Manual Reparatie ASC

AirCon Service Center
ASC1000 / ASC2000 / ASC3000
Service Manual
Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
A General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1
1
Explanation of the symbols used in this operating manual . . . . . . . . . . . . . A - 2
2
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 3
3
Environmental protection and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 5
4
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 6
B Maintenance and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1
1
Overview of AirConServiceCenter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1
2
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 3
3
Activating the ASC 1000 printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 4
4
Putting in the containers for oil and UV additive . . . . . . . . . . . . . . . . . . . . . B - 5
5
Entering the container size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 6
6
Filling the internal refrigerant container . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 7
7
Opening the info menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 9
8
Short selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 10
9
Free selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 12
10 Flushing the air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 13
11 Air conditioning system test without refrigerant service . . . . . . . . . . . . . . B - 16
12 Calibrating the scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 18
13 Changing the internal filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 20
14 Changing the vacuum pump oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 22
15 Calibrating the pressure transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 24
16 Calibrating the refrigerant scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 25
17 Calibrating the oil scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 29
18 Function control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 32
19 Correcting the filling quantity for long service hoses . . . . . . . . . . . . . . . . . B - 34
20 Replacing the printer paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 35
21 Changing the WAECO flash memory card . . . . . . . . . . . . . . . . . . . . . . . . B - 36
22 Fault table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 38
23 Activating the DATA LOGGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 41
24 Cleaning and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 43
C Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 1
1
Exploded drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 1
2
Circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 5
3
Hydraulic diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 10
4
General device data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 13
5
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 14
6
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 16
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I - 1
Service Manual 09/06 - AirConServiceCenter
General information
General information
This service manual supplies you with all information required for the
maintenance and repair of the AirConServiceCenter ASC1000, ASC2000
and ASC3000.
The service manual is divided into three parts:
Part A (pages numbers beginning with A) contains general information
on how to use this service manual as well as on the topics of security,
environmental protection and support.
Part B (pages beginning with B) contains information on performing
maintenance and repair work as well as a fault table for possible
malfunctions.
You can find further information on performing maintenance and repair
work on the WAECO service CD.
Part C (pages beginning with C) contains technical data, circuit diagrams, hydraulic diagrams, spare parts lists, and so on.
The manual will be revised regularly in order to ensure that this service
manual is up-to-date. You can obtain the latest information through the
Internet at www.airconservice.de
This service manual is intended for those who perform maintenance at vehicle air conditioning service stations and have the expertise required to do so.
Also note the following:
The WAECO training manual Fundamental Technical Specifications Vehicle Air-Conditioning
The WAECO information brochure Fundamental Legal Specifications Vehicle Air-Conditioning
Information from the refrigerant manufacturer
Any special instructions on servicing vehicle air conditioning systems
which apply at your company
A-1
General information
Explanation of the symbols used in this operating

manual
Format
Bold
Bold
Text
Text
1. Text
2. Text
3. Text
Text (1)
Text (A)
Meaning
Designations used on the device
Display messages
List in any order
Example
Press ENTER.
Short selection
Pressure monitor
Pressure relief valves
Actions to be carried out in the
1. Connect the device
order shown
2. Switch on the device.
3. Press the selection button.
Part numbers, referring to the fold- Use the keypad (7) to enter
out pages at the front of this manual the data.
Part designations which refer to
Remove the filter cartridge (E)
the diagrams shown in the section on the left side.
describing the work
Health or environmental hazard
Risk of damage to the machine or other material damage
Special information on using the device effectively
Should you have any comments or questions about this service manual,
please contact:
WAECO International GmbH
Hollefeldstrasse 63
48282 Emsdetten, Germany
Tel.: +49 (0) 25 72 / 8 79-191
Fax.: +49 (0) 25 72 / 8 79-3 91
E-mail: tdk@waeco.de
A-2
General information
Safety instructions
This service manual is intended for those who perform maintenance at
vehicle air conditioning service stations and have the expertise required to
do so. This refers specifically to knowledge of general safety regulations
for maintenance work on electronic devices and air conditioning units.
Before performing any service tasks on the AirConServiceCenter, read the
service manual thoroughly.
Also note the following:
The WAECO training manual Fundamental Technical Specifications Vehicle Air-Conditioning
The WAECO information brochure Fundamental Legal Specifications Vehicle Air-Conditioning
Information from the refrigerant manufacturer
Any special instructions on servicing vehicle air conditioning systems
which apply at your company
Disconnect the power plug before opening the device. If you have to
need the device connected to the power supply for certain service tasks,
observe the circuit diagrams and maintain sufficient distance from live parts.
Only use spare parts and materials recommended by WAECO. If you use
products other than those recommended and approved by WAECO, damage
may be caused to the AirConServiceCenter or the vehicle air conditioner.
Wear personal safety equipment (safety goggles and protective gloves)
when handling the refrigerant and avoid coming into contact with it.
Contact with the refrigerant draws out body heat and the affected areas
can freeze. Do not inhale refrigerant vapour. Although the vapour is nontoxic, it displaces the oxygen you need to breathe.
Do not perform any changes or modifications to the AirConServiceCenter
that are not explicitly approved by WAECO.
Each time before operating the device, check whether all of the device's
functions work properly. In particular, check functions which are relevant to
safety. Only clear the device for use once you are certain it functions properly. Do not leave the device unattended if it does not function properly.
A-3
General information
2.1
Warnings on the AirConServiceCenter

Caution
Observe the operating manual.
Only connect the device to a socket with 230 V / 50 Hz AC.
Protect the device against rain.
Wear gloves when handling refrigerants.
Wear goggles when handling refrigerants.
2.2
Safety devices
Pressure monitor: switches the compressor off if the normal operating
pressure is exceeded.
Pressure relief valves: additional safety mechanism to protect lines or
vessels from bursting if the pressure continues to rise despite the action
of the pressure monitor.
A-4
General information
Environmental protection and disposal

Used oil is hazardous waste.
Do not mix used oil with other liquids.
Until it is disposed of, keep used oil in suitable containers.
3.1
Disposing of packaging material

