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CONTENTS

Perkins Build Lists

Page 3

Short Engines, Long Engines & Cylinder Blocks

Page 4 & 5

Cylinder Head

Page 6 & 7

Cylinder Head

Page 8 & 9

Cylinder Head

Page 10 & 11

Crankshaft

Page 12

Crankshaft

Page 13

Crankshaft

Page 14

Balancer

Page 15

Pistons, Rings & Liners

Page 16

Pistons, Rings & Liners

Page 17

Pistons, Rings

Page 18

Pistons, Rings

Page 19

Pistons, Rings

Page 20

Piston Dimensions

Page 21

Cylinder Liners

Page 22

Cylinder Liner Dimensions

Page 23

Fuel Lift Pumps


Heater Plugs

Page 24

Oil Pumps

Page 26

Water Pumps & Thermostats

Page 26 & 27

PERKINS BUILD LIST

SHORT ENGINES, LONG


ENGINES & BLOCKS
1

EM5962

EM5988

SHORT ENGINE TURBO


PHASER TURBO 1004.4T
Industrial Applications
fitted with piston U5LL0038

SHORT ENGINE 4.236


Industrial Appliocation

SHORT ENGINE 4.236


Agricultural Applications

EM5998

EM1275

BLOCK 4.236
Agricultural Applications

BLOCK 4.236
Industrial applications

BLOCK 4.248
Agricultural Applications

EM5869

EM6571

COMPLETE ENGINE
Phaser 1004.4T
Industrial Application Generators
With Injection Equipment, Inline Fuel Pump
Turbo Charger, Alternator, Flywheel

BLOCK PHASER 1004


Industrial Applications

EM5868

EM5997

AB39792

ZZ50226

ZZ50306

EM5873
COMPLETE ENGINE
PHASER 1006.6 TURBO
Tractor Applications

LD39301

SHORT ENGINES, LONG


ENGINES & BLOCKS

CYLINDER HEAD PARTS


1

EM158

ZZ80048

EM2730

0780006

EM1796

EM4160

31415261

EM3678

0780007

EM4797

EM1668

ZZ80089

ZZ90011

EM890

33221327

EM6021

ZZ80033

10

0230001

13

16

0095250

13

15

EM854

ZZ80082

12

EM6381

EM114

EM4798

0860012

14

ZZ90010

EM551

31134151

CYLINDER HEAD PARTS


PRODUCT
1.

CYLINDER HEAD

2.

INLET VALVE

3.144

3.152

D3.152

EM158 b
ZZ80048
EM310
31431261

EM158 b
ZZ80048
EM310
31431261

EM114 c
ZZ80082
EM331
31431681
EM311
31431281

3.

EXHAUST VALVE

4.

INLET GUIDE

5.

EXHAUST GUIDE

6.

OUTER VALVE
SPRING
INNER VALVE
SPRING

7.
8.

VALVE COTTER

9.

VALVE STEM OIL


SEAL

10. TAPPET

EM329
3142A081

3.27

4.108

4.203

D4.203

ZZ80146
EM558
0910060

EM1796 a
ZZ80089
EM310
31431261

EM6021 a
ZZ80033

EM6030
3142A091

EM559
0910061

EM315
0910002

EM329
3142A081

EM6374
U3316A013
EM6374
U3316A013

EM459
3316A031
EM459
3316A031

EM459
3316A031

EM6029
3142H042

EM315
0910002

EM315
0910002

EM459
3316A031
EM459
3316A031
EM2730
0780006

EM459
3316A031
EM459
3316A031
EM2730
0780006

EM316
31431591
EM459
3316A031
EM459
3316A031
EM2730
0780006

EM4797
0230001

EM4797
0230001

EM4797
0230001

EM4797
0230001

EM459
3316A031
EM459
3316A031
EM2730
0780006
EM4160
0780007
EM4797
0230001

EM4798
0860012

EM4798
0860012

EM4798
0860012

31434152

EM4798
0860012

EM4798
0860012

EM6381
31415261
EM3678
ZZ90011
EM551
31134151
EM854
0095250
EM1668
33221327

EM6381
31415261
EM3678
ZZ90011
EM551
31134151
EM854
0095250
EM1668
33221327

EM6381
31415261
EM890
ZZ90010
EM551
31134151
EM854
0095250
EM1668
33221327

31415214
EM3678
ZZ90011
EM551
31134151
EM854
0095250
EM1668
33221327

31415214
EM890
ZZ90010
EM551
31134151
EM854
0095250
EM1668
33221327

0780144

11. PUSH ROD


12. CAMSHAFT
13. CONNECTING
ROD
14. SMALL END BUSH
15. ROD BOLT
16. ROD NUT

33261727
EM2730
0780006

EM4797
0230001

31434306

VALVE TYPE

a.
b.
c.

EM331
31431681

31415222
ZZ90005
31134146
0095314

EM310

INLET

39.00

114.30

7.90

45

EM331

INLET

39.00

114.30

7.90

35

EM311

INLET

39.00

114.30

7.90

45

EM558

INLET

35.90

116.80

7.90

45

EM315

EXHAUST

33.40

114.30

7.90

45

EM329

EXHAUST

33.40

114.30

7.90

35

EM316

EXHAUST

33.40

114.30

7.90

45

EM559

EXHAUST

30.30

117.00

7.90

45

Bare Cylinder Head.


Assembly Cylinder Head.
Assembly Cylinder Head, Bare Head also available EM114B.

CYLINDER HEAD PARTS


1

EM1197

ZZ80072

EM1742

31744131

31434307

EM717

33817117

EM1210

31415292

31415363

EM1193

EM1164

ZZ800252

ZZ90009

EM1915

EM749

12

12

EM4867

31415321

EM1163

EM5208

31745121

31434163

31415325

14

ZZ90013

16

32762145

EM1743

10

13

15

31134131

EM1203

13

14

EM2560

EM5979

12

12

EM5207

ZZ80077

11

EM2012

EM3550

33221328

EM550

31134123

CYLINDER HEAD PARTS


4.236

T4.236

4.248

4.2482

PHASER
1004-4

PHASER
1004-4T

CYLINDER HEAD

EM1197 a
ZZ80072

EM3550 a
ZZ80077

EM1197 a
ZZ80089

EM1197 a
ZZ80089

EM5979 a
ZZ80252

EM5979 a
ZZ80252

INLET VALVE

EM547
31431315
EM312
31431641

EM3271
3142H002

EM547
31431315
EM312
31431641

EM547
31431315
EM312
31431641

EM3092
3142L051
EM5356
3142L081

EM4140
3142L072
EM5356
3142L081

3.

