F - Boring

Boring
Contents
Boring
Background .......................................................... F3
Mounting dimensions ne boring units ............... F37
Boring operation types ........................................... F4
Setting the boring unit ......................................... F38
Boring tools .......................................................... F5
Cartridge replacement in ne boring unit ............... F39
Choice of boring tool type ...................................... F6
Cutting speed recommendations for boring ........... F41
Roughing .............................................................. F6
Coromant exible boring tool ................................ F44
Finishing ............................................................... F7
Inserts for boring .................................................. F8

Building and setting boring tools ............................ F9
Ways of countering vibrations in boring ................... F9
Success factors for boring ................................... F10
Tool overhang and diameter ................................. F10
Cutting data and chip control ............................... F10

Insert nose and geometry .................................... F11
Cutting uid ........................................................ F11
Damped tools ..................................................... F11
The tool coupling ................................................. F11

Specially for reaming ........................................... F11
How to select boring tools ................................... F12
Coromant Capto for boring ................................... F13
Boring tools for roughing ...................................... F14
Boring tools for nishing ...................................... F15

CoroBore 820 ..................................................... F16
CoroBore 820 range ............................................ F17
Duobore ............................................................. F18
Duobore range .................................................... F19
Heavy duty boring tools ........................................ F23

CoroBore 825 ..................................................... F25
CoroBore 825 range ............................................ F26
Single edge ne boring tools ................................ F27
Fine boring head ................................................. F27

Boring bars ......................................................... F28
Start values for nish boring ................................ F29
Setting values for high speed boring ..................... F29
Fine boring tools ................................................. F30
Damped single edge ne boring tools ................... F33

Reamer 830 ....................................................... F35
T-Max U ne boring units ...................................... F36
F1
Boring
F2
Boring
Boring
Background
Boring operations involving rotating tools

are applied to machine holes that have
been made through methods such as
pre-machining, casting, forging, extrusion, ame-cutting, etc. Roughing operations are performed to open up the exisiting hole to within large tolerances and
usually to prepare for nishing, which
makes the hole to within tolerance and
surface nish limits.
Typically, boring operations are performed in machining centres and vertical

boring machines. The rotating tool is fed
axially through the hole. Most holes are
through-holes, often in prismatic or round
components. External boring operations
can be accomplished using specially
adapted boring tools.
The most common size holes being

bored are 30 to 100 mm diameter.
The range of Sandvik Coromant boring
tools covers 23 to 550 mm for roughing
and 3 to 975 mm for nishing.
As regards hole depths, four times the

hole diameter is generally the maximum
recommended depth. Various tools have
individual maximum hole depths. For
rough and ne boring of deeper holes - of
six times the diameter - damped boring
tools with tuned tool bodies should be
employed.
As regards hole quality, nish boring can

typically achieve holes within tolerances
of IT 9 with some achieving IT6. Surface
nishes better than Ra 1 micron can be
achieved. Finish tools have adjustment
possibilities to accurately pre-set cutting
edges. In principal, however, a boring
tool designed for roughing can also be
used to achieve holes with a high surface nish and to within close tolerances
as only one of the inserts generates the
surface.
F3
Boring
Boring operation types

Boring operations are divided into:
- single-edge cuts
- multi-edge cuts
- step-boring
- reaming
Single-edge boring is usually applied for nishing operations

and for roughing and nishing in materials where chip control
is demanding. A single-edge boring tool may also be a solution
when machine power is a limiting factor.
B
a
Multi-edge boring, involving two or three cutting edges, is employed for roughing operations where metal removal rate is the
rst priority. High productivity levels can be maintained by allowing two or three inserts, set at the same axial height, each to
machine at the recommended feed per tooth. This results in a
high feed per revolution through the hole.
>a
Step-boring is performed in roughing by a boring tool having the

inserts set at different axial heights and diameters. This also
improves chip control in demanding materials with the different
depths of cut of up to 1.0 or 1.5 times the cutting edge length.
Depths of cut of 0.5 times the cutting edge length can be divided into smaller cuts, providing smaller chips.
Reaming is a light nishing operation performed with a multiedge tool giving high-precision holes. Very good surface nish
and close dimensional tolerance are achieved at high penetration rates. The pre-machined hole needs to be within close limits and the radial depth of cut is small.
F4
Boring
Boring tools
A boring tool is usually a modular tool,
consisting of a basic holder, adaptor and
a cutting unit in the form of a cartridge,
slide or ne boring unit. A ne boring head
holds a boring bar which is radially adjustable and a reamer has a tool shank with a
close pitch head with brazed blades. The
tools are radially adjustable within a specic diameter range.
The smallest diameter holes, from 3 mm
upwards are bored with the ne boring
heads while largest holes of up to 975
mm are nish-bored with a single-edge
tool having an adjustable extension-slide
mounted on an eccentric bar.
to use a tool pre-setting facility, however,

a modern design such as CoroBore 820
can also be set using Vernier calipers.
does require access from the back of

the shank and for the mechanism to be
locked when set.
Boring tools for nishing with one cutting edge must be settable to within microns and, for this reason, the Sandvik
Coromant range of boring tools are settable to within 2 microns. Tools should
be set in a tool pre-setter. With only one
cutting edge, the nishing tool will experience some degree of radial deection
during machining. This means that a premeasuring cut is normally needed, followed by an adjustment of the tool.
The reamer provides through-holes with

high surface nish and dimensional accuracy at high penetration rates.
A dedicated boring tool is the best solution for operations on components in

small to medium batches, with the key
features being good productivity penetration rate -and high versatility one
tool used for several hole diameters.
Different insert carriers are employed on

boring tools and these are dedicated to
the type of tool (slides, cartridges, boring
bars and ne-boring units). The ne-boring unit is used in special tool solutions
and can be mounted in blind holes without the need for locking after setting.
Boring tools for roughing with more than

one cutting edge have relatively simple adjustment possibilities and it is preferable
The mechanism of CoroBore 825 can

be used for special tool solutions. It is
more rigid than the ne boring unit but
D
Reaming
Rough boring
Finish boring
F5
Boring
Choice of boring tool type
The choice of tool for single-edge, multiedge or step-boring operations is very

much down to capability and requirement.
Roughing tools are primarily multi-edge
and nishing are single-edge tools.
Roughing tools include CoroBore 820,
DuoBore (R391) and heavy duty boring
tools (R391.B-R), all tools being capable of all the three operations.
Finishing tools include CoroBore 825,
ne boring tools (R391.B..-F, ne boring
head and the Reamer 830.
Roughing
CoroBore 820 is rst choice providing
high metal removal capability through
boring with three inserts. Power requirement is higher with several cutting edges
engaged. All three inserts are set to the
same diameter and height for high-producitivity boring while for step-boring, the
inserts are set at different diameters and
heights. This achieved by using different
shims placed between the tool adaptor
and slide, where the highest insert is set
for the smallest diameter and the lowest
for the largest.
When single-edge boring with CoroBore
particularily for nishing or when materials with demanding chip control is
involved - only one insert-slide is used,
with the other two slides replaced by covers to maintain the balance of the tool
and to be protected.
The maximum recommended depth of cut

is half the cutting edge length. Each insert
can be set accordingly making it possible
to have depths of cut up to the full cutting
edge length. The depth of cut of half the
cutting edge length can be divided into two
smaller cuts, giving smaller chips advantageous in demanding materials.
When single-edge boring is employed,
only one of the insert-slides is used,
leaving the other seat to be protected by
a cover that radially supports the slide.
The heavy duty boring tools, primarily for
larger diameters, are also capable of all
three operations types. The tool design resembles the boring tools for the smaller
diameter ranges but with mounting dimensions for standard milling arbour. Approximate settings are performed by moving
sides across the adaptor or bar followed
by ne setting on the cartridge.
With two cartridges, each mounted on an
extension slide, which is radially adjustable
on an adapter and using shims, the cutting
edges can be set in accordance with the
operation type to be employed. The tool for
the larger diameter range uses a wide bar
mounted on the adaptor and on which two
extension slides can be set.
Duobore has two inserts and needs less

power. For high-productive rough step
boring, the two inserts are set to the
same diameter and height in the tool
providing a penetration rate giving double the recommended feed per tooth. For
step-boring the tool setting principle is
the same as for CoroBore 820.
Heavy duty boring tools for large diameters.
CoroBore rough boring tools with two cutting edges.
F6
CoroBore 820 with tree cutting edges.
Boring
Finishing
CoroBore 825 is the rst choice for general nish boring within the diameter
range of 23 to 250 mm. This boring tool
has a single cartridge, with high stability
and easily adjustable radially to within 2
microns, to achieve IT6 tolerances and
surface nishes within Ra 1 micron. The
CoroBore 825 nsihing tool complements
the CoroBore 820 roughing tool for the
same hole diameter and depth range to
provide a modern solution for boring.
Fine boring heads hold dedicated boring

bars fo diameters 12 to 25 mm and carbide bars of 16 mm to provide the capability to produce close tolerances (IT6) at
high spindle speeds (7000 rpm). With a
diameter range of 3 to 44 mm to depths
of 13.5 to 128 respectively, these supernishing boring tools machine at small
depths of cut (0.05 to 0.5 mm) and small
feeds (0.01 to 0.1 mm). Generally, the
rst choice for the boring bar is a positive knife-edge insert in a cermet grade
machining at high cutting speeds.
Fine boring head with boring bar.
The Reamer 830 covers the diameter

range 10 to 31.75 mm with varying
hole depths, hole tolerances of IT 7 are
achieved along with high concentricity.
Easily exchangeable heads are secured
by front clamping. The heads accommodate 4 to 8 cermet brazed blades
depending upon diameter. Effective chip
evacuation is secured by cutting uid
directed to each cutting edge. There is
high concentricity and repeatability with
a precision coupling.
CoroBore 825
The ne boring tools for larger diameters

consists of two different designs : one
for single or twin-edge boring of internal
diameters 250 to 575 mm and external
of 138 to 447 mm and one for internal
boring of 250 to 975 mm.
Common for both are adapter, bar, slide
and ne boring head. Rough setting is
carried out by moving the slide along
the bar and then adjusting the ne boring head. To avoid large holes becoming
oval at high spindle speeds, recommendations for a counterweight can be supplied. Selecting the most suitable insert
and entering angle and the ability to turn
the unit provides a high-performance boring tool for high tolerance and surface
nish demands.
The combination of multiple cutting

edges capable of high cutting speeds results in very high penetration rates. The
heads are equipped with left-hand chip
utes which push the chips ahead of
the reamer, thus necessitating throughholes for machining, but providing an advantage for machining with interrupted
cuts as in crossing holes. This cutting
action generates cutting forces directed
axially into the spindle, increasing the rigidity and providing accurate control of
the hole diameter accuracy.
Fine boring heads for large diameter.
Reamer 830 high feed reamer.
F7
Boring
Damped boring tools (Silent Tools) should

