LITERATURE
WORKING CAPITAL - Meaning of Working Capital
Capital required for a business can be classified under two main categories via,
1) Fixed Capital
2) Working Capital
Every business needs funds for two purposes for its establishment and to carry out
its day- to-day operations. Long terms funds are required to create production facilities
through purchase of fixed assets such as p&m, land, building, furniture, etc. Investments
in these assets represent that part of firm’s capital which is blocked on permanent or fixed
basis and is called fixed capital. Funds are also needed for short-term purposes for the
purchase of raw material, payment of wages and other day – to- day expenses etc.
These funds are known as working capital. In simple words, working capital
refers to that part of the firm’s capital which is required for financing short- term or
current assets such as cash, marketable securities, debtors & inventories. Funds, thus,
invested in current assts keep revolving fast and are being constantly converted in to cash
and this cash flows out again in exchange for other current assets. Hence, it is also known
The gross working capital is the capital invested in the total current assets of the
Assets which can convert in to cash within a short period normally one accounting year.
2) Bills receivables
3) Sundry debtors
a. Raw material
b. Work in process
7. Prepaid expenses
8. Accrued incomes.
9. Marketable securities.
In a narrow sense, the term working capital refers to the net working. Net working capital
Net working capital can be positive or negative. When the current assets exceeds the
current liabilities are more than the current assets. Current liabilities are those liabilities,
which are intended to be paid in the ordinary course of business within a short period of
normally one accounting year out of the current assts or the income business.
3. Dividends payable.
4. Bank overdraft.
6. Bills payable.
7. Sundry creditors.
The gross working capital concept is financial or going concern concept whereas net
working capital is an accounting concept of working capital. Both the concepts have their
own merits.
The gross concept is sometimes preferred to the concept of working capital for the
following reasons:
time.
2. Every management is more interested in total current assets with which it has to
3. It take into consideration of the fact every increase in the funds of the enterprise
working capital. The net working capital concept, however, is also important for
following reasons:
It is qualitative concept, which indicates the firm’s ability to meet to its operating
It suggests the need of financing a part of working capital requirement out of the
On the basis of concept working capital can be classified as gross working capital and
net working capital. On the basis of time, working capital may be classified as:
effective utilization of fixed facilities and for maintaining the circulation of current
assets. Every firm has to maintain a minimum level of raw material, work- in-process,
finished goods and cash balance. This minimum level of current assts is called permanent
or fixed working capital as this part of working is permanently blocked in current assets.
As the business grow the requirements of working capital also increases due to increase
in current assets.
Temporary or variable working capital is the amount of working capital which is required
to meet the seasonal demands and some special exigencies. Variable working capital can
further be classified as seasonal working capital and special working capital. The capital
required to meet the seasonal need of the enterprise is called seasonal working capital.
Special working capital is that part of working capital which is required to meet special
Temporary working capital differs from permanent working capital in the sense that is
required for short periods and cannot be permanently employed gainfully in the business.
production.
Easy loans: Adequate working capital leads to high solvency and credit standing
can arrange loans from banks and other on easy and favorable terms.
Cash Discounts: Adequate working capital also enables a concern to avail cash
leads to the satisfaction of the employees and raises the morale of its employees,
increases their efficiency, reduces wastage and costs and enhances production and
profits.
working capital then it can exploit the favorable market conditions such as
purchasing its requirements in bulk when the prices are lower and holdings its
Ability To Face Crises: A concern can face the situation during the depression.
Quick And Regular Return On Investments: Sufficient working capital enables
a concern to pay quick and regular of dividends to its investors and gains
Every business concern should have adequate amount of working capital to run its
business operations. It should have neither redundant or excess working capital nor
inadequate nor shortages of working capital. Both excess as well as short working
capital positions are bad for any business. However, it is the inadequate working
capital which is more dangerous from the point of view of the firm.
CAPITAL
1. Excessive working capital means ideal funds which earn no profit for the
firm and business cannot earn the required rate of return on its investments.
accumulation of inventories.
5. If a firm is having excessive working capital then the relations with banks
6. Due to lower rate of return n investments, the values of shares may also fall.
Every business needs some amounts of working capital. The need for working capital
arises due to the time gap between production and realization of cash from sales. There is
an operating cycle involved in sales and realization of cash. There are time gaps in
purchase of raw material and production; production and sales; and realization of cash.
For studying the need of working capital in a business, one has to study the business
under varying circumstances such as a new concern requires a lot of funds to meet its
initial requirements such as promotion and formation etc. These expenses are called
preliminary expenses and are capitalized. The amount needed for working capital
depends upon the size of the company and ambitions of its promoters. Greater the
size of the business unit, generally larger will be the requirements of the working
capital.
The requirement of the working capital goes on increasing with the growth and
expensing of the business till it gains maturity. At maturity the amount of working
There are others factors also influence the need of working capital in a business.
utility undertakings such as electricity, water supply and railways because they offer
cash sale only and supply services not products, and no funds are tied up in
inventories and receivables. On the other hand the trading and financial firms requires
less investment in fixed assets but have to invest large amt. of working capital along
of working capital.
