azeyasd raao uAnA

ESIGN VERIFICATION
EVEL 1 o LEVEL 2 o NOT APPLY o

New and Renewable

Energy Authority

iea!dAj B u ! p l s ~pue saaplaM

ueld JsaJpue uo!jaadsui

..

FICMTNER

inspection and Test Plan

lnspection Points
HP=Hold Point

Project: lntergratej SOLAR Comb~nedcycle power plant of Kuraymat

Document

15PC-09-YDP-OPQ-PSC-028

Number

Act~v~ty

Procedure

Acceptance C r ~ t e r i a

WP=Witness Polnt
RI=Random lnspectlon

RD=Review Document

REV

Ver~fylngD o c u m e n t

14 Om49

IBO

PSC
lnspecbon

PSC

lberdrola

NREAFICHTNER
Client

Contractor

Subcontractor

Date

Pornts

1 SIEMENS 1

NREA or

F~chtner

Legeicies

ScopeOf Supply

1.1

This ~n~pecion
and lesl plan covers Ihe minimum scope of ~nspecliontor labieation 01 Mechanical work

Applicable codes and specifications

2
2.1

Projeclspedcat'onand ASME standard

3.1

mndmcein 'Inspeclm Points' Shall be read as;

Inspermionand lesl sequences

Fabr.
subconktor

llnspechon polnls manufaclurerI Subconlraclor

IPSC
OC/Suoervisar

Contracor
Vrndor

llberdrola

cfienl

INREWICHTNFR

SIEMENS

Clarlfica )on Inspecbon polnls

Notes

1. P.SC resews the right to alter this plan indicating any third party inspection involvement.
2. b r k i n g s b l l be appear within visual range after final assembly (and heat treatment, where applicable)
3. Fiaal ~nspeztionshall at least include: document review, cleanliness verification and conformity to specificatran
4. The customer or his acceptance authority will be informed of the readiness fur such witnessing in writen with at least 2 days of expectation of the date on and the place at which any part will be ready for testing.
The sontrastn shall confirm test dale with 24hr notice.

5. If n case o-~nspect~ons
deflned as wltness points and hold polnk, the witness party 1s unable to part~cipateon Ihe announced date and hme w~thin'/, hr. the ~nspectionwill be performed by an inernal inspection unlt.
independent dmanufacturing, and the work will be continued.

6. The Clien

shall be informed for any hold point or witness p o ~ nat

t !east

24 hours before the expected date and time.

1
1

REV
D

INSPECTION AND TEST PROGRAM (ITP)

EQUIPMENTS or COMPONENTS KKS affected by this ITP:

lNSPECTlON AND TEST PROGRAM (ITP)

EQUIPMENTS or COMPONENTS KKS affected by this ITP:

DESCRIPTION

Cover Sheet Report

Test Pack No: TP- SW-04

CONTENTS
1

COVER SHEET

TEST Ll M ITS

Location: ST

YES

NO

REMARKS

1Page
1Page

1Page

LINE LIST
VALVE LlST

SUPPORT LlST
WELD MAP ISOMETRIC
LlNE INSPECTION SUMMARY LlST

10

I l2
13

QC RELEASE REPORT

1Page

TEST GAUGES CERTIFICATES

4Page

PIPING PRESSURE TEST REPORT

CHECK LIST REPORT

PSC

/ 'i

IBERDROLA

1Page
1Page

NREA/Consultant -;(

This docurnen1 e issued

8"