generally be considered for hole depths
of more than four times the diameter.
DuoBore damped tools are available for
roughing operations in the diamter range
25 to 150 mm and with the ability to perform single-edge, multi-edge and step-boring. Damped ne-boring tools are available
from 25 to 269.5 mm diameters.
The tool coupling is a critical part of the
total set-up and interface to the machine
spindle. If the tool coupling is unsatisfactory as regards stability, strength, accuracy and handling, the chain of factors
that ensure performance will be broken.
A good modular system Coromant
Capto with a large range of tool types
for roughing and nishing is an important
Damped tooling for long tool reach.
part of the machining equipment for boring with rotating tools. The system provides the means for a tool and spindle
interface with a self-centering coupling
that provides the centre of rotation for
minimizing the boring tool run-out and
making it possible to adapt each tool assembly for the operation in question.
Inserts for boring
The selection of indexable insert for boring has a decisive inuence on the outcome of the boring operation. Productivity, reliability and quality is directly related
to the performance of the cutting edge.
Chip formation, tool-life and cutting data
are determined by the combination of insert geometry and grade.
As in all internal machining operations,

chip control and evacuation are critical.
Inserts for boring are essentially the
same as for turning, where chipbreak-
ing areas are dened for each geometry type. Short, thick chips can lead to
excessive cutting forces with deection
and vibration as the result. Chips that
are too long, often in the form of stringy
swarf, can accumulate in the hole and
cause surface nish deterioration and
then chip stocking, leading to breakdown.Chips in the form of commas or
determined spirals are the ideal.
The depth of cut is determined by the
recommended values for each insert geometry. The sharper a geometry is, and
the smaller the nose radius, the smaller
the depth of cut possible. It may very
well be that an increase in depth of cut
may lead to harder chipbreaking, while
a reduction may lead to insufcient cutting edge engagement, with rubbing as a
result.If chips are generated sporadically
during machining, the depth of cut may
be insufcient or excessive.
Coromant Capto
tool coupling.
The right indexable insert provides the vitally correct cutting action.
F8
Boring
Building and setting boring tools

inuence not only surface nish but also
the productivity of the operation.
Building a tool for boring with modular

holders, adaptors, extensions, reductions and cutting units provide a broad
range of possibilities to perform operations and for optimization. Long reach
tools with the best stability, the inclusion of damped tools and exibility for
use in other operations are some of the
main advantages. This is especially important when building nishing tools as
the cutting edge should be moved away
from the machined surface in the bore
to avoid retraction marks. It is then also
vital that the recommended torque values are followed for assembly and that a
suitable xture is used and that a good
tool pre-setter is used.
Each boring tool is delivered with setting
instructions. For nishing cuts, it is often
advisable that a measuring cut is made
to see what adjustment is needed to
compenstae for tool deection. Special
boring tools should be considered for optimization, especially when large batches
or repetitive orders involving the same
operation. CoroBore 820 can be combined with CoroBore 825 to accomplish
roughing and nishing one hole diameter.
Tool combinations for machining different diameters, chamfers and counterbores can be made.
The factors for successful boring with
tool assemblies are similar to those associated with internal turning.
Surface nish is directly related to the

same parameters as for rough boring but
with the depth of cut also playing a role.
Generally depths of cut are quite shallow
but there is a lower limit to depth which
relates to insert geometry and feed rate.
Most boring tools for nishing have only
one insert and are as such prone to deection during cut. When the cutting depth
is smaller than the lowest depth-limit, the
insert will tend to ride on the pre- machined surface, only scratching and rubbing
it, leading to unsatisfactory cutting action
and and hence the nal result.
Building tools with modular adaptors.
With all parameters related to accuracy

and surface nish generation under control, it is possible to achieve very good
tolerance levels and surface nishes in
boring. The surface nish in boring operations is inuenced by various parameters
component and xturing stability, machine tool condition, tool holding stability,
cutting data and the choice of indexable
insert. The choice of Wiper inserts will
F
Ways of countering vibrations in boring:
-
Uset the largest tool-diameter possible.

Use shortest tool over-hang possible.
Use tapered shanks/reductions whenever possible.
Use dedicated tools for longer overhangs - damped tools.
Check machine spindle, run out, wear, clamping force etc
Check that all units in the tool assembly are assembled correctly with the
correct torque.
- Reduce speed
- Reduce feed/increase feed
- increase depth of cut (nishing)
- Use smaller nose radius (nishing)
- Use insert with sharper cutting edge
- Use 90 entering angle (roughing)
- Check workpiece clamping
F9
Boring
Success factors for boring
The prime factors to be considered for

successful boring are:
- Tool overhang and diameter of tool
- Cutting data and chip control
- Insert nose radius and geometry
- Cutting uid
- Damped tools
- Tool coupling
- Specially for reaming
Tool overhang and diameter

B
Tool overhang is the distance from gauge

line, or extending out of boring head, to
the cutting edge and related to the diameter of shank. This ratio should be a
maximum 4 x shank diameter.
For each length equal to the tool diameter that the tool is extended, the deection is increased 8 times.
Recommendations:
- Use largest tool diameter possible.
- Use shortest overhang possible.
- Use tapered shanks/reductions whenever possible.
- Use dedicated tools for longer overhangs eg. silent tools.
Cutting data and chip control
1. Roughing
Follow the recommendations for the insert geometry and grade in question.
Initially, however, the cutting speed should
be reduced to about 50 % of recommendations to ensure that proper chip evacuation takes place. Rough boring, particularly when using three cutting edges,
generates as a lot of chips, that must be
transported out of the hole efciently.
Maximum depth of cut should not exceed
half the cutting edge length.
F 10
CoroBore 825 nishing boring tool.
2. Finishing
Feed
The required surface nish restricts the
maximum feed for any given nose radius.
The adjustments available to inuence
chipform is therefore limited. The chips
must have a suitable form to be evacuted
without damaging the surface of the hole.
Choice of insert, therefore, becomes very
important.
By using a Wiper insert, the surface
nish can be dramatically improved using the same feed.However, the Wiper
inserts do need more stability as they
exert about 10% more radial pressure
which increases the risk for vibrations.
Depth of cut
When nish boring the maximum depth
of cut is not so much related to the size
of the insert as the design of the geometry. The recommended inserts and
geometries for nish boring are design
to working at small depth of cuts. When
excessive depth of cuts are used, the
chips can jam between workpiece and
tool, causing the cutting edge to break.
Cutting speed
The maximum cutting speed is not so
much limited by tool life as vibration.
Starting values, therefore, are recommended to be no more than 50% of that
recommended for external turning.
Boring
Insert nose radius and geometry

Reasons for vibration tendencies can be
unsuitable insert geometry, entering angle, nose radius, etc. Generally, the cutting edge should cut as easily as possible : inserts should have a very positive
top rake, sharp cutting edge and small
nose radii. The entering angle should be
as close to 90 degrees as possible. The
T-Max U knife-edge insert meets these
requirements and is recommended as
rst choice.
The knife-edge insert for boring:

Features
Benets
- Periphery-ground cutting edge
- Sharper cutting edge, less vibrations and
- G-tolerance
- Higher precision
- Positive right and left cutting
- Better clearance on secondary cutting edge
better surface nish
edge inserts
The following geometries are recommended for nish boring:

Geometry
Nose radius
Radial cutting forces are related to the
size of the nose radius. A large nose radius will, therefore, deect a boring bar
more than a smaller nose radius and be
more susceptible to vibrations.
Recommended nose radius is 0.2 mm.
Do not us larger nose radius than 0.4 mm
for nish boring.
Cutting uid
Must be used when nish boring to close
tolerances and to achieve good surface
nish which is important:
- To transport chips quickly away from the
cutting zone and out of the bore.
- To limit the heat-expansion of work
piece and tool
Depth of cut
mm radial
Feed
mm/rev
Min
Max
Min
Ra
Max
-K
0.07
0.5
0.05
0.7
0.15
-WK
0.07
0.5
0.05
0.4
0.22
-PF
0.1
0.5
0.06
0.7
0.2
When using damped tools in assemblies,

take care to hold the tool bodies correctly
so as not to damage the adaptor, rendering it ineffective. These are easily deformed due to the thin wall thicknesses.
Correct assembly units should be used.
The tool coupling

A good coupling for the tool and machine
interface is imperative for a good boring
result. The best result is achieved with
Coromant Capto coupling both as spindle
and tool interface. The coupling is self
centering, thereby centre of rotation and
centre of tool assembly coincide minimising runout of the tool. The modular system makes it possible to tailor tool assemblies to suit each work piece.
Damped tools
Damped tool should be used when a tool
overhang of more than 4 x D has to be
employed.
First choice for roughing in damped tools:
- knife-edge insert
- entering angle 90 degrees
First choice for nishing in damped tools:
- knife-edge insert
- entering angle 92 degrees
Specially for reaming

Reaming with the 830 reamer is very
effective with high operational security. A
basic factor for good reaming perfomance
generally is the quality of the hole to be
reamed. Reaming should not be expected
to correct any locational or straighness
errors of the pre-machined hole.
There are a few application hints that will
help to assure successful results:
- straightness of pre-machined holes
should be within 0.01 mm
- radial depth of cut (ap) shoul be 0.1
mm or more
- the feed rate should be above 0.1
mm/tooth
- emulsion as cutting uid is better than
oil due to the cooling properties
- a cutting uid pressure of 4 bars is
sufcient
- minimal lubrication techniques can be
used
- vibrations at hole entry can be reduced
by increased feed and/or a slight honing of the cutting edges
- the tool holding should be of good
quality, such as the precision chucks
CoroGrip and HydroGrip.
Reamer 830.
F 11
Boring
How to select boring tools
Dene the type of operation

Identify the type of operation and note characteristics
regarding the hole to be machined, limitations, material and machine.
Select a boring system

Use the tool programme overview to nd the system
that meets the requirements of the operation
roughing or nishing as well as conditions.
Dene the boring diameter and

hole requirements
Select the tool that covers the boring diameter range
for the operation, surface nish and tolerances.
Choose the entering angle
Select an adaptor
Select inserts for the tool
Based on the entering angle selected, choose the

appropriate insert carrier. This will also indicate the
most suitable insert type.
F
Choose an adaptor based mainly on
Coupling size
Boring depth
Establish the inserts based on the style and size

recommendations.
Select an insert grade based on type of workpiece
material and machining conditions.
F 12
Boring
Coromant Capto basic holders and adaptors for boring tools

