GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
TRANSITION SYSTEM
ON
APPROACHES OF BRIDGES
Report No. GE: R-50
AUGUST- 2005
FOREWORD
For running of trains at higher speed, say 120 KMPH or so, uniformity in elasticity of
track structure is important. Indian Railways have problems in this regard normally at
approaches of bridge, level crossing, point and crossing etc. In this report only bridge
approach has been considered. Transition system on bridge approaches at present are
not existing. Recently, certain provisions in this regard have been made which require
revision in view of World Railways practices and otherwise also.
Efforts made in this report is expected to give insight of the problem and, therefore,
more realistic and rational design of transition system to approaches of bridges.
PREFACE
(Nand Kishore)
Executive Director / GE, RDSO
CONTENTS
S. No. Description
Page No.
1.
Introduction
2.
3.
Provision at present
4.
5.
6.
7.
8.
9.
Conclusions
10.
References
1.
INTRODUCTION:
Tract structure provides elastic support for train movement. Elastic property is
derived starting from formation to rail, including ballast, sleeper and elastic
fastenings. It is necessary that total elastic behaviour of track structure does not
change significantly from one spot to another to ensure smooth running. Indian
railways are having number of ballasted and non-ballasted bridges where elastic
behaviour of track structure changes suddenly. However, extent of change will
depend on type of bridges (i.e. ballasted, non-ballasted, earth cushion etc).
Running quality of track in approaches of most of the bridges is normally not
satisfactory. Sudden jerk is experienced for defective track parameters, which
develop for (a) impact forces on approaches for difference in stiffness of
approach formation and bridges, and (b) settlement of formation. Instructions
have been issued recently to provide R.C.C slab on approaches of non-ballasted
deck bridges having span 12.2.m or more.
2.
In 69th meeting of B&SS committee held in Jan - 1998, this subject, in regard to
RDSO's drawing no: B-1790 and 1791 was again discussed.
The
After
deliberations, RDSO issued a modified drawing (No. 10059) and earlier drawings
i.e. B - 1790 and 1791 were withdrawn.
3.
4.
PROVISIONS AT PRESENT
Railways are to provide properly designed approach slabs on both approaches of
non-ballasted deck bridges having span 12.2m or more.
approach slab may be supported on the abutment and other end on the
formation. Minimum length of approach slab shall be 4m. This provision is for
reduction in impact effect and to obtain improved running. This provision of slab
is in addition to already existing provision of back fill materials behind abutments
etc.
5.
Railway Board (CRB inspection note no: 11-A) to have study on the subject
considering the practices being followed by world railways.
6.
6.1
6.2
Italian Railway: This Railway provides transition system with five types of
different back-fill materials of varying length and thickness. The system tries to
provide almost impervious layer on top of formation in the approach of bridge
(Fig 2). Maximum axle load of traffic is 20T Maximum speed of trains is 230
kmph.
6.3
6.4
different types of backfill material. They also provide a layer of geo-textile (Fig.
4A). Maximum axle load of traffic is 22.5T. maximum speed of trains is 230
kmph. There is another system being adopted where only two types of backfill
materials are placed along with a layer of non-woven geo-textile (Fig. 4B).
6.5
types of backfill materials that are laid in different slope. These materials are
compacted to very high degree specially in adjacent to abutment. Top layer
formation is almost impervious of length more than 5m or equal to height of
abutment. There is also provision of drainage layer near abutment (fig 5). In this
railway, trains have maximum of 22.5T axle load. Maximum speed of trains is
320 kmph.
Perusal of these details indicated that:
a)
Well-designed multi type of back fill materials for various length are
provided.
7.
b)
c)
railways is compared with the provision of World railways (Para 5) with following
observations.
S
no
Item
Length
of Larger length, in range of
transition system
20m or so, twice the height
of abutment
Flexibility
of Flexible pavement of varying
system
thickness
of
different
material along the length
No. of different Normally larger no. i.e., 4-9
types of layers of types of materials in different
different materials layers and for varying
lengths.
Consideration for There
is
no
such
relieving stress on consideration
abutments
Selection
of Provisions are made for
bridges
ballasted deck bridges also.
2.
3.
4
5.
Provision
Railways
of
world
Provision
Railways
of
8.
construction projects, it has been noted in some of the bridges that Railways are
Indian
not providing backfill material, as per specifications. Details in these regards are
placed at Annexure-1.
9.
10.
For
ballasted deck bridges (with or without earth cushion) where bridge slab is within
1300mm (for 300 mm ballast cushion) from bottom of sleepers, provision of
transition system, even if reduced, is necessary as there is significant level of
stress increase upto this depth.
11.
10
ballasted deck bridges. Accordingly, suggestions for ballasted as well as nonballasted deck bridges are made as follows.
S
no
Item
Existing
provision
1.
Backfill
with
hand packed
boulders and
cobbles
i.e.
drainage
layer.
Backfill
with
granular
materials
RCC Slab
Minimum
600mm thick
2
3.
Revised provision
Non-ballasted deck Ballasted deck & other
bridges with span bridges where bridge slab
12.2m or more
1300mm from bottom of
sleeper with span 12.2.m
or more
1200mm thickness 600 mm thickness
At
1H:1V At 2H : 1V Slope
slope
At 2H:1V Slope
Min.4m
length
11
12.
13.
INFERENCES.
a)
Except for back filling behind abutments of bridges, there has been no
provision of transition system.
b)
c)
d)
14.
CONCLUSION:
Provision of new transition system shown in Fig 6&7 should be included in new
construction as well as gauge conversion works. On existing lines also where
maintenance problem is faced, it may be provided.
Feedback regarding
12
15.
REFERENCES:
i)
ii)
iii)
iv)
v)
vi)
CRB's inspection note no: 11-A circulated vide Board's letter no:
2001/CRB/IN/11-dated: 20.12.2001
13
14
15
16
17