Economic Evaluation Report

April 3, 2015

for Penicillin-Continuous
1. EXECUTIVE SUMMARY (2015 prices)
Total Capital Investment
17,763,000 $
Capital Investment Charged to This Project
17,763,000 $
Operating Cost
6,133,000 $/yr
Revenues
0 $/yr
THE UNIT COST REFERENCE STREAM HAS NOT BEEN IDENTIFIED. PRICING AND
PRODUCTION/PROCESSING UNIT COST DATA HAVE NOT BEEN PRINTED
Gross Margin
- 1.00 %
Return On Investment
- 25.62 %
Payback Time
N/A
IRR (After Taxes)
N/A
NPV (at 7.0% Interest)
0$

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2. MAJOR EQUIPMENT SPECIFICATION AND FOB COST (2015 prices)

Quantity/
Standby/
Staggered

Name

Description

1/0/0

V-101

1/0/0

V-102

1/0/0

ST-101

1/0/0

RVF-101

1/0/0

HX-101

1/0/0

CX-101

1/0/0

FBDR-101

1/0/0

V-103

1/0/0

FR-101

1/0/0

BCF-101

1/0/0

SR-101

1/0/0

AF-101

1/0/0

G-101

Blending Tank
Vessel Volume = 1000.00 L
Blending Tank
Vessel Volume = 1000.00 L
Heat Sterilizer
Rated Throughput = 99.72 L/h
Rotary Vacuum Filter
Filter Area = 0.00 m2
Heat Exchanger
Heat Exchange Area = 0.00 m2
Centrifugal Extractor
Rated Throughput = 0.00 L/h
Fluid Bed Dryer
Dryer Volume = 0.00 L
Flat Bottom Tank
Vessel Volume = 1000.00 L
Fermentor
Vessel Volume = 1000.00 L
Basket Centrifuge
Filter Area = 2.20 m2
Seed Reactor
Vessel Volume = 1000.00 L
Air Filter
Rated Throughput = 0.00 L/h
Centrifugal Compressor
Compressor Power = 0.00 kW
Unlisted Equipment

Unit Cost ($)

Cost ($)

203,000

203,000

203,000

203,000

125,000

125,000

37,000

37,000

8,000

8,000

38,000

38,000

36,000

36,000

33,000

33,000

685,000

685,000

186,000

186,000

556,000

556,000

8,000

8,000

77,000

77,000

TOTAL

549,000
2,743,000

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3. FIXED CAPITAL ESTIMATE SUMMARY (2015 prices in $)

3A. Total Plant Direct Cost (TPDC) (physical cost)
1. Equipment Purchase Cost
2. Installation
3. Process Piping
4. Instrumentation
5. Insulation
6. Electrical
7. Buildings
8. Yard Improvement
9. Auxiliary Facilities
TPDC

2,743,000
1,153,000
960,000
1,097,000
82,000
274,000
1,234,000
411,000
1,097,000
9,054,000

3B. Total Plant Indirect Cost (TPIC)

10. Engineering
11. Construction
TPIC

2,263,000
3,169,000
5,432,000

3C. Total Plant Cost (TPC = TPDC+TPIC)

TPC

14,486,000

3D. Contractor's Fee & Contingency (CFC)

12. Contractor's Fee
13. Contingency
CFC = 12+13

724,000
1,449,000
2,173,000

3E. Direct Fixed Capital Cost (DFC = TPC+CFC)

DFC

16,659,000

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4. LABOR COST - PROCESS SUMMARY

Labor Type
Operator
TOTAL

Unit Cost
($/h)

Annual Amount
(h)

Annual Cost
($)

69.00

43,296
43,296

2,987,424
2,987,424

100.00
100.00

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5. MATERIALS COST - PROCESS SUMMARY

THE COST OF ALL MATERIALS IS ZERO. PLEASE CHECK THE MATERIAL BALANCES AND THE PURCHASING
COST OF RAW MATERIALS.

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6. VARIOUS CONSUMABLES COST (2015 prices) - PROCESS SUMMARY

THE CONSUMABLES COST IS ZERO.

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7. WASTE TREATMENT/DISPOSAL COST (2015 prices) - PROCESS SUMMARY

THE TOTAL WASTE TREATMENT/DISPOSAL COST IS ZERO.

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8. UTILITIES COST (2015 prices) - PROCESS SUMMARY

THE TOTAL UTILITIES COST IS ZERO.

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9. ANNUAL OPERATING COST (2015 prices) - PROCESS SUMMARY

Cost Item
Raw Materials
Labor-Dependent
Facility-Dependent
Consumables
Waste Treatment/Disposal
Utilities
Transportation
Miscellaneous
Advertising/Selling
Running Royalties
Failed Product Disposal
TOTAL

0
2,987,000
3,146,000
0
0
0
0
0
0
0
0
6,133,000

0.00
48.71
51.29
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
100.00

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