Basic holders,
front clamping
Basic holders
Adaptors
Front
clamping
Coromant Capto/
Varilock
Intermediate
parts
C
Varilock/
Coromant Capto
Finishing tools
Roughing tools
Finishing tools
Finishing tools
G
Roughing tools
VL 80
Roughing tools
F 13
Boring
Boring tools for roughing
P M K
N
Single edge boring
with one insert
Step boring
A
Productive boring
with three insert
Duobore
For general boring
C
Heavy duty roughing
with cartridges and
adjustable extension-slides
Damped
for deeper holes
Twin edge boring

with two insert
Single edge boring

with one insert
Duobore
boring tools
CoroBore 820
boring tools
Heavy duty
boring tools
Coromant Capto
HSK
Damped tools
Boring range
35-260 mm
35-260 mm
25-270 mm
25-101 mm
99-150 mm
150- 250 mm
250-550 mm
Boring depth
4 x D5m
4 x D5m
4 x D5m
6 x Dc
600 mm
4 x D5m
400 mm
IT9
IT9
IT9
IT9
IT9
IT9
IT9
T-MAX P
CoroTurn 107
T-MAX P
Hole tolerance
Coolant
Type of boring
Insert type
F 14
Internal
Productive boring (3 inserts)
Single edge
Step boring
CoroTurn 107
T-MAX P
CoroTurn 107
T-MAX P
Single edge
Twin edge
Step boring
CoroTurn 107
T-MAX P
CoroTurn 107 CoroTurn 107
Boring
Boring tools for nishing
P M K
Single edge ne boring head

with boring bars for small
diameters

with cartridge and adjustable
extension-slide mounted on
concentric bar
with cartridge

with cartridge and adjustable
extension-slide mounted on
eccentric bar
B
Damped single
edge ne boring
head with cartridge
for deeper holes
830 reamer for high

surface nish

with cartridge mounted on
adjustable extension-slide
Fine boring heads
CoroBore 825
ne boring
system
Boring range
23-167 mm
3-44 mm
250-575 mm
Reamer 830
Damped ne
boring tools
250-975 mm
25.0-103.5 mm
99.5-269.5 mm
10-31.75 mm
G
Boring depth
Hole tolerance
Coolant
Type of boring
Insert type
4 x D5m
IT6
5 x Dc
400 mm
IT6
IT7
Internal
400 mm
IT7
External
6 x Dc
600-700 mm
45-106 mm
IT7
IT7
IT7
Internal
Single edge
CoroTurn 107
CoroTurn 111
F 15
Boring
CoroBore 820
for productive rough boring with three inserts
Coromant Capto coupling
Fully integrated into Coromant Capto
and HSK systems.
Open design and coolant through

the tool
- Good chip evacuation
B
Short, rigid and compact
- Maximum stability
D
Slides individually adjustable axially and radially
- Versatile
- Economical
- Reduced assortment
Two clamping systems
RC-clamping
for T-MAX P inserts
Screw clamping
for CoroTurn inserts
The Rigid Clamping

system rst choice for
diameters 166260 mm
F
90
84
90
Three insert design for rough boring

Three cutting edges and a comprehensive
program of tool bodies, slides, shims and cutting
inserts allow CoroBore 820 to be congured to
suit the widest possible range of applications.
Optional slide lengths for each size

of tool widen the bore capability.
A = Slide for diameter range 1
B = Slide for diameter range 2
F 16
84
75
Boring
CoroBore 820
boring tool with 3 inserts
Coromant Capto
Step boring
A
Productive boring
Boring range:
35 260 mm
Boring depth:
1.5 Dc
Hole tolerance:
IT9
Cutting uid:
Internal
Application area:
Rough boring
Cutting speed, Vc max: 1200 m/min
90 slides should be used.

Use: 3 slides (1)
1 shim set(2)
1 adaptor (4)
Use: 3 slides (1)
1 adaptor (4)
Size
Diameter
range 1
Diameter Couprange 2
ling
size
Ordering code
Dc
Dc
Slide
Diameter range 1
3540.5
39.545
min-max
4450.5
55-63
69-78.5
86-97
min-max
49.5-56
62-70
77.5-87
96-107
C3-C6
C4-C6
C5-C6
C5-C6
C6-C8
106-122
121-137
C8
136-152
151-167
C8
166-191
212-237
189-214
235-260
C8
C8
l3 = 1.3 x Dc
Single edge boring
Use: 1 slide (1)

2 cover (3)
1 adaptor (4)
Ordering code
Dimensions, mm
C
Slide
Diameter range 2
R820A-AR11SCFC06A
R820A-BR11SCFC06A
R820A-AR11SCKC06A
R820A-BR11SCKC06A
R820B-AR12SCFC06A
R820B-BR12SCFC06A
R820B-AR12SCKC06A
R820B-BR12SCKC06A
R820C-AR16SCFC09A
R820C-BR16SCFC09A
R820C-AR16SSYC09A
R820C-BR16SSYC09A
R820D-AR18SCFC09A
R820D-BR18SCFC09A
R820D-AR18SSYC09A
R820D-BR18SSYC09A
R820E-AR22SCFC12A
R820E-BR22SCFC12A
R820E-AR22SSYC12A
R820E-BR22SSYC12A
R820F-AR24SCFC12A
R820F-BR24SCFC12A
R820F-AR24SSYC12A
R820F-BR24SSYC12A
R820G-AR24SCFC12A
R820G-BR24SCFC12A
R820G-AR24SSYC12A
R820G-BR24SSYC12A
R820H-AR26SCFC12A
R820H-BR26SCFC12A
R820H-AR26SSYC12A
R820H-BR26SSYC12A
R820H-AR36DCFN16A
R820H-BR36DCFN16A
R820H-AR36DSYN15A
R820H-BR36DSYN15A
R820 I-AR26SCFC12A
R820 I-BR26SCFC12A
R820 I-AR26SSYC12A
R820 I-BR26SSYC12A
R820 I-AR36DCFN16A
R820 I-BR36DCFN16A
R820 I-AR36DSYN15A
R820 I-BR36DSYN15A
D5m
Adaptor
l1
l1
C3-R820A-AA3037A
0.28
32
48
49
C4-R820A-AA3072A
0.67
40
83
84
C5-R820A-AA3080A
0.93
50
91
92
C6-R820A-AA3089A
1.31
63
100
101
C4-R820B-AA3044A
0.65
40
56
57
C5-R820B-AA3086A
1.21
50
98
99
C6-R820B-AA3099A
1.71
63
111
112
C5-R820C-AA3050A
1.04
50
66
67
C6-R820C-AA3104A
2.13
63
120
121
C5-R820D-AA3052A
1.21
50
70
71
C6-R820D-AA3060A
2.16
63
78
79
C6-R820E-AA3068A
2.34
63
90
91.6
C8-R820E-AA3072A
3.36
80
94
95.6
C8-R820F-AA3076A
4.25
80
100
101.6
C8-R820G-AA3076A
4.88
80
100
101.6
6.86
80
115
117
7.13
80
125
127
9.01
80
115
117
10.63
80
125
127
C8-R820H-AA3089A
C8-R820 I-AA3089A
F 17
Boring
Duobore
for rough boring operations with two inserts
A
Coromant Capto coupling
Open design and coolant through

the tool
Fully integrated into Coromant Capto

and Varilock modular systems.
- Good chip evacuation
Short, rigid and compact

- Maximum stability
E
Slides individually adjustable axially
and radially
- Versatile
- Economical
- Reduced assortment
Two clamping systems
G
RC-clamping
for T-MAX P inserts
Screw clamping
for CoroTurn inserts
H
90
91
84
The Rigid Clamping system

rst choice for diameters
69150 mm
F 18
75
90
75
Boring
Duobore
Twin edge boring
Step boring
Single edge boring
Boring tool 391.68A with 2 inserts

Coromant Capto
0.5/1mm
a
Use: 2 slides (1)

1 adaptor (4)
>a

Use: 2 slides (1)
1 shim (2)
1 adaptor (4)
4
25 150 mm
4 D5m
IT9
Internal
Rough boring
1. Slides
75 = 391.68B
84 = 391.68D
90 = 391.68A,
391.68F
2
1
Ordering code
Slide
391.68A-1-032 13 C06 A
391.68B-1-032 13 C06 A
391.68A-2-038 13 C06 A
391.68B-2-038 13 C06 A
391.68A-3-047 16 T11 A
391.68B-3-047 16 C06 A
391.68F-3-047 16 TC11 A3)
391.68A-4-056 24 T16 A
391.68B-4-056 24 S09 A
391.68A-5-070 26 T16 A
391.68B-5-070 26 S09 A
391.68A-6-084 30 T16 A
391.68B-6-084 30 S12 A
391.68F-6-084 36 C12 A
391.68D-6-084 36 S12 A
391.68A-6-101 30 T16 A
391.68A-6-101 41 T22 A
391.68B-6-101 41 S12 A
391.68F-6-101 36 C12 A
391.68D-6-101 36 S12 A
391.68A-7-125 40 T16 A
391.68A-7-125 40 T22 A
391.68B-7-125 40 S12 A
391.68F-7-125 40 C12 A
391.68F-7-125 40 C16 A
391.68D-7-125 40 S12 A
391.68D-7-125 44 S15 A
391.68A-7-150 40 T16 A
391.68A-7-150 40 T22 A
391.68B-7-150 40 S12 A
391.68F-7-150 40 C12 A
391.68F-7-150 40 C16 A
391.68D-7-150 40 S12 A
391.68D-7-150 44 S15 A
2. Shim
3. Cover
4. Adaptor
Dimensions, mm
Adaptor
Adaptor size 17
Boring range 25150 mm

Boring range:
Boring depth:
Hole tolerance:
Cutting uid:
Application area:
Use: 1 slide (1)

1 cover (3)
1 adaptor (4)
Boring range
D5m
D21
l1
l3
Dc
min-max
C3-391.68A-1-021 068 A
0.3
32
24
81
47
25-32
C3-391.68A-2-026 084 A
0.5
32
29
97
62
30-38
C3-391.68A-3-032 034 A
0.3
32
50
37-47
C4-391.68A-4-040 041 A
0.6
40
65
46-56
C5-391.68A-5-050 044 A
0.9
50
70
55-70
C5-391.68A-6-063 045 B
C6-391.68A-6-063 045 B
C5-391.68A-6-063 045 B
C6-391.68A-6-063 045 B
1.4
1.5
1.5
1.6
50
63
50
63
75
75
81
81
69-84
C5-391.68A-6-063 045 B
C6-391.68A-6-063 045 B
1.6
1.7
50
63
75
75
C5-391.68A-6-063 045 B
C6-391.68A-6-063 045 B
C5-391.68A-6-063 045 B
C6-391.68A-6-063 045 B
1.6
1.7
1.6
1.7
50
63
50
63
86
86
81
81
4.0
80
100
4.3
80
100
4.3
80
100
400
4.1
80
100
4.7
80
100
4.7
80
104
F
83-101
C8-391.68A-7-080 060 C
99-125
H
123-150
F 19
Boring
Duobore
Boring tool 391.68A with 2 inserts
Coromant Capto
Twin edge boring
Step boring
Single edge boring
A
Use: 2 cartridges (1)
2 extension slides (2)
1 adaptor (4)

1 extension slide (2)
1 cover (3)
1 adaptor (4)
90 cartridges should be used.

