Dpt. Ingeniera Qumica. Fac. CC. Qumicas, Universidad Complutense, 28040-Madrid, Spain
La Unin Resinera Espa
nola S.A., 28001-Madrid, Spain
a r t i c l e
i n f o
Article history:
Received 9 December 2009
Received in revised form 20 January 2011
Accepted 7 March 2011
Keywords:
Rosin
Glycerol
Esterication
Kinetic model
Gel permeation chromatography
Industrial scale
a b s t r a c t
The esterication of glycerol and rosin is a reaction of importance in the coating and adhesive industries,
main consumers of the triglyceride of rosin acids. While this chemical transformation has led to some of
the most useful products of rosin, kinetics of the reactions involved have not been studied in depth. In this
study, a new analytical method based on gel permeation chromatography (GPC) is applied and compared
to classical acid titration, the industrial standard. Experimental data on rosin esterication with glycerol
were obtained at laboratory scale, covering a wide range of operational conditions, changing rosin to
glycerol molar ratio (between 2 and 4) and temperature (between 240 and 280 C). Afterwards, different
kinetic models were tted to experimental data to select between rst- and second-order potential and
hyperbolic kinetic models. Linear and non-linear regression techniques with numerical integration of
the differential equations were used to t the proposed kinetic models. A hyperbolic model coupled with
glycerol mass balance that considered stripping of this polyalcohol proportional to the global reaction
rate and to glycerol concentration proved to be the most adequate both at a given temperature and in
all the temperature intervals studied. On the other hand, samples were analysed by H NMR and ionic
chromatography to determine the glycerol amount in the reaction medium and in the distillate, respectively, observing the stripping of the polyalcohol. Finally, the selected model was used to simulate and t
runs executed at the usual industrial mode, a transient temperature operation followed by an isothermal
operation with gradual addition of glycerol (fed-batch operation). These runs were performed at lab and
at industrial scale, and the selected kinetic model and glycerol mass balance were adequate to simulate
rosin conversion.
2011 Elsevier B.V. All rights reserved.
1. Introduction
Rosin or colophony is the non-volatile part of the resin of pines
and some other conifers. It is mainly composed (70%) of abietic
acid, pimaric acid and their isomers (as well as some hydrogenated
and dehydrogenated acids of the same family). Some neutral compounds (alcohols, aldehydes, esters) are also present [1]. There are
several kinds of rosin. The most pure comes from the secretion of
pine trees that are bled to obtain resin, subject to a further distillation process at 170180 C. The heavier fraction of such process is
gum rosin. A similar process beginning with chipping the trunk of
pines when they are cut down leads to the wood rosin. Purication
processes of the black liquor in the Kraft paper manufacture give
rise to the so-called tall-oil rosin. All of them have qualitative similarities in their composition, but the highest concentration of rosin
acids is found in gum rosin (70% rosin acids and 30% terpenic
hydrocarbons), whose main world producer is the Peoples Republic of China (approx. 90% world production: 450,000 ton/year gum
rosin) [2].
Rosin (and most of its products) is used in the paper, coating
(varnishes, wax, and adhesives), polymer and food industries, as
well as a precursor for ux in soldering [36]. With bases, rosinates
are obtained, being extensively used as soaps. With dicarboxilic
acids (maleic and fumaric acids, mainly), some adducts are produced, to gain stability towards oxidation [1,7]. Dimerization of
rosin acids is another strategy to reduce the number of double
bonds and to enhance oxidative stability [1,8]. By using hydrogen
and medium pressures, or simple heating with or without some
catalysts, hydrogenated and disproportionated rosin are manufactured (for the polymer industry) [1,9]. Esterication with methanol
yields ethylene-glycol, glycerol, and pentaerythritol, esters for a
variety of applications [1,10]. These are used as tackiers for hotmelt and pressure adhesives, in solder uxes, as crystallization
promoters in the production of polypropylene, as neutralizers n
320
Nomenclature
glycerol area in H-RMN spectra
ester area in H-RMN spectra
colophony or rosin area in gel permeation chromatographs
AIC
Akaikes information criterion
AICc
Akaikes information criterion for small set of data
%A
percentual area of peaks in gel permeation chromatographs
1 , 2 , t0 parameters in Boltzmann equation for the tting
of temperature with time
1 , 2 , 3 parameters in a modied hyperbola for the tting
of temperature with time
colophony or rosin concentration (mol L1 )
CC
CG
glycerol concentration (mol L1 )
CG0
initial glycerol concentration (mol L1 )
13 C NMR carbon-nuclear magnetic resonance spectroscopy
groups of the alcohol being used (in this work, both lauric alcohol
and ethyleneglycol were considered) and, moreover, to the polarity
of the alcohols. The higher the value of this parameter, the longer
it takes to change from second to third order in the kinetic model.
