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Volume 2

Electrical
: ~*.. $c :
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&?&a-&& -

GROUP / SECTION INDEX

MOOAAA- -B

General
BackupServiceManual
L.J

. . . . . . . . . . . . . . . . . . . . . .._......._..._..__.._.......

Fusible Link and Fuse Location . . . . . . . . . . . . . .._....

3OOOG-r

Inspection Terminal Location . . . . . . . . . . . . . . . . . . _. .


Grounding Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. __._. .

1991: Volume 2

Diode Location

. . . . . . .._................_...____.._.._._.......
II

Junction Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Centralized Junction . . . . . . . . . . . . . . . . . . .._...................

FOREWORD
This Service Manual has been prepared with the
latest service information available at the time of
publication. It is subdivided into various group
categories and each section contains diagnosis,
disassembly, repair, and installation procedures
along with complete specifications and tightening
references. Use of this manual will aid in properly
performing any servicing necessary to maintain or
reliability
i restore the high levels of performance
designed into these outstanding vehicles.

and

Inspection of Harness Connector


How to Diagnose

................

............................................

Configuration Diagram ....................................


Circuit Diagrams ................................................

Engine Electrical ..................................


Chassis Electrical ..................................

WE SUPPORT
VOLUNTARY TECHNiClAN
CERTIFICATION THROUGH
National ln*titutefor

AUKi~V~~VE
EXCELLENCE

Mitsubishi Motors Corporation reserves the right to make changes in


design or to make additions to or improvements in its products without
imposing any obligations upon itself to install them on its products
previously manufactured.
c
@ 1990 Mitsubishi Motors Corporation

Rap&ted in USA

q
a

GENERAL - Fusible Link and Fuse Location

FUSIBLE LINK AND FUSE LOCATION

Symbo

Name

Symbol
B

Fusible link

Multi-purpose fuse

D
-

E
NOTE
The Name column is arranged in alphabetical order.

<Engine compartment>

16FO257

fl

\\

16FO266

<Interior>

19FO134

16FO260

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M16BA- -

GENERAL - lrispection Terminal Location

INSPECTION TERMINAL LOCATION


Name

Symbol

Symbol

Name

Engine speed detection connector

Ignition timing adjustment connector

Fuel pump check connector

Self-diagnosis check connector

NOTE
The Name column is arranged in alphabetical order.

<Engine compartment>
ca

/f co?nector - - - - ,

c
<Interior>

19FO134

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II

;e;ooso

GENERAL - Groundina Location

GROUNDING LOCATION
<Engiine compartment>

1 TSB Revision

GENERAL - Grounding Location

<Interior>

19FO134

c
RZLJI-L
r\vFront floor
crossmember
\\ \

r
d

d n> dIIuII

16FO256

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GENERAL - Grounding Location

16FO268

crossmember

,
16FO252

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GENERAL - Diode Location

DIODE LOCATION
Name

Symbol

Name

Symbol

Diode (ABS circuit)

Diode (Seat belt warning circuit)

Diode (Fog light circuit)

Diode (Theft-alarm circuit)

Diode (MPI circuit)

Diode (4WS fluid level warning light circuit)

<Engine compartment>

Diode (ABS circuit)

0257

16FOO2L

<Dash panel>

c
19FO134

)ioZ
<
(Seat belt
\ warning circuit)

Diode \\
(Theft-alarm ,
circuit)
,

,-.

36FOO18

<Instrument panel>

19FO134

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GENERAL - Junction Block

JUNlCTION BLOCK

lI+-4--wlI-

I 1 I
I!1

E
k
-

cu
dIllIll m

4-l-J I I I I I I 4r-43

iIII/IlI
I

NV E
-0 ii
E!
I

6
0
u

E
ii
Lu

z
6
E
P
B
::

Remarks
(1) Alphabets assigned to the connectors are keyed to those
assigned to connectors on P.9.
(2) Terminals of the harness side connector are indicated in
parentheses ( ).

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GENERAL - Junction Block

Front

Back

To front
- wiring harness

To roof
wiring
harness
To instrument panel
-wiring harness

To body
wiring
harness

(LH)

Theft-alarm
horn relay

Blowe
motor
relay

h i

d
i

Fuse block
(Multi-purpose
fuses)

0
uu
\1

LYJ

~tfb#J
oe.Jl

16FO304

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16FOO56

GENERAL - Centralized Junction

CENTRALIZED JUNCTION
FUSIBLE LINK (Relay box in engine compartment)
No.
1
2
3
4

nition switch circuit

5
6
7
8
9
IO
L

11

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GENERAL - Centralized Junction


DEDICATED FUSE

<Relay box in engine compartment>

16FOE.6

<Air conditioner relay box


in engine compartment>

16FOOO2

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<Interior relay box>

12

GENERAL - Centralized Junction

MULTI-PURPOSE FUSE (In junction block)


Power supply circuit

No.

Rated capacity (A)

IO

1%

10

Radiator fan motor relay, Air conditioner compressor lock controller,


Blower motor relay, Air conditioner control unit, ABS relay,
ECS control unit, Condenser fan motor relay, Defogger relay

ACC

10

Audio, Motor antenna control unit, Auto-cruise control unit,


ETACS unit

15

Remote controlled mirror, Cigarette lighter

Battery

Ignition
switch

Load circuit
Combination meter, Starter relay <AA>. Theft-alarm starter
relay <M/T>, Ignition key cylinder illumination light, Seat belt buzzer,
Seat belt solenoid (LH), ETACS unit, Active aero control unit
-

Battery
Ignition

Ignition
switch

Battery

Battery

ignition
Engine control unit, ELC-4 A/T control unit, ETACS unit. Dome light,
Foot light, Door light, Luggage compartment light, Combination meter,
Air conditioner control unit, Auto-cruise control unit, Audio,

Battery

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13

GENERAL - Centralized Junction


CENTRALIZED RELAY
Classification
Relay box
in engine
compartment

Name

,A-01X

Headlight relay

Classification
Air conditioner relay
box in engine
compartment

Name

A-31X

Condenser fan motor relay (HI)

A-32X

Radiator fan motor control


relay

A-02X

ABS power relay

A-03X

Fog light relay

A-33X

Magnetic clutch relay

A-04X

Radiator fan motor relay (LO)

A-34X

Condenser fan motor relay (LO

C-04X

Door lock relay

A-05X Taillight relay

Interior
relay box

A-06X

Horn relay

c-05x

A-07X

Radiator fan motor relay (HI)

C-06X

Defogger relay

A-08X

Pop-up motor relay

c-07x

Power window relay

A-09X Starter relay

A-l OX

Alternator relay

A-l 1 X

Jumper connector

<Relay box in engine compartment>

16FO266

<Air conditioner relay box


in engine compartment>

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<Interior relay box>


c-04x

c-05x

GENERAL - lnwection of Harness Connector

INSPECTION
TOR

OF HARNESS CONNECM16CI

CONTINUITY AND VOLTAGE TEST FOR CONNECTOR


Following procedures shall be followed for testing continuity
and voltage at connector in order to prevent, improper contact
and deterioration of waterproofing in connector.
CONVENTIONAL (NON-WATERPROOF) CONNECTOR
Check shall be done by inserting a probing needle from harness
side.

WATER PROOF CONNECTOR


Caution
Do not insert probing needle from harness side as it will
deteriorate waterproofing and cause rusting. To inspect
the energized circuit, use the ECI checker.

CHECK FOR IMPROPER ENGAGEMENT OF TERMINAL


When the terminal stopper of connector is out of order,
engagement of male and female terminals becomes impropr
even when the connector itself is engaged perfectly and tl&
terminal sometimes slips out to the rear side of connector.
Ascertain, therefore, that each terminal does not come off the
connector by pulling each harness wire.

ENGAGING AND DISENGAGING OF CONNECTOR


TERMINAL
Connectors which are loose shall be rectified by removing the
female terminal from connector housing and raising its lance to
establish a more secure engagement. Removal of connector
terminal used for ECI and 4 A/T control circuit shall be done in
the following manner.

COMPUTER CONNECTOR
(1) Insert screwdriver [I .4 mm (.06 in.) width] as shown in the
figure, disengage front holder and remove it.

14f ti

19R1319

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GENERAL - Inspection of Harness Connector

15

(2) Insert harness of terminal to be rectified deep into


connector from harness side and hold it there.

(3) Insert tip of screwdriver L1.4 mm (.06 in.) width] into


connector in a manner as shown in the figure, raise housing
lance slightly with it and pull out harness.
Caution
Tool No. 753787-l supplied by AMP can be used instead
of screwdriver.

Housing lance

16R1321

(4) Insert needle through a hole provided on terminal and raise


contact point of male terminal.

Needle

16R132:

ROUND WATERPROOF CONNECTOR


(1) Remove waterproof cap by using a screwdriver.
(2) Insert tip of screwdriver [I .4 mm (.06 in.) or 2.0 mm (.08 in.)
width] into connector in a manner as shown in the figure,
raise housing lance slightly with it and pull out harness.

Housing lance

16Rl323

(3) Insert screwdriver through a hole provided on terminal and


raise contact point of male terminal.

c
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16

GENERAL - lnwection of Harness Connector


RECTANGULAR WATERPROOF CONNECTOR
\,
1) Disengage front holder by using a screwdriver and remo
it.
LJ

yl(6R1325]

(2) Insert tip of screwdriver [*0.8 mm (.03 in.) width] into


connector in a manner as shown in the figure, push it lightly
to raise housing lancer and pull out harness.
*If right size screwdriver is not available, convert a
conventional drive to suit the size.

Housing lance
16R1326

(3) Press contact point of male terminal down by holding a


screwdriver [I .4 mm (06 in.) width] in a manner as shown
in the figure.

INJECTOR CONNECTOR
(1) Remove waterproof cap.

16R1326

(2) Insert tip of screwdriver [1.4 mm (.06 in.) width] into


connector in a manner as shown in the figure, press in
terminal lance and pull out harness.
(3) Press contact point of male terminal down by holding a
screwdriver [I .4 mm (.06 in.) width] in a manner as shown
in the figure.
Caution
Correct lancer to be in proper condition before termi
is inserted into connector.
Terminal lance

16R1330

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GENERAL - How to Diaanose

HOW TO DIAGNOSE
L

17
M16DAA6

The most important point in troubleshooting is to determine Probable Causes. Once the probable causes
are determined, parts to be checked can be limited to those associated with such probable causes. Therefore,
unnecessary checks can be eliminated. The determination of the probable causes must be based on a theory
and be supported by facts and must not be based on intuition only.

TROUBLESHOOTING STEPS
If an attempt is made to solve a problem without going through correct steps for troubleshooting, the problem
symptoms could become more complicated, resulting in failure to determine the causes correctly and making
incorrect repairs. The four steps below should be followed in troubleshooting.
Observe the symptom carefully.
Check if there are also other problems.

In determining the probable causes, it is necessary to


check the wiring diagram to understand the circuit as a
system. Knowledge of switches, relays and other parts is
necessary for accurate determination. The causes of
similar problems in the past must be taken into account.

I
14 1 Repair and Confirmation

Troubleshooting is carried out by making step by step


checks until the true cause is found. Always go through
the procedures considering what check is to be made
where for the best results.

After the problems are corrected, be sure to check that


the system operates correctly. Also, check that new
problems have not been caused by the repair.

INFORMATION FOR DIAGNOSIS


This manual contains the cable diagrams as well as the individual circuit drawings, operational explanations,
and troubleshooting hints for each component required to facilitate the task of troubleshooting. The
information is compiled in the following manner:
(1) Cable diagrams show the connector positions, etc., on the actual vehicle as well as the harness path.
(2) Circuit drawings show the configuration of the circuit with all switches in their normal positions.
(3) Operational explanations include circuit drawings of voltage flow when the switch is operated and how
the component operates in reaction.
(4) Troubleshooting hints include numerous examples of problems which might occur, traced backward in a
common-sense manner to the origin of the trouble.
Problems whose origins may not be found in this manner are pursued through the various system circuits.
NOTE
I
Components of ECI, ETACS, ECS, etc. with ECU do not include 3 and 4 above. For this information, refer
to
a manual which includes details of these components.
Lj

1 TSB Revision

18

GENERAL - How to Diagnose


INSPECTION
\
1. Visual and aural checks
Check relay operation, blower motor rotation, light illumi ht!J
tion, etc. visually or aurally. The flow of current is invisible
but can be checked by the operation of the parts.

2. Simple checks
For example, if a headlight does not come on and a faulty
fuse or poor grounding is suspected, replace the fuse with a
new one or ground the light to the body by a jumper wire to
determine which part is responsible for the problem.

1680222

3. Checking with instruments


Use an appropriate instrument in an adequate range and
read the indication correctly. You must have sufficient
knowledge and experience to handle instruments correctI\* \
!L)

CIhangeovei knob 1

1680224

INSPECTION INSTRUMENTS
In inspection, make use of the following instruments.
1. Test lights
A test light consists of a 12V bulb and lead wires. It is used
to check voltages or shortcircuits.

1660226

2. Self-power test light


A self-power test light consists of a bulb, battery and lead
wires connected in series. It is used to check continuity or
grounding.

ij
1660226

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GENERAL - How to Diagnose

19

3. Jumper wire
A jumper wire is used to close an open circuit. Never use
one to connect a power supply directly to a load.

c
1680227

4. Voltmeter
A voltmeter is used to measure the circuit voltage.
Normally, the positive (red lead) probe is applied to the point
of voltage measurement and the negative (black lead) probe
to the body ground.

Ground y

1680226

5. Ohmmeter
An ohmmeter is used to check continuity or measure
resistance of a switch or coil. If the measuring range has
been changed, the zero point must be adjusted before
measurement.

Li

1x1 RX1a0 nx,r $g


r b&&q 01

l~~AoJ16B0223

CHECKING SWITCHES

Normal open (NO) Me


OFF

C
Current
u does
r r note flown /

In a circuit diagram, a switch is represented by a symbol and in


the idle state.
1. Normal open or normal close switch
Switches are classified into those which make the circuit
open and those which make the circuit closed when off.

ON

Normal close (NC) type


OFF

/
id

0.
i

ON

i
,-,2!
D

1 C Current
u r rflows
e n

i1
t

3
0,:
x
s nI;I;.v,

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20

GENERAL - How to Diagnose

r-t

2. SWITCH CONNECTION
This figure illustrates a complex switch. The continu
between terminals at each position is as indicated in til/l
table below.
1

OFF
0

1 st stage
2nd stage

1640253

3rd stage

4th stage

0 1

j
0

0
0

NOTE

O-O denotes continuity between terminals.

lBW898

Cover
Coil

Spring
Iron
core

Iron
piece

CHECKING RELAYS
1. When current flows through the coil of a relay, its core is
magnetized to attract the iron piece, closing (ON) the
\,
contact at the tip of the iron piece. When the coil current
turned off, the iron piece is made to return to its origiljl/i
position by a spring, opening the contact (OFF).

Contact

2. By using a relay, a heavy current can be turned on and off by


a switch of small capacity. For example, in the circuit shown
here, when the switch is turned on (closed), current flows
to the coil of the relay. Then, its contact is turned on
(closed) and the light comes on. The current flowing at this
time to the switch is the relay coil current only and is very
small.

Power supply

Relay

Fuse

Light

i Switch
OF{ ON
i
1
T

Normal o
Deenergized state

16A0254

n (NO) me
Energized state

:-.. , -olzi

3. The relays may be classified into the normal open type and
the normal cl,ose type by their contact construction.
NOTE
The deenergized state means that no current is flowing
through the coil and the energized state means that current
is flowing through the coil.
LJ

Current does not flow

Current flows
16AO256

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GENERAL - How to Diagnose

When a normal close type relay. as illustrated here is


checked, there should be continuity between terminals (1)
and (2) and between terminals 3 and 4 when the relay is
deenergized, and the continuity should be lost between
terminals 3 and 4 when the battery voltage is applied to the
terminals 1 and 2. A relay can be checked in this manner
and it cannot be determine if a relay is okay or faulty by
checking its state only when it is deenergized (or energized).

Normal close (NC) type


Deenergized state
i

Current flows

21

Energized state
/

Current does not flow


16A0257

CHECKING FUSES

7 Fuse block
L

A blade type fuse has test taps provided to allow checking of


the fuse itself without removing it from the fuse block. The
fuse is okay if the test light comes on when its one lead is
connected to the test taps (one at a time) and the other lead is
grounded. (Change the ignition switch position adequately so
that the fuse circuit becomes live.)

16BO235

State of fuse blown due to overcurrent

L
1680237
J

CAUTIONS IN EVENT OF BLOWN FUSE


When a fuse is blown, there are two probable causes as
follows: One is that it is blown due to flow of current exceeding
its rating.
The other is that it is blown due to repeated on/off current
flowing through it. Which of the two causes is responsible can
be easily determined by visual check as described below.
(1) Fuse blown due to current exceeding rating
The illustration shows the state of a fuse blown due to this
cause. In this case, do not replace the fuse with a new one
hastily since a current heavy enough to blow the fuse has
flowed through it. First, check the circuit for shorting and
check for abnormal electric parts. Only after the correction
of such shorting or parts, fuse of the same capacity should
be used as a replacement. Never use a fuse of larger
capacity than the one that has blown. If such a fuse is used,
electric parts or wirings could be damaged before the fuse
blows in the event an overcurrent occurs again.

(2) Fuse blown due to repeated current on/off


The illustration shows the state of a fuse blown due to
repeated current on/off. Normally, this type of problem
occurs after fairly long period of use- and hence is less
frequent than the above type. In this case, you may simply
replace with a new fuse of the same capacity.

State of fuse blown due to thermal fatigue

1660236

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GENERAL - How to Diagnose


CHECKING CABLES AND WIRES
1. Check connections for looseness, rust and stains.
2. Check terminals and wires for corrosion by battery elect AJ
lyte, etc.
3. Check terminals and wires for open circuit or impending
open circuit.
4 . Check wire insulation and coating for damage, cracks and
degrading.
5. Check conductive parts of terminals for contact with other
metallic parts (vehicle body and other parts).
6. Check grounding parts to verify that there is complete
continuity between attaching bolt(s) and vehicle body.
7. Check for incorrect wiring.
8. Check that wirings are so clamped as to prevent contact
with sharp corners of the vehicle body, etc. or hot parts
(exhaust manifold, pipe, etc.).
9. Check that wirings are clamped firmly to secure enough
clearance from the fan pulley, fan belt and other rotating or
moving parts.
10. Check that the wirings between the fixed parts such as the
vehicle body and the vibrating parts such as the engine are
made with adequate allowance for vibrations.

HANDLING ON-VEHICLE BATTERY


When checking or servicing does not require power from the
on-vehicle battery, be sure to disconnect the cable from the
battery (-1 terminal. This is to prevent problems that could t
\
caused by shorting of the circuit. Disconnect the (-) term? d
first and reconnect it last.

TROUBLESHOOTING
Power

supply

I
OFF
I
/---.
I/

Motor

(1) 4
=

16AO260

TSB

I-

A circuit consists of the power supply, switch, relay, load,


ground, etc. There are various methods to check a circuit
including an overall check, voltage check, shortcircuit check
and continuity check. Each of these methods is briefly
described in the following.
1. VOLTAGE CHECK
(I) Ground one lead wire of the test light. If a voltmeter is
used instead of the test light, ground the grounding side
lead wire.
(2) Connect the other lead wire of the test light to the
power side terminal of the switch connector. The test
light should come on or the voltmeter should indicate a
voltage.
(3) Then, connect the test light or voltmeter to the motor
connector. The test light should not come on, or the
voltmeter should indicate no voltage. When the switch
is turned on in this state, the test light should come on,
or the voltmeter should indicate a voltage, with motr
starting to run.
(4) The circuit illustrated here is normal but if there is any
problem such as the motor failing to run, check voltages
beginning at the connector nearest to the motor until
the faulty part is identified.
vision

GENERAL - How to Diagnose

2. CHECKING SHORT CIRCUITS


A blown fuse indicates that a circuit is shorted. The circuit
responsible can be determined by the following procedures.

Power supply

A- Short-circuit
\
location
,\
Switch

lllumrnation
light
7

16A0502

Turn on the switch


(Test light comes on but
the illumination light
does not come on)

Power supply
-T-

c
Disconnect the illumination light connector
Short-circuit

Disconnect the load

llluminatron
light
16A0503

23

Power supply
-

Test
light

fuse.:

Switch

/t\ Disconnect the load


Short-circuit
+- location

12s&$%z;;eI
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24

GENERAL - How to Diaanose

Self power test light


(or ohmmeter)

% ,I
j :; ii,, 1
-0
_,; , : +--pi
:
Iii
40
c@++
.
P
1

-.

3. CHECKING CONTINUITY
(I) When the switch is in the OFF position, the self pow

test light should come on or the ohmmeter should re&J


0 ohm only when the terminals 1 and 2 are interconnected.
(2) When the switch is the ON position, the self power test
light should come on or the ohmmeter should read 0
ohm only when the terminals 3 and 4 are interconnected.

16A0259

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25

CONFIGURATION
DIAGRAM
CONTENTS
Dash Panel ............................................................
Engine and Transaxle <A/T> ................................
Engine and Transaxle <M/T> ............................
Engine Compartment ............................................
How to Read Configuration Diagrams ................

34
32
30
28
27

M16VA- _

Instrument Panel and Floor Console .............. . . .


Interior .............................................................. . . . . .
Luggage Compartment .................................. . . . .
Overall Configuration Diagram ...................... . . . . . .

36
38
40
26

Gj-32
- - 0
*-id
25,

Body wiring
harness (RH)

gg
sg
nl 5.
GiO
03

2%
5.2
COO
a3
z<
55
g

:;
&a,
2%

T
-a
2

gg.
? 2.

Control wiring

a
s

z
3
(D
z
F

harness

harness (LH)
36FOO19

CONFIGURATION DIAGRAM - How to Read Configuration Diagrams

HOW TO READ CONFIGURATION DIAGRAMS

27
M16VCAF

LThe wiring harness diagrams clearly show the connector locations and harness routings at each site on actual
- vehicles.
Denotes connector No.
The same connector No. is used throughout the circuit
dragrams to facrlitate connector location searches.
The first alphabetical symbol indicates the location site of the
connector and a number that follows in the unique number.
Numbers are assigned to parts rn clockwise order on the
diagram.
In case connectors of the same shape (same number of poles)
are located close to each other, connector colors are shown to
aid in identification.
Connector color
Number specific to connector (serral number)
Connector location site symbol
A: Engine compartment
B: Engine and transaxle
C: Dash panel
D: Instrument panel and floor console
E: Interior
F: Luggage compartment

F-33

/
F-32

77$=$5?-!3 /
F-28

/I
Denotes

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F-26

F-24

g!und

F-22

36FOOll

point.
Same ground number is used throughout
circuit diagrams to facilitate search of
ground point. Refer to GROUNDING
LOCATION for detarls of ground pornts.

28

CONFIGURATION DIAGRAM - Engine Compartment

ENGINE COMPARTMENT

A-j 2

A-16
A-? 3 A,14 A-,I5 \ A-l 7

1
A-1 8 A-,I 9 A;20 A-21

A-22

<Turbo>
A-69 A-70 A-20 A-21
r
ml
-

- r
A-67
A-66
A-65
A-64
A-63
A-62
A-61
A-60

A-59

A-01X
A-02X
A-03X
A-04X
A-05X
A-06X
A-07X
A-08X
A-09X
A-l OX
A-l IX
A-l 2
A-13
A-14
A-l 5
A-l 6
A-17
A-l 8
A-19

Headlight relay
ABS power relay
Foglight relay
Radiator fan motor relay (LO)
Taillight relay
Refer to
Horn relay
CENTRALIZED
Radiator fan motor relay (HI)
JUNCTION
Pop-up motor relay
Starter relay
Alternator relay
Jumper connector
ABS front speed sensor (RH)
ECS front shock absorber (RH)
Washer fluid level sensor
Front wiper motor
Engine speed detection
connector
Fuel pump check connector
Ignition trming adjustment
connector
Front washer motor

TSB Revision

A-56 A-58 A-57 A-55 A-64 A-53 A:52 A-51

!,

A;47
A-50
A-20
A-21
A-22
A-23
A-24
A-25

Purge control solenoid valve


EGR control solenoid valve
(Vehicles for California)
EGR temperature sensor
(Vehicles for California)
No connection <Turbo>
Brake fluid level sensor
ECS front shock absorber (LH)

2:;; } Theft-alarm horn


A-28
A-29
A-30

Auto-cruise vacuum pump


ABS front speed sensor (LH)
4WS fluid level sensor <Turbo>

29

CONFIGURATION DIAGRAM - Engine Compartment

ENGINE HOOD
A-73

A-23

A-24

A-25

A-26

A-27

16FO174

A-35
A-36

A-39

i\
//\ /

=#=k==F=r \
A-46

A-45

A-44

A-43

36FQ613

A-42

A-31X Condenser fan motor


relay (HI)
A-32X Radiator fan motor
Refer to
CENTRALIZED
control relay
A-33X Magnetic clutch relay JUNCTION
A-34X Condenser fan motor
relay (LO)
A-35
Dual pressure switch
A-36
A-37 ) Arr conditioner relay box
A-38
A-39
A-40

SRS front impact sensor (LH)


Front combination light (LH)
Inspection ltght switch

1 TSB Revision

A-40

A-41 Headlrght (LH)


A-42
Front wiring harness and headlrght
wiring harness (LH) combinatton
A-43 Fog light (LH)
A-44 Pop-up motor (LH)
A-45
) Condenser fan motor
A-46
A-47
f Horn
A-50
A-51
Fuel pump resistor <Turbo>
A-52 A/T fluid temperature sensor
A-53
Kickdown servo switch <AA>
A-54 Pulse generator <AT>
A-55 Radiator fan motor
A-56 Engine coolant level sensor
A-57 Active aero front venturi skirt
A-58 Fog light (RH)
A-59 Pop-up motor (RH)
A-60 Front wiring harness and headlight
wiring harness (RH) combination
A-61 Headlight (RH)
A-62
Front combination light (RH)
A-63 SRS front impact sensor (RH)
A-64
) ABS hydraulic unit
A-65
A-66 Hood switch
A-67
Front wiring harness and control
wiring harness combrnation
A-68 Diode (for ABS circuit)
A-69 Resistor <Turbo>
A-70 Waste gate solenoid valve <Turbo>
A-71
Fuel pressure solenoid valve <Turbo>
A-72
Control wiring harness and
solenoid valve harness combrnatron
A-73 Inspection light

Remarks
(1) The mark * shows the standard mounting position of
wiring harness.
(2) For details concerning the ground point (example: 0). refer
to P.4.

30

CONFIGURATION DIAGRAM - Engine and Transaxle <M/T>

ENGINE AND TRANSAXLE <M/T>

Connector symbol

Front View

B-06

B-P7

B-O8
j,
1

B-O I-\

B-30

-A

g$J-----8-18

* I

B-29

B-24

B-25 <Turbo>
B-:8

B-01
B-02
B-03
B-04
B-05
B-06
B-07
B-08

i-23
36FOOO7

B-L5 <Non-turbo>

Engine coolant temperature gauge unit


Engine coolant temperature sensor
Engine coolant temperature switch
(for air conditioner circuit)
Crank angle sensor and top dead
center sensor
Throttle position sensor
Control wiring harness and oil
pressure wiring harness combination
Control wiring harness and injector
wiring harness combination
Detonation sensor

TSB Revision

B-0g Variable induction servo motor


B-, o ) (with intake control valve posrtion
sensor) <Non-Turbo>
B-l 1
Injector No. 5
B-l 2 Injector No. 3
B-13 Injector No. 1
B-14 Ignition co11
B-l 5 Capacitor
B-16 Oxvoen sensor (LH) <Turbo>
B-17
B-18 ) Alternator
B-l 9 Oxygen sensor (RH) <Turbo>
B-20 Maonetic clutch
B-21
) Power transistor
B-22

CONFIGURATION DIAGRAM - Engine and Transaxle <M/T>

Rear View

B-31

B-32

B-33
I

/I

B-23
) Starter motor
B-24
B-25 Back-up light swatch
B-26 B-27 B-28 Fuel pump relay <Turbo>
B-29 Air flow sensor (with intake air temperature
sensor and atmosphenc sensor)
B-30 Control wiring harness and battery cable
combination
B-31
Injector No. 2
B-32 Injector No. 4
B-33 Injector No. 6

1 TSB Revision
1

B-34
B-35
B-36
B-37
B-38

Speed sensor <Turbo>


Idle speed control servo (stepper motor)
Oil pressure gauge unit
Oil pressure switch
Power steering oil pressure switch

Remarks
(I) The mark * shows the standard mounting position of
wiring harness.
(2) [;;d;tails concerning the ground point (example: 8). refer
(3) gdmeans that the connector with code-number is not

31

32

CONFIGURATION

DIAGRAM - Engine

and

Transaxle <A/T>

ENGINE AND TRANSAXLE <A/T>

Front View

B-07 B-08

B-09

B-l 0
\

B-l 1
I

*B-l 5

B-17

B-30 --_

i
B-l 8

B-20

36FOOO6

B-01
EL02
E;-03
El-04
B-05
B-06
El-07
B-08
Es09
E;-10

,
I

Engine coolant temperature gauge unit


Engine coolant temperature sensor
Engine coolant temperature switch
(for air conditioner circuit)
Crank angle sensor and top dead center sensor
Throttle posrtion sensor
Control winng harness and oil pressure
wiring harness combination
Control wiring harness and injector
wiring harness combinatron
Detonation sensor
Variable induction servo motor
(with intake control valve position sensor)

TSB Revision

B-l 1
B-l 2
B-l 3
B-14
B-l 5
B-16
B-l 7
B-18
B-19
B-20
B-21
B-22

Injector No. 5
Injector No. 3
Injector No. 1
Ignition coil
Capacitor
) Alternator
Maonetic clutch
) Power transistor

d
I

CONFIGURATION DIAGRAM - Enaine and Transaxle <A/T>

Rear View

B-32
-Y

36FOOO4

B-23
) Starter motor
B-24
B-25
B-26 Inhibitor switch
B-27 ELC-4 A/T control solenoid valve
B-28 B-29 Air flow sensor (with intake air temperature
sensor and atmospheric sensor)
B-30 Control wiring harness and battery cable
combination
B-31
Injector No. 2
B-32 Injector No. 4
B-33 Injector No. 6

TSB Revision

B-34
B-35
B-36
B-37
B-38

Idle speed control servo (stepper motor)


011 pressure gauge unit
011 pressure switch
Power steering oil pressure switch

Remarks
(1) The mark * shows the standard mounting position of
wiring harness.
(2) :,O;d;tails concerning the ground point (example: a), refer
(3)

ildmeans that the connector with code-number is not

34

CONFIGURATION DIAGRAM - Dash Panel

DA.SH PANEL

Connector symbol

c
JUNCTION BLOCK

<Front side>

36FOOOl

<Rear side>
;;
I

C-76

c-77
C-65
C-78

C-64

C-63

&
C-62

C-60

C-59

Ci58

C-80
36FOOO3

C-01
Body wiring harness (LH)
C-02
and front wiring
C-03 3 harness combination
C-04X Door lock relay
1
c-05x Refer to
C--06X Defogger relay
CENTRALIZED
C-07X Power window relay JUNCTION
i
CO8
c-,o9 } Diode (for seat belt warning circuit)
EIi 7 } Column switch
c-12
c-13
C-l 4
C-l 5

Diode (for theft-alarm circuit)


Accelerator pedal switch
Control wiring harness and instrument
panel wiring harness combination
Body wiring harness (LH) and instrument
panel wiring harness combination

C-l 6
C-l 7 } Air conditioner control panel
C-l 8 Air conditioner switch
c-19 Blower switch
c-.20 Heater control panel illumination light
c-21
Blend air damper control motor

TSB Revision

C-22
C-23
C-24
C-25
C-26
C-27
C-28
C-29
C-30
C-31
C-32
c-33
c-34
c-35
C-36
c-37
C-38
c-39
c-40
c-41

Mode selection damper control motor


Power transistor (for full-auto air
conditioner circuit)
Blower resistor
, Air conditioner control unit
<Manual air conditioner>
Air-inlet sensor <Full-auto air conditroner>
Air selection damper control motor
) Body wirino harness (LH) and control
wiring harness combination
Body wtring harness (LH) and front wiring
harness combination
I Body wiring harness (RH) and front wrring
harness combination
Body wiring harness (LH) and body wiring
harness (RH) combination
Foot light (RH)
Body wiring harness (RH) and control wirrng
harness combination
Auto-cruise control unrt
Blower motor
Blower motor relay (HI)
Air conditioner compressor lock controller
Air-inlet sensor <Manual air conditioner>

CONFIGURATION DIAGRAM - Dash Panel

-31

\-

C-38
36FOO18

i
iA

C-42
c-43
c-44
c-45
C-46
c-47
C-48
c-49
c-50
c-51
C-52
c-53
c-54
c-55
C-56
c-57
C-58
c-59
C-60
C-61
c-62 )

Air-therm0 sensor
Engine ccolant temperature sensor
Engine control relay
Over drive switch
ELC-4 A/T control unit

C-67
C-68
c-6g
c-70
C-71

Arr condrtioner control unit


<Full-auto air conditioner>

C-72
C-73
C-74
c-75

Engine control unit

:I$
c-78

Oxygen sensor <Non-Trubo>


Theft-alarm starter relay
Clock spring
Key reminder switch
Ignition switch
Steering wheel angle speed sensor
Stop light switch

C-63 Clutch pedal switch (for auto-cruise control circuit)


C-64 Clutch pedal swatch (for theft-alarm circuit)
C-65
c-.66 ) ETACS unit

[TSB Revision

Foot light (LH)


Front wiring harness and junction block
combination
Adapter wiring harness and junction block
combination
Theft-alarm horn relay
Blower motor relay
Roof wiring harness and junction block combination
Body wiring harness (LH) and
junction block combination

C-79 - Self-diagnosis check connector


c-80
Body wiring harness (LH) and
C-81
C-82 junction block combination
C-83 !
nemarks
(I) The mark + shows the standard mounting position of
wiring harness.
(2) The details concerning the ground point (example: q ),
refer to P.5.
(3) -)1 means that the connectorwith code-number is not
used.

CONFIGURATION DIAGRAM - Instrument Panel and Floor Console

INSITRUMENT PANEL AND FLOOR CONSOLE


Connector symbol

D-98

D-c!6

I
D-10

D-09
\

T \ \ AT----7 I
Y

D-0:

D-or

D-11
D-12
\A--

\\

bk4-T

D-40

D-01
Pop-up swatch and fog light switch
D-02 Front speaker (LH)
D-03
D-04 Combination meter
D-05
D-06 Defogger switch and ECS switch
D-07 Diode (for fog light circuit)
D-08 Hazard switch
D-09 Combination gauge
D-l 0 Diode (for 4WS fluid level warning
light circuit)
D-l 1 Glove box illumination light
D-l 2 Photo sensor

I TSB Revision

D-13
D-14
D-l 5
D-l 6

Front speaker (RH)


Glove box illuminatton light switch
Instrument panel wiring harness and control
wiring harness combinatron
Instrument panel wiring harness and body
wiring harness (RH) combination
Ashtray illumination light

D-l 7
D-l 8
) Cigarette lighter
D-l 9
D-20 Cigarette lighter illuminatton light
D-21
Power seat switch
D-22 Body wirtng harness (LH) and console
wiring harness combination

CONFIGURATION DIAGRAM - Instrument Panel and Floor Console

D-l 3
D-23
D-24
D-25
D-26 I
D-27
D-28
D-29
D-30
D-31 )

ABS G sensor
Parking brake swatch
Active aero switch
Accessory socket

D-32 Auto-cruise main switch


D-33 Seatbelt warning buzzer
D-34
D-35 Radio
D-36 3
D-37 Rear wiper and washer switch
D-38 Active exhaust switch
D-39 Remote-control mirror switch
D-40 Rheostat
D-41
D-42 Instrument panel wiring harness and
D-43 body wiring harness (LH) combination
?
D-44 Instrument panelwiring harness and adapter
wiring harness combination
D-45 Instrument panel wiring harness and front
wiring harness combination

D-l 9
D-17

SRS diagnoses unrt

D-20

D-23

D-24

D-16

D\-25

Remarks
The mark * shows the standard mounting position of w&g
harness.

TSB Revision

37

38

CONFIGURATION DIAGRAM - Interior

INTERIOR
Conlnector symbol

E-04

E-05

E-06

E-08

E-07

E-35
E-34

E-32,

E-3

E-3;

E-27
E-28

E-01
E-02
E-03
E-04
E-05
E-06
E-07
E-08
E-09
E-l 0

E-25

E-23

E-21

E-29

Body wiring harness (RH) and door


wiring harness (RH) combination
Vanity mirror illumination light (LH)
Door mirror (RH)
Door speaker (RH)
Dome light
Power window sub switch
Vanity mirror illumination light (RH)
Power window motor (RH)
Door light (RH)
Door key cylinder unlock switch (RH)

TSB Revision

E-l 1
E-l 2
E-l 3
E-14
E-l 5
E-16
E-l 7
E-18
E-l 9
E-20
E-21

E-26

E-24

Door lock actuator (RH)


ABS control unit
ABS resistor <AWD>
Front seat belt solenoid (RH)
Door switch (RH)
ABS rear speed sensor (RH)
No connection
Rear intermittent wiper relay
ABS rear speed sensor (LH)
Front seat belt solenoid (LH)
Door switch (LH)

E-22

E-20

CONFIGURATION DIAGRAM - Interior

E-09
I

E-10
I

E-l 1
I

E-22
E-23
E-24
E-25
E-26
E-27
E-28
E-29
E-30
E-31
E-32

E-l

E-l 7
E-l 8

36F0009

Door lock actuator (LH)


Door key cylinder unlock switch (LH)
Front seat belt switch (RH)
Door light (LH)
Front seat belt switch (LH)
Power seat assembly
ECS G sensor
Door speaker
Turn signal and hazard flasher unit
Diode (for MPI circuit)
Body wiring harness (LH) and door
wiring harness (LH) combination

1 TSB Revision

E-33
E-34
E-35

Door mirror (LH)


Power window main switch
Power window motor (LH)

Remarks
(I) The mark * shows the standard mounting position of
wiring harness.
(2) ;;;d;tails concerning the ground point (example: q l, refer

39

40

CONFIGURATION DIAGRAM - Luggage Compartment

LUGGAGE COMPARTMENT
nnector symbol
F-03

i // /F-08 F-09
/

F-IO

F-l 1
F-12
F-l 3
F-l 4
F-15

F-31

F-30

F-i9

F-L8

F-01
Interior temperature sensor
F-02 Defogger (+)
IF-03
Rear wiper motor
High-mounted stop light or
IF-04
active aero rear spoiler
IE-05 Defogger (-)
Rear speaker (RH)
IF-06
ECS rear shock absorber (RH)
IF-07
Luggage compartment light
IF-08
IF-09 ABS resistor <FWD>
F-IO Rear combination light (RH)
I--l 1
Back-up light (RH)
;I;; > ECS control unit
f-14 Body wiring harness (RH) and fuel tank
wiring harness combination
Rear washer motor
F-l 5
Fuel tank
F-1 6
License plate light (RH)
F-l 7
Body wiring harness (RH) and rear bumper
F-18
wiring harness combination
Body wiring harness (LH) and body
F-19
F-20 1 wiring harness (RH) combination
1 TSB Revision

F-26

F-24

F-22

36FOOll

F-21
License plate light (LH)
F-22
Luggage compartment light switch
F-23
Liftgate cylinder lock switch
F-24 Liftgate switch
F-25
Buck-up light (LH)
F-26 Active exhaust control unit
F-27
F-28 } Active aero control unit
F-29 Active exhaust actuator assembly

F-30
Rear combination light (LH)
F-31
Motor antenna control unit
F-32
ECS rear shock absorber (LH)
F-33
Rear speaker (LH)
F-34
Body wiring harness (LH) and liftgate
F-35 ) wiring harness combination
Remarks
(1) The mark * shows the standard mounting position of
wiring harness.
(2) For details concerning the ground point (example: 0 ),
refer to P.6.

41
i;

CIRCUIT DIAGRAMS
CONTENTS
..... . ..............................................................
Active Exhaust System Circuit ................................................

142

Anti-lock Braking System (ABS) Circuit ....................................

107

Active Aero Circuit

1 19

Audio Circuit ............................................................................ 54-82


125
Auto-cruise Control Circuit ........................................................
............................................................ 54-48
............................................................................ 76

84
Heater Circuit ............................................................................
54-76
Horn Circuit ............................................................................
42
How to Read Circuit Diagrams ................................................
16-25
Ignition Circuit ........................................................................
Indicator Circurt

....................................................................

Back-up Light Circuit

MPI Circuit

Buzzer Circuit

Manual Air Conditioner Circuit

................................................................................
................................................

54-19
52
85

Central Door Locking Circuit ....................................................

81
16-3
Charging Circuit ....................................................................
54-80
Cigarette Lighter Circuit ........................................................
Cooling Circuit ............................................................................ 68

54-l 3
Meter and Gauges Circuit ....................................................
48
Power Distribution ....................................................................
133
Power Seat Circuit ....................................................................
78
Power Window Circuit ............................................................

Defogger Circuit ................................................................ 54-1 I 5

Rear Wiper and Washer Circuit ................................................


Remote Controlled Mirror Circuit ............................................

Dome Light, Foot Light and Ignition Key


Cylinder Illumination Light Circuit ........................................

54-44

Door Light and Luggage Compartment


Light Circuit ............................................................................54-46
ELC-4 AA Circuit ........................................................................ 71
Electronic Control Suspension (ECS) Circuit

........................ 115

.................................................................... 5441
91
Full Auto Air Conditioner Circuit ................................................
Fog Light Circuit

Glove Box Light, Vanity Mirror


Light and Inspection Light Circuit ........................................

54-47

Headlight Circuit .................................................................... 54-33

M16VE.

Starting Circuit ........................................................................


Stop Light Circuit ....................................................................

104
106
16-l 5
54-52

Supplemental Restraint System (SRS) Circuit ........................ 122


Taillight, Position Light and
5443
License Plate Light Circurt ....................................................
Tension-reducer Type Seat Belt Circuit ................................ 135
137
Theft-alarm System Circuit ........................................................
Turn-signal Light and Hazard Light Circuit ........................
Warning Light Circuit ............................................................

54-49
54-l 5

Windshield Wiper and Washer Circuit .................................... 101

42

CIRCUIT DIAGRAMS - How to Read Circuit Diagrams

HOW TO READ CIRCUIT DIAGRAMS

MlGVGAE

The circuit of each system from the fuse (or fusible link) to.ground is shown. The power supply is shown atL.,)
the top (and the ground at the bottom to facilitate understanding of how the current flows.

If the same connector is


shown at two or more locations, the connector is Indicated by fi with connector symbol shown inside.

An X at the end of a
connector No. indicates
that the connector IS connected to a centralized
junction that is shown in
the section Centralized
Junction.

L-G 4.,

1.25L-G

Indicates the operating


conditions of the engine
coolant switch, etc.
RESISTOR
Indicates that the diagram
is continued at
on the
v
next page.

KXS6-AC-WM-N

I
indicates shield wire.

TSB Revision

CIRCUIT DIAGRAMS - How to Read Circuit Diagrams

) Indicates terminal No.

A broken line indicates


that these connectors
are the same intermediate connectors.
I

Indicates input/output to/from


control unit (current flow direction).

Indicates harness junction where

Indicates J/B (Junction Block).

laIndicates vehicle body ground


point. (Same No. as that of
ground point in GROUNDING
LOCATION)

\
Indicates that the terminal

TSB Revision

iS a

CIRCUIT DIAGRAMS - How to Read Circuit Diaarams


CONNECTOR / GROUNDING INDICATIONS

I
Ijl

t\i
I

SWITCH(IG1)

RE;

TOR

4______--------.

i:

7c-1B II_

GND
V

I CONTRC
/ UNIT
-@

1 TSB Revision

CIRCUIT DIAGRAMS - How to Read Circuit Diaarams

At the connection with a device, the


connector symbol on the device side is

,(harness connection type). The two


types are indicated as illustrated.

These are indicated as illustrated.

TSB Revision

46

CIRCUIT DIAGRAMS - How to Read Circuit Diagrams

SYMBOLS
Devices appearing in circuit diagrams are indicated by the f o l l o w i n g s y m b o l s .
Battery

Single bulb

Body ground

Resistor

1
t

--I 11111
biiiiq
Dual bulb

Equipment
ground

Fuse

Fusible ;link

Speaker

ECU interior
ground

x 81

Variable resistor

Coil

Tl7
Connector

Horn

Motor

Pulse generator

Female side
@

+ tvlale side
Thyristor

Capacitor

Diode

Piezoelectric
device

-im--

Thermistor

@
Light emitting
diode

Zener diode

Crossing of wires
without connection
-+

Transistor

-2I1J

Buzzer

0
2

Photo diode

Crossing of wires
with connection
1
Chime

b
0

Photo transistor

16AO252
d

TSB Revision

47

CIRCUIT DIAGRAMS - H ow to Read Circuit Diagrams


WIRE COLOR CODES
Wire colors are identified by the following color codes.

L
Code

Wire color

Code

Wire color

Black

Pink

BR

Brown

Red

Green

SB

Sky blue

GR

Gray

Violet

Blue

White

LG

Light green

Yellow

Orange

NOTE
If a cable has two colors, the first of the two color code characters indicates the basic color (color of the cable coating)
and the second indicates the marking color.

Example: <F> 1.25G - B

1660244

Basic color

<F>: Flexible wire


CT>: Twisted wire

TSB Revision

48

CIRCUIT DIAGRAMS - Power Distribution

POW:ER DISTRIBUTION
BATTERY

Iq n

ALTERNATi)R

FUSIBLE LINK

0
0
30A

0
63
aOA

@
30A

a
%

MULTI-PURPOSE & -1
m
FUSE 0
-iii7
4 2 c-01

-POWER
K!x~ws

mVE

CONTROL KSFGER
UNIT
C-06X

vu I\

Egs

c1:
w

DEFOGGER
t-

r
, 30A

C
c

cu

&CATED

cc:

Y::s:
mm

:X35-AC-ROlOl-NY

TSB Revision

. mR
.ACTIVE
ECBEE
UNIT

0
8
40A

CIRCUIT DIAGRAMS - Power Distribution


-

FUSIBLE LINK
I,
0

40A

a
I
:

5.----__

?%I

ALTERNATOR

R8%kiP

RADIATOR
FAN MOTOR

mI
%
03
d

10 A-36

mI
k3
cu
s

mI
K?
cu
A
,,l
\

>
I
6

,,5
/\

* pfs t2
9 b;TIG;hNG "

mI
65
m

3
I
4
cl

10A

Co

10A

15A

15A

3
ti >

CONDENSER
FAN MOTOR

COMBINATION
METER(BEAM>
\c
t

AIR
CONDITIONER

m
&

*HORN
*HORN
RELAY

xl:VEHICLES WITHOUT THEF'T-ALARM SYSTEM


t2:VEHICLES WITH THEFT-ALARM SYSTEM
1 TSB Revision

i%
N
,.

+
ENGINE
CONTROL
UNIT

50

CIRCUIT DIAGRAMS - Power Distribution

DED
FUS:

G-W
+

ES;;; COMBINATION

-STARTER MOTOR
*ENGINE
CONTROL RELAY
-ENGINE
CONTROL UNIT
*f5!5!TDIAGNOSIS

ti

J/B
MULTI-PURPOSE
FUSE

$h$;NATION
dyb;F'NATION
'REAR
COMBINATION
LIGHT
.LICENSE
PLATE LIGHT
.VANITY MIRROR
ILLUMINATION
LIGHT
*GLOVE BOX
ILLUMINATION
LIGHT
$I@CTION

-STARTER
RELAY(A/T>
*THEFT-ALARM
T$l&ER RELAY
*IGNITION KEY
CYLINDER
ILLUMINATION
LIGHT
jgkZ;EiELT

*THEFT-ALARM
HORN RELAY
ppNT-ALARM

.ENGINE
CONTROL UNIT
*ELC-4A/T
CONTROL UNIT
v
.ETACS UNIT
*REAR
COMBINATION :;;;; k;;;;
LIGHT
*#@I Flh$ED :;;i;Ak;GHT
COiPARTMENT
LIGHT
C~~f&NATION

*SEAT BELT
SOLENOIDlLH)
i
*ETACS UNIT
*DOOR LOCK
'@;$$LA~~T POWER RELAY
iHF?R
-RHEOSTAT
*MOTOR
ANTENNA
.AIR CONDITIONER
CONTROL UNIT
CONTROL PANEL
.ggfA\IGHT
*AUDIO

KX35-AC-ROIOYA-NY

TSB Revision

.AIR CONDITIONER
CONTROL UNIT
-AUTO-CRUISE
CONTROL UNIT
-AUDIO
-SEAT BELT
SOLENOID (RH)
EbiLE;EENIC
SUSPENSION
CONTROL UNIT
.ACTIVE AERO
CONTROL UNIT

51

CIRCUIT DIAGRAMS - Power Distribution

IGNITION
SWITCH
c-59

ALTERNATOR
RELAY
::

7_____--_-_-____----_--------

mI
ti
2------------_

--.
10A
-----

*IGNITION COIL
*POWER
TRANSISTOR
-ENGINE
CONTROL RELAY
*ENGINE
CONTROL UNIT

Sl

10A
-_-

10A

15A
-- j

*WIPER RELAY
*WIPER MOTOR
-WASHER MOTOR
-REAR
INTERMITTENT
WIPER RELAY

*AIR CONDITIONEI
COMPRESSOR LCCI
CONTROLLER
BFl;;;R MOTOR

-_

.AUDIO
*MOTOR
ANTENNA
CONTROL UNIT
*AUTO-CRUISE
CONTROL UNIT
*ETACS UNIT

*AIR CONDITIONEI
CONTROL UNIT
*BLOWER MOTOR
RELAY(HI1
.A.B. S.
POWER RELAY
%iF;;;NIC
.SPEED
I
SENSOR
.BACK UP
SUSPENSION
*MOTOR ANTENNA LIGHT
CONTROL UNIT
CONTROL UNIT *TURN SIGNAL .CONDENSOR
.TURN SIGNAL
AND HAZARD
AND HAZARD
FLASHER UNIT
FLASHER UNIT .&~TDIAGNOSIS- f%lA!oT"R &&#fi
.;;$yREEUISE
UNIT
MAIN SWITCH
.ACTIVE AERO
CONTROL UNIT
CgCX;ANATION

TSB Revision

*REMOTE
CONTROLLED
MIRROR
'ptf$$E

&XS~ORY

52

CIRCUIT DIAGRAMS - MPI Circuit <Non-Turbo>

MPI CIRCUIT
(Non-Turbo>
FUSIBLE LINK@

STARTER
RELAY -

BATTERY
1
uz

DEDICATED r 3
FUSE
c

J/B

I f
15A

10A

,rll

8
t-.-A--- 1
C-83 41 7
2> 2-- 1 c-70
1294
G
p7liRqg
rt E
Ia
2 1
6
A
1~
0
d

201
-0
1
!
c
7

3----- -r-A=_6_7_
r-i;+ +- A/T
I
>
I

>
I

E
\

::

WITH
;!JITi;"T
AEE- I ALARM

ml

ET)
Jy7iiEq

IGN
SWI'
tI
R
c-31

IpiFiR%q]

t
:rIv
\r:!OR
57

cc
I
t?

M/T 1 A/T

CL
A

ENGINE
CONTROI
RELAY
c-44

-------E
.G

>I
2

-s
M/T A/T

m
d:

A/T

%
m
6

-18
$2

25

I-

3I

-5
ta

&I ho8

;2
-

-52
cl

KX35-AC-R01502-NY

TSB Revision

I
I
I

CIRCUIT DIAGRAMS - MPI Circuit <Non-Turbo>

ITIt IN
TCH (IGl)
3

I
??A
7 C-82
1r
J/B
--SL
\I
7:"
z
d
\'I6 D-44
7
Liz
6

p7!xsEq

7
m
D-04.5
77
r
I
I

COMBINATION
METER
r---

D-03

SPEED SE
(REED SW
I r-

j F-14

TSB Revision

53

54

CIRCUIT DIAGRAMS - MPI Circuit <Non-Turbo>

i-

B
-8
ATMOGPHERIC

AIR
FLOW
SENSOR

)mISOR

AIR
FLOW
SENSOR
B-29

NTAKE AI
MFJERATURE
4E
SENBOR

\,

"7 "5
3
d:

CRANK ANGLE
AND TOP DEAD ez
CENTER SENSOR $j
km[ B-04 d 3
/\

3
nl
c

\/

\I

"6

"1 "2 "4 "

2
CL

>
CL

\I

\I

\,

3
6 1 >
0

\/

h
m

I
I

.----J19 m&2- 1
I
%cu
s

5V

Gb
1
31 I
1;
f
!;I
I

F
I2cu
c

I f h

L--..

m
d

I
I
I
I
I

I
I
I
I
I
3,
!

c-55

Ei

AA= SENSOR
OXYGEN

CONTROL
UNIT

z-J g9c:

I
i
t
I
%
y
7
-K3l n 7
B

--

- - -~ I-~E _ _ _ _ _

f-r

KX35-AC-RO5Q2A-NY

.ll

&

5V

h/

--__-__ 70
- ----.- 65
--------------------MEL&
V
v
V

II
yE
I_

ix
Ll

c
r
I
I
1
I
I
I
I
I
I
I
I
I
I

ENGINE
CONTROL
RELAY

\/

"2

"4 "1

7
ON
-

THROTTLE B-05

!A
1 2 3 4

TSB Revision

g~f&goN ~~~

ENGINE
COOLANT
~~~~~~ATURE
B-02 @J

55

CIRCUIT DIAGRAMS - MPI Circuit <Non-Turbo>


ENGINE
CONTROL
nl7,
,I\>
jR
YW

1.25R
1

6#

,12

-q&J&g
I B-11

:,1.252
\

SW

I B-33 s I b-32

1
a INJECTOR

2
i

E2 Ic4_--~~~-~~_-~~~-------~~--4ikbd 4 -I

-----------------

58

rl
II
II
II
t I
II

TSB Revision

_.

56
-

CIRCUIT DIAGRAMS - MPI Circuit <Non-Turbo>


-

J/B
(h!;!$&;RPOSE)

;f;T,IL$GHT
Iu2ldI-l I

%
WITH
03 WITHOUT
#;FiXfJISE d MJ;4XE;UiSE

I
2

DEFOG;GER
ncr
n\.
mxn i

f;d;;T I C CLUTCH

[r:
.

;E;iCATED

h
I
0

STOP

:8 A-36

-l-Y
,UN&

C-61

9;

DIODE
E-31

6 A-67

C-52

2?.-.------

d47

(Lb

-r

4
f ----------_
-----__--~~~___---~_--101 c-54

11

T 115

!z
.L

Jf
POWER TRANSISTOR
AIR
E;/yRzlONER
UNIT

KX35-AC-I0502B-NY
-

7
COOLANT
#;EBATURE
(FOR AIR
CONDITIONER)
ENG I NE

\
tLJ
-

TSB Revision

57

CIRCUIT DIAGRAMS - MPI Circuit <Non-Turbo>

ENGINE
CONTROL
RELAY

-4A/T ( NTROL I IT

------------------/@ - - - - I? - - - - - - - - -

-A E59
5v

Q
5v

107

B-06

3
I

B-38
r

1 TSB Revision

i
1E----ENGINE
CONTROL
UNIT

58.

CIRCUIT DIAGRAMS - MPI Circuit <Turbo>

---.

MPI CIRCUIT
(TU~ILIO)

FUSIBLE LINK@

J/.8

BATTERY
I

zl
4-l

TED

r0

3 A-67

3
I
:: :

m
d?

\$

<

4 D-15
/2l%@lq

9
,

;
c
77
1

-\/

i0?
r

m
-

m
&

:
5

cr"4
"5
I
%
$ cu

.G

c
h
z
:
1?

71

OFF--ON
\,

"8

ENGINE
CONTROI
RELAY
c-44

ON*-OFF
\I

\/

\I

"E,

\I

-?2

m
C

c,

II:
1

7
Ll

5---c 12

&l

208

-5
0

-5
c3

X35-AC-RO503-NY

TSB Revision

-52
El

59

CIRCUIT DIAGRAMS - MPI Circuit <Turbo>

IGNITION
SWITCH(IG1)
5I

ii

ENGINE
CONTROL
RELAY

7 C-82

J/B
of;

7
5cl

-----+d-71

. FUEL
PUMP
: RESISTOR
A-51

fj;%k RELAY
B-28 !

P-44
E
@
v-

t;I
,

E;uEkNATION
!
J

AL
\/ r

9 c-34

%kPUMP J
CONNECTOR h
cu

D-09
[ml

pTim$q

c ,6
[--+

/
;
I
I
I

SPI ID
SEE 10R
-

Y
L%
c-d
-

1
FUEL
PUMP

*9 1
I
I
I
I
I
L

ITI
d:

f2
cu
.
-

c,,5
- ,\
El?
CL.
v-

(I
06
---------__-______

1.ll
. .#
2

TSB Revision

i524

56

!l
7

-a
4

ENGINE -Q
CONTROL 1
UNIT
q

F-14

60

CIRCUIT DIAGRAMS - MPI Circuit <Turbo>

CRANK ANGLE
AND TOP DEAD $
CENTER SENSOR m
4-1
3
B-04 ' I\

AIR
FLOW
SENSOR

AIR
FLOW
SENSOR
B-29
\I ,,
"7 "5
7:
Qi s

\/
"6

\/
1
>
&

;I
h.
I

:I

,L
"2

4 3
is
m
6 I >;
.-.I
E
I

p'
--- ---

.-----------

----------------

34 72 67
ii?
cuc

OL
L

7
>

ENGINE
tETRoL

B
ENGINE
CONTROL RELAY

63

L--

I
I
I

B
----_------- @

I
I
f

1.
m

vz
&

CIJ
m A
,ENGINE
Ld ,
COOLANT
FE/M&ATURE
B-02 m

Xx35-AC-R0503A-NY

TSB Revision

61

CIRCUIT DIAGRAMS - .MPI Circuit <Turbo>


ENGINE
CONTROL
RELAY
RESISTOR

0.85R
0.85R

1.25R

I
&

&

I I .lI
2

>

2
m
d

Ez
m
d

I
I
8
.---

G3

Sk1

1 B-37

5R

I
1
I
A

l&,7--- -JO
--.--7
1 mliI m .
----,

21 I

m
I

?
s

iI II
7m III jI
1i

m
z
&I
!

TSB Revision

m
&
J I

B-08
ii$@

592

53
1

II
J

V2

Vl

s
_o

k-I

OXYGEN
SE%lR(RH,

r'l
1 I
31 I
I I
I I
t I
I I
I I
I I
t I
I I
-I
I I
,,I
I I
I I
I I
I I

i--,

..
; &

Q
1
_
_
____________
------------------------55

sj

INJECTOR

EGR
$~~W~~ATURE

A-22
m

62

CIRCUIT DIAGRAMS - MPI Circuit <Turbo>

J/B
MULTI-PURPOSE
( FUSEQ
>
A
v

$ff&LIGHT
.L

#B&

DEFOGGER
RELAY

CONTR; 1 UNIT

\
d,

k5
m
d

I;:

STOP
LIGHT
SWITCH
C-61
I2
3 4
a3

ON

OF

-*LlFF - ON

L?
m

li:g

c-29
t----------

I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
1
I

I-

-__-_---------_----_-~--~~---$4 &j

------- :----.

22

10

Ic
iTti
-:----.

12

102 6-541 I

,-------~------_ -----------__ --------___


101
116 ~
103

23

II:

6-------. ----- -- --_.

-----

DzI
Es

-11
!A

3
&

Q A-67

-----_-----____
J

I
AIR
E;/Z;;;ONEh
UNIT

8 A-Xi
--

POWER TRANSISTOR

#-YEB

IC

RELAY

KX35-AC-R01503B-NY

TSB Revision

f&ROL

8 C-14
f!FRgMq

ACTIVE
Eix%%*

CIRCUIT DIAGRAMS - MPI Circuit <Turbo>

/
L

ENGINE
CONTROL
RELAY

r----% 2

III
I
III
I
I1I
1
II
III
II
I
I

2,(
2
A FUEL
PRESSURE
SOLENOID
X& VALVE
B
/

I
I
L----

A-70

___---___--__-

A-72
a:

@L

md7
i
-_---__--__--_-

._-----__-----

i E

---__--

-em------:

112

13

.--_I

04

pEzimmqa

C-B 4------ -1
2 B-06

3
A

YJ
:
3

1
lal
.

ON
~

1
\y
;jF&DIAGNOSIS
CONNECTOR
6W ~~
zrlb~ rmwqr
10

POWER STEERING
OIL PRESSURE
SWITCH

TSB Revision

! A-18

r
+F;i;;ON
ADJUSTMENT
CONNECTOR
a

63

64

CIRCUIT DIAGRAMS - MPI Circuit

COMPONENTS LOCATION
Symbol

Detonation sensor
EGR control solenord valve
<Calrfornra - Non Turbo, Turbo>

Name

InhIbItor switch <A!T>

Injector

ISC servo (stepper motor)

Oxygen sensor

Power steerrng 011 pressure switch

Purge control solenord valve

/
Y

Resrstor <Turbo>

Self-dragnosrs output termrnal and self-dIagnosIsI


data transmtssron selector terminal

TDC sensor and crank angle sensor

Throttle position sensor (with built-in idle swatch)

Variable induction control servo (DC motor)


(with built-in induction control valve position
sensor) <Non Turbo>

Vehrcle speed sensor (reed switch)

Waste gate solenoid valve <Turbo>

Fuel pressure control valve <Turbo>

lgnrtron tirnrng adjusting terminal


NOTE
The Name column IS In alphabetical order.

TSB Revision

65

CIRCUIT DIAGRAMS - MPI Circuit

air temperature sensor

RR
-_ b
Rm-llP s.esnr
J- ----

<Non Turbo>

ii

\\

\ Oxygen sensor,

I
Vehicle speed sensor
(reed switch)

TSB Revision

7FU100~

CIRCUIT DIAGRAMS - MPI Circuit

P I A /I CL%- LJ/
I * I AA --rT

<Non Turbo>

otor) (with built-in induction


control valve position sensor)

7FUO802

Injector
\

\ j
\

,I ,

7FUO647

I-,

7FUO803

~~Z%S&istor)
7FUO646

7FUO927

lta.

1 Engine warning

68FOOll

k Self-diagnosis output terminal


and self-diagnosis/ data
transmission selector
I

7FUO999

TSB Revision

Engine control
unit

16FO292

CIRCUIT DIAGRAMS - MPI Circuit

<Caliiornia - N&Turbo, Turbo> L

EGR control solenoid valve


4)

7FUlOll

[TSB Revision

67

CIRCUIT DIAGRAMS - Cooling Circuit

COOLING CIRCU1.T
IGNITION
SWITCH(IG2)

FUSIBLE LINK@
m

2L-R

m
&

2 C-62
RAD
FAN
RAD
i FAN

J/B
7

0
10A

2 C-69

A-04X

1
,5
: . A-07X
"
123
------4
ZfA!OTOR
------5
OFF-$3N
\/ _ (LO) (HI) OFF-,%
g3
3
'/4
'3
'4
/\

" -RADIATOR -

EslsToRl- $ y !i! Jt:; !!!!E;@


RADIATOR FAN ASSEMBL'J

I-& ml
I

LX35-AC-B080Y -NY

1 TSB Revision

69

CIRCUIT DIAGRAMS - Cooling Circuit

ITIONER
CONTROL ER

I'OR

i%BPE! OR LOCK

FUSIBLE
LINKQ

@ 2L-R

RF ITOR
,(LO)
RELt

m
I
%
r--

,_-___,,2_0--_-------___,

CL

I
1
/
I
I

>
I
d
EBCATED

@I

i---------

I
-------------------

20AC
?
w

7
G
0
7

CL

,,5

cd

RADIATOR r
Efi/Ti;zOR
RELAY
L:
A-32X '
m

G-B

A-36

A-45:
@$a[

El
TSB Revision

)
:----

70

CIRCUIT DIAGRAMS - Cooling Circuit

COMPONENTS LOCATION
Name

Symbol

Name

Symbol

fan motor relay (HI)

Radiator fan motor relay (LO)

fan motor relay (LO)

Radiator fan motor control relay

Therm0 sensor

Radiator fan motor relay (HI)

+--!-d

Thermosensor -

TSB Revision

\\

16FO264

16FOO54

iI

71

CIRCUIT DIAGRAMS - ELC-4 A/T Circuit

ELC 4-SPEED AUTOMATbgTILRANE @LE CIRCUIT


IGNITION
WITCH(ST)
WE A!f
SWITCH (IGl)
T

-3---J/B

WITHOUT WITH'
pi- '; pm&
04
2
L
%
:t8
314
5410
INHIBITOR
SWITCH
-___-_-----__ --_-________
q\

/ P
4
2 D---k R
\I ,, \, \I \, \8

+g
T' 11
%
03
d

:mIPIma>
I I
six00

i->

STARTER

COMBINATION
METER
D-03

8PF

J,3

PWR

I,4

1'

1'

gtilig
1

B-Y
I

,,,, 3 (R-G)
I
G.-Y ,[ 4 G-Y
-c-14

1 TSB Revision

B-Y
R-L
W-B
Y
Y-B

o
o
o

V-R

(R-G) B
G-Y 9

B-Y

RHEOSTAT

X35-AC-R0701-NY

EEbTUP

(R-G)

B-.Y

Lq,
2'

5 1 6 2 7'3
t

L-R o

,ll B - Y
nc-15

(B-Y) @

72

CIRCUIT DIAGRAMS - ELC-4 A/T Circuit


IGNI: IN
SWIT( m

TAIL LIGHT RELAY

3
:

,6 C - 6 9

i
I
\,
E

Ii3

123 c-30- XI<,


456

L-R
R
I

OF
WR
)

o B-Y
o R-L
'@ W-B
Y
,g Y 870 Y-R

li

15
-- 12-------------.J
Is s
& &

CR-G)

8 G-Y

R-Y '5yj
.&

j-

G - R

64;1

G-L
C-4iS4(W

I11

EH

AUTOCRUISE
#$~ROL

-TSB Revision

CIRCUIT DIAGRAMS - ELC-4 A/T Circuit


A/T FLUID
@dgd[ATURE
(COOL)
(HOT)

ERIIiBsbE
C-68
$ 1 fl
-r-ii
10A
.J

AIR CONDITIONER
COMPRESSOR LOCK
CONTROLLER

Lrf
.: ------

oi
&I

.---_-_-_63
m
I 12 Ea
3 I ENGINE CONTROL UNIT
E9
A-52'

rckfQi4
&gj7 &6@J5g /

3
&I

17
------_

5 I

: iszza 106

Ii

Ii

7------ 9---j-

(DOHC-Non-Turbo>

L ,

.
3

------j

63 ml
I
DOHC SOHC
3 3; II
I1
!

l&$l

G
a
>
L-----

POWER
POWER
TRANSISTOR TRANSISTOR
SPEED
SENSOR
(!#'CH)

10

5YL~~DIAGNOSIS
CONNECTOR C-79
AUTO-CRUISE :
CONTROL UNIT
La

KX35-AC-R070A-NY

TSB Revision

m%OWN
SWITCH
A-53
d

74

CIRCUIT DIAGRAMS - ELC-4 A/T Circuit

PULSE
GENERATOR B &Igi?ATOR A

ENGINE CONTROL UNIT

5v

la I-

5V

if
I

-I

i7

P
E

___~~--__--~_---~~---~~~~-~~--- q16
- - - - ql2

-.

--- 8 2$59-- .
--

ml

A
kki

GND

GND

-%I-

_ , !zL7
a
f

!j LGND

B-27
cn

A-54

GND

1 TSB Revision

zd
--1
- ---_

fl
I

ELC-4A/T
1 CONTROL
! UNIT

75

CIRCUIT DIAGRAMS - ELCQ A/T Circuit


COMPONENTS LOCATION
L

L;

Name

Symbol

Name

Symbol

PJT fluid temperature sensor

Kickdown servo switch

ELC4 A/T control unit

Pulse generator

Engine control unit

Throttle position sensor

A
P

19FO134

Pu
ge

16FO29i

1 TSB Revision

76

CIRCUIT DIAGRAMS - Buzzer Circuit

BUZZER CIRCUIT
[YS&B E
b
T
%
7 C-68 /\
/\
B
@

IGNI-J
SWIT(
?
E

3N
(IGl)

10A

35A

C-80 4
/~I
cp
lx
I

flzmq
2
D-43
r-----

?0s

WHEN KEY,
IS REMOVED "
BUZZER

9)10
I

3
&

3 C-80
piFi=mq

iii:zt; (
I
Y> 102
m-q---; 3
g:
$
DIODE1 !
L

DIODE/ + *

>

C-OS L

I;
I

ETACS UNIT
y-------y----

'54
?I

DOOR
SW!TCH(LH)
~EL~~DIAGNOSIS
CONNECTOR
#ET pgggq
Rx fg@q

K35-AC-RCQOQ-NY
TSB Revision

c-79

m 57'1
59=
I

tl:VEHICLES WITHOUT
THEFT-ALARM SYSTEM
z2:VEHICLES WITH
THEFT-ALARM SYSTEM

\
,i

77

CIRCUIT DIAGRAMS - Buzzer Circuit


I
L

COMPONENTS LOCATION

Name

Symbol
A

ETACS unit

19FO134

1 TSB Revision

/;/

unit

16f0354

78

CIRCUIT DIAGRAMS - Power Window Circuit

POWER WINDOW CIRCUIT

FUSIBLE
LINK@

mI
%
POWER
WINDOWS
RELAY
c-07x

R-B
,,5
/\

,,l
/\
-___-___-----_

1284
5
ETI

\I
3
iI

4
mI
ti

~__-_------_------_-_
r----------- -____-__---__---__-_-----------------E-34
m
POWER WINDOW
MAIN SWITCH
d9
/I
1 (LHI 1

ONE-TOUCH DOWN CIRCUIT

J
up

lml
\
:
:

LOCK
SWITCH
*OFF
+-A---ON
AtL
,

l--f

E-01

POWER WINDOW
SUB SWITCH
E-06
ar5m3
I
t
R
%
1
I
it

(LH)
a

0
X35-AC-RIYOI-NY

TSB Revision

7.
POWER WINDOW MOTOR

c?I-u

79

CIRCUIT DIAGRAMS - Power Window Circuit

EKiBsE6

IGNI' ION
SWITl H (IGl)

- - I - -

POWER
WINDOWS
RELAY

1234

7 c-a2

56 78

J/B
n

*O*b

10A
-

c-80 f7mZgq

>
I

JUMPER
CONNECTOR
r
I
I
I
I
I
I
I
I
I
I
I
I
I
L

.- - - - - - -~~--_- ~__-- _
7

- - -_ Ii.
1
4 Xl

16"

3
>

14

10"

5%--,/ ;gFS

I
T7*-----1
1
igr2

w
&

3 c-79

1
E-15 1 I>2
E7zJ
I

J.
T

(RH)
i

SELF-DIAGNOSIS
CHECK CONNECTOR

E-21 .t
@J
I

VEHICLES*1
WITHOUT
&II&ALARM

I
=

f
DOOR SWITCH

(LH)

TSB Revision

mf,iFgmq

;TyiCLES x2
gFEi&ALARM

80

CIRCUIT DIAGRAMS - Power Window Circuit

COMPONENTS LOCATION

Name

Symbol

ETACS unit

Name
Power window relay

19F0134

lSFO354

TSB Revision

Symbol
B

81

ClRCUiT DIAGRAMS - Central Door Locking Circuit

CENTRAL DOOR LOCKING CIRCUIT

c-04x
piaqq

18
20
15
-- 17-- 19
-- _____-____--_____
n: m T
LLlg$
t.t

J
i3

!O

?
%

E-11

0
X35-AC-Rll02-NU

TSB Revision

xl:VEHICLES WITHOUT POWER WINDOW


%2:VEHICLES WITF POWER WINDOW

82

CIRCUIT DIAGRAMS - Central Door Locking Circuit

DOOR LOCK
POWER RELAY
A

P
~~~E&DIl
CONNECTOR

.J

I
%

1 c-80
/pqrmq

?I FT--T A-11X
3'4 paiikiq"
1" C-65
ETACS UNIT

:IUK

---..---.-.---_

16'3

V
-

----_

1 4*
3
L

E
rr

.0=

F
&

-------

i7'3
igz4

oc

WITH
TXT;iALARM

>

c-34

3- - -

5.

-1
7
>

E-15
Et@

1
:

c
d

;--

OF!

(RH)

(L;

DOOR SWITCH
g3:VEHICLES WITHOUT THEFT-ALARM SYSTEM
%4:VEXICLES WITH THEFT-ALARM SYSTEM
TSB Revision

83

CIRCUIT DIAGRAMS - Central Door Locking Circuit


COMPONENTS LOCATION
Name
ETACS unit

Name

Symbol
A

,
L/
TSB Revision

Door lock relay

Symbol

19FO134

84

CIRCUIT DIAGRAMS - Heater Circuit

ETC-[DLlB ?i m5126.7984 1

HEATER CIRCUIT .FUS,B E


LINi b

IGN ITI1ON
SW1 TCH (IG2)
-T
m

ii

30A

C-62

BLOWER
Em

a
c:

BLOWER
RESISTOR
C-24

(X35-AC-IRlZOl-NY

1 TSB Revision

1C

85

CIRCUIT DIAGRAMS - Manual Air Conditioner Circuit

ii

MANUAL AIR CONDITIONER CIRCUIT


FUSIE

LINK0-

IGNITION SWITCH(IG2)

2L-R

m
1234
5678
m

2 c-82

' I

#FAToR

J/B

ASSEMBLY
,RADIATOR
( FAN MOTOR )
@I

oi
.!3
i
----+
.------

I
p
J

RESISTOF

1r

EAIATOR r&j
ASSEMBLY

G-B

4,

5:6

%
m

i
X35-AC-Rl203-NY

1 TSB Revision
I

II

86

CIRCUIT DIAGRAMS - Manual Air Conditioner Circuit

RADIATOR FAN
MOTOR RELAYCLO)

FUSIBLE LINKa
v

L-7 c

---------1

1+--4
-----__ -t
dbIFFI
1
5
3

I
I

-------

-_----_

I
I
I

ON

i-.

G-B

-_-----_---____

3
I

a
I

cd

6
A-36

a
I
i5

TSB Revision

I
:
I
I
I
I
I
I
I
I
1
I
I

CIRCUIT DIAGRAMS - Manual Air Conditioner Circuit

I
I

,y

ON-OFF
: 2lOkPa (29.9Dsi 1
OFF-ON
: 235kPa (33.41x i)
ON-OFF
:27OOkPa(384Dsi)

Off-ON

I\
()

,
oNfctFF

I
1

DUAL
giH'z;RE

I
I

A-35

:21OOkPa(299Psi)

THERMOSTAT

I
I
I
I
I
I
I
I
I
I
I
I
i
I
I
8
I
I
I
t
I
t

FUSIEl E
LINK cb

ON-OFF
: 155 C (311 F)
OFF-ON
: 110 C (230 F)

,
b

COMPARISON

[ON C ?CUJT
i
-

13

3
3
L

1
I
I
I
I

(3
*+

10
.----

A-67

i3
>

7
4

rc, f
oUN1T

13

E N G I N E
COOLANT
;E$;F'ATURE
.gT;
ON
r
ON-OFF
II
: 115' C (239' D
2
OFF-ON
II
: 108 C (226 F)
/

L/
/ CL
I
L---

L---------

115

& 12

ENGINE
KERDL

c
KX35-AC-R1203A-NY

TSB Revision

CIRCUIT DIAGRAMS - Manual Air Conditioner Circuit

88

J/B
MULTI-PURPOSE
)
1 FUSE @

AIR
@I~;;IONER

AIR CONDITIONER
COMPRESSOR LOCK
CONTROLLER

C- I.Rv1

I&!%k%;:?RCUII/
GND
V

GNI
V

14

-1
1 D-42
COMBINATION s
METER!TACHO> A
3:

pjzRi$q

5
I

2 D-15

5
v
POWER
TRANSISTOR

n
0

-TSB Revision

CIRCUIT DIAGRAMS - Manual Air Conditioner Circuit

ON
(IG2)

C-82

c
11)A

-------------- L

--i

3 C-82

BLOWER
RESISTOR

3 C-83
I__

C-24

12
a4
lal

01

n?.

g?
Y2
3

G4

:-

c-19
1234
5678
lm3

OFF

7
:

II
__---_----

\/

5
t!!
L.

KX35-AC-Rl203B-NU

TSB Revision

90

CIRCUIT DIAGRAMS - Manual Air Conditioner Circuit


AIR CONDITIONER
COMPRESSOR LOCK EbId$ 'ER
CONTROLLER
;CH

$b:kyLIGHT
I

DEDICATED
1 FUSE
1

J/B

1
2
8456
m

@L!L-

C-18
AIR
g;yF&$IONER

,,l
A

.I

>

! I

d:

\/

\,

"2

h
m
L

T=
*
3
/\

1,

5
&
I2
HEATER CONTROL
PANEL
ILLUMINATION
LIGHT
c-20

\I

"5 '6
'
62 >
6 A

CL
0

fiE&Glq

r4

c-15
p!ilzmq]

C-25

RHEOSTAT

&;&;LET

.AEWs~~ERMO

C-41 m

TSB Revision

91

CIRCUIT DIAGRAMS - Full Auto Air Conditioner Circuit

FULL AU-TO AIR CONDITIONER CIRCUIT


FUSII

IGNITION SWITCH(IG2)

Fi#IATOR
ASSEMBLY
RADIATOR
i FAN MOTOR 1

2~-R

J/B
y2 y3

C-69

!E3

A-04X
.-----_
IN

C-83

1
I
3

G-B

I1
m
L.q

m
Ll

m
CL

,,6
I

RESISTOR

#IATOR [k-sg
ASSEMBLY

X35-AC-R1204-NY

1 TSB Revision

92

CIRCUIT DIAGRAMS - Full Auto Air Conditioner Circuit

RADIATOR FAN
MOTOP RELAYlLO)

2-LR
o--

I
I
I
I
I
I
I
I
I

1
I

12:
L
cu

~
LJ

A-36 19
CONDENSER
FAN MOTOR

I
A-46
@J
tr

m
Liz
cu

0 5

d 1

n
n

-._ _ _-_ --

1 TSB Revision

93

CIRCUIT DIAGRAMS - Full Auto Air Conditioner Circuit

i
0
CL

(G-0)

,,
Y

ON--OFF
:2lOkPa (29. SDsi)
OFFdON
: 235kPa (33.4Ps i 1
ON--OFF
: 2700kPS (384Ds i )
OFF-ON
: 2100kPa (2990s i )

1 c-o2 B

COMPARISON
COMPRESSOR
OPERATION C

I
I
I
I
L.

m
%

3.------__- tj
[1:

r---

,
L

A-67

I
----_--_

q-

I
1
I

I
I
,

ON--OFF
: 115 C (239 F)
OFF--ON
: 108 C (227 F)

3
3A

;r

A-36

w
g
c

@CATED

EifaxT
UNIT
ENGINE
COOLANT
;i#ATURE

13

REVOLUTION
SENSOR

B-03

*;FF @

---------

(L-0) ,,7 (L-0) @


6

C-29

4
lpC;lG~$I C
B-2d
rbl
-

r
G

ENGINE
ii#ROL

KX35-AC-Rl204A-NY

TSB Revision

94

CIRCUIT DIAGRAMS - Full Auto Air Conditioner Circuit


J/B
MULTI-PURPOSE
)
( FUSE @

AIR CONDITIONER
COMPRESSOR LOCK
CONTROLLER

~-

POWER
SOURCE
L-l

GND
v

Y2
iis
-I
I
I--.-

1 D-15
f!EPRy

POWER
TRANSISTOR

ii
n.

I. 106 C-51

6
e

DRIVE BELT
SLIP SIGNAL
INPUT

TSB Revision

1 c-49

GND
V

CIRCUIT DIAGRAMS - Full Auto Air Conditioner Circuit

IGNITION
SWITCH(IG2)

II3
C-168 ,\ 1
m

J/B

C-82 ,,2
I\

/\

i C-82

C-82
E
d

C-38
LT
I
L

JUMPER
CONNECTOR
A-11X
1234
b35l

r
4

iPIER

RELAY(HI> 2
c-39

I-

3 C-83

II:
.!I

Y
M
is
co &I
d
53
------- 51
--- 52
4

AIR CONDITIONER
CONTROL UNIT

KX35-AC-Rl2048-NY

TSB Revision

II?
.!I

63 IE~~------~~-- I,
: 116
_---- 108
Y
YI
YI
I

CIRCUIT DIAGRAMS - Full Auto Air Conditioner Circuit

AIR CONDITIONER
CONTROL PANEL

PHOTO
SENSOR

c-17

-II I
l-l

\IR CONDI' ONER


:ONTROL S TCH

A
53 "54 57 "5t

'51 "52

s
51,

9 c-15
fil%$mq

10
_---

s
d

5:
rl:
v

s
&
u

s
CL

59

60

5
d

65
CL

s
G-

7!7

13 14
._--

ICATED
GND
- V

-----------_---

L----

54

113

104

cc

is

10

SELF-DIAGNOSIS
CHECK CONNECTOR

3
d

11_
1 1

c-79
#Bp pi%Jgy
gf:g

1'

3 4-_-_ --_1 -__-.


2
11 12
.--_
----_
A
-2
4
P
E
f
JJJ.

r----

ir
I
IL

pFi%aq

AIR SELECTION
Et#iR CONTROL
C-28
@!EJ

TSB Revision

.15 BJ

&%ITI~NER
CONTROL
UNIT

97

CIRCUIT DIAGRAMS - Full Auto Air Conditioner Circuit

AIR CONDITIONER
CONTROL RANEL

TAILLIG T RELAY
3

0
15A

L1 mPATED

3
,L

-- ;

AIR-CONDITIONER GRAPHIC
I (
--.
5

_----- 11--- 12--- 3--- (1--

-- --

1 C-16

>
!A

3
ci

6 C-69 mj
J/B

!zi
&

63
-

J
cc:

ii3
2f

cl

I
5 C-63
>
cb
c-15
fiR%iRq

/I

19
---_ 20
--- 9--- 10

,:

f
/

sf
=!

5:
Ll
v
I

- 1-7--16--- 7___--------__-~
9 4 f

I-

>
A

__--------- Y

t
RHEOSTAT
(L-w)@

m
m

-l

MwET
KX35-AC-Rl2WC-NY

1 TSB Revision

jW?6;#ERMO

98

CIRCUIT DIAGRAMS - Full Auto Air Conditioner Circuit

~-

lE&

. I
[F
F-01 3
2
/
.
c2I
c>
F-34
5
I1

DISPLAY
--J
55 56

INTERIOR
TEMPERATURE
SENSOR
-.

s
I
z 1I

C-17

Ei
6

1\

-.----_

.:
-/

c
7
!

I
5--- EGA IR CONDITIONER CONTROL UN:IT &

4
------ I

5
I
tI, I

,Ei6

I3

--- --- ~_-~~--__---_---____


----__
111 60 56 58
57 &j 112

103
m

th4,3 ,fR , I\

,,3
.I_

EiLEND AIR

c-21

&l
I
I

,,2
/\

6
A

-@D-

MODE SELECTION C-22


CONTROL

fMM&R

TSB Revision

CIRCUIT DIAGRAMS - Full Auto Air Conditioner Circuit


COMPONENTS LOCATION

Name

Symbol

Name

Symbol

Air conditioner compressor lock controller

Engine coolant temperature sensor

Air conditioner control unit

Engine coolant temperature switch

Air-inlet sensor

interior temperature sensor

Air-therm0 sensor

Magnetic clutch relay

Blower motor relay

Photo sensor

Blower motor relay (HI)

Radiator fan motor control relay

Condenser fan motor relay (LO)

Revolution sensor

Condenser fan motor relay (HI)

Thermostat

Engine control unit

19FO134

Air conditioner
control unit

1 TSB Revision

CIRCUIT DIAGRAMS - Full Auto Air Conditioner Circuit

16FO283

Air conditioner
compressor lock
controller

LU
16FOO4i

\yY

lbFb284

20F006f

Interior temperature
sensor

TSB Revision

CIRCUIT DIAGRAMS - Windshield Wber and Washer Circuit

101

WINDSHIELD WIPER AND WASHER CIRCUIT


IGNITION : ITCH(ACC)

\/

FRONT
EE

10

C-83

\,

\I 7
4-33

15A

C-70

JUMPER
CONNECTOR
A-11X

s
r-----

60 x2
_ - _ _ - - - - - - - - - - - - - _ _ - - - - - - - -C
- - -- -6- -6 56l
----

I
I
I
I
I
1
I
I
I
I
I
I b
I -.- -

I-

Y-l-

-l-

#I

Ej4

-1
a
&

c-79
$;bELiDIAGNOSIS
CONNECTOR

(X35-AC-R1301-NY

TSB Revision

CIRCUIT DIAGRAMS - Windshield WiDer and Washer Circuit

FRONT
%B
B

i
!

EI

8
d

xl:VEHICLES WITHOUT THEFT-ALARM SYSTEM


X2:VEHICLES WITH THEFT-ALARM SYSTEM

TSB Revision

J
i%B
MOTOR

A-15

CIRCUIT DIAGRAMS - Windshield Wber and Washer Circuit


COMPONENTS LOCATION

Name

li

Symbol

ETACS unit

\
19FO134

TSB Revision

16FO35

104

CIRCUIT DIAGRAMS - Rear Wiper and Washer Circuit

RE~AR WIPER AND WASHER CIRCUIT


IGNITION I ITCH(ACC)

C-82
1

TAILLI( T RELAY
7
Pcl

J/B
REAR
INTERMITTENT
WIPER RELAY

I
E-18

pRq
1

ii
a

C-69
J/B

9 D-44

s
m
d
REAR
km!

REAR
WIPER
SWITCH '

s
z
6

1
;
,

D-42

iN4 *
d

ILL6

?
m

RHEOSTAT

,,2
3.-- ,,t 5------o 7
r

F-34

o
iiT

a
-2

T
ii3
a1
c;

D-41

id
00t
m

1---

(35AC-IRl302-NY

TSB Revision

CIRCUIT DIAGRAMS - Rear Wber and Washer Circuit


COMPONENTS LOCATION

Name

Rear intermittent wiper relay

TSB Revision

105
Symbol
A

106

CIRCUIT DIAGRAMS - Remote Controlled Mirror Circuit

REMlOTE CONTROLLED MIRROR CIRCUIT

D-42

1 r4---1--_up , -j 4

/ z&) / i )

--- --- DOWN

1
, ri---i--_:EFTri---i--~,IGHT

I ~~$j~~~JJ
1 REMflTE

l M!RRcB

IIrlI

F------------_---------f

LH* i

RN

ZFOFF
I

\I
\I

I
I

III
I

\,
,I

\,
,I

\I
I

\,
NC

\/
\,

2 9

m
7
>

J
6

A
&

g:
>

.-- "+'$ ----__---_______


---_-----____------_______

lx
ci

I,
3

------$413

>92 D-41

-'7
!

+t--l-

mlmIj ;I 21

E-32

] HEATER

L
(3%AC-R1:303-NY

(LH)

HEATER

IL

(RH)
1
REMOTE
CONTROLLED
MIRROR

I su nevmon

31

I
0
t::VEHISLES WITH MIRROR HEATER
X2:VEHICLES WITHOIJT MIRROR HEATER
--

\
I)

CIRCUIT DIAGRAMS -

107

Anti-lock Braking System (ABS) Circuit <MID>

ANTI-LOCK BRAKING SYSTEM(ABS) C


(FWD)
FUSII

(
F

mI
a

(L-R)

ABS
POWER
RELAY

_--.
OF
c

C-32
pi$GRq

IN
-

:
I
I
I
I
I
I
I
I
I
I
I
I
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
,
I
I
I
I
I
I
L-

DIODE HYDRAULIC
A-68 UNIT
I

-_----_---- 452 A-65


I

%&R

--

OFF-,;ON
\,

\,

/I
\I

-----__--- ---,
II
SOLENOI
Mi

v-b--\ -- ----- ---- -- _.

1
,I

>I
is
m
d

>
%

mt
*

4
Ll
&

7
>
'
Fi?
cu
.G

5
c!s
'
ZJ

6
mI
cl

1
3
2 _______------- 7_- 6
11 9
-----._----- - 10
----- --.
-----__ -->
7
m
2
7
&
d:
3 z :
G
18
?6 AZ7
.A= ,19
%4
4
Y PY

ABS
CONTROL
UNIT
X35-AC-R1501-NY

TSB Revision

4
E-12

108.
-

CIRCUIT DIAGRAMS -

Anti-lock Braking System (ABS) Circuit 4WD>

IGNITION
(IG2)
SW1'T.C:

IGNITION
SWITCH(IG1)
I

ml

7 6 D-44pJiERaq
%m

l.2

6I
t

3
cb159

k
3

STOP
LIGHT
SWITCH
! C-61

c
ki
c

COMBINATION
METER
D-04

F-19
mj

c
::1

58

5
t+

ti

?b
C5
Fi
0

G-R

A
1

(C

c1

STOP LIGHT
,2E3
4
*

---

- i

TSB Revision

CIRCUIT DIAGRAMS -

Anti-lock Braking System (ABS) Circuit <MD>

SPEED SENSOR
*
REAR(LH)
FRONTCLH) FRONTCRH)
E-19
m

7
REAR(RH)
E-16
@

ST01
c-33 2
6 7
1_---- -m
I
3

I
I
15 ,.,33

I
I

m .Lf:
G E

14

t
1

m
f;
I
110

A,ll

130

9
-

;b

GND

t23 ;24
I

+ i 2 i 3 14 j 5 16 17 i 6 i 5ijiGjliji2~i5~i4ji5/i5~i?iiSj

-- fmEq
-1 i
a

12 c-34

E3

10 c-79

Ll

SELF-DIAGNOSIS
CHECK CONNECTOR

KX35-AC-Rl50lA-NY

1 TSB Revision

J
'4

11OOCYC~3~4~~~~~Q~~~~~2~~~~

cz
A I aI

Y
>

GND GND
v
V
-

E-12

FT
l-CH

ABS
EERoL

EFToR
1 Gil21

110

CIRCUIT DIAGRAMS -

Anti-lock Braking System (ABS) Circuit <AWD>

ANTI-LOCK BRAKING SYSTEMtABS) CIRCUIT


(AWD:)
J

FUSIBLE LINKa

-IDEDICATED
FUSE

mI

mI
%

FG

(L-R)

3
52t
cb

mI
%

3.85R
6-1I
5
L?
G SENSOR
D,-27
QB

I
op 1
ii!
6 J
--

mI
%

G-R 2
p&g
52 A-65 0 -------------,
I!

Ejl
.----------I

\I/

\I
- -

\I
----

2 1
0
m

I
!
I
I
I

m
6 1i--J;
mI
2
d 5

DIODE
A-68

I
I
I
I
I
I
I
I
I
I
I
I
I
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

>
Ll
%
2

mI

CJ

.b
--

4
J

CL

---------

I 7T
--

ENGINE ?+
CONTROL% c;"
UNIT
c-u G
-- I-

--

I
I
I
I
-----,

3 A-S4

St

18

;I

ABS
CONTROL
UNIT
(35-AC-Ri502-NY

TSB Revision

E-12

CIRCUIT DIAGRAMS -

IGNITION
SWITCH(IG2)
I
op
d
2---J/B
0

Anti-lock Braking System (ABS) Circuit <AWD>

IGNITION
SWITCH(IG1)

---------ak

1 2 3 4
5 6 7 8
m

(L-R)

10A
\/

C-69

"6 c-71

I 2

5I
%
co
d
\L
T6
E
co
d
0
5
ch 59

G-R

ll2l3[41x]5[617

6 18 llo~llll2~13ll~lsll6
r--Y-II

D-44 piEiRaq

STOP
LIGHT
SWITCH
C-61

id
G-R

STOP L IGHT

a:
CL

TSB Revision

A
w

112

CIRCUIT DIAGRAMS -

Anti-lock Braking System (ABS) Circuit <AWD>

SPEED SENSOR
A
7
FRONTtLH) FRONTCRH)
REAR(LH) REAR(RH)
A-29
A-12
E-19
E-16
@gJ@J
.mJ@

y2
3
G

F
g

m
f;
ST01

c-33
-1
5e--

2%
G

1
-----

w
g

I
,14
a

m
E

m
s
I

15

10
ARS
CONTROL
UNIT

I@
T
IGN!J

23

pJ%ml
12

C-34

SELF-DIAGNOSIS
CHECK CONNECTOR
ggT pi%iiRq
gg; 'pjq%iig

KX35-AC-I?i502A-NY

TSB Revision

GND

113

CIRCUIT DIAGRAMS - Anti-lock Braking System (ABS) Circuit


COMPONENTS LOCATION

Name

Name

Symbol

Symbol

ABS control unit

Motor relay

ABS power relay

Rear speed sensor

Front speed sensor

Valve relay

G sensor

16FO257

16FOOO8

16FOO5'

16F0267

1 TSB Revision

19FO134

CIRCUIT DIAGRAMS - Anti-lock Braking System (ABS) Circuit

414

16FOO40

H-

1 TSB Revision

CIRCUIT DIAGRAMS - Electronic Control Suspension (ECS) Circuit

ELECTRONIC CONTROL SUSPENSION(ECS)

115

CIRCUIT

TAILLNIGH:
5I
%
cu
A

1
\,

;;E&CATED

(3%
c
1 SA

5
CL
6

J/B

CONNECTOR
A-11X

7T

$5 --------____
I3

1234
l&l

.-AL

aI

rt
ELECTRONIC CONTROL
SUSPENSION
CONTROL UNIT

3
CL

D-44

pTzEi@q 3
J
0

4.
1\

jV
?I

----------------------------~

1 F-12
2

D-16
pfmj

m
!A
,3
--7r

I32
/T --------___
(

m
d:
s
6

F-13

5L

10

-1 ----__
m6 &
A
t
10

1 11

s(
g.
r
>
CL

co
AL
\I
s4
CL
,I-

12
--ii

E
a

c-79

!Ji
i=

3- 10
I
SELF g& jj
CHEC

>
LA
'I
RHEOSTAT

K35-AC-R1503-NY

1 TSB Revision

CIRCUIT DIAGRAMS - Electronic Control Suspension (ECS) Circuit

116

IGNI-I ON
SWITC (IG2)

-o----

1 A

0
10A

15A
_---___~__---____---

C-83 3

Y7
%m
6,?

pF7iFaq

AI

64 - 6 1 72
rrzI
>*
3
cu
J
E
s ,,I
m4
/\

,J

!z
-I,
- - .------------i

3 F-20

9c: 10 F-20
-------__--__-___--_
il
Q8- ---- ---- -----------" f_5_9_-m---7 I
Q
Q

:--I

56

m
I
TURBO)!%0
r
3

6
c-143

B- t

SPEED
SENSOR

-$

a
I
3

MPLIFIER
I

COMBINATION
METERCREED)

d:

4otl

G SENSOR

E-28 ETzEij

--_
1 TSB Revision

STEERING
k!~# #%k~R

C-60
m

CIRCUIT DIAGRAMS - Electronic Control Suspension (ECS) Circuit

FRONT SHOCK ABSORBERtLH)


/I 1

v
\/

v
\,
4

\/
\,

1,
\I

,L
,I

FRONT
SHOCK ABSORBERCRH)
I

\/
\I

2
5 1
3
,,6
,,2 \ 1 \ 4 3 A-25
r--\r--\+--\G--y

\/
x,

m
Ll

4
_-- ,,l
-- ,,2-- ,,6

$7 II:
A

../
\,

0
&

.
7
E

,3 --,.j-- ,,I 5 c-33

Y
CL
3,;
_--

1-1

m
-,

FIfj

1 _
T
lx i

10 !
8
3
r_--------- --- --- .
I

7
_-- 5

I
I
I
I

----- -----~---\h4-

i
--- - - - - - - - - - - - - - - -

i6
>
&

.5

4
4
--- --

c
H

~7~8~~~~10~11j12~15~~14~15~

,+E

&

52 F-13

12 13 11

r-1

15
.-- 14 F-20

Y
>

-:

7
o?

I.--

IF-32

1-

I
-

F-07 3
_-- ,,4
-- ,,1
-- ,,2-t
3

I--

I?;# SHOCK

W& SHOCK

KX35-AC-Rl503A-NY

1 TSB Revision

m,

118

CIRCUIT DIAGRAMS - Electronic Control Suspension (ECS) Circuit

COMFONENTS LOCATION

Name

Symbol

Name

Symbol

Steering wheel angle speed sensor

Throttle position sensor

16FO257
19FO134

angle speed sensor


ii

16FO292

16FO267

TSB Revision

l2Ik

CIRCUIT DIAGRAMS - Active Exhaust System Circuit

119

ACTIVE EXHAUST SYSTEM CIRCUIT


TAILLIGHT
RELAY

IGNITl ON
WITCI- liIG1)
-

J/B

151

;;@CATED

-@

3
c
F

15A

3
d
1234
5 58 C-69
m

,J/B
r

6 D-44 f2TimEq

0
I
8

c
::
C
3
n

59

~,I~~w/~~&I&I D - C.4 ISi i63"46566 7


5
E

~wilc4~E!:r6!l*~& 13 - c 5
>
1x ix 1: 11511 115/l! ::4

COMBINATION
METER

_I

112

d-1

OFi: -L

--*TWJR
v

"2

RHEOSTAT

1i
3 Ii D-41
IBi

:X35-AC-R1505-NU

TSB Revision

AFTlyE
E8MT
D-38
I
2
3 4,E 6
Ed3

CIRCUIT DIAGRAMS - Active Exhaust System Circuit

120

\
J
EP##B9E
,b

ENGINE
CONTROL
UN I T
mI
%

f
i
C
L
%5
P

i
-------

33

3
d

_-_-----___

.,l

POb(ER
jgr"""
C-07X

12 c-29 li:

@----

3
c

J
ACTIVE
EXHAUST
COhiTROL
WIT
F-26

ACTUATOR
ASSEMBLY

TSB Revision

F-28
1
2
3 4 5 8
lm

CIRCUIT DIAGRAMS - Active Exhaust System Circuit

121

COMPONENTS LOCATION
ii

Name

Symbol

Active exhaust control unit

Engine control unit

19FO134

TSB Revision

Name

Symbol
A

Power window relay


-

122

CIRCUIT DIAGRAMS - s upplemental Restraint System (SRS) Circuit

SUPPLEMENTAL RESTRAINT SYSTEM(SRS> CIRCUIT


Li
STARTER
RELAY

IGNITION
SWITCHtST)

;;I&

A-67

Q
0
9 B-26
SAFING
INPACT SENSOR

I II

q163

IY
i?
aJ
d

M/T

mm0

25

E
6
c

---52
51

%al
d
6

I/

CD

A
---- y2 D-24
1

alzd
E

*
2
l@l
zCD
d
s

A/T

c-30
123
4 5 6
m

I, 1

,..2 A-63

?
5a
d

FRONT IMPACT
SENSOR(LH)

KX35-AC-RlSOR-MY

FRONT IMPACT
SENSORtRH)

TSB Revision

CIRCUIT DIAGRAMS - s upplemental Restraint System (SRS) Circuit

IGNITION
SWITCH(IG1)

I
\/
Isi 16
2

$,59 D-04
/\
COMBINATION
METER

\I
C-71 "6 -

zco

plzRzaq,
I

m
6

s
m
d

D-44
----___------ h-----------------------------------------------n

1
j
j

CONNECTOR
LOCK SWITCH
- - - -

L-

CLOCK
SPRING

I
I

c-79

2d

m
d

q3J
c1
8--------

J/B

5E_giia

SELF-DIAGNOSIS
CHECK CONNECTOR

RF pqiJ$qq

6
BRB SERVCE PRECAUTIONBtRefer
to any service.
TSB Revision

to GROUP 52B-

SRS
DIAGNOSIS
UNIT
D-23

123

124

CIRCUIT DIAGRAMS - Supplemental Restraint System (SRS) Circuit

COMPONENTS LOCATION

TSB Revision

125

CIRCUIT DIAGRAMS - Auto-cruise Control Circuit <M/T>

/ f..F)-CRUISE CONTROL CIRCUIT


L
IGNITION
SWITGH(ACC)
I

GND

'64
!2
I
LE

\I

72

Es
cu
G (,l
m4
/\

[1:
i-

\I
\I
72 lx3
&
i%
0
!xI
M

JUMPER
CONNECTOR

/
L

61

>
CL

ENGINE
CONTROL
UNIT
C-53

Gy

THROTTLE
l$EIS&ON
B-05
4-b

I$ 1

Gy

18
-I

r1

14

.W-R@

4c-57
3
.-_------

1234
li35l

a
$
, 1
I

CLOCK
SPRING

3A 1
1
2
I

,4;'N4i;~UISE
SWITCH

C-79

11

SELF-DIAGNOSIS
CHECK CONNECTOR
BF pigq

m p&j&q

L
KX35-AC-Rl507-NY

TSB Revision

126

CIRCUIT DIAGRAMS - .Auto-cruise Control Circuit <M/T>

IGNITION
SWITCH(IG1)

FUSIBLE LINK@

\
d

I
i
?

DEDICATED
FUSE
i
151
c
3

z
q

1
B
,,l C-68

C-82

J/'B
[&

m
IL

@
10A
--;I m
,l
y2

-2
g7--------p&j
c
m
d

+16 D-44

JUMPER
CONNECTOR
!&?J

A16
AUTO-CRUISE
CONTROL UNIT
c-37

0
3
i$5

C-14, 6
COMBIiIATION
METERCREED)
v
SPEED
SENSOR

zc--

C-15 ; 1 1
m;
I
RHEOSTAT

TSB Revision

II:

ml
Ll

c
i

CIRCUIT DIAGRAMS - Auto-cruise Control Circuit <M/T>


MAIN
SWITCH

%!TI-PURPOSE)
FUSE@

J/B
MULTI
FUSE6

127
URPOSE)

m
/
?
J

%
co
IQ

L-B 9
m
I
cp
..z

z
02

STOP
LIGHT
SWITCH

cp
2

D-05
COMBINATION
METER

i9
'-7

D-04

57

1
El
2
34

-7
m

r----- -----_

3
03

14

D-41

\G

I
L-

a
I

I6

STOP
LIGHT

!T----- 2 ---- -- /\ 6 C-02

0
Ll

?
d

sl2I

15

-42
b
KX35-AC-Rl507A-NW

TSB Revision

128

CIRCUIT DIAGRAMS - Auto-cruise Control Circuit <A/T>

A$T;O-CRUISE CONTROL CIRCUIT


IGNITION
SWITCH(ACC)

l-l-

j1 f

\
5v 1 ENGINE
"m.,".,-T,-.7
T 8 I ,L;k!YAKUL

^
Ghf

164

%ij

161

y72

y67

THROTTLE
-w-l I I FWJAON
B-05
r/pj?jzjg

JUMPER
CONNECTOR

NT

-j
?: 1
Lh
11

w
GND

G ;ND

\
d

GND

.4

18

W-R@

3--------

CLOCK
SPRING

e;;tJ;SFUISE
SWITCH

SELF-DIAGNOSIS
CHECK CONNECTOR
RF pggq
2% pqg&q

KX35-AC-IRl508-NU

TSB Revision

CIRCUIT DIAGRAMS - Auto-cruise Control Circuit <A/T>

id

TAIL
RELA
3I
E

FUSIBLE LINKQ

;HT
-

IGNITION
SWITCH(IG1)

m!
z
5:

,,l C-68

&

J/B
@

10A

15A

15Ab
,L
\I
i

w
d
I

Ii

1 16

7t3J
;
====I-

c-71

76
%
m
d
1

JUMPER
CONNECTOR
-11
c2

D-44

AUTO-CRUISE
CONTROL UNIT

MAIN
SWITCH
D-32

zi= NON-

TURBO
r
TURB?
1

OFF - ON
0

"4
m

SPEED
SENSOR

[ TSB Revision

rnl
.!I

130

CIRCUIT DIAGRAMS - Auto-cruise Control Circuit <A/T>


J/B
MULTI-PURPOSE
FUSE0

MAIN
SWITCH

J/B
MULT
FUSE

'RPOSE
7

v
m
k
m
d

m
Ll

mI

m
L

COMBINATION
METER

59
.- 1
1I

C-61 \/-'

OFF -*ON

1
57

"3
W
J

41
mI
3
14
r----

ii?
m
d

D-41

A-28

G2
STOP
LIGHT

6 C-02
(1:1:01:11]

?3

3
AUTO-CRUISE
CONTROL UNIT C-37

KX35-AC-I?l508A-NY

TSB Revision

I
9+

131

CIRCUIT DIAGRAMS - Auto-cruise Control Circuit <A/T>

IGNITION
SWITCH(IG2)

J;'B

pM8['
UNIT

-_
_I
04

r~__-------- 3
I
[1:
III
L
II
oiII

109

lx
L

>
d

INHIBITOR'
SWITCH
B-26

I-----_

&
ACCELERATOR 1
PEDAL
SWITCH
c-13
N
OFF*
I
c
1

I
2
IDI
B-24
IElI

STARTER
3

TSB Revision

;
c

132

CIRCUIT DIAGRAMS - Auto-cruise Control Circuit

COMPONENTS LOCATION
I

Name

Symbol

Auto-cruise control unit


t-

) Engine control unit

Name

Symbol

Throttle position sensor


I

A
I

lQFO134

fl

16FO292

[ TSB Revision

CIRCUIT DIAGRAMS - Power Seat Circuit

POWER SEAT CIRCUIT


IGNITION
SWITCH(IG1)
ETI
f?i

-T-

129 c-01
456
El3
mI
K
m
&

m
i
,\ 5
,\

r---------

4. 52

/
L.

X35-AC-Rl50Q-NY

_- ..-

TSB Revision

--.

--

134
-

CIRCUIT DIAGRAMS - Power Seat Circuit


-

POWER
WINDOWS
RELAY

SIDE SUPPORT

@HR

LUMBAR SUPPORT

SWITCH
D-21

nI

11

m
ii
N
,.

g:
5:
N
G

--- 2-__

ERR
SWITCH

9
FRONT HEIGHT

~REAR

HEIGHT

12
aI
34

Q5 1 +$4
Y
2

"5 ?:2
ms=
I I
$ z

""5 h68
nr:w
I I
E z

\I \,
m"7 "6
iz' .z
N
N

2
M
1 ~S#$ORT
/ MoToR g

LUMBAR
SUPPORT

FRONT
HEIGHT
MOTOR

REAR
iFmT

LIMIT SWITCH
I

ROWER SEAT
ASSEMBLY
J/B
2B
I

c-82

6xr

2B
J;
19 C-78

TSB Revision

CIRCUIT DIAGRAMS - Tension-reducer Type Seat Belt Circuit

TENSION-REDUCER TYPE SEAT BELT CIRCUIT


IGNITION
SWITCH(IG1)

FUSIBLE LINKa

J/B
@

10A

30A

..2 Al

b;
F-19 "'6

lSAb

m
&

I. 11 IMDFR

a
-1
m

I
FRONT SEAT
F&T %YH

Fnnrrm rrnnm

-&

E-20
EEEJ

w
ms- - - - - - - - - - - - -

r---C-65 ; 1

K
I

GND

1
V
I
u-------v------l

Xl

54

:2

z&2
m

.-I
&

~
9

b%ON 1

L
I
X35-AC-RY510-NY

I OFf%?-?CW /

c-79 +
LuLLr -lJ 1 f!
CHECK CC

%l:VEHICLES WITH( JUT


JyEbIgiALARM
x2:bEHICLES WITH
;;&ALARM

(RH)
(LH) ,
v
DOOR SWITCH
tievIsIon

136

CIRCUIT DIAGRAMS - Tension-reducer Type Seat Belt Circuit

COMPONENTS LOCATION

Name
ETACS unit

19FO134

1 TSB Revision

137

CIRCUIT DIAGRAMS - Theft-alarm System Circuit

THEFT-ALARM SYSTEM CIRCUIT


:y:iBkf

IGNI
SW11

IN
:IG1)

7
----------------

C-8(
pmimj

__-_---__----_

C-83 10
1 2 3

45

3 7 3 B 101112
iliEia3

/
c

>4
d/
I

/t

K 2 A-42
m

>d
dL
;i

J/B

c-02
11:011"111

-1

r---- -

ir

C-65

EL-------- 53
_---_
- -

(RH)

(LH)
1

DOOR SWITCH

X35-AC-R1511-NY

TSB Revision

138

CIRCUIT DIAGRAMS - Theft-alarm System Circuit

IGNITION
SWITCH(ACC)
mI

-------_-___ /\4 C-82

c-70

\/
\T-

4-

\,
-r

3---

\/
7,-

1-

\,
-7,

ci

,,4

c-71

I+I

pliEEaq cc
/\

JUMPER
JUMPER
CONNECTOR
A-11X

I\

lOA ?

I
\L

10

C-77

J/B

/pqz

m lo&
&
r'l
= 151
/:
COMBINATION
METER
SEC
SECURITY @ D-04
\/1,
3 52

E5
------- --------- ---~__------_-------_______
-

m
d:
57 ---- - -.---- ---. ,A ________ $4 C-66
,----

15 E-01

DOOR LOCK
ACTUATOR
(RH) E-11

TSB Revision

CIRCUIT DIAGRAMS - Theft-alarm Svstem Circuit

B A : ERY

IGNI ION
SWIT F H(ST)

139

i;;T;[MINDER
/A/T
y/M/T

M/T

A/T

A-67: 3
M/T hII/T

r
I ,I;

M/T 1 A/T

CLUTCH
>I PEDAL
1
3 SWITCH
C-64 C
OF;- .*n N
\$
3mm 1
o-

CPI
mI
s
C-56

A/T ' M/T


I 1 C-65

L
C-66

59

m
%t%
B-23

B-24

Y
.------I

A 54
cb

SELF-DIAGNOSIS
CHECK CONNECTOR
c-79
m? p&i@q
STARTER MOTOR
X35-AC-RlSlfA-NY

TSB Revision

------___
1

m lg

L f!Emq
m 8 C-03

140

CIRCUIT DIAGRAMS - Theft-alarm System Circuit

BATTERY
mI
z

J/B

,,l C-68 B!
l
DEDICATED
FUSE

I
I
I
I
I
I
I
I

/p

m
&

---------_____

ON:,-OFF
/,
5

'2

m
d:
,,l
,\

AL

C-78

C-76 \/
12
34 a2
a,

'14
1

ON:,#OFF

"3

"4

m
CL

_---_-_----____18

ct:
w

7 c-02
m-1
c.b

0 L-G /--l G-B


DIODE
c-12

m
A

---------_------_

?;i
I

HORN z
A-26

EKHORN

q A-27

1 A-4E
CLOCK
SPRING

(LH) (RH)
A-48 1
mmL

+Ff-----jl7 b-65

SWITCH
93
cu
b
=

6
TSB Revision

CIRCUIT DIAGRAMS - Theft-alarm System Circuit

141

COMPONENTS LOCATION
1 Symbol 1

/ Symbol 1
ETACS unit

Starter relay

Headlight relay

Theft-alarm horn relay

Horn relay

1 Theft-alarm starter relay

19FO134

\ 16FO264

Theft-a
stinter

I F?

16FO354

TSB Revision

142

CIRCUIT DIAGRAMS - Active Aero Circuit


-, I

ACTIVE AERO CIRCUIT


TAI ,IGHT
REL

IGNITION
SWITCH(IG1)

FUSIBLE LlNKa
m

la
q

J/B

I
3

J/B

i C-66 ,l
'cl

10A

D-44

LC-83

JUMPER
CONNECTOR
A-11X

3
ci

ki;i 9 zriry--t

f&V"
&ITCH
D-29

ix
s:
1LLl

EL
>
kI

6
m

I11

c-15
pR~[J

RHEOSTAT

SELF-DIAGNOSIS
CHECK CONNECTOR
w

FRONT
SIDE I

I
-

im

6
iGa

(35-AC-RIl512-NM

TSB Revision

SPEED
SENSOR

I
CIRCUIT DIAGRAMS - Active Aero Circuit

143

FUSIB
LINK 8

@i; VENTURI

A-57

11

DOWN
\I

"4

UP

\,
"2

COMBINATION
METER

A
lo b-4il
A65
I-;

2
.- --__

OFF (-4)
jN
1

OFF+-f%j.j:---- jf
GND
V

L--------y---------y--

F-28 54

2
m
d

A
____ J/

Y-------u-----

------..-----

6
7
%
10 F-34

TSB Revision

~~~

1
II
II
I
III
II
I
III
A

144

CIRCUIT DIAGRAMS - Active Aero Circuit

COMPONENTS LOCATION

Name

Symbol
/

Active aero control unit

16FOO5:

1 TSB Revision

%/

16-1

ENGINE
ELECTRICAL
CONTENTS
CHARGING SYSTEM .- ...........................
ALTERNATOR ................................................
SERVICE ADJUSTMENT PROCEDURES ....
Charging System Inspection ........................

SPECIFICATIONS ............................................
General Specifications
Service Specifications

9
5
5

2
2

SPECIFICATIONS ............................................
General Specifications ................................
Service Specifications ................................
TROUBLESHOOTING ....................................

STARTING SYSTEM

14
14

2
3

SPECIFICATIONS ............................................

IGNITION SYSTEM ................................

24

STARTER MOTOR ............................................


TROUBLESHOOTING ....................................

IGNITION SYSTEM ........................................ 28


SERVICE ADJUSTMENT PROCEDURES .... 27

General Specifications
Service Specifications

24
24
24
25

............................

................................
....................................

TROUBLESHOOTING
L

................................

MlSAA-A

................................ 14
................................ 14

18
15

Spark Plug Cable Test ................................ 27


Spark Plug Test ............................................ 27

/
L;

I
I

CHARGING SYSTEM - Specifications

CHARGING SYSTEM
Id

SPECIFICATIONS
GENERAL SPECIFICATIONS

M16EB.A

ALTERNATOR
Specifications

I Type
I Rated output VIA
I Voltage regulator

Battery voltage sensing

Electronic type

SERVICE SPECIFICATIONS

MIGEC- -

Specifications

items
Alternator
Standard value
Regulated voltage
Ambient temp. at voltage regulator

-20C (-4F)

14.2- 15.4

20C (68F)
60C (140F)

13.9-14.9
13.4- 14.6
13.1 - 14.5

80C (176F)
Slip ring O.D.
mm (in.)
1R
Rotor coil resistance

26.7 (1.05)
4pprox. 3 - 5

Limit
IMin.

Output current A
Slip ring O.D.

mm (in.)

1 TSB Revision

77

26.1 (I .03)

CHARGING SYSTEM - Troubleshooting

TROUBLESHOOTING

L CIRCUIT

MWEHAP

DIAGRAM
FUSI
LINK

IGNITION
SWITCH(IG1)

3
123 ;
466
iEisl
c-01

Q
1
c

ALTERNATOR
RELAY
A-10X

COMBINATION
METER

1.---------____

2 B-lam

FIELD
COIL
fOLTAGE REGULATOFi l l
--r---T
-

ZZ

ALTERNATOR

KX35-AC-RQ402-NY

1 TSB Revision

16-4

CHARGING SYSTEM - Troubleshooting

OPERATION
When engine is stopped

TROUBLESHOOTING HINTS

When the ignition switch is switched to the ON


position, electricity flows from the L terminal of
the alternator to the field coil, and at the same time
the charging warning light illuminates.

When engine is being started/has started


When the engine is started, charging voltage is
applied to the L terminal of the alternator, with
the result that the charging warning light is extinguished.
In addition, because battery voltage is applied to the
S terminal of the alternator, this battery voltage is
monitored at the IC voltage regulator, thus switching ON and OFF the current to the field coil and
thereby controlling the output voltage of the alternator.
Power is supplied to each load from the B
terminal of the alternator.
NOTE
The alternator relay functions as a back-up for the
flow of electricity to the field coil if there is a
disconnection or damaged wiring of the charging
warning light.

COMPONENT LOCATION
Name
Alterna.tor relay

Symbol
A

1257

TSB Revision

~
1. Charging warning light does not go on when the
ignition switch is turned to ON, before th
I)
engine starts.
l Check the bulb.
2. Charging warning light fails to go off once the
engine starts.
l Check the IC voltage regulator (located
within the alternator).
3. Discharged or overcharged battery.
l Check the IC voltage regulator (located
within the alternator).
4. The charging warning light illuminates dimly.
l Check the diode (within the combination
meter) for a short-circuit.

CHARGING SYSTEM - Service Adiustment Procedures

SERVICE ADJUSTMENT PROCE.L,DURES


CHARGING SYSTEM INSPECTION

MlGEIAN

VOLTAGE DROP TEST OF ALTERNATOR OUTPUT WIRE


This test judges whether or not the wiring (including
the fusible link) between the alternator B terminal
and the battery (+) terminal is sound by the voltage
drop method.

Preparation
(1) Turn the ignition switch to OFF.
(2) Disconnect the battery ground cable.
(3) Disconnect the alternator output lead from the
alternator B terminal.
(4) Connect a DC ammeter in series to the B
terminal and the disconnected output lead.
Connect the (+) lead of the ammeter to the B
terminal and the (-) lead to the disconnected
output wire.

Voltmeter

Test
(1) Start the engine.
(2) Turn on or off the headlights and small lights and
adjust the engine speed so that the ammeter
reads 20 A and read off the voltmeter indication
under this condition.

Result
(1) It is okay if the voltmeter indicates the standard
value.

Standard value: 0.2 V max.


(2) If the voltmeter indicates a value that is larger
than the standard value, poor wiring is suspected, in which case check the wiring from the
alternator B terminal to fusible link to battery
(+) terminal. Check.for loose connection, color
change due to overheated harness, etc. and
correct them before testing again.
i

1 TSB Revision

16-5

NOTE
Use of a clamp type ammeter that can measure
current without disconnecting the harness is
preferred. The reason is that when checking a
vehicle that has a low output current due to poor
connection of the alternator B terminal, such
poor connection is corrected as the 8 terminal
is loosened and a test ammeter is connected in
its place and as a result, causes for the trouble
may not be determined.
(5) Connect a digital voltmeter between the alternator B terminal and battery (+) terminal. Connect the (+) lead wire of the voltmeter to the
B terminal and the (-) lead wire to the battery
(+) terminal.
(6) Connect the battery ground cable.
(7) Leave the hood open.

Ammeter

(3) Upon completion of the test, set the engine


speed at idle.
Turn off the lights and turn off the ignition
switch.
(4) Disconnect the battery ground cable.
(5) Disconnect the ammeter and voltmeter that
have been connected for the test purpose.
(6) Connect the alternator output wire to the alternator B terminal.
(7) Connect the battery ground cable.

16-6

CHARGING SYSTEM - Service Adjustment Procedures

OUTPUT CURRENT TEST


This test judges whether or not the alternator gives
an output current that is equivalent to the nominal
output.

Preparation
(I)

Prior to the test, check the following items and


correct as necessary.
(a) Check the battery installed in the vehicle to
ensure that it is in sound state*. The battery
checking method is described in BATTERY
NOTE
The battery that is used to test the output
current should be one that has been rather
discharged. With a fully charged battery, the
test may not be conducted correctly due to
an insufficient load.
(b) Check tension of the alternator drive belt.
The belt tension check method is described
in GROUP 11 - Engine Adjustment

(2) Turn off the ignition switch.


(3) Disconnect the battery ground cable.
(4) Disconnect the alternator output wire from thu
alternator B terminal.
(5) Connect a DC ammeter in series between the
B terminal and the disconnected output wire.
Connect the (+) lead of the ammeter to the B
terminal and connect the I-) lead wire to the
disconnected output wire.
NOTE
Tighten each connection by bolt and nut securely as a heavy current will flow. Do not relay on
clips.
(6) Connect a voltmeter (0 to 20V) between the B
terminal and ground. Connect the (+) lead wire
to the alternator B terminal and (-) lead wire
to a sound ground.
(7) Set the engine tachometer and connect the
battery ground cable.
(8) Leave the engine hood open.

1 OOA
--

30A
4-

Battery

Ignition
switch

b
Load

Charging
indicator
1 @ * r
++ :: 1
Alternator relay

Li

Voltmeter

Test
(1) Check to see that the voltmeter reads the same
value as the battery voltage.
If the voltmeter reads OV, an open circuit in the
wire between the alternator B terminal a n d
battery (-) terminal, a blown fusible link or poor
grounding is suspected.
(2) Turn on the headlight switch and start the
engine.

TSB Revision

Ammeter

16PO482

(3) Set the headlight at high beam and the heater


blower switch at HIGH, quickly increase the
engine speed to 2,500 rpm and read the
maximum output current value indicated by the
ammeter.
NOTE
After the engine start up, the charging current
quickly drops, therefore, above operation must
be done quickly to read maximum current value
correctly.

CHARGING SYSTEM - Service Adiustment Procedures


Result
i

(1) The ammeter reading must be higher than the


limit value. If it is lower but the alternator output
wire is normal, remove the alternator from the
vehicle and check it.

Limit: 77A min.


Caution
(a) The nominal output current value is
shown on the name plate affixed to the
alternator body.
(b) The output current value changes with
the electrical load and the temperature of
the alternator itself.
Therefore, the nominal output current
may not be obtained if the vehicle electrical load at the time of test is small.

REGULATED VOLTAGE TEST


The purpose of this test is to check that the
electronic voltage regulator controls the voltage
correctly.

Preparation
L

In such a case, keep the headlights on to


cause discharge of the battery or use
lights of another vehicle as a load to
increase the electrical load. The nominal
output current may not be obtained if the
temperature of the alternator itself or
ambient temperature is too high. In such
a case, reduce the temperature before
testing again.

(1) Prior to the test, check the following items and


correct if necessary.
(a) Check the battery installed on the vehicle to
see that it is fully charged. For battery
checking method, see BATTERY.
(b) Check the alternator drive belt tension. For
belt tension check, see GROUP 11 Engine Adjustment

(2) Upon completion of the output current test,


lower the engine speed to the idle speed and
turn off the ignition switch.
(3) Disconnect the battery ground cable.
(4) Remove the test ammeter and voltmeter and
the engine tachometer.
(5) Connect the alternator output wire to the alternator B terminal.
(6) Connect the battery ground cable.

(2) Turn the ignition switch to OFF.


(3) Disconnect the battery ground cable.
(4) Connect a digital voltmeter between the S
terminal of the alternator and ground. Connect
the (+) lead of the voltmeter to the S terminal
of the alternator, inserting from the wire side of
the 2-way connector and connect the (-) lead to
sound ground or battery I--) terminal.

Load

Voltmeter

Ammeter
6EL252

(5) Disconnect the alternator output wire from the


alternator B terminal.
(6) Connect a DC ammeter in series between the
B terminal and the disconnected output wire.
Connect the (+) lead of the ammeter to the B
terminal and connect the (-) lead wire to the
disconnected output wire.
j(7) Set the engine tachometer and connect the
i
battery ground cable.

TSB Revision

Test
(1) Turn on the ignition switch and check that the
voltmeter indicates the following value.

Voltage: Battery voltage


If it reads OV, there is an open circuit in the wire
between the alternator S terminal and the
battery (+) or the fusible link is blown.
(2) Start the engine. Keep all lights and accessories
off.
(3) Run the engine at a speed of about 2,500 rpm
and read the voltmeter when the alternator
output current drops to IOA or less.

16-8

CHARGING SYSTEM - Set-vice Adjustment Procedures


Result
(1) If the voltmeter reading agrees with the value listed in th.v
regulating voltage table below, the voltage regulator IS
functioning correctly. If the reading is other than the
standard value, the voltage regulator or the alternator is
faulty.

Regulating voltage table


1

Voltage regulator ambient


temperature C (F)

Regulating voltage V

(2) Upon completion of the test, set the engine speed at idle
and turn off the ignition switch.
(3) Disconnect the battery ground cable.
(4) Remove the test voltmeter and ammeter and the engine
tachometer.
(5) Connect the alternator output wire to the alternator B
terminal.
(6) Connect the battery ground cable.

1 TSB Revision

CHARGING SYSTEM - Alternator

ALTERNATOR

16-9
M16EJAU

L/ REMOVAL AND INSTALLATION

14- 18ftJbs.

16FO346

R&noval steps
1, Air hose E <Turbo>
2. Air pipe C <Turbo>
3. Clamp nuts of suction hose
<Vehicles with air conditioner>
4. Drive belt
(Refer to GROUP 11 - Engine Adjustment.)
5. Alternator connector
6. Oxygen sensor connector <Turbo>
7. Alternator and alternator bracket assembly
8. Alternator bracket
9. Alternator

SERVICE POINT OF REMOVAL


3. REMOVAL OF CLAMP NUT
On vehicles with an air conditioner, remove the clamp nut,
raise the suction hose and suspend it from the engine hood
using a cord.

1 TSB Revision

16-10
DlSASlSEMBLY

CHARGING SYSTEM - Alternator


AND REASSEMBLY

i
Disassembly steps
a*
1. Alternator pulley
*,* 2. Rotor assembly
3. Rear bearing
4. Bearing retainer
5. Front bearing
6. Front bracket
7. Stator
a*
8. Insulator
9. Plate
10. Regulator and brush holder
Il. Slinger
12. Rectifier
13. Brush
14. Brush spring
15. Rear bracket

II

7EL0104

SERVICE POINTS OF DISASSEMBLY


SEPARATING THE STATOR AND FRONT BRACKET
Insert plain screwdriver between front bracket and stator core
and pry downward.

Do not insert screwdriver too deep, as there is danger of


damage to stator coil.

CHARGING SYSTEM - Alternator

16-11

1. REMOVAL OF ALTERNATOR PULLEY


Clamp the rotor in a vise with soft jaws.
(2) After removing the nut, remove the pulley and front
bracket from the rotor.

(I)

lEL.109

7. REMOVAL OF STATOR / 10. REGULATOR AND BRUSH


HOLDER
(1) When removing the meter, unsolder stator lead wire
from the main diode of the rectifier.
(2) When removing the brush holder, unsolder it from the
rectifier.

Caution
(1) When soldering or unsoldering, use care to
make sure that heat of soldering iron is not
transmitted to diodes for a long period. Finish
soldering or unsoldering in as short a time as
possible.
(2) Use care that no undue force is exerted to leads
of diodes.

7FI nnn9

INSPECTION
ROTOR
(I) Check rotor coil for continuity. Check to ensure that there is
continuity between slip rings.
If resistance is extremely small, it means that there is a
short. If there is no continuity or if there is short circuit,
replace rotor assembly.

Resistance value : Approx 3 - 5 R


(2) Check rotor coil for grounding. Check to ensure that there is
no continuity between slip ring and core. If there is
continuity, replace rotor assembly.

6ELlld

STATOR
(1) Make continuity test on stator coil. Check to ensure that
there is continuity between coil leads.
If there is no continuity, replace stator assembly.

3ELOll

TSB newsron

16-12

CHARGING SYSTEM - Alternator


(2) Check coil for grounding. Check to ensure that there is no
continuity between coil and core. If there is continuity,
replace stator assembly.

RECTIFIERS
(1) Positive Rectifier Test

Check for continuity between positive rectifier and stator


coil lead connection terminal with a circuit tester. If there is
continuity in both directions, diode is shorted.
Replace rectifier assembly.

/
?
$
I?

7ELOOll

(2) Negative Rectifier Test


Check for continuity between negative rectifier and stator
coil lead connection terminal. If there is continuity in both
direction, diode is shorted, and rectifier assembly must be
replaced.
\

I/

7EL0012

(3) Diode Trio Test


Check three diodes for continuity by connecting an ammeter to both ends of each diode. If there is no continuity in
both directions, diode is faulty and heatsink assembly must
be replaced.

BRUSH REPLACEMENT
(1) Replace brush by the following procedures if it has been
worn to limit line.

Limit line
3ELOlC

TSB I evision

CHARGING SYSTEM - Alternator

16-13

(2) Unsolder pigtail and remove old brush and spring.

Soldered

A 1

I-

7EL0014

(3) Install brush spring and new brush in brush holder.


(4) Insert the brush to where there is a space 2 to 3 mm (.079
to .I 18 in.) between the limit line and the end of the brush
holder.

2-3mm
(.079-,118in.j

,
8EL0068

(5) Solder pigtail to brush holder as shown in the illustration.

Soldered

SERVICE POINT OF REASSEMBLY


2. INSTALLATION OF ROTOR ASSEMBLY
Before rotor is attached to rear bracket, insert wire through
small hole made in rear bracket to lift brush. After rotor has
been installed, remove the wire.

7ELOOl

6EL009

TSB
I

wision

16-14

STARTING SYSTEM - Specifications

STAIRTING SYSTEiVl
.L.J

SPECIIFICATIONS
GENERAL SPECIFICATIONS

M16FEl..

items

Specifications

Starter motor
Type
Rated1 o u t p u t kWN

Reduction drive (with planetary gear)


I.211 2
8

No. of pinion teeth

SERVIC:E SPECIFICATIONS

M16FC..

Specifications

Items
Standard value
Starter motor
Free running characteristics

11

Terminal voltage V
Current A
!Speed
Pinion gap

90 or less
3,000 or more

rpm
mm (in.)

Commutator runout

0.5 - 2.0 (.020 - ,079)


mm (in.)

mm (in.)
Commutator diameter
mm (in.)
Undercut depth

0.05 (.002)
29.4 (1.158)

0.5 (.020)

Limit
Cornmutator runout
Cornmutator diameter

mm (in.)
mm (in.)

1 TSB Revision
I

0.1 (.004)
28.4(1.118)

I
I

16-15

STARTING SYSTEM - Troubleshooting

TROUBLESHOOTING
L

M16FHAF

: CIRCUIT DIAGRAM
<VEHICLES WITHOUT THEFT-ALARM SYSTEM>

(M/T>
BA' ZRY
-

<A/T>

IGN IT10 N
SW1 TCH( ST)

BA' ERY
-

IGN ION
SW1 H(ST)

E-3
I
9
4'
+I
9
c-31 $62

pFji%aqF

5 A-67
3
3
c
-7.7

,p
7-

/
L

---3FF

"2

?*
&:

m
&

A-67 >$3

3 c-02

.I
9
I
2
Bl
B-30

-.

OF: F
[

::
F:
B-23

CLUTCH
PEDAL
SWITCH
0
N C-64

,,l B-24
-77
El

El

B-30
I
2
El

B-23

1 B-24

m
cu

/
L

STARTER MOTOR

STARTER MOTOR
t35-AC-ROROl-NY

TSB Revision

16-16

STARTING SYSTEM - Troubleshooting

<VEHICLES WITH THEFT-ALARM SYSTEM>

~IGNITION;WITCH(ST)
A

~;~T~~MINDER
,
A/T v M/T

STARTER
RELAY
A-09X

\/
m"l

I
3

$2 ----

M/T 1 A/T,

CLUTCH

1
mI
2
N

I
1

\
1

El
B-2; 3 I
--

Li
OF F- C
F

STARTER MOTOR
KX35-AC-R0202-NY

TSB Revision

l1 E%-

m
&,,3
I\

STARTER
RELAY

OFF =,:ON
\I
ml

z
;

STARTING SYSTEM - Troubleshooting


OPERATION
l

TROUBLESHOOTING HINTS

For models equipped with the M/T, the clutch


switch contact is switched OFF when the clutch
pedal is depressed; when the ignition switch is
then switched to the ST position, electricity
flows to the starter relay and the starter motor,
the contact (magnetic switch) of the starter is
switched ON and the starter motor is activated.
NOTE
If the. ignition switch is switched to the ST
position without the clutch pedal being depressed, electricity flows to the starter relay
(coil), the clutch switch (contacts) and to ground,
with the result that the contacts of the starter
relay are switched OFF, and, because the power
to the starter motor is thereby interrupted, the
starter motor is not activated.

16-17

For models equipped with the A/T, when the


ignition switch is switched to the ST position
while the selector lever is at the P or N
position, the contact (magnetic switch) of the
starter is switched ON and the starter motor is
activated.

1 TSB Revision

The starter motor does not operate at all.


l Check the starter (coil).
l
Check for poor contact at the battery terminals
and starter.
l Check inhibitor switch.
l Check clutch pedal switch.
l Check starter relay.
l Check theft-alarm starter relay.
l Check key reminder switch.

16-16

STARTING SYSTEM - Starter Motor

STARTER MOTOR

M16FJAT

REMOVAL AND INSTALLATION


Refer to GROUP 22 - Transaxle.

INSPECTION
PINION GAP ADJUSTMENT
Field coil wire

7EL0037

(1) Disconnect field coil wire from M-terminal of magnetic


switch.
(2) Connect a 12V battery between S-terminal and M-terminal.
(3) Set switch to ON, and pinion will move out.

Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.
(4) Check pinion to stopper clearance (pinion gap) with a feeler
gauge.

Pinion gap: 0.5 - 2.0 mm (.020 - .079 in.)

Pinlion

(5) If pinion gap is out of specification, adjust by adding or


removing gaskets between magnetic switch and front
bracket.

lELl13

PULL-IN TEST OF MAGNETIC SWITCH


(I) Disconnect field coil wire from M-terminal of magnetic
switch.
(2) Connect a 12V battery between S-terminal and M-terminal.

Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.

\J

(3) If pinion moves out, then pull-in coil is good. If it doesnt,


replace magnetic switch.
7ELOOlE

HOLD-IN TEST OF MAGNETIC SWITCH


(1) Disconnect field coil wire from M-terminal of magnetic
switch.
(2) Connect a 12V battery between S-terminal and body.

Caution
\,
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.
Ls
(3) If pinion remains out, everything is in order. If pinion moves
in, hold-in circuit is open. Replace magnetic switch.
7EL002

TSB Revision

STARTING SYSTEM - Starter Motor

16-19

FREE RUNNING TEST


Carbon-pile rheostat
I

Ammeter

Starter
motor

i7EL002:

(1) Place starter motor in a vise equipped with soft jaws and
connect a fully-charged 12-volt battery to starter motor as
follows:.
(2) Connect a test ammeter (loo-ampere scale) and carbon pile
rheostat in series with battery positive post and starter
motor terminal.
(3) Connect a voltmeter (15-volt scale) across starter motor.
(4) Rotate carbon pile to full-resistance position.
(5) Connect battery cable from battery negative post to starter
motor body.
(6) Adjust rheostat until the battery voltage shown by the
voltmeter is 11.5V (for the direct-drive type) or 11 V (for the
reduction-drive type).
(7) Confirm that the maximum amperage is within the specifications and that the starter motor turns smoothly and
freely.

Current: Max. 90 Amps

RETURN TEST OF MAGNETIC SWITCH


(1) Disconnect field coil wire from M-terminal of magnetic
switch.
(2) Connect a 12V battery between M-terminal and body.

Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.

7EL0021

(3) Pull pinion out and release. If pinion quickly returns to its
original position, everything is in order. If it doesnt, replace
magnetic switch.

STARTER RELAY
(1) Remove the starter relay from the relay box.
(2) Connect battery to terminal 2 and check continuity between
terminals with terminal 4 grounded.
3-4 terminals
Power is supplied
3-5

Power is not
supplied

16FO294

16FO293

TSB

l-

rvision

terminals

No continuity
Continuity

3-4 terminals

Continuity

3-5 terminals

No continuity

l-2 terminals

Continuity

16-20

STARTING SYSTEM - Starter Motor

DISASSEMBLY AND REASSEMBLY

16 13

Disassembly steps
1. Screw
2. Magnetic switch
3. Screw
4. Screw
5. Rear bracket
6. Brush holder
7. Brush
8. Rear bearing
c*
9. Armature
10. Yoke assembly
c*
II. Ball
12. Packing A
13. Packing 6
14. Plate
15. Planetary gear
16. Lever
C* l * 17. Snap ring
C* l * 18. Stop ring
19. Overrunning clutch
20. Internal gear
21. Planetary gear holder
22. Front bracket

6ELl99

SERVICE POINTS OF DISASSEMBLY


9. REMOVAL OF ARMATURE / 11. BALL
Caution
When removing the armature, take care not to lose the
bail (which is used as a bearing) in the armature end.

I TSB Revision

STARTING SYSTEM - Starter Motor

16-21

17. REMOVAL OF SNAP RING / 18. STOP RING


(1) Press the stop ring, by using an appropriate socket
wrench, to the snap ring side.

(2) After removing the snap ring (by using snap-ring pliers),
remove the stop ring and the overrunning clutch.
Snap ring
Pinion gear -+z&&& -

6EL0098

CLEANING STARTER MOTOR PARTS


1. Do not immerse parts in cleaning solvent. Immersing the
yoke and field coil assembly and/or armature will damage
insulation. Wipe these parts with a cloth only.
2. Do not immerse drive unit in cleaning solvent. Overrunning
clutch is pre-lubricated at the factory and solvent will wash
lubrication from clutch.
3. The drive unit may be cleaned with a brush moistened with
cleaning solvent and wiped dry with a cloth.

INSPECTION
CHECKING THE COMMUTATOR
(1) Place the armature on a pair of V-blocks, and check the
deflection by using a dial gauge.

Standard value: 0.05 mm (.0020 in.)


Limit: 0.1 mm (.0040 in.)

lELl0

(2) Check the outer diameter of the commutator.

Standard value: 29.4 mm (1.158 in.)


Limit: 28.4 mm (1.118 in.)

1 TSB Revision

16-22

STARTING SYSTEM - Starter Motor


(3) Check the depth of the undercut between segments.

Undercut

Standard value: 0.5 mm (.020 in.)


d

lEL09!3

BRUSH HOLDER
Check for continuity between brush holder plate and brush
holder.
The normal condition is non-continuity.

OVERRUNNING CLUTCH
1. While holding clutch housing, rotate the pinion. Drive pinion
should rotate smoothly in one direction, but should not
rotate in opposite direction. If clutch does not function
properly, replace overrunning clutch assembly.
2. Inspect pinion for wear or burrs. If pinion is worn or burred,
replace overrunning clutch assembly. If pinion is damaged,
also inspect ring gear for wear or burrs.

FRONT AND REAR BRACKET BUSHING


Inspect bushing for wear or burrs:lf bushing is worn or burred,
replace front bracket assembly or rear bracket assembly.

REPLACEMENT OF BRUSHES AND SPRINGS


1.

Brushes that are worn beyond wear limit line, or oil-soaked,


should be replaced.
2. When replac.ing field coil brushes, crush worn brush with
pliers, taking care not to damage pigtail.

i &&wear limit line


,,,j _i.j:.:.,4i,ly;#.,p , .1B I, <+,:,,:./a
c1

L)

lELOl(

TSB Revision

STARTING SYSTEM - Starter Motor

16-23

3.
4.

New brush
Soldered
(Make sure that
there is no
excess solder on
brush surface)

Sand pigtail end with sandpaper to ensure good soldering.


Insert pigtail into hole provided in new brush and solder it.
Make sure that pigtail and excess solder do not come out
onto brush surface.
5. When replacing ground brush, slide the brush from brush
holder by prying retaining spring back.

Surface marked
A

1 EL041

TESTING ARMATURE
Growler

TESTING ARMATURE FOR SHORT-CIRCUIT


1. Place armature in a growler.
2. Hold a thin steel blade parallel and just above while rotating
armature slowly in growler. A shorted armature will cause
blade to vibrate and be attracted to the core. Replace
shorted armature.

TESTING ARMATURE FOR GROUNDING


Check the insulation between the armature coil cores and the
commutator segments. They are normal if there is no continuity.

CHECKING FOR ARMATURE COIL WIRING DAMAGE /


DISCONNECTION
Check for continuity between segments. The condition is
normal if there is continuity.

SERVICE POINTS OF REASSEMBLY


18. INSTALLATION OF STOP RING / 17. SNAP RING
Using a suitable pulling tool, pull overrunning clutch stop
ring over snap ring.

TSB Revision

16-24

IGNITION SYSTEM - Specifications

IGNITION SYSTEM

\
LJ

SPECIFICATIONS
GENEIRAL SPECIFICATIONS

M16GB.

CRANK ANGLE SENSOR


Items

Specifications

Type
Identification No.

Tl T4937 1

Part No.

MD1 53464

Advance mechanism
Firing order

Controlled by engine control unit

Contact pointless type

1-2-345-6

IGNITION COIL
1 Items

1 Specifications

Type

Mold 3-coil

Identification No.

F-536

Part No.

MD1 52648

SPARK PLUG
Specifications
PFRGJ-1 1
PK20PR-PI 1

SERVICE SPECIFICATIONS
Items

Specifications

Standarcl value
Ignition coil
Primary coil resistance at 20C (68F)
Secondary coil resistance at 20C (68F)
Spark plug gap

0.67 - 0.81
klR

mm (in.)

11.31 - 15.30
1.0-1.1 (.39-.43)

TSB Revision

IGNITION SYSTEM - Troubleshootina

16-25

TROUBLESHOOTING

c IRCUIT DIAGRAM

ITION
At TCH(IG1)
3I
Et

1234

7 c-82 El
5678

EsWE
DETECTION

CONNECTOR

1.25L-R
1.25L-B
1.25L-Y
1.25B-W

,,2
;,l
\
;,4

\\

r------------

POWER
TRANSISTOR

-I

i
IGNITIO;
COIL 2-5

-1

IGNI'I
COIL

IGNITION
ZOIL 3-6

-J
3 3
A
1
"CbK%T

>(

UNIT
I

COMBINATION
METER
(TACHO)

14

25
"
SPARK PLUG

I..

CONTROL UNIT

idI
I(X35-AC-R030P-NY

z )(4

TIMING
. ADJUSTMENT
CONNECTOR
TSB Revision

'IDLE SW ITCH
.TOP DEAD
CENTER SENSOR '~~~~fj~['"N~T

36

16-26

IGNITION SYSTEM - Troubleshooting


TROUBLESHOOTING HINTS

OPERATION
l

Turn ignition switch to ON position, and


battery voltaoe will be applied to primary wind
ing of. ignition coil.
When crank angle sensor signal is input to
engine control unit, engine control unit makes
ON-OFF control of power transistors one by
one.
When power transistor is turned on, current
flows from ignition coil (priman/ winding) to
ground through power transistor.
Whein power transistor A is turned from ON to
OFF, the spark plugs of No. I. and No. 4 cylinders
spark. Turning of power transistor B from ON to
OFF will produce sparking in spark plugs of No. 2
and No. 5 cylinders. Furthermore, when power
transistor C is turned from ON to OFF, sparking
is produced in spark plugs of No. 3 and No. 6
cylinders.

1 TSB Revision

1. Engine cranks, but does not start.


(1) Spark is insufficient or does not occur at aIt
(on spark plug).
l Check ignition coil.
l Check crank angle sensor.
l Check power transistor.
l Check spark plugs.
l Check spark plug cable.
(2) Spark is good.
l Check ignition timing.
2.

Engine idles roughly or stalls.


Check spark plugs.
l Check ignition timing.
l Check ignition coil.
l Check spark plug cable.
l

3.

Poor acceleration
l Check ignition timing.
l Check spark plug cable.
l Check ignition coil.

IGNITION SYSTEM - Service Adjustment Procedures

16-27

SERVICE ADJUSTMENT PROCEDURES


SPARK PLUG CABLE TEST

M16GIGJ

(1) Disconnect, one at a time, each of the spark plug cables


while the engine is idling to check whether the engines
running performance changes or not.

Caution
Wear rubber gloves while doing so.
(2) If the engine performance does not change, check the
resistance of the spark plug cable, and check the spark plug
itself.

SPARK PLUG TEST


(1) Remove the spark plug and connect to the spark plug cable.
(2) Ground the spark plug outer electrode (body), and crank the
engine.
Check to be sure that there is an electrical discharge
between the electrodes at this time.

1 EL03,

TSB Revision

16-28

IGNITION SYSTEM - Ignition System

IGNITION SYSTEM
REMOVAL AND INSTALLATION

13 Nm

Removal steps
1. Center cover
l 1 2. Spark plug cable
3. Spark plug
4. Ignition coil
5. Power transistor
~1 6. Crank angle sensor

Pre-removal and Post-installation Operation 1


l Removal and Installation of Surge Tank
(Referto GROUP 15-Intake Manifold.)

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IGNITION SYSTEM - Ignition System

16-29

INSPECTION
SPARK PLUG
Check the plug gap and replace if the limit is exceeded.

,>1y* y*.<,* a
*>*.,c <X
,-,*/

Platinum
tips ,Fl\l&l

~ .,
w

Standard value: 1.0 - 1.1 mm (.039 - .043 in.)


Limit: 1.3 mm (.051 in.)
Caution
1. Do not attempt to adjust the gap of the platinum plug.
2. Cleaning of the platinum plug may result damage the
platinum tip. Therefore, if carbon deposits must be
removed, use a plug cleaner and complete cleaning
within 20 seconds for protection of the electrode. Do
not use wire brushes.
SPARK PLUG CABLE
(1) Check cap and coating for cracks.
(2) Measure resistance.
Unit: kR

POWER TRANSISTOR
NOTE
An analog-type circuit tester should be used.

No. 1 - No. 4 coil side

7EL008

(1) Connect the negative (-) terminal of the 1.5V power supply
to terminal @ of the power transistor; then check whether
there is continuity between terminal @ and terminal @
w h e n t e r m i n a l @ and the positive (+) t e r m i n a l a r e
connected and disconnected.
NOTE
Connect the (-) probe of the circuit tester to terminal 0.
pi

(2) Replace the power transistor if there is a malfunction.

No. 2 - No. 5 coil side


(1) Connect the negative (-) terminal of the 1.5V power supply
to terminal @ of the power transistor; then check whether
there is continuity between terminal @ and terminal @
w h e n t e r m i n a l @ and the positive (+) t e r m i n a l a r e
connected and disconnected.
NOTE
Connect the (-) probe of the circuit tester to terminal 0.
i7

TSB Revision

IGNITION SYSTEM - Ignition System


Terminal @ and (+) terminal

Terminal @ and terminal @ 1

Connected

Continuity

Unconnected

No continuity

(2) Replace the power transistor if there is a malfunction.

No. 3 - No. 6 coil side


(1) Connect the negative (-) terminal of the 1.5V power supply
to terminal @ of the power transistor; then check whether
there is continuity between terminal @ and terminal @
w h e n t e r m i n a l @ and the positive (+) t e r m i n a l a r e
connected and disconnected.
NOTE
Connect the (--) probe of the circuit tester to terminal 0.
7EL008E

Terminal @ and (+) terminal

Terminal @ and terminal @

Connected

Continuity

Unconnected

No continuity

(2) Replace the power transistor if there is a malfunction.

IGNITION COIL
Primary Coil Resistance
Measure the resistance between connector terminal @) (power) and each coil terminal.

Measuring point:
Coil A (No. 1 - No. 4 cylinder side coil) . . . . . . . . . . . . . . . .
Coil B (No. 2 - No. 5 cylinder side coil) . . . . . . . . . . . . . . .
Coil C (No. 3 - No. 6 cylinder side coil) . . . . . . . . . . . . . . . .
Standard value: 0.67 - 0.81 Sz

@-@
@-@
a-0

7EL008C

Secondary Coil Resistance


Measure the resistance between each coil high voltage
terminals.

Measuiing
Coil A
Coil B
Coil C

point:
(No. 1 - No. 4 cylinder side coil)
(No. 2 - No. 5 cylinder side coil)
(No. 3 - No. 6 cylinder side coil)

Standard value: 11.3 - 15.3 kfI


7EL009

TSB Revision

IGNITION SYSTEM - Ignition System

16-31

SERVICE POINTS OF INSTALLATION


6. INSTALLATION OF CRANK ANGLE SENSOR
(I) Turn the crankshaft so that the No. 1 cylinder is at
compression top dead center.

Caution
Be careful not to turn it to the No. 4 cylinder
compression top dead center by mistake.
(2) Install, lining up the matchmarks on the crank angle
sensor housing and the coupling.

Mating mark

2. INSTALLATION OF SPARK PLUG CABLE


Improper arrangement of spark plug cables will induce
voltage between the cables, causing miss firing and
developing a surge at acceleration in high-speed operation.
Therefore, be careful to arrange the spark plug cables
properly by the following procedure.
1. Install the spark plug cable clamps as shown in the
illustration.
2. The numerals on the support and clamp indicate the
spark plug cable No.
3. Pay attention to the following items when the spark
plug cables are installed.
(1) Install the cables securely to avoid possible contact
with metal parts.
(2) Install the cables neatly, ensuring they are not too
tight, loose, twisted or kinked.
i;

TSB Revision

IGNITION SYSTEM - Ignition System

16-32:

Spark plug
cable No. 1

Spark plug
cable No 2

Spark plug
cable No. 3 \

sparK plug
cable No. 6

cable kJo.-5

Approx. 110 mm
77 in t

No.

Section A-A

i
Do not contact the
cable clamp and the
air intake hose.
Air intake hose

Vehicle without
turbocharger

Vehicle with turbocharger


7ELOlll

TSB Revision

54-1

i-1

CHASSIS
ELECTRICAL

~
~
M54AA-B

CONTENTS
AUDIO SYSTEM ........................................................................
MOTOR ANTENNA -ANTENNA FEEDER CABLE ........
RADIO AND TAPE PLAYER ................................................
RADIO REMOTE-CONTROL* ............................................
SPEAKER ............................................................................
TROUBLESHOOTING ........................................................
BATTERY ....................................................................................
SERVICE ADJUSTMENT PROCEDURES ........................
SPECIFICATIONS ................................................................

82
112
111
110
111
82

HORN ........................................................................................
HORN SWITCH* ................................................................
RELAY ....................................................................................
SPECIFICATIONS ................................................................

76
78
79

General Specifications ....................................................

TROUBLESHOOTING ........................................................

%
76

3
4
3

IGNITION SWITCH* ................................................................


IGNITION SWITCH ............................................................

6
6

General Specifications ....................................................

TROUBLESHOOTING ........................................................

CIGARETTE LIGHTER ............................................................


CIGARETTE LIGHTER ........................................................
SPECIFICATIONS ................................................................

80
81
80

General Specifications ....................................................

80

TROUBLESHOOTING .........................................................

80

COLUMN SWITCH ....................................................................


COLUMN SWITCH* ............................................................
SPECIFICATIONS ................................................................
General Specifications ..___..__._...._....................................

72
73
72
72

LIGHTING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT . . . . . . . . . . . . . .._.........................................................
FRONT COMBINATION LIGHT AND
OPTICAL HORN LENS ..: __._._.._............................................
HAZARD SWITCH _.__._____.__._._.__............................................
HEADLIGHT __._____._________._....................................................
HIGH MOUNTED STOP LIGHT .
POP-UP SWITCH AND FOG LIGHT SWITCH
REAR COMBINATION LIGHT AND
LICENSE PLATE LIGHT __._.______..___.__.................................
RELAY
RHEOSTAT
CONTINUED

ON

NEXT

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


(1) A Supplemental Restraint System (SRS), .which uses a driver-side air bag, has been installed in the 3000GT.
(2) The SRS includes the following components: impact sensors, SRS diagnosis unit: SRS warning light, air bag
module, clock spring, interconnecting wiring. Other SRS-related components (that may have to be
removed/installed in connection with SRS service or maintenance) are indicated in the table of contents by
an asterisk (*).

/
L

WARNING!
(1) Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (from
rendering the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized .MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B Supplemental Restraint System (SRS), before beginning any service or maintenance of any component of the
SRS or any SRS-related component.

32
65
66
71
64
68

PAGE

~
I

54-2

SERVICE ADJUSTMENT PROCEDURES ........................


SPECIFICATIONS ................................................................

63
32

Geineral Specifications ....................................................


Service Specifications ....................................................

32
32

TROUBLESHOOTING ........................................................

33

METERS AND GAUGES ........................................................


COMEiINATION GAUGES ................................................
COMEllNATlON METERS ................................................
INDIC>ATORS AND WARNING LIGHTS ........................
SERVIICE ADJUSTMENT PROCEDURES ........................
SPECIFICATIONS ................................................................

9
28
26
30
21
9

General Specifications ....................................................


Sealants and Adhesives ................................................
Service Specifications ....................................................

9
11
11

TROUBLESHOOTING ........................................................

12

REAR WINDOW DEFOGGER ___________......._...........,,................


DEFOGGER RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REAR WINDOW DEFOGGER SWITCH .
.
SERVICE ADJUSTMENT PROCEDURES ___.____................
TROUBLESHOOTING . . . . . . . . . . . . . . . . .._.....................................

115
123
122
122
115

THEFT-ALARM SYSTEM . . . . . . . . . . . . . . . .._...................................... 124


TROUBLESHOOTING . . . . . . . . . . . . ..__.._.................................... 124
AUTO-CRUISE CONTROL
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CENTRAL DOOR LOCKING
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC CONTROL DOOR
MIRROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER WINDOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIATOR FAN MOTOR . . . . . . .

Refer to GROUP 13
Refer to GROUP 42
Refer to GROUP 51
Refer to GROUP 51
Refer to GROUP 14

BATTERY - Specifications / Troubleshooting

54-3

BATTERY
ij SPECIFICATIONS
GENERAL SPECIFICATIONS
Items

M54EB- -

Specifications

Type
Ampere hours (5HR)

75D26RMF
Ah

Cranking rating [at - 18C (OF)]

52
A

490

Reserve capacity min.

123

NOTES
1. CRANKING RATING is the current a battery can deliver for 30 seconds and maintain a terminal voltage of 7.2 volts or
greater at a specified temperature.
2. RESERVE CAPACITY RATING is the amount of time a battery can deliver 25A and maintain a minimum terminal
voltage of 10.5 at 27C (80F).

TROUBLESHOOTING
BATTERY TESTING PROCEDURE
RESULT

TEST STEP
1?\O
1

M54EHAX

ACTION TO TAKE

1 VISUAL INSPECTION
l

Remove negative cable, then positive cable.

Check for dirty or corroded connections.

b CLEAN terminals and


clamps. GO to Al.

OK b GOtoAl.

Al 1 LOOSE BATTERY POST


l

Check for loose battery post.

63

b REPLACE battery.

OK b GO toA2.

,42

/43

1 CRACKED BATTERY COVER


l

Remove holddowns and shields.

63

Check for broken/cracked case or cover.

b REPLACE battery.

OK b GOtoA3.

1 TEST INDICATOR/OPEN CIRCUITVOLTAGE TEST


l

Turn headlights on for 15 seconds.

Turn headlights off for 2 minutes to allow


battery voltage to stabilize.

Disconnect cables.

Read open circuit voltage.

63

b CHARGE battery at 5
amps, then GO to A3.

Green dot invisible and


open circuit voltage
under 12.4 volts

OK b GOtoA4.

/
L

TSB Revision

54-4

BATTERY - Troubleshooting / Service Adjustment Procedures


TEST STEP

RESULT

Connect a load tester to the battery.

Load the battery at the recommended


discharge rate (See LOAD TEST RATE CHART)
for 15 seconds.

Read voltage after 15 seconds, then


remove load.

ACTION TO TAKE i

REPLACE

battery

Joltage is less than


ninimum listed
white indicator).

OK F

3attery OK.

Joltage is more than


ninimum listed.
LOAD TEST CHART
Mlnimum
voltage

Temperature
F

9.6

70 and above

21 and above

9.5

60

16

94

50

10

9.3

40

4
-1

-12
-18

SERVICE ADJUSTMENT PROCEDURES


BATTERY INSPECTION

MS4EIBN

BATTERY VISUAL INSPECTION (1)


The battery contains a visual test indicator which gives blue
signal when an adequate charge level exists, and white signal
when charging is required.

BATTERY VISUAL INSPECTION (2)


Make sure ignition switch is in Off position and all battery feed
accessories are Off.
1. Disconnect ground cable from battery before disconnecting
(+) cable.
2. Remove battery from vehicle.

16FO123

Caution
Care should be taken in the event battery case is
cracked or leaking to protect hands from the electrolyte. A suitable pair of rubber gloves (not the household
type) should be worn when removing battery by hand.

White

Charging
necessary

Good
condition
WY1814

3. Inspect battery carrier for damage caused by loss of acid


from battery. If acid damage is present, it will be necessa
YJ
to clean area with a solution of clean warm water and
baking soda. Scrub area with a stiff bristle brush and wipe
off with a cloth moistened with ammonia or baking soda in
water.

TSB Revision

BATTERY - Service Adjustment Procedures

,
id

54-5

4. Clean top of battery with same solutions as described in


step (3).
5. Inspect battery case and cover for cracks. If cracks are
present, battery must be replaced.
6. Clean the battery post with a suitable battery post cleaning
tool.
7. Clean the inside surfaces of the terminal clamps with a
suitable battery terminal cleaning tool. Replace damaged or
frayed cables and broken terminals clamps.
8. Install the battery in vehicle.
9. Connect (+) and (-) cables to battery in the order of
mention.
10. Tighten the clamp nut securely.

OPEN CIRCUIT VOLTAGE TEST (3)


1. Turn headlights on for 15 seconds.
2. Turn headlights off for 2 minutes to allow battery
voltage to stabilize.
3. Disconnect cables.
4. Read open circuit voltage.
5. If the open circuit voltage is under 12.4 volts,
charge the battery. (See BATTERY CHARGING)

LOAD TEST (4)

8.7

10

-12

8.5

-18

1. Connect a load tester to the battery.


2. Load the battery at 15 amps for 15 seconds to
remove surface charge.
3. Load the battery at the recommended discharge
rate. (See LOAD TEST RATE CHART.)
4. Read voltage after 15 seconds and then remove
the load.
5. If the voltage is not maintained at the minimum
voltage in the LOAD TEST CHART throughout
the test, the battery should be replaced.

NOTE
The temperature is an ambient temperature of the battery that
has been exposed to for the preceding few hours.

BATTERY CHARGING

MSEICM

Caution
When batteries are being charged, an explosive
gas forms beneath the cover of each cell. Do not
smoke near batteries on charge or which have
recently been charged.
Do not break live circuits at the terminals of the
batteries on charge. A spark will occur where
the live circuit is broken.
Keep all open flames away from the battery.
Battery electrolyte temperature may temporarily be
allowed to rise to 55C (131F). Increase of electrolyte temperature above 55C (131F) is harmful to
the battery, causing deformation of battery cell,
decrease in life of battery, etc.

CHARGE RATE
j If the test indicator is white, the battery should be

i charged as outlined below.

TSB Revision

When the dot appears or when maximum charge


shown below is reached, charging should be stopped.
NOTE
When the charging is performed at 5 amps, charging is virtually 100% three hours after the indicators
indication changes from white to green.
Use fast charging only in an emergency.
If the indicator does not turn to green even after the
battery is charged, the battery should be replaced;
do not overcharge.

Charge Rate Chart


Battery
75D26R-MF
(490 amps)

Slow Charging
5 amps
15 hrs.

Fast Charging

1 0 a m p s 2 0 a m p s ;I15arrqT
7.5 hrs.
3.75 hrs.

54-6

IGNITION SWITCH - Ignition Switch

IGNITION SWITCH

M54GlAYd

IGNITION SWITCH
40 Nm
29 ft,lbs.

REMOVAL AND INSTALLATION

al steps of ignition switch segment

3. Kniee protector
?fer to GROUP 52A- Instrument Panel.)
4. Column cover lower
5. Column cover upper
6. Lap cooler duct and foot shower duct
IO. Key reminder switch segment
11. Ignition switch segment
Removal steps of steering lock cylinder

1. Air bag module


2. Steering wheel
3. Knee protector
(Refer to GROUP 52A- Instrument Panel.)
4. Column cover lower
5. Column cover upper
6. Lap cooler duct and foot shower duct
l * 7. Column switch and clock spring assembly
8. Ignition key illumination ring
9. Steering lock cylinder

SERVICE POINTS OF REMOVAL


1. REMOVAL OF AIR BAG MODULE
(1) To remove the clock spring connector (squib connector)
from the air bag module, force the lock outward, and pry
it with a plain screwdriver as shown in the illustration at
the left to make sure that no undue force is exerted on
the connector when it is removed.

Caution
1. After the battery cables have been disconnected, allow more than 30 seconds before
starting any further work.
2. The capacitor in the SRS diagnosis unit retains
enough voltage to deploy the air bag for a given
period after the battery voltage has been removed. If servicing is started before the end of
this given period, unintended deployment of the
air bag could result and cause serious injury.
(2) The removed air bag module should be stored in a
Ll
clean, dry, flat place with the pad cover face up.

TSB Revision

54-7

IGNITION SWITCH - lanition Switch


2. REMOVAL OF STEERING WHEEL

Remove the steering wheel by using a steering wheel


puller.

Caution
Do not hammer on the steering wheel to remove it;
doing so may damage the collapsible mechanism.

13R0665

4. REMOVAL OF COLUMN COVER LOWER / 5. COLUMN


COVER UPPER

Front of vehicles

After the screws have been removed, remove the covers,


while making sure not to break the grippers.

19FO12

9. REMOVAL OF STEERING LOCK CYLINDER


(1) Insert the ignition key into the steering lock cylinder and
place the key in the ACC position.
(2) Press the lock pin down with a Phillips head screwdriver
(small-size one) to remove the steering lock cylinder.

INSPECTION
IGNITION SWITCH INSPECTION
(I) Remove the knee protector, the column cover lower and
the column cover upper. (Refer to GROUP 52A - Instrument Panel.)
(2) Disconnect the wiring connector from the ignition switch
and key reminder switch, and connect an ohmmeter to the
switch side connector.
(3) Operate the switch, and check the continuity between the
terminals.
Key

Ignition switch

16AO570

reminder
switch

NOTE
O-O indicates that there is continuity between the terminals

Ignition
key illumination

54-8

IGNITION SWITCH - Ignition Switch


SERVICE POINTS OF INSTALLATION
7. INSTALLATION OF COLUMN SWITCH AND CLOCf
:
SPRING ASSEMBLY
d
Line up the NEUTRAL mark of the clock spring with the
mating mark to center the clock spring.

Caution
If the clock spring is not centered, problems such as
intermediate failure of the steering wheel to turn,
broken ribbon cable in the clock spring, or the like could
occur. As a result, they might hinder proper operation
of the SRS, resulting in serious injury.

TSB Revision

METERS AND GAUGES - Specifications

54-9

METERS AND GAUGES


L. SPECIFICATIONS
GENERAL SPECIFICATIONS

MSHB- .

METERS AND GAUGES


Specifications

Items
Speedometer
Type
<Non-turbo>

Mechanical type
Electrical type

<Turbo>
Tachometer
Type
Fuel gauge

Pulse type

Type
Fuel gauge unit

Coil type

Type
Engine coolant temperature gauge

Variable resistance type

Type
Engine coolant temperature gauge unit

Coil type

Type
Oil pressure gauge

Thermistor type
Bi-metal type

Type
Oil
pressure gauge unit
i
Type
Pressure gauge <Turbo>

Bi-metal type
Moving coil type

Type
Voltage gauge <Non-turbo>

Moving iron type

Type

1 TSB Revision

METERS AND GAUGES - Specifications

54-10

INDICATORS AND WARNING LIGHTS


Items

Specifications

Indicator lights
W
W

Turn signal indicator light


High beam indicator light

3.0
1.4 (74)
W

Charging system warning light


W
Oil pressure warning light
Door-ajar warning light
Brake warning light

1.4 (74)
1.4 (74)

1.4 (74)

3.4 (158)
1.4 (74)

Low fuel warning light

1.4 (74)

W
Seat belt warning light
Cruise control indicator light

Engine coolant level warning light


W
Check engine warning light
Security indicator light

1.4 (74)
1.4 (74)

1.4 (74)

1.4 (74)
W

Power/economy changeover indicator light <A/T>


W
Overclrive indicator light <AIT>
Supplemental restraint system warning light
W
Anti-lock braking system warning light

1.4 (74)
1.4 (74)
W

Active aero system warning indicator light <AWD>


W
Washer fluid level indicator light
4-wheel steering oil level warning light <AWD>
W
Cruise control ON indicator light
W
Tour/sport mode indicator light*2
Tour rnode indicator lightX3

1.12
1.12

1.4 (74)
1.4 (74)

1.4 (74)
1.4 (74)
1.12
1.12

. .^--

Nult
(I)
(2)
(3)
(4)

The
The
The
The

values in parentheses denote SAE trade numbers.


* symbol indicates vehicles with theft-alarm system.
*) symbol indicates vehicles with Electronic Control Suspension.
*:i symbol indicates vehicles with Active Exhaust System.

TSB Revision

54-11

METERS AND GAUGES - Specifications


SERVICE SPECIFICATIONS

MS4HC.

Items

Specifications

Standard Values
mph

Speedometer indication error


20

19-22
38-44

40
60

57-66

80

76-88
94-110

100
rpm

Tachometer indication error


1,000

* 100

3,000

k 150

5,000

?I 250

6,000
Fuel gauge unit resistance
Point F

Ik 300
CR
3+2

Point E
Fuel gauge unit float height
Point F
Point E

110+7
mm (in.)
18.6 - 21.6 (.73 - .85)
193.4 - 196.4 (7.61 - 7.73)

Engine coolant temperature gauge unit resistance


[at 70C (158F)I
fl
Fuel gauge resistance
Between A - B

s1

104 + 13.5

Approx. 254

Between A - C

Approx. 101

Between B - C

Approx. 153

Engine coolant temperature gauge resistance


Between A - B

1R
Approx. 51
Approx. 139

Between A - C
Between B - C
Oil pressure gauge resistance

Approx. 190
CR

Pressure gauge resistance <Turbo>

Approx. 42
R

Approx. 72

SEALANTS AND ADHESIVES


Specified sealants and adhesives

Items
) Engine coolant temperature gauge unit

( 3M ATD Part No. 8660 or equivalent

TSB Revision

1 We

1 Semi-drying sealant

54-12

METERS AND GAUGES - Troubleshooting

TROUBLESHOOTING

M54HHAS

OPERATION
<Fuel gauge>
l
l

<Oil pressure gauge>

When the ignition key is at the ON position,


the fuel gauge is activated.
When there is much fuel, the units resistance is
small and the current flowing in the circuit is
great, so the gauges indicator indicates in the
F area.
When there is little fuel, the units resistance is
high and the current flowing in the circuit is
small, so the gauges indicator indicates in the
E area.

l
l

<Engine coolant temperature gauge>


l

When the ignition key is at the ON position,


the engine coolant temperature gauge is activated.
When the engine coolant temperature is high,
the units resistance is low and there is a great
flow of current in the circuit, so the gauges
indicaitor indicates in the H area.
When the engine coolant temperature is low,
the units resistance is high and there is a small
flow of current in the circuit, so the gauges
indicator indicates in the C area.

<Reed switch (NON-TURBO) / Speed sensor


(TURBO)>
l

Pulses are produced in accordance with the


vehicle speed, and vehicle-speed signals are
input to systems (the MPI system, etc.) that
regulate according to the vehicle speed.

When the ignition key is at the ON position,


the oil pressure gauge is activated.
When oil pressure is high, the internal contacts
of the gauge unit are kept closed for a longer
period pf time. This causes more current to flow
in the circuit, and the gauge pointer swings to
the high pressure side.
When oil pressure is low, the internal contacts
of the gauge unit. open in a shorter period of
time. Therefore, there is less current flowing in
the circuit and the gauge pointer swings to the
low pressure side.

<Pressure gauge (TURBO)>


l
l

When the ignition key is set to the ON


position, the gauge indicator will be at 0.
When the engine is started, the indicator will
move from 0 to the minus (-) side, and then,
as the boost level increases, it will move to the
plus (+) side.

<Voltage gauge (NON-TURBO)>


l

When the ignition key is placed in the ON


position, the voltage gauge operates and indicates a battery voltage of approximately 12V.
When the engine is started, the voltage gauge
indicates a battery voltage of 12 to 16V. indicating that the battery is on charge.

NOTE
For operation of indicator and warning light, refer to
P.54-30 INDICATORS AND WARNING LIGHTS.

TROUBLIESHOOTING HINTS
1. The fuel gauge doesnt function, or shows the
incorrect indication.
(1) Disconnect the connector of the fuel pump
and gauge unit assembly; the F side is
i n d i c a t e d w h e n t e r m i n a l @ is then
grounded.
l Check the fuel gauge.
2. The engine coolant temperature gauge doesnt
functilon, or shows the incorrect indication.
(1) The H side is indicated when the connector of the engine coolant temperature gauge
unit is disconnected and then grounded.
l Check the engine coolant temperature
gauge unit.
3. Systems dependent upon control according to
the vehicle speed do not function correctly.
l Check the reed switch (NON-TURBO)
l Check the speed sensor (TURBO)

1 TSB Revision

4. The oil pressure gauge doesnt function, or


shows the incorrect indication.
(1) The H side is indicated when the connector of the oil pressure gauge unit is disconnected and then grounded.
l Check the oil pressure gauge unit.
5. The meter illumination light does not illuminate.
(1) The tail lights illuminate.
l Check the rheostat.
6. The voltage gauge doesnt function, or shows
the incorrect indication.
l Check the voltage gauge.

METERS AND GAUGES - Troubleshooting


i

54-13

METER AND GAUGES CIRCUIT


CIRCUIT DIAGRAM

IGNITION
SWITCH(IG1)
-s--

/
id

I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

-- .----------------------~---------~~~~~~~~~~~~

COMBINATION
METER

/\

-1

NON: GBO

TURBO
.------

i4

/
i

NONTURBD
TURBO ----------------D-05 109

54 D-04

Lx
5I

3
L
-E c-14

3
A

3
;

16 b-441

1-1

>
1

>

5 II
II FUEL
II
II KIKE
II F-16
1 /I
II
9L:
I
m
~ I

ENGINE
CONTROL UNIT

a:
J

D-41 E 3
I2
31
El
E

i/

llCI

K X35-AC-RlOOl-NY

TSB Revision

POWER
TRANSISTOR

I
m

16 C-71

5 C-82
1234
5678
ml
E

54-14

METERS AND GAUGES - Troubleshooting

&;W$IGHT

- - -

..J

L7

3
--IT
rh 13-------1

COMBINATION
GAUGE

I
1

12345678
ri3
~!*38141j
161 2
IiEiz

>
&

L-RHEOSTAT
D-40
piiq

- 4
0
i

m
dr

::
0

m 1 c-14
d:
pTg%aq
~
ENGINE
CONTROL UNIT
8--------------------------D-15
pT!iTmg

!3
-J

B-06 3
1
25
i!zl-

>
d

D-41
1 B-36

TSB Revision

B-01
ENGINE
COOLANT
TEMPERATURE
GAUGE UNIT

J
5 D-09

Lj

METERS AND GAUGES - Troubleshooting


i

54-15

WARNING LIGHT CIRCUIT


CIRCUIT DIAGRAM

IGNITION iWITCH

FUSIBLE LINK0
I

:
c

z
,\l C-68 a
y

I
1

>
d

j-i-1
I
I
I
f
I
I
I
I

------.
jN OFF
1
cc

11

w
A-67 :

@
10A

\/
C-60 " 1

\I
r

\,
\I

_-----__---------____________
11

c-70 1-- 2

JUMPER
CONNECTOR
A-11X

ci

10 D-44
pTl?aaq

7Q

0:
G

51
.-------_------_------------'CH

&
SW :kH

0
10A

I
1
I
2
I
I
: c
I
I
2
I
I
E
I
I
L----4
I
I
I
I
I
I
I
I
I
L - - - - -

5
d >
AL.--_----__-_---_----_________
r

107 D-05

60
CL3
dL

lo D-43 ppggq

- - - _ - - _ _ _ - - - - - - - - - _

El 3
di

>
!

E-21

SE 1

(LH)
DOOR SWITCH

135-AC-RYOOP-NM

1 TSB Revision

(RH)

METERS AND GAUGES - Troubleshooting

54-16

IGNITION
SWITCH(IG1)

STARTER
RELAY

2%I
8
/\

1 D-15
pGT$iRJ

J/B

63
15A

IDIODE
D-10

Ll

c;

____--__---_---------~~--~~~~~
--------_ /Z 63

59
-.------- ------ ---+E ---- TI
-

; COMBINATION
, METER

5:F
II;

PJ
.In

,
--------_ \I
61 D-04

D-05

m
L

- 9 4 1
1

Ei
;;
z<
2

0
- u
T----- \I
114
116

I
-----64 D-d
a

D-22 4
pE?y
7
>t
1 A-24

;ggpG
SWITCH
-

1 TSB Revision

ENGINE
COOLANT
LEVEL
SENSOR
A-56
1
El2

2 D-41

METERS AND GAUGES - Troubleshootina

54-17

J/B

59 D-04

I-------------------------------------------I

i0
IL
L-----.

:.

-_--------__~~-~
67

--

______---_-__---.

-E
L

j8

D-03

12

-f

1~2~3(4~5~6~7~8
I 6 I
lO~l1~12~13~14~1~16~1
i

.Q

i&i

>

p?$Rlq
c-14

4.-

D-15
pil%iq

6
FUEL PUMP AND
c
B-06 1
1
2 3
a-l

!
1

4:

m
F-14

2
/k--.j
ENGINE
%BTROL

;;yHAULIC ABS
CONTROL
UNIT
m
1

B-37

q l-, 1

L-J
d
OFF

m
cu
fl:
I*j

ON

OIL

m
KXBB-AC-R1002A-NY

TSB Revision

METERS AND GAUGES - Troubleshooting

54-18

COMBINATION METER

oY

g(

,L
,
I

104
:
C

>

105 D-05

>
&/

13
12 c-15
------_-_
$5
f2lqRwq

;r
w

v
I-

SRS '
&If$NOSIS

METERS AND GAUGES - Troubleshooting


!

54-19

INDICATOR CIRCUIT
CIRCUIT DIAGRAM

TURN SIGNf
AND HAZARli
FLASHER Uh
I
7

AUTO-CRUISE
CONTROL UNIT

--------_

\I
c-02 I23
-I
c
5
::)

0
4
i2a

-1:

i
I

IGNITION
SWITCH
1 (IGl)

r
-

6
d
e

1
+ .------__

D-45

$gjgg$q
iff&ggq

i i

,\ 65
77

.il

6ii

.-----

101

7
J

111

:,,g

I\

I\

z5 c
F3 I

) :g

4
~~----- ------ -----------:: 57

iL

Gl

-c

I 1
d

:: c
d

AL

.32------- 7

KI
z
?_II
>
c!
s
-1 z/r----- - - - - - - - - - Q<
D-42 8

ii i

D-41

0
jKX35-AC-R1003-NY

TSB Revision

54-20

METERS AND GAUGES - Troubleshooting

;L)
'W$IGHT
-

I
w
&

m
&

J/B

>
&

4-...--

3 c-14
piT$mq
A

m
A

3ca
.------------

10
.----

>
CL

1
; D-16
----fiE%q
a:

4
_-__- -

loil kwCATED 07
I
I15Ab
3
c

EI

J/B
JUMPER
CONNECTOR
A-11X
E1234l

I
I
I
I
/
I
I
1

mlL
3
c

11

COMBINATION
METER
i2 <
e(

j 2

> i$
d

- -

--

\/
-0 2
aI
>
A3

_-----__- _.__ ---_

52

E+

DIMMER.
FmEffG )

TSB Revision

@JD-418

METERS AND GAUGES - Service Adiustment Procedures


<Rear wheels on free rollers>

54-21

SERVICE ADJUSTMENT PROCEDURES


INSPECTION
SPEEDOMETER INSPECTION

Free rollers

<Rear wheels raised on jack>

M64HIAZ

(1) Assure tire pressure at standard value.


(Refer to GROUP 31 z Specifications.)
(2) Set the vehicle on a speedometer tester.
(3) Set free rollers securely on the floor according to the
wheelbase and rear tread of the vehicle (when rear wheels
are to be set on free rollers).
(4) Raise the rear wheels on a jack and place rigid racks to
support the specified positions of the side sills (when rear
wheels are to be raised on a jack).
(5) Make sure the parking brake has been set. <FWD>

5@i&
Rigid rack

(6) Attach anchoring bars on the tie-down brackets and secure


their ends to the anchor plates.
(7) Make sure the tension on the right and left bars is the
same. Also be sure there is enough tension on each bar.
(8) Attach a chain or wire to the rear tie-down hole. Make sure
the end of the wire or chain is secured firmly.
(9) Take all other necessary precautions.
(10)Use a speedometer tester to measure the speedometers
indication error.

Anchor plate

16A0864

Standard value:
Standard indication
mph

Allowable range
mph

20
40
60
80
100

19 - 22
38 - 44
57 - 66
76 - 88
94 - 110

Caution
Do not operate the clutch or accelerator abruptly or
decelerate during the operations.
%Ont bumper

Front tie-down.
bracket

16FO131

16FO13:

54-22!

METERS AND GAUGES - Service Adjustment Procedures


TACHOMETER INSPECTION

Enaine

M54HIBQ

(1) Insert paper clip into the engine revolution speed detectior
terminal provided in the engine compartment, and connec
the engine tachometer to the inserted paper clip.

Caution
As the tachometer is negative grounded, do not
connect battery conversely to prevent damaging transistor and diode.
NOTE
For tachometer inspection, use of a fluxmeter-type engine
tachometer is recommended. (Because a fluxmeter only
needs to be clipped to the high tension cable.)
(2) Connect the engine tachometer and compare the engine
tachometer and tachometer readings. Replace tachometer
if difference is excessive.

Standard value: 1,000 rpm


lfIlO0 rpm
3,000 rpm
f150 rpm
5,000 rpm
950 rpm
6,000 rpm
_t300 rpm
Caution
The engine speed signal output from the engine
one-third of the actual speed. When the engine speed
measured, make sure that the engine tachometer
placed in the 2-cylinder range. (The real speed
indicated.)
FUEL GAUGE SIMPLE INSPECTION
Test light

Remove the fuel gauge

/. ,(12V-3.4W)

unit coupling connector.

Ground

is
is
is
is

tiMHlC{

I/i

Fuel gauge 16Fol17

Fd-j
Place the ignition switch In

Check the test light and gauge conditions.


1

11

LE.I

1 est light lights. (Pointer of gauge does not swing.)

Replace fuel gauge.


Replace fuel gauge unit.

-0 Test light does not light. (Pointer of gauge


cloes not swing.)

TSB Revision

]+I Correct harness.

METERS AND GAUGES - Service Adjustment Procedures


FUEL GAUGE UNIT INSPECTION

Grou

54-23
M64HllT

To check, remove fuel gauge unit from fuel tank.


(Refer to GROUP 13 - Fuel Tank.)

Fuel Gauge Unit Resistance


(I) Check that resistance value between the fuel gauge
terminal and ground terminal is at standard value when fuel
gauge unit float is at point F (highest) and point E (lowest).

Standard value: Point F:


Point E:

16FO115

3+2 i-l
110-r-7 R

(2) Check that resistance value changes smoothly when float


moves slowly between point F (highest) and point E
(lowest).

Fuel Gauge Unit Float Height


Move float and measure the height at point F (highest) and
point E (lowest) with float arm touching stopper.

Standard value:
Point F: 18.6 - 21.6 mm (.73 - .85 in.)
Point E: 193.4 - 196.4 mm (7.61 - 7.73 in.)

FUEL SENSOR INSPECTION

M64HINA

Connect fuel gauge unit to battery via test light (12V - 3.4W).
Immerse in water. Condition good if light goes off when unit
thermistor is in water and lights when unit is removed from
water.

Caution
After completing this test, wipe the unit dry and install it in
the fuel tank.

TSB Revision

METERS AND GAUGES - Service Adiustment Procedures


ENGINIE COOLANT TEMPERATURE GAUGE SIMPLE INSPECTION

Remove the water temperature


gauge unit coupling connector.

M!XHIDL

I)

, Engine coolant

~&I.
L+
Connect the harness connector

Place the ignition switch in the

Check: the test light and gauge conditions.


light lights. (Pointer of gauge does not swing.)

@ Test light does not light. (Pointer of gauge


I - -does not swing.)

Replace water temperature gauge.

>

Replace water temperature gauge


unit.

- Correct harness.

ENGINE COOLANT TEMPERATURE GAUGE UNIT INSPECM54HIKW


TION
To check, remove engine coolant temperature gauge unit from
the thermostat housing.

Engine Coolant Temperature Gauge Unit Resistance


(1) Immerse unit in 70C (158F) water to measure resistance.

Standard value: 104t-13.5 fl


1 COOOI 3

(2) After checking, apply the specified sealant around the


thread of engine coolant temperature gauge unit and install
on the thermostat housing.

Specified sealant: 3M ATD Part No. 8660 or equivalent

I
I

1 coo1 I

TSB Revision

METERS AND GAUGES - Service Adjustment Procedures


OIL PRESSURE GAUGE SIMPLE INSPECTION

54-25
M54HIFC

Connect the harness connector


via a test light to the ground.

Place the ignition switch in the


,. ON position. ,
1

Check the test light and gauge conditions.

I
@ Test light lights. (Pointer of gauge does not swing.)

Replace oil pressure gauge.

@ Test light lights. (Pointer of gauge swings.)


I

I
/ @ Test light does not light. (Pointer of gauge does not swing.) \*I Correct harness.

id

VOLTAGE GAUGE SIMPLE TEST

M540278

Check voltage gauge for conditions.


@ Voltage indicated by voltmeter differs from voltage
indicated by voltage gauge (position indicated by
pointer).
>

@ Gauge does not operate.

TSB Revision

Correct harness or replace


gauge.

54-26

METERS AND GAUGES - Combination Meters

COMBINATION METERS

REMOVAL AND INSTALLATION

M54HJAS

dl

16FO225

16FO222

Removal steps
1. Knee protector (Refer to GROUP 52A Instrument Panel.)
2. Column cover lower
3. Column cover upper
4. Meter bezel
5. Combination meter
6. Adapter (Mechanical speedometer type) /
Washer tank (Refer to GROUP 51 -Windshield Wiper and Washer.)
7. Vehicles speed sensor (Electrical speedometer type)

SERVICE POINTS OF REMOVAL


2. REMOVAL OF COLUMN COVER LOWER / 3. COLUMN
COVER UPPER

Front of vehicle

After the screws have been removed, remove the covers,


while making sure not to break the grippers.

19FO12:

6. REMOVAL OF ADAPTER <Mechanical Speedometer


Type>
(1) Disconnect the speedometer cable at the transaxle end
of the cable.
(2) Pull the speedometer cable slightly toward the vehicle
interior, release the lock by turning the adaptor to the
left or right, and then remove the adapter.
d

1 TSB Revision

METERS AND GAUGES - Combination Meters


Ground

54-27

INSPECTION
REED SWITCH INSPECTION
<Mechanical Speedometer Type>
Use circuit tester to check circuit repeats off/on between
terminals when speedometer shaft turned several times.

VEHICLES SPEED SENSOR INSPECTION


<Electrical Speedometer Type>
(1) Remove the vehicles speed sensor and connect as shown
in the illustration, using a 3 - 10 kfi resistance.
(2) Use a voltmeter to check for voltage at terminals @ and @
when the pulse generator shaft is turning. (One revolution
is four pulses.)

16R027:I

FUEL GAUGE INSPECTION


Measure resistance between terminals with circuit tester.

Standard value:
A - B
Approx. 254 R
A - C
Approx. 101 R
B - C
Approx. 153 IR

DISASSEMBLY AND REASSEMBLY

Disassembly steps

1. Trip counter reset knob


2. Meter glass
3. Window plate
4. Speedometer
5. Fuel gauge
6. Tachometer
7. Printed-circuit board
8. Meter case
TSB Revision

54-28

METERS AND GAUGES - Combination Gauges

COMBINATION GAUGES

M64HJAT

REMOVAL AND INSTALLATION

Ij

Removal steps
1. Instrument panel
(Refer to GROUP 52A- Instrument Panel.)
Distribution duct
[Refer to GROUP 55 -Ventilators
(Instrument Panel).]
2. Combination gauge

INSPECTION
PRESSURE GAUGE INSPECTION <Turbo>
Measure resistance between terminals with circuit tester.

Standard value: Approx. 72 R


VOLTAGE GAUGE INSPECTION <Non-Turbo>
Refer to P.54-25

16FO14:3

OIL PRESSURE GAUGE INSPECTION


Measure resistance between terminals with circuit tester.

Standard value: Approx. 42 R

16FO14:

ENGINE COOLANT TEMPERATURE GAUGE INSPECTION


B

a?
2
,e
@fE
C
16FO141

(I) Remove the IG terminal screw from .area A.


(2) Measure resistance between terminals with circuit tester.

Caution
For inspection, use a circuit tester which uses a
measurement current of 4mA or less.
Standard value:
vi
A - B
Approx. 51 R
A - C
Approx. 139 R
B - C
Approx. 190 s2

METERS AND GAUGES - Combination Gauges


DISASSEMBLY AND REASSEMBLY

Disassembly steps

I. Gauge bracket
2. Gauge glass
3. Window plate
4. Voltage gauge <Non-Turbo> or Pressure
gauge <Turbo>
5. Oil pressure gauge
6. Engine coolant temperature gauge
7. Printed-circuit board
8. Gauge case

TSB Revision

16FO213

METERS AND GAUGES - Indicators and Warning Lights

NDICATORS AND WARNING LIGHTS


r

Symbol
-~
Turn signal indicator

This indicator illuminates when the headlights are on high


beam.

Door-ajar warning light

This warning light illuminates when the door or liftgate is either


open or not completely closed.

Seat belt warning light

This warning light illuminates for 6 seconds when the


ignition key is in ON position, even if the driver has
fastened his seat belt.
This warning light illuminates when the ignition key is in ON
position, and goes off after the engine has started. This
indicator comes on when the parking brake is applied or brake
fluid level falls less than the specific level.
This warning light illuminates when the fuel in the fuel tank
falls less than approx. 10 liters (2.6 gals.).

Low fuel warning light

Charging system warning light

Oil pressure warning light

Engine coolant level warning


ight

CRUISE

Operation
This indicator flashes, as do the same side of turn-signal
light flashes. If the turn-signal light is burnt out, the
indicator flashes faster than normal indicator.
This indicator is common with hazard light.

High beam indicator

Brake warning light

CHElCK
ENGINE

M54HKAX

Check engine warning light

This warning light illuminates when the ignition key is in ON


position, and goes off after the engine has started. This
indicator comes on when the drive belt breaks or the trouble
occurs in the charging system.
This warning light illuminates when the ignition key is in ON
position, and goes off after the engine has started. This
indicator comes on when the oil fails or the trouble occurs
in the oil circulating system while driving.
This warning light illuminates when the engine coolant level in
the radiator reservoir tank falls below the specified level.

Cruise control indicator

This warning light illuminates when the ignition key is turned to


the ON position, but should go out in a few seconds.
If the light illuminates while the vehicle is moving, there is a
malfunction of a component related to exhaust gases.
This indicator illuminates when the cruise control is activated.

Overdrive indicator

This indicator will light up when the overdrive switch is off.

SECURITY indicator
(Vehicles with theft-alarm
system)

This indicator illuminates for about 20 seconds when the


theft-alarm system can be set, and then the illumination stops.
-

TSB Revision

METERS AND GAUGES - Indicators and Warnina Liahts


Symbol

ASC
ON

54-31

Operation
Cruise control ON indicator

This indicator illuminates when the cruise control main switch i:


switched ON.

Washer fluid level indicator

This indicator illuminates when the washer fluid level in the


washer tank falls to a low level.

Anti-lock braking system warning


light

This warning light blinks 4 time In 0.6 to 0.8 second when the
ignition key is placed in the ON position. With the ignition
key in the ST position, the warning light stays on. Then
move the ignition key from the ST position to the ON
position, and the warning light blinks 3 times in 0.6 to 0.8
second if the warning light operates normally.
This warning light illuminates when a malfunction is discovered
in the anti-lock braking system.

Power/economy changeover
indicator

This indicator illuminates when the Power/Economy select


switch is set to the POWER position.

Supplemental Restraint System


(SRS) warning light

When the ignition key is in ON position, the warning light


illuminates for about 7 seconds to indicate that the light itself
is illuminating normally.
This light illuminates if there is a malfunction of the
Supplemental Restraint System.

4-wheel steering oil level


warning light

This warning light illuminates when the power steering oil level
in the reservoir tank falls to a low level.

Tour mode indicator


(for Active Exhaust System)

This indicator illuminates when the active exhaust system


switch is set to the TOUR mode position.

Tour/Sport mode indicator (for


Electronic Control Suspension)

When the ignition key is in ON position, depending on which


is set, either the TOUR or SPORT mode indicator remain
illuminated.

Active aero system warning


light

This warning light illuminates in the event of a malfunction


in the active aero system. It will also illuminate when the
ignition key is turned to the ON position, and then it will
go out in a few seconds. If it does not illuminate when the
ignition key is turned to the ON position, or it remains
on, take your car to your nearest authorized dealer and have
the system checked.

ANTI
LOCK

PWR

SRS

4ws
OIL
cs
TOUR
T OUR SPORT

AERO

1 TSB Revision

54-32

LIGHTING SYSTEM - Specifications

LIGHTING SYSTEM
SPECIFICATIONS
GENERAL SPECIFICATIONS

M54lB..

Items
Exterior lights
Headlight W
F o g lilght W
Front combination light
Turn-signal light/side marker light
Rear combination light
Tu,rn-signal light/side marker and tail
Stop light / side marker and tail light
Back-up light CP
License plate light CP
High-imounted stop light
Vehicles without rear spoiler CP
Velhicles with fixed rear spoiler W
Velhicles with active rear spoiler
Engine compartment inspection light

Specifications
65145
55
CP
light
CP

3212 (2057)
CP

Interior lights
Foot light W
Dome light W
Spot light W
Door light W
Glove compartment light W
Luggage compartment light W

3212 (2057)
3212 (2057)
32 (1156)
3 (168)
32 (1 156)
4
LED (Light Emitting Diode)
3.8 (194)
3.4 (158)
8
8
5
3.4 (158)
5

NOTE
The value:s in parentheses denote SAE trade number.

SERVICE SPECIFICATIONS
Items

Specifications

Limit
Headlight intensity

20,000 cd or more

LIGHTING SYSTEM - Troubleshooting

54-33

TROUBLESHOOTING
L

HEADLIGHT CIRCUIT
<VEHICLES WITHOUT THEFT-ALARM SYSTEM>
CIRCUIT DIAGRAM

IGNITION
SWITCH(ACC)

FUSIB E
LINK b
3

m/
%

.2

,, 5
/\

~~~;~IGHT

,\/\ 1

;gM&GHT
A-05X

A-42
m

D-45

&I14
I
/
I
I
I
I
I
I
I
I
I
/
I
I
I
:

I
/
I
I
I
I
I
\I
\I
I
I
I
p&.4$
I
I
I
:----;P 1
I%
@ cu
.G
d

/
ii
(X35-AC-R0502-NY

TSB Revision

A-60
E&j

\,

A-&z2;
-3
cu
0

l
-----.

L3

2
d

54-34

LIGHTING SYSTEM - Troubleshooting

HEADLIGHT

#~;fd&IGHT &d&IGHT

clP
c

3E
I

>
d

::5
cl 3
C5

5
-------

3
I,
Pj
uI
ci;

S
dc

?
c2

41
Di

3.-----_

3 c-15
J/B '
""1 D-43

KX35-AC-RCB02A-NY

54-35

LIGHTING SYSTEM - Troubleshooting

EKB 23E
T
m
%

+J,i c-isal!

I@

10A

JUMPER
CONNECTOR
A-11X

E8W
IT l-3

\/ \I
\/ \/
\/ v
1 4 5? a 3
; c3I
a 7
zz
z m
-dc g
St3 Sk1
&j&g

F;~$CATED
2

It 1 9b 3
----(I r

/ ,@-=L

E8F2!P

(RH)
A-59

a C-69
J/B /

3 D-44

DIODE
D-07

L @ L-W

I I

RHEOSTAT
TSB Revision

54-36

LIGHTING SYSTEM - Troubleshooting

<VEHICLES WITH THEFT-ALARM SYSTEM>


CIRCUIT DIAGRAM

FUSIB E
LINK a3
43
3
-r
A
mI

4p
Ei
HEADLIGHT
RELAY
A-01X

?
Ki
,x1
\/

"3
>
h

E5I
E

--

D-45

2 A-42
r ------m
a
55
/
1

lr I

II:

* 56 ;

COMBINATION
METER
D-04

i
ii
j
IT

/'

55 i
edI

115 I

tX35-AC-R0301-NY

TSB Revision

,\
4
-----

---------___"4
J

Ll

Pi

A-60 2-----__@JjJ
J
Fi
t

\/

$,-OFF

"3 >'4
>
i%
cd
&
A

TAILLIGHT
RELAY
A-05X
123
4
5
IBI

54-37

LIGHTING SYSTEM - Troubleshooting

HEADLIGHT

s
9
a
c

c-01

>

:!

&

6 C-02
-1.

,,2__--_---__-_----

F& :
I-

__._ -------- 3-----.


37

A
m
CL

10
5-.-___-___-___

--------------

-- +-:

3r
.ll Ll

J/B

--

/\

\/
5

KX35-AC-R080lA-NM

TSB Revision

3 c-15
L-Y

54-3iB

LIGHTING SYSTEM - Troubleshooting

FUSIB E
LINK &

11
,J/B

@f

c-68

7
lO?bN AFL

lOAh
-

ONi-,

JUMPER
CONNECTOR
A-11X

POP-UP
MOTOR
RELAY

;;I&CATED

POP-UP
#BPR
A-59

3 C-69
J/B

v 4

L-Y
@I---

63
---

m $EisEiDIAGN@SIS
CONNECTOR
L-Y m
DIODE
D-07

I&

UP

B
@v-3
Ll
@-

" 10

POP-UP
1 SWITCH
ILL/ D-01
ipL$&JZEj
"4
a
&I

I52
EiBT 1-1
EE p&Jq

I
v
RHEOSTAT

ml
-1

LIGHTING SYSTEM - Troubleshooting


OPERATION
<Headlights ON operation>
i

On vehicles without a theft alarm system, when


the lighting switch is placed in the HEAD
position with the ignition switch in the ACC or
ON position, current flows through the multipurpose fuse @ to the coil of headlight relay, the
lighting switch and ground, and causes the
contacts of the headlight relay to close, raising
the headlights.
On vehicles with a theft alarm system, when the
lighting switch is placed in the HEAD position,
current flows through the coil of the headlight
relay to the ETACS control unit, the lighting
switch and ground, and causes the contacts of
the headlight relay to close, raising the headlights.
When the dimmer switch is placed in the LO
position, the headlight low-beams go on. When
the switch is placed in the HI position, the
headlight high-beams go on.

<Pop-up operation - Operation by lighting


switch>
l

When the lighting switch is placed in the HEAD


position, current flows through multi-purpose
fuse @ to the lighting switch, diode and ETACS
control unit. Then the UP timer circuit in the
ETACS control unit is operated, and current
flows from the ETACS control unit to the U
contact of the pop-up motor U/D (UP/DOWN)
switch, the coil of the pop-up motor relay and
ground, causing the contacts of the pop-up
motor relay to close.
When the contacts of the pop-up motor relay
close, current flows through the contacts of the
pop-up motor relay to the pop-up motor and
ground, causing the pop-up motor to rotate,
which brings the headlights to the UP position.
The pop-up motor rotates until the automatic UP
stop position is reached, then the contacts of
the interlocked U/D (UP/DOWN) switch change
from the U to D contacts. As a result, the
contacts of the pop-up motor relay open to cut
off the current supplied to the pop-up motor.
Then the pop-up motor ceases to rotate, holding
the headlights in the UP position.

1 TSB Revision
I

54-39

When the lighting switch is placed in the TAIL or


OFF position, current flows through the multipurpose fuse @ to the lighting switch, the diode
and the ETACS control unit. Then the DOWN
timer circuit in the ETACS control unit is operated and current flows from the ETACS control
unit to the DOWN contacts of the pop-up motor
U/D (UP/DOWN) switch, the coil of the pop-up
motor relay and ground, causing the contacts of
the pop-up motor relay to close.
When the contacts of the pop-up motor relay
close, current flows through the contacts of the
pop-up motor relay to the pop-up motor and
ground, causing the pop-up motor to rotate,
which brings the headlights to the DOWN
position.
The pop-up motor rotates until the automatic
DOWN stop position is reached, then the
contacts of the interlocked U/D (UP/DOWN)
switch change from the D to U contacts. As a
result, the contacts of the pop-up motor relay
open to cut off current supply to the pop-up
motor. Then the pop-up motor ceases to rotate,
holding the headlights in the DOWN position.

<Pop-up operation - Operation by pop-up


switch>
l

When the pop-up switch is placed in the UP


position, current flows through multi-purpose
fuse @to the lighting switch, the pop-up switch
and the ETACS control unit, which brings the
headlights to the UP position and holds them in
the UP position just like when they are operated
by the lighting switch.
When the pop-up switch is placed in the DOWN
position, current flows through the multipurpose fuse @ to the lighting switch, the
pop-up switch and the ETACS control unit,
which brings the headlights to the DOWN
position and holds them in the DOWN position
just like when they are operated by the lighting
switch.

54-401

LIGHTING SYSTEM - Troubleshooting

<High-beam indicator light>


l

I
When the headlights are ON and in the high-beam position, or when the passing switch is placed in the
ON position, current flows through the contacts of the headlight relay to the dedicated fuse 0, the;i~
high-beam indicator light and ground, causing the high-beam indicator light to go ON, indicating that the
heacllight high-beam are ON.

Headlight Operating Conditions


Headlight

Switch position
( Lighting switch HEAD

1 ON (UP)*, OFF (UP)**

Lighting switch TAIL or OFF

OFF (UP)*, OFF (UP)*2

Passing switch ON

ON (UP)*, OFF (UP)*2

Passing switch OFF

OFF (UP)*, OFF (UP)*:,

Lighting switch HEAD

ON (UP)*, OFF (UP)*?

Lighting switch TAIL or OFF

OFF (DOWN)*, OFF (DOWN)*

Passing switch ON

ON (DOWN)*, OFF (DOWN)*2

Passing switch OFF

OFF (DOWN)*, OFF (DOWN)*

Pop-up switch UP

Pop-up switch DOWN

NOTE
(1) Mark * denotes the operation of the headlights with the ignition switch in the ACC or ON position on vehicles
without a theft alarm system; and operation of the headlights, regardless of ignition switch position, on vehicles with
1,
alarm
system.
_ a theft
.
.
(2) Mark *denotes the operation of the headlights with the ignition switch in the OFF position on vehicles without a
d
theft {alarm system.
(3) (UP) indicates that the headlights are in the UP position, whereas (DOWN) indicates that the headlights are in the
DOWN position.

TROUBLESHOOTING HINTS
1. Headlights dont come on.
(1) But the tail lights do illuminate.
l Check the headlight relay.
l Check the multi-purpose fuse @.
(Vehicles without Theft-Alarm System)
(2) Tlhe tail lights also dont illuminate.
l Check the lighting switch.
l Check the fusible link 0.
2. The low beam at both sides doesnt illuminate.
l Check the LO contacts of the dimmer
switch.
3. The upper beam at both sides doesnt illuminate.
(1) The passing signal functions OK.
l
Check the HI contacts of the dimmer
switch.
(2) The passing signal doesnt function.
l Check the dimmer .switch.
4. One headlight doesnt illuminate.
l Check the bulb.
5. Cant switch from low to high beam or viceversa.
l Check the dimmer switch.

6. The high beam indicator light doesnt illuminate.


(1) The high beam of the headlights is normal.
l Check dedicated fuse No. 0.
l Check the bulb.
7. Headlights do not rise.
(1) They rise only when the lighting switch is
operated.
l Check the pop-up switch.
(2) They rise only when the pop-up switch is
operated.
l Check the lighting switch.
8. Headlights do not retract.
l Check the pop-up switch.
l Check the ETACS control unit.
9. One headlight does not move.
l Check the pop-up motor relay.
l Check the pop-up motor.
NOTE
l For information concerning the headlight relay
\
and pop-up motor relay, refer to P.54-68,69, and
for the theft-alarm system, refer to P.54-124.d
l For information concerning the ETACS control
unit, refer to P.54-53.

54-41

LIGHTING SYSTEM - Troubleshooting


FOG LIGHT CIRCUIT
: CIRCUIT DIAGRAM
i

M54lHIB

TAIL; IGHT
RELAk

EKBbE

3
d:
z
s

0
I

;&&CATED

3
CLJ
i5

COLUMN
@
15A

J / B77

I1

r
t8
?cz
bC
/

C-66 ppq

c-7

\I

DIODE
D-07

8 D-44

3
&/

I\
7;
9

7
%
a3
6

L
I
1

=I?

r--+

LX35-AC-R0805-NY

E!l

El

1 TSB Revision

RHEOSTAT

54-42,

LIGHTING SYSTEM - Troubleshooting

OPERATION
l

\ I
When the fog light switch is placed in the ON position with the lighting switch in the HEAD position and
the dimmer switch in the LO position, current flows through the multi-purpose fuse @ to the lighting LJ
switch, the diode fog light switch, the coil of the fog light relay, the dimmer switch and ground, causing
the contacts of the fog light relay to close.
When the contacts of the fog light relay close, current flows through the dedicated fuse @ to the contacts
of the fog light relay, the fog lights and ground, causing the fog lights to come on.
When the dimmer switch is placed in the HI position or the lighting switch is placed in the TAIL or OFF
position while the fog lights are ON, current supply to the fog light relay is cut off. As a result, the contacts
of the fog light relay open, and the fog lights go out.

Fog Liglhts Operation Conditions


Fog light switch

Lighting switch

Dimmer switch

OFF

OFF position

L O

TAIL ,&ition

HI position

OFF

LO position

ON

HI position

OFF

ON position

p o s i t i o n

Fog lights

HEAD position

T
TROUBLESHOOTING HINTS
1. The right or left fog lights only go on.
l Check the bulb.
2.

Fog lights do not go on when the fog light switch


is set at ON.
l Check the dedicated fuse @.
l Check the fog light relay.
l Check the fog light switch.

NOTE
For inforrnation concerning the fog light relay, refer
t o P.54-68.

54-43

LIGHTING SYSTEM - Troubleshooting


TAIL LIGHT, POSITION LIGHT AND LICENSE PLATE LIGHT CIRCUIT
CIRCUIT DIAGRAM

M54lHCL

FUSIBLI LINK0

- - - - - - - - - - - - - - - - - - - - : / g ; pJyai
:;:::x

m
16 c-02
G-W
FRONT
COMBINATION
LIGHTCLH) ~~3

3
CA
,,6 C-69

10
COLUMN
SWITCH F

/
L/

~&~i&I;;,ION

+4 F-30

/
L

A
I

h
KX35-AC-R0803-NY

TSB Revision

'L5

~1

G-W , FRONT
COMBINATION
$+3 LIGHT(RH)

iL5

~f#&I##ON

54-441

LIGHTING SYSTEM - Troubleshooting

OPERATION
l

When the lighting switch is placed in the ON or


HEAD position, current flows through the coil of
the tail light relay to the lighting switch and
grouind, causing the contacts of the tail light
relay to close.
Then current flows through the contacts of the
tail light relay to the dedicated fuse 0, the
individual lights and ground, causing the tail
lights, position lights and license plate lights to
go ON.

TROUBLESHOOTING HINTS
1. All rights dont illuminate.
(1) The headlights dont illuminate, either.
l Check the fusible link 0.
(2) The headlights illuminate.
l Check the tail light relay.
l Check the dedicated fuse 0.

NOTE
For information concerning the tail light relay, refer
t o P.54-68.

DOME LIGHT, FOOT LIGHT AND IGNITION KEY CYLINDER ILLUMINATION LIGHT
C I R C U I T
M!XlHEL
TROUBLESHOOTING HINTS
OPERATION
1. Dome light does not come on when a door is
<Dome light>
l
l

Placing the dome light switch in the ON position


causes the dome light to come on at all times.
Opening any one of the doors with the dome
light switch in the DOOR position causes the
domle light to come on.
When all doors are closed, the ETACS control
unit is activated causing the dome light to
decrease its intensity of light gradually and to go
out in about 6 seconds.

NOTE
If the ign,ition switch is in the ON position, the dome
light does not decrease its light intensity, rather it
goes out at once.

<Foot lights and ignition key illumination light>


l

When either driver or co-driver door is opened,


the foot lights and ignition key illumination light
come on.
When all doors are closed, the ETACS control
unit is activated causing the foot lights and
ignition key illumination light to decrease its
intensity of light gradually and to go out in about
6 seconds.

NOTE
If the ignition switch is in the ON position, the foot
lights and ignition key illumination light does not
decrease its light intensity, rather it goes out at
once.

\
d

opened with the dome light switch in the DOOR


position.
(I) The .foot lights and ignition key cylinder
illumination light dont illuminate, either.
l Check the door switch.
l Check the ETACS control unit.
(2) The foot lights and ignition key cylinder
illumination light illuminate.
l Check the dome light switch.
l
Check the bulb.
2. Dome light, foot lights and ignition key illumination light go out at once when doors are closed.
l Check the ETACS control unit.
NOTE
For information concerning the ETACS control unit,
refer to P.54-58.

L/ I

LIGHTING SYSTEM - Troubleshootina


:IRCUIT DIAGRAM

FUSIBLE LINK@ IGNITION SWITCH(IG1)


aI
z

3
q
,,l

C-68

/\

10A

l
B

@
10A
8

,,7 C-82
A
J/B
15A
P

c-74
pyq

C-80
p=EETq

III
d:

ti

p
iz

cp

ml I,
1
3 C-80
125458

JUMPER&

CONNECTOR
A-11X
,234
BE!l

93
!x

T
3 c-70 1-- 2
b
1234 IY
m
1 dc,

Is

DOME
) LIGHT
6
E-05 L

)C

:-35
----54

,fl
x2
0
w
d:

j(Tf$q

ti
w

ti

--I
57 $1

59
-?
m

[I

c-79

c
d:

[
%&=-DIAGNOSI:
CONNECTOR
(FRONT SIDE)

c-74
J/B

OFF--?
h

IQ

-66
cl
U(35-AC-R0808-NY

TSB Revision

1
DOOR SWITCH

(LH)

t2

54-46

LIGHTING SYSTEM - Troubleshooting

DOOR ILIGHT AND LUGGAGE COMPARTMENT LIGHT CIRCUIT


CIRCUIT DIAGRAM

M54lHMA

FUSIBLE LINK@
I

C-81
p!lzRq

11

c
_-

E-01,? -- -l
91
II:
DOOR

3
G
,,3--.

I
I
I
I
I
I
/
I
I
I
I
I
I
I
I
I
I
I
I
I
1
/
/
I
/
/
J

2 E-32

r.

I:
c

,,6

T
[1:
2

LUGGAGE
COMPARTMENT
LIGHT

:
_-

c-7
d?

3
L.

-497 F-IQ

>
c-34 &

:
7
0:

&
,

+2,E;15

, 2 E-23
m
-l

ZI

(RH)

CL;

,,l F-22
IQ

-7

1ri
-25
=

LUGGAGE
COMPARTMENT
LIGHT SWITCH

DOOR SWITCH

X35-AC-RMKJO-WY

OPERATION
l

Battery voltage is always applied (via sub-fusible


link No. @ and multipurpose fuse No. @) to the
luggage compartment light and door light.
Wherl the door is opened, the door switch is
switched ON and the door light illuminates.

TSB Revision

When the liftgate is opened, the luggage compartment light switch is switched ON and the
luggage compartment light illuminates.

54-47

LIGHTING SYSTEM - Troubleshooting


GLOVE BOX LIGHT, VANITY MIRROR LIGHT AND INSPECTION LIGHT CIRCUIT
CIRCUIT DIAGRAM

MWHMB

i
TAILL #IGA r RELAY
3
E
s

DEDICATED
FUSE

3
5A
7
W

C-6 9
J/B

I
C-7 1

Ei

3
%%

c-74
mz
D-44

3
&

I/
; $P$CT I ON
11I II
M
II
IL ------ ----_-c; 3
w
&?

I,

I
I

/ml
A-73

GLOVE BOX
1LLUM:NATION
LIGHT
D-11

05
&

1 E-07
3!

INSPECTION
LIGHT
SWITCH

GLOVE BOX
ILLUMINATION
LiGHT SWITCH

D-14
5.7

>1
I1 El
E-02

b
kg
=

(RH)

(LH)

VANITY MIRROR LIGHT


KX35-AC-ROB07-NY

OPERATION
l

When the lighting switch is placed in the TAIL or


HEAD position, and the contacts of the tail light
relay close, battery voltage is applied via the
dedicated fuse @ to the glove box light, the
vanity mirror light and the inspection light.
When the glove box is opened, the glove box
illumination light switch is switched ON and the

TSB Revision

glove box illumination light illuminates.


When the vanity mirror lid is opened, the vanity
mirror light switch is switched ON and the vanity
mirror light illuminates.
When the engine hood is opened, the inspection
light switch is switched ON and the inspection
light illuminates.

54-481

LIGHTING SYSTEM - Troubleshooting

BACK-UP LIGHT CIRCUIT


CIRCUIT DIAGRAM

IGNITION SWITCH(IG1)
3
= 7 C-82
J/B

r ---------------------- *<lo
I
III
M/T
. A/T

2
BACK UP
LIGHTCLH) 3
F-25 1
mm

CX35-AC-ROBOB-NY

w
=
a

OPERATION
l

When, with the ignition switch at the ON


position, the shift lever (or the selector lever) is
moved to the R position, the backup light
switch (M/T) is switched ON (or the inhibitor
switch (A/T) is switched to the R position),
and ,the backup light illuminates.

1 TSB Revision

k
$ ,2
4 BACK UP
LIGHTCRH)
"1 F-11

E
=
lr!l

LIGHTING SYSTEM - Troubleshooting

/
L

TURN-SIGNAL LIGHT AND HAZARD LIGHT CIRCUIT


CIRCUIT DIAGRAM

IGNITION
SWITCH(IG1)
'--j-

-q-

M!XlHGK

TAILLIGHT
RELAY

BATTERY

J--

&----*I ~$pATED

L IOAb

5I
%

15Ab 1

1234

5678
lzEl

L
8

I4 m g--

ti

3I lxI
E 8
6 6
II

'8
0I 10

"19

13

/
b
RHEOSTA: r

:1

9?
Jc.I 5 I
TURN SIGNAL
AND HAZARD
FLASHER UNIT
E-30

i
X35-AC-ROQ02-NY

TSB

Revision

54-49

54-50

LIGHTING SYSTEM - Troubleshooting

TURN SIGNAL
AND HAZARD
FLASHER
L UNIT

.3 F-19

c-02

.----3

4* REAR
m COMBINATION
LIGHT(RH)
" F-10
"lki$#

64
[
c
;
c
<

-1

D-41

3I0

FRONT
COMBINATION
LIGHT (RH)
2 A-E,2
-

::

Lji

54-51

LIGHTING SYSTEM - Troubleshootina


OPERATION

<Hazard-warning lights>

I
\J
1. Fhen operation .~s normal
When the rgnrtron switch is switched to the
ON position, battery voltage is applied (via
the multi-purpose fuse @and hazard switch)
to the turn-signal and hazard flasher unit.
l When the turn-signal switch is switched to
the LH position, Trl (within the flasher unit)
is switched ON and OFF repeatedly.
Then the contacts of the relay 1 (also within
the flasher unit) repeatedly switch from ON
to OFF, causing the turn-signal lights and
turn-signal indicator light LH to flash.
l When the turn-signal switch is switched to
the RH position, Tr2 (within the flasher unit)
is switched ON and OFF repeatedly.
Then the contacts of relay 2 (also within the
flasher unit) repeatedly switch from ON to
OFF, causing the turn-signal lights and turnsignal indicator light RH to flash.

When the hazard-warning switch is switched to


the ON position, the relay contact of the turn
signal and hazard flasher unit is switched ON
and OFF repeatedly, in the same manner as for
the operation of the turn-signal lights, and the
left and right turn-signal lights and turn-signal
indicator lights simultaneously flash repeatedly.
NOTE
The number of flashes of the hazard-warning
lights does not change if there is damaged or
disconnected wiring of one light.

TROUBLESHOOTING

HINTS

1. The turn-signal lights and hazard-warning lights


do not operate at all.
l Check the hazard switch contact (power
supply side).
l
Check the turn-signal and hazard flasher unit.
2. All turn-signal lights at the left (or right) side do
not function.
(1) The hazard-warning lights function normally.
l Check the hazard switch contact (turnsignal side).
l Check the turn-signal switch.

2. If one of the bulbs is burned out


l If the LH (or RH) turn-signal light bulb is
burned-out, the resistance of the turn-signal
circuit as a whole increases, resulting in
shorter ON and OFF intervals of the LH Trl
(or RH Tr2) and a higher flashing rate of the
LH lights (or RH lights).

3. The number of flashes of the turn-signal lights is


excessive.
l Check the bulbs.

4. The hazard-warning lights do not function.


(1) The turn-signal lights function normally.
l
Check the hazard switch contact (hazardwarning light side).

COMPONENTS LOCATION
Name

I Turn -signal

,
L/

and hazard flasher unit

1 Symbol 1
1

19FO134

1 TSB Revision

54-52

LIGHTING SYSTEM - Troubleshooting

STOP LIGHT CIRCUIT


CIRCUIT DIAGRAM

M541HHG

AUTO-CRUISE

f?REq

d
5

F-19

%
co
d
$2
I,

REAR
COMBINATION
LIGHT(LH)

F-04

REAR
COMBINATION
LIGHTCRH)

$.I

/-$$d#

HIGH MOUNTED [p
STOP LIGHT

12 m
El

a:VEHICLEi WITH ACTIVE AERO

X35-AC-ROlQ04-NY

TSB Revision

54-53

LIGHTING SYSTEM - Troubleshooting


HEADLIGHT UP/DOWN SYSTEM
TROUBLESHOOTING .GUIDE
Input Check

2OFOOli

With voltmeter

M54lHAC

Using the multi-use tester or voltmeter, check whether or not


the input signals from each switch are being input to the
ETACS unit.
(1) Connect the multi-use tester to the diagnosis check
connector located at the right side of the junction block or
connect the voltmeter between the ETACS terminal and
the ground terminal.
(2) Check if the buzzer of the multi-use tester sounds or the
needle of the voltmeter moves when each switch noted
below is operated.
If the buzzer sounds or the needle moves, the input signals
are being input to the ETACS unit, so that switch can be
considered to be functioning normally. If not, the switch or
switch input circuit is faulty. Check the switch and the
switch input circuit.
. Pop-up switch

With multi-use tester

TROUBLESHOOTING QUICK-REFERENCE TABLE


Problem

Probable cause

Check method

Remedy

Headlight do not operate when


pop-up switch or lighting switch
is operated.

Pop-up switch and lighting


switch input circuit broken.

If input check result is not


satisfactory, perform
off-vehicle circuit check
No. 2 (P.54-55).

Correct harness or
replace pop-up switch.
lighting switch.

Pop-up motor relay and


pop-up motor activation
circuit broken.

Perform off-vehicle circuit


check No. 3 (P.54-56).

Correct harness or
replace pop-up motor
relay, pop-up motor.

Faulty ECU.

Replace ECU.

Headlights can be operated by


lighting switch, but not by
pop-up switch.

Pop-up switch and lighting


switch input circuit broken.

If input check result is not


satisfactory; perform
off-vehicle circuit check
No. 2 (P.54-55).

Correct harness or
replace pop-up
switch.

Headlights can be operated by


pop-up switch, but not by
i lighting switch.

Pop-up switch and lighting


switch input circuit broken.

Perform off-vehicle circuit


check No. 2 (P.54-55).

Correct harness or
7wp/;cr lighting

NOTE
ECU (electronic control unit) indicates the ETACS unit.
TSB Revision

54-54

LIGHTING SYSTEM - Troubleshooting

CHECKING INDIVIDUAL PART AND CIRCUIT


1. ETACS Power-supply and Ground Circuit

I/
Battery
2oB-y-YIrItjfjIIfic2 J

Junction block (Multi-purpose fuse)

- tI c 1 Jumper connector
ETACS unit

(ECU)

.I : Vehicles without theft-alarm system


2: Vehicles with theft-alarm system

16FO314

Description of operation
A stabilizer 5V power is supplied from No. 51 terminal directly connected to the battery to ECU through the
constant voltage circuit.
If the power circuit is not in normal condition, other ETACS systems do not operate either.

Electronic control unit terminal voltage (Disconnect the ECU connector and check at the wiring
harness side.)
ECU terminal No.

tz

51

Signal

Condition

Terminal voltage

Electronic control unit power supply

At all times

System voltage

Checkinig the ground circuit (Disconnect the connector and check the wiring harness side.)
I

Terminal No.
57
59*2

Connected to/measured part


Electronic control unit ground

NOTE
*I : Vehicles without theft-alarm system
2: Vehicles with theft-alarm system

Measurement

Tester
connection

Check
conditions

Standard

Resistance

57*-ground
59**-ground

At all times

Continuity

54-55

LIGHTING SYSTEM - Troubleshooting


Pop-up Switch and Lighting Switch Input Circuit

Fusible Ilnk(6:
I

Junction block
(Multi-purpose fuse)

Lighting switch
(Column switch)
TAIL

6 7

Diode

ETACS unit

(ECU)
*2

*I : Vehicles without theft-alarm system


2: Vehicles with theft-alarm system

16FO348

Description of operation
When the pop-up switch is placed in the UP position or the lighting switch is placed in the HEAD
position, current flow to No. 61 terminal (on vehicles without theft-alarm system) or No. 65 terminal (on
vehicles with theft-alarm system) of ECU to operate the UP timer circuit for 5 seconds. When the pop-up
switch is placed in the DOWN position or the lighting switch is placed in the OFF or TAIL position,
current flows to No. 62 terminal (on vehicles without theft-alarm system) or No. 66 terminal (on vehicles with
theft-alarm system) to operate the down timer circuit for 5 seconds.

TSB Revision

54-56

LIGHTING SYSTEM - Troubleshooting

Electronic control unit terminal voltage (Disconnect the ECU connector and check at the wiring
harness side.)
ECU terminal No.

Signal

161"'

Status

Standard

Pop-up switch is in UP position or lighting


switch is in HEAD position.

System voltage

Pop-up switch is in DOWN position or lighting


switch is in OFF or TAIL position.

OV

Pop-up switch is in DOWN position or lighting


switch is in OFF or TAIL position.

System voltage

Pop-up switch is in UP position or lighting


switch is in HEAD position.

ov

UP signal
165"~

62"'

DOWN signal
66*2

Checking individual part


Pop-up .switch: Refer to P.54-70.
Lighting switch (Column switch): Refer to P.54-74.

3. Pop-up Motor Relay and Pop-up Motor Activation Circuit


Battery

Pop-up motor
(LH)

Pop-up motor

WI)
J

*I : Vehicles without theft-alarm system


2: Vehicles with theft-alarm system
16FO347

LIGHTING SYSTEM - Troubleshootinn

54-57

of operation
/ Description
of Headlight
LI Raising
When the pop-up switch is placed in the UP position or the lighting switch is placed in the HEAD
l

position, transistor Tr of ECU is turned ON for 5 seconds to let current flow from the pop-up motor (coil
side) to the ground through the U contacts of the U/D (UP/DOWN) switch for the pop-up motor, closing
the contacts of the pop-up motor relay to raise the headlights. When the crank arm attached to the pop-up
motor comes to the automatic up stop position, the contacts of the U/D (UP/DOWN) switch change from
the U contacts to the D contacts. Therefore, the current flowing to the pop-up motor is interrupted,
stopping the pop-up motor and leaving the headlight at the UP position.
l

Lowering of Headlight
When the pop-up switch is placed in the DOWN position or the lighting switch is placed in the OFF or
TAIL position, transistor Tr of ECU is turned ON for 5 seconds to let current flow from the pop-up motor
relay (coil side) to the ground through the D contacts of the U/D (UP/DOWN) switch for the pop-up motor.
The pop-up motor relay (contact side) will be closed, lowering the headlight. When the crank arm attached
to the pop-up motor comes to the automatic down stop position, the contacts of the U/D (UP/DOWN)
switch change from the U contacts to the D contacts. Therefore, the current flowing to the pop-up motor
is interrupted, stopping the pop-up motor and leaving the headlight at the DOWN position.

Checking the ground circuit (Disconnect the conn&.tor and check the wiring harness side.)
Terminal No.

55

/
LJ

56

Connected to/measured part Measurement

Pop-up motor relay ground

Pop-up motor relay ground

Resistance

Resistance

Checking individual part


Pop-up motor relay: Refer to P.54-69.
Pop-up motor: Refer to P.54-65.

TSB Revision

Tester
connection

55-ground

56-ground

Check
conditions

Standard

Headlight in lowered
position

No continuity

Headlight in raised
position

Continuity

Headlight in lowered
position

Continuity

Headlight in raised
position

Not continuity

LIGHTING SYSTEM - Troubleshooting


REDUCING
TROUBLESHOOTING GUIDE
Input Check
LUMINOUS INTENSITY

Groimd
Nith voltmeter
Check .__---. ..- .-- _

L IG H T

I
M!%lHEM

Ignition switch
Door switch

Nith multi-use tester

Ll
TROUBLESHOOTING QUICK-REFERENCE TABLE
Problem

Probable cause

Check method

Lights do not come on after


opening every door.

Door switch input circuit


broken.

If input test results are


not satisfactory, perform
off-vehicle circuit check

Even if ignition switch is


turned oin while lights are
being dirnmed, lights do not
go out at the same time.

Using the multi-use tester or voltmeter, check whether or not


the input signals from each switch are being input to the
ETACS unit.
(1) .Connect the multi-use tester to the diagnosis check
connector located at the right side of the junction block or
connect the voltmeter between the ETACS terminal and
the ground terminal.
(2) Check if the buzzer of the multi-use tester sounds or the
needle of the voltmeter moves when each switch noted
below is operated.
If the buzzer sounds or the needle moves, the input signals
are being input to the ETACS unit, so that switch can be
considered to be functioning normally. If not, the switch or
switch input circuit is faulty. Check the switch and the
switch input circuit.
l

NOTE
(I) Dome light switch must be
interlocked with door
operation.
(2) When dome light switch is
turneld on, dome light must
come on.

or correct harness.

No. 3 (P.54-61).

Driving circuit broken.

Perform off-vehicle circuit


check No. 4 (P.54-62).

Replace ECU.

Faulty ECU.
Ignition switch input circuit
broken.

Correct lights or

If input check results are


not satisfactory, perform
off-vehicle circuit check
No. 2 (P.54-60).

Faulty ECU.
NOTE
(1) ECU (Electronic control unit) indicates the ETACS unit.
(2) The lights include the dome light, foot light and ignition key cylinder illumination light.

Correct harness.

LIGHTING SYSTEM - Troubleshootina


:

CHECKING INDIVIDUAL PART AND CIRCUIT


1. ETACS Power-supply and Ground Circuit
Battery

@ Fusible link

Junction block
(Multi-purpose fuse) &] B

1p$Jumper

connector

COnStan
voltage 5v
r%

GiD
I

*I : Vehicles without theft-alarm system


2: Vehicles with theft-alarm system

16FO314

Description of operation
A stabilized 5V power is supplied from No. 51 terminal directly connected to the battery to ECU through the
constant voltage circuit.
If the power circuit is not in normal condition, other ETACS systems do not operate either.

ECU terminal voltage (with ECU connector connected)


ECU terminal No.
51

Signal

Condition

Terminal voltage

ECU power supply

At all times

System voltage

Checking of grounded circuit (Disconnect ECU connector and check harness side)
Terminal No.
57
59

Connected to/measured part Measurement Tester


item
connection
Resistance

ECU ground

57*-ground
59*-ground

NOTE
*I : Vehicles without theft-alarm system
2: Vehicles with theft-alarm system

TSB Revision

Check
conditions

Standard

At all times

Continuity
present

54-60

LIGHTING SYSTEM - Troubleshooting

2. Ignition Switch Input Circuit


Battery

Fusblle llnk

20B-Y -4II/IIl/l/lg- J

lgnitlon switch

(Multi-purpose fuse)

1
*I : Vehicles without theft-alarm system
2: Vehicles with theft-alarm system

ETACS unit

(ECU)

16FO312

Description of operation
When the ignition switch is in the ON position, H signal is sent to ECU and the timer circuit is turned off to
suspend dimming operation.

ECU terlminal voltage (Disconnect ECU connector and check harness side)
ECU terminal No.
!j2

Signal

Condition

Ignition switch (ON)

Ignition switch

Checking individual part


Ignition switch: Refer to P.54-7.

1 TSB Revision

54-61

LIGHTING SYSTEM - Troubleshooting


3. Door Switch Input Circuit
i/
ETACS unit (ECU)

* 1 : Vehicles without theft-alarm system


2: Vehicles with theft-alarm system

(KH)

16FO325

Door switch

Description of operation
When all doors are closed, H signal is sent to ECU. When the ignition switch is turned off, the timer circuit
operates to start dimming of the lights (dome light, foot light and ignition key cylinder illum$ation light).
When the door switch system is not in normal condition, the lights do not operate normally In Interlocked
relationship with the doors.

ECU terminal voltage (with ECU connector connected)


ECU terminal No.
;;A

Signal

Condition

Terminal voltage

Door switch signal

A door is opened.*3 (Door switch is ON)

OV

All door are closed. (Door switch is OFF)

5V

Door switch circuit check (Disconnect ECU connector bnd check harness side)
ECU
terminal No.
8 X1
1o*2

Connected to/measured part Measurement Tester


connection
item
Door switch

Resistance

8*-ground
1 O**-ground

Check
conditions

Standard

All doors are closed

No continuity

A door is opened.*

Continuity

Checking individual part


Door switch: Refer to GROUP 42 - Door Assembly.
NOTE
*I : Vehicles without theft-alarm system
L/
2: Vehicles with theft-alarm system
3: Check which is marked with 3 is performed on each door after making sure that all doors except the
checked door are closed.
/

) TSB Revision

LIGHTING SYSTEM - Troubieshootincl


4. Lights Driving Circuit
Fusible link (6)
I

,$l%~&,bdE2fuse)
41 B

ETACS unit (ECU)

--.rt--1 2 3 4 Oi 12;

giq

m
pi7
- 1 2 3 4 - r!dl c&

,-- Jumper
connector - 1

rx
I
rr

ml

e;:

6
8
( 1;:2
Foot

> light

R-G

4
Junction
1 block
*l : Vehicles without theft-alarm system
2: Vehicles with theft-alarm system

16FO317

Description of operation
When a door is opened, the circuit is grounded at the door switch through ECU. If the door is closed from the
above state, the circuit is grounded by ECU to dim the light.
NOTE
The dome light switch must be interlocked with the door operation.

ECU terminal voltage (with ECU connector connected)


Terminal voltage
System voltage

TSB Revision

LIGHTING SYSTEM - Service Adjustment Procedures

54-63

SERVICE ADJUSTMENT PROCEDURES


M6411AE

HEADLIGHT AIMING
PRE-AIMING INSTRUCTIONS

rear tire

166024

1. Calibration fixture
2. Thumb adjusting screws
3. Level vial
4. Floor level offset dial
5. Horizontal dial knob
6. Vertical dial knob
7. Aimer level vial
8. Level vial bubble
9. Top port hole
10. Viewlng port

1. Test dimmer switch operation.


2. Observe operation of high beam light mounted in instrument cluster.
3. Inspect for badly rusted or faulty headlight assemblies.
These conditions must be corrected before a satisfactory
adjustment can be made.
4. Place vehicle on a level floor.
5. Bounce front suspension through three (3) oscillations by
applying body weight to hood or bumper.
6. Inspect tire inflation.
7. Rock vehicle sideways to allow vehicle to assume its
normal position.
8. If fuel tank is not full, place a weight in trunk of vehicle to
simulate weight of a full tank [3 kg (6.5 Ibs.) per gallon].
9. There should be no other load in the vehicle other than
driver or substituted weight of approximately 70 kg (150
Ibs.) placed in drivers position.
10. Thoroughly clean headlight lenses.
11. Adjust headlights following the instructions of the headlight
tester manufacturer.

LUMINOUS INTENSITY MEASUREMENT


Measure the luminous intensity of headlights with a photometer in accordance with the instruction manual prepared by
the manufacturer of the photometer and make sure that the
luminous intensity is within the following limit.

Limit: 20,000 cd or more


NOTE
(I) When measuring the luminous intensity of headlight, keep
the engine at 2,000 rpm and have the battery charged.
(2) If there are specific regulations for luminous intensity of
headlights in the region where the vehicle is operated,
make sure that the intensity conforms to the requirements
of such regulations.

FOG LIGHT AIMING


1. Place vehicle on a known level floor 7.6 m (25 feet) from
aiming screen or light colored wall.
2. Use adjusting screw to adjust the top end of high intensity
zone to dimension A.
Vertical center line
ahead of fog light

/
Height of fog

A: O-150mm
(0 - 6 in.)
#A

TSB Revision

54-64

LIGHTING SYSTEM - Headlight

HEADLIGHT

MWJAP

REMOVAL AND INSTALLATION

Removal steps

1.
2.
3.
4.
5.
6.
7.
8.
9.
; y:

Headlight bezel, upper


Headlight bezel, lower
Retaining ring
Headlight
Spring
Mounting ring
Housing
Rod assembly
Headlight hood
;;itassembly

12. Pop-up motor

16FOO61

SERVICE POINTS OF REMOVAL


1. REMOVAL OF HEADLIGHT BEZEL, UPPER
(1) Raise the headlights by using the pop-up switch.
Disconnect the negative (4 battery terminal.
(2) Remove the headlight bezel, upper.

8. REMOVAL OF ROD ASSEMBLY


Using a flat head screwdriver (wrap cloth or similar on the
ball joint area to prevent injury), disconnect the connector.
Rod ass
I

TSB Revision

NOTE
When disconnecting the rod assembly from the link, hold
the link by hand.

54-65

LIGHTING SYSTEM - Headlight / Fog Light


INSPECTION
POP-UP MOTOR

Rotate the manual knob of the pop-up motor clockwise by hand


to check continuity between terminals.
Terminal
16AO833

A
(Conductlvlty
is observed.
Crank arm

When the (+) terminal of the


ohmmeter is connected to @
and the (--) terminal is
connected to @
When the (+) terminal of the
ohmmeter is connected to @
and the (--I terminal is
connected to @

B (Conductivity
is observed.)

Headlight 2
lower stop
position

16FO171

FOG LIGHT

MWYAA

REMOVAL AND INSTALLATION

Removal steps

l *

Continuity range

1. Front air Side spoiler


2. Fog light
3. Socket cover
4. Bulb
TSB Revision

54-66

LIGHTING- SYSTEM
Spring

Fog Light / Front Combination


- Light and Optical Horn Lens

SERVICE POINT OF REMOVAL


4. REMOVAL OF BULB

I
l/i

(1) Remove the socket cover.


(2) Remove the bulb mounting spring and remove the bulb.

Caution
Do not touch the surface of the headlight bulb with
bare hands or dirty gloves.
If there are deposits on the surface, loosen and
remove the deposits with a cloth dipped in alcohol
or thinner, and let the surface dry before mounting
the bulb.

FRONT COMBINATION LIGHT AND OPTICAL HORN LENS

M541lAE

REMOVAL AND INSTALLATION

Optical horn lens

Removal steps
1. Light cover
2. Front combination light

16FO216

LIGHTING SYSTEM -

Rear Combination Light and License Plate Light

REAR COMBINATION LIGHT AND LICENSE PLATE LIGHT

M64MAJ

(-, REMOVAL AND INSTALLATION

8
i
ii

Removal steps

1. Rear combination light unit


2. Bulb
Rear side trim (Refer to GROUP 52ATrims.)
3. Socket assembly

1 TSB Revision

License plate light

16FO210

54-68

LIGHTING SYSTEM - High Mounted Stop Light / Relay

HIGHI MOUNTED STOP LIGHT

M541KAL

REMOVAL AND INSTALLATION

<Vehicles without rear spoiler>


Removal steps
1. Liftgate lower trim
(Refer to GROUP 52A-Trims.)
2. High mounted stop light cover
3. High mounted stop light lens and bracket
4. Gasket

<Velhicles with rear spoiler>


1

<Vehicles witn active rear spoiler>

Removal steps
<Vehicles with fixed rear spoiler>
1. Liftgate lower trim
(Refer to GROUP 52A-Trims .I
2. Rear spoiler
Faef;,\to GROUP 51 -Aero

*I)
3. High mounted stop light
<Vehicles with active rear spoiler>
1. Light unit
;~$&s,yith fixed
2. Socket assembly
3. Bulb

J
%z
----zz
bi
\K i7
-----Tc \ 0e
a

SERVICE POINT OF REMOVAL


3. REMOVAL OF HIGH-MOUNTED STOP LIGHT
(Vehicles with fixed rear spoiler)
Remove the air spoiler center stay mounting screws before
rernoving the high-mounted stop light.

16FO169

RELAY

M64lSAH

INSPECTION
HEADLIGHT RELAY / TAILLIGHT RELAY / FOG LIGHT
RELAY
(1) Take out the headlight relay, taillight relay or fog light relay

from the engine compartment relay box.


d

\ \ 16FO264

>
?
1
4
_
1
wa
?lJJ p a

(2) Connect battery to terminal 1 and check continuity between


terminals with terminal 3 grounded.

Power is supplied

gp

+I I

7-l

fin 12 3 4

54-69

LIGHTING SYSTEM - Relay

Power is not supplied

4 - 5 terminals

Continuity

4 - 5 terminals

No continuity

1 - 3 terminals

Continuity

5 14 3

i.1
18FOO6

16FO122

POP-UP MOTOR RELAY


(1) Take out the pop-up motor relay from the engine compartment relay box.

\ \ 16FO264

(2) Check for continuity between terminals under the conditions described below.

~~6-0 indicates that there is continuity between the terminals.


(2) @- - -0 indicates terminals to which battery voltage is applied.

TSB Revision

54-70

LIGHTING SYSTEM - Pop-up Switch and Fog Light Switch

POP-UP SWITCH AND FOG LIGHT SWITCH

MWNAB

REMOVAL AND INSTALLATION

iii

\
4

/
5

16FO220

Removal steps

4*
4*

L/i
1. Knee protector
(Refer to GROUP 52A- Instrument Panel.)
2. Column cover lower
3. Column cover upper
4. Meter bezel
5. Pop-up switch and fog light switch
6. Rear window defogger switch

SERVICE POINTS OF REMOVAL


2. REMOVAL OF COLUMN COVER LOWER / 3. COLUMN
COVER UPPER

Front of vehicle

After the screws have been removed, remove the covers,


while making sure not to break the grippers.

INSPECTIoN
Operate the switch to check for continuity between terminals.
Terminal
Switch posh

1 1 (
/

/ 5 / 8 /

16AO356

10

NOTE
(1) 0-O indicates that there is continuity between the terminals.
(2) Refer to P.54-122. Check the rear window defogger switch.

TSB Revision

54-71

LIGHTING SYSTEM - Rheostat / Hazard Switch

RHEOSTAT

M541RAK

INSPECTION
(1) Remove the instrument panel switch from the knee
protector.

switch

16FO239

(2) Connect the battery and a test bulb (4OW) as shown in the
figure.
(3) The function of the rheostat is normal if the intensity of
illumination changes smoothly, without flashing or flickering, when the rheostat is operated.

16FO126

16FO121

U
I fi

\ Air outlet assembly I

HAZARD SWITCH

M!XlOAJ

INSPECTION
(1) Remove the center air outlet assembly from instrument
panel. [Refer to GROUP 55 - Ventilators (Instrument
P a n e l ) . ]

(2) Operate the switch to check for continuity between


terminals.

10

u - o

ON
- 0
16AO356

OFF

Illumination light

NOTE
0-O indicates that there is continuity between the terminals.

1 TSB Revision

54-71!

COLUMN SWITCH - Specifications

COLUMN SWITCH
d

SPECIFICATIONS
GENERAL SPECIFICATIONS
Items
Column switch
Light.ing switch
Rated load A
Voltage drop V
Turn-signal switch
Rated load A
Voltage drop V
Dimrneripassing switch
Rated load A
High beam
Low beam
Passing
Voltage drop V

M54JB. -

Specifications

0.22 f 0.05
0.2 or less
6.6 t- 0.5
0.2 or less

10.7 k 0.8
9.8 + 0.7
20.5 2 1.5
0.2 or less

NOTE
For the wiper and washer switch, refer to GROUP 51 -Windshield Wiperand Washer

I
COLUMN SWITCH - Column Switch

COLUMN SWITCH

54-73
M54JJAL

Lj REMOVAL AND INSTALLATION

4*

*I) l +
4,
*I*
i

1. Air bag module


2. Steering wheel
3. Knee protector
(Refer to GROUP 52A- Instrument Panel.)
4. Column cover lower
5. Column cover upper
6. Lap cooler duct and foot shower duct
7. Column switch left (For lighting switch,
dimmer/passing switch and turn signal
switch)
8. ~c$rrn; switch right (For wiper and washer
16FO224

SERVICE POINTS OF REMOVAL


1. REMOVAL OF AIR BAG MODULE

sprrng connector

(1) Remove the air bag module mounting nut using a


socket wrench from the back side.
(2) To remove the clock spring connector (squib connector)
from the air bag module, force the lock outward, and pry
it with a plain screwdriver as shown in the illustration at
the left to make sure that no undue force.is exerted on
the connector when it is removed.

Caution
Wait at least 30 seconds after disconnecting the
battery cable before doing any further work. The
SRS system is designed to retain enough voltage to
deploy the air bag for a short time even after the
battery has been disconnected, so serious injury
may result from unintended air bag deployment if
work is done on the SRS system immediately after
the battery cable is disconnected.

L;

(3) The removed air bag module should be stored in a


clean, dry place with the pad cover face up.

DSB Revision

COLUMN SWITCH - Column Switch


2. REMOVAL OF STEERING WHEEL

Remove the steering wheel by using a steering wheel


ij~
puller.

Caution
Do not hammer on the steering wheel. Doing so may
damage the collapsible column mechanism.

4. REMOVAL OF COLUMN COVER LOWER / 5. COLUMN


COVER UPPER

Front of vehicles

After the screws have been removed, remove the covers,


while making sure not to break the grippers.

19FO12: 3

INSPECTION
(1) Remove the knee protector and the column cover. (Refer to
GROUP 52A - Instrument Panel.)
(2) Disconnect the column switch left connector (16 terminals)
and check the continuity between the terminals for each i&
switch.

LIGHTING SWITCH
Operate the switch and check the continuity between the
terminals.
16FO237

NOTE
O-O indicates that there is continuity between the terminals.
16FOll

TURN SIGNAL SWITCH


Operate the switch and check the continuity between the
terminals

NOTE
O-C indiscates that there is continuity between the terminals.
TSB Revision

54-75

COLUMN SWITCH - Column Switch


DIMMER/PASSING SWITCH

Operate the switch and check the continuity, between the


terminals.

Dimmer switch

LOW

HIGH
Passing switch

NOTE
O-O indicates that there is continuity between the terminals.

WIPER AND WASHER SWITCH


Refer to GROUP 51 - Windshield Wiper and Washer

SERVICE POINT OF INSTALLATION


2. INSTALLATION OF STEERING WHEEL
To center the clock spring, line up the NEUTRAL mark of
the clock spring with the mating mark.

Mating mark

19FOO89

TSB Revision

Caution
If the clock springs mating mark is not properly
aligned, the steering wheel may not be completely
rotational during a turn, or the flat cable within the
clock spring may be severed, obstructing normal
operation of the SRS and possibly leading to serious
injury to the vehicles driver.

54-76

HORN - Specifications / Troubleshooting

HORN
d

SPECIIFICATIONS
GENERAL SPECIFICATIONS

M54LB -

Items

Specifications

Type
Effective sounding voltage V
Power consumption A
Sound level dB
low sound
high sound
Fundamental frequency Hz
low sound
high sound

Flat type
11.5-15
3.0

Flat type*
11-14.5
Max. 3.5

100-112
100-112

350 - 390
395 - 435

105-120

405-435

NOTE: Thle * symbol is applicable to vehicles equipped with the theft-alarm horn

TROUBLESHOOTING

MMLHAH

<VEHICLES WITHOUT THEFT-ALARM SYSTEM>


CIRCUIT DIAGRAM

Tz
BATTERY

DEDICATED
FUSE
R-B

(LH)

IOFi :I L=)

HORN SWlTCii

TSB Revision

54-77

HORN - Troubleshootina

<VEHICLES WITH THEFT-ALARM SYSTEM>


CIRCUIT DIAGRAM

BATTERY
I

mI

J/B

,\

pf7mq
c-80 6
g

@
IOA

\
ll,,
7

11

m
CL
I1

C-78

Y
\I

----------------

C-76
I2
34 m/
El

:4

ON ,:-OFF

\,

d:

18

L-G m G-B

.u

DIODE
c-12

q A-26

E%HORN

q A-27

1
>
1

C-6C

HORN
SWITCH

X35-AC-ROBOB-NM
TSB Revision

?
od
15

'4

HORN
RELAY
A-06X

54-78

HORN - Troubleshooting / Horn Switch

OPERA-I-ION
l

TROUBLESHOOTING HINTS

The horn switch always receives battery voltage


via the dedicated fuse @ and the coil of the horn
relav.
When the horn switch is set to ON, the contacts
of thle horn relay close.
Then current flows through the dedicated fuse
@to the contacts of the horn relay, the horn and
ground, causing the horn to sound.

1. One of the horn does not sound.


l Check the horn.
2. Horns do not sound.
l Check the horn switch.
l Check the dedicated fuse @.
NOTE
(I) For vehicles equipped with the theft-alarm system, refer to P.54-124.
(2) For information concerning the horn relay and
theft-alarm horn relay, refer to P.54-79.

M54LKAR

REMOVAL AND INSTALLATION

Removal

steps

l *

I. Air bag module


2. Horn contact switch
3. Horn contact plate and wire
4. Horn switch

16F 0207

SERVICE POINT OF REMOVAL


1. REMOVAL OF AIR BAG MODULE
(I) Remove the air bag module mounting nut using a
socket wrench from the back side.
(2) To remove the clock spring connector (squib connector)
from the air bag module, force the lock outward, and pry
it with a plain screwdriver as shown in the illustration at
the left to make sure that no undue force is exerted on
the connector when it is removed.

Caution
Wait at least 30 seconds after disconnecting the
battery cable before doing any further work. The
SRS system is designed to retain enough voltage to
deploy the air bag for a short time even after the
battery has been disconnected, so serious injury
may result from unintended air bag deployment if
work is done on the SRS system immediately after
the battery cable is disconnected.

\
(3) The removed air bag module should be stored in a !v;
clean, dry place with the pad cover face up.

TSB Revision

I
1
i

RELAY

M54LLP9

INSPECTION
HORN RELAY
(1) Take out the horn relay from the engine compartment relay
box.

\\

16FO264

~
(2) Connect battery to terminal 1 and check continuity between
terminals with terminal 3 grounded.

THEFT-ALARM HORN RELAY

;$?$ $?pz::
k1
,/4m
.:; __&.&
x > ji,i. I*
.+:
t&
Q,
,
:
i
@
,
,w*
-~?&,;~,
0
\ 7
_ -\
\ \\
;:,;;;g
sfi
;/SF0189
1
\k
J
\

(1) Take out the th,eft-alarm horn relay from junction block.

(2) Connect battery to terminal 2 and check continuity between


terminals with terminal 4 grounded.

TSB Revision

54-80

CIGARETTE LIGHTER - Specifications / Troubleshooting

CIGARETTE LIGHTER
SPECllFlCATl6NS

GENERAL SPECIFICATIONS

M54MB-.

Items
Max. input W
Reset tirne second
Thermal fuse fusion temperature

C (F)

TROUBLESHOOTING

M54MHCC

CIRCUIT DIAGRAM

15.4
l--l-i

F&gkCATED

?
w
ACCESSORY
SOCKET

ASHTRAY
ILLUMINATION
/ LIGHT
D-07

D-19 "1
%
6

>
A

2
I
RiEOSTAT
I-

x.35-1C-R1402-WY
p5iiTEr-I

54-81

CIGARETTE LIGHTER - Cigarette Lighter

CIGARETTE LIGHTER

M54MJAN

REMOVAL AND INSTALLATION

Removal steps

1. Console side cover (RH)


2. Plua

,
b

16FO274

INSPECTION
l

Take out the plug, and check for a worn edge on the
element spot connection, and for shreds of tobacco or
other material on the element.
Using an ohmmeter, check the continuity of the element.

CAUTIONS FOR USE OF THE CIGARETTE LIGHTER SOCKET AS AUXILIARY POWER SOURCE
1. When using a plug-in type of accessory, do not use
anything with a load of more than 120W.
2. It is recommended that only the lighter be inserted in
the receptacle.
Use of plug-in type accessories may damage the
receptacle and result in poor retention of the lighter.
NOTE
The specified load should be strictly observed, because
overloaded cord burns the ignition switch and harness.

1 TSB Revision

54-82!

AUDIO SYSTEM - Troubleshooting

AUDIO SYSTEM

M54NHAQ
\

IL/ ~

TROlJBLESHOOTlNG
CIRCUIT DIAGRAM

.-

@
r

IGNITION
SWITCH(IG1)
I

IGNITION
SWITCH(ACC)
I

FUSIBLE LINKa
I

10A
\/
I

\,
\r

\/
\/

\/
\I

C-83
i

*-i,3E

_A,

JUMPER
CONNECTOR
A-11X

CONNECTOR
A-11X
1284
m

1334
m

-4 11.-----

MOTOR i

UP

A
/\

5_--------_--___

: c
DCIYN

1 TSB Revision

2
7-,
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I

---

.:r;l
A
\

RADIO WITH TAPE PLAYER

.x35-AC-1?1403-NY

Id

MOTOR
M
+
ANTENNA
2
cl
3
211:
i%
!22

lm

.-1
I

54-83

AUDIO SYSTEM - Troubleshooting

RADIO REMOTE
CONTROL SWITCH
1
. .

REAR
SPEAKER
A

TAILLIGHT RELAY

,
(RH)

(LH)

7
1
Bl
1 F-06

L
!a

F-19

mj

3 c-34

c-57

11:
%
5
-351
2----_A 5
62
J
3

/ O-4-I
b

C-83 5
pYFiz$q
5

-:
>
2

I- - - - I
I r1

1
I7---. ~ 3-----------------------I -------7

RADIO WITH TAPE PLAYER


/

i.

:
i

-----2
-I

-------------A
ha

Y1
m
e

13 \14 E-32
-1I
5
3d

JI
m
G
v
1

E-29

I
I/

(LH)
DOOR
SPEAKER

(LH)

Y
FRONT
SPEAKER

RHEOSTAT
E-04

(RH)
I

63 fm%Rq
1 TSB Revision

(RH)
DOOR
SPEAKER

54-84

AUDIO SYSTEM - Troubleshooting

RADIO WITH TAPE PLAYER


-

i- 9

i-

7
3
g

4a:
E

.;
c

7
a
c

7
3
-- FOWER AMPLIFIER

KX35-AC-Rl40lA-NY

10

--I

i
zQ
f

10

-7

AUDIO SYSTEM - Troubleshooting

54-85

TROUBLESHOOTING CHART
Item
Noise

Radio

Cassette player

CD player

Motor antenna

Problem symptom

Relevant chart

Noise appears at certain places when traveling (AM).

A-l

Noise appears at certain places when traveling (FM).

A-2

Mixed with noise, only at night (AM).

A-3

Broadcasts can be heard but both AM and FM have a lot of noise.

A-4

There is more noise either on AM or on FM.

A-5

There is noise when starting the engine.

A-6

Some noise appears when there is vibration or shocks during traveling.

A-7

Noise sometimes appears on FM during traveling.

A-8

Ever-present noise.

A-9

When switch is set to ON, no power is available.

B-l

No sound from one speaker.

B-2

There is noise but no reception for both AM and FM or no sound from AM, or
no sound from PM.

B-3

Insufficient sensitivity.

BB4

Distortion on AM or on both AM and FM.

B-5

Distortion on FM only.

B-6

Too few automatic select stations.

B-7

Insufficient memory (preset stations are erased).

B-8

Cassette tape will not insert.

C-l

No sound.

c-2

No sound from one speaker.

c-3

Sound quality is poor, or sound is weak.

C-4

Cassette tape will not eject.

c-5

Uneven revolution. Tape speed is fast or slow.

C-6

Automatic search does not work

c-7

Faulty auto reverse.

C-8

Tape gets caught in mechanism.

c-9

CD will not be accepted.

D-l

No sound.

D-2

CD sound skips.

D-3

Sound quality is poor.

D-4

CD will not be ejected.

D-5

No sound from one speaker.

D-6

Motor antenna wont extend or retract.

E-l

Motor antenna extends and retracts but does not receive.

E-2

1 TSB Revision

54-86

AUDIO SYSTEM - Troubleshootinn

CHART
A. NOISE

( A-l / Noise appears at certain places when traveling (AM).


No

Yes
OK
1. Change to a different station
with a strong signal to boost
resistance to interference.
Suppress high tones to
reduce noise.

from the user:


2. Locality conditions (valley,
mountain, etc.)
3. Name and frequency of stations
affected by noise

No

5.

If due to vehicle noise:

If due to external noise:

It may not be possible to prevent


noise if the signal is weak.

In almost all cases, prevention on


the receiver side is impossible.
Weak signals especially are
susceptible to interference.

If there is more noise than other radios, find out the


noise conditions and the name and-frequency of the
recervrng stations from the user, and consult with

Ii

AUDIO SYSTEM - Troubleshooting

54-87

1 A-2 1 Noise appears at certain places when traveling (FM).

L L

Do the following measures eliminate the 7


noise?
l
l
l

Change to a different station with a strong signal to


boost resistance to interference.
Suppress high tones to reduce noise.
Extend antenna completely. (Whip antenna)

Yes
OK

No
If there is more noise than other radios, find out the noise conditions and
the name and frequency of the receiving stations from the user,
and consult with the service center.

NCjTE
About FM waves:
FM waves have the same properties as light, and
can be deflected and blocked. Wave reception is not
possible in the shadow of obstructions such as
buildings or mountains.
1. The signal becomes weak as the distance from
the stations transmission antenna increases.
Although this may vary according to the signal
strength of the transmitting station and intervening geographical formations or buildings, the
i
area of good reception is approx, 20 - 25 km (12
- 16 miles) for stereo reception, and 30 - 40 km
(19 - 25 miles) for monaural reception.
2. The signal becomes weak when an area of
shadow from the transmitting antenna (places
where there are obstructions such as mountains
or buildings between the antenna and the car),

and noise will appear. <This is called first fading,


and gives a steady buzzing noise.>
3. If a direct signal hits the antenna at the same
time as a signal reflected by obstructions such
as mountains or buildings, interference of the
two signals will generate noise.During traveling,
noise will appear each time the vehicles antenna passes through this kind of obstructed area.
The strength and interval of the noise varies
according to the signal strength and the conditions of deflection. <This is called multipath
noise, and is a repetitious buzzing.>
4. Since FM stereo transmission and reception has
a weaker field than monaural, it is often accompanied by a hissing noise.

FM Signal Characteristics and Signal Interference

FM Broadcast Good Reception Areas

Forhomestereos:
80-90kml50-56miesi
MA0663

TSB Revision

16A0664

54-88

AUDIO SYSTEM - Troubleshooting

I A-3 I Mixed with noise, only at night (AM).

The following factors can be considered as possible


causes of noise appearing at night.
1. Factors due to signal conditions: Due to the fac,t
that long-distance signals are more easily received at night, even stations that are received
without problem during the day may experience
interference in a general worsening of reception
conditions. The weaker a station is the more
susceptible it is to interference, and a change to
a different station or the appearance of a beating

sound* may occur.


Beat sound*: Two signals close in frequency
interfere with each other, creating a repetitious
high-pitched sound. This sound is generated not
only by sound signals but by electrical waves as
well.
2. Factors due to vehicle noise: Alternator noise
may be a cause.

Is the noise still


obvious even with

No

Yes

Do the following measures


eliminate the noise?
l

Tune to a station with a strong

Tune to a station with a strong


signal without cQmpletely
extending the antenna.

Yes

No

Does the noise fade away when


the vehicle harness is moved away
from the radio chassis?
(if the harness is not in the proper

riilzzz*
If there

IS more

noise than other radros,

Yes
OK

54-89

AUDIO SYSTEM - Troubleshooting


A4

Broadcasts can be heard but both AM and FM have a lot of noise.

Norse occurs when the engine in running.

Noise occurs when the engine is stopped.

Yes
Do the following measures eliminate the noise?
l
l
l

Tune to a station with a strong signal.


Extend the antenna completely. (Whip antenna)
Adjust the sound quality to suppress high tones.
No
No

Is the radio body ground mounted securely?


I
I
Yes

Securely tighten the nuts for


the body ground.

Correctly attach the antenna


plug.

Is the antenna plug properly connected to the radio?


Yes

/
.No

Is the antenna itself in good condition or is it properly


mounted?
\

Clean the antenna plug and


around wire mounting area.

Yes
\I
Is the noise eliminated?

Yes
OK

No
5
If there is more noise than other radios,
consult a service center.
NOTE
About noise encountered during FM reception only.
Due to differences in FM and AM systems, FM is
not as susceptible as AM to interference from
engines, power lines, lightning, etc. On the other
hand, there are cases due to the characteristics of
FM waves of noise or distortion generated by typical

TSB

Revision

noise interference (first fading and multipath). (Refer


to A-2.)
<Noise (hissing) occurs in weak signal areas such
as mountainous regions, but this is not due to a
problem with the radio.>

54-90

AUDIO SYSTEM - Troubleshootina


1

) A-5 / There is more noise either on AM or on FM.


1, There is much noise only on AM
Due to differences in AM and FM systems, AM
is more susceptible to noise interference.

conditions such as the following present when


noise was received?
-7

l
l

l
l
l

Lightning was flashing. A motorcycle was passing.


A vehrcle passed close by, but it appeared to be a
vehicle generating a particularly large amount of
noise radiation.
Passed beneath a power line. Passed under a bridge.
Passmed beneath a telephone line.
Passed close by a signal generator.

Yes

i--

Continue to check for static; when static is


check for the conditions listed above.

Noise prevention on the radio side is


difficult. If the problem is particularly

No
If the problem is particularly
worse than other radios,
consult a service center.

2. There is much noise only on FM


Due to differences in FM and AM systems, FM
is not as susceptible as AM to interference from
engines, power lines, lightning, etc. On the
other hand, there are cases due to the characteristics of FM waves of noise or distortion

TSB Revision

generated by typical noise interference (first


fading and multipath). (Refer to A-2) <Noise
(hissing) occurs in weak signal areas such as
mountainous regions, but this is not due to a
problem with the radio.>

54-9 1

AUDIO S Y S T E M - ,Troubleshooting

A-6 There is noise when starting the engine.

Noise type
Sounds are in
parentheses ( 1.

Conditions

Af$FM:
lgnrtron noise
(Popping, Snapping,
Cracking, Buzzing)

Cause

Noisepreventive
part

Increasing the engine speed


causing the popping sound to
speed up, and volume decreases.
Disappears when the ignition
switch is turned to ACC.

Other electrical components


Static electricity
(Cracking,
Crinkling)

Inspection or replacement

l
l

Disappears when the vehicle is


completely stopped.
Severe when the clutch is
engaged.

0 Various noises are produced


depending on the body part of
the vehicle.

Caution
1. Connecting a high tension cable to the noise
filter may destroy the noise filter and should
never be done.
2. Check that there is no external noise. Since
failure due this may result in misdiagnosis
due to inability to identify the noise source,
this operation must be performed.
3. Noise prevention should be performed by
suppressing strong sources of noise step by
step.
NOTE
1. Condenser
The condenser does not pass D.C. current, but
as the number of waves increases when it
passes A.C. current, impedance (resistance

TSB Revision

l
l

Mainly due to the


spark plugs.
Due to the engine
noise.

l
l

Noise
condenser
Ground
cable

Mounting
place
(next page)
1
2, 3

Noise may appear as


electrical components
become older.

Repair or replace electrical components.

Occurs when parts or


wiring move for some
reason and contact
metal parts of the body.

Return parts or wiring to


their proper position.

Due to detachment from


the body of the front
hood, bumpers, exhaust
pipe and muffler,
suspension, etc.

Ground parts by bonding.


Cases where the problem
is not eliminated by a single
response to one area are
common, due to several
body parts being imperfectly grounded.

against A.C.) decreases, and current flow is


facilitated. A noise suppressing condenser
which takes advantage of this property is inserted between the power line for the noise
source and the ground. This suppresses noise
by grounding the noise component (A.C. or
pulse signal) to the body of the vehicle.
2. Coil
The coil passes D.C. current, but impedance
rises as the number of waves increases relative
to the A.C. current. A noise suppressing coil
which takes advantage of this property is inserted into the power line for the noise source,
and works by preventing the noise component
from flowing or radiating out of the line.

54-92

AUDIO SYSTEM - Troubleshooting

NOISE SUPPRESSION PARTS MOUNTING POSITIONS

1 TSB Revision

AUDIO SYSTEM - Troubleshooting

i
L

A-7 Some noise appears when there is vibration or shocks during traveling.

Are connectors prope

Ensure proper connection


/
Yes

Does noise appear when the radro switch is


turned on whrle the vehicle is stopped and the
radio is struck while tuned away from a station?

No

Yes

-L

Statrc electricity noise:


Body static electric from the shock
absorber rubber bushings used to
prevent vibration, tires, etc. occurs
because of separation from the
ground, causing a buzzing noise.
Since no measures can be taken on
the radio side, steps should be taken
to discharge the static electricity
of the vehicle body.

hl.

Is the radio correctly grounded?


(Is the mounting screw tightened securely? )

Tighten the screw securely.

Yes

LJ

Is the antenna correctly grounded? (If noise


appears when the antenna is moved, this means
the ground is not securely connected.)
Yes

Repair or replace radio.

TSB Revision

No
Z=

If rust is present of the antenna


ground screw, clean and tighten
the ground securely.

AUDIO SYSTEM - Troubleshooting


Noise sometimes appears on FM during traveling.
No

completely extended?

Check the antenna itself.


(Refer to E-l, 2.)

Yes
Yes
Does the problem clear up when retuned?
C
C
No

OK

>

Yes

problem appear o
locations and only with certain stations?

>

Due to electrical field conditions.


(Multipath noise*, fading noise*).

No

properly connected?

No
Check connector connections.

Yes
No

appear when the radio switch is


turned on while the vehicle is stopped and the
radio is struck while tuned away from a station?

Yes
1

Static electricity noise:


Body static electric from the shock
absorber rubber bushings used to
prevent vibration, tires, etc. occurs
because of separation from the
ground, causing a buzzing noise.
Since no measures can be taken on
the radio side, steps should be taken 1
to drscharge the static electrlclty
of the vehicle body.

No

body correct1
mounting screw tightened securely? )

Tighten the screw securely.

Yes
No

correctly grounded? (If noise


appears when the antenna is moved, this means
the ground is not securely connected.)

If rust is present of the antenna


ground screw, clean and tighten
the ground securely.

Yes
Repair or replace radio.
L

I1

* About multipath noise and fading noise


Because the frequency of FM waves is extremely high, it is highly susceptible to effects from
geological formations and bui1ding.s. T h e s e
effects disrupt the broadcast signal and obstruct
reception in several ways.
l

Multipath noise
This describes the echo that occurs when the
broadcast signal is reflected by a large obstruc-

TSB Revision

tion and enters the receiver with a slight time


delay relative to the direct signal (repetitious
buzzing).
Fading noise
This is a buzzing noise that occurs when the
broadcast beam is disrupted by obstructing
objects and the signal strength fluctuates intricately within a narrow range.
ii

54-95

AUDIO SYSTEM - Troubleshooting


~~ 1 A:9 / Ever-present noise.
Norse IS often created by the following factors, and
often the radio is OK when it is checked individually.
l Traveling conditions of the vehicle
l Terrain of area traveled through
l Surrounding buildings
l Signal conditions
l Time period

For this reason, if there are still problems with noise


even after the measures described in steps A-l to
A-8 have been taken, get information on the factors
listed above as well as determining whether the
problem occurs with AM or FM, the station names,
frequencies, etc., and contact a service center.

B. RADIO

&I

No power is supplied when the switch is set to ON.

Replace fuse or repair harness.


No
A
Is the connector at the back of the radio connected properly?

No
Connect connector securely.

Yes
Disconnect and check the connector at the rear of the radid.
Is.the ACC power (12V) being supplied to the radio?

I
1

No
Repair harness.

Yes

Repair or replace radio.

1 B-2 ) No sound from one speaker.

Yes

Repair or replace
radio unit.

It conducts electricity but


is shorted out.

when attached to another radio.


No

L
Remove the connector on the back of
the radio and check the speaker
harness for conductance.

Yes

No
J

Check the speaker for conductance.

No

TSB Revision

Repair speaker harness


and ensure proper connection of relay connectors.

Repair
> speaker
harness.

54-96

I I
B-3

AUDIO SYSTEM - Troubleshootina


There is noise but no reception for both AM and FM or no sound from AM,
or no sound from FM.

Is the c:heck being conducted under special


electrical field conditions?

Is proper performance obtarned


when the vehicle IS moved?

OK

No
Check the antenna itself.
(Refer to E-l, 2.)
Yes

OK
No
No
Reconnect

Are the antenna plug and radio unit-properly connected?


cc
Yes

Repair or replace radio

problem disappear if connected to another radio?


No
v
Antenna not properly mounted.

1 TSB Revision

54-97

AUDIO SYSTEM - Troubleshooting


I
I/

) B-4 / Insufficient sensitivity.

the check being conducted under special


electrical field condrtions?

k----l

Yes

No
Check the antenna itself.
(Refer to E-l, 2.)

Is the antenna completely extended?


Yes

OK

Does tuning solve the problem?


No

Is the problem limited to the reception of a specific radio


station from a specific position?

Yes

Electrical field condition


r related*. (multipath noise
or fading noise)

LJ

No
Is the antenna plug properly connected to the unit?

Ensure proper connection.

Yes
Yes

For multipath noise and fading noise problems,


refer to P.54-94.

TSB Revision

Repair or replace radio.

54-98

AUDIO SYSTEM - Troubleshooting


Distortion on AM or on both AM and FM.

Distortion in
the vicinity of
the radio station

much distortion is the


Constant

Yes
Excessive antenna input

No
v

cords in contact with the cone paper?

Remove cords away


from cone paper.

No
J

Yes

the speakers and check for torn cone paper or

Repair or replace
speakers.

No
1
1
deformation with speaker installed.

Install speaker securely.

1 B-6 1 Distortion on FM only

distortion persist when the radio is tuned


to another station?

No

D u e

t o

w e, a k e l e c t r i c a l
field of radio station

Yes

increase or decrease when the


vehicle is moved?

Repair or replace radio.

TSB Revision

Yes
Due to multipath noise

54-99

AUDIO SYSTEM - Troubleshooting


B-7

Too few automatic select stations.

Is the check being conducted under special


electrical field conditions?
Example: in an underground garage
or inside a building
No
/

Yes

Is proper performance obtained


r<when
t h e vehi:esmoved,pq

Check the antenna itself.


(Refer to E-l, 2.)

Is the antenna completely extended?


Yes

Ensure proper connection.

Is the antenna plug properly connected to the equipment?


Yes
Yes

Malfunctioning radio.

B-8 Insufficient memory (preset stations are erased).

Is multi-purpose fuse No. 19 blown or is the circuit open?

Replace fuse or repair


harness.

No
Disconnect and check the connector at the rear of the radio. Is the
memory backup (battery) power being supplied?
Yes

Repair or replace radio.

TSB Revision

Repair harness.

54-100

AUDIO SYSTEM - Troubleshooting

C. CASSETTE PLAYER
C-l Cassette tape will not be inserted.
I-T

Remove the object(s)*


No
I
Attempting to force a foreign object (e.g., a coin or clip,
etc.) out of the cassette player may damage the
mechanism. The player should be taken to a service
dealer for repair.
player work if another tape is inserted?

Replace tape *2

No
2
Ensure that the tape label is not loose, that the tape itself
is not deformed and that the tape is tightly wound. Also,
tape of C-120 or greater length often get caught in the
mechanism and should not be used.
Repair or replace cassette player. -7

r-r
C-2

No sound (even after a tape has been inserted).


Yes
>

Replace fuse or repair


harness.

No
Connect connector firmly.

Repair or replace cassette


player.

being s,upplied to the radio?


No

TSB Revision

54-101

AUDIO SYSTEM - Troubleshooting


C-3 No sound from one speaker.
Ll

Yes
4

head and check again.

OK

No
l

Ensure that the tape label is not loose,


that the tape itself is not deformed and
that the tape is trghtly wound.
Tapes of C-l 20 or greater length
often get caught in the mechanism
and should not be used.
Repair or replace cassette player.

Replace the cassette player and check again.


No
Remove the connector on the back of the
radio and check the speaker harness
for conductance.

Yes

It conducts electricity
but is shorted out.

-, Repair speaker harness.

No

Repair speaker harness and


ensure proper connection of
relay connectors.

Check the speaker for conductance.


i
No
Repair or replace speaker.

TSB Revision

54-102

AUDIO SYSTEM - Troubleshooting

Sound quality is poor, or sound is weak.

OK
No

*
Ensure that the tape label is not loose, that the tape itself
is not deformed and that the tape is tightly wound,
0 Tapes of C-l 20 or greater length often get caught in
the mechanism and should not be used.

1
the player play properly when the tape player head is cleaned?

Yes
OK

No

No
1 Repair or replace speaker. )

The problems covered here are all the result of the use of a bad tape (deformed or not properly tightened) or
of a malfunction of the cassette player itself. Malfunctions involving the tape becoming caught in the
mechanism and ruining the case are also possible, and attempting to force the tape out of the player can
cause damage to the mechanism. The player should be taken to a service dealer for repair.

TSB Revision

5 4 - 1 0 3

AUDIO SYSTEM - Troubleshooting

,I

C-6

II

Uneven revolution. Tape speed is fast or slow.

ii
Yes
Does the player play OK if the tape is changed?

OK

No
Remove foreign
object(s).

No
Is the head or capstan roller dirty?

I----Yes

No

Clean.

J
Repair or replace cassette player.

C-7 Automatic search does not work.

Does the MSS (automatic search) button* depress properly?

Button improperly operated.

Yes

Does the player play OK if the tape*2 is changed?


Yes

I
When the time between songs on a tape is less than three
seconds, or when there is a three second period in the
middle of a song in which the volume level is extremely
low, the automatic search function may not work properly.
*)
LEnsure that the tape label is not loose, that the tape itself
is not deformed and that the tape is tightly wound. Also,
tapes of C-l 20 or greater length often get caught in the
mechanism and should not be used.

Malfunction of the cassette player unit

TSB Revision

Tape used is bad.

54-104

AUDIO SYSTEM - Troubleshooting

C-8 Faulty auto reverse.


l-l

Yes
player play OK if the tape is changed?
No

l
l

OK

Ensure that the tape label is not loose, that the tape itself
is not deformed and that the tape is tightly wound.
Tapes of C-l 20 or greater length often get caught in the
mechanism and should not be used.

only occur while the vehicle is being driven?

No

Repair or replace
cassette player.

Yes

Ensure cassette player


installation.

player properly installed to the vehicle?


Yes
cassette player.

Tape gets caught in mechanism.

"I
When the tape is caught in the mechanism, the case may not eject. When
this occurs, do not try to force the tape out as this may damage the tape
player mechanism. Take the cassette to a service dealer for repair.
Yes
Tape used is bad.

E&ure that the tape label is not loose, that the tape itself is
not deformed and that the tape is tightly wound. Also, tapes
of C-l 20 or greater length often get caught in the mechanism and should not be used.
Repair or .replace cassette player.

TSB Revision

AUDIO S Y S T E M - Troubleshootiv

54-105

D. CD PLAYER
D-l CD will not be accepted.

Does the shutter open when a CD is inserted? *

No

Take out the CD.

Yes
No

Is CD rejected from appr


insertion panel though C

OK

Yes
Though CD is completely inserted once, error is
displayed and the CD is rejected? *

OK

I Yes
&

Check CD.
l Is the labeled side faced downward?
l Is the recorded face of the CD dirty?
l Does dew exit on the recsrded face of the CD?
No

Replace CD.
I If the CD is already loaded, doesnt the shutter open
to allow Insertion when another CD is inserted?
2 If the key switch is not at ACC or ON, the CD stops at
depth of 15 mm below the panel surface even when
it is inserted, and it will be rejected when pushed
farther?
3 Even though the CD is loaded, E (error) is sometimes
displayed with the CD rejected because of vibration/
shock or dew on the CD face or optical lens.

TSB Revision

Yes

Insert the CD correctly or check to


see if the CD is defective.

54-106

AUDIO SYSTEM - Troubleshooting

No sound.

Replace defective CD.

CD is inserted?

1 No
I
I

Return it to normal
temperature, and
recheck operation.

indicator flicker?

OK

No

No

r---l---Repatr or replace CD player.

(The combined radio cassette must


operate properly.)

D-3 CD sound skips.

1. Sounld sometimes skips during parking.


Yes

C D

i s

d e ~
f e c t i v e ,
or clean CD.

No
No

Repair or replace
CD player.

Yes
Replace CD.
2.

Sound sometimes skips during driving.


(Stop vehicle, and check it.)
(Check it by using a proper CD which is free of scratch, dirt or other abnormality.)
No
-

Yes

1 TSB Revision

Check the sound skipping state


during driving in detail, and
contact a service shop.

54-107

AUDIO SYSTEM - Troubleshootina


( D-4 ) Sound quality is poor.
8
I
L

I
Yes
Replace CD.

Repair or replace CD player.

1 D-5 1 CD will not be ejected.


No
Is the key switch (ignition key) at ACC or ON?

Turn the key to ON.

Yes
No

Securely connect the


subjected one.

Yes

J
LJ

If CD is not ejected, dont reject it.


The player may be damaged. Therefore, contact
a service shop for repairs.

1 D-6 1 No sound from one speaker.

Is CD player securely connected to the combined


radio set?

No
Securely connect them.

Yes

Does it play properly if another CD player is


combined?
No

r-lib-7
Repair or replace the combined

TSB Revision

Yes

Repair or replace CD
player.

54- 108

AUDIO SYSTEM - Troubleshooting

E. MOTOR ANTENNA
,

E-l

I IMotor antenna wont extend or retract.

Ii/

Clean anld polish the surface of the antenna rod.

Cc>

No
Switch it ON.

Is the radio power switch ON?


Yes

No
Repair or replace the radio.

motor antenna terminal?


Yes
Yes
5

Repair the bend, or replace


the antenna mast.

No

Is the antenna relay OK?

Replace the antenna relay.

Yes

Is the motor OK?


Yes

TSB Revision

No

Replace the motor.

I>
1
I-

54-109

AUDIO SYSTEM - Troubleshooting

,
L

E-2

Motor antenna extends and retracts but does not receive.

Repair or replace it.

No
is directly installed to the radio?
4
Yes

Replace the feeder cable.

Refer to B. Radio trouble


shooting.

Checking the antenna*


Ohmmeter measurement locations
I--(Gfromic, BC, D and E
Circuit between G and H
Circuits from H to A, B, C, D and E

,x

16NOOE

,
L
) TSB Revision

Result

Continuity

Continuity
No continuity

~
I

54-1 II0

AUDIO SYSTEM - Radio Remote-Control

RADIO REMOTE-CONTROL

M54NRAC

REMOVAL AND INSTALLATION

Removal steps
a*
1. Air bag module

2. Radio remote control switch


3.6 ft.lbs.
16FO208

SERVICE POINT OF REMOVAL


1. REMOVAL OF AIR BAG MODULE
(1) Remove the air bag .module mounting nut using a
socket wrench from the back side.
(2) To remove the clock spring connector (squib connector) d
from the air bag module, force the lock outward, and pry
it with a plain screwdriver as shown in the illustration at
the left to make sure that no undue force is exerted on
the connector when it is removed.

Caution
Wait at least 30 seconds after disconnecting the
battery cable before doing any further work. The
SRS system is designed to retain enough voltage to
deploy the air bag for a short time even after the
battery has been disconnected, so serious injury
may result from unintended air bag deployment if
work is done on the SRS system immediately after
the battery cable is disconnected.
(3) The removed air bag module should be stored in a
clean, dry place with the pad cover face up.

TSB Revision

AUDIO SYSTEM - Radio and Tape Player / Speaker

RADIO AND TAPE PLAYER


L

54-111
MSNJAR

REMOVAL AND INSTALLATION

chicle without

<Vehicle with CD player>

Removal steps

1. Radio panel
2. Radio and tape player
3. CD slaver
4. Radio bracket
A_#., ,.5. Front console assembly (RE frer
to bt-wur
52A - Console Box.)
6. CD amplifier
7. CD amplifier bracket A
8. CD amplifier bracket B
16FOO96

SPEAKER
<DOOR SPEAKER>

M54NNAF

REMOVAL AND INSTALLATION

Removal steps

2
..A,
TSB Revision

1. Door trim (Refer to GROUP 42 - Door Trim


and Waterproof Film.)
2. Speaker garnish
3. Speaker
4. Speaker cover
16FO279

54-112

AUDIO SYSTEM - Speaker / Motor Antenna . Antenna Feeder Cable


~

<REAR SPEAKER>

M54NOAK

REMOVAL AND INSTALLATION

Removal steps

1. Quarter trim (Refer to GROUP 52A2. Speaker garnish


3. Speaker
4. Speaker box

MOTOR ANTENNA = ANTENNA FEEDER CABLE

M64NPBI

REMOVAL AND INSTALLATION


45 Nm
33 ft.lbs.

4
Removal steps of motor antenna

ii

16FOO93

Removal steps of antenna feeder cable

Rear side trim (LH)


(Refer to GROUP 52A-Trims.)
1. Ring nut
2. Base
3. Antenna pole
4. Antenna feeder cable and motor antenna
connection
5. Motor antenna

TSB Revision

Rear side trim (LH)


(Refer to GROUP
Quarter trim (LH) 1 52A-Trims.)
Rear console assembly
(Refer to GROUP 52A-Console Box.)
Radio and tape player
(Refer to P.54-111.)
4. Antenna feeder cable and motor antenna
connection
** l * 6. Rear seat cushion
7. Rear seatback
8. Inner seat belt
9. Console side cover (LH)
IO. Antenna feeder cable

AUDIO S Y S T E M - Motor Antenna . Antenna Feeder Cable

54-113

SERVICE POINT OF REMOVAL


6. REMOVAL OF REAR SEAT CUSHION
Raise and remove the seat cushion with the lever pulled.

INSPECTION
INSPECTION OF ANTENNA MOTOR
Disconnect the motor antenna control unit connector, connect
the positive terminal of the power supply to terminal @ and
connect the negative terminal to terminal @ to check that the
antenna goes up, and that when the connections are reversed,
the antenna goes down.

Antenna going down

Antenna going up

16FO204

Body harness side /

INSPECTION OF MOTOR ANTENNA CONTROL UNIT


(1) Connect the harness connector to the motor antenna.
(Body harness).
(2) Disconnect the antenna motor connector.
(3) With the ignition switch in the ACC or ON position, operate
the radio switch and check the voltage between the
terminals during the period when the antenna is going up or
going down.

16FcI203

16FO196

SERVICE POINT OF INSTALLATION


6. INSTALLATION OF REAR SEAT CUSHION
(1) Securely fit the attachment wire of the seat cushion
under the seatback.
(2) Pass the inner seat belt buckles through the cushion.
(3) Securely fit the lock plates of the seat cushion into the
holes in the floor.

TSB Revision

54-1114

AUDIO S Y S T E M - Motor Antenna a Antenna Feeder Cable


REPLACEMENT OF ANTENNA POLE
(1) Remove the ring nut.

16A033:

(2) Set the radio switch to ON. After the antenna Dole has
extended, remove the antenna pole and rack cable as an
assembly.

16A088

(3) Extend the antenna pole up to its farthest point.


Tooth side of rack cable

NOTE
If the motor end of the rack cable is bent, straighten it.
(4) Force the rack cable into the motor assembly with the tooth
_
side of the rack cable toward the luggage compartment. d

Rack ceble

16Lo.m

16LO427 I

Tooth side of rack cable

Rear of vehicle
16LO4Z

(5) Turn the tooth side of the rack cable toward the rear of the
vehicle (90 clockwise) to bring the rack cable into mesh
with the motor gear.
(6) Lightly pull the rack cable. If it comes out without
resistance, it means that the rack cable is not in mesh with
the motor gear. Recheck that the rack cable end is not bent
before repeating the above-mentioned steps (2) and (3).
(7) With the antenna pole upright and the radio switch at OFF,
take up the rack cable. As the rack cable is taken up, insert
the antenna pole toward the motor antenna.
(8) After the ring nut has been tightened, set the radio switch
to ON and OFF to check the operation of the antenna pole.

TSB Revision

54-115

REAR WINDOW DEFOGGER - Troubleshooting

REAR WINDOW DEFOGGER


L TROUBLESHOOTING

M54PHBK

CIRCUIT DIAGRAM

EYKB bclE
-

IGNITION
SWITCH(IG1)
-

IGNITION
SWITCH(IG2)

ALTERNATOR
(L TERMINAL)
-r
IO D-45

C-06X
,m

cd I

JOFhoN

J/B

J9L:

&
iiijs&qgT

a?m
I

ill

4
-------- ---- 1

a:

III

i@zq;-65 $:- j;;;


;$z--,
II

KPP -1 j :wEER;
I

F-35
Ef.J

>,l
i:
2

I i

---------.
C-66k
t2
J
al&

IND

I~FFToN

I LL

pRiiEq

9 c-79
1

SELF-DIAGNOSIS
CHECK CONNECTOR
F%!T p$ggq

&

- - - - - - - - - - - - - E

?
- - -m- --m-J
1

RHEOSTAT

R% pg&q
!w

%l:VEHICLES WITHOUT
THEFT-ALARM SYSTEM
%2:VEHICLES WITH
THEFT-ALARM SYSTEM

IW35-AC-Rl304-NY
1 TSB Revision

54-1116

REAR WINDOW DEFOGGER - Troubleshooting

OPERATION
l

When the defogger switch is turned ON with


the ignition switch in ON position, the defogger
relay is energized causing defogger to operate.
At the same time, the defogger indicator light
lights up indicating that the defogger is in
operation.
The defogger timer keeps the defogger relay
remaining energized for 11 minutes after the
defogger switch has been turned ON. If the
defogger switch is pushed a second time during
this 1 I-min. period, timer is cancelled and the
defogger is turned off.

TSB Revision

TROUBLESHOOTING HINTS
1. Defogger is inoperative.
1) Indicator does not come on, either.
l Check multi-purpose fuse No. 0.
l Check defogger relay.
2) Indicator comes on.
l Check defogger.
2.

Once the defogger is operating it cannot be


stopped by operating the defogger switch again.
l Check defogger switch.
l Check the defogger relay.

NOTE
For information concerning the defogger relay and
ETACS control unit, refer to P.54-117, 123.

54-117

REAR WINDOW DEFOGGER - Troubleshooting


TROUBLESHOOTING GUIDE
INPUT CHECK

Dragnosis connector -L-.-j

Ground ETACS
Nith voltmeter
._--check

--- I

Using the multi-use tester or voltmeter, check whether or not


the input signals from each switch are being input to the
ETACS unit.
(1) Connect the multi-use tester to the diagnosis check
connector located at the right side of the junction block or
connect the voltmeter between the ETACS terminal and
the ground terminal.
(2) Check if the buzzer of the multi-use tester sounds or the
needle of the voltmeter moves when each switch noted
below is operated.
If the buzzer sounds or the needle moves, the input signals
are being input to the ETACS unit, so that switch can be
considered to be functioning normally. If not, the switch or
switch input circuit is faulty. Check the switch and the
switch input circuit.
l
l

Ignition switch
Defogger switch

TROUBLESHOOTING QUICK-REFERENCE TABLE


1

Problem

Probable cause

Checking method

Remedy

Defogger does not operate when


defogger switch is turned on
vvith Ignition switch placed in
ON position.

Ignition switch Input


circuit broken.

If input check results are


not satisfactory, checking
indrvidual part and circuit
No, 1 (P.54-118) is checked.

Correct harness.

Defogger switch input


circuit broken.

If input check results are


not satisfactory, checking
individual part and circuit
No. 2 (P.54-119) is checked.

Correct harness or
replace defogger
switch.

Alternator input circuit


broken.

Checking individual part


and circuit No. 3 (P.54-120)
is checked.

Correct harness or
replace alternator.

Defogger relay activation circuit broken.

Checking individual part


and circuit NO. 4 (P.54-121)
is checked.

Correct harness or
replace defogger
relay.

Defogger operates but goes off


soon. Or it does not qo off after timer
operating time is exceeded.

Faulty ECU.

Replace ECU.

Faulty ECU.

Replace ECU.

NOTE
ECU (electronic control unit) indicates the ETACS unit.
TSB Revision

54-1'18

REAR WINDOW DEFOGGER - Troubleshooting

ikING INDIVIDUAL PART AND CIRCUIT


1. IGNITION SWITCH INPUT CIRCUIT
Battery

Fusible link

lgnitlon
switch

Junction block
(Multi-purpose fuse)

&152

ETACS unrt
(ECU)
i-t

*1

X2

*I: Vehicles without theft-alarm system


*?: Vehicles with theft-alarm system

Operatbn Description
As the condition for operation of the system, HIGH-,level signals are sent to the electronic control unit when
the ignition switch is set to the ON position.

Electronic Control Unit Terminal Voltage (Disconnect the ECU Connector and Check at the Wiring
Harness; Side.)
Status
Ignition switch ON

Standard

Ignition switch

OFF

ACC

System voltage

Checking the Ground Circuit (Disconnect the Connector and Check the Wiring Harness Side.)
Terminal No.
57*
59*2

Connected to/measured part


Electronic control unit ground

Measurement

Tester
connection

Check conditions

Standard

Resistance

57*-ground
59*2-ground

At all times

Continuity

NOTE
I : Vehicles without theft-alarm system
2: Vehicles with theft-alarm system

Checkiryg Individual Part

\
Lj

Ignition switch: Refer to P.54-7

1 TSB Revision

54-119

REAR WINDOW DEFOGGER - Troubleshooting


2. DEFOGGER SWITCH INPUT CIRCUIT

Defogger
switch

*I: Vehicles without theft-alarm system


*?: Vehicles with theft-alarm system

16FO337

Operation Description
When the defogger switch is turned on with the ignition placed in the ON position and the alternator
generating current (L terminal is not lower than lOV), the timer circuit of ECU operates.

Electronic Control Unit Terminal Voltage (Connection Status of Electronic Control Unit Connector)
ECU terminal No.
IO,'

/ Terminal
]
voltage

Signal

Status

Defogger switch ON signal

Defogger switch OFF

5V

Defogger switch ON

ov

12?

Checking the Defogger Switch (ON Position) Circuit (Disconnect the ECU Connector and Check at
the Wiring Harness Side.)
Connected to/measured
ECU
terminal No. component
IO"'

Defogger switch ON

Measurement

Tester
connection

Check
condition

Standard

Resistance

1 O*-ground
1 2*2-ground

Defogger switch OFF

No continuity

Defogger switch ON

Continuity

12**

NOTE
I : Vehicles without theft-alarm system
2: Vehicles with theft-alarm system

L Checking Individual Part


Defogger switch: Refer to P.54-122.

1 TSB Revision

54-12!0

REAR WINDOW DEFOGGER - Troubleshooting

3. ALTERNATOR INPUT ClR&lT

ETACS unil.
(ECU)

L
--I
I
/\
-I
1
\:
1
7
Alternator
iL terminal)

*: Vehicles without theft-alarm system


*: Vehicles with theft-alarm system
16FO315
I/l

Operation Description
When the alternator is producing current (L terminal is not lower than 1OV). H signal is input to ECU.
Therefore, the defogger relay can be turned on by means of the defogger switch.
NOTE
When the akernator no more produces current (L terminal is not higher than 3.5V), the defogger relay is
turned off even if the defogger is in operation.

Electronic Control Unit Terminal Voltage (Connection Status of Electronic Control Unit Connector)
ECU terminal Signal

Status

Terminal

voltage

No.

2
,g*:!

Alternator signal

ignition switch
ON

NOTE
I : Vehicles without theft-alarm system
2: Vehicles with theft-alarm system

Checkinlg Individual Part


Alternator: Refer to GROUP 16 - Alternator.

TSB Revision

When alternator is
producing current

ov

When alternator is
not producing current

5v

54-121

REAR WINDOW DEFOGGER - Troubleshooting


4. DEFOGGER RELAY ACTIVATION CIRCUIT

Fusible llnk (9
d

lgnrtion switch (IG2)


I

m
I
5

_:

A5

/,

1~3 Defogger relay

>c!J 13
1 5 *2

ETACS unit
(ECU)

*I: Vehicles without theft-alarm system


**: Vehicles with theft-alarm system

16FO328

Operation Description

When

the defogger switch is turned on with the ignition switch placed in the ON position and with the
alternator producing current (L terminal is not lower than lOV), the transistor of ECU is turned on for 11
minutes to turn on the defogger relay. Therefore, the current supplied from the battery flows to the defogger
through fusible link No. 9.
NOTE
If the defogger switch is turned on again or the alternator no more produces current (L terminal is not higher
than 3.5V) while the defogger is in operation, the defogger relay is turned off and the current stops flowing to
the defogger.

Electronic Control Unit Terminal Voltage (Disconnect the ECU Connector and Check at the Wiring
Harness Side.)
ECU terminal No.
3
5*2

Signal

Status

Defogger relay

Ignition switch

NOTE
*I : Vehicles without theft-alarm system
*2: Vehicles with theft-alarm system

Checking lndiyidual Pa?


Defogger relay: Refer to P.54-123.
TSB Revision

Standard
I

/
OFF

ov

ACC

System voltage

54-122

REAR WINDOW DEFOGGER

Service Adjustment Procedures /


- Rear Window Defogger Switch

SERVICE ADJUSTMENT PROCEDURES

Normal characteristic curve


Voltage

MWPOAD

THE PRINTED-HEATER LINES CHECK


,1-x

Positive Printed heater line


terminal

Negative
terminal

Abnormal characteristic curve


Voltage
1

6V
ov I
Positive
terminal

Open-circuit

?=I
i
I
!I
I
Printed heater line Negative
terminal

(1) Run engine at 2,000 rpm. Check heater element with


battery at full.
(2) Turn ON rear window defogger switch. Measure heater
element voltage with circuit tester at rear window glass
center A.
Condition good if indicating about 6 V.
(3) If 12 V is indicated at A, there is a break in the negative
terminals from A.
Move test bar slowly to negative terminal to detect where
voltage changes suddenly (0 V).
(4) If 0 V is indicated at A, there is a break in the positive
terminals from A. Detect where the voltage changes
suddenly (12 V) with the same method described.

l
l
l

Tape

I
\
Conductiie
paint

16Y333

L&J

THE PRINTED-HEATER LINES REPAIR


REQUIRED MATERIALS

16Y332

Break

Thinner
Tape
Conductive paint

l
l

Lead-free gasoline
Fine brush

(1) Clean disconnected area with lead-free gasoline. Tape


along both sides of heater element.
(2) Mix conductive paint thoroughly. Thin the required amount
of paint in a separate container with a small amount of LJ
thinner and paint break three times at 15 minute intervals.
(3) Rernove tape and leave for a while before use (circuit
complete).
(4) When completely dry (after 24 hours) finish exterior with a
knife.

Caution
Clean glass with a soft cloth (dry or damp) along
defogger heater element.

REAR WINDOW DEFOGGER SWITCH


M54PJBO

(1) Remove rear window defogger switch from the meter


bezel. (Refer to P.54-70.)
(2) Operate the switch and check the continuity between the
terminals.
7

Switch
positior
OFF
ON

NOTE
O-O indicates that there is continuity between the terminals.

1 TSB Revision

REAR WINDOW DEFOGGER - Defogger Relay

DEFOGGER RELAY

54-123
M54PLAF

INSPECTION
(1) Remove defogger relay from the instrument panel relay

box.

16FO124

(2) Connect battery power source to terminal 5. Check circuit


between terminals with terminal 3 grounded.

16A0896

16FO206

16W90E

1 TSB Revision

54-124

THEFT-ALARM SYSTEM - Troubleshooting

THEFT-ALARM SYSTEM

With voltmeter

M54CNAH

TROUBLESHOOTING
TROUBLESHOOTING GUIDE
CHECKING THE INPUT
1. Connect a voltmeter between terminal for A and terminal
for ground, or connect the multi-use tester to the diagnosis
connector.
2.
With mullti-use tester ,y

Make sure that when the following switches are turned on,
the output shown in the illustration is delivered. (Only those
switches which are related to the theft-alarm system are
listed here.)
l Driver and front passenger door switches
l Headlight switch
l Driver and front passenger door lock switches
l Passing light switch
l Pop-up switch
l Hood switch
l Liftgate switch
l Door key cylinder switch
l Liftgate switch
Tester

output

I
I

Rectangular wave 3
,I/
ms 4 is output
~
Ground

If there is no output of a voltage pattern at all, check for a


malfunction of that switch or for damaged or disconnected
wiring.

Diagnosis connector

lRRl??

TSB Revision

54-125

THEFT-ALARM SYSTEM - Troubleshooting


TROUBLESHOOTING QUICK-REFERENCE TABLE
L

For information concerning the locations of electrical components, refer to GENERAL - Theft-alarm System
Circuit

1. ARMING / DISARMING RELATIONSHIP


-

Trouble symptom

Cause

Check method

Remedy

The system is not armed


(The SECURITY light doesnt
illuminate, and the alarm
doesnt function.)
(The central door locking
system functions normally.
If the central locking system
does not function normally,
refer to P.54-129.

Damaged or disconnected
wiring of ECU power
supply circuit

Check by using check


chart P.54-127.

Replace the fusible


link No. @or the
fuse No. @.
Repair the harness.

Damaged or disconnected
wiring of door switch
input circuit

Check by using check


chart P.54-128.

Repair the harness or


replace the door
switch.

The arming procedures are


followed, but the SECURITY
light does not illuminate.
(There is an alarm, however,
when an alarm test is
conducted after about 20
seconds have passed.)

Damaged or disconnected
wiring of SECURITY light
activation circuit

Check by using check


chart P.54-132.

Replace the fusible link


N o . 6 orthefuse
No. 819.
Repair the harness.
Replace the bulb

Blown SECURITY light bulb

Malfunction of the ECU.


The alarm sounds in error
when, while the system is
armed, a door or the liftgate
is unlocked by using the key.

If input checks (P.54-124)


indicate a malfunction,
check by using check
chart P.54-129.

Damaged or disconnected
wiring of a door key
cylinder and the liftgate
unlock switch input circuit.

T.

Replace the ECU


Repair the harness or
replace a door key
cylinder and the
liftgate unlock
switch.

Malfunction of a door key


cylinder and the liftgate
unlock switch.

Replace the ECU.

Malfunction of the ECU.


L

2. ACTIVATION / DEACTIVATION RELATIONSHIP


Trouble symptom

Cause

Check method

Remedy

There is no alarm when, as an


alarm test, a door is opened
without using the key.
(The arming and disarming are
normal, and the alarm is
activated when the liftgate or
hood is opened.)

Damaged or disconnected
wiring of door switch
(all doors) input circuit

If input checks (P.54-124)


indicate a malfunction,
check by using check
chart P.54-128.

Repair the harness or


replace the door
switch.

Malfunction of the door


s w i t c h
Malfunction of the ECU

There is no alarm when, as an


alarm test, the liftgate is
opened without using the key.
(The alarm is activated,
however, by opening a door or
the hood.)

Damaged or disconnected
wiring of liftgate switch
input circuit

If input checks (P.54-124)


indicate a malfunction,
check by using check
chart P.54-131.

Replace the ECU.


Repair the harness or
replace the liftgate
switch.

Malfunction of the liftgate


switch.
Malfunction of the ECU.

TSB Revision

Replace the ECU.

54-126

THEFT-ALARM SYSTEM - Troubleshooting

Trouble symptom

Cause

Check method

Remedy

There is no alarm when, as an


alarm test the hood is opened
from within the vehicle.
(The alarm is activated,
however, by opening a door or
the liftgate.)

Damaged or disconnected
wiring of hood switch
input circuit.

If input checks (P.54-124)


indicate a malfunction,
check by using check
chart P.54-128.

Repair the harness


or replace the hood
switch.

Malfunction of the hood


switch.
Malfunction of the ECU.

Replace the ECU.

Engine would not start


[Engine starting is possible
when the starter relay is in
the switched-off (normally
closed) condition, with
the clutch switch is in
the switch-off and the ECU harness connector disconnected.]

There is a short-circuit of
the starter relay activation
circuit

Check by using check


chart P.54-135.

Repair the harness.

When, as a test of the alarm,


a door or the liftgate is opened
without using the key, or the
hood is opened from within
the vehicle, the horn and
the theftalarm horn sound but
the headlilghts dont flash.
(The headlights can, however,
be switched ON by using the
passing switch.)

Damaged or disconnected
wiring of headlight power
supply circuit or headlight
activation circuit

Check by using check


chart P.54-134. 135.

Repair the harness or


replace the diode Oz.
Replace the headlight
relay or the headlight.

The headlights flash during an


alarm test but the horn or the
theft alarrn horn does not sound.

Damaged or disconnected
wiring of horn relay power
supply circuit or horn
activation circuit
Damaged or disconnected
wiring of the theft-alarm
horn relay power supply
circuit or the theft-alarm
horn activation circuit.

Malfunction of the ECU.

Replace the ECU.

Check by using check


chart P.54-132, 133,
134.

Malfunction of the ECIJ.


The system is not deactivated
when, during an alarm test in
which the alarm is intentionally
activated, the door or liftgate
is unlocked by using the key.
(The system also cannot be
disarmed.)

Damaged or disconnected
wiring of door key cylinder
and liftgate unlock switch
input circuit

Repair the harness.


Replace the horn.
Replace dedicated fuse
No. @ or the fusible
link No. 0.

Replace the ECU.


If input checks (P.54-124)
indicate a malfunction,
check by using check
chart P.54-130, 131.

Repair the harness.


Replace the key
cylinder switch or the
liftgate switch.

Malfunction of door key


cylinder and liftgate
unlock switch.
Malfunction of the EClJ

Replace the ECU.

ECU: Electronic Control Unit


NOTE
(1) If the liftgate unlock switch or door key cylinder unlock switch is operated roughly, or if these switches have been
installeNd incorrectly or switches themselves are defective the ECU may not accept the warning or alarm cancelling
signal. lln such case, the alarm operation will take place when the door is opened using a key.
[When the.door key cylinder switch has been shorted, however, if the,ignition switch is turned ON, the ECU judges .
tne CleEXtlOn SwltCh as bulty and thereafter, it will prevent setting of (warning) alarm until the shorting 1s corrected.]
(2) lf the liftgate is opened using a key and is left as opened when the door key cylinder switch system has a trouble
(wiring harness damage, open circuit, etc.), the ECU judges it as the liftgate holding mode and does not produce
alarm even when the door is opened.

TSB Revision

54-127

THEFT-&ARM SYSTEM - Troubleshooting


CHECKING THE CIRCUIT AND INDIVIDUAL PART
1. ETACS POWER-SUPPLY AND GROUND ClRCUlTS
Description of operation
Fusible
llnk @
cl
$1
\\

The battery supplies a stabilized 5V power supply to the ECU,


via the constant-voltage circuit and terminal 51 (which is
directly connected to the battery).
ECU terminal voltage (Connection condition of the ECU
connector).

ECU
terminal No.

Jumper
connector
A-11X

1
El
I
4

Condition

ECU power supply At all times

Terminal
voltage
12v

Checking the ground circuit (Disconnect the connector and


check at the wiring harness side.)

51

ECU

51

Signal

ECU
terminal
No.

59

59

/ ECU ground

Resistance

/ 59 - ground1 At all tirnesPl~&nt~~~

al

16i=O332

2. KEY-REMINDER SWITCH INPUT CIRCUIT


Description of operation
Fusible
link @

The key-reminder switch is switched OFF and HIGH-level


signals are sent to the ECU when the key is inserted into the
ignition key cylinder: when the key is removed, the keyreminder switch is switched ON and LOW-level signals are
sent to the ECU.

ECU terminal voltage (Connection condition of the ECU


connector).

Key reminder

:;6
-1
m
I

ECU

Checking the key-reminder switch circuit (Disconnect the


connector of the ECU and check at the wiring harness side.)

~64

E
I

terminal
I
16FOJ31

TSB Revision

Connected
to/measured
component

Measurement

Key-remind&
switch

Resistance

Tester
connection

Check
condition

Standard

64 - ground
Key
removed

Continuity

Key
inserted

No
continuity

54-12iB

THEFT-ALARM SYSTEM - Troubleshooting

3. HOOlD SWITCH INPUT CIRCUIT


Description of operation

IFuslble
lmk @
1m1

When the hood is


HIGH-level signals
When the hood is
LOW-level signals

closed (the hood switch is switched OFF), d


are sent to the ECU:
opened (the hood switch is switched ON),
are sent to the ECU.

E C U t:erminal voltage (Connection condition of the ECU


connector).

A-11X

Terminal
voltaae

Condrtron

Srgnal

ECU

termrnal No.
/

Hood

Hood switch

Open

ov

Closed

5V

* Measurement is not possible by using a voltmeter, but is


possible by using an oscilloscope.

ECU

Checking the hood switch circuit (Disconnect the connector of


the ECU and check at the wiring harness side.)

4. DOOR SWITCH INPUT CIRCUIT


Description of operation
When the door is
HIGH-level signals
When the door is
LOW-level signals

closed (the door switch is switched OFF),


are sent to the ECU:
opened (the door switch is switched ON),
are sent to the ECU.

ECU terminal voltage (Connection condition of the ECU).


EClJ
terminal No.
10

S i g n a l
Driver door
switch
Passenger
door switch

ECU

Conditron
Driver
door
Passenger
door

Terminal
voltage
Open

ov

Closed

5V

Open

ov

Closed

5V

* Measurement is not possible by using a voltmeter, but is


possible by using an oscilloscope.
Checking the door switch circuit (Disconnect the connector of
the ECU and check at the wiring harness side.)
ECU
Connected Measurement
terminal to/measured
No.
part

DOOr
swtch

10

DrFztzrr

Tester
connection

Check
condition

10 - ground Driver
door

Resistance

Closed

Standard

No
continuity

Open Continuity

16FO333

Passenger
door switch

10 - ground PaToyrger Closed

Resistance

No
conttnuity

Open Continuity

TSB Revision

54-129

THEFT-ALARM SYSTEM - Troubleshooting

5. DOOR LOCK ACTUATOR SWITCH INPUT CIRCUIT


Description of operation
Fusible
link @
ml

When a door is locked by the lock knob or the key, the door lock
actuator switch is switched OFF, and HIGH-level signals are
sent to the ECU. These signals active the timer circuit of the
ECU, there by causing the activation circuit to function, thus
activating the door lock actuator of all doors.
ECU terminal voltage (Connection condition of the ECU
connector).
ECU
terminal No.

Signal

Condition

Terminal
voltage

13

Door lock
actuator switch
(driver door)

Door lock Lock: OFF


actuator
switch Unlock: ON

5V

Door lock Lock: OFF


Door lock
actuator
actuator switch
switch Unlock: ON
(passenger door)

5V

IL2
Power
SUPPlY

14

ov

ov

Measurement is not possible by using a voltmeter, but is


possible by using an oscilloscope.

Checking the door lock switch circuit (Disconnect the connector of the ECU and check at the wiring harness side.)

16FO336

1 TSB Revision

14

Door lock

Resistance

14 - ground Door lock

actuator
switch

actuator
switch
FW

54-130

THEFT-ALARM SYSTEM - Troubleshooting

6. DOOR KEY CYLINDER UNLOCK AND LIFTGATE CYLINDER LOCK SWITCH INPUT CIRCUIT
Description of operation
Fusible
link @

When the door key is rotated or the liftgate key is unlocked, d


LOW-level signals are sent to the ECU.
ECU terminal voltage (Connection condition of the ECU
connector).

ECU
terminal No

Signal

19

Door key
zylrnder unlock
switch

20

-iftgate unlock
switch

I
A-11X

+id
Power
suPPlY

L1f,:gate
cylinder
lock
swrch

RH
Door key
cylmder
unlock
switch

16FO335
n

Checking the door key cylinder and liftgate unlock switch circuit
(Disconnect the connector of the ECU and check at the wiring
harness side.)
ECU
Connected Measurement
Tester
termrnal to/measured
connection
No.
part
19

Door key
cylrnder
unlock
swrtch

Check
condrtrons

Resistance 19 ground Door key


cyirnder
(LH)

Standard

Not
No
rotate continurty
Rotate Contrnuity

Door key
cylrnder
W-I)

Not
No
rotate contrnuity
Rotate Continuity

20

Liftgate
unlock
switch

Resistance 20 - ground

Lrftgate

Lock

No
continuity

Unlock Continurty

THEFT-ALARM SYSTEM - Troubleshooting

54-131

7. LIFTGATE SWITCH INPUT CIRCUIT


Description of operation
L

Fusible
link @

When the liftgate is closed (the liftgate switch is switched


OFF), HIGH-level signals are sent to the ECU.
When the liftgate is opened (the liftgate switch is switched
ON), LOW-level signals are sent to the ECU.
ECU terminal voltage (Connection condition of the ECU
connector).

Measurement is not possible by using a voltmeter, but is


possible by using an oscilloscope.

Checking the liftgate switch circuit (Disconnect the connector


of the ECU and Check at the wiring harness side.)

TSB

Revision

54-X32

THEFT-ALARM SYSTEM - Troubleshooting

8. SECURITY LIGHT ACTIVATION CIRCUIT

Description of operation
Fusible

If all doors are in locked state after key-less locking, the ECUd
transistor is turned ON and the security light comes on.

lrnk @

--JT--

Checking the security light activation circuit (Disconnect the


connector of the ECU and check at the wiring harness side.)

Check object

1 II-04 connector
termrnai voltage
-t51

12v

2 D-04 connector
terminal voltage
52

12v

A- 1 X

D-04

Combination
meter

Cause

3 E.CU terminal
voltage 57

12v

ECU

ov

Fuse 69 damaged
or disconnected

I I

Harness damaged
or drsconnected,
or short-crrcuit

ov

ov

Replace the
fuse

Damaged or
drsconnected
wiring of
SECURITY light
bulb

Replace the
bulb

Harness damaged
or disconnected

Repair the
harness

Harness damaged
or disconnected,
or short-circurt

Repair the
harness

9. HORN RELAY POWER-SUPPLY CIRCUIT

Description of operation
Battery

Power voltage is always supplied to the horn relay.


LJ
Checking the horn relay power-supply circuit (Disconnect the
horn relay)

In
-T
Dedtcated

fuse

To the

Chec:k object

ECU
16FO339

1 TSB Revision

~
~

54-133

TklEFT-ALARM SYSTEM - Troubleshooting


10. HORN ACTIVATION CIRCUIT

Description of operation

Battery

The ECU transistor is turned ON if the vehicle door, etc. are


opened without use of the key.
This energizes the horn relay to activate the horn.
Checking the horn activation circuit (Disconnect the connector
of the ECU, then short-circuit terminal connector No. 58, and
activate the horn relay.)
Step I

IJudgement/

Check object

1 Norma 1 f&%3 /

/ Remedy

Cause

1 Horn relay

terminal voltage
(4-Ground)
2 Horn terminal
voltage (LH & RH)
(l-Ground)

A-49

12v

Horn
Horn Malfunction of the
1 scmk / dz$ /horn

3 Horn terminal
voltage (LH & RH)
(1 -Ground)

Reolace the
thorn

Ia
A-50

Repair the
harness

Harness damaged
or disconnected

ov

Battery Damaged or
voltaae disconnected

1 - I$:;: of ground 1

Repair the
harness

11. THEFT ALARM HORN RELAY POWER-SUPPLY CIRCUIT


Description of operation
Fusible
link@

Power voltage is always supplied to the theft alarm horn relay.


E!l

Checking the horn relay power-supply circuit (Disconnect the


theft alarm horn relay)
Judgement
Check object

THEFT ALARM
HORN RELAY
connector
terminal voltage
To the
ECU

To the theft
alarm horn
16FclJ41

TSB

Revision

Normal

Malfunction

12v

ov

Cause

Remedy

Fuse @ damaged
or disconnected

fRe$ace the

Damaged or
;fryersected

Repair the
harness

54-134

THEFT-ALARM SYSTEM - Troubleshooting

12. THEFT ALARM HORN ACTIVATION CIRCUIT


Fusible
link 0

Description of operation
The ECU transistor is turned ON if the vehicle door, etc. are d
opened without use of the key.
This energizes the theft alarm horn relay to activate the horn.
Checking the horn activation circuit (Disconnect the connector
of the ECU, then short-circuit terminal connector No. 58, and
activate the theft alarm horn relay.)
Stel P

Check object

1 Judgement

Cause

1
terminal voltage
(I -Ground)
-

A-26
8a

A-27

ECU

aI

13. HEADLIGHT POWER-SUPPLY CIRCUIT

Description of operation

Fusible

Power voltage is always supplied to the headlight relay.

link @

Checking the headlight power-supply circuit (Disconnect the


headlight relay)
Check object
Headlight
relay

tiiq-Y$

A-01X

To the headllght

To the ECU
16FO343

1 TSB Revision

Cause

Remedy

54-135

THEFT-ALARM SYSTEM - Troubleshooting


14. HEADLIGHT ACTIVATION CIRCUIT
Fusible
link (3)

L
A-01X

Description of operation
The ECU transistor is turned ON if the vehicle door, etc. are
opened without use of the key.
This energizes the headlight relay to activate the headlight.

f--l

?I

Checking the headlight activation circuit (Disconnect the


connector of the ECU, then short-circuit terminal connector No.
2, and activate the headlight relay.)

:I

Judgement

ECU

!I?

Step

Check object

Malfunctron

IN

ov

Malfunctton of the
headlight relay

Check the
headlight
relay
(Refer to
P.54-68.)

2 Headltght terminal
voltage
(3-Ground)

12v

ov

Harness damaged
or drsconnected

Repair the
harness

3 Headlight terminal
voltage

Column
switch

The
headlight
isnt
turned
on.

Malfunctron of the
headlrght. Harness
damaged or
drsconnected.
Malfunction of
column swatch

Headlrght relay
terminal voltage
&Ground)

i C-65

Low HI

knmd

Remedy

Cause

Normal

(l-Ground)

ov 12v

(2-Ground)

12v o v

Replace the
headlight
or column
swrtch.
Repair the
harness.

15. STARTER RELAY ACTIVATION CIRCUIT


Description of operation
Key reminder
Ignition
B

rY

swtch (ST)

-1

SWliC

A/T . M/i

The ECU transistor is turned ON if the vehicle door etc. are


opened without use of the key. This turns OFF the starter relay
and power ceases to be supplied to the starter magnet switch.
Checking the starter relay activation circuit (Disconnect the
connector of the ECU, depress fully the clutch pedal and
activate the starter relay)

I I
Step

Check object

Starter relay
terminal voltage
(2-Ground)

2 Starter motor
terminal

Cause

f runctron l

wi

Remedy
I

12v

ov

Malfunction of the
starter relay

12;

ov

Harness damaged
or disconnected

Check the
starter
relay
Repair the
harness

ii-Ground)
(Starter motor connector B-24: Separatton)
3

B-23

IN
!!!Yll
Starter motor

HY009015-312

TSB Revision

Continutty
between B-24
connector and
ground

0 L2

p II Damagedmagnet
switch

Replace
magnet
switch

MSSP-001 B-91 (2/2)

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