1 adaptor (4)
Adaptor size 8
C
Boring range:
Boring depth:
Hole tolerance:
Cutting uid:
Application area:
148 270 mm
4 D5m
IT9
Internal
Rough boring
1
1. Cartridge
75 = 391.68B
90 = 391.68A
2. Extension slide
3. Cover
4. Adaptor
Assembly
Coromant Capto
Note!
When assembling, make sure
that the marks are in line.
F
Dimensions, mm
Ordering code
Cartridge2)
391.68A-8-T16 A
391.68A-8-T22 A
391.68B-8-S12 A
391.68A-8-T16 A
391.68A-8-T22 A
391.68B-8-S12 A
391.68A-8-T16 A
391.68A-8-T22 A
391.68B-8-S12 A
F 20
Adaptor
C8-391.68A-8-110 080 B
D5m
Boring range
Dc
D21
l1
min-max
9.0
80
143
125
148-190
9.5
80
143
125
188-230
10.0
80
143
125
228-270
Boring
Duobore
Damped boring tool 391.69A with 2 inserts
Twin edge boring
Coromant Capto
Step boring
Single edge boring
A
a
Use: 2 slides (1)

1 adaptor (4)
>a

Use: 2 slides (1)
1 shim (2)
1 adaptor (4)
Use: 1 slide (1)

1 cover (3)
1 adaptor (4)
Boring range:
Boring depth:
Hole tolerance
Cutting uid:
Application area:
Max. rotation speed:
25101 mm
6 x Dc
IT9
Internal
Rough boring
6.000 rpm
C
)
) With boring diameter >56 mm, the conical reduction C6-391.02-
*
Ordering code
Dimensions, mm
Adaptor
50 110 has to be used to achieve a boring depth of 6 Dc.
Boring
range
D5m
D21
l1
l1
l3
21
Dc
MinMax
C3-391.69A-1-022 200 A
0.7
32
22
213
138
4.8
2532
C3-391.69A-2-026 211 A
1.0
32
26
224
162
4.8
3038
C4-391.69A-3-032 262 A
1.9
40
32
278
198
4.8
3747
C5-391.69A-4-040 308 A
3.0
50
40
332
246
4.8
4656
C5-391.69A-5-050 280 A
4.1
50
306
416
5570
9.1
63
63
397
6984
9.1
63
63
397
83101
C6-391.69A-6-063 367 A
E
3
2
1. Slide
75 = 391.68B
90 = 391.68A
391.68F
2. Shim
3. Cover
4. Adaptor
Max. depth of cut

Boring range, mm
Radial depth of cut, mm

Twin edge and step boring per edge
Boring range, mm
Radial depth of cut, mm

Twin edge and step boring per edge
25.0 27.5
27.6 32.0
32.1 33.5
33.6 38.0
1.5
2.5
2.0
2.5
37.0 39.5
39.6 47.0
46.0 48.5
48.5 101.0
2.0
2.5
3.0
7.0
F 21
Boring
Duobore
Damped boring tool 391.69A with 2 inserts
Coromant Capto
Twin edge boring
Step boring
Single edge boring
A
a
Use: 2 slides (1)

1 adaptor (4)
1 milling adaptor (5)

Use: 2 slides (1)
1 shim (2)
1 adaptor (4)
Boring range
Boring depth:
Hole tolerance:
Cutting uid:
Application area:
>a
Coromant Capto
C8-391.06
99-150 mm
600-700 mm
IT9
internal
Rough boring
6.000 rpm
Use: 1 slide (1)

1 cover (3)
1 adaptor (4)
HSK -A/C
392.41006
Ordering code
Dimensions, mm
Arbor
adaptor
Damped milling
adaptor
393.69A-7-27 060 A
C8-391.06-27 320
392.41006-63 27 260A
393.69A-7-32 060 A
C8-391.06-32 320
Boring
range
Dc
l1*
l21
l22
MinMax
12.5
420
320
380
99-125
7.3
360
260
320
15.5
420
320
380
3
1
123150
4
1. Slide
75 = 391.68B
90 = 391.68A
2. Shim
3. Cover
4. Arbor adaptor
5. Damped milling adaptor
* When
F 22
step boring, the l1 dimension increases by 1 mm.
2
1
Boring
Heavy duty boring tools R391.B-R

Coromant Capto
Twin edge boring
Step boring
Single edge boring

1 adaptor (4)

1 shim (3)
1 adaptor (4)
Use: 1 cartridge (1)

1 adaptor (4)
Boring range:
Boring depth:
Hole tolerance:
Cutting uid:
150-250 mm
4 x D5m
IT9
Internal
Ordering code
Dimensions, mm
Adaptor
C8-R391.B11R-B 070
D5m
Boring
range
I1
I21
I22
I23
5.0
80
110
104
70
85
5.0
80
115
104
70
85
6.0
80
110
104
70
85
6.0
80
115
104
70
85
Dc
min-max
150200
C8-R391.B12R-C 070
200250
4
1. Cartridge
2. Extension slide
3. Shim
4. Adaptor
F 23
Boring
Heavy duty boring tools R391.B-R

Twin edge boring
Step boring
Single edge boring
Coromant Capto

1 bar (4)
1 adaptor (5)

1 shim (3)
1 bar (4)
1 adaptor (5)
Use: 1 cartridge (1)

1 bar (4)
1 adaptor (5)
Boring range
Boring depth:
Hole tolerance:
Cutting uid
250550 mm
400 mm
IT9
Internal
Adjustment of cartridge
Radially 1 mm
Axially 0.5 mm
Ordering code
Dimensions, mm
Bar
I1*
R391.B01R-40 D 053A
90
6.58
R391.B01R-40 D 053A
98
6.64
R391.B02R-40 E 053A
90
7.84
R391.B02R-40 E 053A
98
7.89
R391.B03R-40 F 053A
90
9.41
R391.B03R-40 F 053A
98
9.46
Ordering code
Adaptor
Boring
range
Dc
min-max
Coromant Capto
* When
F 24
C8-391.05HD-40 040
250350
5
4
C8-391.05HD-40 040
350450
C8-391.05HD-40 040
step boring, the l1 dimension increases by 2 mm.
450550
1. Cartridge
2. Extension slide
3. Shim
4. Bar
5. Adaptor
Boring
CoroBore 825
fine boring tool system

For boring from the front or back
A
C
Slide extensions for radial
adjustment and backboring.
Diameter accuracy of 0.002 mm.
Internal cutting fluid.
CoroTurn insert and cartridges

- wide choice of inserts
Cartridge designed for

highest stability.
H
TCMT 1103
TCMT
TPMT
ISO application areas:
P M K
F 25
Boring
CoroBore 825
Coromant Capto
Boring range
23-107 mm
Boring depth
1.5-4 D5m3)
Hole tolerance
IT6
Dia. adjustment
0.002 mm
Cutting uid
Internal
Application area
ne boring
Always adjust from centre towards periphery
l1 = programming length
B
Boring
range1)
Dc
min-max
Coupling
size
D5m
Adaptor
l1
l3
C3
C3-R825A-AAA065A
0.28
32
76
3)
C4
C4-R825A-AAA074A
0.45
40
85
3)
C3
C4
C3-R825A-AAB072A
C4-R825A-AAB084A
0.38
0.56
32
40
83
95
3)
28 36
C3
C4
C3-R825B-AAC031A
C4-R825B-AAC066A
0.28
0.61
32
40
48
83
3)
35 45
C4
C5
C4-R825B-AAD039A
C5-R825B-AAD081A
0.53
1.14
40
50
56
98
3)
44 56
C5
C6
C5-R825C-AAE043A
C6-R825C-AAE097A
0.98
2.27
50
63
66
120
3)
55 70
C5
C6
C5-R825C-AAF047A
C6-R825C-AAF055A
1.38
1.87
50
63
70
78
3)
69 87
C5
C6
C5-R825C-AAG053A
C6-R825C-AAG067A
2.17
2.62
50
63
76
90
3)
86 107
23 29
Dimensions, mm
F 26
3)
3)
3)
3)
3)
3)
Boring
Single edge ne boring tools

CoroTurn 107
S20S - STFCR 11
The single edge ne boring programme has been extended and

now consists of heads for shank diameters 12, 16, 20 and 25
mm, with dedicated steel boring bars for the same diameters
and carbide boring bars for 16 mm diameters.
TCGX 110204L-K
CoroTurn 111
A20S - STFR 16
A25T - STFPR 16
TPMT 16T304-PF
Fine boring head

Coromant Capto
D
Boring range:
Boring depth:
Hole tolerance:
Incr. of diam. adjust:
Cutting uid:
Max rotation speed:
Boring
diameter
Dc
min max
Coromant Capto
326
326
332
2636
332
2636
3444
Coupling
size
3 44 mm
13.5 128 mm
IT6
0.02 mm
Internal
7000 rev/min
Ordering code
dmm
C6
C8
C4-391.37A-12 055A
C5-391.37A-12 048A
C5-391.37A-16 070A
C5-391.37A-20 085A
C6-391.37A-16 075A
C6-391.37A-20 085A
C8-391.37A-25 100A
0.6
0.8
1.4
2.6
1.6
2.8
5.0
12
12
16
20
16
20
25
D5m
40
50
50
50
63
63
80
Dimensions, mm
Fine boring head