4. LENTH OF PRDUCTION CYCLE: The longer the manufacturing time the raw
material and other supplies have to be carried for a longer in the process with
progressive increment of labor and service costs before the final product is obtained.
6. WORKING CAPITAL CYCLE: The speed with which the working cycle completes
one cycle determines the requirements of working capital. Longer the cycle larger is
question of working capital and the velocity or speed with which the sales are
affected. A firm having a high rate of stock turnover wuill needs lower amt. of
8. CREDIT POLICY: A concern that purchases its requirements on credit and sales its
product / services on cash requires lesser amt. of working capital and vice-versa.
9. BUSINESS CYCLE: In period of boom, when the business is prosperous, there is
need for larger amt. of working capital due to rise in sales, rise in prices, optimistic
contracts, sales decline, difficulties are faced in collection from debtor and the firm
11. EARNING CAPACITY AND DIVIDEND POLICY: Some firms have more earning
capacity than other due to quality of their products, monopoly conditions, etc. Such
firms may generate cash profits from operations and contribute to their working
capital. The dividend policy also affects the requirement of working capital. A firm
maintaining a steady high rate of cash dividend irrespective of its profits needs
working capital than the firm that retains larger part of its profits and does not pay so
12. PRICE LEVEL CHANGES: Changes in the price level also affect the working capital
Operating efficiency.
Management ability.
Irregularities of supply.
Import policy.
Asset structure.
Importance of labor.
Management of working capital is concerned with the problem that arises in attempting
to manage the current assets, current liabilities. The basic goal of working capital
management is to manage the current assets and current liabilities of a firm in such a way
that a satisfactory level of working capital is maintained, i.e. it is neither adequate nor
excessive as both the situations are bad for any firm. There should be no shortage of
in nature as
and risk.
2. It is concerned with the decision about the composition and level of current assets.
3. It is concerned with the decision about the composition and level of current
liabilities.
As we know working capital is the life blood and the centre of a business. Adequate
amount of working capital is very much essential for the smooth running of the business.
And the most important part is the efficient management of working capital in right time.
The liquidity position of the firm is totally effected by the management of working
capital. So, a study of changes in the uses and sources of working capital is necessary to
evaluate the efficiency with which the working capital is employed in a business. This
The analysis of working capital can be conducted through a number of devices, such as:
1. Ratio analysis.
3. Budgeting.
1. RATIO ANALYSIS
A ratio is a simple arithmetical expression one number to another. The technique of ratio
analysis can be employed for measuring short-term liquidity or working capital position
1. Current ratio.
2. Quick ratio
4. Inventory turnover.
5. Receivables turnover.
Fund flow analysis is a technical device designated to the study the source from
which additional funds were derived and the use to which these sources were put. The
capital) business enterprise between beginning and ending of the financial dates.
pursued in the future period time. Working capital budget as a part of the total budge ting
process of a business is prepared estimating future long term and short term working
capital needs and sources to finance them, and then comparing the budgeted figures with
actual performance for calculating the variances, if any, so that corrective actions may be
and needed, and to ensure effective utilization of these resources. The successful
implementation of working capital budget involves the preparing of separate budget for
each element of working capital, such as, cash, inventories and receivables etc.
LIQUIDITY
The short –term creditors of a company such as suppliers of goods of credit and
commercial banks short-term loans are primarily interested to know the ability of a firm
to meet its obligations in time. The short term obligations of a firm can be met in time
only when it is having sufficient liquid assets. So to with the confidence of investors,
creditors, the smooth functioning of the firm and the efficient use of fixed assets the
liquid position of the firm must be strong. But a very high degree of liquidity of the
firm being tied – up in current assets. Therefore, it is important proper balance in regard
to the liquidity of the firm. Two types of ratios can be calculated for measuring short-
1. Liquidity ratios.
2. Current assets movements ‘ratios.
A) LIQUIDITY RATIOS
Liquidity refers to the ability of a firm to meet its current obligations as and
when these become due. The short-term obligations are met by realizing
amounts from current, floating or circulating assts. The current assets should
either be liquid or near about liquidity. These should be convertible in cash for
If current assets can pay off the current liabilities then the liquidity position is
satisfactory. On the other hand, if the current liabilities cannot be met out of the
current assets then the liquidity position is bad. To measure the liquidity of a
1. CURRENT RATIO
2. QUICK RATIO
1. CURRENT RATIO
Current Ratio, also known as working capital ratio is a measure of general liquidity and
its most widely used to make the analysis of short-term financial position or liquidity of
a firm. It is defined as the relation between current assets and current liabilities. Thus,
CURRENT LIABILITES
1) CURRENT ASSETS
2) CURRENT LIABILITES
Current assets include cash, marketable securities, bill receivables, sundry debtors,
A relatively high current ratio is an indication that the firm is liquid and has the ability to
pay its current obligations in time. On the hand a low current ratio represents that the
liquidity position of the firm is not good and the firm shall not be able to pay its current
liabilities in time. A ratio equal or near to the rule of thumb of 2:1 i.e. current assets
2. QUICK RATIO
Quick ratio is a more rigorous test of liquidity than current ratio. Quick ratio may be
defined as the relationship between quick/liquid assets and current or liquid liabilities. An
asset is said to be liquid if it can be converted into cash with a short period without loss
of value. It measures the firms’ capacity to pay off current obligations immediately.