EXHAUST VALVE

EM327
3142A052
EM259
31431881

EM327
3142A052
EM259
31431881

EM327
3142A052
EM259
31431881

EM327
3142A052
EM259
31431881

4.

INLET GUIDE

EM562
3343F041

EM562
3343F041

EM562
3343F041

EM562
3343F041

EM557
3142A051
EM5355
3142D051
EM5899
3142D031
EM562
3343F041
EM5357
3313A012

EM557
3142A051
EM5355
3142D051
EM5956
3142D041
EM562
3343F041
EM5357
3313A012

5.

EXHAUST GUIDE

EM563
3343J021

EM563
3343J021

EM563
3343J021

EM563
3343J021

EM563
3343J021
EM5358
3318A705

EM563
3343J021
EM5358
3318A705

6.

OUTER VALVE
SPRING

EM1743
31745121

EM1743
31745121

EM1743
31745121

EM1743
31745121

31745122

INNER VALVE
SPRING

EM1742
31744131

EM1742
31744131

EM1742
31744131

EM1742
31744131

31744133

PRODUCT
1.

2.

7.

8.

VALVE STEM OIL


SEAL

EM717
33817117

EM717
33817117

EM717
33817117

EM717
33817117

EM717
33817117
EM5788 b
2418M507
EM5790 c
2418M505

9.

VALVE COTTER

EM1915
33173108

EM1915
33173108

EM1915
33173108

EM1915
33173108

EM1915
33173108

EM1915
33173108

EM749
31434163

EM749
31434163

EM749
31434163

EM749
31434163

EM749
31434163

EM749
31434163

EM2012
31434307
EM1210
31415292

EM2012
31434307
EM1210
31415292

EM2012
31434307
EM5207
31415363

EM4867
ZZ90013
EM2560
31134131
EM1164
32762145
EM1163
33221328

EM2012
31434307
EM1210 d
31415292
EM5208 e
31415325
EM1193
ZZ90009
EM550
31134123
EM1164
32762145
EM1163
33221328

EM2012
31434307
EM5207
31415363

EM1193
ZZ90009
EM550
31134123
EM1164
32762145
EM1163
33221328

EM2012
31434307
EM1203 b
31415321
EM5208 c
31415325
EM1193
ZZ90009
EM550
31134123
EM1164
32762145
EM1163
33221328

EM1193
ZZ90009
EM550
31134123
EM1164
32762145
EM1163
33221328

EM4867
ZZ90013
EM2560
31134131
EM1164
32762145
EM1163
33221328

10. TAPPET
11. PUSH ROD
12. CAMSHAFT

13. CONNECTING
ROD
14. SMALL END BUSH
15. ROD BOLT
16. ROD NUT
VALVE

TYPE

VALVE

TYPE

EM3092

INLET

45

122.9

9.5

45

EM312
EM313
EM314

INLET
INLET
INLET

44.3
44.2
44.2

122.6
122.8
122.8

9.5
9.5 +0.003
9.5 +0.015

45
45
45

EM259
EM305
EM324
EM326

EXHAUST
EXHAUST
EXHAUST
EXHAUST

36.7
36.7
36.7
36.7

123.32
123.32
123.32
123.32

9.47
9.47 +0.003
9.47 +0.015
9.47 +0.030

45
45
45
45

EM3271
EM4140

INLET
INLET

44.2
45.1

122.8
123

9.5
9.5

35
30

EM318
EM327

EXHAUST
EXHAUST

36.6
36.6

123.2
123.2

9.5 +0.003
9.5

45
45

EM5356

INLET

43.05

123

30

EM547

INLET

44.2

122.8

9.5

45

EM5956

INLET

43.05

123

45

a.
b.
c.

Assembly Cylinder Head


Inlet Seal AR, AS Build Lists
Exhaust Seal AR, AS Build Lists

EM5355 EXHAUST
EM557

EXHAUST

EM5899 EXHAUST

EM717
33817117

41

123

30

37.4

123.3

9.5

45

41

123

45

CYLINDER HEAD PARTS


1

EM

EM6573

EM717

33817117

12

EM4235

ZZ80067

EM1743

31416304

EM1193

33173108

EM749

EM1164

31745121

ZZ90009

EM4867

16

32762145

EM1163

10

EM1742

31744131

11

3142U031

13

15

31134131

10

13

14

EM2560

EM1915

EM2012

31415363

14

ZZ90013

EM550

31134123

CYLINDER HEAD PARTS


6.354

6.354.4

T6.354.4

PHASER
6.60

PHASER
T6.60

ZZ80066

EM6573
ZZ80067

ZZ80024

ZZ80225

ZZ80228

EM547
31431315

EM547
31431315

EM3092
3142L051

EM4140
3142L072
EM3093
3142L071

PRODUCT

1.

CYLINDER HEAD

2.

INLET VALVE

EM547
31431315

3.

EXHAUST VALVE

EM327
3142A052

EM557
3142A051

EM557
3142A051

EM557
3142A051

EM557
3142A051

4.

INLET GUIDE

EM562
3343F041

3343F031

3343F031

EM562
3343F041

EM562
3343F041

5.

EXHAUST GUIDE

EM563
3343J021

3343J002

3343J002

EM563
3343J021

EM563
3343J021

6.

OUTER VALVE
SPRING

EM1743
31745121

31745122

EM1743
31745121

31745122

31745122

7.

INNER VALVE
SPRING

EM1742
31744131

31744133

EM1742
31744131

31744133

31744133

8.

VALVE STEM OIL


SEAL

EM717
33817117

EM717
33817117

EM717
33817117

EM717
33817117

EM717
33817117

9.

