EGG INCUBATOR
ACKNOWLEGMENT
First of all we would like to thanks to our God.secoundly we would like to express our deepest
gratitude to our advisor, Mr Ahunum Abebe for, his excellent guidance, caring, patience, and
providing us with an excellent atmosphere for doing this project. He helps us as much as possible
and when we ask any question he answer our question politely. We would also thanks the school
of electrical and computer engineering help us by giving the resource just like computer access
and other material and also extra ordinary thanks to our parents who support and believe on us
through the long journe
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Contents
List of Figure....................................................................................................iv
List of Table......................................................................................................v
Acronym...........................................................................................................v
Abstract..........................................................................................................vii
Chapter 1.........................................................................................................1
1. Introduction.................................................................................................1
1.1 Back ground information........................................................................1
1.2 Statement of the problem......................................................................2
1.3 Objectives of the Project.........................................................................2
1.3.1 Specific Objectives...........................................................................2
1.4 Methodology...........................................................................................2
1.5 Scope of the project................................................................................4
1.6 Organizations of the Project...................................................................4
Chapter Two.....................................................................................................5
Literature Review.............................................................................................6
2.1. Embryonic Development.......................................................................6
2.2 Incubating Conditions.............................................................................7
2.3 Egg Incubators in the Market..................................................................8
2.3.1 Automatic Forced-Air Incubator........................................................8
2.3.2 Manual Forced-Air Incubator.............................................................9
2.3.3 The Mini Eco.....................................................................................9
2.3.4 Smart egg incubator.......................................................................10
Chapter Three................................................................................................11
3. System Design and Analysis......................................................................11
3.1 System block diagram and Operations.................................................11
3.1.1 Power supply..................................................................................11
3.1.2 PIC16F877A Microcontroller..........................................................12
3.1.3 Liquid Crystal Display (LCD)...........................................................15
3.1.4 Humidity control.............................................................................15
3.1.5 Temperature sensor........................................................................15
3.1.6 Fan..................................................................................................16
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3.1.7 Egg roller........................................................................................16
3.1.8 Voltage Regulator...........................................................................18
3.1.9 transformer....................................................................................18
3.2 Software design....................................................................................21
3.2.1 mikroC PRO for PIC.........................................................................21
3.2.2 Proteus-8........................................................................................21
Chapter four...................................................................................................22
4. Results and Discussions.............................................................................22
4.1 Simulation Results................................................................................22
4.1.1 Dc- source......................................................................................22
Chapter five...................................................................................................23
5. Conclusion and Recommendations for future work...................................23
5.1Conclusion.............................................................................................23
5.2 Recommendations for future work.......................................................24
Reference..........................................................................................................25
Appendix..........................................................................................................26
Appendix A. NTC thermistors data sheet..................................................................26
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List of Figure
Figure1.1 Project development flow chart.....................................................................................3
Figure 2.2Automatic Forced-Air Incubator.....................................................................................9
Figure 2.3 Manual Forced-Air Incubator.........................................................................................9
Figure 2.4 the Mini Eco Incubator Figure.....................................................................................10
Figure 3.1 system block diagram...................................................................................................11
Figure 3.2 Pin diagram of PIC16F877A........................................................................................14
Figure 3.3 egg roller......................................................................................................................17
Figure 3.4 short circuit test...........................................................................................................19
Figure 3.5 open circuit test............................................................................................................19
Figure 4.1 circuit diagram of dc source.........................................................................................22
Figure 4.2 output wave form of DC source...................................................................................22
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List of Table
Table 2.1 Condition of incubator for various types of egg................................................8
Table 3.1 input/output port of micro controller............................................................14
Acronym
Description
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AC..alternative current
ADC....analog to digital converter
B...beta
C..Celsius
DCdirect current
F..Fahrenheit
I/O.input output
KB...kilo byte
LCDLiquid crystal display
MHZ...mega hertz
NTCNegative temperature coefficient
PIC..programme integrate circuit
R25..resistance at 25 degree Celsius
RHT.relative humidity temperature
RT..thermistor resistance
RT2 resistance at T2
Temp.temperature
V ref ..reference voltage
V.Voltage
Abstract
The main objective of this project is to design and develop the system of an egg incubator that
able to incubate chicken eggs. The Smart egg incubator will fill up with the temperature and
humidity sensor that can measure the condition of the incubator and automatically change to the
suitable condition for the egg. The health of egg is very important for the development of embryo
within the egg. Improper control means that the temperature or humidity is too high or too low.