C4
C5
D1
l1
l21
e max
50
50
63
80
63
80
100
31
24
11
13
16
13
12
55
48
70
85
75
85
100
3
3
3
5
3
5
5
F 27
Boring
Boring bar R429

for ne boring heads
R429.90/R429U
R429.91
B
Boring
diameter1)
Dc
min max
Max.
boring
depth
Dimensions, mm
l3
l1
dmm
D1
D21
0.02
0.03
0.04
0.04
0.04
12
12
12
12
12
7.4
10.4
11.2
11.0
11.0
50
59
65
65
65
12
9
8
6
6
+
+
+
+
8.0 14.0
11.0 17.0
14.0 20.0
17.0 23.0
20.0 26.0
24
33
40
40
40
Steel bar
R429.90-08-024-06-AB
R429.90-11-033-06-AC
R429.90-14-040-09-AC
R429.90-17-040-09-AC
R429.90-20-040-09-AC
8.0 14.0
11.0 17.0
14.0 20.0
17.0 23.0
20.0 26.0
24
33
40
40
40
R429U-A08-024TP06A
R429U-A11-033TP06A
R429U-A14-040TP09A
R429U-A17-040TP09A
R429U-A20-040TP09A
0.02
0.03
0.04
0.04
0.04
12
12
12
12
12
7.4
10.4
11.2
11.0
11.0
50
59
65
65
65
12
9
8
6
6
+
+
+
+
+
8.0 14.0
11.0 17.0
14.0 20.0
17.0 23.0
20.0 26.0
40
55
60
60
60
R429U-A12-08040TP06A
R429U-A12-11055TP06A
R429U-A12-14060TP09A
R429U-A12-17060TP09A
R429U-A12-20060TP09A
0.03
0.04
0.06
0.06
0.07
12
12
12
12
12
7.4
10.4
11.6
11.6
11.6
66
81
86
86
86
8
5
4
2
2
+
+
+
+
+
8.0 14.0
11.0 17.0
14.0 20.0
17.0 23.0
20.0 26.0
23.0 29.0
26.0 32.0
40
55
70
80
80
80
80
R429U-A16-08040TP06A
R429U-A16-11055TP06A
R429U-A16-14070TP09A
R429U-A16-17080TP09A
R429U-A16-20080TP09A
R429U-A16-23080TP09A
R429U-A16-26080TP09A
0.10
0.11
0.12
0.13
0.13
0.14
0.14
16
16
16
16
16
16
16
7.4
10.4
11.6
15.6
15.6
15.6
15.6
101
116
131
141
141
141
141
8
5
4
2
2
0
0
+
+
+
+
+
+
+
3.0 9.0
5.0 11.0
13.5
21
Carbide bar
R429.90-03-013-01-CB H10F
R429.90-05-021-02-CB H10F
0.02
0.02
12
12
2.6
4.0
40
48
0
0
+
+
3.0 9.0
5.0 11.0
15
25
R429U-E16-0301501A
R429U-E16-0502502A
0.08
0.08
16
16
2.6
4.0
76
86
0
0
+
+
9.0 15.0
11.8 17.8
49
59
R429.91-06-049-06-AA
R429.91-08-059-06-AA
0.10
0.10
16
16
6.0
8.0
90
100
10
6
+
+
14.0 20.0
18.0 24.0
79
99
R429.91-10-079-09-AA
R429.91-12-099-09-AA
0.20
0.30
16
16
10.0
12.0
120
140
8
6
+
+
22.0 28.0
109
R429.91-16-109-11-AA
0.40
16
16.0
150
Ordering code
F 28
Boring
Start values for nish boring

Ordering code
Cutting data
Insert
geometry
Cutting speed
Vc, m/min
Depth of cut
ap, mm
min - max
feed
fz, mm/rev
min - max
Nose radius
r, mm
max
Steel bar
R429.90-08-024-06-AB
R429.90-11-033-06-AC
R429.90-14-040-09-AC
R429.90-17-040-09-AC
R429.90-20-040-09-AC
K
WK
R429U-A08-024TP06A
R429U-A11-033TP06A
R429U-A14-040TP09A
R429U-A17-040TP09A
R429U-A20-040TP09A
PF
MF
KF
R429U-A12-08040TP06A
R429U-A12-11055TP06A
R429U-A12-14060TP09A
R429U-A12-17060TP09A
R429U-A12-20060TP09A
R429U-A16-08040TP06A
R429U-A16-11055TP06A
R429U-A16-14070TP09A
R429U-A16-17080TP09A
R429U-A16-20080TP09A
R429U-A16-23080TP09A
R429U-A16-26080TP09A
120
.
.
0.07 - 0.5
0.05 - 0.2
0.4
120
.
.
0.1 - 0.5
0.05 - 0.2
0.4
.
0.1 - 0.3
0.05 - 0.2
0.4
60
0.03 - 0.3
0.04 - 0.8
0.1
120
0.07 - 0.3
0.05 - 0.2
0.4
.
PF
MF
KF
90
Carbide bar
R429.90-03-013-01-CB H10F
R429.90-05-021-02-CB H10F
R429U-E16-0301501A
R429U-E16-0502502A
Ground
R429.91-06-049-06-AA
R429.91-08-059-06-AA
R429.91-10-079-09-AA
R429.91-12-099-09-AA
R429.91-16-109-11-AA
K
WK
Setting values for high speed ne boring

head with adjustable counterweight
Dc =
R429.90-03-..
Dc =
mm
3.0
3.2
3.4
3.7
3.9
4.1
4.3
4.6
4.8
5.0
5.2
5.4
5.7
5.9
6.1
6.3
6.6
6.8
7.0
7.2
7.4
7.7
7.9
8.1
8.3
8.6
8.8
9.0
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
R429.90-05-..
Dc =
mm
5.0
5.2
5.4
5.7
5.9
6.1
6.3
6.6
6.8
7.0
7.2
7.4
7.7
7.9
8.1
8.3
8.6
8.8
9.0
9.2
9.4
9.7
9.9
10.1
10.3
10.6
10.8
11.0
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
R429.90-08-..
Dc =
mm
8.0
8.2
8.5
8.7
8.9
9.2
9.4
9.6
9.8
10.1
10.3
10.5
10.8
11.0
11.2
11.5
11.7
11.9
12.2
12.4
12.6
12.8
13.1
13.3
13.5
13.8
14.0
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
R429.90-11-..
Dc =
mm
11.0
11.2
11.4
11.6
11.9
12.1
12.3
12.5
12.7
12.9
13.1
13.4
13.6
13.8
14.0
14.2
14.4
14.6
14.9
15.1
15.3
15.5
15.7
15.9
16.1
16.4
16.6
16.8
17.0
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
R429.90-14-..
Dc =
mm
14.0
14.2
14.4
14.6
14.8
15.0
15.2
15.4
15.5
15.7
15.9
16.1
16.3
16.5
16.7
16.9
17.1
17.3
17.5
17.7
17.9
18.1
18.3
18.5
18.6
18.8
19.0
19.2
19.4
19.6
19.8
20.0
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
R429.90-17-..
Dc =
mm
17.0
17.2
17.4
17.6
17.8
17.9
18.1
18.3
18.5
18.7
18.9
19.1
19.3
19.4
19.6
19.8
20.0
20.2
20.4
20.6
20.8
20.9
21.1
21.3
21.5
21.7
21.9
22.1
22.3
22.4
22.6
22.8
23.0
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
R429.90-20-..
Dc =
mm
20.0
20.2
20.4
20.6
20.8
21.0
21.2
21.4
21.5
21.7
21.9
22.1
22.3
22.5
22.7
22.9
23.1
23.3
23.5
23.7
23.9
24.1
24.3
24.5
24.6
24.8
25.0
25.2
25.4
25.6
25.8
26.0
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
F 29
Boring
Fine boring tools R391.B-F

Coromant Capto
86
Hole tolerance:
Boring range
Internal:
External:
Boring depth:
Incr. of diam. adjust.:
Cutting uid
IT7
53
250575 mm
138450 mm
400 mm
0.01 mm
Internal
l1 = 121
37
61
50
61
B
Application areas
Internal
External
Direction of rotation
Boring range
Ordering code
Drawing for counterweight

available at the following
website:
www.coromant.sandvik.com
(Under - Find products - CAD
drawings)
Internal
External
Dci
Dco
250372
138250
253375
135247
350472
238350
353475
235347
450572
338450
453575
335447
Fine boring head
391.38A-2-046 28 043A
Extension slide
R391.B01F-020
Adaptor
Bar
R391.B01R-40 D 053A
C8-391.05HD-40 040
CW-R
R391.B02R-40 E 053A
C8-391.05HD-40 040
CW-R
R391.B03R-40 F 053A
C8-391.05HD-40 040
CW-R
1. Cartridge
75 = 391.38B
391.38K
92 = 391.38A
391.38U
95 = 391.38L
2. Fine boring head
3. Extension slide
4. Bar
5. Adaptor
Alternative mountings
Without internal coolant supply

Milling arbor
40 mm
Varilock 80
Ordering code: 391.610-40 80 053
F 30
2
1
Boring
Fine boring tool 391.BF

Coromant Capto, Varilock, Solid milling arbor
61
Boring range int.

Boring range ext.
Boring depth:
Hole tolerance:
Cutting uid
Application area
250-975 mm
0-678 mm
400 mm
IT7
0.01 mm
External
Internal and external
ne boring
121
53
A
80
B
Application areas
Internal
External
Boring range

website:
drawings)
Ordering code
Internal
Dci
Fine boring head
Extension slide
Adaptor
Bar
250372
391.B01F-40 D 053
253375
C8-391.05-40 030A
350472
391.38A-2-046 28 043A
R391.B01F-020
391.B02F-40 E 053
C8-391.05-40 030A
391.B03F-40 F 053
C8-391.05-40 030A
B-3F
+
BW-1
450572
453575
391.B04F-40 G 053
550672
C8-391.05-40 030A
Damped
milling adaptor
40 mm
B-4F
+
BW-1
1. Cartridge
75 = 391.38B
391.38K
92 = 391.38A
391.38U
95 = 391.38L
2. Fine boring head
3. Extension slide
4. Bar
5. Adaptor
Varilock 80
B-1F
+
BW-1
B-2F
+
BW-1
353475
Milling arbor
40 mm
2
1
Ordering code: 391.610-40 80 053
To be ordered separately.
Continued
F 31
Boring
Fine boring tool 391.BF

Coromant Capto, Varilock, Solid milling arbor
61
Boring range int.
Boring range ext.
Boring depth:
Hole tolerance:
Cutting uid
Application area
A
250-975 mm
0-678 mm
400 mm
IT7
0.01 mm
External
Internal and external
ne boring
121
53
80
B
Application areas
Internal
External
Boring range

website:
drawings)
Ordering code
D
Internal
Dci
Fine boring head
Extension slide
Adaptor
Bar
553675
391.B04F-40 G 053
650772
C8-391.05-40 030A
653775
391.38A-2-046 28 043A
R391.B01F-020
391.B05F-40 H 053
C8-391.05-40 030A
391.B06F-40 I 053
C8-391.05-40 030A
391.B07F-40 J 053
C8-391.05-40 030A
750872
753875
850972
853975
G
Damped
milling adaptor
40 mm
1. Cartridge
75 = 391.38B
391.38K
92 = 391.38A
391.38U
95 = 391.38L
2. Fine boring head
3. Extension slide
4. Bar
5. Adaptor
Varilock 80
B-4F
+
BW-1
Milling arbor
40 mm
2
1
Ordering code: 391.610-40 80 053
F 32
To be ordered separately.
Boring
Damped single edge ne boring tool