VALVE COTTER

EM1915
33173108

EM1915
33173108

EM1915
33173108

3142W004

EM1915
33173108

10. TAPPET

EM749
3142U031

EM749
3142U031

EM749
3142U031

EM749
3142U031

EM749
3142U031

11. PUSH ROD

EM2012
31415363

EM2012
31434307

EM2012
31434307

EM2012
31434307

EM2012
31434307

31416205

EM4235
31416304

31416207

31416307

31416307

13. CONNECTING
ROD

EM1193
ZZ90009

EM1193
ZZ90009

EM4867
ZZ90013

EM1193
ZZ90009

EM4867
ZZ90013

14. SMALL END BUSH

EM550
31134123

EM550
31134123

EM2560
31134131

EM550
31134123

EM2560
31134131

15. ROD BOLT

EM1164
32762145

EM1164
32762145

EM1164
32762145

EM1164
32762145

EM1164
32762145

16. ROD NUT

EM1163
33221328

EM1163
33221328

EM1163
33221328

EM1163
33221328

EM1163
33221328

12. CAMSHAFT

VALVE TYPE

EM547

INLET

44.2

122.8

9.5

45

EM3092

INLET

45

122.9

9.5

45

EM4140

INLET

45.1

123

9.5

30

EM3093

INLET

45.1

123

9.5

45

EM327

EXHAUST

36.6

123.2

9.5

45

EM557

EXHAUST

37.4

123.3

9.5

45

11

CRANKSHAFT & PARTS


PRODUCT

3.152
D3.152

3.144

4.203
D4.203

4.108

EM330
ZZ90180

EM340
ZZ90120
EM4666
ZZ90155

EM6598
ZZ90109

EM339 d
ZZ90121
EM2585 e
ZZ90111

MAIN BEARING SET

EM4165 a
68084

EM4165 a
68084

EM3349 c
84992

EM5234 a
68082

3.

ROD BEARING SET

EM3022 a
85036

EM3022 a
85036

EM4325 c
85037

EM4309 a
85035

4.

THRUST WASHER

EMW2091 b

EMW2091 b

5.

FRONT OIL SEAL

EM728
2415344

EM728
2415344

EM1110
2418F475

EM450 x2
36883119
EM1110
2418F475

EM451 x2
36883107

EM450 x2
36883119
EM1110
2418F475

31163494

31163494

31171245

0410228

1.

CRANKSHAFT

2.

6.

REAR OIL SEAL

7.

CRANK GEAR

EM728
2415344

ZZ90180
EM330
Key Nose Rope Seal

ZZ90078
EM340
Key Nose Lip Seal

ZZ90155
EM4666
Spline Nose Lip Seal

ZZ90121
EM339
Key Nose Rope Seal

ZZ90111
EM2585
Spline Nose Lip Seal

EM4165
68084
Main Bearing Set

EM3349
84992
Main Bearing Set

EM5234
68082
Main Bearing Set

EM3022
85036
Rod Bearing Set

EM4325
85037
Rod Bearing Set

EM4309
85035
Rod Bearing Set

EMW2091
Thrust Washer Set

EM728
2415344
Front Oil Seal

EM1110
2418F475
Rear Oil Seal

EM450
Rope Seal

a.
b.
c.
d.
e.

Available up to 0.060 undersize.


Set contains 31137211 x 2 + 31137221 x 2,
available STD & +0.010
Available up to 0.030 undersize.
Up to serial U76356 Rope Seal.
From serial U76357 Lip Seal.

12

36883119

CRANKSHAFT & PARTS


4.236, T4.236
4.248, 4.248.2

PRODUCT

4.212

6.354
6.354.4

EM2466 c
ZZ90077
EM2774 d
ZZ90076

EM856 c
ZZ90090
EM855 d
ZZ90089

EM859 c
ZZ90086

T6.354.4

1.

CRANKSHAFT

EM1252 c
ZZ90081
EM860 c
ZZ90082
EM1250 d
ZZ90093

2.

MAIN BEARING SET

EM5212 a
81558

EM5212 a
81558

EM7377 a
68079

EM7377 a
68079

3.

ROD BEARING SET

EM4438 a
85042

EM4438 a
85042

EM6341 a
85043

EM6341 a
85043

4.

THRUST WASHER

EMW2157 b

EMW2157 b

EMW2157 b

EMW2157 b

5.

FRONT OIL SEAL

EM1111
2418F436

EM1111
2418F436

EM1111
2418F436

EM1111
2418F436

6.

REAR OIL SEAL

EM1110 c
2418F475
EM1207 d
36883107

EM1110 c
2418F475
EM1207 d
36883107

EM1110 c
2418F475
EM1207 d
36883107

EM1110 c
2418F475

7.

CRANK GEAR

31171681

31171681

31171211

31171211

EM1252
ZZ90081
Lightweight Crankshaft

EM860
ZZ90082
Heavyweight Crankshaft

EM1250
ZZ90093
Heavyweight Crankshaft

EM2466
ZZ90077
Spline Nose Lip Seal

EM856
ZZ90090
Spline Nose Lip Seal

EM859
ZZ90086
key Nose Lip Seal

EM5212
81558
Main Bearing Set

EM7377
68079
Main Bearing Set

EM4438
85042
Rod Bearing Set

EM6341
85043
Rod Bearing Set

EMW2157
Thrust Washer Set

EM1111
2418F436
Front Oil Seal

EM1110
2418F475
Rear Oil Seal

EM1207
Rope Seal

a.
b.
c.
d.

13

36883107

Available up to 0.060 undersize.


Set contains 31137211 x 2 + 31137221 x 2,
available STD & +0.010
Lip Seal Crankshaft.
Rope Seal Crankshaft.

CRANKSHAFT & PARTS


PRODUCT

1.

CRANKSHAFT

2.

MAIN BEARING SET

PHASER
1004-4

PHASER
1004-4T

PHASER
6.60

PHASER
T6.60

EM1252
ZZ90082
EM860
ZZ90081
EM5212 a
81558

EM1252
ZZ90082
EM860
ZZ90081
EM5212 a
81558

EM3287
ZZ90141

EM3287
ZZ90141

EM7377 a
68079

EM7377 a
68079

EM4438 a
85042
EM4878 c
U5ME0013

EM6341 a
85043
EM6392 c
U5ME0014

EM6341 a
85043
EM6392 c
U5ME0014

3.

