE . . . . . . . . . . . . . . . . . .

Style 99 Roust-A-Bout Coupling Assembly . . . . . . . . . . . . . . . . . 79

The Victaulic Field Assembly and Installation Instructions Pocket

OPERATOR SAFETY INSTRUCTIONS

GROOVED END PIPE

Exaggerated for Clarity

Size Range Inches

Vic-Easy Tool Roll Selection

R-901R-P02R-P04260-002 260-003 260-006

Pipe Size Range Inches

ADJUSTABLE PIPE STANDS

112 ADJUSTABLE PIPE STAND

SPEED REDUCTION CONTROL (LSCR)

Exaggerated for Clarity

Grooving Tool Power Requirements

Max. Tool Rotation

Required Horse Power

VIC-GROOVER INDIVIDUAL TOOLS

Cut Grooving/Tool Bit Selection

Pipe Size Range Inches

Cast Pipe (Gray or Ductile)

Pipe Size Range Inches

VIC PLASTIC GROOVER

PIPE CUT OFF TOOLS

Exaggerated for Clarity

Standard Cut Groove

Exaggerated for Clarity

Standard Roll Groove

Radius Cut Groove

Exaggerated for Clarity

IMPORTANT: Refer to footnotes on page 22 of this Handbook.

IMPORTANT: Refer to footnotes on page 22 of this Handbook.

IMPORTANT: Please refer to footnotes on page 22 of this Handbook.

PIPE PREPARATION STANDARDS

FOR PVC PLASTIC PIPE

(Standard Radius Cut Groove)

IMPORTANT: Refer to footnotes on page 22 of this Handbook.

ENDSEAL ES ROLL GROOVE

ENDSEAL ES CUT GROOVE

Exaggerated for Clarity

IMPORTANT: Refer to footnote on page 22 of this Handbook.

IMPORTANT: Refer to footnote on page 22 of this Handbook.

C-26-27 Gasket Page 26 Thursday, October 31, 2002 8:52 AM

STANDARD (IPS) GASKETS

Recommended for hot water service within the

Recommended for petroleum products, air with oil

FM Approved gasket. Consult agency listings for individual products.

C-26-27 Gasket Page 27 Thursday, October 31, 2002 8:52 AM

Specially compounded to provide superior service

Recommended for hot lubricating oils and certain

Recommended for many oxidizing acids, petroleum

Specially compounded with excellent oil resistance

STANDARD (AWWA) GASKETS

Specially compounded to conform to ductile pipe

FM Approved gasket. Consult agency listings for individual products.

Thorough lubrication of the gasket exterior

GROOVED PRODUCT ASSEMBLY