CURRENT LIABILITES
1) Marketable Securities
3) Debtors.
A high ratio is an indication that the firm is liquid and has the ability to meet its current
liabilities in time and on the other hand a low quick ratio represents that the firms’
quick assets are equal to the current liabilities then the concern may be able to meet its
short-term obligations. However, a firm having high quick ratio may not have a
satisfactory liquidity position if it has slow paying debtors. On the other hand, a firm
inventories, yet there may be doubts regarding their realization into cash immediately or
in time. So absolute liquid ratio should be calculated together with current ratio and acid
test ratio so as to exclude even receivables from the current assets and find out the
CURRENT LIABILITES
Funds are invested in various assets in business to make sales and earn profits. The
efficiency with which assets are managed directly affects the volume of sales. The better
the management of assets, large is the amount of sales and profits. Current assets
movement ratios measure the efficiency with which a firm manages its resources. These
ratios are called turnover ratios because they indicate the speed with which assets are
converted or turned over into sales. Depending upon the purpose, a number of turnover
The current ratio and quick ratio give misleading results if current assets include high
amount of debtors due to slow credit collections and moreover if the assets include high
amount of slow moving inventories. As both the ratios ignore the movement of current
Every firm has to maintain a certain amount of inventory of finished goods so as to meet
the requirements of the business. But the level of inventory should neither be too high nor
too low. Because it is harmful to hold more inventory as some amount of capital is
blocked in it and some cost is involved in it. It will therefore be advisable to dispose the
AVERAGE INVENTORY
Inventory turnover ratio measures the speed with which the stock is converted into sales.
more frequently the stocks are sold ; the lesser amount of money is required to finance
the inventory. Where as low inventory turnover ratio indicates the inefficient
A concern may sell its goods on cash as well as on credit to increase its sales and a
liberal credit policy may result in tying up substantial funds of a firm in the form of trade
debtors. Trade debtors are expected to be converted into cash within a short period and
are included in current assets. So liquidity position of a concern also depends upon the
quality of trade debtors. Two types of ratio can be calculated to evaluate the quality of
debtors.
Debtor’s velocity indicates the number of times the debtors are turned over during a
year. Generally higher the value of debtor’s turnover ratio the more efficient is the
management of debtors/sales or more liquid are the debtors. Whereas a low debtors
turnover ratio indicates poor management of debtors/sales and less liquid debtors. This
ratio should be compared with ratios of other firms doing the same business and a trend
The average collection period ratio represents the average number of days for which
a firm has to wait before its receivables are converted into cash. It measures the quality of
debtors. Generally, shorter the average collection period the better is the quality of
debtors as a short collection period implies quick payment by debtors and vice-versa.
Working capital turnover ratio indicates the velocity of utilization of net working
capital. This ratio indicates the number of times the working capital is turned over in
the course of the year. This ratio measures the efficiency with which the working
capital is used by the firm. A higher ratio indicates efficient utilization of working
capital and a low ratio indicates otherwise. But a very high working capital turnover is
Networking Capital
COMPANY
PROFILE
SREE RAYALASEEMAGREEN STELOY LTD:-
established mini integrated steel plant at kurnool, In the 1st phase of implementation along
with waste heat recovery boiler of 10 ton capacity are being installed at a total project
cost of over rs.19 crores, In this term of rs.12.60 crores was sanctioned by syndicate
bank, Nandyal. The major raw material required is iron ore, coal and dolomite. Iron ore is
available in veldurthy mandal and Bellary, Coal is available with singareni collieries and
Technology for the plant is sourced from industrial projects and services, popular
consultants and HIQ power Associates ltd with when the group has been associated since
last 5 years.
