com
Department of Mechanical Engineering, Texas A&M University, MS 3123, College Station, TX 77843, USA
b
Department of Materials Science, Tohoku University, Sendai 980-8579, Japan
c
Department of Mechanical Engineering, Hacettepe University, Beytepe, 06800 Ankara, Turkey
Received 7 June 2010; received in revised form 3 August 2010; accepted 3 August 2010
Abstract
The present work focuses on the eect of microstructural renement on the thermo-mechanical cyclic stability of a Ti50.3Ni33.7Pd16
high temperature shape memory alloy (HTSMA) which was severe plastically deformed using equal channel angular extrusion (ECAE).
The grain/subgrain size of the high temperature austenite phase was rened down to about 100 nm, the lowest reported to date in HTSMAs. The increase in strength dierential between the onset of transformation and the macroscopic plastic yielding after ECAE led to a
notable enhancement in the cyclic stability during isobaric coolingheating experiments. The reduction in irrecoverable strain levels was
attributed to the increase in critical stress for dislocation slip due to the microstructural renement during the ECAE process.
2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
Keywords: TiNiPd; High temperature shape memory alloys; Severe plastic deformation; Equal channel angular extrusion; Equal channel angular pressing
1. Introduction
NiTi shape memory alloys (SMAs) have revolutionized
the development and use of active materials in the last
40 years by providing large reversible shape changes, high
actuation forces, and large elastic strains as a result of thermoelastic martensitic transformations. The development of
SMA actuators has recently been a priority in space, automotive and power generation applications, where high
operating temperatures are needed. However, the low operation temperatures (<100 C) and relatively large transformation hysteresis of binary NiTi limit their utility in high
temperature applications [1]. Luckily, the transformation
temperatures of NiTi can be controlled by the addition of
alloying elements. For instance, Pd addition at more than
Corresponding author.
1359-6454/$36.00 2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.actamat.2010.08.003
6412
load after the second or third ECAE pass. 304 SS experienced lower strain hardening and thus proved to be the
right choice, given the limited temperature window for
extrusion imposed by these hard to work SMAs and the
load limit of the ECAE die at high extrusion temperatures.
The canned billets were kept for 30 min in the ECAE die
before the rst pass and for 15 min prior to successive
passes to allow sucient heating and to minimize the
recovery/recrystallization as much as possible. Before the
rst pass and between the successive passes the die and billet were lubricated to reduce the friction between them and
between the dierent moving parts of the die. The whole
set-up was enclosed in a furnace which was preheated to
425 C. The extrusions were conducted in a nitrogen atmosphere to minimize potential oxidation. ECAE was conducted following route E, having a billet rotation
sequence of +180, 90, 180 at 425 C. Route E was
selected because it results in the largest volume of uniformly processed material (i.e. the largest product yield)
and the greatest number of equiaxed grains [25]. 425 C
was the lowest temperature at which samples without
micro/macro shear localization could be produced. Four
ECAE passes were performed for each billet, since at least
four or a higher number of passes is required to obtain a
signicant volume fraction of high angle grain boundaries
in bcc structures during ECAE [26,27]. The billet was water
quenched after each ECAE pass to minimize recovery during slow cooling. Fig. 1 shows one of the processed billets
that had a 10 cm processed length.
As-received and ECAE processed specimens were thermally cycled ve times between 20 C and 200 C using a
PerkinElmer Pyris I dierential scanning calorimeter.
The heatingcooling rate during these experiments was
set to 10 C min1.
Transmission electron microscopy (TEM) studies were
conducted using a JEOL JEM-2000 EX-II microscope
operated at an accelerating voltage of 200 kV. The TEM
samples were mechanically ground down to a thickness
of 100 lm and twin jet electro-polished with a 8 vol.% perchloric acid, 72 vol.% acetic acid, 12 vol.% ethanol and
8 vol.% ethylene glycol solution at room temperature.
Bright eld images and diraction patterns of the asreceived and ECAE processed samples were recorded at
room temperature to investigate the martensite twin struc-
6413
Fig. 1. The digital image of the ECAE processed Ti50.3Ni33.7Pd16 high temperature shape memory alloy billet. The billet was 10 cm long and was ECAE
processed for up to four passes at 425 C using route E.