ROD BEARING SET

EM4438 a
85042
EM4878 c
U5ME0013

4.

THRUST WASHER

EMW2157 b

EMW2157 b

EMW2157 b

EMW2157 b

5.

FRONT OIL SEAL

EM1111
2418F436

EM1111
2418F436

EM1111
2418F436

EM1111
2418F436

REAR OIL SEAL

EM1110
2418F475
EM6327
2418F701

EM1110
2418F475
EM6327
2418F701

EM1110
2418F475
EM6327
2418F701

EM1110
2418F475
EM6327
2418F701

STARTER RING GEAR

EM899
31162121

EM899
31162121

EM899
31162121

EM899
31162121

6.

7.

ZZ90082
EM1252
Lightweight Crankshaft

ZZ90081
EM860
Heavyweight Crankshaft

ZZ90141
EM3287
Key nose Lip Seal

81558
EM5212
Main Bearing Set

68079
EM7377
Main Bearing Set

EM4438
85042
Rod Bearing Set

EM6341
85043
Rod Bearing Set

EMW2157
Thrust Washer Set

EM1111
2418F436
Front Oil Seal

EM1110
2418F475
Rear Oil Seal

EM6327
2418F701
Rear Seal & Housing

EM899
31162121
Starter Ring Gear

a.
b.
c.
d.

Available up to 0.060 undersize.


Set contains 31137211 x 2 + 31137221 x 2,
available STD & +0.010
Available up to 0.030 undersize.
Rope Seal Crankshaft.

14

BALANCER & PARTS


1.
BALANCER

2.
SHAFT

3.
SHAFT

4.
GEAR

5.
GEAR

D4.203, 4.212
4.236, 4.248
Before Serial
U956620

EM1191
41733082

EM088
32731127

EM087
31171276

EM380
31165461

EM379
31165531

4.212, 4.236
4.248
After Serial
U956621
PHASER 1004-4

EM1191A
4111K051

ENGINE

1.

41733082

Balancer Unit 4 Bolt Fixing


2

EM1191A

EM1213
2557181

EM1281
31164582

4111K051

Balancer Unit 6 Bolt Fixing


3

32731127

EM1214

EM1214
2557182

8.
GEAR

1.

EM1191

EM088

6.
7.
BEARING BEARING

EM087

31171276

EM380

2557182

EM1213

31165461

2557181

EM1281

15

31164582

EM379

31165531

PISTONS, RINGS & LINERS


3.144

3.152

3.27

3.152.4

EM740

55274

41158063

TYPE

PISTON

RINGS

Flat Top, 5 Ring, Plain, 31.75mm Pin

1.

EM740
55274

EM3160G
41158063

Graphite Coated, 4 Ring, 31.75mm Pin


with Bowl

2.

EM2302
U5LP0034

EM612
41158065

Flat Top, 5 Ring, Plain, 31.75mm Pin

1.

EM245
81512

EMF610
41158057
EM611
41158058

Tin Plated, 3 Ring, 31.75mm Pin Spiked


Bowl marked 3135F241

3.

EM5820
U5LH0006

EM4914
4181A035

Plain, 4 Ring, 31.75mm Pin, Bowl

4.

EM280
89214

EM612
41158065

Tin Plated, 3 Ring, Top Ring Insert,


31.75mm Pin,

5.

EM2301
U5LP0017

EM4455
41158144

EM2302

U5LP0034

EM5820

EM3160G

DESCRIPTION

T3.152.4

U5LH0006

EM612

41158065

EM280

89214

EM4914

4181A035

EM612

EM2301

U5LP0017

41158065

EM4455

41158144

DESCRIPTION

LINER

OE REF

Flanged Liner, Press Fit, Cast, Pre-Finished

EM2467/P

0530017

Flanged Liner, Slip Fit, Cast, Unfinished

EM2466/P

0530002

Plain Liner, Press Fit, Cast, Unfinished

EM3899

31358356

Liner, Slip Fit, Chrome, Pre-Finished

EM1224

31358308

3.144

3.152

3.152.4

T3.152.4

903.27

Flanged Liner, Press Fit, Cast, Unfinished

EM1259

31358323

+0.010 (+0.25mm) Oversize of EM1259

EM1225/010

31358384

+0.030 (+0.75mm) Oversize of EM1259

EM1259030P

+0.100 (+1.00mm) Oversize of EM1259

EM1259100P

Flanged Liner, Slip Fit, Cast, Pre-Finished

EM1225

31358345

Plain Liner, Press Fit, Cast, Unfinished

EM5166

31358356

Plain Liner, Press Fit, Cast, Unfinished

EM5821

3135P001

16

PISTONS, RINGS & LINERS


4.108

4.192

4.203

TYPE

PISTON

RINGS

1.

EM4820
31351382

EM4027
41158087

Flat Top, 5 Ring, Crome Top Ring,


31.75mm Pin

2.

EM740
55274

EM3160G
41158063

Flat Top, 5 Ring, Plain, 31.75mm Pin

3.

EM245
81512

EMF610
41158057

Plain, 5 Ring, Spiked Bowl

4.

EM1253
68332

EMF610
41158057

Plain, 4 Ring, with Bowl, 31.75mm Pin

5.

EM280
89214

EM612
41158065

Plain, 4 Ring, Squish Lip Bowl

6.

EM5756
68801

EM5893
41158007

D4.203

Flat Top, 5 Ring, Duaflex 4th Ring

EM4820

31351382

EM740

55274

4.108

68801

EM245

EM5756

DESCRIPTION

D4.203.2

81512

EM4027

41158087

EM1253

68332

EMF610

41158057

EM612

EM280

89214

41158065

EM5893

41158007

DESCRIPTION

LINER

OE REF

Plain Liner, Press Fit, Cast, Unfinished

EM569P

31358117

Flanged Liner, Press Fit, Cast, Unfinished

EM2466P

0530002

Flanged Liner, Slip Fit, Cast, Pre-Finished

EM2467/P

0530017
31358323

4.192

4.203

D4.203

D4.203.2

Flanged Liner, Press Fit, Cast, Unfinished

EM1259

+0.030 (+0.75mm) Oversize of EM1259

EM1259030P

+0.100 (+1.00mm) Oversize of EM1259

EM1259100P

Flanged Liner, Slip Fit, Cast, Pre-Finished

EM1225

17

31358345

PISTONS & RINGS


4.212

TYPE

PISTON

RINGS

1.