During the manufacturing of sponge iron in the kiln (main equipments) waste
gases are released to the tune of amount 22000 to 26000 NM3 per hour at a temperature
of 950c to the 1000c. Normally these gases ate being cooled and are let out into
atmosphere involving substantial costs. The same gases are passes through a waste heat
recovery bler that generates steam and the gases will be cooled. The steam from the waste
heat recovery boiler can be used for further requirements. SRIL proposes to sell the steam
earn additional revenue of rs.650 to 700 per ton of sponge iron produced totaling to
Major utility in SRIL is power which is available in adjacent SRGEL as the unit
was setup adjacent to Sree Rayalaseema Green Steloy ltd. If a green field power
generation unit is to be set up for waste heat recovery gases an amount of rs.10 crores
would have to be additionally invested. Apart from other major formalities like having
power purchases agreement with power buyers etc,,would have to be compiled further, it
would be unavailable to operate a 2MW power plant as the investment per MW is almost
double and the operation and maintenance cost of generation are almost equivalent to that
of an operation and maintenance cost of independents power produces with much higher
capacity. The additional cost of waste Heat recovery boiler systems is just 1/3 rd of cost of
a new power plant without any operation cost the revenue earned is equivalent to that
installing a power plant. Apart from this existing infrastructure of Sree Rayalaseema
Green steloy limited can be used for sree Rayalaseema industries limited
The KPS group of industries of Gooty, Anantapur district , Andhrapradhesh includes oil
manufacturing. The group have their solvent extraction plants and like refinery plants
located in Gooty. Biomass power plant at kurnool, plantation projects at pattikonda and
Anantapur district.
The group companies has industrial track record of over 40 years which has
started its carrier as a small like millet and has established the biggest oil complex in
rayalaseema region first being ITC Agrotech limited, The group has established seed
decorticators, oil mills, edible oil refining plant and two solvent extraction plants. It is an
accepted phenomena that the margins in the edible oil industry are very thin, the risks of
price fluctuation is very high and is subjected to various government controls and
seasonal factors. Further no other commodity has so many substitutes as the oil industry
has with so many negative features, the group has sustained continuous growth and
competing with cheap imports of de-oiled cake in the region. It has effectively
The various corporate organizations of the group and their capability is as under.
group of industries. A group with a strong foundation, good ideals driven towards a better
tomorrow.
Making the mighty steel for the magnificent constructions is the mission of Sree
Balaji Tmt rod mills private ltd. An ISO certified 9001:2000 for quality management and
the product is registered with Beuarue of Indian standards for ISI marking. The mission
got accomplished by setting state of the art facilities with high quality measures and with
TMT (thermex) bar is the new latest generation steel with high strength, different
from traditional bar. Its manufacturing is different from other traditional bars in its
combination of properties. This specially designed and made for construction of products.
Presently operating from its state of the art manufacturing unit, based at Kurnool.
TMT PROCESS
deformation process to an alloy in order to change its size and refine the micro
structure .Thus hot rotting of metals, a well established industrial process is a thermo
mechanical treatment which plays an important role in the processing of many steels
from low carbon mild steels to high alloyed stainless steels.. The traditional
manufacturing route involves the casting of ingots from 1 to 30 tons which are soaked at
very high temperature (120c-1300c) then progressively, hot rolled to billets, bars and
sheets. Thus leas to the breaking down of the original coarse cast structure by repeated
recrystallisation steel while in the austenitic condition and by the gradual reduction of
non metallic inclusions .i.e., oxides, silicates aluminates and sulphides are broken up
deformation process to an alloy in order to change its shape and refine the microstructure.
Thus, hot rolling of metals, a well established industrial process is a thermo mechanical
treatment which plays an important part in the processing of many steels from low carbon
system produces very rapid cooling in the bar surface to form martensite surface layer.
2. Tampering: - Rapid cooled martensite surface rod is exposed to air for tempering. This
3. Final cooling: - In the precisely calculated cooling bed further cooling takes place for a
semi iso thermal transformation of the still untransformed austenite in the core of the bar.
The bar cross section consist a peripheral layer of martensite mixed bainitic inner layer
QUALITY ASSURANCE
The company believes in implementing high quality standards with the state of the art
facilities in the plant. Since it is integrated steel plant, they take utmost care in raw
material in both sponge and billet to produce TMT rods. To ensure the high quality
ECO-FRIENDLY FACILITY
Sree Balaji Tmt rod mills private ltd – to reduce the impact of green house effect gases is
manufacturing BUL TMT rods with zero emission by putting up a state of the art gasifier
to produce gas furnace to reheat the billets. The project is first of its kind funded by
IREDA out of 2nd line credit of the World Bank. This contributes in saving of precious
natural resources, foreign exchange and cost, apart from stupendous job of zero emission.
Excellent weldability.
Admirable straightness.
customers by ensuring better quality products and timely dispatches. They take strict cost
Sree rayalaseema green energy limited (SRGEL)is a 5.5 MW biomass power plant,
promoted by KPS group situated in Kurnool of Andhra Pradesh. The unit is first of its
The unit has been put into operation in a record time of 9 months against projection of 18
month gestation and industry norm of 24 months. The unit has started its operation from
2001 and every since commencement of its operation, the unit has recorded a plant load
factor (PLF) of more than 95%.The following are the PLfs achieved during the last 3
Being situated on riverbank of Hundri, the unit is blessed with abundant water source.
Unlike most of other Biomass power, plants, the unit is having potentiality of multi
biomasses availability like paddy husk,GN shell, sunflower waste, jowar husk, castor
shell, Bengal gram husk, cotton and chilly stalk etc,. The unit is having the advantage of
III party sale and wheeling its power to private parties by achieving better realization.