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In this project the heater will use to give the suitable temperature to the egg. By using the water
and controlling fan, we can make sure the humidity and ventilation in good condition. The status
condition in the smart egg incubator will appear on the liquid crystal display (LCD) screen
display. To make sure all part of egg was heated by lamp, steeper motor is very useful to rotate
iron rode at the bottom side and automatically change the position of egg by using egg roller.
This keeps the embryo centered in the egg and prevents it from sticking to the shell membrane.
The entire element will be controlled using programmable integrated circuit (PIC). The PIC is a
type of microcontroller that can process a data from sensor and will execute the control element
to change the condition of smart egg incubator
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Chapter 1
1. Introduction
1.1 Back ground information
Today, according to the growth of human population and human needs , we should use artificial
methods of the mass production in the short timescales to be responsive to the community needs
So, using new methods is essential for more and better poultry production that are depends on
them. In this regard, can be used its industrial methods that means using artificial incubation, it
was many years that technology of control devices which used in incubation works, have been
created. Fundamental factors and key are known for being successful in artificial incubation
during the incubation of eggs should be rotated. It is necessary to control the heat, humidity and
ventilation and no shock occur. Among the environmental conditions, temperature is very
important than other factors, this temperature is required for its Egg incubation technology that
provides opportunity for farmers to produce development over a specific period. The humidity is
also critical, and if the air is too dry the egg will lose too much water to the atmosphere, which
can make hatching difficult or impossible. The most important difference between natural and
artificial incubation is the fact that the natural parent provides warmth by contact rather than
surrounding the egg with warm air. As incubation proceeds, an egg will normally become lighter,
and the air space within the egg will normally become larger, owing to evaporation from the egg.
Industrial rising of farm animals indoors under conditions of extremely restricted mobility is
commonly known as factory farming. It is done as part of industrial agriculture which is a set of
methods that changes as laws and technology change known as industrial agriculture which is
designed to produce the highest output at the lowest cost, using economies of scale, modern
machinery, modern medicine, and global trade for financing, purchases and sales. Egg incubator
is one of the inventions that provide opportunity especially for who want to be excellent farmer.
There is one of easy and fastest way that can make a product. This invention will upgrade the egg
incubator that has already in market today. The systems will automatically controlling the
temperature and humidity of the incubator for various types of egg.
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1.4 Methodology
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In this part we try to clarify our projects procedure by using flow charts will be discussed as
follow.
From the above figure the project development are expressed by designing mechanical, electrical
And software parts.in the mechanical part we will try to design the egg roller and the incubator
but we cannot work the hard ware part of this one at this semester. The only we have to do is that
the electrical circuit and software part. Also in the electrical part we develop the system circuit.
Then this three part will combined together to perform the Smart Egg Incubator System. The
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incubator will fill up with the temperature and humidity sensor that can measure the condition of
the incubator and automatically change to the suitable condition for the egg. Actually, this project
consists of three elements that should be controlled. There are movement, temperature and
humidity. In this project, the light is use to give the suitable temperature to the egg. The
percentage of the humidity in the incubator need to consistent by control the fan and water
through in the incubator, it is can make sure the humidity and ventilation in good condition. To
make sure all part of egg was heated by the heater, egg roller is very useful to rotate iron rod at
the bottom side and automatically change the position of egg.
The entire element will be controlled using programmable integrated circuit (PIC). The PIC is a
type of microcontroller that can process a data from sensor and will execute the control element
to change the condition of incubator.
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explained
Chapter 4 Results and Discussion, in this chapter we try to see the result of our project.
Chapter 5 discusses the conclusion and recommendation of the project. Finally the project has
been done with the expected result. This project can be done for the short period of time but some
recommendation must be included to make sure the system running properly without any
violation.
Chapter Two
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Literature Review
Novice poultry producers usually become interested in artificial incubation of their own chicks.