EM246
89206

EM609
41158045

Plain, 4 Ring, flat bowl 35mm Pin


From Engine Number UA187117L

2.

EM1254
86721

EM615
41158044

Plain, 5 Ring, flat Bowl 35mm Pin


Overall Height 121.11mm

3.

EM255 a
68301

EM613
41158041

Plain, 5 Ring, flat Bowl 35mm Pin


Overall Height 120.65mm

4.

EM1255
82878

EM613
41158041

Graphite Coated Skirt, 3 Ring, Top Ring


Insert, Flat Bowl, 35mm Pin

5.

EM5187
U5LP0011

EM616
41158017

Plain, 5 Ring, Flat Bowl, 35mm Pin,


Compression Height 70.34mm

6.

EM2300
U5LP0035

EM613
41158041

Plated, 5 Ring, Top Ring Insert, Spiked


Bowl, 35mm Pin

7.

EM722
86745

EM847
41158032

Plain, 4 Ring, Bowl with Spike, 36.5mm


Pin.

8.

EM1274
68810

EM4030
41158118

Graphite Coated Skirt, 3 Ring, Top Ring


Insert, Controlled Expansion, 38mm Pin

9.

EM3146 b
U5LP0006

EM3273
4181A022

Graphite Coated Skirt, 3 Ring, Top Ring


Insert, Controlled Expansion, 38mm Pin

10.

EM2299 c
U5LP0022

EM3273
4181A022

4.236

T4.236

4.318

Plain, 3 Ring, Flat bowl, 35mm Pin


Up to Engine Number UA187116

EM246

41158045

EM1254

86721

EM609

41158045

EM615

U5LP0035

EM722

41158044

a.
b.
c.

41158041

EM847

68301

EM613

86745

EM1274

41158041

EM4030

Also available as Piston assembly EM255A


Chamfered Bowl, Interchangable with EM2299 in engine sets only.
Interchangable with EM3146 in engine sets only.

82878

EM613

68810

EM3146

41158041

18

EM3273

U5LP0011

EM616

41158017

10

U5LP0006

41158118

EM5187

41158032

EM1255

EM613

EM255

EM2300

DESCRIPTION

4.318.2

EM2299

U5LP0022

10

4181A022

EM3273

4181A022

PISTONS & RINGS


4.248

4.248.2

TYPE

PISTON

RINGS

1.

EM1256
89207

EM608
4181A009

Plain, 3 Ring, flat bowl 35mm Pin

2.

EM660
U5LP0009

EM618
41158022

Annodised Crown, 3 Ring, Squish Lip


Bowl, 35mm Pin

3.

EM3116
68814

EM618
41158022

Graphite Coated Skirt, 3 Ring, Top Ring


Insert, Controlled Expansion, Spiked
Bowl, 35mm Pin

4.

EM565
U5LP0014

EM616
41158017

Plated, 5 Ring, Top Ring Insert, Spiked


Bowl, 35mm Pin

5.

EM722
86745

EM847
41158032

Plain, 5 Ring, Monometal, Flat Bowl,


35mm Pin

6.

EM564
86740

EM613
41158041

7.

EM1508
86726

EM3397
41158031

8.

EM2297
U5LP0021

EM616
41158017

9.

EM566
68803

EM852
41158005

6.354

6.354.4

Plain, 4 Ring, flat bowl 35mm Pin

EM1256

89207

EM608

4181A009

U5LP0009

EM618

86740

EM1508

41158022

EM3397

68814

EM618

86726

EM2297

41158022

EM616

U5LP0014

EM616

U5LP0021

EM566

41158017

68803

41158017

19

EM852

EM722

86745

41158031

EM565

41158041

EM3116

EM613

EM660

Plain, 4 Ring, Monometal, Spiked Bowl,


35mm Pin
Graphite Coated Skirt, 3 Ring, Top Ring
Insert, Controlled Expansion, Spiked
Bowl, 35mm Pin
Graphite Coated skirt, 3 Ring, Top Ring
Insert, Controlled Expansion, Spiked
Bowl, 35mm Pin
3

EM564

DESCRIPTION

T6.354

41158005

EM847

41158032

PISTONS & RINGS


PHASER PHASER PHASER PHASER
1004-40 T1004-40
6-60
T6-60

DESCRIPTION
Graphite Coated Skirt, 3 Ring, Top
Ring Insert, Controlled Expansion,
Quadram Bowl

PISTON

RINGS

1.

EM3232 a
U5LL0015

EMF2468
4181A019

Graphite Coated Skirt, 3 Ring, Top Ring


Insert, Quadram Bowl

2.

EM3253
U5LL0014

EM2750
4181A026

Graphite Coated skirt, 3 Ring, Controlled


Expansion, Top Ring Insert, Quadram
Bowl, 38mm Pin

3.

EM2303
U5LL0013

EMF2469
4181A021

DESCRIPTION

TYPE

PISTON

RINGS

AJ to AQ and YG to YK Build Lists.


Graphite Coated Skirt, 3 Ring, Top
Ring Insert, Fast Ram Bowl, 40mm Pin

4.

EM6018
U5LP0057

EMF5190
4181A033

PHASER PHASER PHASER PHASER PHASER


4-401
T4-401 1004-42
6-601
T6-601

TYPE

AR & AS Build Lists, 103mm Bore, do


not have cylinder liners fitted.
5.

Graphite Coated Skirt, 3 Ring, 2 Valve


Reliefs, Fast Ram Bowl, 40mm Pin.

EM5818
EM4913
U5LP0058
U4181A045
EM5818/020 EM4913/020
U5LP0058B U4181A046
EM5818/040 EM4913/040
U5LP0058D U4181A047

EM3232 U5LL0015

EM3253 U5LL0039

EM2303 U5LL0013

EM6018 U5LP0057

EM5818 U5LP0058

EMF2468 4181A019

EM2750 4181A026

EMF5190 4181A033

EM4913 U4181A045

EMF2469 4181A021

4 Cylinder Engine Build Lists AJ, AK, AL, AM, AP, AQ, AR, AS
6 Cylinder Engine Build Lists YG, YH, YJ, YK
These engines have height graded connecting rods which is achieved by
machining the connecting rod small end bush off centre, the amount
machined off centre gives the different length grades.
Partially finished small end bush EM2560 (3112E011) is available.

a.