The unit is financed by IREDA with 1500 lakhs of term loan has commenced and
installments of RS 53.00 lakhs have been as scheduled. The company has been regular in
Being situated in rural areas where various agri wastes are either burnt for
disposal at cost by farmers, the unit has provided an opportunity to farmers to earn
additional money by way of selling their biomass. Apart from this, the unit has generated
SREGL is a thermal power plant using biomass as fuel against coal or oil as in
case of convention power plants. Biomass means agri wastes and is renewable source of
energy which is normally disposed by the farmers and agro industries by burning it, The
biomass burnt with improper combustion could result of carbon monoxide The
conventional fuels like coal and oil used in power generation also release carbon
monoxide which is a major cause for the green house effect. But biomass used as fuel in
the power plants is fired under proper combustion; hence carbon dioxide is released in
place of carbon monoxide. SREGL has installed steam generating unit of 5.4MW
capacity and turbo Generator of 7.5 MW capacity. In boiler biomass fuels are burnt and
steam is generated which is used for rolling the Turbine and thereby power is generated.
Iron plant, there by this spare capacity of Turbine can be utilized to the extent of 100%.
The following are the advantages for SREGL on establishing Sponge Iron plant
1) A.100 TPD sponge iron plant with waste heat recovery boiler system would
generate 9 tons of steam per hour which is sufficient for generating 2 MW power.
would be directly connected to the Turbine along with SREGL steam that would
generation.
3) Alternatively, purchase of fuel from the market can be reduced by 40% thereby
having better bargaining capacity and sustaining capability during off season.
Sree rayalaseema sugars and energy limited is a company floatd by KPS group on,
acquition of Nandyal co-operative sugars limited, nandyal, a 1600 TCD sugar plant
spread over 125 acres of prime land at nandyal. The unit was under co-operative sector
and closed for the last 7 years before acquition by SRSEL. This is the first sugar unit that
is revived after private acquition among the co-operative that were privatized
The unit being an existing unit on bank of K.C canal is blessed with best infrastructure
like water, transportation, power etc., and major irrigation sources like K.C canal, telugu
ganga canal, SRBC the unit is having very good potentiality for cane development in and
around 50 KMs radius. Apart from this, the unit has special allocation of 1 TMC of water
from velugodu balancing reservoir through special canal viz., sugar cane canal. With
respect to the power requirements, one 1.8 NW co-generation plant is existing with the
The first season of operation has been completed in the year 2003. The acquisition
formalities were completed in October 2003 and immediately the unit was brought into
operation out of the cane that were grown with the support of SRSEL since 2002. In the
first year of operation 70,000 Mts of cane was crushed with 9% recovery and quality of
sugar was comparable to the best unit of the industry. As there is no other sugar mill in
the region, sugar realization has been highest compared to that of any sugar mill with in
Andhra Pradesh and Karnataka. Apart from this the surplus bagasse of SRSEL will be
supplied to its sister concern sree Rayalaseema Green Energy limited where bagasse is
used as fuel to boiler. SRSEL is envisaging crushing 100000 MTS of sugar cane in 2004-
On reviving the unit, SRESL has created employment opportunities to around 1500
people directly and indirectly to around 1000 people, thereby a substantial contribution to
The project was financed by syndicate bank, Nandyal with a term loan of RS.311.00
lakhs out of total project cost of 925.84 lakhs and 250 lakhs cc limits.
SREE RAYALASEEMA GREEN ENERGY LIMITED- TRANSFORMERS
DIVISION
Having its origin and base from the multi resource self sourcing company sree
rayalaseema green energy ltd transformers division of SREGL is achieving very good
results.
The unit, situated in Gooty, Anantapur District of Andhra pradhesh. Two main
highways NH-7 and NH-32 passes through the town. The unit was setup in an area of 10
acres facilitating stock of materials as well as finisehed gooks with al amenities available.
The unit having the capacity to manufacturing 500 transformers per month of various
transformers under HVDS systems to APSPCDCl. The unit has bagged an order from
APNPDCL to supply 3300 NOs of 25 distribution transformers and has already supplied
1500 no’s to them. The unit also bagged another order from APNPDCL to supply 1000
no’s of 25 KVA transformers. The unit has no term loan and has only SOD of 100 lakhs
development, the unit has created employment opportunities to more than 250members
total capacity outlay of rs.200 lakhs. The plant was successfully commissioned in 1991
and thereafter exported its procedure of deoiled cake to various middle-east countries.
the surplus consumables of Madhu solvent extractions pvt ltd. The plant was established
interesting as for as India goes. The three-decade old, this industry came into existence all
on sudden when mini steel plants were looking out for raw materials randomly. Since,
India has adequate coal deposits, its utilization for steel plant was considered of prime
importance. Production of coal based sponge iron in the beginning was taken as vital
option. Sponge iron industry grew at slow speed till the mid of 1980 due to
government restrictive licensing. The year 1985 proved as a historical for the industry in
general and the steel industry in particular. In this year the DRI production was de-
licensed and since then the industry started growing rapidly to reach today’s level. DRI is
a high quality metallic product obtained form iron-ore, pellets etc as a feed stock in the
Electric Arc Furnaces (EAF), blast furnaces (BF) as well as other iron and steel making
process.