Smith and Eliot [22] proposed a kinetic model for the esterication of rosin acids with lauric alcohol at 230260 C and
pentaerythritol at 260300 C. The kinetic model considered a partial second order for rosin, accounting only for the evolution of such
compound in the rst reacting system. When pentaerythritol was
used, the order depended somehow on temperature, being second
order at low temperatures and third order at the highest values. The
activation energy values, considering second-order kinetic models, were 64 KJ mol1 and 88 KJ mol1 , for the lauric alcoholrosin
system and for the pentaerythritolrosin system, respectively.
In this work, the kinetics of the esterication of rosin acids
and glycerol are studied and used to simulate industrial fed-batch
operation runs. For such purpose, a rst step was to develop an
automatic and robust analytical method based on gel permeation
chromatography, more informative but able to be used instead
of the classic acid number titration method (ASTM-D 465-92). To
study the evolution of glycerol in such a complex system, H NMR
and ionic chromatography methods were developed and employed.
After studying the temporal evolution of the involved chemical
compounds, kinetic models (rst-order, second-order and a hyperbolic model) coupled with different mass balances for glycerol
(with or without stripping of glycerol) were proposed, being the
models tted to acid conversion data utilized to select the most
adequate one. Finally, considering the results on the evolution of
glycerol concentration with time in the liquid phase and in the
distillate, as well as the temporal evolution of temperature and
glycerol addition during the industrial runs, a model that takes into
account the reaction kinetics and the stripping of glycerol was used
to simulate industrial operations.
2. Experimental
2.1. Materials
Rosin and glycerol were of technical and pharmaceutical grade,
respectively, and were kindly supplied by LURESA. Deuterated
water and chloroform for glycerol analysis by H NMR were purchased to SDS. Tetrahydrofuran for the GPCHPLC analysis of rosin
acids and their glycerides was purchased to SDS, too.
2.2. Esterication runs and sample analysis
The kinetic runs were performed between 240 and 280 C,
changing the initial concentration of glycerol between 9 and 15%
based on rosin weight (glycerol concentration = 0.91.5 mol L1 ).
In a typical isothermal run, 100 g of rosin were charged into a
500 mL three-necked round-bottom ask with upper agitation by
a marine helix and a distillation head attached so as to totally
condensate the water from the reaction together with trementine
(which contains mainly pinenes), thus the distillate volume can
be accurately measured (the set-up is depicted in Fig. 1). When
the temperature of reaction was reached, a time zero sample was
withdrawn with a glass pipette and glycerol was added. During the
reaction time other samples were withdrawn and stored in aluminium capsules. These samples were analysed by titration with
KOH and using GPCHPLC on a Phenogel 300 7.5 column for low
molecular weight compounds (5 m particle diameter, 50 A pore
diameter) using tetrahydrofuran as eluent and a DAD-detector at
254 nm wavelength. The direct basic titration used is based on the
ASTM D-465 standard and uses a freshly made KOH 0.06 N solution in ethanol standardized with a 0.1 M HCl solution, to titrate
321
Fig. 1. Experimental set-up for rosin and glycerol esterication at lab and pilot plant
scales.
0.3 g of the sample solubilised in 10 mL toluene with a drop of phenolphthalein (10 g L1 in ethanol). The reaction samples, as well as
distillate samples, were also analysed by H NMR using a BRUKER
AVANCE DPX 300 Mhz-BACS60 spectrometer. Glycerol content in
distillates was also analysed by ionic-GPC HPLC with RI detection of
compounds using a H+ -Rezex column for acids as stationary phase
and acidied mille-Q water (pH 2.2) as eluent.
In a typical temperature gradient run at laboratory scale, the
entire procedure was similar to the one used in isothermal runs
with some changes. On one hand, the equipment or set-up used was
larger, using a cylindrical reactor able to contain up to 1 L reaction
medium with a thermostated vessel located above for the addition
of glycerol. On the other hand, a temperature gradient simulating
the ones used at industrial scale was programmed by means of
the same PID temperature controller (E5CN of OMRON electronics) used for the isothermal runs. When a temperature of 240 C
was reached, a time zero sample was withdrawn using a valve at
the bottom of the reactor and glycerol was added at 230250 C.
