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Scope of disclosure: Canon MJ accredited CE

Troubleshooting Guide

Ver. 2.0

Canon Marketing Japan Inc.


Service & Support Planning Group

Canon Inc.
L Printer Quality Assurance Center

Conents
Chapter 1 Using This Guide ................................................................................................ 1-1
1. Using This Guide ......................................................................................................................................... 1-1
2. Model Groups .............................................................................................................................................. 1-1

Chapter 2 Trouble Database ................................................................................................2-1


1. Error Code Index ......................................................................................................................................... 2-1
2. Index of Symptoms and Imaging Failures ................................................................................................. 2-57
A. Imaging Failures .................................................................................................................................... 2-57
B. Operational Failures .............................................................................................................................. 2-58
C. Functional Failures ................................................................................................................................ 2-58
D. Cutting Failures ..................................................................................................................................... 2-58
E. Unusual Noises ...................................................................................................................................... 2-58
F. Application-Dependent ........................................................................................................................... 2-59

Chapter 3 More Sophisticated Fault Isolation Tasks .........................................................3-1


1.
2.
3.
4.
5.
6.

2F13AD converter external trigger output error (HW-1 fault) ............................................................... 3-1
2F1FPurge sensor error .......................................................................................................................... 3-2
2F26Carriage operation disabled ........................................................................................................... 3-4
2F2FNon-ejection detection error, 2F30Non-ejection detecting position adjustment error ................ 3-6
200CRoll paper leading edge detection error, 200DCut sheet leading edge detection error ............ 3-8
2010Skew detection error, 2017Paper right side detection error, 2018Paper left side detection
error, 2405Borderless printing disabled ................................................................................................ 3-12
7. 2E27Paper jam while feeding, ejecting or printing on paper (Jam 1) ................................................... 3-14
8. 2E25Paper jam while feeding, ejecting or printing on paper (Jam 2) ................................................... 3-15
9. 2E24Faulty roll paper unit, 2E0ERoll paper unit not available ......................................................... 3-16
10. 2015Cutting failure (Cannot cut sheet) ............................................................................................... 3-17
11. 2F24Cutter shift timeout error ............................................................................................................. 3-18
12. Cutting failures without error indications ................................................................................................. 3-20
13. 403E,403FPrinthead abnormal temperature rises .......................................................................... 3-21
14. 4027Carriage lifting error .................................................................................................................... 3-22
15. Imaging Failures Soiled print side, ink dropping, soiled reverse side, black/white dots, roller marks
.................................................................................................................................................................... 3-24
16. Imaging Failures Lines, streaks and bands ...................................................................................... 3-26
17. Imaging Failures Blurred, ghost, spread, shaken or undersharp images ........................................ 3-31
18. Imaging Failures Line and character errors ...................................................................................... 3-33
19. Imaging Failures Defective toning and color misregistration ............................................................ 3-35
20. Imaging Failures Missing lines or images ......................................................................................... 3-37
21. Imaging Failures Printing in a size different from the specification ................................................... 3-39
22. Imaging Failures No printing ............................................................................................................. 3-40
23. Operational Failures PosterArtist wont launch ................................................................................. 3-41
24. Operational Failures The main unit wont start or the power turns off automatically (without an
error occurring) .......................................................................................................................................... 3-42
25. Operational Failures Cannot install ................................................................................................... 3-43

Chapter 4 Fault Isolation Tool Collection.............................................................................4-1


T01 Carriage Encoder Fault Isolation Tool ...................................................................................................... 4-1
T02 Interpreting Nozzle Check Patterns ......................................................................................................... 4-1
T03 Nozzle Check Print Fault Isolation Tool ................................................................................................... 4-3
T04 Information required to request investigation ........................................................................................... 4-6
T05 Collecting a PRN File (Windows only) ..................................................................................................... 4-7

T06 Collecting PC Detailed Information .......................................................................................................... 4-8


T07 Collecting Printer Driver Settings ........................................................................................................... 4-10
T08 Driver Function Description .................................................................................................................... 4-12
T09 Collecting Status Information ................................................................................................................. 4-13
T10 Collecting Screen Shots ......................................................................................................................... 4-14
T11 Ink Supply System Fault Isolation Tool ................................................................................................... 4-15
T12 Purge Unit Fault Isolation Tool ............................................................................................................... 4-18
T13 Carriage encoder installation fault isolation tool .................................................................................... 4-19
T14 How to unlock the carriage (without having to remove the cover) ......................................................... 4-19
T15 Recommended head adjustment procedure .......................................................................................... 4-20
T16 Recommended band adjustment procedure .......................................................................................... 4-20
T17 Electrical ejection fault isolation tool ...................................................................................................... 4-21
T18 Flat Cable Fault Isolation Tool ................................................................................................................ 4-25
T19 Special Mode for Servicing ..................................................................................................................... 4-27
T20 Cleaning operation ................................................................................................................................. 4-32

Chapter 5 Miscellaneous Information .................................................................................5-1


1. How to interpret Print Inf .............................................................................................................................. 5-1
2. Upgrading Firmware ...................................................................................................................................5-11
(1) Upgrading method .................................................................................................................................5-11
(2) Upgrading using FUT (Firmware Update Tool) ......................................................................................5-11
(3) Upgrading using L Printer Service Tool .................................................................................................5-11
(4) Relationship with MCT (imagePROGRAF Media Configuration Tool) ...................................................5-11
3. Description of L Printer Service Tool, and How to Use It .......................................................................... 5-12
(1) What you can do with this tool .............................................................................................................. 5-12
(2) Installation procedure ........................................................................................................................... 5-12
(3) Viewing and saving Print Inf and status information (Download to the PC as data) ............................ 5-13
(4) Upgrading (downgrading) firmware ...................................................................................................... 5-13
4. Notes on Replacing Parts .......................................................................................................................... 5-14
(1) Replacing PCBs .................................................................................................................................... 5-14
(2) Periodically replaced parts (Refresh Service Kit) ................................................................................. 5-14
5. Greasing .................................................................................................................................................... 5-15
6. Replacing the Head ................................................................................................................................... 5-20

Chapter 6 Main Unit Configuration Diagrams ....................................................................6-1


1. LFP-IJ Printer Basic Configuration Diagram ............................................................................................... 6-1
2. Paper Paths by Series ................................................................................................................................. 6-3
(1) iPF5000 Series ....................................................................................................................................... 6-3
(2) iPF700 Series ......................................................................................................................................... 6-4
(3) iPF8000 Series ....................................................................................................................................... 6-5
(4) iPF800 Series ......................................................................................................................................... 6-6
(5) iPF650/750 Series .................................................................................................................................. 6-7

Chapter 1
Using This Guide

Chapter 1 Using This Guide

1. Using This Guide


STEP1: Find a relevant phenomenon from Chapter 2, Trouble Database.
From operation panel displays
From last 4 digits of error codes (panel display, Print Inf)
From imaging (user complaint) problems
From other problems (such as abnormal noise and taking too long)
From software-specific problems (e.g., Microsoft Word)

STEP2: Carry out the relevant troubleshooting found in Chapter 2, Trouble Database.

If there
are
links,
follow
them.

If any component name or the like


is unknown, see Chapter 7, Main
Unit Configuration Diagrams: Paper
Paths.

Go to Chapter 3, More Sophisticated Fault


Isolation Tasks.

Go to Chapter 4, Fault Isolation Tool Collection.

2. Model Groups
The iPF Series is broken down into the following groups in this Guide:
Model group

iPF8000 Series
iPF800 Series
iPF700 Series

iPF5000 Series

Maximum paper
width
60 inches
44 inches
(B0 extra-sized
44 inches
(B0 extra-sized
36 inches
(A0 extra-sized
24 inches
(A1 extra-sized
17 inches
(A2 extra-sized

Five-color dye/pigment
model
-

Eight-color
pigment model
iPF9000S
iPF8000S

iPF810, iPF820

Twelve-color
pigment model
iPF9000, iPF9100
iPF8000, iPF8100
iPF8300
-

iPF700, iPF710, iPF720

iPF600, iPF605, iPF610

iPF6000S

iPF500, iPF510

iPF6100, iPF6200
iPF6300, iPF6350
iPF5000, iPF5100

1-1

Chapter 2
Trouble Database

Chapter 2 Indexes by Case

1. Error Code Index


Code
(last 4
digits)

Panel display
Large LCD

Sheet printing
is selected, but
a roll is loaded.

Media Type not


compatible with
cassette.
Check Media Type.

Media
Check
Please
Cancel

Stop: Stop Printing


Regular printing
is selected, but
a roll is loaded.
Press OK,
remove the roll,
and load sheets.
Papr Type
Mismatch

PaprTyp
Mismatch

Paper
Mismatch

Papr Size Mismatch

Cannot print
as specified.
Lift the release
lever and replace
paper with A4/LTR
(vertical) or larger

Small
LCD 1

Sheet printing
is selected.
Press Load/Eject
and load sheets.

PaprSiz
Mismatch

Remedial Action
Explanation/Detection sequence

Small
LCD 2

Cas
Cannot
Feed
Please
Check

(: Reference fault
isolation procedure
or tool)

Paper mismatch (cut sheet)


Print data having a cut sheet print
specification has been received with
rewinder use being selected.

Printing on cut
sheet is not
functional with a
rewinder in use.

Paper mismatch (cut sheet)


Cassette pickup has been specified for
paper that does not support cassette pickup.

Check the
cassette pick-up
setting/paper
type.

Paper mismatch (cut sheet)


Print data having a manual feed print
specification has been received at the
completion of roll paper pickup.

Check the
cassette pick-up
setting/paper
type.

Paper mismatch (type)


(1) Mismatch following the selection of any
of the following menu choices:
- [Warning Indication] has been selected for
[Paper Mismatch Detection].
- [ON] has been selected for [Paper Error
Skip].
(2) On forced printing following a mismatch
resulting from the selection of the following
menu option:
- [Pause] has been selected for [Paper
Mismatch Detection].
Paper mismatch (both type and size)
(1) Mismatch following the selection of any
of the following menu choices:
- [Warning Indication] has been selected for
[Paper Mismatch Detection].
- [ON] has been selected for [Paper Error
Skip].
(2) On forced printing following a mismatch
resulting from the selection of the following
menu option:
- [Pause] has been selected for [Paper
Mismatch Detection].
Paper mismatch (size)
(1) Mismatch following the selection of any
of the following menu choices:
- [Warning Indication] has been selected for
[Paper Mismatch Detection].
- [ON] has been selected for [Paper Error
Skip].
(2) On forced printing following a mismatch
resulting from the selection of the following
menu option:
- [Pause] has been selected for [Paper
Mismatch Detection].
Paper mismatch (size)
When performing internal printing, paper
loaded is smaller than the size specified for
each print purpose.

This is a warning
and allows
continued
printing.

This is a warning
and allows
continued
printing.

This is a warning
and allows
continued
printing.

Replace the
paper with
appropriate one.

[XXX]: appropriate paper size

Paper mismatch (cut sheet)


No cassette paper has been loaded when
data having a cut sheet specification is
received. (Paper type /size not determined)

2-1

Load cut sheet.

Troubleshooting Guide

Panel display

Code
(last 4
digits)

Large LCD

Sheet printing
is selected.

Paper Pos Wrong

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

Paper mismatch (cut sheet)


No cassette paper has been loaded when
data having a cut sheet specification is
received.
(Paper type /size not determined)
Invalid paper loading position
Paper is invalidly positioned on the platen.

Load cut sheet.

Turn on the media


take-up unit.

Printing has started with the media take-up


unit setting of [Use] and with the rewinder
switched off.

Media take-up unit


ready.

Rewinder use has been set to [Do not use]


at the start of printing when the rewinder is
active.

Switch on the
rewinder.
*A measure for a
third-party
rewinder that is
not connected
to the main unit.
Press the
[Online] button
to set the
rewinder use
setting to force
[Use] and print.
Press the
[Stop] key to
cancel printing.
The message
clears
automatically 2
seconds later.
Check the PE
sensor (IO
mode).

Paper
Pos
Wrong

Online: Print
Stop: Stop Printing

End of paper feed.


Cannot feed
paper more.

Close Ink Tank


Cover

Ink tank cover open while printing


On a model having a subtank, the ink tank
cover opened while printing. (Printing is
allowed to continue.)

The roll feed unit


is loose. Push it
all the way in.
Prepare for parts
replacement.
Call for service.

The roll unit has been pulled out during


standby or printing on the lower roll paper or
cut sheet A3 or less.
Durable parts replacement due soon
Any of the parts counters has reached
warning level 1.

Parts replacement
time has passed.
Call for service.

Feed
Limit..

Forced feed limit


Paper being manually fed in the return
direction (back-feeding) has reached the
pinch roller position.

(: Reference fault
isolation procedure
or tool)

Consuma
bles Low
Repl
Consuma
bles

Durable parts replacement due soon


Any of the parts counters has reached
warning level 2.

2-2

Go to 2010
(P3-12).

The message
clears when the
ink tank cover is
closed.
Check the sensor
(IO mode).
Close the roll unit.
Check the parts
counter and
prepare the target
unit or Refresh
Service Kit.
Initialize the parts
counter for the
target unit after the
replacement.

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

1000
to
100C

Large LCD
Ink Level: Check

Small
LCD 1
Ink Lvl:
Chk XX

Not much ink is


left. Prepare to
replace the ink.

1010

Remedial Action
Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

Ink tank near-empty (continued use allowed)


The remaining volume of ink is diminishing
(below the pin check level).
(XX: Target color display)

Replace the
tank (continued
usage
allowed).
If the problem
persists after
the tank has
been replaced,
the remaining
ink detection
system is at
fault. (Replace
the supply unit
or check
catching wire or
connection
status of
harness.)

Small
LCD 2

Last 2 digits of error code:


00:Bk, 01:Y, 02:M, 03:C, 04:PM, 05:PC,
06:MBk1, 07:MBk2, 08:GY, 09:PGY, 0A:R,
0B:V, 0C:GR

Problem with
Printhead L/R
Chk printing results

CheckPri
ntout:LR

Check printed
document.

Check
Printout

1012

Problem with
Printhead R
Chk printing results

CheckPri
ntout:R

1013

Problem with
Printhead L
Chk printing results

CheckPri
ntout:L

Head non-ejection warning (Check printout/


possible to continue printing)
See 280C for detection criteria.

Head R non-ejection warning (double-head


model)
(Check printout/ possible to continue printing)
See 280C for detection criteria.
Head L non-ejection warning (double-head
model)
(Check printout/ possible to continue printing)
See 280C for detection criteria.

2-3

Check image
quality. (Unless
there are
problems with
the image
quality, there is
no need to
replace the
head.)
Replace the
head.
If the problem
persists, go to
2F2F (P3-6).

Troubleshooting Guide

Panel display

Code
(last 4
digits)

1015

Large LCD
This type of paper
is not compatible
with HP-GL/2.

1021

Papr Type
Mismatch

1022

Papr Type
Mismatch

Small
LCD 1
GL2:
Unsup.
papr
GL2:
Incompati
ble
paper
type

1030

GARO W1221

GARO
W1221

1031

GARO W1222

GARO
W1222

Remedial Action
Explanation/Detection sequence

Small
LCD 2

Press
Online
Starts
printing

HP-GL2 error: out of the scope of paper


support
[Warning Indication] or [Pause] have been
selected for [Paper Mismatch Detection].
The paper that is being fed does not support
HP-GL/2 printing; that is, a paper type that
does not have a required print mode has
been set.

Paper mismatch (type)


With [Warning Indication] is selected for
[Paper Mismatch Detection], the type of
loaded paper mismatches the specified type.
Or, with [Pause] is selected for [Paper
Mismatch Detection], the [Online] button was
pressed to execute forced printing.
Paper mismatch (type)
With [Warning Indication] is selected for
[Paper Mismatch Detection], the type of
loaded paper mismatches the specified type.
Or, with [Pause] is selected for [Paper
Mismatch Detection], the [Online] button was
pressed to execute forced printing.
(Image modeUnknown command
A character that is located within bounds of
a group character or end parameter
character but that is not defined as a
command has been detected during Image
mode command decoding.
(Image mode Invalid parameter count (no
parameters)
A numeric field has not been identified as
being numeric during Image mode
command decoding.

2-4

(: Reference fault
isolation procedure
or tool)

When [Warning
Indication] is
selected
Replace with
appropriate paper.
When [Pause] is
selected
Press the
[Online] button
to force printing.
Caution) Due to
use of image
process table
(LUT) defined
for HP-GL/2
compatible
paper different
from the
specified paper,
you might have
a problem in
quality of image.
Press the [Stop]
button to cancel
printing.
Continued printing
is allowed.
Check driver
setting. Replace
with appropriate
paper.
Continued printing
is allowed.
Check driver
setting. Replace
with appropriate
paper.
Identify the
model.
If the error has
occurred with
RIP, try with the
printer driver.
Try in an
alternative
environment
(I/F, PC).