INDUSTRY GROWTH:
Since 1980, the sponge iron industry took a “U” turn and the players of the
industry were very reluctant to contribute significantly for steel making looking at bright
prospects of the steel industry in India and neighboring countries. Keeping the growth
momentum in the iron and steel sector, India has emerged as the largest producer of
sponge iron. Sponge iron India ltd was outcome of player’s enthusiasm who accepted the
challenge for DRI production. This was the first sponge iron plant in the country which
was setup at palvancha in Andhra pradhesh with a capacity of 0.039 MTPA in 1980.
Between 1980 and 1988, there was only three plants setup namely Orissa sponge iron ltd-
capacity of 0.1 MTPA and sunflag iron steel ltd- capacity of 0.09 MTPA Ipitata sponge
iron ltd- capacity of 0.09 MTPA. In 1989, the first merchant sponge iron plant is Bihar
sponge iron ltd with a capacity of 0.15MTPA was setup. In the late eighties, domestic
producers were enthused by the discovery of large reserves of natural gas, started setting
up gas based sponge iron plants. The first one was set up by Essar steel ltd at Hazira in
Gujarat in 1990. Jindal steel and power ltd is the largest producer of coal based sponge
QUANTUM: It is hard to reach a particular figure which indicates the total number on
sponge iron units exists in India because 60% of the sponge iron units are coming from
small scale industries. Many of them are from unorganized sector too. There are certain
unreported fly by night companies, hence, it is quite impossible to ascertain the total
number.
OUTPUT: The installed production capacity of sponge iron in India has increased from
1.52 MTPA in 1990-91 to over 7 MTPA in 2003-03. The country produced 9.37 million
Thus industry grew approximately at the rate of 30 percent. All these point out to the
RAW MATERIALS: The major raw materials required for production of sponge iron
are oxides of iron in the form of lump iron, pellets, non-coking coal and fluxes ( lime
stone and dolomite). Some precaution is necessary in selecting the iron reliability for easy
reduction. Use of high purity of lump are, pellets with low phosphorus at and economic
price helps in the cost effective production of sponge iron. As far as chemical
composition for sponge iron goes for maximum yield, the metallic iron content sulphur
and phosphorus as low as possible. The gauge content should preferably be with 2
percent and silica less than3% to ensure lower slag volume, less power consumption and
LAND MARKS: India became the largest producer in the world in 2002; a performance
repeated two tears in succession with an output of 6.53 MT. According to an expert of
industry, a few new steel ventures in the secondary sector are coming up with combined
installed capacities of about 6 MTPA. The indigenous demand for sponge iron has been
estimated to reach the level of 17.77 MT. India has once again emerge as the largest
producer of sponge iron in the world for the year 2003 with a record production of 77
million tones, showing a significant growth of 17.5%. The world production of sponge
iron too has risen from 45.10 million tones to 49.45 tons.
is facing tremendous problems or which mounting cost of basic inputs, high cost of
capital are of primary importance. The demand was in recession in the immediate past
years, however it has recovered now and the industry is enjoying healthy demand for the
last few months. But the industry is afraid of continuing the scenario in future as steel
scrap imports is increasing voluminously. High quality iron ore are supplied to them.
Premium grade iron ore which has more than 60% of iron content is preferably exported.
High prices of natural gas in India as compared to the global market are increasing the cot
POWER GENERATION: Power generation through waste gases at very low cost is one
of the biggest advantages, the sponge iron industry is enjoying with. This provides power
at the low cost per unit which helps the unit to generate more profit than the sale of
sponge iron in real sense. That means electrical power could become prime product with
sponge iron. And as tariff for power to near by high, these units can sell the power to near
by small industries at lower rates and can earn revenue from power. Although globally
iron ore is the major feedstock for blast finance, steel making through which is an early
process currently producing 57% of the world crude steel. The steel technologist found
ON THE GLOBAL FRONT: The steel industry globally using about 25% of the
alternative iron sources like DRI/HRI, merchant pig iron and hot metal to produce high
quality steels in the EAF’s. the global supply of sponge iron is expected to reach
55MTPA at present liquid hot metal and solid pig iron would also be used to a large
extent. At the same time, the quality scrap is not like to show any major improvement in
future. The developing countries lead the race with Mexico, Venezuela, India and Iran
together produce over 50% of the total production of DRI in the world. India was the
third largest producer of sponge iron in the world in 1998 went one step ahead to grab the
second position in 1999, slipped to third position again in 2000, but left all countries
FUTURE: Sponge iron an steel making industries go hand in hand, hence, its quite
difficult to assume the future of sponge iron industry without steel and vice versa
Therefore, the future of sponge iron depends on steel demand coupled with the
availability of substitute ie, steel scrap producing this material saves a lot of revenue loss
in the form of high foreign currency demand and long gestation period to obtain
subsequently. Hence, these producers are lobbying from liabilities and overheads.