6414
3. Experimental results
3.1. Microstructural evolution
The grain size of the as-received sample was impossible
to determine using optical microscopy at room temperature
since the microstructure consisted of martensite variants
and twins, as shown in Fig. 2. The martensitic structure
did not allow the detection of the prior austenite grain
boundaries. Additionally, revealing the austenite grain
boundaries was impossible in the as-received sample using
in situ TEM after heating the sample above the Af due to
the large grain size. Figs. 2 and 3 show the bright eld
TEM images and corresponding selected area diraction
(SAD) patterns of the as-received and ECAE processed
samples at room temperature in the martensitic state. Both
samples had a B19 orthorhombic structure, as expected for
500nm
(a)
the martensite in these ternary SMAs [2,6]. The ECAE processed sample had a notably smaller martensite twin thicknesses than the as-received sample. Such renement after
ECAE was also observed in binary NiTi [19]. Fig. 4 shows
the austenite structure in the ECAE processed samples at
200 C with an average grain size on the order of 100 nm.
3.2. Dierential scanning calorimetry
Transformation temperatures under stress-free conditions for both cases were determined using dierential
scanning calorimetry (DSC) measurements shown in
Fig. 5. The transformation temperatures of the rst and
fth cycles and the thermal hysteresis of the as-received
and ECAE processed samples are summarized in Table 1.
The Ms temperature of the as-received sample was
93.2 C and that of the ECAE processed sample was about
20 C lower. Thermal hysteresis was around 20 C in both
(b)
Fig. 2. Room temperature (a) bright eld TEM image and (b) corresponding selected area diraction (SAD) pattern of the as-received Ti50.3Ni33.7Pd16
sample. The martensitic structure was internally twinned B19 orthorhombic with {1 1 1} type 1 twins.
500nm
(a)
(b)
Fig. 3. Room temperature (a) bright eld TEM image and (b) corresponding SAD pattern of the Ti50.3Ni33.7Pd16 sample ECAE processed at 425 C for
four passes following route E. The twin thicknesses are much smaller than those in the as-received sample.
6415
200
011
200nm
(a)
Incident beam//011B2
(b)
Fig. 4. Bright eld TEM image of the B2 austenite structure at 200 C taken from the Ti50.3Ni33.7Pd16 sample ECAE processed at 425 C to four passes
using route E showing the rened grain size of the order of 100 nm.
Fig. 5. DSC responses of the (a) as-received and (b) ECAE processed
Ti50.3Ni33.7Pd16 alloy and the transformation temperatures in the rst
cycle are shown in the graphs.
materials and was much lower than that for binary NiTi
[19]. There was almost no change in the transformation
temperatures of the as-received sample with number of
cycles. Similar observations were made in the ECAE processed case, with the exception of the rst heating cycle.
The rst heating cycle showed martensite stabilization
due to the heavily deformed structure, which caused additional resistance to reverse transformation upon rst heating [6]. The austenite start (As) temperature of the ECAE
6416
Table 1
Martensitic transformation temperatures and thermal hysteresis of the as-received and ECAE processed Ti50.3Ni33.7Pd16 high temperature shape memory
alloy samples at the rst and fth thermal cycles, extracted from the DSC data. A1st and M1st are the transformation peak temperatures during the rst
heating and cooling cycles, respectively.
Material
As1st (C)
Ms1st (C)
As5th (C)
Ms5th (C)
As5thAs1st (C)
Ms5thMs1st (C)
A1stM1st (C)
As-received
ECAE 4E at 425 C
99
61.5
93.2
72.6
99
57.6
92.5
71.4
0
3.9
0.7
1.2
19.3
21.6
1500
1000
= yM SIM
5%
250 MPa
200 MPa
150 MPa
100 MPa
500
50 MPa
2%
40
Strain (%)
80
120
Temperature (C)
160
200
(a)
Ti50.3Ni33.7Pd16
ECAE 4E at 425C
350 MPa
5%
300 MPa
Strain (%)
Ti50.3Ni33.7Pd16
As-Received
300 MPa
Ti50.3Ni33.7Pd16
As-Received
ECAE 4E at 425C
Strain (%)
Stress (MPa)
2000
250 MPa
200 MPa
150 MPa
100 MPa
50 MPa
40
80
120
Temperature (C)
160
200
(b)
6417
350
300
Recovered
Transformation Strain
Stress (MPa)
Strain (%)
Mf
Thermal
Hysteresis
Ms
250
200
100
0
60
100
150
130
140
150
200
250
Stress (MPa)
300
Ti50.3Ni33.7Pd16
As-Received
150MPa
Strain (%)
Strain (%)
Irrecoverable Strain
As-Received
ECAE 4E at 425C
50
80
Fig. 10. Eect of temperature on the critical stress for the martensitic
transformation in the ECAE processed and as-received Ti50.3Ni33.7Pd16
alloy.