Pulse

MAROIhRE
BY COSNMER

S I ~ A LTO
SEYEN~

ProC~d

~ W T R O LS m E Y

r--------l

TO BE LOCATED CLOSE TO
ESV MA820 AAOOS

IN THE FILE REOUIREMENTS AND RECOMMEhDATlDNS

ST1 0 7 0 0 - 0 1 S C A M PURITY REOUIREMENTS FOR TURBINE OPESATION

sn

0700-3
STEAM CONDITIONS A T TURBINE CONNECI ONS
S l i 3 0 1 0 - 0 2 LOOSE DELIMRED PIPES AN0 PIPE DETAILS
3400-01 DRAINS FOR CONDENSING STEAM TURBINES
ST1 5 0 0 0 - 0 1 TURBINE STEAM INLET PIPING
S n 5100- 01 STEAM BLOWING OF ADMISSION STEAM PIPING TO STEAM N R B I N E S
AND CONDENSERS WIRI BYPASSES
sn 6340-1 PREVENTION OF WATER DAMAGE TO THE TURBIYE
K - 8 2 7 - 2 CALCULATING MARGINS
STI 0 4 0 0 - 0 5 LIMITS OF VAR ATION OF RATED STEAM CQNDITIONS
ST1 9100- 01 GENERAL DESCRIPTION OF FORCES AND MOMENTS
ST1 9 9 0 0 - 0 3 CONSERVATION DURING STAND STILL
1CS0379639: CONDITIONS FOR TURBINE OPERATIDN
lCSD378676: MAXIMUM ALLOWED FORCES AND MOMENTS ON IP TURBINES.
ICSO379641: DIMENSIONAL SKETCH THERMAL EXPANSION.
2 6 3 3 3 3 LOCATION OF PRESSURE IMPULSE PIPE CONNECTIQNS.
316018 INSULATION INSTRUCTIONS.

sn

***I

SLOPE TOWARDS M E CChDEPSEC.

M E PIPING NATERIAL VLST EE I N 5-,UNLESS STEEL
EACH CONNECION ON THE CONtENSES bLST BE
EOUIPPED WITH A N IMPI\.CEMWT P.IIE

NOTE 2 - SEE STI 3400- 01 "DRAINS FOR CONDENSING STEAM TURBINES",

REGARDING HOW THE DRAINS SHALL B E ROUTED AND INSTALLED.
DRAINS MARKED WITH M I S NOTE ARE NOT SUPPLIED B Y SIEMENS
NOTE 3: FOR DEFINITION OF DESIGN DATA. SEE lCSD414371 TECHNICAL DATA FROM
PURCHASER. IN T ~ FIL
E E "REQUIREMENTS AND RECOMMENDATIONS"

..)CONTROL V A L E M A 8 2 0 A A O l G 5 1 - c l RE _OCATED

AS CLOSE AS POSSIBLE
TO THE TURBINE SONNECTION h U 3 C U E R TO INFORM SIEMthS *BOUT
THE DISTAVCE BETKLN T M WRBWE CUWEC-ION AND THE L035E CUIKREO
CONTROL VALVE MPBZO A M 1 3
') EXHAUST CONIiECTlON FO? H E I T I h G :[CAN TO BE LOCATCD AS CI OSE AS
POSSIBLE TO FSV M A B l C AAOC5 A'IC U A B 2 0 A A 0 0 5
LEGEND FOR SYMBOLS

3:

NOTE 4: FOR DEFINInJN OF -:,ATE"

C3NDITICNS SEE DOCUMZNT
CONDITIONS 'OR T W B I N E 3 P W h - O N .

C 5

SYSTEM LlMlT

PlPE LlMlT

/T

DELIVERY LIMIT.
C=CUSTOMER
S=SIEMENS

DESIGN DATA LlMlT

DESIGN PRESS /TEMP,

STEAM INLET VALVE ARRANGEMENT

LINE LIST

Test Pack No. : TP-SW-04

NO

Line No.

Location: ST

1 Rev. I Size 1

Thickness

Material

Remarks

LCElOBROlO

Date :

2.9

:~ x ' t. a i . t ..-

P235GH

;
,

i,2

'

::.

' .,, ..

,.

+a p
7,
S."

b",'.

2.49 -''. ,

--

8n!~tr~a

'ON

~s :UO!)E~O?

PO-MS -dL : 'ON Y 3 E d )sa,L

For pipe s 196

F o r pipe

SSG
SSG 7005- Type 12BL + R e t a i n e r SSG 7155 Type D (2x1

DY

33.7

150

>

196

H
102
I

106

80

R e t a i n e r S S G 7155 Type D (2x1

100

80

SSG 7005-Type 128L

Rekainer SSG 7155 Type D ( 4 x 1

SSG 7005- Type 128L + R e i i i n e r 550 1151 Type D ( 4 x 1

SSG 7005- Type 12BL + R e t a i n e r SSG 715,s Type D 14x1
7 0 0 5 - T y p r 12BL + R e t a i n e r SSG 7155 Type D ( 4 x 1

I
/
1
1

76,l

1
1

889

200

11C.3

300

00.1

SSG 7005- Type 12BL

R e t a i n e r SSG 7155 Type D ( L x l

SSG 7 0 0 5 - T y p e 12BL

R e t a i n e r SSG 7155 Type D ( L x l

200
203

139.7

300
I

135
143
149
181
198

1
/
1
1

100
100
100
120

219.1

350

266

210

SSG 7005- Type '1'2BL + R e t a i n e r SSG 7155 Type D (4x1

273.0

350

290

230

R e i a i n e r 5SG 7155 Type D (4x1

323.9

350

314

250

140

NOTE 1; D I S I A N C I IS) BETWEEN GUIDE AND SUPPORT SEE ISOMETRIC DRAWING.