NON-COMPLAINCE WITH POLLUTION CONTROL NORMS:
Kiran kumar, assistant environmental officer of the Karnataka state pollution control
Board (KSPCB) based at the office of the District Pollution control Board (DPCB) in
Bellary, explains that around a year and a half ago, none of the sponge iron units had any
pollution control equipment like electrostatic precipitating devices (ESP). These are
highly efficient filtration devices that remove fire particulate matter like dust from the air
stream. Persuasion by the board resulted in just four units operating within the hospet
road area to regularly run ESP’s. Kumar says, “I have been trying to convince the
KPSCB to compel the units to install an interlocking system between the power supply
and the kiln. This mechanism will ensure the regular use of pollution control equipments
According to pollution control norms, sponge iron units are supposed to carry out
ambient air quality checks every month, for 24 hours and forward the data to the
pollution control board via testing centers. But there are always delays in submitting
reports, which when they finally reach the office, are outdated. To avoid delays in
monitoring, the DPCB came up with a facility allowing online reporting of air quality.
But even this does not appear to be working,. thanks to conventional mindset to the
industry. There is simply no interest being displayed by the sponge iron units to try and
“First of all they do not submit reports, even if they do, the actual concentration of
suspended particulate matter is never brought out in the reports submitted.” Says a senior
official. He adds “we all know the concentration level is very high, any one can feel it.
But the reports show that everything is fine with air quality.” The only testing lab in the
area is in dharwad where the ambient air quality standard data is sent.
Hospet and Sandur are hotspots of illegal mining; they supply cheap iron ore to
the sponge iron units in Bellary. During a raid on illegal iron ore mines, in the month of
June, an investigating team comprising the deputy commissioner of the DPCB and other
officials, also inspected Bellary Steel on Anantpur Road. The unit failed to produce a
purchase invoice for the iron ore found lying around the plant’s compound. Most sponge
iron units thrive on buying illegal iron ore in the open market. Some industries, mainly
large ones like Jindal Steel Works, carry out captive mining in collaboration with the
state mining corporation. In the raid, the deputy commissioner highlighted the fact that an
estimated Rs 230 crore was being lost to roads that were destroyed due to heavy transport
Ahiraj, an activist and newspaper correspondent, says: “Since July 2006, there have been
221 iron ore crushers in the district. The report of a taskforce investigation, set up by the
state government on illegal mining, highlighted the fact that the crushers operate without
permission on agricultural land, and without proper machinery. Moreover, the overall
iron ore feed source of these crushers is from illegal mining. The taskforce report
declared that 150 crushers had violated the rules, and suggested their shutdown. Today,
state. The portfolios of the revenue ministry as well as the ministry of tourism and
infrastructure development were shuffled in the May 2008 state assembly elections, says
Ahiraj.
and ex-KPSCB member, is a concerned man. “The city of Bellary is finished. The air has
become heavy due to extreme pollution from the sponge iron plants. Earlier, we were
fighting against unregulated iron ore mining. Now the sponge iron industry has become
big menace. Black smoke, dust, road accidents, fat depleting greenery and excessive use
The village of Halkundi is situated just 10 km from the city centre, on the Bangalore-
Mumbai highway (NH4). More than 13 sponge iron units operate here, barely a kilometre
from the highway; one can in fact see a sea of coal dust from the highway. Environmental
activist Santosh Martin says: “Most of the land in this village close to the plant has been
bought by industrialists and put to industrial use without changing the status of land use
from agriculture to industrial use. Excess land is being used as a dumping ground for raw
and waste material. Moreover, none of the plants use the main stack to release air
emissions but use ABC chambers (bypass pipes) that divert the emissions towards the
ground, with the help of ID fans that diffuse the smoke. This serves two purposes -- one,
it saves power and cost; two, it helps avoid the use of ESPs. But the pollution remains.”
Dr.Arvind patil, a general physician with a passion for tree planting, claims that the
sponge iron industry’s green area development record has been abysmal. The KPSCB’s
condition of maintaining five rows of trees inside and outside the boundary wall of the
unit is not being seriously followed. “Regular attempts to convince the units to allot us to
plant tress have proved unsuccessful simply because they are not interested.” Dr. patil
adds. He explains that the health of workers in the units is dismal. Their lungs are al but
Ground water extraction is an important issue. Due to units coming up within city limits,
water scarcity has become the norm. each sponge iron unit has three to five bore wells.”