The success of this type project depends on proper care and incubation of the hatching eggs so
healthy, vigorous chicks are produced. Many times a producer carefully attends to the incubation
process but disregards the care of the eggs before they are placed in the incubator. Even before
incubation starts the embryo is developing and needs proper care. Hatching eggs suffer from
reduced hatchability if the eggs are not cared for properly [2]. The size and type of incubator
selected depends on the needs and future plans of each producer. Many different models are
available. For continuous settings, separate incubator and Hatcher units are recommended. If all
eggs in the unit are at the same stage of incubation, a single unit can be used. Locate the
incubator and hatchers units indoors to protect them from major weather changes. It is essential
that the room has a good ventilation system to supply plenty of fresh air. Keeping the units
indoors makes it easier to maintain uniform temperature and humidity. There are basically two
types of incubators available. Forced-air
fans that provide internal air circulation. The capacity of these units may be very large. The stillair incubators are usually small without fans for air circulation. Air exchange is attained by the
rise and escape of warm, stale air and the entry of cooler fresh air near the base of the incubator.
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Table 2. 1 Condition of incubator for various types of egg
Species
Incubatio
n
Temp
Humidity (F)
Period (F)
Chicken
Turkey
Duck
Muscovy
(days)
21
28
28
35-37
100
99
100
100
85-87
84-86
85-86
85-86
Duck
Goose
Guinea
28-34
28
99
100
86-88
85-87
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Chapter Thre
3. System Design and Analysis
On this chapter the required block diagram and software parts are described in detail and
thesystem overviews and design and analysis will be clarify.
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of flash memory.
Pin out compatible to PIC 16C74B, PIC 16C76, PIC 16C77.
Eight level deep hardware stack.
Interrupt capability (up to 14 sources).
Different types of addressing modes (direct, Indirect, relative addressing modes).
Power on Reset (POR).
Power-Up Timer (PWRT) and oscillator start-up timer.
Low power- high speed CMOS flash/EEPROM.
Fully static design.
Wide operating voltage range (2.0 5.56) volts.
High sink/source current (25mA).
Commercial, industrial and extended temperature ranges.
Low power consumption (<0.6mA typical @3v-4MHz, 20A typical @3v-32MHz and
<1 A typical standby).
Key Features
Analog Features
10bit, up to 8 channel A/D converter.
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Brown out Reset function.
Analog comparator module.
Special Features
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Table 3.1 input/output port of micro controller
PORT-A
PORT-B
PORT-C
PORT-D
PORT-E
RA-0 to RA-5
RB-0 to RB-7
RC-0 to RC-7
RD-0 to RD-7
RE-0 to RE-2
6 bit wide
8 bit wide
8 bit wide
8 bit wide
3 bit wide
All these ports are bi-directional. The direction of the port is controlled by using TRIS(X)
registers (TRIS A used to set the direction of PORT-A, TRIS B used to set the direction for
PORT-B, etc.). Setting a TRIS(X) bit 1 will set the corresponding PORT(X) bit as input.
Clearing a TRIS(X) bit 0 will set the corresponding PORT(X) bit as output.
(If we want to set PORT A as an input, just set TRIS(A) bit to logical 1 and want to set PORT B
as an output, just set the PORT B bits to logical 0.)
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The Humidity sensor will used as, turning ON or OFF the Water Heater to provide adequate
humidity.in our project we used the NTC thermistor to control the humidity based on
temperature. Egg incubators need a humidity range of 50 55% during the first 18 day. In order
to maintain this humidity range has set our temperature between 28 and 30 C. During the last
three day the humidity must be increased to 60%. To satisfy this we have increased our
temperature to 31 C.
RT 25
1
1
/(
)
RT
T 25 T
T2= 1 / ((1/B) * log (RT/R25) + 1/T25))
Where
B is a constant =3380
T1=298K
R25=5Kohm which is the zero power resistance at 25oC
RT2 - The zero power resistance at T2
B or beta value is an indication of the slope of the curve which represents the relationship
between the resistance and the temperature of a particular thermistor measured under zero power
conditions. The higher the Beta value the greater the change in resistance per degree C. We have
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the ADC of the PIC16F877A microcontroller in order to control the analog temperature
3.1.6 Fan
This component are used for the purpose of circulating the heated air uniformly around the
incubator. And alsoThe Fan will be switched in order to circulate the temperature and humidity
throughout the incubator.
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The 78XX series of voltage regulators are designed for positive input. And the 79XX series is
designed for negative input. From this we are choose LM7805 and LM7812 which are5v and 12v
output voltage respectively. Both of them handle up to 36 input voltage, could not be greater than
this values otherwise the regulator will over heat.
The capacitors chosen for filtering is 1000F in order to remove the ripples and the design
choice was verified in Proteus with a simulation. The rectifier circuit has two outputs.
These are: 12V which feeds to the stepper motor and relay.