M A T S KOHLER A B

SIEMENS

1
1
1
1

120
I

231

168.3

1
1
1
1

300

SSG 7005- Type 12BL

SSG 7005-Type 12BL + R e t a i n e r 5 5 6 7155 Type D (2x1

) SSG
I

80
I

SSG 7005- Type 12BL + R e t a i n e r SSG 7155 Type D (2x1

SSG 7005- Type 12BL

1
1
I
1

1 "'"'i'o

I
1

..~

:..

. ~ ~ . ~ - ~ ~ ~ ~ e " ~ c ~ . ~ - . ~ ,."
&s,,,....~s.r.....,=.
,-~=~%"~

NOTE 1: WELDING AND HEAT TREATMENT 7 0 RE PERFORMED ACC. TO

APPROVE0 WPAR EN288.
CERTIFIED WELDER ACC. TO EN 287.

DISTME BETWEEN

DISTANCE BmYEE
GUIDE AND SJPPO
3-brm EACH SIDE

NOTE 3: WHEN CONNECTING PARTS WITH DIFFERENT THICKNESS. THE THICKER

PART TO BE MACHINED ACCORDING TO FIGURE BELOW

600 N

(xxx N)

NOTE L : LOAD FIGURES SHOWS MAXIMAL LOADS FOR NORMAL LOAD CASE.
FIGURE IN BRACKETS SHOWS HAXlMAL OCCASIONAL LOADS.

",::

.,

Q C REL ZASE FOR TEST

Test Pack No : TP- SW-04

Location: ST

NDT

--

I PWHT
-

,
1

Hardness Test

Legend

Ver.: Verified

N/A: Not Applic

Notes:

* This document verifies that (welding, NDT, NCR, Punch list & effective supports, and valve list)
activities related t o t h e system listed below has been checked and verified.
*All QA/QC certification documents has done and satisfactory and all these system has been released
for hydro test.
IS0 no :

Date :

'

1CSD417494 From SH.NO2

iai$/~gi;i

TO 3

REV. A

Arab Organization For Industrialization

CALIBRATION CERTIFICATE

Name of applicant : fikgpdI &LA

Date sf Calibration : 1411012009

64

Elate of receipt : 14110 12009

Next Calibration:I311 0/2010

Calibration method:

The Item under calibration has been calibrated according to :

Calibration procedure No : QP/52

.National Standard No : ES:I440-2000

Issued In accordance wlth the requlrernents of the Natlonal Standard I S 0 17025 It provldes traceablllty of
recognized Natlonal Standard ( NIS- EOS ) Thls certlflcate shall not be reproduced except In full , w~thoutwrltten

4 5 Krn Suze Road

P 0 Box 2 sakr factory post Calro

Arab Organization For Industrialization

CALIBRATION CERTIFICATE

Name of applicant : &k3+l

Date of Calibration : 1411012009

6s

Date of receipt : 14110 12009

Next Calibration: 1311012010

Calibration method:

The Item under calibration has been cal~bratedaccording to :

Calibration procedure No : QP/52
.National Standard No : ES:1440-2000

Name :Mahros Mohamed

4 5 Km Suze Road

P 0 Box 2 sakr factory post, C a ~ r o

GJIP-JI

wdl y-om CJ&

O~WI-&-+~Y

N I

u p

LS :U0!$??307
PO-MS -dL I, 'ON Jla??dWaL

PSC Quality Procedure

Hydrostatic Test Form

CHECK LIST REPORT

Test Pack No. : TP- SW-04

Description of Check

Location: ST

PSC
Signature

Punch list 'A' items are signed off.

Check test pack isometric (s) as against P & ID
drawing and verify installed system confor~ns.

B..

As built P&ID and lso~netricare marked lip

4..

Check line pipe material installed as per Piping

Class Specifications
Confirms Pipe Supports are installed and
complete as per project drawings and project
specifications.
All in line valves to be fi~llyVerify valves flow
direction.
Confirm in-line filterslstrainers, Instruments,
Control valves have been removed.
All test preparation are completed (i.e. spades
installed Instruments protected, vents drains are
correctly installed.
VerifL slope tbr lines, if required, is as per
design.