Also available as Piston assembly EM6595 - U5PR0016.

20

PISTON DIMENSIONS
PART NUMBER

TYPE

EM1253
EM1254
EM1255

E
A
A

91.490
98.470
98.470

61.770
76.530
69.920

-18.170
-19.040
-20.150

109.370
127.280
120.650

55.23
59.640
61.100

31.750
35.00
35.00

EM1256
EM1274
EM1508
EM2297

A
B
F
F

101.050
114.310
98.470
98.48

69.920
70.530
69.550
69.89

-20.560
-24.280
-19.030
-23.83

120.690
124.690
120.410
120.55

66.040
66.120
54.150

35.00
36.500
38.100
35.00

EM2299
EM2300
EM2301
EM2302

E
A
E
E

98.470
98.470
91.490
91.490

70.270
70.340
61.765

-19.950
-20.360
-18.82

108.170
120.50
109.46

60.850
61.100
59.70

38.090
35.00
31.750
31.750

EM2303
EM2384
EM245
EM246

C
H
D
E

100.00
107.950
91.490
98.48

70.050
68.179
56.920
76.49

-20.140
-19.36

65.06

-19.60

108.060
114.203
107.700
116.00

38.000
44.450
31.750
35.00

EM255
EM2680
EM280
EM3116

A
C
A
G

98.470
100.00
91.490
101.054

70.340

-20.70

121.110

61.100

61.630
70.25

-18.970
-24.22

109.250
121.15

59.820
39.90

EM3146
EM3232
EM3253
EM4820

E
C
C
D

98.48
100.00
100.00
79.38

70.70
70.020
70.020
50.10

-20.00
-19.61
-20.140

108.17
108.00
108.000
105.17

61.00
65.34

38.00
35.00
38.00
27.00

EM5187
EM564
EM565
EM566

E
F
F
F

98.480
98.480
98.480
98.470

70.10
69.920
69.770
69.750

-20.27
-25.320
-25.450
-18.670

120.80
120.730
120.840
107.850

60.97
53.980
54.150

35.00
35.00
35.00
38.00

EM5756

91.490

61.580

30.00

31.75

103.00

70.00

-21.93
-8.13
-22.05

109.26

EM5818

108.22

52.14

40.00

EM6018

100.00

70.34

108.16

52.73

40.00

EM660

101.054

70.280

121.00

61.36

35.00

EM722
EM740

F
D

98.476
88.90

70.09
57.10

120.52
107.90

53.92

35.00
31.75

54.00

35.00
35.00
31.750
35.00

EM5820
-7.57
-21.79
-21.10
-25.24

MEASUREMENT KEY

PISTON TYPES
A

C
B
D
F
E

21

CYLINDER LINERS
4.248

4.318

LINER

OE REF

EM1260

31358393

EM1226/010

31358398

EM1226P

31358394

Flanged, Press Fit, Cast, Unfinished with


1.040mm Flame Ring

EM1267

31358349

Flanged , Slip Fit, Cast, Pre-Finished, with


1.040mm Flame Ring

EM1266

31358341

Plain , Press Fit, Cast, Unfinished

EM1261

31358324

+0.010 (+0.25mm) Oversize of EM1261

EM1261/010

31358331

6.354 Phaser

DESCRIPTION

4.212

4.236

Flanged , Press Fit, Cast, Unfinished with


0.890mm Flame Ring

+0.010 (+0.25mm) Oversize of EM1260

Flanged , Slip Fit, Cast, Pre-Finished, with


0.890mm Flame Ring

Flanged , Slip Fit, Cast, Pre-Finished


without Flame Ring

EM1012

3135X032

Flanged , Press Fit, Cast, Unfinished


without Flame Ring

EM1265

3135X031

Plain, Press Fit, Cast, Unfinished

EM1227

31358343

Flanged , Slip Fit, Cast, Pre-Finished


with Flame ring

EM1257

31358352

Flanged , Press Fit, Cast, Unfinished


with Flame Ring

EM1262

31358346

Flanged , Press Fit, Cast, Unfinished


without Flame Ring

EM365

3135X033

Flanged , Slip Fit, Cast, Pre-Finished


without Flame Ring

EM366

3135X034

Flanged, Press Fit, Cast,Unfinished


without Flame Ring

EM1263

31358533

Flanged, Slip Fit, Cast, Pre-Finished


without Flame Ring

EM1258

31358534

Flanged , Press Fit, Cast, Unfinished


without Flame Ring

EM7030

3135X041

Flanged, Slip Fit, Cast, Pre-Finished


without Flame Ring

EM7014

3135X042

+0.010 (+0.25mm) Oversize of EM7014

EM7014/010

3135X045

Flanged, Press Fit, Cast, Unfinished


with Flame ring

EM7017

3135X063

Flanged, Slip Fit, Cast, Pre-Finished


with Flame ring

EM4864

3135X062

22

LINER DIMENSIONS
PART NUMBER

MACHINED

TYPE

BORE

EM1012

98.476

104.200 226.440 107.370

3.810

EM1224

91.491

93.680

215.900

96.770

1.140

EM1225

91.491

93.660

216.030

96.720

3.810

EM1226

98.476

103.190 227.280 106.450

3.860

0.890

EM1227

SF

101.054

103.260 223.900

EM1257

101.054

104.200 227.280 107.440

3.860

0.840

EM1258

114.313

117.880 230.780 121.130

2.720

EM1259

SF

91.491

EM1260

SF

98.476

103.240 227.280 106.230

3.860

0.890

EM1261

SF

98.476

103.276

EM1262

SF

101.054

104.250 227.280 107.440

3.860

0.760

EM1263

SF

114.313

117.930 230.780 121.130

2.720

EM1265

SF

98.476

104.246

107.390

3.90

EM1266

98.476

103.190 227.280 106.450

3.710

1.040

EM1267

SF

98.476

103.240 227.280 106.430

3.710

1.040

EM2466

SF

88.925

93.751

215.90

94.381

4.90

EM2467

88.925

93.751

215.90

94.381

4.90

EM365

SF

101.054

EM366

101.054

104.10

225.00

107.26

3.90

EM3899

SF

88.925

93.78

215.90

EM4864

100.00

107.40

3.880

EM569

SF

79.375