All the samples withdrawn during the course of the run were analysed by GPCHPLC and by H NMR. Temperature was also monitored
during the run. Industrial runs at LURESA were carried out in a
similar manner and samples were analysed by the mentioned titration procedure (an industrial standard test) and some of them by
GPCHPLC.
2.3. Kinetic modelling and simulation
Several kinetic models were tted to experimental data from the
isothermal runs: order 1, order 2 and the hyperbolic model. The rst
order model is a pseudo-rst order kinetic model that considers a
constant concentration of the glycerol in the reaction liquid. The
second order kinetic model is rst partial order with respect to
the alcohol and to the acid, as is typical in esterication reactions.
The hyperbolic model represents an intermediate situation where
the kinetics of the reacting system follows rst-order behaviour at
the beginning of the reaction and evolves towards a second-order
model at the end of each run. Coupled with the kinetic model, three
mass balances for glycerol have been considered: in the rst one,
glycerol concentration decreases in the liquid phase only due to the
322
was calculated. When comparing these results from H NMR analysis to the results from ionic HPLC, where a distinct peak clearly
due to glycerol is obtained, the concentration of glycerol seemed
to be 5060% higher in the former case. These results are probably due to the fact that turpentine is mainly composed by and -pinene, but it also contains alcohols, aldehydes and other
polar compounds. The mentioned compounds could be observed
in the chromatograms, where six peaks at longer times than that
of glycerol were present, though their signals were not signicant.
Hydrogen atoms of these compounds could give signal in H NMR at
= 3.43.5 ppm, so that concentration of glycerol based on H NMR
analysis is higher than that calculated from HPLC analysis of the
distillates. As a consequence, the percentage of glycerol in the distillates stripped during the runs was calculated in each of them
using the ionic HPLC analysis. Such results are shown in the last
column in Table 1.
The H NMR analysis of the samples from the liquid in the reactor was used to quantify the conversion of glycerol in the reacting
mixture by using the following equation:
XG = 1
AG ( = 3.5ppm)
AG ( = 3.5ppm) + AE ( = 3.7ppm)
(1)
323
Table 1
Isothermal runs at lab scale: conditions, rosin and glycerol conversion at 240 min reaction time and stripped glycerol (in percentage of the initial amount of the polyalcohol).
Run
CGo (M)
T0 ( C)
XC 240
XG 240
1
2
3
4
5
6
7
8
9
10
11
12
1.5
1.3
1.1
1.0
0.9
0.7
1.0
1.0
1.0
1.0
1.0
1.0
0.50
0.43
0.37
0.33
0.30
0.23
0.33
0.33
0.33
0.33
0.33
0.33
270
270
270
270
270
270
240
260
265
270
275
280
0.91
0.84
0.82
0.83
0.77
0.62
0.64
0.80
0.81
0.82
0.84
0.91
0.73
0.80
0.87
0.88
0.88
0.93
0.68
0.83
0.85
0.88
0.90
0.99
12.4
11.4
10.7
9.6
7.7
6.5
8.0
6.1
9.1
11.3
9.5
10.7
1200
+10%
1
polystyrene standards
rosin and its esters
-10%
0.9
0.8
800
0.7
600
Xc by titration
1000
400
200
0
0.6
0.5
0.4
0.3
10
11
12
13
0.2
0.1
0
0
100
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
Xc by GPC-HPLC
monoglyceride
Fig. 4. Comparison of the rosin conversion data obtained by the traditional acid
number method (ASTM D 465-92) and those obtained by the HPLCGPC method.
diglyceride
triglyceride
80
% weight
0.1
rosin
60
40
20
0
0
50
100
150
200
250
300
350
400
time (min)
Fig. 3. Temporal evolution of weight percentage of rosin acids and esters at M = 0.30
and T = 240 C.
XC = 1
%Ac (t)
%Ac (t = 0)
(2)
324
1 dCC
= kCC
3 dt
(3)
1 dCC
= k CG CC
3 dt
(4)
k1 CG CC
1 dCC
=
1 + K2 CG
3 dt
(5)
The second order potential model and the hyperbolic model were
coupled with mass balances of glycerol where its concentration
changes with time considering three possibilities:
Mass balance A: Glycerol concentration decreases only due to the
chemical reaction in which it is involved. Thus, glycerol evolution
rate is a third of rosin evolution rate.