Signature

Ilenlarb

VISUAL INSPECTION REPORT

According To The Drawing Specification.

* All N.D.T. Carried Out According To The

Quality Control Plan.

jlCSD417494 Sh No. 3

PSS/01/001

ACC

Form # Q.C-200.8

VISUAL INSPECTION REPORT

According To The Drawing Specification.

All N.D.T. Carried Out According To The

~-

-.. .. . .

-.. . -.

Form # Q.C-200.8

-.

VISUAL INSPECTION REPORT

Accordiilg To T1ie Drawing Specification.

* A!I N.D.T. Carried Out According To The

Ground

Quality Coiitrol Plan.

Test Proceciure According To : ASME Code Section V-2007, Add 2008a, Article 9
Visual Procedure No. : PSC-QD-NDE-05

DESCRIPTION
(Drawing No JSheet No.)

..............................
3
i
12
/ ok /
I PSS/01/001 / ACC 1
4
/ 18 1 ok I
j PSS/01/001 j ACC I
...................i................i............+......................{........................<.................t...............................

I.............................+................j............t......................i........................i.................t.

....I

11

/
1 .................../......ACC
18......../.....ok
....................................PSS/01/001
...........I..........................
18
j
/
ok
PSS/01/001
/
ACC
/
/
'
J....................
..........
............... i
6
j
8
/
18
/
ok
j
j
PSS/01/001
j
ACC
/
..............................,................{.......
.....+......................i........................j.................f.............................
..
...............
7
lCSD419494 ShNo. 2 j
9
/
18
j
ok 1
j
PSS/01/001
ACC
/
...............
..
..
..
..
..
. .,. . . . . . . . . . . . { . . . . . . . . . . . . . . . . . . . . . . t . . . . . . . . . . . . , . . . . . . . . . . . . . . . . + . . . .
J.........t................
8
1
11
/
18
1 ok /
/ PSS/01/001
ACC
/
....I
....f...............i............t......................j........................,.................t................................
...............
i
13
18
/ ok /
/ PSS/01/001 / ACC I
........9.......,I
............
............... 1
...
10
1
I
14
1
18
ok /
/
PSS/01/001
/
ACC
I
...............
......t............i................,.............................j
................{........................{.................+............................
..
i
11
15
/
18
ok I
i PSS/01/001 / ACC j
.......
........
...I
12
I
18
/
ok I
/ ............PSS/01/001
/ ACC j
...............
.'.......-I..
.18
...............
..................
.......
.......
..
..
......
..
.........
..
I........
..
.......
..
.....
.......
I
1I
13
I
19
/
18
j
ok
I
I
PSS/01/001
ACC
1
.............. "4 ................................................
14
/
...{...............
..........{...

. . . . . . . . . . . . . . . . . . . . . . . . .L

. .1

J.

15
j
...............+..
I6
/
-.-.-.---------+---

17

18

19

UF

UNDERFILL

WS

WELD SPATTER

H.T

HEAT TREATMENT

SKETCH I IF REQUIRED I

Form # Q C-200 8

VISUAL IlVSPECTlON REPORT

* All Dimensional Inspection Carried Out

Surface Conditioi~: Weldt?~i
i\ccorciii~g ?'o The Drawing S p e ~ i f i c ~ ~ t i o ~ ~ .

II

WELD TYPE

inspectioil procedure

s. N,

DESCRII.IION
(Drawing No./Sheet No.)

Welder

Weld No.

12

12

1
0
i

OI<

---"-----------

lCSD417494 Sh No2

5
I
--------------6

-----------.---,
7
1
--------------8

1
1

10

Remarks

WPS

Inspecti011

PSS/OI/OOI

A CC

! '

!1
r

OK 1
j
PSS/01/001
ACC
-----------:--------------- <1----------------+ ---------/
OK
1
PSS/01/001
I
ACC
1 -----------------------.--.---.'
j ............................. 4-..-.--..-4.------------..-. t ---------- --.-.----4 -----------.-----------4-------------..-.
j 1
I
16
/
12
/ OK /
i PSS/01/001 I ACC j
, ,
:----"------.--.-..--.-.-.--..;------.--------20
1
18
/ OK 1
i PSS/01/001 1 ACC 1

18

------,*-----------

7 - . . - - - - . . - - - , - - - - - - - - - - - - . - . . . . - . - . ~ - - . . . . . . . " . " . . - - . . - . . - . . .