5v which founds from the voltage regulator and it feeds to the microcontroller
We have also use different components to satisfy our projects from this, transformer is the
main one but not the list in order to get the appropriate value of relay, steeper motor and micro
controller.toget this values first we have to calculate coupling factor, primary inductor, secondary
inductor and also primary and secondary value of resister. To get this values we have to check
two tests, short circuit test and open circuit test.
3.1.9 transformer
Transformer is astatic device which transforms electrical energy from one circuit to another with
out any direct electrical conections.and also it is used to step up or step down the incoming
voltage.we have select 2p2s single phase transformer in order to step down 220v in to 12v.to get
this values we make two tests.
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P=V*I*cos
=cos-l(P/VI)=cos-l(7.2/26*0.31)=26.710
Io
Im
Ic
Im=I0sin=0.13638
Ic=I0cos=0.26921
Rc=p/Ic2=93.89
Xm=V/Im=190.644H
From short circuit test
Isc=4.54A ,Psc=220w, Vsc=41v then
Zeqv=V/I=41v/4.54A=9.11
X=Zeqv/2=4.55H
Reqv=Psc/Isc2=220/4.52=10.8642
R=Reqv/2=5.4
K=V2/V1=26/220=0.1182
By calculating this values we have add the selected transformer parameters
in order toget a12v steep down voltage from the proteus software.
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Chapter four
4. Results and Discussions
4.1 Simulation Results
4.1.1 Dc- source
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The red colored graph is the output found from the voltage regulator and the green one is the
output of the rectifier at the 1000uf capacitor.
Chapter five
5. Conclusion and Recommendations for future work
5.1 Conclusion
From this project we conclude that micro controller and relay are get input voltage from the
supply by the help of regulator, capacitor and rectifier in order to activate the process .The health
of egg is very important for the development of embryo within the egg. Improper control means
that the temperature is too high or too low. In order to control this temperature we have used the
NTC thermistor by integrating with the PIC16F877A. At the consequence if the temperature is
below 38 C the relay was activated and the lamp is switched. The micro controller we have select
are used to control the temperature and stepping of the stepper motor and it displays the states of
incubator on the LCD display. The design of our project is started by designing full wave
rectifiers that changes ac into constant DC output. To avoid harmonics we also used capacitor for
filtering purpose. By using this components we have got 5v and 12v voltage in order to supply
the micro control and steeper motor respectively. The stepper motors are used rotate egg roller
properly.
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Reference
[1]. Singh, R.A (1990). Poultry production, kalyani publisher, New Delhi, third edition.
[2]. Ayivor W.F &Hellins C.E (1986) poultry keeping in tropics, Oxford University press,
London, second edition pg. 40-45.
[3]. Abu. M. B. MohdAdid (2008), Development of smart Egg Incubator System for Various
types of Egg (SEIS). Bachelor Thesis (Hons) Electronics.Faculty of Electronics
Engineering.Universiti Malaysia Pahang.
[4]. Hughes B.L., Jones J.E., and Toler J.E. (1991). Effects of Exposing Broiler Breeders to
Nicarbazin Contaminated Feed. Poult.Sci. 70:476-482.
[5]. Lourens A.H, Van den brand, R. Meijerhot and B. Kemp 2005. Effect of eggshell
temperature during Incubation on embryo development, hatchability and post hatch development
poultry sci. 84: 914-920.
[6]. Ensminger, M E. (1974), Poultry Science, Avian Biology Research 2th Edition.
[7]. Wilson, H.R (1991). Physiological requirement of the developing embryo: temperature and
turning chp 9, page 145-156. in avian incubation S.G Tullet, butterworth-heineman, London,
U.K.
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Appendix
Appendix A. NTC thermistors data sheet
The resistance variation of 5K NTC thermistors is shown in table below temperature
Temperature(C)
-40
-35
-30
-25
-20
-15
-10
-5
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
RT()
152831.92
110192.48
80369.15
59267.29
44169.70
33252.16
25276.18
19391.74
15009.33
1171598
9219.53
7311.42
6128.6
5000
3807.45
3104.52
2547.18
2102.41
1745.26
1456.75
1222.36
1030.87
873.61
743.61
TCR(%K)
-6.66
-6.43
-6.20
-5.98
-5.78
-5.58
-5.39
-5.21
-5.04
-4.87
-4.71
-4.56
-4.42
-4.28
-4.15
-4.02
-3.90
-3.78
-3.67
-3.56
-3.46
-3.26
-3.17
-3.08
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