DEM Solutions
49 Queen Street
Edinburgh
EH2 3NH
UK
www.dem-solutions.com
and Copyright TranscenData Europe Limited, 2007. All Rights Reserved. This software is
based in part on the work of the Independent JPEG Group. EDEM uses the Mersenne Twister
random number generator, Copyright 1997 - 2002, Makoto Matsumoto and Takuji Nishimura,
All rights reserved. EDEM includes CGNS (CFD General Notation System) software. See the
Online Help for full copyright notice.
EDEM EDEM Creator , EDEM Simulator , EDEM Analyst and Particle Factory are
registered trademarks of DEM Solutions. All other brands or product names are the property
of the respective owners.
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Introduction
This is an advanced tutorial suitable for users with a significant level of acquaintance
with EDEM. In case of any uncertainties or problems, refer to previous tutorials or
EDEM Help section.
This exercise demonstrates the capabilities of the Hysteretic and ECM contact
models through the simulation of a pharmaceutical tablet press.
The main concepts investigated here are:
Importing a custom contact model in EDEM and defining its input parameters.
Showcasing the use and capabilities of the Hysteretic spring and ECM
contact models.
Problem description
A pharmaceutical company is experiencing problems with their tablet production.
They suspect that their tabletting press does not produce enough compaction and/or
their powder mix is not cohesive enough, leading to tablets falling apart. They would
like to simulate the process to gain a better insight into the problem.
The tablet press consists of a die and upper and lower punches which compact the
tablet material. You can see the geometry setup in the pictures below.
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Uncompressed
Compressed
Unconfined
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Velocity: m/s
Length: mm
The low friction coefficients of the powder steel interaction correspond to the low
friction material of the die and punches. Adhesion and friction is minimized in the
tabletting process.
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The Damping Factor is a used to scale the normal spring damping force. In this
case using a factor of 1 gives us the same damping force to the one in the linear
spring contact model.
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Top Punch
Factory Plate
Walls
Bottom Punch
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2. Add one linear translation to the Bottom Punch with the following parameters:
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Notice how the normal overlap increases during compression and reaches a
maximum 1 milliseconds after the end of compaction, the delay being due to the
remaining kinetic energy of the punch. Afterwards the normal overlap levels off to a
more or less constant value with no force being applied to the sample. The minor
fluctuations are due to the dynamics of the setup
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Initial
Compressed
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Uncompressed
3. Go to the Global Tabs in Creator and delete the Hysteretic Spring model under
Particle-Particle contacts.
4. Add the ECM_v2_2014 model and save the simulation.
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The model has now been loaded into EDEM with the parameters specified in the
ECM_Prefs.txt file. The contents of the preference file should look like this:
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Notice the similarity in the plastic behavior simulated with the two models. In fact the
ECM model is capable of replicating the Hysteretic spring contact model simply by
adjusting the input parameters.
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7. Rerun the simulation from the start with the same simulation parameters.
8. Create the same graph as above.
Notice the decrease in the peak force that the tablet can withstand with lower
compaction. You can also see that the tablet is behaving in a more brittle manner
during loading.
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