Now, even the sponge iron plants are finding it difficult to get water because the number
of plants has increased recent years.” Says Kotresh Deputy environmental officer,
Bellary. “They wee managing water supply through bore wells and tanker water, but it is
becoming expensive to buy tanker water for all the units.” The district sponge iron
industries association has come up with a plant o allocate sewage water to the sponge
iron units after it is treated. But the irrigatin department is taking its time deciding on the
matter as, in recent years, this has been a major source of water allocated to agriculture.
Kumar explains that, until recently, plants were using power from the Karnataka Power
Transmission Corporation (KPTC), and generators. But after recent guidelines from the
Central Pollution Control Board (CPCB), plants with a capacity of over 200 tonnes per
day are going ahead with their own captive power plants. The CPCB guidelines will only
enhance their profits as they will now sell the extra power to other industries. All plants
in the district are coal-based; they import coal from South Africa. Kumar adds: “The
game is played around money and political power only. We wanted to shut these SIUs on
grounds of pollution and violation of norms, since we have a case against every operating
scenario in the sponge iron industry has not changed despite repeated threats of closure.
Because of its pollution impact the sponge iron industry falls in the red category in the
Protests against the industry have sprung up across the country in the past five years. On
june 2 2008 a meeting of concerned citizens and the member of the CPCB was held. The
CPCB accepted the fact that the owners of sponge iron units had been unsuccessful in
controlling pollution. But, irrespective of strong evidence and studies done on the issue
by various pollution control boards, the CPCB has been unable to tackle the issue of
restrictions in its official mandate. Moreover, the guidelines for pollution control were
notified only in may this year, after a delay of three years. And still they are not the same
as were earlier proposed. They have been so badly diluted that they are now too weak to
notification had already taken away the space for public participation in environmental
clearances.
Against this back drop, and considering India’s slack environmental norms and
absence of strict pollution control guidelines, it is extremely hard to believe that the
country chairs the Inter Governmental panel on climate change (IPC) at international
level.
DATA ANALYSIS
AND
INTERPRETATION
1. Current ratio = Current assets
Current liabilities
12
10
6
current ratio
4
0
2006 2007 2008
Interpretation:-
As we know that ideal current ratio for any firm is 2:1. If we see the current ratio of the
company for last three years it has increased from 2006 to 2007 and decreased in 2008
The current ratio of company is more than the ideal ratio. This depicts that company’s
liquidity position is sound. Its current assets are more than its current liabilities.
Current assets
YEAR 2006 2007 2008
Quick assets 161130158 262094156 36616734
Current assets 28300605 48120459 69145258
Quick ratio 5.693 5.446 5.295
QUICK RATIO
5.7
5.6
5.5
5.4
5.3 Quick ratio
5.2
5.1
5
2006 2007 2008
Interpretation :
A quick ratio is an indication that the firm is liquid and has the ability to meet its
current liabilities in time. The ideal quick ratio is 1:1. Company’s quick ratio is more
than ideal ratio in the year 2006 this shows company has no liquidity problem. But it
Current liabilities
2.5
1.5
Absolute liquid ratio
1
0.5
0
2006 2007 2008
Interpretation:
These ratio shows that company carries a small amount of cash. But there is nothing
to be worried about the lack of cash because company has reserve, borrowing power &
long term investment. In India, firms have credit limits sanctioned from banks and can
easily draw cash. Here absolute liquid ratio is decreased constantly from the year 2006.
Average stock
7
6
5
4
3 Inventory turnover ratio
2
1
0
2006 2007 2008
Interpretation :
This ratio shows how rapidly the inventory is turning into receivable through sales.
In 2007 the company has high inventory turnover ratio but in 2008 it has reduced. This
shows that the company’s inventory management technique is less efficient as compare to
last year.
ratio
Inventory 73.73 57.93 73.00
conversion period
80
70
60
50
40 Inventory conversion
30 period
20
10
0
2006 2007 2008
Interpretation:
Inventory conversion period shows that how many days inventories takes to convert
from raw material to finished goods. In the company inventory conversion period is very
good. This shows the efficiency of management to convert the inventory into cash.
Debtors
ratio
250
200
150
Debtors turnover ratio
100
50
0
2006 2007 2008
Interpretation:
This ratio indicates the speed with which debtors are being converted or turnover into
sales. The higher the values the higher is the turnover into sales. The higher the values of
debtors turnover, the more efficient is the management of credit. In the company the
debtor turnover ratio is increasing year to year. This shows that company is utilizing its
debtors efficiently. Now their credit policy becomes liberal as compare to previous year.
Interpretation :
The average collection period measures the quality of debtors and it helps in
analyzing the efficiency of collection efforts. It also helps to analysis the credit policy
adopted by company. In the firm average collection period is increasing year to year. It
shows that the firm has Liberal Credit policy. These changes in policy are due to
Interpretation :
This ratio indicates low much net working capital requires for sales.
This ratio is fluctuating throughout from year to year. This ratio is helpful to
forecast the working capital requirement on the basis of sale and cost of goods
sold.
BIBILOGRAPHY
WEBSITES
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