82.630

EM5821

SF

97.142

215.773

229.24

226.50

104.210 226.450

0.26

165.100

EM7014

100.00

104.230 226.440 107.440

3.860

EM7017

SF

100.00

104.230

107.440

3.870

EM7030

SF

100.00

104.220 226.450 107.328

3.870

227.00

1.12

LINER TYPES

It is crutial when fitting replacement pre-finished cylinder liners having a thin wall section (F), that certain procedures are adhered to. A thin wall liner will tend to project the shape of its housing into the cylinder bore itself. Therefore, the internal surface of the cylinder liner will transpose imperfections such as distorted or unclean
parent bores. Naturally, piston rings cannot bed or effect a perfect seal on distorted and or out of round cylinder bores and the likely outcome of such a
situation will be a lack of performance and heavy oil consumption. In addition, foreign matter left in the parent bores may lead to localised overheating and further liner
distortion, also possible piston scuffing and seizure can occur.

23

FUEL LIFT PUMPS


TYPE

3.144

1.

3.152

903.27

4.108

4.203

4.203.2

4.236

4.248

4.318

6.354

1000

EM6422

2.

3.

4.
5.

6.

7.

8.

9.

10

11.

12.

13.

14.

EM6422

EM1299

EM895

2641A054

13

EM4567

EM1299
2641408
EM325
2641A063
EM752
ULPR0011
EM897
2641A058
EM1297
2641A065
EM895
2641A054
EM751
2641333
EM328
2641A073
EM629
ULPK0011
EM750
2641A064
EM896
2641A056
EM4567
ULPK0001
EM638
ULPK0002

EM751

EM638

2641408

EM325

26410009

2641333

14

ULPK0001

PUMP

EM328

EM752

ULPR0011

EM897

10

2641A073

EM629

2641A058

EM1297

11

ULPK0011

2641A065

12

EM750

2641A064

EM896

2641A056

3.152

4.236

6.354

1000

DESCRIPTION

HEATER
PLUG

12 Volt, Screw Terminal

EM872

12 Volt, Lucar Terminal EM1563

ULPK0002

EM872

24

2666103

EM1563

2666108

OIL PUMPS
DESCRIPTION

PUMP

OE REF

Fitted with Machined Hardened Gear.

EMOP126

41314078
41314187

Direct and Indirect injection engines.

EMOP148

41314164
41314087

Naturally aspirated engines


not fitted with balancers.

EMOP149

41314182
41314054

Turbo Charged engines


not fitted with balancers.

EMOP131

4132F012
41314184

Engines fitted with balancers.

EMOP151

4132F041
4132F021

6.

4 Cylinder naturally aspirated engines


not fitted with balancers.

EMOP152

4132F051
4132F046

7.

4 Cylinder Turbo Charged engines


not fitted with balancers.

EMOP156

4132F056
4132F052

8.

6 Cylinder Turbo Charged engines.

EMOP153

4132F057
4132F044

9.

6 Cylinder naturally aspirated engines.

EMOP139

4132F043
4132F022

TYPE

3.152

1.

4.203

2.

4.236

4.248

6.354 Phaser

3.

4.

5.

10.

Used with 6.354.4 engines.

EM1156

4132F015
4132F048

11.

Used with 6.354.3 engines.

EM1155

4132F016
4132F047

12.

Used with 6.354 & 6.354.1 engines

EMOP150

41314067
41314062

13.

Used with 6.354 engines

EMOP147

41314131
41314053

EMOP126

41314078

EMOP152

4132F051

11

EM1155

4132F016

EMOP148

41314164

EMOP149

EMOP156 4132F056

EMOP153

12

13

EMOP150 41314067

EMOP147

41314182

EMOP131

4132F012

4132F057

41314131

25

EMOP139

EMOP151

4132F041

10

4132F043

EM1156

4132F015

WATER PUMPS
THERMOSTATS
4.203

4.236

DESCRIPTION

PUMP

OE REF

EMWP611

U5MW0023

EMWP613

U5MW0023

Belt Driven pump with Pulley

EMWP700

U5MW0054

3.152

1.

Belt Driven pump with elbow inlet

2.

Belt Driven pump with elbow inlet with


Pulley

3.

4.108

4.248
4.248.2

TYPE

4.

Belt Driven pump

EMWP991

U5MW0088

5.

Belt Driven pump

EMWP609

U5MW0089

6.

Belt Driven pump, with bypass slot, bearing


housing diameter 60mm without pulley

EMWP607

U5MW0104

7.

Belt Driven pump, with bypass slot, bearing


housing diameter 60mm with pulley

EMWP608

U5MW0104

8.

Belt Driven pump, bearing housing diameteer


60 mm, with Pulley

EM4590

4131A018
U5MW0106

DESCRIPTION

PUMP

OE REF

Belt Driven water pump, heavy duty bearing


housing 73mm

EMWP616

U5MW0108

Gear Driven Water Pump

EMWP625

U5MW0157

Gear Driven Water Pump

EMWP624

U5MW0159

Gear Driven Water Pump

EMWP216

U5MW0160

TYPE

9.

PHASER PHASER PHASER


4 CYL
4 CYL
6 CYL

6.354.4 T6354.4

10.

11.

12.
13.

Belt Drive Water Pump, 60mm bearing housing EMWP606

U5MW0111

14.

Belt Drive Water Pump, 73mm bearing housing EMWP2995

U5MW0129

15.

Belt Drive Water Pump, 73mm bearing housing


with twin thermostat housing.

EMWP699

U5MW0133

Gear Driven Water Pump (AK & YH Build Lists) EMWP628

U5MW0192

16.

4.236

TYPE

3.152

4.108
4.203

1.

2.
3.