1%
70
Ti50.3Ni33.7Pd16
Ti50.3Ni33.7Pd16
ECAE 4E at 425C
As-Received
50
Irrecoverable
Strain
-1
7.3 MPa C
150
Temperature (C)
-1
8.4 MPa C
350
0
(a)
40
80
120
Temperature (C)
160
200
(a)
Ti50.3Ni33.7Pd16
As-Received
ECAE 4E at 425C
30
Ti50.3Ni33.7Pd16
ECAE 4E 425C
1%
25
Strain (%)
35
20
150MPa
15
10
50
100
150
200
Stress (MPa)
250
300
350
40
(b)
80
120
Temperature (C)
160
200
(b)
where DH is the transformation enthalpy, T0 is the chemical equilibrium temperature for the transformation, and
etr is the transformation strain. dr/dT values were determined to be 8.4 and 7.3 MPa C1 for the ECAE processed
and as-received samples, respectively.
3.5. Thermal cycling experiments under constant stress
In thermal cycling experiments, the samples were held at
150 MPa for 10 thermal cycles with a heatingcooling rate
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Ti50.3Ni33.7Pd16
Strain (%)
3
2
1
0
5
6
7
Number of Cycles
10
(a)
Ms Temperature (C)
130
120
Ti50.3Ni33.7Pd16
110
100
90
80
70
4
5
6
7
Number of Cycles
10
(b)
structural renement on the thermo-mechanical cyclic stability of a ternary TiNiPd alloy. The main observations can
be summarized as follows:
1. The average grain size of the samples ECAE processed
for four passes at 425 C was of the order of 100 nm.
To the best of the authors knowledge, this is the lowest
grain size reported for a NiTiPd HTSMA. Similar
microstructures could possibly be obtained using conventional processing techniques, such as wire drawing,
however, there are no reports on the microstructures
of these dicult-to-work alloys processed using conventional techniques. In addition, an added benet of
ECAE processing is conservation of the workpiece
cross-section, which makes it possible to fabricate bulk
actuators, such as torque tubes, from NiTiPd HTSMAs.
2. The twin mode in martensite was found to be {1 1 1}
type I, and this did not change after ECAE.
3. The transformation temperatures decreased after ECAE
processing. Strengthening due to microstructural renement stabilized the thermal hysteresis, which no longer
changed with increasing constant stress levels up to
350 MPa during thermal cycling.
4. ECAE led to a signicant improvement in the thermal
cycling stability and a reduction in the irrecoverable
strain levels under constant stress.
The rationale and mechanisms responsible for these
observations are discussed in detail below.
4.1. Eect of ECAE on microstructural evolution
6419
In this section the mechanism responsible for the reduction in recovered transformation and irrecoverable strains,
and the enhancement in cyclic stability after ECAE, during
the isobaric coolingheating and thermal cycling experiments will be discussed.
The recovered transformation strain levels of the
ECAE processed samples were lower at each stress level
in the isobaric coolingheating experiments. A possible
reason is the very ne grain structure in the ECAE processed samples, in which full transformation from B2 to
B19 martensite may not be attained. This argument stems
from the work by Waitz et al. [33], who investigated the
eect of ultrane grain sizes on martensitic transformation in binary NiTi. They proposed that grains smaller
than about 60 nm did not martensitically transform, even
upon large undercooling [33,34]. In addition, in order to
satisfy the compatibility across grain boundaries, the
ultrane grains in the ECAE processed samples may
not undergo full reorientation/de-twinning upon cooling.
Incomplete reorientation/de-twinning leads to a higher
volume fraction of self-accommodated, twinned martensite, limiting the achievable recoverable strain levels.
Another reason for the lower recoverable transformation
strain levels in the ECAE processed samples could be
crystallographic texture. However, since the ECAE temperatures were high, signicant texture evolution would
not be expected. Moreover, texture formation after four
passes of ECAE in several bcc and fcc materials has been
shown to be not as strong as the texture usually observed
after conventional cold working. Also, the slope of the
stresstemperature curve in Fig. 10 changed only slightly
after ECAE, indicating weak or negligible texture evolution. Therefore, crystallographic texture cannot have a
rst order eect on the recovered transformation strain
levels in the present case.
From Figs. 9a and 12a it can be observed that there
was a notable decrease in the irrecoverable strain levels
after ECAE. This was expected because, as shown in
Fig. 6, the CSS after ECAE increased as a result of
microstructural renement. On the other hand, the asreceived samples demonstrated an increase in the
irrecoverable strain levels with number of cycles in the
thermal cycling experiments, similar to the increase with
constant applied stress in the isobaric coolingheating
experiments.
An intriguing nding from the thermal cycling experiments is the enhanced cyclic stability in terms of transformation temperatures after ECAE processing. The
transformation temperatures of the ECAE processed
samples did not change with number of cycles, as presented in Fig. 12. This can also be attributed to the
increase in CSS and, thus, the suppression of additional
defect generation and a deterioration in the shape memory characteristics.
6420
Acknowledgements
This work was supported by the US Oce of Naval Research under contract no. N00014-03-M-0332 and partially
by the National Aeronautics and Space Administration under grant no. NNX07AB56A.
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