391.39A
Coromant Capto
*) With boring
Boring range:
Boring depth:
Hole tolerance:
Cutting uid:
Application area:
diameter >-57-mm,
the conical
reduction
C6-391.02-50-110
must be used to
achieve a boring
depth of 6 x Dc.
25103.5 mm
6 x Dc
IT7
0.01 mm
Internal
Fine boring
6.000 rpm
C
Boring
range3)
Dc
min-max
Dimensions, mm
Ordering code
Adaptor
D5m
D21
l1
l1
l3
21
25.035.5
C3-391.39A-1-024 209A
0.9
32
24
213
150
4.8
26.838.5
C3-391.39A-1-024 209A
0.9
32
24
213
150
4.8
34.550.5
C5-391.39A-1-033 326A
2.8
50
33
329
207
4.8
37.553.5
C5-391.39A-1-033 326A
2.8
50
33
329
207
4.8
49.571.5
C5-391.39A-2-046 336A*)
4.3
50
46
341
451
297
4.8
52.574.5
C5-391.39A-2-046 336A*)
4.3
50
46
341
451
297
4.8
70.5100.5
C6-391.39A-2-065 407A
10.1
63
63
412
73.5103.5
C6-391.39A-2-065 407A
10.1
63
63
412
F 33
Boring
Damped single edge ne boring tool 391.39A

Coromant Capto
C8-391.06
Coromant Capto
HSK A/C
Boring range:
99.5-269.5 mm
Boring depth:
600-700 mm
Hole tolerance:
IT7
0.01 mm
Cutting uid:
Internal
Application area:
Fine boring
Internal
1. Cartridge
75 = 391.38B
5
391.38K
92 = 391.38A
391.38U
95 = 391.38L
Application areas
External
3
Boring range
Internal
External
Dci
minmax
Dco
minmax
99.5164.5
102.5167.5
Dimensions, mm
391.38A-2-046 28 043A
Extension slide
391.38A-0-096 022A
166.5269.5
Arbor adaptor
Damped milling
adaptor
l1
l3
l21
l22
lxb
Dth
393.39A-0-27 033A
C8-391.06-27 320
392.41006-63-27 260A
12.4
7.1
423
363
320
260
353
293
10
10
M8
M8
393.39A-0-32 036A
C8-391.06-32 320
15.3
426
320
356
10
M8
393.39A-0-27 033A
C8-391.06-27 320
392.41006-63-27 260A
12.4
7.1
423
363
320
260
353
293
10
10
M8
M8
393.39A-0-32 036A
C8-391.06-32 320
15.3
426
320
356
10
M8
393.39A-0-27 033A
C8-391.06-27 320
392.41006-63-27 260A
12.4
7.1
423
363
48
48
320
260
353
293
10
10
M8
M8
393.39A-0-32 036A
C8-391.06-32 320
15.3
426
48
320
356
10
M8
393.39A-0-27 033A
C8-391.06-27 320
392.41006-63-27 260A
12.4
7.1
423
363
48
48
320
260
353
293
10
10
M8
M8
393.39A-0-32 036A
C8-391.06-32 320
15.3
426
48
320
356
10
M8
F
163.5266.5
Ordering code
Fine boring head
2. Fine boring head

3. Extension slide
4. Arbor adaptor
5. Damped milling adaptor
1
*Thread for counterweight
45.0145.0
391.38A-2-046 28 043A
391.38A-0-160 022A
48.0148.0
G
Counterweight for ne boring tools
Ordering code
Boring range
Internal
Dci
minmax
For extension slide
99.5135.0
135.0167.5
163.5269.5
391.38A-0-096 022A
391.38A-0-096 022A
391.38A-0-160 022A
F 34
5624 010-01
5624 010-02
5624 010-03
For internal boring only
Max. cutting speed: 1600 m/min

Adjust counterweight to boring diameter
as shown in the picture.
Boring
Reamer 830
for nishing of through holes
For hole diameters 10.00 31.75 mm
Max hole depth, l3
Rake angle
Brazed inserts
Hole tolerance
Cutting fluid
Shank design
Tolerance dmm
For hole
diameter
Head
Short
shank
Ordering code
6
grade P10R
H7
internal
cylindrical
h6
Long
shank
Dc mm
zn
Ordering code
l2
l3
dmm
10.0
11.0
12.0
4
4
4
830B-E06D1000H7S12
830B-E06D1100H7S12
830B-E06D1200H7S12
830-S12A20069F
178.5
45
20
830-S12A20130F
239.5
45
20
0.3-0.4
13.0
14.0
15.0
6
6
6
830B-E06D1300H7S12
830B-E06D1400H7S12
830B-E06D1500H7S12
830-S12A20069F
178.5
45
20
830-S12A20130F
239.5
45
20
0.3-0.4
16.0
17.0
18.0
6
6
6
830B-E06D1600H7S12
830B-E06D1700H7S12
830B-E06D1800H7S12
830-S12A20069F
178.5
45
20
830-S12A20130F
239.5
45
20
0.4-0.5
19.0
19.05
20.0
21.0
6
6
6
6
830A-E06D1900H7S12
830A-E06D1905H7S12
830A-E06D2000H7S12
830A-E06D2100H7S12
830-S12A20069F
133
83
20
830-S12A20130F
194
144
20
0.4-0.5
22.0
23.0
6
6
830A-E06D2200H7S14
830A-E06D2300H7S14
830-S14A20070F
135
85
20
830-S14A20131F
196
146
20
0.5-0.6
24.0
25.0
25.4
26.0
27.0
28.0
29.0
6
6
6
6
6
6
6
830A-E06D2400H7S16
830A-E06D2500H7S16
830A-E06D2540H7S16
830A-E06D2600H7S16
830A-E06D2700H7S16
830A-E06D2800H7S16
830A-E06D2900H7S16
830-S16A25090F
166
106
25
830-S16A25151F
227
167
25
0.5-0.7
30.0
31.75
8
8
830A-E06D3000H7S20
830A-E06D3175H7S20
830-S20A25089F
166
106
25
830-S20A25150F
227
167
25
0.7-1.1
Ordering code
l2
l3
dmm
CMC
No.
01.1
01.2
01.3
01.4
02.1
02.2
06.1
06.2
Unalloyed steel
07.2
09.2
Mallable cast iron

Nodular cast iron
Low alloy steel

Steel castings
Material
Grade
HB
Cutting data for Reamer 830

ISO
Non-hardened (C=0.1-0.25%)
Non-hardened (C=0.25-0.55%
Non-hardened (C=0.55-0.8%)
High carbon & carbon tool steel
Non-hardened
Hardened and tempered
Unalloyed
Low alloyed
90-200
125-225
150-225
180-225
150-260
220-400
90-225
150-250
Perlitic
Perlitic
150-270
200-300
P10R
P10R
P10R
P10R
Cutting
speed
Feed
Radial
depth of cut
Vc
(m/min)
fz
(mm/insert)
ap
(mm)
150-200
150-200
140-180
140-180
110-180
70-130
140-180
100-150
0.15-0.25
0.15-0.25
0.15-0.25
0.15-0.25
0.15-0.25
0.10-0.20
0.15-0.25
0.15-0.25
150-200
110-190
0.15-0.25
0.15-0.25
0.1-0.3
0.1-0.3
0.1-0.3
0.1-0.3
F 35
Boring
T-MAX U ne boring units R/L 148C

Straight mounting
Angular mounting
r = 90
r = 75
r = 90
r = 75
B
Entering angle
Feed direction
Angular mounting
r = 90
Cartridge
dmm
l1 2)
l2
f1
Dmin
16
16
20
22
32
14.3
14.3
19.1
23
33.3
25.15
25.0
33.7
45.3
62.3
0.45
0.2
0.9
1.1
1.2
25.2
24.8
32.5
42.0
59.4
3
0
0
0
0
R148D-31-06 02
R148D-32-09 02
R148D-33-11 02
R148D-34-16 T3
L148D-31-06 02
L148D-31-06 T1
L148D-32-09 02
L148D-33-11 02
L148D-34-16 T3
16
16
20
22
32
14.4
14.4
19.2
22.9
31.6
25.3
25.0
33.8
45.2
62.3
0.95
1.3
0.8
0.55
2.6
26.6
26.3
34.0
43.5
60.8
3
0
0
0
0
L148D-41-06 02
L148D-42-09 02
L148D-43-11 02
L148D-44-16 T3
16
20
22
32
13.3
18.3
22.1
32
24.1
32.9
44.3
62.7
5.1
6.3
7.2
10.3
27
36.5
48.5
68.4
3
0
0
0
R148D-11-06 02
R148D-12-09 02
R148D-13-11 02
L148D-11-06 02
L148D-12-09 02
L148D-13-11 02
16
20
22
32
14.2
19.2
23.1
33.4
25.0
33.8
45.4
64.1
2.7
3.9
4.5
6.0
28.6
38.1
50.1
70.65
3
0
0
0
L148D-22-09 02
L148D-23-11 02
Nose radius, r: 0.0