The cardboard packaging material should be disposed of with other
waste paper.
Plastic packaging material should be added to other recyclable waste.
3.2
Scrapping the old unit

If you wish to scrap the AirConServiceCenter, first completely drain it of
all liquids and dispose of them in an environmentally responsible manner.
Take the old device to your nearest recycling centre or contact WAECO
customer services.
A-5
General information
Support
WAECO International GmbH
Hollefeldstrasse 63
48282 Emsdetten, Germany
Tel.: +49 (0) 25 72 / 8 79-191
Fax.: +49 (0) 25 72 / 8 79-3 91
E-mail: tdk@waeco.de
A-6
Maintenance and repairs
Overview of AirConServiceCenter
1.1
Front
2
1
4
3
16
6
15
7
14
8
9
13
12
10
11
1
Pressure gauge for low pressure
Red Fill lamp
Blue Evacuate lamp
Green Suction lamp
Pressure gauge for high pressure
Display
Keypad
Service coupling for low pressure connection (blue)
Service coupling for high pressure connection (red)
B-1

10 Knurled screw of transport lock
(on the underside of the AirConServiceCenter)
11 Front wheels with wheel stops
12 Service hose for low pressure connection (blue)
13 Service hose for high pressure connection (red)
14 Front cover
15 Printer (ASC1000 option)
16 Display unit
1.2
Rear
21
17
18
20
19
17 Container for new oil

18 Container for UV additive
19 Container for used oil
20 Cover flap
21 Main switch
B-2
Maintenance intervals
Interval
Every 4 weeks
Every 4 weeks
Every 6 months
Every 6 months
According to display
According to display
Maintenance work
Comment
Check service hoses.
Check the exterior condition.
Calibrate load cells for refrig- Set zero point.
erant, oil and UV additive.
Check quick coupler.
Check exterior condition and
functionality.
Calibrate pressure
Carry this out on a monthly
transducer.
basis if device is subjected to
strong vibrations.
Replace filter.
Change vacuum pump oil.
B-3
Activating the ASC 1000 printer

1. Use the cursor keys
or
to select Other selections:
Short selection
Free selection
Other selections
ENTER-OK
2. Press ENTER to confirm.

or
to select Service:
Int. vessel filling

Fluxing
Reset scales
Service

5. Enter the password 7276.
6. Press ENTER to confirm. The display shows:
PAR100
Transducer offset
mbar
7. Press the cursor key
10
to confirm. The display shows:
PAR
Enable
print
OF_PR
PA_LPT
NO
YES
. The display shows:
PAR
Enable
print
PA_LPT
NO
YES

10. Press STOP to go to standby mode.
B-4
Putting in the containers for oil and UV additive

The current levels are shown in the info menu (see Opening the info
menu on page 9).
1. Open the cover flap (20) on the left hand side and connect the containers to the snap locks:
- Container for new oil (17)
- Container for UV additive (18) and
- Container for used oil (19)
17
18
19
2. Close the cover flap (20).

Only for ASC 2000 and ASC 3000:
3. Enter the container size for fresh oil and UV contrast agent (see Entering the container size on page 6).
B-5
Entering the container size

Only applies to ASC 2000 and ASC 3000:
Fresh oil and UV additive can be kept in containers of 500 ml (B) or 250 ml
(C). You must enter the container size in the AirConServiceCenter.
B
1. In standby mode, use the cursor keys

selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK

or
to select Service:
Int. vessel filling

Fluxing
Reset scales
Service

6. Use the cursor keys to activate the fields you want (dark fields
are activated).
B-6
Filling the internal refrigerant container

When the AirConServiceCenter is started for the first time, the internal
refrigerant container must be filled from an external refrigerant tank with at
least 5000 g of refrigerant.
Note the instructions on the refrigerant vessels!

The current levels are shown in the info menu (see Opening the info
menu on page 9).
There are three different types of refrigerant vessel available:
Refrigerant vessels without rising pipe (for example, WAECO item
no. 8887100002)
These refrigerant vessels have one connection.
When filling the AirConServiceCenter, the connection must be at the
bottom (container turned upside down).
Refrigerant containers with a rising pipe and two valves
These refrigerant vessels have one connection.
When filling the AirConServiceCenter, the connection must be at the
bottom (container upright).
Refrigerant vessels with rising pipe:
These refrigerant vessels have two connections. To fill the
AirConServiceCenter, use the connection labelled L (= liquid).
To fill the AirConServiceCenter, the connection must be at the top (container upright).
selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK

or
to select Int. vessel filling:
Int. vessel filling

Fluxing
Reset scales
Service

5. Follow the instructions in the display.
B-7

6. After filling, the quantity of refrigerant in the internal container is shown.
Press STOP to quit the menu.
Press STOP again to go to standby mode. The device is now ready
for operation.
B-8
Opening the info menu

The info menu shows you the current levels in the refrigerant, fresh oil and
UV additive containers in the AirConServiceCenter.
You can open the info menu from standby mode.
Short selection
Free selection
Other selections
ENTER-OK
1. In standby mode, press i and hold it down.

The following is displayed with the ASC 1000:
Refrigerant quantity
Time
Date
With the ASC 2000 and ASC 3000 the following is displayed:
Refrigerant quantity
Fresh oil quantity
UV additive quantity
Time
Date
B-9
Short selection
Refrigerant
PAG Oil
UV Tracer
08:37:40
g.
5885
ml.
240
ml.
235
07/02/06
Fully automatic air conditioning service is started with the Short selection menu. You only have to enter the filling quantity as shown on the
label in the vehicle or the database.
The following actions are performed automatically in succession in the
Short selection menu:
- Extraction of the refrigerant
- Recycling of refrigerant (purity meets SAE J 2099)
- Pressure rise test
- Draining of used oil
- Evacuation of the system
- Leak test / vacuum check
- Filling with fresh oil to the required quantity
- Filling of UV additive
- Filling of refrigerant
After every process is performed a service report is printed.
1. Remove the valve cap
2. First fit the connections of the AirConServiceCenter to the vehicle air
conditioning system and open them.
selection:
or
to select Short
Short selection
Free selection
Other selections
ENTER-OK

5. Use the keypad (7) and the cursor keys to enter the vehicle data.
7. Enter the refrigerant filling quantity. Either use the value shown on the
filling quantities sticker in the vehicle and enter it using the keypad (7)
and the cursor keys, or use the AirConServiceCenters database.
B - 10
If in doubt, use the value shown on the label in the vehicle.

8. Select the setting (which then flashes) and press ENTER to confirm.
Then follow the instructions on the display (6).
9. If necessary, enter the desired data with the keypad (7) and cursor
keys and press ENTER to confirm.
If you do not want to enter any data here press ENTER to advance to
the next program step.
If you press i in database mode, the display (6) shows information on

the oil quantities and oil types.
After the air conditioning service has finished, you are prompted to disconnect the hoses (12) and (13) of the AirConServiceCenter from the
vehicle air conditioning system.
10. Disconnect the service hoses (12) and (13) and press ENTER to confirm.
The service hoses are then emptied. The device is then ready for
further use.
11. Put the valve caps of the vehicle air conditioning system back on
the connections.
B - 11
Free selection
The Free selection menu is used to conduct air conditioner servicing
step-by-step. You can perform the same processes as in the short selection menu, but also leave certain procedures out. In addition, it is possible
to enter the values for each individual process using the keypad. You can
also enter vehicle data for the service report in this menu.
The following processes can be performed in the Free selection menu:
- Extracting and recycling the refrigerant, checking the pressure rise
and draining the used oil
- Evacuation of the system
- Leak test / vacuum check
- Filling with fresh oil
- Filling of UV additive
- Filling of refrigerant
After every process is performed a service report is printed.
selection:
or
to select Free
Short selection
Free selection
Other selections
ENTER-OK

4. Then follow the instructions in the display:
Select the setting (which then flashes) and press ENTER to confirm.
5. If necessary, enter the desired data with the keypad and cursor keys
and press ENTER to confirm.
If you do not want to enter any data here press ENTER to advance to
After the air conditioning service has finished, you are prompted to disconnect the hoses of the AirConServiceCenter from the vehicle air
conditioning system.
further use.
7. Put the valve caps of the vehicle air conditioning system back on the
connections.
B - 12
10
Flushing the air conditioning system

The Fluxing menu is used to flush the vehicle air conditioning system
with fresh refrigerant. Flushing is especially suitable for replacing old compressor oil or removing most metallic residue from the system.
WAECO recommends the use of the WAECO Recycle Guard (item
no. 8885200060).
Before flushing, the refrigerant must first be extracted from the vehicle air
conditioning system. Afterwards the system components which cannot be
flushed must be disconnected from the refrigerant circuit (for example, the
compressor or filter). After that, the components to be flushed are connected to the service ports of the AirConServiceCenter using special
adapters to form a flushing circuit.
selection:
or
to select Free
Short selection
Free selection
Other selections
ENTER-OK

4. If necessary, enter the desired data with the keypad (7) and press
ENTER to confirm.
If you do not want to enter any data here, press ENTER to advance to
5. Select Rec/Recycling phase (which then flashes) and press ENTER
to confirm.
6. For the Pressure increase Test time, enter 1 minute and press
ENTER to confirm.
7. Deselect Vacuum phase with No (the chosen setting flashes) and
press ENTER to confirm.
8. Deselect Filling phase with No (the chosen setting flashes) and
press ENTER to confirm.
9. Select Process start with ENTER.
After flushing is completed, the AirConServiceCenter goes into

standby mode.
B - 13

10. Disconnect the system components from the refrigerant circuit which
cannot be flushed. These components are, for example:
- Compressor
- Line filter
- Fixed choke
- Collection containers
- Filter drying units
- Expansion valve
11. Connect the components to be flushed to the service ports (8) and
(9) of the AirConServiceCenter using special adapters to form a flushing circuit.
selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK

or
to select Fluxing:
Int. vessel filling

Fluxing
Reset scales
Service
ENTER to confirm.
or
to select whether to flush the entire air
conditioning system or just individual components:
Full fluxing
Fast fluxing
ENTER-OK STOP-EXIT

18. Follow the instructions in the display.
After flushing is completed, the AirConServiceCenter goes into

standby mode.
B - 14

19. If necessary, remove the adapter from the flushing circuit and reconnect all the components to the refrigerant circuit.
Fit the connections of the AirConServiceCenter to the vehicle air conditioning system and open them.
selection:
or
to select Free
Short selection
Free selection
Other selections
ENTER-OK

ENTER to confirm.
23. Deselect Rec/Recycling phase with No (the chosen setting flashes)
24. Select Vacuum phase (the chosen setting flashes) and press
ENTER to confirm.
ENTER to confirm.
26. Select Filling phase (the chosen setting flashes) and press ENTER
to confirm.
27. Enter the refrigerant filling quantity.
28. Then follow the instructions in the display (6):
Select the setting (which then flashes) and press ENTER to confirm.
29. Select Process start with ENTER.
After the filling is complete, you are prompted to disconnect the hoses
of the AirConServiceCenter from the vehicle air conditioning system.
further use.
31. Put the valve caps of the vehicle air conditioning system back on
the connections.
B - 15
11
Air conditioning system test without refrigerant

service
The air conditioning can only be tested on vehicles with a low pressure
port and a high pressure port, or with a low pressure port only.
The air conditioning test is a test to check a vehicle air conditioning system. No refrigerant is either extracted or added during this process.
The existing standard function processes Short selection and Free

selection already have a compensation function for service hoses, which
means the final air conditioning function test can be carried out in the
usual manner (air conditioning hoses are drained by the device).
1. Fit the connections of the AirConServiceCenter to the vehicle air conditioning system and open them.
2. Start the vehicle's engine and switch on the air conditioner.
or
to select Other
4. selections:
Short selection
Free selection
Other selections
ENTER-OK

test:
or
to select Air conditioning system
Check the A/C System

test
Service
ENTER-OK STOP-EXIT
A request appears asking you to check the air conditioning system:

Check the A/C System
STOP-EXIT
B - 16

7. Check the high and low pressure system of the air conditioning system.
8. To end the air conditioning system test, press STOP.
A request to remove the HP quick coupling of the air conditioner appears:

HP connectors
removed?
Enter-OK
9. Close the HP quick coupling and detach it from the air conditioner.
If you have turned off the vehicle engine to uncouple the HP quick coupling,
restart the engine and turn on the air conditioner.
The following display messages are shown:

Wait !
Recovery from the
service hoses
Process completed.
STOP-EXIT
11. To end the air conditioning system test press STOP.
B - 17
12
Calibrating the scales

It is not necessary to calibrate the oil scales of the ASC 1000 series.
In order for the oil quantities and the UV additive to be measured correctly,
the zero point of the scales must be checked regularly and reset if necessary.
Resetting is necessary:
If the quantity in a container deviates by more than 10ml from the
target value
If the AirConServiceCenter has been shaken, for example during transport on bumpy roads
Every 150 operating hours
selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK

or
to select Reset scales:
Int. vessel filling

Fluxing
Reset scales
Service
4. Select the scale with the cursor keys

or , and confirm with ENTER.
A request to remove the container from the scale appears:
Scale empty ?
ENTER-OK
STOP-EXIT
B - 18
In order to check the zero points of the scales for the oils and the
UV additive, open the cover flap (20) on the left hand side and disconnect the containers from the snap locks:
- Container for UV additive (18)
17
18
19
To check the zero point of the refrigerant scales, screw in the

knurled screw (10) of the transport lock on the underside of the
AirConServiceCenter as far as it will go. This slightly lifts the refrigerant container and relieves the scales.
5. When the scales are relieved, press ENTER to confirm. The prompt to
take the container off the scales flashes.
Once you have set the zero point, the selection menu for the scales
appears again.
6. Check the zero points for the other scales in the same way if necessary.
7. Return the container to the operating position.
Attach the containers for oil (17) and (19) and for UV additive (18)
to the catches again and close the cover (20).
Undo the knurled screw (10) of the transport lock on the bottom of
the AirConServiceCenter as far as it will go.
8. Press STOP twice to go to standby mode.
B - 19
13
Changing the internal filter

selection:
or
to select Free
Short selection
Free selection
Other selections
ENTER-OK

3. Skip the query requesting CAR DATA.
4. Select Rec/Recycling phase.
5. Set the Pressure increase Test time min. to 1.
Press ENTER to confirm.
6. Deselect Vacuum phase with No.
7. Deselect Filling phase ? with No.
8. Select Process start ?.
Confirm with ENTER.
The service hoses are drained and the AirConServiceCenter is in
standby mode.
Switch off the device before opening it and pull out the mains plug.
9. Take off the front panel:
Unscrew the tool storage tray screws (C) and remove the tool
storage tray.
Unscrew the keypad screws (D) and lift it up. Then undo the screws
(E) on the bottom of the front panel and take it off.
B - 20
C
C
D
E
E
10. Remove the filter cartridge (F) on the left side and replace it with a
new one (WAECO filter item no. 4440400008). When inserting a new
filter cartridge, pay attention to the flow direction (FLOW arrow must
point downwards).
11. Check the connections do not leak.

12. Put the front panel, the tool storage tray and control panel back on and
reconnect the power plug.
B - 21
14
Changing the vacuum pump oil

Switch off the AirConServiceCenter and unplug it from the power supply
before opening the housing.
1. Take off the front panel:
Unscrew the tool storage tray screws (C) and remove the tool
storage tray.
Unscrew the keypad screws (D) and lift it up. Then undo the screws
(E) on the bottom of the front panel and take it off.
C
C
D
E
E
2. Place a receptacle with a capacity of at least 1/2 litre under the
AirConServiceCenter. The oil from the vacuum pump flows through
the opening (I) in the base of the device.
3. Unscrew the oil filling plug (G).
4. To drain the oil, unscrew the oil drain plug (J).
B - 22
H
I
5. Once the oil has been completely drained from the pump housing,
screw the oil drain plug (J) back in.
6. Top up with new vacuum pump oil (vacuum pump oil item no.
8887200003, quantity 400 ml) to the middle of the sight glass (H) and
screw the oil filler plug (G) back in.
7. Put the front panel, the tool storage tray and control panel back on and
reconnect the power plug.
B - 23
15
Calibrating the pressure transducer

The pressure transducer has to be correctly calibrated in order to make
accurate pressure measurements.
Calibration is required:
Every time the vacuum pump oil is changed
When the display shows implausible pressure readings
selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK

or
to select Service:
Int. vessel filling

Fluxing
Reset scales
Service

6. Select Pressure transducer with ENTER.
7. Then follow the instructions in the display.
Unscrew the service couplings (8) and (9) from the service hoses
(12) and (13).
Use the keypad (7) to enter the current local atmospheric pressure
8. When calibration has been completed, press ENTER to quit the menu.
10. Screw the service couplings (8) and (9) hand-tight onto the service
hoses (12) and (13), taking care not to mix up the red and blue markings on the couplings and hoses.
B - 24
16
Calibrating the refrigerant scale

selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK

or
to select Service:
Int. vessel filling

Fluxing
Reset scales
Service

or
to select Refrigerant:
select device
Refrigerant
Fresh Oil Scale
ENTER-OK STOP-EXIT

-- Refrigerant scale -Scale
empty?
ENTER-OK STOP-EXIT
8. Screw on the knurled screw (10) of the transport lock on the bottom of
the AirConServiceCenter as far as it will go.
Wait ten seconds so the load cell can stabilise.
The display flashes four times:

Wait !
Dont touch
the unit !
B - 25
The display then shows:

Scale charged ?
ENTER-OK STOP-EXIT
10. Undo the knurled screw (10) of the transport lock on the bottom of the
AirConServiceCenter as far as it will go.
The display flashes four times:

Wait !
Dont touch
the unit !

-- Refrigerant -Place the sample
weight on the scale.
ENTER-OK STOP-EXIT
12. Unscrew the screw cap (S) from the tank valve.
B - 26

13. Lay the sample weight (G) horizontally on the tank value.
G
S
M
S
The sample weight has a different weight. The specific weight is indicated on each sample weight (M).
14. After placing the sample weight down, press ENTER to confirm. The
display flashes four times:
Wait !
Dont touch
the unit !

-- Refrigerant scale -Enter the right
value!
g.
ENTER-OK STOP-EXIT
15. Enter the weight (M) of the sample weight using the keypad.
16. Press ENTER to confirm. The display blinks four times:
Calibration ok!
ENTER-OK
B - 27

19. Remove the sample weight and screw the screw top back onto the
tank valve.
B - 28
17
Calibrating the oil scale

It is not necessary to calibrate the oil scales of the ASC 1000 series.
The following section describes the calibration process for the fresh oil
scale. This description also applies to the contrast agent and old oil scale.
Required tools: Sample weight 300 g.
selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK

or
to select Service:
Int. vessel filling

Fluxing
Reset scales
Service

Fresh oil):
or
to select the desired scale (for example:
Select device
Refrigerant
Fresh Oil
ENTER-OK STOP-EXIT

-- Fresh oil -Scale empty ?
ENTER-OK STOP-EXIT
B - 29

8. Remove the cover flap (20) on the left hand side and connect the relevant containers to the snap locks:
- Container for UV additive (18)
17
18
19
9. Disconnect the container for fresh oil (17) from the fresh oil scale and
remove it from the device.
10. Press ENTER to confirm. The display flashes four times:
Wait !
Dont touch
the unit !

-- Fresh oil -Scale empty ?
ENTER-OK STOP-EXIT
11. Press ENTER to confirm. The display flashes four times again:
Wait !
Dont touch
the unit !

-- Fresh oil -Place the sample
weight on the scale.
ENTER-OK STOP-EXIT
B - 30

12. Connect the sample weight to the fresh oil scale.
13. After connecting sample weight, press ENTER to confirm. The display
flashes four times:
Wait !
Dont touch
the unit !

-- Fresh oil -Enter the right
value !
g.
ENTER-OK STOP-EXIT
14. Enter the weight (300 g) of the sample weight using the keypad.
15. Press ENTER to confirm. The display flashes four times:
Calibration ok!
ENTER-OK
18. Remove the sample weight and reconnect the oil container.
B - 31
18
Function control
The following section describes the function control of all solenoid valves
and processes. This description is for the purpose of accessing the individual processes without having to connect the device to an air conditioner.
selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK

or
to select Service:
Int. vessel filling

Fluxing
Reset scales
Service

1 CX
5 HB
9 HP
PS=
2 DO
6 UV
0 RE
1mb
3 OI
7 FA
4 VC
8 LP
SS=ON
9999 gr.
B - 32

Key assignments:
Code
Key assignment
CX
Button 1: Start manual recovery phase
DO
Button 2: Start manual draining of old oil
OI
Button 3: Start manual fresh oil injection
VC
Button 4: Start manual vacuum phase
HB
Button 5: Start heating strap manually
UV
Button 6: Start manual contrast agent injection
FA
Button 7: Start condenser fan manually
LP
Button 8: Open the solenoid valve for low pressure manually
HP
Button 9: Open the solenoid valve for high pressure manually
RE
Button 0: Start filling phase manually
B - 33
19
Correcting the filling quantity for long service hoses

selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK

or
to select Service:
Int. vessel filling

Fluxing
Reset scales
Service

You are asked to enter the length of the HP hose:

Set the HP hose
length (cm):
300
ENTER-OK STOP-EXIT
B - 34
20
Replacing the printer paper

1. To replace the printer paper roll (15), open the cover (K).
2. Put in the new paper roll (paper roll item no. 4445900088) as shown
and close the cover (K).
B - 35
21
Changing the WAECO flash memory card

The AirConServiceCenter contains a WAECO flash memory card. The
WAECO flash memory card contains:
The software of the AirConServiceCenter
A database with all the common vehicle types and corresponding
filling quantities
In order that the information is always kept up-to-date, the latest WAECO
flash memory card must always be installed.
For information on the latest WAECO flash memory card version, call the
WAECO hotline (Tel.: +49 (0) 25 72 / 8 79-1 91).
When you replace an old WAECO flash memory card with a new one, the
individual device data (such as company information and counter) is kept.
The old flash memory card is no longer required and can be taken for disposal in the appropriate manner.
Switch off the device before opening it and pull out the mains plug.
1. Unscrew the screws (C) from the tool storage tray and remove it.
2. Undo the screws (D) on the control panel and lift it up.
C
C
D
3. Open the fastening of the WAECO flash memory card and pull out the
card (L).
B - 36
L
4. Insert the new WAECO flash memory card and fasten it.
Flash memory card for ASC 1000: Item no. 4441000041
5. Lower the control panel and screw it down.
6. Replace the tool storage tray and screw it tightly.
7. Reconnect the power plug.
B - 37
22
Fault table
Fault
The display shows
WARNING!
Internal vessel overpressure.
The display shows
WARNING!
Internal vessel filled.
The display shows
WARNING!
Pressure inside the A/C
system.
Recovery start.
The display shows
WARNING!
Pressure inside the in A/C
system.
The display shows
Not enough vacuum to
carry on?
The display shows

A/C system leakage.
cary on?
The display shows

Drained oil glass emptying.
The display shows

WARNING!
Not enough vacuum for
injection!
The display shows
Not enough refrigerant.
Add.
Cause
Remedy
This message is normal
To continue, press ENTER
during the recycling process. for three seconds.
If the message appears
more than once, inform a
technician.
The internal refrigerant
Drain the internal refrigerant
container is too full to hold
container in the proper
the quantity to be extracted. manner.
This message is normal
No action is required.
at the start of the vacuum
The process continues
process. There is still pres- automatically.
sure present in the air conditioning system.
Message during the vacuum No action is required.
process. There is pressure in The process continues
the air conditioning system. automatically.
This message appears
during the vacuum process
when the pressure in the air
conditioning system after
8 minutes is still more than
50 mbar.
Message at the end of the
vacuum process. The air
conditioning system shows
a vacuum loss of more than
120 mbar during the checking time.
during the extraction or recycling process if there is more
than 150 ml of used oil in the
container.
during the filling phase if the
vacuum in the air conditioning system is insufficient to
end the process.
during the process input if
there is not enough refrigerant in the internal container
to complete the process.
Check the air conditioning

system or the connections
between it and the
AirConServiceCenter for
leaks.
between it and the
leaks.
Dispose of the content of
the used oil container in an
environmentally responsible
manner.
between it and the
leaks.
Fill the refrigerant container.
B - 38

Fault
The display shows
Not enough UV. Add.
The display shows

Not enough oil. Add.
The display shows

Max. filling time
exceeded! Carry on?
The display shows
External tank empty or
closed valve ! Check!
The display shows

Change the equipment
drier filter. Go on ?
The display shows
Change the vacuum pump
oil! Gon on ?
The display shows
Printer not in line. Carry
on ?
No print image.
The yellow lamp of the
printer flashes.
Cause
during the filling process if
there is not enough UV additive in the container to finish
the process.
there is not enough fresh oil
in the container to finish the
process.
the set amount of refrigerant
cannot be filled.
This message appears at
the start or during the filling
of the internal refrigerant
container if the set refrigerant
quantity cannot be attained.
when you switch on the
AirConServiceCenter.
Remedy
Fill the UV additive container.

when you switch on the
AirConServiceCenter.
Change the vacuum pump oil

as soon as possible.
This message indicates a

printer fault.
Check if there is paper in

the printer.
Check if the printer is
switched on (yellow LED
must light up constantly)
Check that the flap is
closed properly.
Install correct thermal paper.
Wrong printing paper

installed.
Flap not closed.
Paper missing.
Serial data transmission
incorrect.
Recovery phase not starting.

Recovery phase ends
instantly.
Recovery phase does not
Pressure transducer
end; pressure gauge shows not calibrated.
less than 0 bar.
Pressure transducer
defective.
Fill the oil container.
Check that
AirConServiceCenter connections are not blocked.
Check if the external
refrigerant container enough
refrigerant or if the valves of
the external refrigerant container are open.
Change the internal filter as
soon as possible.
Close flap.
Install new paper roll.
Calibrate pressure transducer.

Replace pressure transducer.
B - 39

Fault
end; pressure gauge shows
more than 0 bar.
Cause
Defective compressor.
Solenoid valve Fill not
closed.

end, but pressure gauge
shows more than 0.6 bar.
Pressure transducer
not calibrated.
Pressure transducer
Replace pressure transducer.
defective.
Pressure transducer is incor- Calibrate pressure
rectly calibrated or defective. transducer; replace where
necessary.
Solenoid valve does not
Check the electronic conopen.
trols for the solenoid valve;
clean solenoid valve.
No pass between the fresh Check the hose in the fresh
oil container and the solenoid oil container, the quick couvalve block.
pling of the fresh oil container
and the connection hose to
the solenoid valve block all
have enough space.
Scale measures an incorrect Check tare setting; reset
valve.
zero point.
Pressure transducer is incor- Calibrate pressure transrectly calibrated or defective. ducer; replace where necessary.
Solenoid valve does not
Check the electronic conopen.
trols for the solenoid valve;
clean solenoid valve.
Scale measures an incorrect Check tare setting; reset
valve.
zero point.
No pass between the UV
Check the hose in the
contrast agent container and contrast agent container, the
the solenoid valve block.
quick coupling of the contrast
agent container and the connection hose to the solenoid
valve block all have enough
space.
No pass between the fresh Check the hose in the fresh
oil container and the solenoid oil container, the quick couvalve block.
pling of the fresh oil container
and the connection hose to
the solenoid valve block all
have enough space.
Fresh oil is not injected.
Contrast agent is not

injected.
Remedy
Replace compressor.
Remove solenoid valve and
clean it; install replacement
where necessary.
Calibrate pressure transducer.
B - 40
23
Activating the DATA LOGGER

You can measure and print out trends in pressure and temperature with
the help of the data logger in AirConServiceCenter.
All measured data is subsequently printed out in the process report.
selection:
or
to select Short
Short selection
Free selection
Other selections
ENTER-OK

or
to select Other selections:
Short selection
Free selection
Other selections
ENTER-OK

or
to select Service:
Int. vessel filling

Fluxing
Reset scales
Service

PAR100
Transducer offset
mbar
OF_PR
10
B - 41

9. To confirm
ASC 1000: Press the cursor key
twice.
ASC 2000 / ASC 3000: Press the cursor key
The display shows:
PAR
Enable
Log print
once.
PA_LPT_LOG
No
YES
. The display shows:
PAR
Enable
Log print
PA_LPT_LOG
NO
YES

Data description
PR1 = xxxxx mb xxC
Pressure / Temperature of the internal refrigerant

vessels prior to the recovery phase
PR2 = xxxxx mb xxC

vessels after to the recovery phase
PR3 = xxxxx mb xxC

vessels prior to the vacuum phase
PR4 = xxxxx mb xxC

vessels before the filling phase
PR5 = xxxxx mb xxC

vessels after the filling phase
B - 42
24
Cleaning and maintenance

Clean the exterior of the device with a damp cloth as required. If necessary, use a small amount of dishwashing detergent. Do not use solvents
or scouring agents.
Regularly check the service hoses and adapters for damage. Do not
start up the AirConServiceCenter if it is damaged.
B - 43
Technical data
Technical data
Exploded drawings
C-1
Technical data
C-2
Technical data
C-3
Technical data
C-4
Technical data
Circuit diagrams
C-5
Technical data
C-6
Technical data
C-7
Technical data
C-8
Technical data
C-9
Technical data
Hydraulic diagrams
3.1
ASC-1000
C - 10
Technical data
3.2
ASC-2000
C - 11
Technical data
3.3
ASC-3000
C - 12
Technical data
General device data
ASC1000
Weight
Power supply
Refrigerant extraction rate
Vacuum pump output
Hermetic compressor output
Drier filter output
Filling cylinder accumulator capacity
Noise emission
Accuracy of the electronic scales for refrigerant
Accuracy of the electronic scales for old/new oil
Accuracy of the electronic scales for UV additive
560 mm x 1300 mm x 650 mm

95 kg
230 V/240 V - 50 Hz/60 Hz
18 kg / hr
4 cars / h
0.2 kW
150 kg
12.0 l (10.0 kg)
55.5 dB (A)
+/- 10 g
+/- 1 g
+/- 1 g
ASC2000
Dimensions (width x height x depth)
Weight
Power supply
Vacuum pump output
Drier filter output
Noise emission
560 mm x 1300 mm x 650 mm

100 kg
230 V/240 V - 50 Hz/60 Hz
30 kg / hr
5 cars / h
0.32 kW
150 kg
24.0 l (21.0 kg)
55.5 dB (A)
+/- 10 g
+/- 1 g
+/- 1 g
ASC3000
Dimensions (width x height x depth)
Weight
Power supply
Vacuum pump output
Drier filter output
Noise emission
560 mm x 1300 mm x 650 mm

105 kg
230 V/240 V - 50 Hz/60 Hz
30 kg / hr
153 l / h
0.32 kW
150 kg
24.0 l (21.0 kg)
55.5 dB (A)
+/- 10 g
+/- 1g
+/- 1g
C - 13
Technical data
5
Item
01
04
04
05
05
06
07
08
09
10
10
11
12
13
14
15
16
17
17
17
18
18
19
20
21
22
23
24
25
25
25
25
28
29
30
31
32
Spare parts
Description
Compressor
Condenser ASC 1000
Condenser ASC 2000
Refrigerant container ASC 1000
Refrigerant container ASC 2000
ASC drying unit
Solenoid valve
Expansion valve
Solenoid valve
Valve block ASC 1000
Valve block ASC 2000
Safety valve installation kit
Safety valve installation kit
ASC pressure switch
Oil drain valve ASC
Coarse filter
Pressure transducer
Vacuum pump ASC 1000
CU pipe int. vessel ASC 1000
CU pipe 6x0.9 int. vessel ASC 2000
Low-pressure pressure gauge, complete
High-pressure pressure gauge, complete
Quick coupler LP, inside thread
Quick coupler HP, inside thread
Filling hose LP, 3 m, 1/2"
Filling hose HP, 3 m, 1/2"
Load cell 8 kg + plug connector
Load cell 60 kg oil/UV+ plug connector
Load cell 60 kg cooling + plug connector
Connection hose ASC with external valve
Capillary tube
Return valve
Fluid pump ASC 3000
Item number
4440100013
4440200022
4440200020
4440600036
4440600018
4440400008
4440600043
4440600013
4440600043
4440600031
4440600022
4440600029
4440600029
4440600017
4440600014
4440600044
4440600045
4440600030
4440600019
4440600035
4440450055
4440450054
4440600046
4440600047
4440500009
4440500010
4440600040
4440600041
4441600095
4441600093
4441600095
4441600095
4441600094
4440600016
4440450056
4440600048
4441600091
C - 14
Technical data
Item
40
41
42
42
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
56
57
57
57
58
59
60
61
62
63
64
Description
Wheel diametre 250, black
Wheel diametre 100 + brake
Front cover ASC 1000
Tool storage tray ASC
Pressure gauge cover
Used oil container
Fresh oil/UV container
Adapter for oil/UV vessel ASC
Item number
4443900162
4443900163
4443000178
4443000177
4443000187
4443000179
4443900178
4440600024
4440600025
4440600026
Main switch ASC

Mains cable 230
Heating strap 580 ASC 1000
Heating strap 790 ASC 2000/3000
4441400013
4441300086
4441600089
4441600078
Switch electronics P11 ASC

Keypad ASC 1000
Keypad ASC 2000/3000
Memory card ASC 1000
Printer ASC
Printing paper ASC VPE=4 pieces
4441000034
4441000038
4441000037
4441000041
4441000042
4441000043
4441600077
4445900088
Inductor, solenoid valve

Piston diametre 2.5 (1 point)
Piston diametre 2.5 (2 point)
Piston diametre 4.5
4440600049
4440600050
4440600051
4440600052
C - 15
Technical data
6
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Accessories
Description
PAG fresh oil bottle ISO 46, 500 ml
PAG fresh oil bottle ISO 100, 500 ml
UV contrast agent bottle, 500 ml
Adapter for 500 ml fresh oil and UV contrast agent bottle
Container for additional oil type
Used oil container, 500 ml
Spare filter for maintenance
Filling cylinder 4.4 g as refrigerant storage
Protective device cover
Supply bottle for tracer filling apparatus, 236 ml
Supply bottle for tracer filling apparatus, 475 ml
Tracer filling apparatus (separate additive vessel)
Spare printer roll (thermal paper) (VPE 4)
Service hose for high pressure side (SAE standard) 5 m
Service hose for low pressure side (SAE standard) 5 m
Safety goggles
Protective gloves
Recycle Guard
Item number
8887200013
8887200014
TP-3820-500
4440600026
4440600034
4440600033
4440400008
8885200003
4445900081
TP-3820-0008
TP-3820-0016
4440600034
4445900088
8885100026
8885100025
8885400066
8885400065
8885200060
C - 16
Index
A
Exploded drawings C - 1
Accessories C - 16
Activating
DATA LOGGER B - 41
F
Fault table B - 38
Filling
phase B - 20
Activating the printer B - 4

Air conditioning system
Fill B - 13
Flushing B - 13
Phase B - 13, B - 15
Filling the (internal) refrigerant

container B - 7
Fluxing B - 14
Air conditioning system test B - 16

without refrigerant service B - 16
Function control B - 32
General device data C - 13
Calibrating the
oil scale B - 29
refrigerant scale B - 25
scales B - 18
Calibrating the oil scale B - 29
Hydraulic diagrams C - 10
Calibrating the
pressure transducer B - 24
Calibrating the refrigerant scale B - 25
Knurled screw B - 26
Car data B - 20
Maintenance B - 1, B - 43
Changing the filter B - 20
Maintenance intervals B - 3
Changing the flash memory card B - 36

Changing the memory card B - 36
O
Opening the info menu B - 9
Changing the vacuum pump oil B - 22

Cleaning B - 43
Correcting the filling quantity

Long service hoses B - 34
Pressure monitor A - 4
Pressure relief valves A - 4
Process start B - 15
Putting in the containers