1 dCC
dCG
=
3 dt
dt
(6)
(7)
(8)
SSQWPV/K
SQR/ (N K)
(9)
SQR
N
+ 2K
(10)
However, when the ratio of number of data to number of parameter is lower than 40, it is better to use a modied version of this
information criteria, the AICc (Saha et al., 2008), according to:
AICc = AIC +
2K (K + 1)
NK 1
(11)
The higher the F and the lower the AICc parameter values, the
more prone the model is to be correct. In Table 2, the F95 value suggests that the best model is the hyperbolic model without stripping
of glycerol (model 5), while the corrected Akaikes information criterion supports hyperbolic models with stripping of glycerol, more
in accordance with the existence of glycerol in the distillates (models 6 and 7).
For further discrimination among the proposed kinetic models
and glycerol mass balances, a second set of isothermal runs (712)
was executed, with temperatures ranging from 240 C (when glycerol is usually added in an industrial run) to 280 C (the upper
temperature in industrial practice). Afterwards, data from all the
runs were used in a multivariable tting to select the most appropriate kinetic model with the same criteria used in the previous
set. As it can be seen in Table 3, all the tested models are reasonable considering the standard errors of their parameters and the
F value (always higher than that needed at 95% condence for the
given number of data and parameters), while the AICc value aids in
the selection of the most adequate one. However, the model which
again best ts the experimental data is the hyperbolic model, whose
constant (K2 ) in the denominator is not temperature dependent. In
this model, glycerol is stripped from the reaction liquid at a rate
proportional to rosin disappearance rate and to the concentration
of glycerol (model 7). When tting this model to all data, both the
highest value for F and the lowest value for the AICc parameters
were obtained. Fig. 5ac depicts the tting of the selected model
(lines) to the experimental data (points), proving to be an adequate
tting for all the tested conditions.
The hyperbolic model considers a situation in all runs where
at short times the reaction evolves following rst-order kinetics,
325
Table 2
Comparison among the proposed kinetic models: kinetic and statistical parameters at a given temperature (270 C).
Runs 16 (M = 0.250.5; T = 270 C)
Model reference-equations
Parameters
Value error
SQR
AICc
F95
k
k
k
kst
k
kst
k1
K2
k1
K2
kst
k1
K2
kst
0.813
0.315
0.235
4.75
5.70
5.89
70
160
105
0.239
5.87
104
0.155
6.31
163
0.119
6.42
137
0.119
6.42
136
F95
ln k 0
Ea
ln k 0
Ea (J mol1 )
ln k 0
Ea
kst
ln k 0
Ea
kst
ln k10
Ea
K2
ln k10
Ea1
ln K20
Ea2
ln k10
Ea
K2
kst
ln k10
Ea
K2
kst
Value error
SQR
AICc
6.98 1.41
6579 925
7.09 1.08
6678 578
7.20 1.08
6683 592
1.84 102 2.25 102
8.17 1.11
6733 599
6.21 103 3.81 102
7.68 0.83
6723 448
7.73 101 1.55 101
5.17 4.62
5241 2620
7.40 11.26
3878 6702
8.14 0.69
7209 374
3.87 101 6.47 102
1.32 101 1.02 102
8.22 0.67
7268 364
3.39 101 5.65 102
2.81 101 2.11 102
1.47
4.59
58
0.33
6.08
225
0.32
6.02
144
0.32
6.02
143
0.25
6.27
209
0.24
6.19
127
0.16
6.60
238
0.15
6.66
253
326
1.0
0.9
0.8
0.7
Xc
0.6
0.5
0.4
run 1-M=0.50
0.3
run 2-M=0.43
0.2
run 3-M=0.37
0.1
model fitting
0.0
0
200
400
600
800
3.3. Simulation of industrial runs with the selected kinetic model
time (min)
1.0
0.9
0.8
0.7
Xc
0.6
0.5
0.4
0.3
run 4-M=0.33
0.2
run 5-M=0.30
run 6-M=0.23
0.1
model fitting
0.0
0
200
400
600
800
time (min)
Sigmoid (Boltzman) T ( C) =
Modied hyperbole :
0.9
0.7
0 = RC +
0.6
Xc
T ( C) =
1
(t(h) + 2 ) + 3
(12)
(13)
Further complication of the simulation has to consider stripping of glycerol as shown in the previous section. Thus, in the rst
step of the operation, rosin concentration evolves according to the
following mass balance:
0.8
0.4
run 7-T= 280 C
0.3
FG
dCG
= RG +
V
dt
model fitting
0
100
200
300
400
500
600
700
dCC
dCC
k1 CG CC
= 3r +
r=
(1 + kst CG )
1 + K2 CG
dt
dt
(14)
0.5
2 + (1 2 )
(1 + exp((t(h) t0 )/dx)
800
time (min)
Fig. 5. Fitting of the hyperbolic kinetic model (lines) to experimental esterication
data (points). At T = 270 C and M = 0.37, 0.43, 0.50. At T = 270 C and M = 0.23, 0.30,
0.33. At T = 240, 265, 280 C and M = 0.33.
(15)
Being the addition term (FG ) equal to zero after the addition step.