;------.------.-"-------------+.--------------9----.---..-.,...--..---.:----------4"-----------------------7--------.-.-----r------.---.----.-.-----...-..-.

21
18
OI<
I,-----------------------------+---------------*------.-----,-----.---.-----------.4--------.-----..--.-----+--------------

j
1--------------"------------------"--

Final

Defects

.............._
i_._.--------,----------.----"-----.>--------.--.---.-....---d-----------.---.-L---------------"---"-----.-..-.,

18

Welding

Fit-up

.--------------.I-----------+

3
w]

Butt

--

PSS/01/001

ACC

. ,

"-,-------------...--"~

---.---------------....--...+-------------

I
.--,..--....-.-.-..------------.-*--------------.
J--- --------- A....------------------d------.---.-----....-...L__"__"______~-~-L~-~~~..-.----------------.-----

Form tC Q.C-200 8

VISUAL INSPECTION REPORT

---------------

---------------.I---

15

/
/
/

----.-.-.------.I---

..---.---------,--16

17

-.

--

. .

-. ..

Form # Q.C-200.8

VISUAL INSPECTION REPORT

According To The Drawing Specification.

* All N.D.T. Carried Out According To The

Form # Q.C-200.8

I
------------------------------:
-------+
L ----------------------;
------------ L --------------- iiiL
I
I
..-................--~------ i---------------- L1 -----"-------"--"" ------ L-*----------------"---I I ------ 1 -------------- "L.............................
---*----

"

-C- C-C-C-C- C-C-C-C- C-C-C-C- C-C"

-C- C-C-C-C- C-C-C

"-"--"L

I ....................
I

"--"--"

I
----- "---""-L--"--"

SI
--*---- ""

1 ----------------------------------------------.------I
PT.

FI

---------------.--------------'----------------A------------------------L----------------------L------------L---------------A-----------------------------k----------------*----------------------k----"----------

i ).-).).--I .).
I
ZI
---- ---------" ----------------;
-------- -------- +I -----"-" ----------------I1.................... "-iiiiiiiiiiiii).
---- ").)
--------&" "---"---------- i
--------------;
------------I
I
I
I
I
I
II
--------.--------------------4 ---------------- 4........................ 1...................... { ------------1--------------- ............................. 1....................................... 1---------------*--*-------------

i
I
I
!
-------"----------------------:-----"----------+------------------------l----------------------7-----*------b--------"------+-----------------------*-----;---------------------------------------&--------------I

""

""

I
I
! ""--"--"--L ------*---- "---&
i -------------------------------------*-------- ----,---------------+ ------------------------,-------------------"
--*-----""-----;-!
I
I
I
I
I
I
i

-------------------

--I-------------"-------------1----------------+------------------------b-------------------*--*----"---"---+-"----------"--+-----------"--------------""-b----"-----"----------------------------b---*-----------

OT.
6

*--*---------

4------------------------; 4

!
!
i
t
------------------------------+----------*
---------- -----------------------------i ....................................... LI--------------i
I
I
j
9
------"---- --------"----"-----:-----"-""------ +iiiiiiiiiiiiiiiiiiiiiiii;
...................... iiiiiiiiiiii:b
---------------A
.....................
I
I
I
I
s
.............................. 4!
........................ I-"
-------"---"--" -----4I---------"--I-"""
-----"..-"-"$-*-"
------"-----------" ------I1------"-------------""------------------------j------------b--------"

-----------------*

-------------a-

---------I-------"
-11-1--11-1

--------*--

1 PT INSPECTION REPORT
1

NO.:ST-22

DATE: 09102/2010

I Project Services Co.

I Page I of

Penetrant Padisle Examination Report form No. PSC-F-PT-01

Technique Description

Penetrant Application

Excess Penetrant Removing:

Developing Application :

Equipment and Materials

PT INSPECTION REPORT
NO.:ST-23

Project Services Co.

DATE: 0910212010
Page 1 of 1

Penetrant Particle Examinati~nReport form No. PSC-F-PT-01

Technique Description

Equipment and Materials

Penetrant Method:
Penetrant Type :
Excess Penetrant Removing:
Developing Application
:

SIR
Visible

CleanerlRemover :SC-5

Weld Reinforcement: