BOILERS
Presentation By
AJAY SHUKLA
Sr.Faculty PMI,
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
OT Control Overview
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
OT Control Overview
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
Flushing Mode
3 rd Feb 2009
Flushing Mode
3 rd Feb 2009
Separator
SH
WW
ECO
C
HWL
Flash
Tank
Start-Up System
Recirculation Pump in Main Bypass Line
To Condenser
Deaerator
HPH
BFP
Controls of Super Critical
3 rd Feb 2009
Start UP System
3 rd Feb 2009
START-UP
If the water system of the boiler is empty (economizer, furnace walls,
separators), then the system is filled with approximately 10% TMCR
feed water flow.
When the level in the separator reaches set-point, the WR valve will
begin to open.
When the WR valve reaches >30% open for approximately one minute,
then increase feed water flow set-point to 30% TMCR. As the flow
increases, WR valve will reach full open and ZR valve will begin to
open.
The water system is considered full when:
The separator water level remains stable for two(2) minutes
and
The WR valve is fully opened and ZR valve is >15% open for two(2)
minutes.
Controls of Super Critical
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
UG VALVE CONTROL
Control objective:
Maintain minimum economizer inlet flow.
Control action:
3 rd Feb 2009
3 rd Feb 2009
Control objective:
Develop total unit feed water demand as required to support unit
load.
Adjust feed water demand to maintain desired separator outlet
temperature.
Adjust separator outlet temperature set point as required to maintain
acceptable platen superheat spray control range.
Incorporate separator storage tank level (wet mode) feed water
demand.
Maintain minimum required economizer inlet flow.
3 rd Feb 2009
Feedwater Control
Natural circulation boiler
Once-through boiler
Steam flow
T
Enthalpy
Level
Eco
Feedwater
control
Eva
Feedwater
control
Eco
Feedwater
Eva
Feedwater
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
Setpoint
f(x)
Feed
Forward
MODEL
P
+/
C
/+
K d
dt
C
+/
P
+/
X
Controls of Super Critical
3 rd Feb 2009
Feed Forward
FF
PROCESS
process
setpoint
f(x)
P
+/
K d
dt
C
/+
C
+/
P
+/
FF
f(x)
P
+/
K d
dt
C
/+
C
+/
P
+/
3 rd Feb 2009
MW
Fuelwithmodel
D:\moje\
Dokumentacja\litwa\unit #6\mod
Withoutmodel
Turbinesetpoint
WaterwallTemperature
60
120
180
240
300
t[sec]
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
START-UP contd..
Water flows through the economizer and evaporator, and discharges the
boiler through the WR valve to the flash tank and via connecting pipe to the
condenser.
Start BCP and open the UG valve to establish minimum water wall flow
at 30% TMCR.
As the pressure is raised, first the WR and then the ZR valves will open when
separator water level increases due to boiler water swell. As pressure further
increases, the WR and ZR valves will start to close as the water level decreases.
The steam temperature at the separator inlet will reach a stable superheated
condition at app. 30% TMCR, causing the level in the separator to decrease and
eventually disappear. The boiler is now in once-through mode (dry mode). The
BCP (Boiler Circulating Pump) will be stopped automatically.
It is extremely important that minimum water wall flow be maintained at all
times when firing the boiler to prevent tube damage due to overheating.
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
3 rd Feb 2009
THANK YOU
3 rd Feb 2009