6.354

PHASER

DESCRIPTION

THERMOSTAT

OE REF

54mm Diameter, 820C

EM997

2485666

70mm Diameter, 780C

EM1055

2485668

54mm Diameter, 820C

EM4290

2485613

26

WATER PUMPS
THERMOSTATS
1

EMWP611

U5MW0023

EMWP609

U5MW0089

U5MW0108

U5MW0111

EM997

EMWP700

EMWP607

2485666

EMWP625

U5MW0104

EMWP608

U5MW0054

U5MW0157

EMWP624
15

EMWP2995 U5MW0129

EMWP699

2485668

EM4290

27

EMWP991

U5MW0088

U5MW0104

11

14

EM1055

10

13

EMWP606

41312487

EMWP616

EMWP613

EM4590

U5MW0106

12

U5MW0159

EMWP216

U5MW0160

16

U5MW0133

2485613

EMWP628

U5MW0192

HEAD GASKETS
ENGINE

NOTES

P3

PART N

IMAGE

EM5797

3.152

Services indirect injection engines

EM1236
36812142

D3.152

Services direct injection engines

EM1237
3681E027

EM3315
36812129

4.108
4.203

Services indirect injection engines

EM1990
36812113

D4.203

Services direct injection engines

EM1238
36812126

4.212, 4.236, G4.236, 4.248 4.248.2,


T4.236, 4.41

Services engines before 1986 with


flame ring liner.

EM543
3681E021

4.236, 4.248, 4.248.2, C4.236, T4.236

Services engines after 1986 with non


flame ring liner. Improved tappet
chamber sealing

EM2877
3681E014

EM2881
36812348

4.318, 4318.2
4.40, T4.40, C4.40, 1004, T1004

Services 4 cylinder
1000 Series engines

EM4024
3681E037

10

4.421 (AR), N4.421 (AS)

Services 4 cylinder New 1000 Series


engines with 103mm Bore

EM5853
3681E042

11

6.354.1

Services 6.354.1 engines

EM3317
36812547

12

6.354, H6.354, T6.354, HT6.354, T6.354.3

Services 6.354 engines

EM2648
36812546

13

T6.354.4, 6.354.4, C6.354.4, HT6.354.4

Services 6.354.4 engines

EM2888
3681H202

14

6.60, T6.60, C6.60, CC6.60, T6.60CC


6.601, T6.601, CCW6.601

Services 6 cylinder
1000 Series

EM4025
3681H208

15

EM5797

EM1236

EM1238

36812126

11

EM5853

EM543

36812142

EM3317

3681E027

3681E021

12

3681E042

EM1237

EM2877

EM2648

36812129

3681E014

13

36812547

EM3315

EM2881

36812348

14

36812546

28

EM2888

EM1990

36812113

10

EM4024

3681E037

15

3681H202

EM4025

3681H208

TOP GASKET SETS


ENGINE

BUILD LISTS

HEAD SET
o
PART N

P3

HEAD GASKET
o

PART N

VALVE COVER
GASKET

IMAGE

PART No

EM5795

3.152

CD

EM1228
U5LT0012

EM1236
36812136

EM2634
0490491

D3.152

CE, CJ, CM

EM1229
U5LT1138

EM1237
3681E027

EM2898
36811115

PHASER
1004

AA, AB

EM3263
U5LT0178

EM4024
3681E037

EM5451
3681A032

PHASER
1004

AA, AB, AD, AE,AG,AH

EM5878
U5LT0215

EM4024
3681E037

EM5451
3681A032

PHASER
4.401

AK, AP, AQ

EM5864
U5LT1202

EM4024
3681E037

EM5784
3681A049

PHASER
4.421

AR, AS

EM5877
U5LT0317

EM5784
3681A049

4.108

ED

EM3264
U5LT0085

EM3315
36812134

EM6566
36811129

4.203

JD

D4.203

JE

D4.203

JE

EM3795
U5LT0509
EM1230
82907
EM5761
U5LT0041

EM1990
36812113
EM1238
3681E023
EM1238
3681E023

EM2646
36811112
EM2646
36811112

4.236, 4.248

LA, LD, LF

EM1245
U5LT1014

EM4558
3681E021

EM5626
3681A027

12

4.236, 4.248

LD, LF

EM3153
U5LT0176

EM2877
3681E036

EM5626
3681A027

13

G4.236

LE

EM3811
U5LT0058

EM2877
3681E036

EM5626
3681A027

14

T4.236

LJ

EM2876
U5LT0046

EM2877
3681E034

EM5626
3681A027

15

EM5795

EM1228

EM5864

U5LT1202

11

EM5761

EM5877

U5LT0012

EM1245

U5LT1138

U5LT0317

12

U5LT0102

EM1229

EM3263

EM3264

U5LT0085

EM3795

U5LT0178

U5LT0052

29

EM3811

11

EM5878

U5LT0215

10

U5LT0509

14

EM3153

10

13

U5LT1014

EM1230

89207

15

U5LT0058

EM2876

U5LT0046

TOP GASKET SETS


ENGINE

BUILD LISTS

HEAD SET
o
PART N

HEAD GASKET
o

PART N

VALVE COVER
GASKET

IMAGE

PART No

T4.236

LJ

EM4805
U5LT1006

4.318
4.318.2

NC, ND

EM2879
U5LT0520

4.192

EM2874
69035

P4

EM5799

EM5859
U5LT0523

4.107
4.99
6.354.2

TJ, TK

EM5240
U5LT0028

6.354

TC

EM1246
U5LT0021

T6.354

TE, TF

EM3359
U5LT0025

6.354.1,
T6.354.1
6.354.1
6.372
6.354.4
T6.354.4

TG, TH
TG, TR
TU, TW

EM3316
U5LT0026
EM3984
U5LT0024
EM2887
U5LT0017

10

11

6.354.4
T6.354.4

TU, TW

EM2895
U5LT0018

12

6.354.4
T6.354.4

TU, TW

EM2891
U5LT0033

13

6.354.4
T6.354.4

TU, TW

EM2893
U5LT0034

14

6.354.4
T6.354.4

TU, TW

EM3322
U5LT0051

15

EM4805

U5LT1006

EM

EM

EM

EM

10

EM

EM

EM

EM

EM

11

12

13

14

15

EM

EM

EM

EM

EM

30