Angle of inclination:
r = 75
Nose radius, r: 0.0

Straight mounting
r = 90
Dimensions, mm
Nose radius, r: 0.0

r = 75
Nose radius, r: 0.0

F 36
Boring
Mounting dimensions for

T-MAX U ne boring units R/L148C
Straight mounting
Angular mounting
r = 75
r = 90
A
r = 90
r = 75
Entering angle
Insert
radius
Feed direction
Straight mounting
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
06
06
r = 90
09
11
16
Straight mounting
r = 75
06
06
09
11
16
Angular mounting
06
r = 90
06
09
11
16
Angular mounting
06
r = 75
06
09
11
16
0.4
0.8
1.2
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.4
0.8
1.2
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.4
0.8
1.2
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.2
0.4
0.8
0.4
0.8
2
Dimensions, mm
D1
min
26
34.5
46.5
67
26
34.5
46.5
67
22
22
28.5
38
55
22
22
28.5
38
55
Dc
min
b21
min
27.9
27.6
27
37.4
37.1
36.5
49.4
49.1
48.5
0.60
0.55
0.5
1.45
1.3
1
1.45
1.3
1
69.6
69
68.4
29.7
29.35
28.6
1.3
1
0.7
1.55
1.45
1.3
39.2
38.85
38.1
51.2
50.85
50.1
72.15
71.4
70.65
226.2
25.9
25.3
25.7
25.4
24.8
33.4
33.1
32.5
2.35
2.2
1.8
2.35
2.2
1.8
2.6
2.2
1.85
1.7
1.65
1.6
1.5
1.45
1.4
2.45
2.3
2.0
42.9
42.6
42.0
60.6
60.0
59.4
2.45
2.3
2.0
2.8
2.5
2.2
27.7
27.3
26.6
2.5
2.4
2.25
27.4
27
26.3
35.1
34.7
34.0
44.6
44.2
43.5
62.2
61.5
60.8
2.4
2.3
2.15
3.3
3.1
2.75
3.3
3.1
2.75
3.6
3.25
2.9
e1
max
e2
max
b22
min
2.5
3.6
3.5
4.55
7.75
10
9.4
2.5
3.6
3.5
4.55
7.75
10
9.4
1.5
1.5
2.8
2.1
4.8
3.6
1.5
1.5
2.8
2.1
4.8
3.6
l3*
min
l21
l22
l23
f1
5.1
6.3
7.2
10.3
2.6
2.45
2.2
0.5
6.6
9.55
0.5
6.6
9.55
0.5
9.4
12.15
0.5
11.2
14.85
0.5
16.65
23.7
11.1
10.8
10.8
0.7
0.8
1.1
6.6
9.55
11.0
10.7
10.1
14.8
14.45
13.7
17.5
17.15
16.4
24.55
23.8
23.05
0.7
0.8
1.1
1.0
1.1
1.3
1.0
1.1
1.3
3.75
3.95
4.15
6.6
9.55
9.4
12.15
11.2
14.85
16.65
23.7
9.8
9.6
9.1
13.95
13.6
12.9
16.75
16.4
15.7
25.0
24.3
23.6
10.75
10.45
9.9
14.9
14.5
13.7
17.7
17.3
16.5
26.3
25.5
24.7
11
10.7
10.1
10.9
10.6
10
14.9
14.5
13.7
17.6
17.2
16.4
26.2
25.4
24.6
3.8
3.7
3.5
4.4
4.3
4.1
5.8
5.6
5.4
0.40
0.40
0.45
0.40
0.40
0.45
0.95
1.0
1.1
1.15
1.2
1.3
1.3
1.4
1.5
0.90
0.85
0.7
0.90
0.85
0.7
0.65
0.5
0.2
0.4
0.25
0.05
2.
2.0
1.7
* On completely screwed in cartridge.
F 37
Boring
Setting the boring unit R/L148C
T-Max ne boring units are precision tools for mounting in special tools capable of
machining close tolerances.
Features:
Can be mounted in blind holes
Adjustment is made from the front
The units are self-locking, i.e. there is no need for unlocking before or locking after
setting
T-Max-U screw clamping
Turning the adjusting nut sets the bore diameter. The nut has a scale where each division is equivalent to 0.01 mm change of radial depth of cut.
With the exception of the smallest size, all units have vernier scales on the collar,
which facilitates radial adjustments of 0.001 mm.
x
x
tan 538'
Please note:
When setting a unit, mounted in angular position, the axial position changes
equal to-radial movement/tan 53 8.
When designing special tools, please calculate the nominal diameter to be machined
with the unit set to the centre of the adjustment range, e1. This makes it possible
to adjust the nominal bore plus and minus.
Never unscrew the cartridge further than indicaed by the tongue of the setting key
for the unit concerned.
If the limit is exeeded the unit can not be repaired.
The dimensions and tolerances in the table below must be adhered to for the units to
be able to function.
MA
X
Mounting dimensions for T-MAX U

ne boring units
Applies to units with 16-mm
cutting edge length.
1) Min. dimension. Can be larger if design

allows.
2) Maximum at min. dimension.
Dimensions, mm
06
09
11
16
06
F 38
dT H7
d21 +0.1
d22 +0.1
d23
h21 +0.2
h22 0.2
h23 +0.1
lTh
rhc
Th
16
20
22
32
19
25
30
46
4.6
4.6
6.5
11.9
3.2
3.2
4.3
5.4
11.5
15.5
24
33
2.8
4
5
6.3
1.6
1.6
1.8
9
9
13
16
9.65 0.02
12.5 0.05
15.4 0.05
23 0.05
M3
M3
M4
M5
16
19
4.6
3.2
11.5
2.8
1.6
9.65 0.02
M3
Boring
Cartridge replacement in ne boring unit R/L148C

When replacing a cartridge, the mounting xture 148A-20 must be used. Failure to
do this may result in damage to the unit. The mounting xture takes up the pretension when the cartridge is removed. The same xture is used for right and left
hand units.
The following procedure should be observed

1. Clamp the mounting xture in a vice.
2. Place the ne boring unit in the xture (g A) and turn it until the spring loaded
plunger ts into the slot in the pilot at the back of the cartridge. Check that it has
located by turning the unit round, making sure the plunger follows with it.
3. Fit the xture nut over the unit.
B
4. Press the unit in and turn until the xture pin locates in one of the holes in the
sleeve. The correct position is when the arrow on the xture body is in line with the
cutting edge (g B).
5. Tighten the xture nut so that play can be felt in the thread of the ne boring unit.
This occurs when the adjusting nut becomes easier to turn (g C).
6. Remove the cartridge by turning the adjusting sleeve clockwise using the settingkey. When the cartridge starts to rotate with the sleeve unscrew it counter-clockwise.
Please note. If the xture nut is loosened in this position a cartridge can not be
mounted and the ne boring unit is destroyed.
Make sure that all parts are clean before assembly.
7. Screw in the cartridge by hand until the plunger locates in the cartridge slot. The
cutting edge should then be in line with the arrow on the xture body. If the cutting
edge lies at 180 relative to this arrow, use the follow-ing procedure:
a) Turn the adjusting sleeve half a revolution clockwise with the setting key.
b) Turn the cartridge clockwise by hand to the correct position. Hold the cartridge
in this position while turning the adjusting sleeve counter-clockwise with the setting
key (g E). When the cartridge pilot reaches the pilot hole of the bottom of the unit
a critical point is reached, as the pilot must locate in the pilot hole without being
damaged.
Fitting is facilitated by slightly turning the cartridge backwards and forwards, and at
the same time gently turning the adjusting sleeve counter-clockwise.
8. Loosen the xture nut and remove the ne boring unit.
F 39
Boring
Cutting speed recommendations for boring

The recommendations are valid for use with cutting uid.
CMC
No.
Material
Specic
cutting
force
kc 0.4
Hardness
Brinell
ISO
WEAR RESISTANCE
CT5015
CT5005
GC1525
hex, mm feed, fn mm/r at r 90-95

0.05 0.1 0.2
0.05 0.1 0.2
0.05 0.1 0.2
Cutting speed, vc m/min
01.1
01.2
01.3
Unalloyed steel
C = 0.1 0.25%
C = 0.25 0.55%
C = 0.55 0.80%
2000
2100
2200
125
150
170
365 295 245

325 265 210
-
325 270 220

285 240 195
255 215 170
280 235 190

250 210 165
215 185 150
02.1
02.12
02.2
02.2
Low-alloy steel,
(alloying elements 5%)
Non-hardened
Ball bearing steel
2150
2300
2550
2850
180
210
275
350
265 225 180

200 160 125
160 130 100
240 200 160

140 115 95
115 95 75
190 160 125

100 85 65
80 65 55
Steel
HB
03.11
03.21
High-alloy steel
(alloying elements >5%)
Annealed
Hardened tool steel
2500
3900
200
325
200 165 125

100 80 65
130 110 85
70 55 45
06.1
06.2
06.3
Steel castings
Unalloyed
Low-alloy (alloying elements 5 %)
High-alloy, alloying elements > 5 %)
2000
2100
2650
180
200
225
130 105 90
135 110 85
100 85 65
115 90 70
90 70 55
70 55 45
Hardness
Brinell
N / mm2
ISO
CMC Material
No.
Specic
cutting
force
kc 0.4
WEAR RESISTANCE
GC2015
GC1025
GC2025

0.1 0.2 0.3
Stainless steel
0.2 0.4 0.6
05.11
05.12
05.13
Stainless steel
Bars/forged
Ferritic/martensitic
Non-hardened
PH-hardened
Hardened
2300
3550
2850
200
330
330
140 105 85
75 60 50
85 70 60
120 100 90
55 45 35
70 60 40
105 90 70
50 35 25
55 40 25
05.21
05.22
05.23
Stainless steel
Bars/forged
Austenitic
Austenitic
PH-hardened
Super austenitic
2300
3550
2950
180
330
200
135 110 85
75 60 50
95 80 65
125 105 85
55 45 35
75 65 50
100 80 60
50 35 25
60 50 40
05.51
05.52
Stainless steel
Bars/forged
Austenitic-ferritic
(Duplex)
Non-weldable
Weldable
2550
3050
230
260
105 85 65
95 70 55
110 90 70
90 75 60
95 75 55
75 60 45
15.11
15.12
15.13
Stainless steel Cast

Ferritic/martensitic
Non-hardened
PH-hardened
Hardened
2100
3150
2650
200
330
330
135 110 85
70 55 40
70 60 45
115 95 80
50 35 25
50 40 30
100 80 660
40 25 20
45 30 25
15.21
15.22
15.23

Austenitic
Austenitic
PH-hardened
Super austenitic
2200
3150
2700
180
330
200
120 90 75
70 55 40
90 75 65
100 80 65
45 35 25
70 55 45
85 65 50
40 30 20
60 45 30
15.51
15.52

Austenitic-ferritic
(Duplex)
Non-weldable
Weldable
2250
2750
230
260
95 70 50
85 65 45
90 75 65
80 70 55
75 60 45
65 55 40
Specic
cutting
force
kc 0.4
Hardness
Brinell
F
ISO
HB
CMC Material
No.
0.05%C
<0.05%C
0.05%C
<0.05%C
N / mm2
0.2 0.4 0.6
WEAR RESISTANCE
CB7050/CB50
CC620
CC650

0.1 0.25 0.4
Cast iron
K
H
1)
2)
N / mm2
HB
07.1
07.2
Malleable cast iron
Ferritic (short chipping)

Pearlitic (long chipping)
940
1100
130
230
08.1
08.2
Grey cast iron
Low tensile strength

High tensile strength
1100
1150
180
220
09.1
09.2
09.3
Nodular SG iron
Ferritic
Pearlitic
Martensitic
1050
1750
2700
160
250
380
850 720 610

740 610 530
-
For boring tools 391.68A/B < 50 mm use max vc=100 m/min, positive cutting geometry and coolant should be used.
Rm = ultimate tensile strength measured in MPa.
F 40
0.1 0.25 0.4
0.1 0.25 0.4
400 350 300

350 295 250
400 350 300

350 300 250
400 350 300

380 325 270
400 350 300

380 325 270
305 275 225

255 225 175
175 155 130
Boring
TOUGHNESS
GC4015
GC4005
GC4025
GC4035

0.1 0.4 0.8
0.1 0.4 0.8
0.1 0.4 0.8
0.1 0.4 0.8

295 215 155
265 195 140
255 180 130
270 195 140

245 175 125
230 165 120
245 165 115

215 145 105
200 135 95
205 130 95
180 115 85
175 110 80
290 195 135

255 165 120
155 110 80
125 90 65
265 175 125

230 155 110
145 100 75
115 80 60
220 145 100

190 125 90
140 100 75
115 80 60
145
125
90
70
215 140 105

105 65 50
195 130 95
95 60 45
140 100 70
65 45 35
115 75 50
50 35 25
160 110 90
140 95 75
105 70 55
145 100 80
125 90 70
95 65 50
115 85 60
100 65 45
90 60 45
90 65 50
80 45 35
70 45 30
90
75
55
45
65
55
40
30
TOUGHNESS
GC2035
GC235