In every step, with or without addition of glycerol, the conversion
of rosin can be estimated by:
XC =
nC0 nC
nC0
(16)
327
Table 4
Non isothermal runs (transient temperature) at pilot plant and industrial scale: operational conditions and values of the stripping coefcient.
Run
Scale
nC0 (kmol)
FG (mol min1 )
(h)
T0 ( C)
kst
13
14
15
16
Pilot plant
Industry
Industry
Industry
0.001
26.2
26.6
27.6
63
94
98
3
2
2
180
255.5
240
225.7
290
280
270
260
230
T (C)
T (C)
250
210
240
190
T profile
170
220
150
T profile fitting
50
100
150
200
250
300
200
time (min)
200
400
600
800
1000
time (min)
1.0
0.9
1.00
0.90
0.80
0.70
0.5
0.4
0.3
0.2
0.60
Xc
Xc
0.8
0.7
0.6
0.1
0.0
0
50
100
150
0.50
Data run 14
data run 13
0.40
simulation run 13
0.30
Data run 16
0.20
Simulation run 14
200
250
300
time (min)
Fig. 6. Transient operation at laboratory pilot plant scale (run 13): (a) tting to
Boltzmann function of the temporal temperature prole; (b) simulation (line) of
experimental data (points) with the selected hyperbolic model and glycerol mass
balance.
Data run 15
Simulation run 15
0.10
Simulation run 16
0.00
0
200
400
600
800
time (min)
Fig. 7. Transient operation at industrial scale: (a) tting of functions to the temporal temperature proles in runs 1416; (b) simulation (line) of experimental data
(points) with the selected hyperbolic model and glycerol mass balance.
former, as reux of condensates returning into the reaction liquid could depend on the reactor set up used in each occasion. For
the runs performed at industrial scale (in the plant of LURESA in
Coca, Segovia) identical simulations have been performed, as can
be seen in Fig. 7. In all cases, considering a stripping of glycerol
proportional to the glycerol concentration in the reacting liquid
and to the rate of consumption of rosin (or production of water)
led to an adequate simulation of the transient process. For all the
cases, results are shown in Table 4, showing that little stripping
of glycerol is observed in the laboratory bench pilot plant, while
this phenomenon is much more important in the industrial reactor. This could be due to the fact that in the pilot plant reactor, reux
of condensates is partly allowed, while no reux is observed in the
328
industrial reactor (only a 20% free volume over the reacting liquid
and no condenser attached to the head of the reactor).
4. Conclusions
The kinetic study of the esterication of rosin acids and glycerol was performed at laboratory and industrial scale. For obtaining
wider information of the temporal evolution of chemical species
in the reaction mixture, NMR, ionic HPLC and GPCHPLC analytical methods have been successfully employed. The latter, when
using relative areas of the peaks of rosin acids and esters, has
proved that the amount of mono- and di-ester species in the liquid
was always low enough to consider that glycerol evolves directly
to triglycerides. Moreover, when compared to the standard acid
number titration method, GPCHPLC has proved to be robust
enough, while being more automatic and, thus, less prone to experimental error.
A set of runs at several glycerol to rosin molar ratio values and
temperatures have allowed to select a hyperbolic kinetic model
coupled with a glycerol mass balance in which stripping of glycerol occurs after a discrimination between several kinetic models
and glycerol mass balances. In the selected glycerol mass balance,
stripping of the polyalcohol was proportional to reaction rate and
to the concentration of the polyalcohol at a given time. Physical and
statistical criteria (standard error of parameters, Fischers F95 and
Akaikes AICc) were used for such discrimination.
Afterwards, transient temperature runs have been performed
at lab and industrial scale and tting of the selected model (leaving kst as tting parameter) led to their adequate simulations. At
lab scale, glycerol stripping was reduced, while at industrial scale,
stripping of glycerol was of importance. This could be due to reux
of condensates inside each reactor set-up.
Acknowledgments
Financial support from the Spanish Ministry of Education
and from LURESA (through project PETRI 95-0821.OP) is gratefully acknowledged. Moreover, the authors want to extent this
recognition to the Spanish Ministry of Environment (project MMA0392063-11.2) for further nancial support.
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