(oil and UV additive) B - 5
Database B - 36
Device data B - 36
Disposal A - 5
R
Recycling
phase B - 20
E
Entering the container size B - 6
Repairs B - 1
Environmental protection A - 5
Replenishing printer paper B - 35
I-1
S
Safety devices A - 4
Safety instructions A - 3
Sample weight B - 27
Selection B - 12
Software B - 36
Spare parts C - 14
Start processes B - 13
Support A - 6
Symbols A - 2
T
Technical data C - 1
Transport lock B - 26
V
Vacuum phase B - 13, B - 15, B - 20
Vehicle types B - 36
W
WAECO hotline B - 36
Warnings A - 4
I-2
WAECO Headquarters
WAECO International GmbH Hollefeldstrasse 63 48282 Emsdetten, Germany
: +49 2572 879-0 : +49-2572 879-300 E-mail: info@waeco.de Internet: www.waeco.de
WAECO Subsidiaries
CH
WAECO Switzerland AG
Riedackerstrasse 7a
8153 Rmlang (Zurich), Switzerland
: +41 44 8187171
: +41 44 8187191
E-mail: info@waeco.ch
DK
WAECO Denmark A/S

Tvrvej 2
6640 Lunderskov, Denmark
: +45 75585966
: +45 75586307
E-mail: waeco@waeco.dk
WAECO Distribution SARL

ZAC 2 Les Portes de LOise
Rue Isaac Newton
60230 Chambly (Paris), France
: +33 1 30282020
: +33 1 30282010
E-mail: info@waeco.fr
WAECO Importers
FIN WAECO Finland OY
Mestarintie 4
01730 Vantaa, Finland
: +358 20 7413220
: +358 9 7593700
E-mail: waeco@waeco.fi
WAECO Norway AS
Leif Weldingsvei 16
3208 Sandefjord, Norway
: +47 33428450
: +47 33428459
E-mail: firmapost@waeco.no
NL WAECO Benelux B.V.
Ecustraat 3
4879 NP Etten Leur, Holland
: +31 76 5029000
: +31 76 5029090
E-mail: verkoop@waeco.nl
www.airconservice.de
WAECO Sweden AB
Gustaf Melins gata 7
S-42131 Vstra Frlunda (Gothenburg),
Sweden
: +46 31 7341100
: +46 31 7341101
E-mail: info@waeco.se
CZ Univer s.r.o.
Preperska 1809
51101 Turnov, Czech Republic
: +420 481 32 33 81
: +420 481 32 12 72
E-mail: univer@univer.cz
HR Silco - AT d.o.o.
Gorenska 62a
10225 Gornji Stupnik - Zagreb, Croatia
: +38 63 700 18 96
: +38 63,570 11 68
E-mail: saso.kronovsek@silco.si
PL Webasto Petemar Sp. z.o.o.
UI. Warsaw 205/219

05-092 Lomianki, Poland
: +48 22 751 77 87
: +48 22,751 77 88
E-mail: webasto.petemar@webasto.pl
SLO SILCO D. O.O.
Orla vas 27a

3314 Braslovce, Slovenia
: +38 63 700 18 96
: +38 63,570 11 68
E-mail: saso.kronovsek@silco.si
TR ELTESAN
Sogutma Sistemleri San ve Tic A.S.

Bayraktar Bulvari, Nutuk Sokak No : 9
Y. Dudullu
mraniye-Istanbul, Turkey
: +90 216 540 51 51
: +90,216,540 50 70
E-mail: mail@eltesan.com
YU Polar Klima D.O.O.
Vajara Djoke Jovanovica 4

Beograd 11000, Yugoslavia
: +381 11 2060 523
: +381 11 3692 683
E-mail: office@polarklima.co.yu
ZA Harrack Car Airconditioning SA
171 Eloff Street Extension, SELBY

2137 Springfield, South Africa
: +27 11 493 1400
: +27 82,455 9646
E-mail: jeff@harrack.co.za
3.01.06.1662 10/2006

Manual Reparatie ASC

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Manual Reparatie ASC

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AirCon Service Center

ASC1000 / ASC2000 / ASC3000

Service Manual 09/06 - AirConServiceCenter

Service Manual 09/06 - AirConServiceCenter

Explanation of the symbols used in this operating

Health or environmental hazard

Risk of damage to the machine or other material damage

Special information on using the device effectively

Service Manual 09/06 - AirConServiceCenter

Service Manual 09/06 - AirConServiceCenter

Warnings on the AirConServiceCenter

Service Manual 09/06 - AirConServiceCenter

Environmental protection and disposal

Disposing of packaging material

Scrapping the old unit

Service Manual 09/06 - AirConServiceCenter

Service Manual 09/06 - AirConServiceCenter

Maintenance and repairs

Maintenance and repairs

Pressure gauge for low pressure

Red Fill lamp

Blue Evacuate lamp

Green Suction lamp

Pressure gauge for high pressure

Service coupling for low pressure connection (blue)

Service coupling for high pressure connection (red)

Service Manual 09/06 - AirConServiceCenter

Maintenance and repairs

17 Container for new oil

Service Manual 09/06 - AirConServiceCenter

Maintenance and repairs

Service Manual 09/06 - AirConServiceCenter

Maintenance and repairs

Activating the ASC 1000 printer

to select Other selections:

2. Press ENTER to confirm.

Int. vessel filling

4. Press ENTER to confirm.

7. Press the cursor key

to confirm. The display shows:

8. Press the cursor key

. The display shows:

9. Press ENTER to confirm.

Service Manual 09/06 - AirConServiceCenter

Maintenance and repairs

Putting in the containers for oil and UV additive

2. Close the cover flap (20).

Service Manual 09/06 - AirConServiceCenter

Maintenance and repairs

Entering the container size

1. In standby mode, use the cursor keys

2. Press ENTER to confirm.

Int. vessel filling

4. Press ENTER to confirm.

Service Manual 09/06 - AirConServiceCenter

Maintenance and repairs

Filling the internal refrigerant container

Note the instructions on the refrigerant vessels!

2. Press ENTER to confirm.

to select Int. vessel filling:

Int. vessel filling

4. Press ENTER to confirm.

Service Manual 09/06 - AirConServiceCenter

Maintenance and repairs