0.2 0.4 0.6
0.2 0.4 0.6

90 80 65
40 35 25
50 35 25
65 55 45
35 25 20
40 30 25
85 70 55
40 35 25
50 45 35
60 50 40
35 25 20
40 35 30
80 65 50
65 55 40
50 45 40
45 40 35
85 70 55
35 25 20
35 30 25
60 50 40
30 20 15
35 25 20
75 60 50
35 25 20
50 40 30
50 45 40
30 20 15
40 30 25
65 55 45
55 45 35
50 40 35
45 35 30
TOUGHNESS
GC1690
CC6090
CT5005
GC3205
GC3210
GC3215
GC3015
GC3005
GC3025
0.1 0.3 0.6
0.1 0.3 0.6
0.1 0.3 0.5
0.1 0.3 0.5
0.1 0.3 0.6
H13A

0.2 0.4 0.6
0.2 0.4 0.6
0.1 0.3 0.6
0.1 0.3 0.5

370 300 250
320 250 200
370 300 250

320 250 200
255 210 165

205 170 130
210 175 130

175 140 110
145 120 95
115 95 75
170 140 115

130 115 95
135 115 100

120 105 85
120 95 65
90 70 50
70 65 55
60 55 45
370 300 250

345 270 220
370 300 250

345 370 220
300 240 185

235 190 150
250 200 150

195 160 120
155 135 105

135 110 85
190 160 135

150 125 110
145 130 120

140 120 105
115 90 60
105 75 55
90 75 55
70 55 45
200 180 140

175 165 125
135 125 95
180 170 125

165 150 110
125 115 85
135 110 85
125 95 75
90 75 60
150 120 100

135 110 90
105 85 65
150 115 95
130 110 90
100 80 60
115 85 55
100 75 50
75 55 40
70 65 50
60 55 45
50 40 30
200 225 175

240 175 125
160 130 110
160 125 100

120 100 85
-
F 41
Boring
Cutting speed recommendations

The recommendations are valid for use with cutting uid.
CMC
No.
Material
Specic Hardcutting ness

Brinell
force
kc 0.4
ISO
WEAR RESISTANCE
CD1810
CD10
H10

0.05 0.4
N / mm2
Non-ferrous
metals
30.11
30.12
Wrought or wrought and coldworked,

non-aging
500
60
1000 (1250 125)1)
1000 (1250 125)1)
1000 (1250 125)1)
Wrought or wrought and aged
800
100
1000 (1250 125)1)
1000 (1250 125)1)
1000 (1250 125)1)
1000 (1250 125)1)

1000 (1250 125)1
1000 (1250 125)1)

1000 (1250 125)1
1000 (1250 125)1)

1000 (1250 125)1
385 ( 480
255 ( 320
225 - (280 30)1)

150 - (190 20)1)
Aluminium alloys
Cast, non-aging
Cast or cast and aged
750
900
75
90
30.41
30.42
Aluminium alloys
Cast, 1315% Si
Cast, 1622% Si
950
950
130
130
770 ( 960
385 ( 480
33.1
33.2
33.3
Copper and copper

alloys
Free cutting alloys, 1 % Pb
700
110
250 ( 315 30)1)
250 ( 315 30)1)
Brass, leaded bronzes, 1% Pb
700
90
250 ( 315 30)1)
250 ( 315 30)1)
250 ( 315
250 ( 315
30)1)
30)1)
Bronze and non-leadad copper incl.

electrolytic copper
1750
100
150 ( 190 20)1)
150 ( 190 20)1)
150 ( 190
20)1)
Specic
cutting
force
kc 0.4
Hardness
Brinell
Material
95)1)
50)1)
50)1)
30)1)
WEAR RESISTANCE
CC6080
CC650

0.1 0.2
N / mm2
Heat resistant
material
ISO
HB
0.1 0.2 0.3
CC670
0.1 0.2 0.3
Heat resistant super alloys

20.11
20.12
Iron base
Annealed or solution treated

Aged or solution treated and aged
3000
3050
200
280
20.21
20.22
20.24
Nickel base

Aged or solution treated and aged
3300
3600
3700
250
350
320
275 220
225 175
110 80
20.31
20.32
20.33
Cobalt base

Solution treated and aged
3300
3700
3800
200
300
320
175 130
150 110
145 115
23.1
23.21
23.22
CMC
No
Material
1550
1700
1700
400
950
1050
Specic
cutting
force
kc 0.4
Hardness
Brinell
275 220 165

225 175 135
110 90 70
175 130 100
150 110 90
145 115 85
H10A
H13A
0.1 0.3 0.5
0.1 0.3 0.5
205 170 145

85 70 55
80 60 50
195 160 135

80 65 55
80 60 50
180 150 125

75 60 50
70 55 45
WEAR RESISTANCE
CB7020/CB20
CB7050/CB50
CC650
0.05 0.15 0.25

N / mm
Hardened
material
HB
04.1
Hard steel
Extra hard steel

3250
5550
45HRC
60 HRC
10.1
Chilled cast iron
2800
400
0.1 0.25 0.4
0.1 0.25 0.4

180 150 120
-
150 120 100
140 105 70
120 90 60
180 150 120
120 90 60
The cutting speeds, shown in the table, are valid for all feeds within the feed range.
4560 entering angle, positive cutting geometry and coolant should be used.
3)
Rm = ultimate tensile strength measured in MPa.
1)
2)
Non-ferrous materials
H
0.1 0.2 0.3
Rm3)
Commercial pure (99.5% Ti)

, near and + alloys, annealed
+ alloys in aged cond., alloys, annealed or aged
210 175 150

175 150 125
160 135 115
H10
Titanium alloys2)
0.15 0.8
30.21
30.22
CMC
No.
ISO
Aluminium alloys
0.15 0.8
HB
Choosing polycrystalline diamond tipped inserts (PCD) or cemented carbide inserts?

The PCD grade CD10 and diamond coated grade CD1810 can be a useful alternative to
cemented carbide for nishing and semi-nishing in non-ferrous metals and non-metallic
materials.
Use diamond for improving:
tool-life
surface nish
F 42
stable conditions
machining economy
Use cemented carbide for imrpoving:

chip control
setting up of new jobs
edge security
unstable conditions
low cost per edge
Boring
TOUGHNESS

TOUGHNESS
S05F
GC1005
H10A
H13A
GC1025
H10F
0.1 0.3 0.5
0.1 0.3 0.5
0.1 0.3 0.5
0.1 0.3 0.5

0.1 0.2 0.3
0.1 0.3 0.5

160 135 110
125 105 85
120 100 75
90 75 60
85 70 55
65 55 40
80 65 50
60 50 40
75 60 45
55 45 35
70 55 40
50 40 30
100 85 70
90 75 60
80 65 55
75 60 45
60 45 30
35 30 20
55 40 30
40 30 20
25 20 15
50 40 30
40 30 20
25 20 15
45 35 25
35 25 15
25 15 10
40 30 20
30 20 10
20 15 10
100 85 70
90 75 60
80 65 55
75 60 45
60 45 30
35 30 20
55 40 30
40 30 20
25 20 15
50 40 30
40 30 20
25 20 15
45 35 25
35 25 15
25 15 10
40 30 20
30 20 10
20 15 10
H10F
GC1025
0.1 0.3 0.5
0.1 0.3 0.5
160 135 115

65 55 45
65 50 40
160 135 115

65 55 45
65 50 40
E
TOUGHNESS
CC670
0.1 0.25 0.4

140 120 95
120 100 80
120 90 60
CBN in cast-iron, hardened and heat resistant materials

Cubic boron nitride grades CB7020, CB20, CB7050 and CB50
CBN inserts can increase productivity in many difcult metal cutting operations up to 100 times better than
carbide or ceramics in terms of longer tool-life and/or higher metal removal rate.
CBN is recommended primarily for nishing operations:

CB7050/CB50 for cast-iron and heat resistant materials.
CB7020/CB20 for continuous and light interrupted cuts in hardened parts.
F 43
Boring
Coromant exible boring tool

Special concept for boring
A
Coupling: recommended
Coromant capto
Coromant Flexible Boring Tools are built up

of building blocks with seat pockets,
cartridges, ne boring units
and couplings.
Pocket
Cartridge
Any combination
The blocks can be built up in any combination within limits
to a component adapted boring tool.
Many operations in one tool
Many operations can hereby be combined in one tool and be
performed during one feed motion.
G
Fine boring unit
F 44

F - Boring

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F - Boring

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Boring

Mounting dimensions ne boring units ............... F37

Boring operation types ........................................... F4

Setting the boring unit ......................................... F38

Boring tools .......................................................... F5

Cartridge replacement in ne boring unit ............... F39

Choice of boring tool type ...................................... F6

Cutting speed recommendations for boring ........... F41

Coromant exible boring tool ................................ F44

Inserts for boring .................................................. F8

Cutting data and chip control ............................... F10

The tool coupling ................................................. F11

Boring tools for nishing ...................................... F15

Heavy duty boring tools ........................................ F23

Fine boring head ................................................. F27

Damped single edge ne boring tools ................... F33

Boring operations involving rotating tools

Typically, boring operations are performed in machining centres and vertical

The most common size holes being

As regards hole depths, four times the

As regards hole quality, nish boring can

Boring operation types

Single-edge boring is usually applied for nishing operations

Step-boring is performed in roughing by a boring tool having the

to use a tool pre-setting facility, however,

does require access from the back of

The reamer provides through-holes with

A dedicated boring tool is the best solution for operations on components in

Different insert carriers are employed on

Boring tools for roughing with more than

The mechanism of CoroBore 825 can

Choice of boring tool type

The choice of tool for single-edge, multiedge or step-boring operations is very

The maximum recommended depth of cut

Duobore has two inserts and needs less

CoroBore rough boring tools with two cutting edges.

CoroBore 820 with tree cutting edges.

Fine boring heads hold dedicated boring

Fine boring head with boring bar.

The Reamer 830 covers the diameter

The ne boring tools for larger diameters

The combination of multiple cutting

Fine boring heads for large diameter.

Reamer 830 high feed reamer.

Damped boring tools (Silent Tools) should

Damped tooling for long tool reach.

Inserts for boring

As in all internal machining operations,

Building and setting boring tools

Building a tool for boring with modular

Surface nish is directly related to the

Building tools with modular adaptors.

With all parameters related to accuracy

Uset the largest tool-diameter possible.

Success factors for boring

The prime factors to be considered for

Tool overhang and diameter

Tool overhang is the distance from gauge

Cutting data and chip control

CoroBore 825 nishing boring tool.

Insert nose radius and geometry

The knife-edge insert for boring:

- Periphery-ground cutting edge

- Sharper cutting edge, less vibrations and