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

1032

GARO W1223

GARO
W1223

1034

GARO W1225

GARO
W1225

1035

GARO W1231

GARO
W1231

1036

GARO W1232

GARO
W1232

1037

GARO W1233

GARO
W1233

1038

GARO W1234

GARO
W1234

1039

GARO W1235

GARO
W1235

103A

GARO W1226

GARO
W1226

1040

GL2: W0501
The memory is full.

GL2:
W0501

HP/GL2 error; Insufficient memory capacity


The size of drawing data exceeds the
processing capacity.

1041

GL2: W0502
The parameter is
out
of range.

GL2:W05
02

HP/GL2 error; invalid parameter


Data having an invalid number of types of
parameters that follow the command has
been detected.
HP/GL2 error; physical coordinate check
from logical coordinates
Invalid coordinates are included.

1042

(Image mode Required item missing


A character out of bounds has been
detected where a group or end parameter
character ought to exist, during Image mode
command decoding.
(Image modeOther warning
A character other than <ESC> has been
detected right after the image mode analysis
module entered Image mode or when the
decoding of a single command ended.
(Setup modeUnknown command
A command character string other than
RESET, SET, OPCMT0 and OPCMT2 has
been detected in a PJL command.
(Setup modeInvalid parameter count
Too many or too few parameters have been
detected during Setup mode command
decoding.
(Setup mode) Required item missing
The exit parameter is missing in the
EnterGAROMode command and the
UniversalExitLanguage command used in
Setup mode.
(Setup mode)Data out of bounds
A character string that is not defined as an
environmental variable has been detected.
An unknown environmental variable has
been detected.
A character string that is not defined as an
environmental variable value has been
detected.
The value of an unknown environmental
variable has been detected.
(Setup mode) Other warning
A character string other than the @PJL
prefix has been detected while the analysis
module was idle.
(Image mode) Image processing table error
No image processing table is being
transmitted, a required image processing
table is unavailable, or an image processing
table contains a value out of bounds.

2-5

(: Reference fault
isolation procedure
or tool)

Retransmit.
Check with a
different
interface
choice.
Try by printing
other data.
With RIP, print
from the print
driver.
Supplement: If
this error
occurs, the print
result would
appear blank.
Reduce the size
of rendering
data.
Replace with
HP RTL data for
manipulation
with On The Fly.
Verify the data
and fix it.

Verify the data


and fix it.

Troubleshooting Guide

Panel display

Code
(last 4
digits)

1043

1044

Large LCD
GL2: W0504
This command is not
supported.

Small
LCD 1
GL2:W05
04

Remedial Action
Explanation/Detection sequence

Small
LCD 2

HP/GL2 error; Invalid command


A command that is not defined in HP-GL/2
or HP RTL is included.
HP/GL2 error; current point missing
Invalid data is included.
HP/GL2 error; Drawing limit
Invalid coordinates are included.
HP/GL2 error; replot buffer overflow
Data storage buffers have run short.

(: Reference fault
isolation procedure
or tool)

Verify the data


and fix it.

Verify the data


and fix it.
1045
Verify the data
and fix it.
1047
GL2: W0903
GL2:W09
Reduce the size
The memory is full.
04
of rendering
data.
Replace with
HP RTL data for
manipulation
with On The Fly.
1048
GL2: W0904
GL2:
HP/GL2 error; polygon buffer overflow
Reduce the size
The memory is full.
W0903
The size of drawing data exceeds the
of rendering
processing capacity.
data.
Replace with
HP RTL data for
manipulation
with On The Fly.
* On The Fly The method to transmit data in sequence from paper. The software that generates HP-GL/2 data has this option
to specify. Select this option to save the memory usage of the printer.

2-6

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

1049
1050

Large LCD
Before borderless
printing, move the
blue platen switch.
Blue platen switch
is dirty. Please
clean the switch.

1051

Paper Too Small

1052

Borderless printng
not possible. Check
supported paper.

1053

Paper position not


suitable for
borderless printing.

1053

Borderless printng
not possible. Check
pap. pos. or spacer

1054

PaprWidth Mismatch

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

When print data with borderless printing


specification has been received, platen
shutter was closed.
Cleaning of platen shutter is necessary.
When reading the platen shutter in
multisensor, borderless printing data has
been received in unstable output condition.
Paper mismatch (size)
Size clip warning
With [Warning Indication] selected for [Paper
Mismatch Detection] in the menu settings,
the size of paper loaded is smaller than that
of specified from driver.
Borderless printing not available
(unsupported size)
With [Warning Indication] selected for [Paper
Mismatch Detection] in the menu settings,
borderless printing data is received, but roll
paper not supporting borderless printing has
been loaded.
Borderless printing not available (physical)
With [Warning Indication] selected for [Paper
Mismatch Detection] in the menu settings,
borderless printing data is received, but roll
paper loaded is more than 1mm off the
predefined position for the pre-ejection
opening at the counter-HP side.

Paper mismatch (size)


With [Warning Indication] selected for [Paper
Mismatch Detection] in the menu settings,
the width of roll paper loaded and that of
specified by data do not match.

2-7

(: Reference fault
isolation procedure
or tool)

Open the platen


shutter.
Clean the platen
shutter.

Continued printing
allowed.
Check driver
settings.
Replace with
appropriate paper.
Replace with
appropriate paper.

Reload/ replace
the roll paper.
Go to 2010
(P3-12)(iPF8300
series).
Reload/ replace
the roll paper.
Check the
borderless spacer.
Go to 2010
(P3-12)(iPF6300
series)
Continued printing
allowed.
Check driver
settings.
Replace with
appropriate paper.

Troubleshooting Guide

Panel display

Code
(last 4
digits)

1056
to
1062

Large LCD

Small
LCD 1

Move the blue


platen switch No.XX
to the right.

Remedial Action
Explanation/Detection sequence

Small
LCD 2

The multisensor detected that the platen


shutter used for pre-ejection was closed.
Detection timing:
At paper loading
At start of first printing (after upper cover is
opened and closed, or recovery from sleep
mode, or the power is turned on with paper
loaded)

(: Reference fault
isolation procedure
or tool)

Move the platen


shutter relevant to
the message to
the right, to open
it.

The following list shows the last 2 digits of error codes and the
corresponding messages.

1100

Prepare for
maint cart
replacement.

1101

Replace part soon.

1400
to
140C

No ink left.
Press OK and
replace ink tank.
Ink tank is empty.
Replace the ink
tank.

MTCart
Full Soon

Mist Full
Soon

56No.2, 57No.3, 58No.459No.5, 5ANo.6, 5BNo.75CNo.8,


5DNo.9, 5ENo.105FNo.11, 60No.12, 61No.1362No.14
Maintenance cartridge near-full (continued Prepare a
usage allowed)
maintenance
Near-full has been detected from the dot cartridge.
count and the usage period (drying time).
<Maintenance cartridge detection timings>
The presence of a maintenance cartridge is detected at the
following timings:
Before printing/during printing (twice per second)/at the end of
printing/ between pages
Before a recovery operation/during a recovery operation (twice
per second)/before opening of the ink supply valve
When the cartridge is removed and inserted following the
occurrence of an error or warning.
Check the parts
Mist count near-full
counter and
Waste ink near-full has been detected from
replace the target
the dot count.
unit or Refresh
Service Kit.
Initialize the parts
counter for the
target unit after
the replacement.
Replace the
Ink tank empty (continued use allowed)
tank.
The ink tank has run out of ink, but a certain
Failure of
volume of ink is reserved in the subtank.
remaining ink
(The reserved volume of ink is put to use
detection
after the remaining ink falls below the pin
system.
check level.)
(Replace the
Displayed only on models having a subtank.
supply unit
(XX Display applicable colors)
/check the
Last 2 digits: 00:Bk, 01:Y, 02:M, 03:C, 04:PM,
bundled wires.)
05:PC, 06:MBk1, 07:MBk2, 08:GY, 09:PGY,
0A:R, 0B:V, 0C:GR

2-8

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

Large LCD

1410
to
141C

No ink tank
loaded.
Check ink tank.

200A

Paper size not


detected. Press
Load/Eject
and reload the
paper.
Paper size not
detected. Reload
paper.

200B

200C

Paper size not


detected. Press OK
and
reload the paper.
Paper size not
detected. Reload
paper.
Paper size not
detected.
Press Load/Eject
and reload the
paper.
Paper size not
detected.
Reload paper.
Paper size not
detected.
Lift the release
lever and reload
the paper.

Small
LCD 1

Remedial Action
Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

Ink tank not installed (continued use allowed)


The ink tank is not installed but a sufficient
volume of ink is left in the subtank.
Displayed only on models having a subtank.
This occurs in cases such as when the ink
tank cover is opened during printing, and the
ink tank is removed. (XX Displays
applicable colors)
Last 2 digits: 10:Bk, 11:Y, 12:M, 13:C, 14:PM,
15:PC, 16:MBk1, 17:MBk2, 18:GY, 19:PGY,
1A:R, 1B:V, 1C:GR
Paper size detection failure
Cannot detect the paper width (poorly
positioned paper).

Mount the tank.


Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)

Small
LCD 2

Go to 2010
(P3-12)

Paper
Please
Reload

Size
Undetect
ed
Press
Key

Paper
Please
Reload

Size
Undetect
ed
Press
Key
Size
Undetect
ed
Press
Key

Paper size detection failure


Paper is invalidly positioned on the platen.

Go to 2010
P3-12

Paper size detection failure


Cannot detect the leading edge of the paper.
The leading edge of paper has been located
by coarse detection but not by a second
round of fine detection (up to 300 mm)
(semi-transparent paper).
(This is the message when the release lever
operation is not necessary.)

Go to 2010
(P3-12).

Press
Online
Key
and
Reload

Paper size detection failure


Cannot detect the leading edge of the paper.
The leading edge of paper has been located
by coarse detection but not by a second
round of fine detection (up to 300 mm)
(semi-transparent paper).

Paper
Please
Reload

Papr Size
Undetecte
d

2-9

Troubleshooting Guide

Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

Remedial Action
Small
LCD 2

Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

200D

Paper size not


detected.
Press Load/Eject
and reload the
paper.
Leading edge
detection error.
Lift the release
lever and align
leading edge
with orange line.
Paper size not
detected.
Lift the release
lever and reload
the paper.
Paper size not
detected.
Reload paper.

Paper
Please
Reload

Size
Undetect
ed
Press
Key

Paper size detection failure


Cannot detect the trailing edge of the paper.
Cannot detect the trailing edge of the cut
sheet loaded after they have been fed 50
mm.
Cannot locate the trailing edge of the paper
that has been found by coarse detection.

Check to see if
roll paper are
not loaded in
the cut sheet
mode.
Load cut
sheet. Go to
2010
(P3-12)

200E

This paper
cannot be used.
Check supported
paper sizes.

Paper
Size
Please
Check

Paper
Too
Small
Press
Key

Paper is too small


The width and length of paper detected are
shorter than the supported size (1.5%
margin).

This paper
cannot be used.
Check supported
paper sizes.
Load/Eject: Change
Paper

Paper
Size
Please
Check

Paper
Too
Small
Press
Key

Check paper
conditions
(soiling,
tear-offs,
residual paper
chips, residual
trimming cuts,
folds)/size.
Has the paper
been fed
successfully
(without
slippage under
a load or any
influence)?
Has the LF
adjustment
value set
correctly?
Hasnt the
loaded paper
shrunk to
below its
margin in the
particular
environment?
Go to
2017/2018 (P3-12)

2-10

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

200F

2010

Large LCD

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

This paper
cannot be used.
Check supported
paper sizes.

Paper
Size
Please
Check

Paper
Too
Large
Press
Key

This paper
cannot be used.
Check supported
paper sizes.
Load/Eject: Change
Paper

Paper Too
Large
Please
Check

Press
Online
Key
and
Reload

Paper loaded askew.


Press Load/Eject
and reload the
paper.

Paper
Askew
Please
Reload

Paper
Skew
Press
Key

Paper loaded askew.


Reload the paper.

Paper
Loaded
Crooked

Press
Online
Key
and
Reload

Paper loaded askew.


Lift the
release lever.
Paper loaded askew.
Lift the release
lever and reload
the paper.

Paper
loaded
askew.

Remove
paper

Power
On
Again

Cutter
Unit
Fuse
Blown

Paper mismatch (size)


Paper is too large
The width and length of paper detected are
longer than the supported size (1.5%
margin).
Cannot detect the leading edge of paper
even when the paper has been fed by 1300
mm for roll paper and by the size
mentioned above for cut sheet.
Cannot detect the width of paper even when
the paper is fed by the size mentioned above.

Skew (skewed right)


Paper is determined skewed as its edge is
read by the multisensor.

(: Reference fault
isolation procedure
or tool)

Check paper
conditions
(soiling,
tear-offs,
residual paper
chips, residual
trimming cuts,
folds)/size.
Has the paper
been fed
successfully
(without
slippage under
a load or any
influence)?
Has the LF
adjustment
value set
correctly?
Hasnt the
loaded paper
shrunk to
below its
margin in the
particular
environment?
Go to 2010
(P3-12).
Reload the
paper.
Go to 2010
(P3-12).

Paper loaded askew.


Press OK and
reload the paper.
Paper loaded askew
Lift the release lever.

2014

Hardware error.
Turn the power off,
wait a moment, then
turn on again.

Cutter unit fuse blowout error

2-11

Replace the
cutter driver
PCB.

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2015

2016

Large LCD
Cannot cut paper.
Press Load/Eject
and reload the
paper.
Cannot cut paper.
Reload the paper.
Cannot cut paper.
Lift the release
lever and reload
the paper.
Paper cutting
failed. Lift the
release lever.
No sheets.
Press Load/Eject
and reload the
paper.
No sheets.
Lift the release
lever and reload the
sheets.
The paper is too
small.
Check paper size.
Sheet removed.
Lift the release
lever.
Paper jam.
Press Load/Eject and
reload the
paper.
Paper jam.
Manually rewind roll
all the way.

Remedial Action
(: Reference fault
isolation procedure
or tool)

Small
LCD 1

Small
LCD 2

Explanation/Detection sequence

Cutting
Error
Please
Cut Papr

Press
Key
to
Release
Paper

Cutting failure/jam detected due to a cutting


failure
An idle cutter unit or a cutter blade that is too
blunt to cut sheet has been detected by the
paper leading edge detection sequence.

Go to 2015
(P3-17).
Go to 2F24
(P3-18).

Sheets
Please
Load

Sheet Not
Loaded

Paper loosened out of position while printing


The trailing edge of paper has been detected
at least 20 mm shorter than the length of cut
forms detected.

Reload the paper.


Go to 2E27
(P3-14).

Jam while picking up, ejecting or printing on


paper
(A sequence of removing jams with the pinch
roller released is required)
Virtually all recovery errors that could occur in
connection with paper pickup are handled.

Open and
close the
release lever to
reload the
paper.
Remove the
paper once
and then
refeed it.
Go to 2E27
(P3-14)

Paper Jam
Press
Key
Paper Jam
Press
Key

Paper
Eject Err
Remove
Paper

Paper jam.
Manually rewind roll
all the way
and press OK.
Cannot feed paper
Lift the release
lever and reload
paper.
Cannot feed paper.
Reload the paper.
Cannot feed paper.
Press Load/Eject
and reload the
paper.

2-12

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2017

Large LCD

Small
LCD 1

Remedial Action
Small
LCD 2

Explanation/Detection sequence
Paper (right) side detection error
Multisensor error on light quantity
adjustment
The read reference paper edge is 5 mm or
more apart from its theoretical position.
Cannot locate the edge of reference
paper.

Paper size not


detected.
Lift the release
lever and reload
the paper.

Paper
Please
Reload

Size
Undetect
ed
Press
Key

Paper size is
undetected.
Reload paper.
Paper size not
detected.
Press Load/Eject
and reload the
paper.
Paper size not
detected. Lift the
release lever.
Could not detect
paper size. Push
release lever back,
then pull out the
cut sheet.
Could not detect
paper size.
Press OK, then
Insert roll paper
straight into feed
slot..

Papr Size
Undetecte
d

Press
Online
Key
and
Reload

2-13

(: Reference fault
isolation procedure
or tool)

Go to 2010
(P3-12).

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2018

2019

Large LCD
Paper size not
detected.
Lift the release
lever and reload
the paper.
Paper size not
detected.
Reload paper.
Paper size not
detected.
Press Load/Eject
and reload the
paper.
Paper size not
detected.
Lift release lever.
Could not detect
paper size. Push
release lever back,
then pull out the
cut sheet.
Could not detect
paper size.
Press OK, then
insert roll paper
straight into feed
slot.
Cannot cut paper.
Lift the release
lever and reload
the paper.
Cannot cut paper.
Reload the paper.
Paper cutting
failed. Lift the
release lever.
Paper cutting
failed. Remove the
paper
after cutting at the
top of feed slot. Push
the release
lever back.

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

Papr Size
Undetecte
d

Press
Online
Key
and
Reload

Paper
Please
Reload

Size
Undetect
ed
Press
Key

(: Reference fault
isolation procedure
or tool)

Paper (left) side detection error


The non-reference edge of paper has been
located by coarse detection but not by a
second round of fine detection.

Go to 2010
(P3-12)

Cutting failure/jam detected due to a cutting


failure
An idle cutter unit or a cutter blade that is too
blunt to cut sheet has been detected by the
paper leading edge detection sequence. Or,
cutter unit home position detection was
failed.

Go to 2015
(P3-17).
Go to 2F24
(P3-18).

2-14

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

201A

Large LCD

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

(: Reference fault
isolation procedure
or tool)

Paper not aligned


with right guide.
Press OK and
then reload the
roll paper.
Paper not aligned
with right guide.
Push the release
lever back, then
reload the paper.
Roll paper is not
securely in contact
with roll holder.
Press OK, then
re-attach the roll
paper.

When loading cut sheet, paper (right) side


detection was failed.

The error is
cleared by
releasing the
release lever. After
that, load paper to
the correct
position.

When loading roll paper, paper (right) side


detection was failed.

201C

Paper jam
Push the release
lever back.

While printing, paper width was detected to


have fluctuated beyond the predefined value.

201D

Paper jam
Remove the paper
after cutting at the
top of feed slot. Push
the release
lever back.

While printing, paper width was detected to


have fluctuated beyond the predefined value.

201E

Media Type not


compatible with
cassette.
Check Media Type.
Stop: Stop Printing

Paper is ejected
automatically, and
by pressing the
[OK] button the
error is cleared.
After that, load
paper to the
correct position.
By releasing the
release lever,
move to the
loading sequence,
and load paper to
the correct
position.
Cut the paper
near the feed
slot, and remove
the paper.
Release the
release lever,
and load the
paper to the
correct position.
Check the
cassette pick-up
setting/paper
type.

201B

Media
Check
Please
Cancel

Cas
Cannot
Feed
Please
Check

Paper mismatch (cut sheet)


Cassette pickup has been specified for
paper that does not support cassette pickup.

2-15

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2405

Large LCD
Borderless printng
not possible.
Lift the release
lever and reload
the paper.
Online: Print

2406

Bordless Printing
not possible. Lift
release lever and
reload the paper.
Bordless Printing
not possible. Lift
release lever and
reload the paper
Online: Not bordrlss
Stop: Stop Printing
Paper position not
suitable for
borderless printing
Borderless printng
not possible. Check
roll position.
Online: Print
Load/Eject: Change
Paper
Borderless printng
not possible. Check
roll width and
spacers.
Online: Print
Load/Eject: Change
Paper
Borderless printng
not possible. Check
paper size setting.
Online: Print
Load/Eject: Change
Paper
Borderless printng
not possible. Check
supported paper.

Remedial Action
(: Reference fault
isolation procedure
or tool)

Small
LCD 1

Small
LCD 2

Explanation/Detection sequence

Roll
Paper
Chk
Check
Width/Spc
r

Borderle
ss Prtng
Not
Possible

Invalid paper loading position (borderless


printing)
The position at which paper is loaded is unfit
for borderless printing.
Data with a borderless print specification has
been received while the left or right edge of
roll paper was off the center of the borderless
print idle ejection port at the completion of roll
paper pickup.

Reload the roll


paper.
Check spacers
Go to 2010
(P3-12).

Check
Supporte
d
Paper.

No
Borderle
ss w/
This Roll
Paper

Borderless print data not printable (logic)


Borderless print data was received at the
start of printing and one or more of the
following requirements are met at the same
time:
A feeder slot other than one for roll paper
has been specified in the data.
A paper type that does not support
borderless printing has been set on the
data.
Banner printing has been specified on the
data at the same time.
A paper size that does not support
borderless printing has been specified in a
job for which paper had already been fed.

Reset the driver


and RIP.

2-16

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2407

Large LCD
Borderless printng
not possible. Paper
stretched or shrank.
Confirm usage cond.
of the paper.

2408

Borderless printng
not possible. Check
supported paper.
Bordless Printing
not possible. Lift
release lever and
reload the paper.

2409

Paper position not


suitable for
borderless printing.

240A

Borderless printng
not possible. Check
supported paper.

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

It occurs when all of the following conditions


are met at start of printing.
Borderless printing data has been received.
Roll paper has been loaded, and its paper
width and edge position recognized at
loading are within the supported range of
borderless printing.
As a result of right/left side edge detection
after start of print processing, it was
detected as beyond the supported range of
borderless printing.
At the start of borderless printing, roll paper
whose size doesnt support borderless
printing has been loaded.

Invalid paper loading position (suspended


job/ borderless printing)
All of the following conditions were met.
Borderless printing data has been received.
Roll paper whose paper loading position is
not suitable for borderless printing has been
loaded.
The right or left edge of roll paper is more
than 1mm off the prescribed position of the
pre-ejection opening.
Borderless printing is not possible
(suspended job/ unsupported size). All of the
following conditions are met.
Borderless printing data has been received.
Roll paper not supporting borderless
printing has been loaded.

2-17

(: Reference fault
isolation procedure
or tool)

Reset /replace the


roll paper.
Confirm and
explain usage
environment.

Replace with
appropriate paper.

Reload/ replace
the roll paper.
Go to 2010
(P3-12).

Check the roll


paper.

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2500
to
250C

Large LCD
Ink tank is empty.
Press OK and
replace ink tank.

Small
LCD 1

Remedial Action
Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

Ink tank empty (continued use not allowed)


The ink tank has run out of ink. (The
reserved volume of ink is put to use after the
remaining ink falls below the pin check
level.)
(In the small LCD, the arrow points to
the color in question.)

Replace the
tank.
If the problem
persists after
the tank has
been replaced,
the remaining
ink detection
system is at
fault (replace
the supply unit
or check the
bundled wires).

Small
LCD 2

No Ink
Left

No ink left.
Replace ink tank.

The last 2 digits signify applicable colors.


00:Bk, 01:Y, 02:M, 03:C, 04:PM, 05:PC, 06:MBk1,
07:MBk2, 08:GY, 09:PGY, 0A:R, 0B:V, 0C:GR
2510
to
251C

Ink level is
unknown.
Check ink level.
Press Online to start
printing.

Online
Key
Press To
Print

Ink Lvl
Unknow
n
Press
Online

Replace the ink


Remaining ink level unknown (continued
tank.
use allowed)
The level of ink remaining in the tank is
detected when the tank cover is closed.
Consumption has exceeded the original ink
capacity (mismatch detected).
Refill ink may have been used.
(In the small LCD, the arrow points to
the color in question.)
The last 2 digits signify applicable colors.
10:Bk, 11:Y, 12:M, 13:C, 14:PM, 15:PC, 16:MBk1,
17:MBk2, 18:GY, 19:PGY, 1A:R, 1B:V, 1C:GR

2520
to
252C

No ink tank
loaded.
Press OK and
check ink tank.
No ink tank
loaded.
Check ink tank.

Ink Tank
Check XX

No Ink
Tank
Check
Ink Tank

Ink tank not installed (continued use not


allowed)
On a model that is furnished with a subtank,
this error is indicated if the subtank has run
out of ink and the state of an ink tank not
being installed is detected.

Remove and
then reinstall
the tank.
Replace the
tank.
Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)

The last 2 digits signify applicable colors.


20:Bk, 21:Y, 22:M, 23:C, 24:PM, 25:PC, 26:MBk1,
27:MBk2, 28:GY, 29:PGY, 2A:R, 2B:V, 2C:GR

2-18

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

2540
to
254C

Ink tank error.


Press OK and
replace ink tank.

Ink Tank
Replace
BK

Remedial Action
Explanation/Detection sequence

Small
LCD 2
Ink Tank
Error
Repl. Ink
Tank

Ink tank ID error


The type of ink tank is wrong.

Wrong ink tank.


Replace ink tank.

(: Reference fault
isolation procedure
or tool)

Replace the
tank.
Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)

The last 2 digits signify applicable colors.


40:Bk, 41:Y, 42:M, 43:C, 44:PM, 45:PC, 46:MBk1,
47:MBk2, 48:GY, 49:PGY, 4A:R, 4B:V, 4C:GR

2560
to
256C

Wrong ink tank.


Press OK and
replace ink tank.
Ink tank error.
Press OK and
replace ink tank.

Ink Tank
Replace
BK

Ink Tank
Error
Repl. Ink
Tank

Ink tank EEPROM error


There is an error in tank EEPROM.

Replace the
tank.
Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)

The last 2 digits signify applicable colors.


60:Bk, 61:Y, 62:M, 63:C, 64:PM, 65:PC, 66:MBk1, 67:MBk2,
68:GY, 69:PGY, 6A:R, 6B:V, 6C:GR
2570
to
257C

Ink insufficient.
Press OK and
replace ink tank.

Ink tank short on ink


A suction operation was attempted, but
there is not enough ink left in the tank for the
operation (iPF8000 series, iPF9000 series).

Replace the
tank.
Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)

Reference)
About 5 mL to 40 mL of ink may have been left in the tank when
this warning occurs.
2580
to
258C

Ink insufficient.
Press OK and
replace ink tank.
Ink insufficient.
Replace ink tank.

Not
Enough
Ink

Replace
ink tank
orOnline
to prnt

Ink tank short on ink


A suction operation was attempted, but there
is not enough ink left in the tank for the
operation.
(In the small LCD, the arrow points to the
color in question.)

Replace the ink.


Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)

Reference)
About 5 mL to 40 mL of ink may have been left in the tank when
this warning occurs.

2-19

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2590
to
259C

Large LCD
Ink insufficient.
Press OK and
replace ink tank.
Ink insufficient.
Replace ink tank.

Small
LCD 1
Not
Enough
Ink

Remedial Action
Small
LCD 2

Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

Replace
ink tank
orOnline
to prnt

Ink tank short on ink


A print operation was attempted, but there is
not enough ink left in the tank for the
operation.
(In the small LCD, the arrow points to the
color in question.)

Replace the ink.


Failure of
remaining ink
detection
system.
(Replace the
supply unit
/check the
bundled wires.)

Reference)
About 5 mL to 40 mL of ink may have been left in the tank when
this warning occurs.

25B7

Close the ink tank


cover. Unable to
detect
ink level correctly

The remaining ink falls below the pin check


level while ink tank cover is open.

Unable to detect
ink level correctly
260E

Hardware error.
03130031-260E
Turn off printer,
wait, then
turn on again.

260F

Gap error.
Turn off printer.

2618

Hardware error.
03130031-2618

Power
On
Again

Gap
Detect
Err

Gap detection failure


Carriage gap calibration has not been
carried out, or gap detection is disabled by
corrupt calibration data.

Power On
Again

Gap
Error

Gap reference plane error


Request to replace an abnormal reference
plane sheet (only in Service mode).

Vh voltage error

Turn off printer,


wait, then
turn on again.

2-20

Close the ink tank


cover.
Note) It doesnt
recover if the
cover is open
when replacing
the ink tank with a
valid one.
Check to see if
the
multisensor
reference
plate (white
patch for batch
correction) is
not soiled and
perform GAP
CALIB (if
soiled, adjust
the part after
replacing it).
Replace the
multisensor
and perform
GAP CALIB.
Replace the
carriage unit
and perform
GAP CALIB.
Check the
multisensor
reference plate
(for soiling and
faulty mounting).
Go to Flow 1 in
2010 (P3-12)
Go to (all
nozzles on a
single- or
double-head
model not
discharging) in
T03 (P4-3).

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

Large LCD

Remedial Action

Small
LCD 1

Small
LCD 2

Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

2800

No printhead
Install printhead.

Printhead
Please
Check

No
Printhea
d
Check
Printhea
d

Check the
status of the
head mounted.
Mount the long
flexible cable
and check the
status of the
cable being
locked.
X Double-head model : The R-head does not exist.
Single-head model: The head does not exit.

2801

Printhead error
Open top cover and
replace the
printhead.

Printhead
Please
Replace

Printhea
d Error
Replace
Printhd

Printhead [X] DI correction failure

2802

Printhead error
Open top cover and
replace the
printhead.

Printhead
Please
Replace

Printhea
d Error
Replace
Printhd

Replace with a
valid head.
(An error has
occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
X Double-head model: Invalid head mounted on the R-side
Single-head model: Invalid head mounted

2803

Printhead error
Open top cover and
replace the
printhead.

Printhead
Please
Replace

Printhea
d Error
Replace
Printhd

Printhead [X] EEPROM error

PHeads: wrong pos.


Open top cover and
check the
printhead positions.

Printhead
Check
Printhead

2804

L/R
Heads
Revrsd
Check
Printhea
ds

Printhead [X] non-existing

Replace the head.

X Double-head model: R head DI correction failure


Single-head model: Head DI correction failure
An invalid printhead has been mounted in [X].

Replace the head.

X Double-head model: R head EEPROM error


Single-head model: Head EEPROM error
Heads mounted in L/R opposite positions
L head is mounted on R side.

2-21

Replace with a
valid head. (An
error has occurred
but the head itself
is not damaged,
so
communication
has been
maintained
properly.)
The L/R heads
cannot be
interchanged.

Troubleshooting Guide

Panel display

Code
(last 4
digits)

Large LCD

Remedial Action

Small
LCD 1

Small
LCD 2

Explanation/Detection sequence

2807

PHeads: wrong pos.


Open top cover and
check the
printhead positions.

Printhead
Check
Printhead

L/R
Heads
Revrsd
Check
Printhea
ds

Head mounted in L/R opposite positions.


R head is mounted on L side.

2808

No left printhead
Install left
printhead.

Printhead
Left
Chk L
Printhead

No Left
Printhd
Chk L
Printhea
d

Printhead L non-existing

2809

Left printhead
error
Open top cover and
replace the left
printhead.

Printhead
Left
Replace
Printhd

Left
Printhd
Err
Replace
Printhd

Printhead L DI correction failure

280A

Left printhead
error
Open top cover and
replace the left
printhead.

Printhead
Left
Replace
Printhd

Left
Printhd
Err
Replace
Printhd

Invalid printhead L has been mounted.

280B

Left printhead
error
Open top cover and
replace the left
printhead.

Printhead
Left
Replace
Printhd

Left
Printhd
Err
Replace
Printhd

Printhead L EEPROM error

2-22

(: Reference fault
isolation procedure
or tool)

Replace with a
valid head. (An
error has occurred
but the head itself
is not damaged,
so
communication
has been
maintained
properly.)
The L/R heads
cannot be
interchanged.
Check the
status of the
head mounted.
Mount the long
flexible cable
and check the
status of the
cable being
locked.
Replace the
head.

Replace with a
valid head.
(An error has
occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
Replace the
head.

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

280C
280D
280E

Large LCD
PHead needs
cleaning.
Press Online to
clear error.
The printhead
requires cleaning.
The printhead
requires cleaning.
Online=Print
Stop=Stop Printing
Execute printhead
cleaning. If this
message is still
displayed, replace
the printhead.

Remedial Action

Small
LCD 1

Small
LCD 2

Printhead
(R)
Check
Nozzles

Online
Key
Press To
Print

Explanation/Detection sequence
Head R non-ejection warning (Check
printhead) Printing paused/ continued
printing allowed
The level of error is decided as shown in the
table below, based on the number of
non-ejecting nozzles per color (per chip) and
the number of nozzles unable to back up.
Depending on the firmware version, the
specifications vary as shown in the table
below.

2-23

(: Reference fault
isolation procedure
or tool)

Check image
quality. (Unless
there are
problems with
the image
quality, there is
no need to
replace the
head.)
Replace the
head.
If the problem
persists, go to
2F2F (P3-6).

Troubleshooting Guide

Initial firmware
No. of nozzles impossible to back up

No. of non-ejecting nozzles


1 color (per chip)

more than 0, less than 100


more than 100, less than 200

200 or over

Less than 30

30 or over

----Check head

Check printout
Check head
Check head

Running change firmware


The specifications have been changed from the versions shown below.
iPF500/600/5000/700: Ver.1.33
iPF510/610/710/8000/9000: Ver.1.36
iPF8100/9100/8000S/9000S: Ver.1.37 iPF810/820/6000S: Ver.1.03
iPF605/6200: Ver.1.02
iPF5100/6100: Ver.1.38
iPF720:Ver.1.10
You can choose A: (default setting) or B: (if you want to use automatic stopfrom Service mode.
No. of non-

A: (default setting ejecting nozzles


1 color (per chip)

---

more than 0, less than 320

320 or over

Head replacement
No. of nozzles impossible to back up

B: (If you want to


use automatic
No. of nonstop)
ejecting nozzles

more than 0, less than 100


more than 100, less than 320

1 color (per chip 320 or over

less than 30
----Replace head

30 or over
Check printout
Check head
Replace head

iPF650/750 series, iPF6300/6350/8300 and later model


You can choose A: (default setting) or B: (if you want to use automatic stop) from User m
No. of non-

A (Default setting)ejecting nozzles


1 color (per chip)

---

more than 0, less than 320

320 or over
No. of nozzles impossible to back up

B (if you want to


use automatic
No. of nonstop)
ejecting nozzles
1 color (per chip)

Check printout
Check head
Replace head

Error code
1010
1012
1013
280C
280D
280E
2827
2828
2829

more than 0, less than 100


more than 100, less than 320

320 or over

Applicable printhead
LR or single-head model
R head
L head
LR or single-head model
R
L
LR or single-head model
R
L

2-24

less than 30
----Replace head

30 or over
Check printout
Check head
Replace head

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2811

2812

Large LCD
Printhead
error
Open top cover and
replace the left
printhead.
Wrong printhead.
Open top cover and
replace the
printhead.
Right printhead
error
Open top cover and
replace the right
printhead.

Remedial Action
Explanation/Detection sequence

Small
LCD 1

Small
LCD 2

Printhea
d
Replace
Printhd

Printhd
Err
Replac
e
Printhd

Incompatible printhead version

Printhea
d Right
Replace
Printhd

Right
Printhd
Err
Replac
e
Printhd

Incompatible printhead R version

2813

Left printhead
error
Open top cover and
replace the left
printhead.

Printhea
d Left
Replace
Printhd

Left
Printhd
Err
Replac
e
Printhd

Incompatible printhead L version

2816

Maintenance
cartridge problem.

Maint
Cartridg
e
Replace
Cart

Maint
Cart
Error
Replac
e Cart

Maintenance cartridge EEPROM error


Communication is enabled but the
information is corrupted.

Maint
Cartridg
e
Replace
Cart

Maint
Cart
Error
Replac
e Cart

Maintenance cartridge ID error


A maintenance cartridge for another model
has been mounted.

2817

Replace
the maintenance
cartridge.
Maintenance
cartridge problem.
Hold base of maint
cart firmly. Keep it
level during removal
Maintenance
cartridge problem.
Replace
the maintenance
cartridge.
Wrong maintenance
cartridge.
Hold base of maint
cart firmly. Keep it
level during removal

2-25

(: Reference fault
isolation procedure
or tool)

Replace with a
valid head.
(An error has
occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
Replace with a
valid head.
(An error has
occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
Replace with a
valid head.
(An error has
occurred but the
head itself is not
damaged, so
communication
has been
maintained
properly.)
Replace the
maintenance
cartridge.

Replace the
maintenance
cartridge.
(The
maintenance
cartridge was
capable of normal
communication
when the error
occurred.)

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2818

2819

Large LCD
No maintenance
cartridge.
Check
the maintenance
cartridge.
Insert new maint
cart and push in
fully
Maintenance
cartridge full.

Remedial Action
Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

Small
LCD 1

Small
LCD 2

Maint
Cartridge
Load
Cartridge

No Maint
Cart
Load
Cartridg
e

Maintenance cartridge not found


Cannot communicate, or cannot detect a
maintenance cartridge.

Remove and
reinstall, or
replace the
maintenance
cartridge.

Maint
Cartridge
Replace
Cart

Maint
Cart
Error
Replace
Cart

Maintenance cartridge full


Maintenance cartridge full is detected from
the dot count and the usage period (drying
time).

Replace the
maintenance
cartridge.

Replace
the maintenance
cartridge.
Maintenance
cartridge full.
Reference) The absorber may appear whitish or weigh light,
Hold base of maint
depending on the usage conditions.
cart firmly. Keep it
level during removal
<Maintenance cartridge detection timings>
The presence of a maintenance cartridge is detected at the following timings:
Before printing/during printing (twice per second)/at the end of printing/ between pages
Before a recovery operation/during a recovery operation (twice per second)/before opening of the ink supply valve
When the cartridge is removed and inserted following the occurrence of an error or warning.
Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

281A

Prepare for
maint cart
replacement.

MTCart
Full Soon

281B

No
MaintenanceCartri
dge capacity.
Replacethe
maintenancecartrid
ge.
No
MaintenanceCartrid
ge capacity.
Hold base of maint
cart firmly. Keep it
level during removal
Cannot adjust
printhead.

Maint
Cartridge
Replace
Cart

2820

Press Online to
clear the error
and readjust
printhead.

Remedial Action
Explanation/Detection sequence

Small
LCD 2

Maint
Cart
Error
Replace
Cart

Maintenance cartridge near-full (continued


usage allowed)
Near-full has been detected from the dot
count and the usage period (drying time).
The maintenance cartridge before cleaning
does not have an enough capacity
(reusable).
Near-full has been detected from the dot
count and the usage period (drying time).

(: Reference fault
isolation procedure
or tool)

Prepare a
maintenance
cartridge.
Replace the
maintenance
cartridge.
The maintenance
cartridge can be
put to reuse after
the end of
cleaning.

Reference) The absorber may appear whitish or weigh light,


depending on the usage conditions.
Online
Key
and
recalibrate

Printhd
Adj Err
Please
Readjust

Head registration unadjustable


The adjustment value has gone out of
bounds during automatic head adjustment.

2-26

Check the nozzle


check pattern
and, if it is found
in error, go to
2F2F (P3-6).
If the nozzle
check pattern is
found normal, go
to Flow 1 in
2010 (P3-12).

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2821

Large LCD
Cannot adjust
band.
Press Online to
clear the error
and readjust
the band.

Remedial Action
Explanation/Detection sequence

Small LCD
1

Small
LCD 2

Online
Key
and
recalibrate

Band Adj
Error
Please
Readjust

LF unadjustable
A detected value has gone out of bounds
while performing automatic band
adjustment.

OnlineKey
: Press
To Clear
Error

Eccent
Adj Error

Eccentricity uncorrectable (which does not


occur when in User mode)
A detected value has gone out of bounds
while making adjustment.

Cannot adjust
paper feed.
Press OK to clear
the error and
readjust printhead.

2822

Cannot adjust
eccentric.
Press Online to
clear the error.
Cannot adjust
eccentric.

(: Reference fault
isolation procedure
or tool)

Adjustment is
not possible
with
transparent/se
mi-transparent
paper.
Replace with
paper having
similar
substrate and
perform
automatic band
adjustment or
manual
adjustment.
Make detailed
band
adjustment
(automatic).
Check the
nozzle check
patter and, if it
is found in error,
go to 2F2F
(P3-6).
If the nozzle
check pattern is
found normal,
check
below and go to
Flow 1 in
2010 (P3-12).
Initialize the
system
settings/paper
preferences
and then add
additional paper
and perform
automatic band
adjustment
(detailed). If the
paper
preferences are
initialized, all
the paper
setting would
be reset to their
factory defaults.
Check the
paper type:
Replace with
photo glossy
paper (UF120).
Check the
paper for
soiling, tear and
other defects.
Having run LF
tuning, update
the additional
paper.

<Maintenance cartridge detection timings>


The presence of a maintenance cartridge is detected at the following timings:
Before printing/during printing (twice per second)/at the end of printing/ between pages
Before a recovery operation/during a recovery operation (twice per second)/before opening of the ink supply valve
When the cartridge is removed and inserted following the occurrence of an error or warning.

2-27

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2823

2824

Large LCD
Hardware error.
03010000-2823
Turn off printer,
wait, then
turn on again.
Cannot adjust
optic axis.
Press Online to
clear the error.
Cannot adjust
optic axis.

Small LCD
1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

(: Reference fault
isolation procedure
or tool)

Power
On
Again

Invalid
Head
Chk

Head check error

Go to 2F2F
(P3-6).

OnlineKe
y: Press
To Clear
Error

Optic
Axis Adj
Error

Optical axis unadjustable (which does not


occur when in User mode)
An adjustment pattern has not been printed.
The optical axis deviates from the correct
position by 3 mm or more.

Check the paper


(paper type
check).
Run a nozzle
check and, if a
fault is detected,
go to 2F2F
(P3-6).
If no fault is
detected, go to
Flow 1 in 2010
(P3-12).
Check the paper.

2825

This type of media


is not compatible
with HP-GL/2.

Paper type not compatible with HP-GL/2 has


been specified.

2826

LFNG XXX XXX


XXX XXX
press OK key (XXXX
is a measured
value.)

When executing LF unevenness auto


diagnostic processing, the multisensor read
value has gone outside the predefined scope
(Service mode only).

2827
2828
2829

Execute printhead
cleaning. If this
message is still
displayed, replace
Printhead.
Execute printhead
cleaning. If this
message is still
displayed, replace
Printhead.
[Stop: Stop Printing
Execute printhead
cleaning. If this
message is still
displayed, replace
Printhead .
Printing stopped.
[OK]

Printhead non-discharge error


(Replace printhead/ continued printing not
allowed)
At start of printing the number of non-ejecting
nozzles is more than 320 per color (1 chip).
2827: Both L and R, or single printhead
model
2828: R printhead
2829: L printhead
* For the detailed head non-ejection errors,
see section 280C.

2-28

Check the paper.


Check the
multisensor.
Check the
multisensor in
Flow 1 in 200C.
Execute
cleaning.
Replace
printhead.
If the problem
persists, go to
2F2F (P3-6.

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

282A

CR MOTOR
TUNING
ERROR :PRESS
OK

Carriage motor identification processing


(rotation adjustment) failed (for Service
mode)

282B

CR VIBRATION
ERROR
:PRESS
OK

When processing carriage motor


identification (rotation adjustment), carriage
vibration has been detected (for Service
mode).

282D

Left printhead
error.

Printhead error detected (L head only).


Displayed when an abnormal temperature
rise of printhead has been detected to prompt
you to restart.

2830

2901

2902

Turn off printer,


wait, then
turn on again.
Left printhead
error.
Open top cover and
replace the left
printhead.
Mail box
nearly full.
Delete unwanted
data
The mail box is
nearly full. Delete
unwanted jobs.
Mail box full.
Now printing
without saving data.

(: Reference fault
isolation procedure
or tool)

Check
installation of
carriage or
carriage belt.
Clean the
carriage main
rail (Do not oil
it.)
Replace the
carriage motor.
Check
installation of
carriage or
carriage belt.
Clean the
carriage main
rail (Do not oil
it.)
Replace the
carriage motor.
After restarting,
replace the
printhead L.

Printhead error detected (L head only).


Displayed when restarting after detection of
error 282D to prompt you to replace
printhead L.

Replace the
printhead L.

The available size of the permanent area of


the hard disk space has fallen to less than 1
GB.

Reorganize data.

The hard disk has run out of free space,


disabling copy printing or error recovery.

Reorganize data.

2-29

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2905

2906

2907

2908

Large LCD
Mail box full.
Delete unwanted
data
on your computer
to resume printing.
Press Stop
to cancel printing.
The mail box
is full.
Delete unwanted
data
from your computer
to continue.
Mail box full.
Cannot save. Delete
unwanted data on
your computer to
resume printing.
Press Stop to cancel
printing.
Too many jobs for
mail box.
Delete unwanted
data
from your computer
to continue.
Mail box full.
Delete
unwanted
data
Maximum jobs
stored. Delete
unwanted data.
Hard disk error.

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

(: Reference fault
isolation procedure
or tool)

A job save has been executed when the


available size of the permanent area of the
hard disk space was lost.
Cancel the job.

Reorganize data.

The 101st job has been received when 100


jobs are already saved in the permanent area
of the hard disk space.

Reorganize data.

100 jobs are already saved in the permanent


area of the hard disk space Warning.

Reorganize data.

HDD format error

Format as
instructed by
the on-panel
message.
Replace the
HDD.

Press OK to
reformat
Hard disk error.
Press OK to format
HDD and restart the
printer (Takes 40
min). This deletes
all HDD data.
(cannot be canceled)
Hard disk error.
Will format HDD and
restart the printer
(Takes 40 min). This
deletes all HDD data
(cannot be canceled)

2-30

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2909

Large LCD

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

HDD file error

File read error.


Turn off printer,
wait a while, and
turn it on again.
Invalid files
will be deleted.

290A

2918

291A

HDD not connected.


HDD was not detected at startup.

Hardware error.
03130031-290A
Turn off printer,
wait, then
turn on again.

Roll sensor
cannot detect.

Power On
Again

Cassette
Sensor
Detectio
n Error

Cassette detection sensor detection failure


(cassette presence/absence sensor)
No cassette has been detected during
cassette pickup.

Power On
Again

Roll
Sensor
Detectio
n Error

Roll sensor detection failure


Could not detect the roll unit.

Power
On
Again

Lift
Motion
Timeout

Lift shift timeout


A lift operation has been executed, but no
sensor has been detected or a sensor has
remained detected.

Power
On
Again

Hardware
Err 1
0313003
1-291D

Spur cam sensor detection failure

Turn on printer
again.

291B

Hardware error.
03130031-291B
Turn off printer,
wait, then
turn on again.

291D

Hardware error.
03130031-291D
Turn off printer,
wait, then
turn on again.

2-31

(: Reference fault
isolation procedure
or tool)

Restart the
printer.
(The file in error
is deleted, but
the printer will
recover normally
when it is
restarted.)
Connect the HDD/
Check the
harness.
Replace the HDD.
Check to see if
the cassette
itself is
properly
loaded.
Check and
replace sensor
(IO mode).
Check the roll
unit, and
remove, install
or replace the
roll unit.
Check IO
mode (roll unit
detection).
Switch off the
printer, then
back on.
The carriage
cannot travel
to the lift drive
position.
The lift drive
cam is not
engaged.
Faulty lift drive
sensor
Faulty lift drive
motor
Go to
4027(P3-22).
Check the spur
cam sensor in IO
mode.
If OK, check the
lifter drive
system.
If NG, replace
the sensor.

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2920

Large LCD

Small
LCD 1

Media Take-up
error.
Check the paper.
Press Online to
clear error.

Remedial Action
Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

Cannot take up paper


An error check has been made on paper
after the paper had been fed 1850 mm, but
the media take-up unit was not driven at all
in that interval (up to about 3700 mm [when
run immediately after the start of detection]).

Check to see if
the rewinder is
switched on
with the lock
lever down.
Check the
connection
between the
main unit and
the media
take-up unit.
Check to see if
the wait roller
is properly set.
Check to see if
the media
take-up
detection
sensor is
shielded by
paper when it
is presented.
Faulty media
take-up
detection
sensor
Faulty Media
take-up motor
Press the [Online]
button to set the
rewinder use
setting to force
[Use] and print.
Check to see if
any obstacle is
placed at the
media take-up
detection
sensor
position.
Faulty media
take-up
detection
sensor
Faulty take-up
button
Faulty media
take-up motor
Load roll paper.

Small
LCD 2

Media Take-up
error.
Check the paper.

Media take-up unit


ready.

2921

Rewinder use has been set to [Do not use] at


the start of printing when the rewinder is
active.
The rewinder settings are checked only when
executing external printing.
Continued rewinding error
The media take-up unit has continued
rewinding for 10 seconds, with the media
take-up detection sensor turned on, at printer
power-on and at the start of printing.

Online: Print
Stop: Stop Printing
Rewinding error.
Check for jam at
indicated position.
Press Online to
clear error.
Rewinding error.
Check for jam at
indicated position.

2E00
2E01

Load Roll
Media
Roll printing
is selected.
Press Load/Eject
and load a roll.

Roll
Selected
Load Roll

Paper mismatch (roll paper)


No roll paper have been fed when a job with
a roll paper specification is received.
Paper mismatch (roll paper)
Roll Paper have not been fed when an
internal print job having a roll paper
specification started (during internal
printing).

Roll printing
is selected.

2-32

Load roll paper.

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2E02

Large LCD
Sheet printing
is selected.
Press Load/Eject
and load sheets.
Manual printing
is selected.
Top paper feed
slot is selected.

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

(: Reference fault
isolation procedure
or tool)

Sheets
Selected
Load
Sheets

Paper mismatch (cut sheet)


No cassette paper has been loaded when
data having a cut sheet specification is
received.

Load cut sheet.

Load
Papr in
Cas
Press
Online.

Paper mismatch (cut sheet)


Not cut sheet have been loaded in cassettes
when data having a cassette specification is
received.

Feed paper as
instructed by the
on-screen
guidance.

Load
Front Tray

Paper mismatch (cut sheet)


No manually fed paper has been fed when a
job having a front paper feed specification is
received.

Load Top
Tray

Paper mismatch (cut sheet)


No manually fed paper has been fed when a
job having a top paper feed specification is
received.

Feed paper
manually from the
front as instructed
by the on-screen
guidance.
Feed paper
manually from the
top as instructed
by the on-screen
guidance.
Load cut sheet.

Press OK and
load a sheet.
Top paper feed
slot is selected.
Press Load/Eject
and
load a sheet.
Front paper feed
slot is selected.
Press OK and
load a sheet.
Front paper feed
slot is selected.
Press Load/Eject
and
load a sheet.
2E03

2E04

2E05

Manual(Front)
(Paper type)
(Paper size)
Load Paper
Stop Printing
Manual(Top)
(Paper type)
(Paper size)
Load Paper
Stop Printing
Sheet printing
is selected.

Paper mismatch (cut sheet)


Not cut sheet have been loaded in cassettes
when data having a cassette specification is
received.(When paper type/ size is not
determined)

2-33

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2E08

Large LCD
Wrong paper size.
Check paper size
setting on computer.
Online: Print
Stop: Stop Printing
Wrong paper size.
Check paper size
setting in driver.

2E09

2E0A

Online: Print
Stop: Stop Printing
PaprWidth Mismatch
Insufficient paper
for job

Roll printing is
selected, but sheets
are loaded.
Press
Load/Eject
and
remove the sheets.

Remedial Action

Small LCD
1

Small
LCD 2

PaprSiz
Mismatch
Prnt:Pres
sOnline

Loaded
Papr Diff
From
Spfd
Size

Driver:
Chk Papr
Size
Setting

Loaded
Papr Diff
From
Spfd
Size

Roll
Paper
Please
Replace

Sheets
Loaded
Press
To Eject

Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

Paper mismatch (size) (roll paper)


The width of data and that of the actually
loaded paper do not match.

Check the paper


that is actually
loaded on the
printer and the
paper size setting
of the driver.
Go to 2010
(P3-12).

Paper
Level
Low
Replace
Paper

Short on roll paper


All of the following conditions have been met
at the start of printing:
[ON] has been selected for [Remaining Roll
Paper Detection].
Among the paper size settings coded in the
print data, the paper length exceeds the
remaining length of roll paper.

Replace the roll


paper.

Roll
Selected
Load
Roll

Paper mismatch (roll paper)


Print data having a roll paper print
specification has been received at the
completion of manual feed paper pickup.

Check the paper


that is actually
loaded on the
paper and the
paper feed
setting of the
driver.

Roll printing is
selected, but manual
paper is loaded.
Roll printing is
selected, but sheets
are loaded.
Press OK,
remove the sheets,
and load a roll.
Roll printing is
selected, but sheets
are loaded.
OK:Eject Sheets
Stop:Stop Printing
Roll printing is
selected, but sheets
are loaded.

2-34

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2E0B

2E0C

2E0E

Large LCD
Cassette printing
is selected.
Press Load/Eject
and
remove manually
loaded sheets.
Manual printing
is selected, but a
roll is loaded.
Press Load/Eject
and
remove the roll.
Sheet printing
is selected, but
a roll is loaded.
Stop Printing
Sheet printing
is selected, but
a roll is loaded.
No Roll Feed Unit.
Turn printer off
and install roll
feed unit.

2E0F

Top cover is open.


Turn off printer,
wait a while, and
turn it on again.

2E10

2E11

2E12

2E14

Ink tank cover


is open.
Turn off printer,
wait a while, and
turn it on again.
Carriage Cover is
open.
Rel lever is in
wrong position.
Turn off printer,
wait, then
turn on again.
Wrong paper size.
Check paper size
setting on computer.
Online: Print
Stop: Stop Printing
Wrong paper size.
Check paper size
setting in driver.
Online: Print
Stop: Stop Printing

Remedial Action

Small LCD
1

Small
LCD 2

Sheets
Loaded
Press
To Eject

Cassette
Selectd
Load
Papr in
Cas

Tray
Selected
Press OK

Explanation/Detection sequence
Paper mismatch (cut sheet)
Print data having a cassette print
specification has been received at the
completion of manual feed paper pickup.

Paper mismatch (cut sheet)


Print data having a manual feed print
specification has been received at the
completion of roll paper pickup.
Print data having a manual feed print
specification has been received when
there is roll paper printout.
Cut sheet data has been received when
the media take-up unit is in use.

(: Reference fault
isolation procedure
or tool)

Check the paper


that is actually
loaded on the
paper and the
paper feed
setting of the
driver.
Check the paper
that is actually
loaded on the
paper and the
paper feed setting
of the driver.

Roll P
Unit
Please
Check

Power
On
Again

Roll paper unit not installed


The unit has received print data having a roll
paper print specification when it had started
without a roll unit being connected to it.

Top Cover
Please
Close

Top
Cover
Open
Close
Top
Cover

The top cover is abnormally open.

Ink Tank
Cover
Close
Please

Tank
Cover
Open
Close
Please

Ink tank cover error open (continued use


allowed)
The ink tank cover opened while performing
any operation, such as printing and
suctioning.

Close the ink tank


cover.
Check the sensor
(IO mode).

Carriage cover open error


A carriage cover open has been detected.

Close the
carriage cover.
Check the sensor
(IO mode).
Push down the
release lever.
Check the
sensor.

Faulty release lever


The state of the release lever up (released)
has been detected.
PaprSiz
Mismatch
Prnt:Pres
sOnline

Loaded
Papr Diff
From
Spfd
Size

Driver:
Chk Papr
Size
Setting

Loaded
Papr Diff
From
Spfd
Size

Paper mismatch (size or width)


The paper size specified for the [Print to
meet the paper width] setting of the driver on
receiving print data and the width of the roll
paper actually fed did not match.

2-35

Check the roll


unit, and
remove, install
or replace the
roll unit.
Check IO mode
(roll unit
detection).
Check the cover.
Check the sensor
(IO mode).

Check the paper


that is actually
loaded on the
printer and the
paper size setting
of the driver.
Go to 2010
P3-12

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2E15

Large LCD
Wrong paper type.

Small
LCD 1

Remedial Action

Paper mismatch (type) (on adjustment)


The second and subsequent sheets of
paper have been fed as a paper type
different from the first sheet when LF
adjustment was made with cut sheet.

Equalize the
paper types for
the first and
second sheets
with each other in
adjustment
printing.

Chk
Paper
Type
Press
Online

Paper mismatch (type)


At the start of printing, paper type specified in
the job and the type of paper actually loaded
do not match, and [Stop] has been selected
for [Paper Mismatch Detection].

Check the paper


that is actually
loaded on the
printer and the
driver paper type
setting.

Press
Key
and
Reload

Paper mismatch (type)


A paper type that cannot be fed from the
specified feeder slot has been specified.

Check the feeder


slot/cassette
pick-up setting.

Paper
mismatch
Press
To Replace

(Paper
Type)
(Paper
Size)

Replace paper
in cassette.

Loaded
Paper
Check
Type

Switch
Paper
In
Cassette

Wrong paper type.


Lift the release
lever and reload
the paper.

Loaded
Paper
Check
Type

Press
Key
and
Reload

Driver:
Chk Papr
Type
Setting

Stop: Stop Printing


Load/Eject:
Change
Paper
Wrong paper type.

Explanation/Detection sequence

Small
LCD 2

(: Reference fault
isolation procedure
or tool)

Stop: Stop Printing


Wrong paper type.
Lift the release
lever and reload
the paper.
Wrong paper type.
Lift the release
lever and reload
the paper.
Paper mismatch
Make sure media
type
and paper size match
for the adjustment
print.
Wrong paper type.
Check paper type
setting in driver.
Online: Print
Stop: Stop Printing
Wrong paper type.
This type of media
is not compatible
with HP-GL/2.
Wrong paper feed
slot for this paper
type.
Press Load/Eject
and reload the
paper.
Wrong paper feed
slot for this paper
type.

PaprTyp
Mismatch
Prnt:Pres
sOnline
Paper
Feed Slot
SpcfdPap
r NotFit

2-36

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2E16

Large LCD
Wrong paper type.
Check paper type
setting on computer.
Online: Print
Stop: Stop Printing

Small
LCD 1

Remedial Action
Small
LCD 2

Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

Paper
Mismatch
Prnt:Pres
sOnline

Check
Paper
Press
Online

Paper mismatch (type)


The data type defined in the data and the
type of actually loaded paper do not match.
Following the transmission of data in the
GARO format, all of the following conditions
have been met at the start of printing:
The paper type that has been set in the job
and the type of actually fed paper do not
match.
[Stop] has been selected for [Paper
Mismatch Detection].

Check the paper


that is actually
loaded on the
printer and the
driver paper type
setting.

Check to see if
the cassette
itself is
properly
loaded.
Check and
replace sensor
(IO mode).
Go to 2E27
(P3-14).

Wrong paper type


and size. Check
paper type and size
setting on computer.
Online: Print
Stop: Stop Printing

Wrong paper type


and size. Check
paper type and size
setting in driver.
Online: Print
Stop: Stop Printing
2E17

No cassette
detected.
Check the cassette.

Cassette
Undetecte
d

Check
Cassette
Press
Online

Cassette not installed

2E18

Cannot load.
Press Load/Eject
and reload the
paper.

Remove
paper

Cannot
Feed
Press
Key

Paper not fed as far as the platen

2E19

Cannot load.
Press Load/Eject
and reload the
paper.

Remove
paper

Cannot
Feed
Press
Key

Feeding error
LF out of synchronization for cut sheet

Refeed the
paper.
Go to
2E27(P3-14).

2E1A

Cannot load.
Press Load/Eject
and reload the
paper.

Remove
paper

Cannot
Feed
Press
Key

Feeding error
LF out of synchronization for cut sheet

Refeed the
paper.
Go to
2E27(P3-14).

2E1B

The roll is empty.


Load/Eject:
Change Paper
The roll is empty.
Lift the release
lever and replace
the roll.
The roll is empty.
The roll is empty.
Lift the release
lever and replace
the roll.
Out of roll paper.
Push the release
lever back, then
replace the roll.

Roll
Paper
Please
Replace

Paper
Not
Loaded
Press
Key

No roll paper available (trailing edge of roll


paper detected)
Trailing edge of paper has been detected
by paper sensor in a roll paper operation.
LF out of synchronization on roll paper.
(Detected the spool no longer rotating.)

Replace the roll


paper.
Check paper
sensor R (IO
mode).
Is the paper fed
successfully
(under a
negative load
or any other
influence)?

2-37

Troubleshooting Guide

Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

2E1C

Paper jam.
Press Load/Eject
and reload the
paper.

Paper
Jam
Press
Key

2E1D

Cannot load.
Press Load/Eject
and reload the
paper.

Remove
paper

2E1F

Cannot print
as specified.
Press Load/Eject
and replace paper
with A2/16.6"x23.4"
(vertical) or larger

Paper
Mismatch
ReplcPap
:Press

Cannot print as
specified. Press
Load/Eject and
replace roll with 10
in. wide or larger
roll.
Cannot print as
specified. Lift the
release lever and
replace paper with
[ XXX ] (vertical) or
larger.

Need A3
Vertical
or Larger

Remedial Action
Explanation/Detection sequence

Small
LCD 2

Jam while ejecting paper


(A sequence of removing jams with the
pinch roller released is required)
A jam has been detected while ejecting
paper.

Cannot
Feed
Press
Key

Feeding error
LF out of synchronization for cut sheet

Paper mismatch (size)


The second and subsequent sheets of
paper have been fed as a paper size
different from the first sheet when
adjustment was made with cut sheet.

Press
Key
and
Reload

The paper size setting in effect at the start of


an internal print session has fallen below the
minimum size specified for that internal print
session.
[XXX x YYY]: Required minimum size

Cannot print
as specified.
Lift the release
lever and replace
roll with 10 in.
wide or larger roll
Cannot print
as specified.
Replace paper with
[XXX] (vertical)
or larger.
The paper is too
small. Replace
paper
with [XXX] (vertical)
or larger.
The paper is too
small. Replace roll
with 10 in. wide or
larger roll.
Cannot print as
specified. Lift the
release lever and
replace paper with
[XXX] (vertical) or
larger.
Cannot print as
specified. Lift the
release lever and
replace roll with 10
in. wide or larger roll.

2-38

(: Reference fault
isolation procedure
or tool)

Open and
close the
release lever to
reload the
paper.
Remove the
paper once and
then refeed it.
Go to
2E27(P3-14).
Refeed the
paper.
Go to
2E27(P3-14).
Check the paper
that is actually
loaded on the
printer and the
paper size setting
of the driver.
Go to 2010
(P3-12).

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2E20

2E21

2E22

Large LCD

Small
LCD 1

Remedial Action

Wrong paper type.


Lift the release
lever and reload
the paper.
Stop: Stop Printing
Wrong paper.
Lift the release
lever and replace
the paper.
Paper mismatch
Make sure media
type
and paper size
match
for the adjustment
print.
Hardware error.
03130000-2E21
Turn off printer,
wait, then
turn on again.

Media Type not


compatible with
cassette.
Check Media Type.
Stop: Stop Printing
Hardware error.
03130031-2E23
Turn off printer,
wait, then
turn on again.

Explanation/Detection sequence

Small
LCD 2

(: Reference fault
isolation procedure
or tool)

Paper mismatch (type) (on adjustment)


The second and subsequent sheets of
paper have been fed as a paper type
different from the first sheet when LF
adjustment was made from a cassette.

Equalize the
paper types for
the first and
second sheets
with each other in
adjustment
printing.

Restart the
printer.
Remove and
reinsert the
PCB and then
restart the
printer.
Replace the
IEEE1394
PCB.
Check the
cassette pick-up
setting/paper
type.

Power
On
Again

IEEE
1394
Error
Restart
Printer

IEEE1394 interface error


Any error has been detected while
initializing IEEE1394 at startup.

Media
Check
Please
Cancel

Cas
Cannot
Feed
Please
Check

Paper mismatch (cut sheet)


Cassette pickup has been specified for
paper that does not support cassette pickup.

Power
On
Again

Hardwar
e Err 1
0313003
1-2E23

Cutter unit failure


At startup or completion of paper jam
handling, when attempting to get the cutter
which is in other position than HP back to HP,
the home position sensor timed out without
response.

2E24

Roll feed unit err


Turn off printer and
check roll feed unit

Power On
Again

Roll
Feed
Unit
Error

Faulty roll paper unit


Failed to detect the cam in the roll unit while
no paper was loaded.

Remove paper
slip (foreign
matter) attached
to the cutter
home position
sensor.
Check the cutter
driving circuit
and the cutter
unit.
Check the roll
cam sensor (IO
mode).

2E25

Cannot detect papr


Remove paper and
press Load/Eject.

Can't
DetectPa
pr

Remove
Paper
Press
Online

Jam while picking up, ejecting or printing on


paper (JAM2)

Go to 2E25
(P3-15).

Cannot feed paper.


Remove paper and
press Load/Eject.
Cannot detect papr
Remove paper and
press OK.

Remove
paper

Press
Online
After loading of roll paper or cut sheet was
loaded successfully, PE sensor detected no
paper (JAM2).

Go to 2E25
P3-15.

2E23

2-39

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2E27

Large LCD
Cannot load.
Press Load/Eject
and reload the
paper.
Cannot feed paper
Lift the release
lever and reload
paper.
Cannot feed paper.
Reload the paper.
Paper jam.
Press Load/Eject
and reload the
paper.
Paper jam. Lift
the release lever.
Paper jam.
Push the release
lever back.
Paper jam.
Manually rewind roll
all the way.

2E30

Paper jam.
Manually rewind roll
all the way
and press OK.
The paper is
too small.

2E31

Insufficient paper
for job

2E32

Insufficient paper
for job

Small
LCD 1
Remove
paper

Paper
Jam
Press
Key

Remedial Action
Explanation/Detection sequence

Small
LCD 2
Cannot
Feed
Press
Key

(: Reference fault
isolation procedure or
tool)

Feeding error (nip release required)


LF out of synchronization (LF motor
wont rotate) has been detected.

Go to
2E27(P3-14).

Jam while picking up, ejecting or


printing on paper
(A sequence of removing jams with
the pinch roller released is
required)(JAM1)
Virtually all recovery errors that could
occur in connection with paper pickup
are handled.

Open and close


the release lever
to reload the
paper.
Remove the
paper once and
then refeed it.
Go to
2E27(P3-14).

Paper mismatch (size)


With [Pause] selected for [Paper
Mismatch Detection] in the menu
setting, paper size for the paper
loaded was smaller than the size
specified by data.

Continued printing
allowed.
Check driver setting
Replace with
appropriate paper.

All of the following conditions have


been met at the start of external
printing:
[ON] has been selected for
[Remaining Roll Paper Detection].
Among the paper size settings
coded in the print data, the paper
length exceeds the remaining
length of roll paper.
Automatic roll feed to another roll
paper slot which is not the current
feeding path, out of the 2 slots the
printer has, is not available.
All of the following conditions have
been met at the start of external
printing:
[ON] has been selected for
[Remaining Roll Paper Detection].
Among the paper size settings
coded in the print data, the paper
length exceeds the remaining
length of roll paper.
Automatic roll feed to another roll
paper slot which is not the current
feeding path, out of the 2 slots the
printer has, is not available.

Replace the roll


paper.

2-40

Replace the roll


paper.

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2E33

2E34

Large LCD
Roll Paper
(Paper type)
(Paper size)
Load Roll Paper
Stop Printing
Roll 1(Upper)
(Paper type)
(Paper size)
Press Load/Eject
and load a roll.
Roll 2 (Lower)
(Paper type)
(Paper size)
Press Load/Eject
and load a roll.
Roll 2 (Lower)
is selected.
Press Load/Eject
and load a roll.

2E35

2E36

2E37

Roll printing
is selected.
Roll printing
is selected.
Press Load/Eject
and load a roll.
Roll printing
is selected.
Press Load/Eject
and load a roll.
Roll printing
is selected.
Roll 1 (Upper)
is selected.

2E38

2E39

Press Load/Eject
and load a roll.
Roll 2 (Lower)
is selected.
Press Load/Eject
and load a roll.
The roll (XX) is empty.
Lift the release
lever and replace
the roll.
The roll (XX) is empty.
Press OK.

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

Paper mismatch (roll paper)


No roll paper has been fed when a job with
a roll paper specification is received.
Paper mismatch (roll paper)
No roll paper has been fed when a job with
a roll paper specification is received.
When paper has not been loaded on either
upper or lower slot, and the feeding slot is
set to [Automatic] in the job setting, an error
of upper roll occurs.
Paper mismatch (roll paper)
No roll paper has been fed when a job with
a roll paper specification is received.
When no paper has been loaded on either
upper or lower slot, and the feeding slot is
set to [Automatic] in the job setting, an error
of upper roll (2E33) occurs.
Paper mismatch (roll paper)
No roll paper has been fed when a job with
a roll paper specification is received.
When no paper has been loaded on either
upper or lower slot, and the feeding slot is
set to [Automatic] in the job setting, an error
of upper roll (2E33) occurs.
* This is a message that appears when
paper type/ size specification does not exist
due to HPGL format etc.
Paper mismatch (roll paper)
No roll paper has been fed when performing
internal printing.

(: Reference fault
isolation procedure
or tool)

Load roll paper.

Load roll paper.

Load roll paper.

Paper mismatch (roll paper)


No roll paper has been fed when internal
printing with roll paper specification is
started.

Load roll paper.

Paper mismatch (roll paper)(Upper)


No roll paper has been fed when a job with
roll paper specification is received.
Paper mismatch (roll paper)
No roll paper has been fed when a job with
upper roll paper specification is received.

Load roll paper.


Load roll paper.

Paper mismatch (roll paper)(Lower)


No roll paper has been fed when a job with
lower roll paper specification is received.

Load roll paper.

No roll paper available (trailing edge of roll


paper detected)
Detected that cut sheet sized paper has
been fed at the roll paper feeding slot.
The trailing edge of paper was detected
by the PE sensor during operation in
which roll paper was used.
The spool stopped rotating during paper
loading or printing
(XX: Upper roll paper/ Lower roll paper)

Replace the roll


paper
Check paper
sensor R (IO
mode).
Is the paper fed
successfully
(under a
negative load
or any other
influence)?

2-41

Troubleshooting Guide

Panel display

Code
(last 4
digits)

Large LCD

2E3A

Roll1 (Uppr) jammed.


Manually rewind the
roll all the way
and press OK.

2E3B

Roll 2 (Lwr) jammed.


Manually rewind the
roll all the way
and press OK.

2E3C

Paper jam. Lift


the release lever.

2E3D

Roll 1 (upper) jam


Lift the release
lever.

2E3E

Roll 2 (lower) jam


Lift the release
lever.

2E3F

Paper jam. Lift


the release lever.

2E40

2E42

Cannot print as
selected. Another
roll is in use.
[Stop]: Stop printing
Cannot print as
selected. Another
roll is in use.
[Stop]: Stop printing
MediaType Mismatch

2E45

MediaType Mismatch

2F11

CR error

2E41

Call for Service.

Small
LCD 1

Remedial Action
Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

During upper roll paper feeding operation,


the paper was fed with the roll feed sensor
detecting the paper, but the LF_PE sensor
could not detect the paper and the operation
timed out.
During lower roll paper feeding operation,
the paper was fed with the roll feed sensor
detecting the paper, but the LF_PE sensor
could not detect the paper and the operation
timed out.
During operations with cut sheet, the state
of the LF_PE sensor has become invalid.

Manually rewind
the paper and
reload. Go to
2E25.

Small
LCD 2

During operations with upper roll paper, the


paper was fed with the roll paper detection
sensor and the roll feeding sensor detecting
the paper, but the state of the LF_PE sensor
became invalid.
During operations with lower roll paper, the
paper was fed with the roll paper detection
sensor and the roll feeding sensor detecting
the paper, but the state of the LF_PE sensor
became invalid.
When either upper or lower roll paper is in
operation, the states of the roll paper
detection sensor, roll feeding sensor, and
LF_PE sensor became invalid.
Print data having lower roll paper
specification has been received while upper
roll printout remains.
Print data having upper roll paper
specification has been received while lower
roll printout remains.
Paper mismatch (type/ restart printing of
suspended job)
It occurs when all of the following conditions
are met:
[Stop] selected for [Paper Mismatch
Detection] in menu settings.
[Change Paper] button was pressed for
suspended jobs from host.
The paper type that has been set in the job
and the type of actually fed paper do not
match.

Power
On
Again

CR
Error

Manually rewind
the paper and
reload. Go to
2E25.
Reload the
paper. Go to
2E25.
Reload the
paper. Go to
2E25.
Reload the
paper. Go to
2E25.
Reload the
paper. Go to
2E25.
Remove the
printout of upper
roll, and print
again.
Remove the
printout of lower
roll, and print
again.
Continued printing
allowed.
Replace with
appropriate paper.

Paper mismatch (type/ restart printing of


suspended job)
It occurs when all of the following conditions
are met:
[Stop] selected for [Paper Mismatch
Detection] in menu settings.
The paper width that has been set with
data and the paper width of actually fed
paper do not match.

Continued printing
allowed.
Check the driver
settings.
Replace with
appropriate paper.

An operation order has been issued while


the carriage suffered a hardware error.

Go to 2F26
(P3-4).

2-42

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

2F12

Small
LCD 2

Power
On
Again

LF Error

LF error
An operation order has been received
while the LF suffered a hardware error.
The target position could not be reached
within a predicted operation time + 3
seconds during an LF operation.
The sensor could not be detected during an
LF operation involving sensor detection.

Hardware error.
03130031-2F13
Turn off printer,
wait, then
turn on again.
Hardware error.
03130031-2F14
Turn off printer,
wait, then
turn on again.
Hardware error.
03130031-2F16
Turn off printer,
wait, then
turn on again.

Power
On
Again

Hardware
Err 1
031300
31-2F13

A/D converter external trigger output stop


(Hardware error 1)

Power
On
Again

Hardware
Err 2

ASIC register not writable (Hardware error2)


Could not write to the ASIC register on the
main PCB.

Replace the
main PCB.

Power
On
Again

Mist Fan
Error

Mist fan error


The rotation of the mist fan is not detectable.

Hardware error.
03130031-2F17
Turn off printer,
wait, then
turn on again.

Power
On
Again

Platen
Fan
Lock

Platen fan lock detection error


The lock signal has been supplied
continuously for 3 seconds or longer, 10
seconds after the platen fan started rotating.

Power
On
Again

Platen
Fan Err

Check the
bundled wires
in the mist fan
drive circuit.
Replace the
mist fan unit.
Check the
bundled wires
in the platen
suction fan
drive circuit.
Replace the
platen suction
fan unit.
Go to
2F1F(P3-2).

Large LCD
LF error
Call for Service.

2F13

2F14

2F16

2F17

Remedial Action

Small
LCD 1

2F1F

Hardware error.
03130031-2F1F
Turn off printer,
wait, then
turn on again.

Power
On
Again

Purge
Motor
Sensor
Error

2F20

Hardware error.
03130031-2F20

Power
On
Again

Motor
Cam
Pos
Error

2F21

(: Reference fault
isolation procedure
or tool)

Explanation/Detection sequence

Turn off printer,


wait, then
turn on again.
Rel lever is in
wrong position.

Purge sensor error (recovery purge motor


HP detection error)
The recovery system has been driven but no
sensor interrupt occurs.
The recovery system has been driven to
close the cap, but the cap has not been
capped successfully.
Cap motor cam positioning error
The recovery system has been driven but no
sensor interrupt occurs.
The recovery system has been driven to
close the cap, but the cap has not been
capped successfully.
Pinch roller open detected with the pinch
roller locked.

Turn off printer,


wait, then
turn on again.

2-43

Replace the
LF encoder
sensor.
Replace the
LF motor.
<Supplement>
If the carriage
travels heavily
near the stop
position, a
mechanical
load error may
be suspected.
If any other
symptom is
observed, a
feeding sensor
may be at fault.
Go to 2F13
(P3-1).

Go to
2F1F(P3-2).

Restart with the


pinch roller
closed.
Check the
sensor in IO
DISPLAY in
Service mode
(Check the
pinch roller
pressure
release
detection SW/
the release lever
lock sensor.)

Troubleshooting Guide

Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

2F22

Hardware error.
03130031-2F22
Turn off printer,
wait, then
turn on again.

Power
On
Again

Pump
Motion
Timeout

Pump shift timeout


The target position could not be reached
within a predicted operation time + 3
seconds during pump operation or no
sensor has been detected during a pump
operation involving sensor detection.

2F23

Hardware error.
03130031-2F23
Turn off printer,
wait, then
turn on again.

Power
On
Again

Pump
Motion
Error

Purge motor error


Pump operation disabledA PWM duty of
100% has lasted for 200 msec in a pump
operation.

2F24

Cannot cut paper.


Lift the release
lever and reload
the paper.

Cutting
Error
Please
Cut Papr

Cutter shift timeout


The cutter failed to reach the home position
in time during a cutting operation

2F24

Hardware error.
03130031-2F24
Turn off printer,
wait, then
turn on again.

Power
On
Again

Press
Key
to
Release
Paper
Cutter
Timeout

Cutter shift timeout error


No sensor has been detected during a cutter
operation involving sensor detection.

2-44

(: Reference fault
isolation procedure
or tool)

<Supplement>
If the carriage
travels heavily
towards the
stop position: A
mechanical load
error may be
suspected.
Otherwise: The
sensor in the
purge unit may
be at fault.
Go to
2F1F(P3-2).
<Supplement>
If the motor
could not be run
at all or has
resulted in an
error after
moving by a
slight distance:
A. A mechanical
load error may
be suspected.
B. The motor or
drive circuit
may be at
fault.
If the carriage
has run more or
less out of
control and
resulted in an
error:
A. The encoder
sensor may be
at fault.
Go to 2F1F
(P3-2).
Go to 2015
(P3-17).
Go to 2F24
(P3-18).
Go to 2F24
(P3-18).

Chapter 2 Indexes by Case


Code
(last 4
digits)

2F25

Panel display
Small
Large LCD
LCD 1
Power
Hardware error.
On
03130031-2F25
Again
Turn off printer,
wait, then
turn on again.

Small
LCD 2
CR
Position
Err
Restart
Printer

Remedial Action

Explanation/Detection sequence

(: Reference fault isolation


procedure or tool)

Carriage motor HP not detectable


Detected only for the wide format.
For the narrow format, the
carriage motor HP can be
detected when the carriage hits
the wall in a full scan following the
detection of the HP.

Wide format: Check the


CHRP sensor in IO mode
and go to 2F26 (P3-4).
Narrow format: Go to
2F26 (P3-4).
<Supplement>
If the motor could not be
run at all:
A. A mechanical load error
may be suspected.
B. The motor or drive
circuit may be at fault.
If the carriage has
resulted in an error after
moving at a constant
speed:
A. The CRHP sensor may
be at fault.
If the carriage has run
more or less out of
control and resulted in an
error:
A. The encoder sensor
may be at fault.
<Supplement>
If the motor could not be
run at all or has resulted
in an error after moving
by a slight distance:
A. A mechanical load error
may be suspected.
B. The motor or drive
circuit may be at fault.
If the carriage has run
more or less out of
control and resulted in
an error:
A. encoder sensor may be
at fault.
Go to 2F26 (P3-4).
<Supplement>
If the carriage travels
heavily towards the
stop position, a
mechanical load error
may be suspected.
Go to 2F26 (P3-4).
Switch off the printer,
then back on.
The carriage cannot
travel to the lift drive
position.
The lift drive cam is not
engaged.
Faulty lift drive sensor
Faulty lift drive motor
Go to 4027(P3-22).

2F26

Hardware error.
03130031-2F26
Turn off printer,
wait, then
turn on again.

Power
On
Again

Carriage
Motion
Error

Carriage operation disabled


A PWM duty of 100% has lasted
for 200 msec in a carriage
operation
A collision has been detected in
a carriage operation (with the
speed predicted from the PWM
output value having a deviation
of 25 ips or more from the actual
speed).

2F27

Hardware error.
03130031-2F27
Turn off printer,
wait, then
turn on again.

Power
On
Again

Carriage
Timeout
Restart
Printer

Carriage shift timeout


The target position could not be
reached within a predicted
operation time + 3 seconds during
carriage operation.

2F28

Hardware error.
03130031-2F28
Turn off printer,
wait, then
turn on again.

Power
On
Again

Lift
Motion
Timeout

Lift shift timeout


A lift operation has been
executed, but no sensor has been
detected or a sensor has
remained detected.

2-45

Troubleshooting Guide

Code

Panel display
Small
Large LCD
LCD 1
Power
Hardware error.
On
03030000-2F29
Again
Turn off printer,
wait, then
turn on again.

Small
LCD 2
LF Feed
Timeout
Restart
Printer

2F2A

Hardware error.
03130031-2F2A
Turn off printer,
wait, then
turn on again.

Power
On
Again

LF
Position
Err
Restart
Printer

2F2B

Hardware error.
03130031-2F2B
Turn off printer,
wait, then
turn on again.

Power
On
Again

LF
Motion
Error

LF operation failure (LF


operation disabled)
A pump duty of 100% has
lasted for 200 msec during LF
operation.

2F2C

Hardware error.
03130031-2F2C
Turn off printer,
wait, then
turn on again.

Power
On
Again

Hardware
Err 1
031300
31-2F2
C

Cassette shift timeout


The target position could not
be reached within a
predicted operation time + 3
seconds during cassette
operation.
No sensor has been
detected during a pump
operation involving sensor
detection.

(last 4
digits)

2F29

Explanation/Detection
sequence
LF feeding motor timeout (cut
sheet)
The target position could not
be reached within a
predicted operation time + 3
seconds during an LF
operation.
The sensor could not be
detected during an LF
operation involving sensor
detection.
Cannot detect the LF home
position
The LF home position could
not be detected on LF homing
during initialization.

2-46

Remedial Action
(: Reference fault isolation
procedure or tool)

Replace the LF encoder


sensor.
Replace the LF motor.
<Supplement>
If the carriage travels heavily
near the stop position, a
mechanical load error may be
suspected.
If any other symptom is
observed, a feeding sensor
may be at fault.
Check the sensor (IO mode
check).
Replace the LF encoder
sensor.
Replace the encoder film.
Replace the LF
motor/belt/adjust the belt
tension.
Replace the long flexible
cable.
<Supplement>
If the motor could not be run at
all:
A. A mechanical load error may
be suspected.
B. The motor or drive circuit
may be at fault.
If the carriage has resulted in
an error after moving at a
constant speed: The LF home
position sensor may be at
fault.
If the carriage has run more or
less out of control and resulted
in an error, the encoder sensor
may be at fault.
Replace the LF encoder
sensor.
Replace the LF motor.
<Supplement>
If the motor could not be run at
all or has resulted in an error
after moving by a slight
distance:
A. A mechanical load error may
be suspected.
B. The motor or drive circuit
may be at fault.
If the carriage has run more or
less out of control and resulted
in an error, the encoder sensor
may be at fault.
Go to 2E25 (P3-15).
<Supplement>
If the carriage travels heavily
near the stop position, a
mechanical load error may be
suspected.
Otherwise, the cassette unit
sensor may be at fault.

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

Remedial Action
Small
LCD 2

Explanation/Detection sequence

2F2D

Cassette not
working.
Turn off printer,
wait, then
turn on again.

Power
On
Again

Cassette
Motion
Error

Cassette operation disabled


A PWM duty of 100% has lasted for 200
msec in a cassette operation.

2F2E

Hardware error.
03130031-2F2E
Turn off printer,
wait, then
turn on again.

Power
On
Again

Roll
Motion
Timeout

Roll shift timeout


No sensor has been detected during a roll
operation involving sensor detection.

2F2F

Hardware error.
03800500-2F2F
Turn off printer,
wait, then
turn on again.

Power
On
Again

Eject.
Detect
Err

Non-ejection detection error


As a result of nozzle checking made by the
head management sensor unit:
All 640 nozzles in a nozzle line are
non-discharging.
At least 50 nozzles have been found
mismatched in a nozzle line of 640 nozzles
since the last session of detection.

(: Reference fault
isolation procedure
or tool)

Check the
cassette motor
and the drive
circuit.
Check the
cassette
encoder
sensor.
Go to 200C
(P3-8).

Check whether
any foreign
matter such as
paper slip
exists on the
head
management
sensor optical
axis.
Light
interception
due to ink
accumulation.
Remove the
ink/ Replace
the unit.
Check the
head
management
sensors
connector
connection
If Service
mode nozzle
check pattern
printing is no
problem,
replace the
head
management
sensor unit.
Go to 2F2F
(P3-6.
Reference 1) As for the detection condition above, in the
iPF650/750, iPF6300/6350, and iPF8300 series or later, the error
codes are broken up into 2F40,2F41,2F42,2F43,2F44, and 2F47
depending on the non-ejection conditions.
Reference 2) Error 2F2F,2F40,2F41,2F42,2F43,2F44, and 2F47
are detected in the following order.
Determines signal level (2F47) of head management sensor
Determines complete non-ejection of all colors (2F40)
Determines multiple mismatches (2F2F)
Determines complete non-ejection of a single color (2F41)
Determines complete non-ejection of one line (2F42)
Determines complete non-ejection of 640 nozzles (2F43)
Determines non-ejection of more than 320 nozzles (2F44)

2F30

Hardware error.
xxxxxxxx-xxxx
Turn off printer,
wait, then
turn on again.

Reference 3) The amount of change (between non-ejecting and


ejecting nozzle counts) from the last session of nozzle checking is
defined as the amount of mismatch.
Non-ejection detecting position error
Go to 2F2F
No detectable region has been found during
(P3-6).
non-ejection position adjustment.

2-47

Troubleshooting Guide

Panel display

Code
(last 4
digits)

2F31

2F32

Large LCD
Hardware error.
xxxxxxxx-xxxx
Turn off printer,
wait, then
turn on again.
Multi-sensor error
Turn off printer,
wait a while, then
turn it on again.

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

Non-ejection light quantity error


A detectable region has fallen to below a
certain limit during non-ejection position
adjustment.

Go to 2F2F
(P3-6.

Retry the
adjustment with
the effect of
outside light,
such as that of
the afternoon
sun, being
removed.
Check the
position at
which the
multisensor is
installed.
Replace the
multisensor.
Change to
appropriate
paper.

Power
On
Again

Multi-sen
sor Err

Faulty multisensor
Light quantity adjustment of multisensor
failed.
Or, outside light entered during multisensor
light quantity adjustment.

2F33

Use another paper.


Press Online to
clear the error.

Paper
Type
Please
Change

Can't Adj
Paper
Chg
Paper
Type

Unadjustable because of transparent paper


Paper are unidentifiable on automatic
adjustment (transparent/semi-transparent
paper).

2F34

Cannot calibrate.
Press OK and try
calibration again.

Press
OK
and
recalibra
te

Calibrati
on Err
Recalibr
ate

Color calibration error


The adjustment value has gone out of
bounds during calibration.

Press
OK
to cancel

Faulty multisensor (on calibration)


A failure to calibrate has been detected from
the parts counter.

Cannot calibrate.
Try calibration
again.

2F35

Calibration
There is a problem
with the
multi-sensor.
Press OK to cancel
calibration.
Calibration
There is a problem
with the
multi-sensor.
Cancel calibration.

Calibrati
on
multi-se
nsor err

2F37

ERROR
E173-2F37
Call for service.

ERROR
E173-2F
37
Call For
Service

(: Reference fault
isolation procedure
or tool)

Linear scale error


No signal is available from the carriage
encoder when the head is driven.

2-48

Check to see if
the loaded
paper permit
calibration.
Check
calibrated
printed matter
for soiling and
other defects.
If the nozzle
pattern is found
in error, go to
2F2F (P3-6).
Check the parts
counter in
service mode
and replace the
multisensor
unit.
Initialize the
counter for the
replacement
unit mounted.
(It is
recommended
to estimate the
usage status of
other units
coming to the
end of their
service life and
replace them as
needed.)
Go to 2F26
(P3-4).

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

Large LCD

2F38

Top cover is open.


Turn off printer,
wait a while, and
turn it on again.

2F39

Carriage Cover is
open.
Turn off printer,
wait a while, and
turn it on again.
Hardware error.
03130031-2F3A
Turn off printer,
wait, then
turn on again.
Hardware error.
03130031-2F3B
Turn off printer,
wait, then
turn on again.

2F3A

2F3B

2F3C

Hardware error.
03130031-2F3C
Turn off printer,
wait, then
turn on again.

2F3D

Hardware error.
03130031-2F3D
Turn off printer,wait,
then turn on again.
Hardware error.
03130031-2F3E
Turn off printer,wait,
then turn on again.
Hardware error.
03130031-2F3F
Turn off printer,wait,
then turn on again.
Hardware error.
03800500-2F40
Turn off printer,wait,
then turn on again.

2F3E

2F3F

2F40

2F41

Hardware error.
03800500-2F41
Turn off printer,wait,
then turn on again.

Small
LCD 1
Ink Tank
Cover
Close
Please

Remedial Action
Explanation/Detection sequence

Small
LCD 2
Tank
Cover
Open
Close
Please

(: Reference fault
isolation procedure
or tool)

The top cover is abnormally open.

Check the cover.


Check the sensor
(IO mode).

Carriage cover error open


The carriage cover has opened at a timing
at which it is normally closed.

Close the
carriage cover.
Check the
carriage cover
sensor.
Replace the
purge unit.
Go to
2F1F(P3-2).

Power
On
Again

Valve
Motor
Err

Purge unit valve motor error


The recovery valve motor has been driven
but no movement has been detected within
the timeout period.

Power
On
Again

Hardware
Err 1
031300
31-2F3B

CS communication error
An irrecoverable communication error has
occurred communicating between the CS
chip mounted on the ink tank and the main
unit.

LF nip sensor error.


When executing nip automatic operation, one
of the following conditions is met.
The sensor detected nip closed after the nip
completed opening operation.
The sensor detected nip open after the nip
completed closing operation.
HP pre-ejection pump motor overload error

Remove and
insert the ink
tank, or
replace the ink
tank.
Check bundled
wires in the ink
tank unit and
the main PCB.
Replace the
main PCB.
Check the nip
open/close
sensor (IO
mode)

Replace the purge


unit.

HP pre-ejection pump motor shift timeout

Replace the purge


unit.

An error other than overload error or shift


timeout error has been detected for the HP
pre-ejection pump motor.

Replace the purge


unit.

When the result of non-ejection detection is


as follows.
When non-ejection has been detected for all
nozzles of all colors
The error code assuming a problem in the
supply system/ purge system/ main board
(electric).
When the result of non-ejection detection is
as follows:
Complete non-ejection of nozzles in 1
to 5 chip(s).
(A line EVEN/ A line ODD/ B line
EVEN/ B line ODD
Total of 2560 nozzles x 1 to 5 chip(s)
complete non-ejection)
Error code assuming a problem in the ink
supply system/ purge system.

Go to 2F2F/
2F30 (P3-6).
See 2F2F for the
priority of error
detection.

2-49

Go to 2F2F/
2F30 (P3-6).
See 2F2F for the
priority of error
detection.

Troubleshooting Guide

Panel display

Code
(last 4
digits)

Large LCD

2F42

Hardware error.
03800500-2F42
Turn off printer,wait,
then turn on again.

2F43

Hardware error.
03800500-2F43
Turn off printer,wait,
then turn on again.

2F44

Hardware error.
03800500-2F44
Turn off printer,wait,
then turn on again.

2F46

Hardware error.
03130031-2F46
Turn off printer,wait,
then turn on again.

2F47

Hardware error.
3800500-2F47
Turn off printer,wait,
then turn on again.

Small
LCD 1

Remedial Action
Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

When the result of non-ejection detection is


as follows:
Complete non-ejection of one line in 1
chip.
(In either A line or B line, a complete
non-ejection of 1280 nozzles)
Error code assuming broken flexible cable
or contact failure (heat enable line).
When the result of non-ejection detection is
as follows:
Complete non-ejection (640 nozzles) of
EVEN line or ODD line.
Error code assuming broken flexible cable
or contact failure (data line).
When the result of non-ejection detection is
as follows:
More than half of 640 nozzles in EVEN line
or ODD line have non-ejection (more than
320 nozzles).
Error code assuming a head failure such as
broken heater board of head.
The shutter HP sensor did not respond at
startup and at switching of platen shutter at
printing.

Go to
2F2F/2F30 (P3-6).
See 2F2F for the
priority of error
detection.

Small
LCD 2

The optical axis of the head management


sensor unit has been intercepted for some
reasons.
The amount of LED luminescence and the
level of detection signal of diode light
receiving sensitivity has gone beyond the
predefined range. (determines the level of
APCCHK)Its not a problem of printhead or
ink supply system.

2-50

Go to
2F2F/2F30 (P3-6).
See 2F2F for the
priority of error
detection.
Go to
2F2F/2F30 (P3-6).
See 2F2F for the
priority of error
detection.
Check the platen
shutter HP sensor
(I/O Display).
Check/ replace the
platen shutter
drive unit or
sensor
Check whether
any foreign
matter such as
paper slip
exists on the
head
management
sensor optical
axis.
Light
interception
due to ink
accumulation.
Remove the
ink/ Replace
the unit.
Check
connection of
the head
management
sensors
connector.
Main PCB
(Check the fuse/
Replace the
PCB.)
A large amount
of ink mist has
been attached
to optical
element.
Replace the
head
management
sensor.
Go to
2F2F/2F30
(P3-6).
See 2F2F for
the priority of
error detection.

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

2F48

Hardware error.
03130031-2F48
Turn off printer,wait,
then turn on again.

VHT (heater drive drive power supply for


printhead) error
VHT has gone below or above the rating.

2F49
2F50
2F51

Hardware error.
03130031-
Turn off printer,wait,
then turn on again.

Printhead short-circuited detected.


Prior to VH power on, it has been detected
that the printhead had been damaged due to
paper jam etc, and ink went inside the
terminal area causing near short-circuit.
2F49: L side printhead
2F50: R side printhead
2F51: LR both printhead

2F4A

Hardware error.
03130031-2F4A
Turn off printer,wait,
then turn on again.
Hardware error.
03130031-2F52
Turn off printer,wait,
then turn on again.
ERROR
E146-4001
Call for service.

Main PCB error.

2F52

4001

401A
401B

ERROR
E146-40
01
Call For
Service

ERROR
E602-401A
Call for service.
ERROR
E602-401B
Call for service.

401C

ERROR
E198-401C
Call for service.

401D

ERROR
E198-401D
Call for service.

iPF6300 series
Replace the
printhead.
Replace the
main PCB.
iPF8300 series
Replace the
printhead.
Replace the CR
relay board.
Check/ replace
the long flexible
cable.
Replace the
main PCB.
iPF6300 series
Replace the
printhead
Replace the
main PCB.
iPF8300 series
Replace the
printhead
Replace the CR
relay board
Check/ replace
the long flexible
cable.
Replace the
main PCB.
Replace the main
PCB.

Detected that a CR unit of a legacy model


has been mounted (iPF8300/6300/6350
only).

Replace with an
appropriate CR
unit.

Borderless/flow pre-ejection/mist recovery


count full

Check the parts


counter and
replace the target
unit or Refresh
Service Kit.
Initialize the parts
counter for the
target unit after
the replacement.
Replace the
HDD.

HDD failure
Failed to read and write to and from the
HDD.
Poor HDD connection
The HDD and the HDD controller are not
indefinable.
ERROR
E198-40
1C
Call For
Service
ERROR
E198-40
1D
Call For
Service

(: Reference fault
isolation procedure
or tool)

Faulty RTC
Any error other than the two errors
mentioned below has been detected while
initializing the RTC at startup.
RTC low battery error
A battery error has been detected while
initializing the RTC at startup.

2-51

Remove and
insert the
HDD.
Replace the
HDD.
Restart the
printer in
service mode.
Replace the
main PCB.
Restart the
printer in
service mode.
Check the
RTC battery.
Replace the
main PCB.

Troubleshooting Guide

Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1
ERROR
E198-40
1E
Call For
Service
Power
On
Again

401E

ERROR
E198-401E
Call for service.

4027

Hardware error.
03130031-4027
Turn off printer,
wait, then
turn on again.

4034

ERROR
E196-4034
Call for service.

4037

ERROR
E173-4037
Call for service.

403E

ERROR
E161-403E
Call for service.

403F

ERROR
E161-403F
Call for service.

ERROR
E161-40
3F
Call For
Service

4040

ERROR
E196-4040
Call for service.

ERROR
E196-40
40
Call For
Service

4041

ERROR
E196-4041
Call for service.

ERROR
E196-40
41
Call For
Service

ERROR
E196-40
34
Call For
Service
ERROR
E173-40
37
Call For
Service
ERROR
E161-40
3E
Call For
Service

Remedial Action
Explanation/Detection sequence

Small
LCD 2

RTC clock stop


The RTC has been detected idle while
initializing the RTC at startup.
Lift
Motion
Timeout

Lift shift timeout error


A lift operation has been executed, but no
sensor has been detected or a sensor has
remained detected.

Multisensor unit version error


A different version of multisensor is installed.
This would not occur in an ordinary user
environment.

(: Reference fault
isolation procedure
or tool)

Restart the
printer in
service mode.
Replace the
main PCB.
Switch off the
printer, then
back on.
The carriage
cannot travel
to the lift drive
position.
The lift drive
cam is not
engaged.
Faulty lift drive
sensor
Faulty lift drive
motor
Go to
4027(P3-22).
Replace the
multisensor
unit.

Linear scale error


No signal is available from the carriage
encoder when the head is driven.

Go to 2F26
(P3-4).

Head abnormal temperature rise (head 1


(R), or A model)
Either of the two Di sensors maintained for
each printhead chip (color-specific) has
been detected at 120oC or higher or -10oC
or lower.
Head abnormal temperature rise (head 2
(L))
Either of the two Di sensors maintained for
each printhead chip (color-specific) has
been detected at 120oC or higher or -10oC
or lower.
Checksum error
The checksum of a file transmitted on
execution of the firmware update is
unmatched.

Go to
403E(P3-21).

Flash erase error


Failed to erase flash ROM on execution of
the firmware update.

2-52

Go to
403E(P3-21).

Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Replace the
main PCB.
Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Replace the
main PCB.

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

Remedial Action
Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

MIT data transfer failure


Failed to write MIT data on its transmission.

Execute
Initialize
Paper Type
from the
system
settings.
(Note: All
paper
information
will be reset to
its factory
defaults and
additional
Paper
deleted.)
Upgrade the
firmware in
download
mode.
Replace the
main PCB.
Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Replace the
main PCB.
Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Replace the
main PCB.
Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Check the
firmware
transfer
environment
(IF changes,
PC).
Replace the
main PCB.

Small
LCD 2

4042

Unknown file.
Check file format.
Turn off printer,
wait a while, then
turn it on again.

4042

ERROR
E196-4042
Call for service.

ERROR
E196-404
2
Call For
Service

Flash write error


Failed to write flash ROM on execution of
the firmware update.

4043

ERROR
E196-4043
Call for service.

ERROR
E196-404
3
Call For
Service

Firmware update failure error


Failed to allocate a work area on RAM on
firmware update.

4044

ERROR
E196-4044
Call for service.

ERROR
E196-404
4
Call For
Service

EEPROM size error


Size information about the firmware data
transmitted on firmware update and the size
of actually transmitted data do not match.

2-53

Troubleshooting Guide

Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

4045

ERROR
E196-4045
Call for service.

ERROR
E196-404
5
Call For
Service

Engine EEPROM write error


An EEPROM read/write failure has been
detected in the engine portion of the
firmware.

4046

ERROR
E141-4046
Call for service.

ERROR
E141-404
6
Call For
Service

Recovery part revolutions reaching 50,000


cycles or more
Recovery part operations have reached a
predetermined count.

4047

ERROR
E144-4047
Call for service.

ERROR
E144-404
7
Call For
Service

Supply part count error


Supply part operations have reached a
predetermined count.

4048

ERROR
E144-4048
Call for service.

Non-discharging nozzles on initial filling


An unallowable number of non-discharging
nozzles have been detected at the
completion of initial filling.

4049

Unknown file.
Check file format.
Turn off printer,
wait a while, then
turn it on again.

ERROR
E144-404
8
Call For
Service
Cannot
update
firmware

Power
On
Again

Wrong transfer ROM data model


Files for a different model have been
transferred on firmware update.

2-54

(: Reference fault
isolation procedure
or tool)

Start in
download
mode to
upgrade the
firmware.
Restart the
printer in
service mode
to clear the
error.
Replace the
main PCB.
Check the parts
counter and
replace required
parts.
(Replacement of
the parts coming
to the end of their
useful lives is
recommended.)
Initialize the
counter for the
replacement unit
mounted.
The
iPF5000/500/600
have a counter
problem fixed.
Identify the
firmware version
and start in
download mode
to upgrade the
firmware to
Ver.1.13 or later
from any earlier
release.
Check the parts
counter and
replace the
target unit or
Refresh Service
Kit.
Initialize the parts
counter for the
target unit after
the replacement.
Go to 2F2F
(P3-6).

Restart the
printer in
service mode
to clear the
error (this
error wont
occur when
FUT is used).
Start in
download
mode to
upgrade the
firmware.
Replace the
main PCB.

Chapter 2 Indexes by Case


Panel display

Code
(last 4
digits)

Large LCD

Small
LCD 1

Remedial Action
Explanation/Detection sequence

Small
LCD 2

404A

ERROR
E194-404A
Call for service.

ERROR
E194-404
A
Call For
Service

Non-ejection count error


A non-ejection part operation counter has
reached a specified limit.

404B

ERROR
E199-404B
Call for service.

ERROR
E199-404
B
Call For
Service

Temperature/humidity sensor error


When temperature 0 and humidity 0% are
detected, the detection mechanism is
considered failed and an error message is
displayed.

404C

ERROR
E196-404C

ERROR
E196-404
C
Call For
Service

Serial number information mismatch


A mismatch has been detected between the
serial number information stored in the
EEPROM on the main PCB and that stored
in the EEPROM on the MTC relay PCB at
startup.

Call for service.

2-55

(: Reference fault
isolation procedure
or tool)

Check the parts


counter and
replace the
target unit or
Refresh Service
Kit.
Initialize the parts
counter for the
target unit after
the replacement.
Restart the
printer in
service mode
to clear the
error.
Identify the
firmware
version and
update the
firmware to the
last release if
it is earlier
than Ver.1.31
(firmware
defect.
Remove and
reinsert the
temperature/h
umidity sensor
PCB
connector
Replace the
temperature/h
umidity sensor
PCB.
Check to see if
the correct
PCB is
mounted,
since a PCB of
the wrong
model may
have been
mistakenly
mounted
during
servicing.
Invoke service
mode to
implement
PCB
replacement.

Troubleshooting Guide

Panel display

Code
(last 4
digits)

404D

Large LCD
ERROR
E196-404D
Call for service.

404E

ERROR E196-404E
Call for service.

404F

ERROR E144-404F
Call for service.

Remedial Action
Explanation/Detection sequence

(: Reference fault
isolation procedure
or tool)

ERROR
E196-404
D
Call For
Service

Machine ID information mismatch


A mismatch has been detected between the
model ID information stored in the EEPROM
on the main PCB and that stored in the
EEPROM on the MTC relay PCB at startup.

ERROR
E196-404
E
Call for
service.

An EEPROM read/ write error has been


detected in the controller portion of the
firmware.

Check to see if
the correct
PCB is
mounted,
since a PCB of
the wrong
model may
have been
mistakenly
mounted
during
servicing.
Invoke service
mode to
implement
PCB
replacement.
Start in
download mode
to upgrade the
firmware.
Start in service
mode to clear
the error.
Replace the
main PCB.
Clear the
counter in
service mode
after having
replaced the HP
pre-ejection tray
unit.

Small
LCD 1

Small
LCD 2

Pump revolutions full


The number of HP pre-ejection pump
revolution has reached the defined value.

Reference) Identify between the I/F and software.


To create a PRN file on a local PC, go to T04(P4-6).
Transit the PRN file to another printer.
*If printing is successful, an I/F problem may be suspected; if the same error recurs, a software problem may be responsible.

2-56

Chapter 2 Indexes by Case

2. Index of Symptoms and Imaging Failures


Category
Imaging Failures A
Operational Failures B
Functional Failures C
Cutting Failures D
Unusual Noises E
Application-Dependent F

A. Imaging Failures
Category

Item

Subitem

Remedial Action (tool)

Soiled print side

Chapter 4: Imaging Failures

Ink dropping

Chapter 4: Imaging Failures

Soiled reverse side

Chapter 4: Imaging Failures

Black dots (spur marks

Chapter 4: Imaging Failures

White dots (spur marks

Chapter 4: Imaging Failures

Roller marks

Chapter 4: Imaging Failures /

Peeled ink

Chapter 4: Imaging Failures

Line, streaks and bands

Chapter 4: Imaging Failures

Blurred or undersharp images

Chapter 4: Imaging Failures

Blurred or blotted images

Chapter 4: Imaging Failures

Shaken or ghost images

Chapter 4: Imaging Failures /

Thick or double lines or characters

Chapter 4: Imaging Failures /

Defective toning

Chapter 4: Imaging Failures

Color misregistration

Chapter 4: Imaging Failures

Missing lines and images

Chapter 4: Imaging Failures

Printing different from settings

Chapter 4: Imaging Failures

No printing

Chapter 4: Imaging Failures

Wrong length

Prioritize length (specify a magnification).


Specify a magnification for the present output matter (enter a
menu description).

Wrinkled paper

Remove the cause of skewing.


Clean the cassette pick-up roller.

Iridescent metallic luster visible

Bronze symptom (reflected illuminating light colored by


diffusion on the print surface)

A
A

Ink wont dry on tracing paper or the

Chapter 4: Imaging Failures

like

Change the drying time setting (lengthen).

Scratching (ink peeling)

Chapter 4: Imaging Failures


Change the drying time setting (lengthen).

Poor halftoning (RIP environment)

Avoid printing in black alone (but print in multiple colors).

Paper undertone noticeable

Change paper.

Uneven POP board colors noticeable

Properties of the paper.


Change the print mode to an upper mode.

2-57

Troubleshooting Guide

B. Operational Failures
Category

Item

Subitem

Remedial Action (tool)

PosterArtist wont launch

Chapter 4: Operational Failures

The main unit wont start

Chapter 4: Operational Failures

Power turns off automatically

Chapter 4: Operational Failures

Network-connected printer, once

If Automatic is selected for the IP address of the printer, assign

visible, out of sight

a fixed IP address to it.

C. Functional Failures
Category
C

Item

Subitem

Freezing/slow

Remedial Action (tool)


Restart the printer.

Upgrade the firmware.

If paper has been added, initialize the Paper preferences and


update additional Paper from System Settings (user settings
will be lost).

No printing

Underpowered host PC

Check the network environment.

Bug in AutoCAD high-speed rendering/Ver.3.00 or later

D. Cutting Failures
Category

Item

Subitem

Remedial Action (tool)

Wavy cut surface

Chapter 4: Cutting failures without error indications

Residual cutting chips on the reference

Chapter 4: Cutting failures without error indications

side
D

Normally ended without cutting

Chapter 4: Cutting failures without error indications

Line printed at the cutting position, but

Chapter 4: Cutting failures without error indications

without actual cutting


D

Line printed at the cutting position on

Chapter 4: Cutting failures without error indications

printing
D

Cut automatically

Chapter 4: Cutting failures without error indications

Images cut halfway

Chapter 4: Cutting failures without error indications

E. Unusual Noises
Category
E

Item
Carriage drive

Subitem
Rasping

After checking the idler pulley, go to 2F26.

E
E

Remedial Action (tool)


Check the carriage tension unit.

Chattering

The tube has hit the exterior to generate unusual noises.


Open and close the platen suction path selection valve
(normal).

Creaky

Soiled carriage rail/Clean dry (never apply oil)/replace the


rail cleaner/replace the carriage bearing.

Broken head open/close lever


Replace the lever.

2-58

Chapter 2 Indexes by Case


Category
E

Item
Head rubbing

Subitem
Tizzy

Remedial Action (tool)


Check the head height setting.

Check for jams.

Check the paper type setting.


Cutter

Clattering

Near the ink tank unit

Chattering

Roll spool (opposite to the HP)

E
E

Check to see if the fixed teeth are not dented.


If the round and fixed teeth are found dented, replace both.
Ink is stirred in a timed operation (normal).
Noise of jumping gear teeth
Replace the rubber pad in correct position.

Paper feed/back feed

LF backup roller sound


Replace with a roller-less part.

Caterpillar mylar

Mylar sheet out of position


Replace the tube unit.

Platen suction hole

Whistling

Clean the hole.

F. Application-Dependent
Category
F

Item
AutoCAD

Subitem
Defective toning

Remedial Action (tool)


Chapter 4: Imaging Failures

Missing images (a part of image is Chapter 4: Imaging Failures


missing in printout)

Printed in a double or half size

Chapter 4: Imaging Failures

No printing

Chapter 4: Imaging Failures

Cannot install the HDI driver

Chapter 4: Operational Failures

Cannot print a size longer than

AutoCAD2004 specification

2300 mm with the HDI driver


F

Word

Excel

No magnified printing

Chapter 4: Imaging Failures

Narrow white lines in the print

Chapter 4: Imaging Failures

Missing images (a part of image is Chapter 4: Imaging Failures


missing in printout)
Illustrator

Narrow white lines in the print


Blurred or undersharp images

Chapter 4: Imaging Failures

PosterArtist

Wont launch

Chapter 4: Operational Failures

WINSTAR CAD

Misregistration in printing on

Reduce the data setting to allow in

manually fed paper

consideration of the application

F
F

Chapter 4: Imaging Failures

specifications/margins.
F

Bundled user software CD

The installer does not launch when Chapter 4: Operational Failures


the bundled user software CD is
mounted.

2-59

Chapter 3
More Sophisticated Fault
Isolation Tasks

Chapter 4 More Sophisticated Fault Isolation Tasks

1. 2F13AD converter external trigger output error


(HW-1 fault)
Occurrence
conditions

The carriage is unable to travel since the motor is switched off after the occurrence of some error
during printing, disabling pulse (head ejection timing signal) input from the carriage encoder.

Failure
causes

Carriage operational
failures

C2

Abnormal carriage drive load


Carriage motor drive at electrical fault
Faulty carriage encoder sensor

Faulty main
C3 Faulty main controller
controller
AD Converter External Trigger: Head ejection timing signal
Cause
C2
C3
C2

Point to check
Faulty carriage idler pulley (broken spring hook, belt coming off)
If the error occurs before the start of printing, the main controller is most likely faulty.
Check carriage components other than the idle pulley for operational failures.
The problem is reported to have occurred as a result of a faulty cutter, depending on
the version of firmware.
Check to see if any other operational failure has not occurred (browse through Print
Inf for a log of error occurrences).

Idler pulley

3-1

Action
Take corrective
action.
Replace
2F26 (P3-4)
2015 (P3-17)
Take corrective
action.

Troubleshooting Guide

2. 2F1FPurge sensor error


Occurrence
conditions

Error detected during a recovery operation

Carriage problem

Failure
causes

Recovery system
mechanical
problem
Recovery system
electrical problem

Cause
C1
C1
C2, C3

C1

Carriage drive problem

C2

Lock pin operation problem

C3

Faulty main controller

Point to check
Check the carriage belt for tension (making sure that it is not loose).
Check for foreign matter.
Check the recovery system for successful operation.

Action
Fix.
Remove.
Flow 1

Flow 1
Switch off the power and
move the carriage

The lock pin is up with a click

No click sounds

T12
Remove
the cover

Normal

2F26

Carriage inoperable

T12

Purge operational fault isolation

Purge operational fault isolation tool

Check the purge unit for


presence of foreign matter

Foreign matter found

Remove the foreign matter


If the foreign matter is a hard substance,
replace the purge unit

No foreign matter found

Turn the gear by hand to check the cap


Replace the purge unit
moves up and down and that the wiper
Not movable
(*1)
blade moves forward and backward
Movable

Switch on
Movable
*1 Sequence of checking the purge unit for
normal operation
(1) The cap moves down.
(2) The wiper blade moves forward and
backward.
(3) The cap moves up.
Turn the gear clockwise (toward a triangular
mark) by giving it 11.25 turns to complete one
cycle of operation.

Replace the purge unit


Totally not movable

Switch off once

3-2

Replace the
main PCB

Abnormal

With the purge unit being


removed from the main unit,
2F26
switch on the power and Normal
(*1)
check for operations
Carriage
inoperable

Chapter 4 More Sophisticated Fault Isolation Tasks


Purge Unit

Lock pin

Wiper blade
Cap

Direction of gear rotation

3-3

Gear

Troubleshooting Guide

3. 2F26Carriage operation disabled


The normal operation of the carriage cannot be detected from the carriage encoder sensor.
The carriage does not reach the specified speed or is idle.

Occurrence
conditions

Failure causes

Carriage drive load


error

C1

Carriage motor
drive at electrical
fault

C2

Faulty carriage
encoder sensor

C3

Faulty purge unit

C4

Cause
C4
C1
C3
C2
C3
C3
C4

Soiled carriage rail


Improper carriage belt tension (jumping teeth)
Residual jam slips in the printer
Drive signal/voltage error
Poor connector contact/wiring
Faulty motor
Soiled or flawed carriage encoder, or improper mounting position/tension
Soiled or faulty carriage encoder sensor
Disconnection or partial disconnection in the flat cable, or poor connector contact
Carriage lock pin not released, capping operational failure or position detection
failure

Point to check
Check the carriage stop position. If the carriage is at the leftmost position, the purge
unit may be faulty (check the lock pin).
Check the carriage load (move the carriage by hand to make sure that it is not heavy
or foreign matter is not stuck in it).
Check images to see if the edges do not have stepped uneven densities in the paper
feed direction.
Restart the printer. and check the behavior of the firmware and the carriage (upgrade
the firmware if it is Ver. 1.31 or any earlier release).
Check to see if the carriage encoder is properly installed.
Check to see if the carriage encoder is not faulty.
The purge unit carriage lock pin is up but the carriage is not at the capping position.

Action
T12 (P4-18)
Flow 1
T01 (P4-1)
Flow 2
T13 (P4-19)
T01 (P4-1)
T12 (P4-18)

Checking for load during carriage travel


Flow 1

Unlock the purge unit and move it


by hand

T14

Hits something

Foreign matter inside (cutter, cleaning


brush, etc.)/bearing out of position

Noticeably heavy

Clean the soiled rail, replace the rail


cleaner/faulty bearing

How to unlock the


carriage

*Never oil the carriage rail.


Faulty belt

iPF700 Series

Broken spring hook, jumped belt tooth

iPF8000 Series

Rail cleaner

Rail cleaner

3-4

Chapter 4 More Sophisticated Fault Isolation Tasks

Flow 3

Totally idle

Flow 2

Operational but
momentarily/collision noise

T01

Operational but with a noise of


jumping teeth (with a rasping
noise)

Fully operational

Possibly faulty carriage encoder

Faulty idler pulley (Belt tension


mechanism)

Fix or replace

Improperly mounted carriage belt (on


the back of the carriage) (too long)

Fix or replace

Upgrade the firmware

T01

Firmware V1.32 or later

Possibly faulty carriage encoder

Carriage totally idle at startup


Measure the main controller
carriage motor drive voltage Voltage appearing
Not appearing

Flow 3

Replace the carriage motor

Replace the main controller

Replace the carriage motor and the


main controller simultaneously

iPF5000 Series

Other than the iPF5000 Series

Check the main controller


fuse for a blowout *

Replace the main controller


Not blown

Blown

Carriage Motor Drive Voltage Check Points


Model
Measurement point
iPF5000 Series (other than below)
Main controller J3101-3
iPF5100, iPF6100
iPF700 Series, iPF9000
Main controller J3101-1
iPF8000 Series, iPF800 Series
Main controller J3150-14
(other than the iPF9000)

During initial operation


(carriage motor drive) at
startup

J3201

J3003

J3501

J3601
1

FU3100

J1801
1

J3502

J3602
J3150

J2801

A1

J3401

J2501

B1

J1101
J1102
J2601
1

J1001

J2402

J3001

1
1

J120 2

J120 1

J330 1

J300 2

J250 2

J2702
1

J2701

A1

B1

3-5

Replace the carriage motor


and the main controller
simultaneously

Measurement timing

Fuse blowout check (other than the iPF5000 Series)


Check for continuity across the fuse FU3100.
1

Fuse blowout suspected

Voltage
26V
32V
32V
32V

Troubleshooting Guide

4. 2F2FNon-ejection detection error, 2F30


Non-ejection detecting position adjustment error
Occurrence
conditions

The head management sensor has detected more non-discharging nozzles than preset (2F2F).

Failure causes

Non-ejection

C1

Faulty head
management sensor

C2

Head and head


management sensor
out of relative
position

C3

Cause
C1
C3
C3
C2
C1

Supply system air leakage


Suction failure
Drive signal/voltage error
Faulty connector contact/wiring
Drive signal/voltage error
Faulty connector contact/wiring
Soiled or faulty sensor
Soiled, flawed or incorrectly positioned carriage encoder
Soiled or faulty carriage encoder sensor
Disconnection or partial disconnection in the flat cable, or poor connector
contact
Carriage out of position due to curled ink tube
Shift carriage position due to curl trouble of the tube

Point to check
Check the tube to see if it is filled with ink, and also check the joint.
Check to see if the carriage encoder is properly installed.
Check the carriage encoder for defects (such as soiling, flaws and incorrect setup).
Check to see if there is not any foreign matter near the head management sensor.
Check service mode nozzle patterns (upgrade to Ver.1.23 from any earlier release before
making this check)

C3

Check the firmware (Countermeasure for non-ejection detection position)

C1

Check to see if the ink is a genuine supply. (Recommend the use of the genuine ink.)

Action
T11 (P4-15)
T13 (P4-19)
T01 (P4-1)
Remove.
Flow 1
Upgrade to
the latest
version

Non-ejection Detection Sequence


End of cleaning

No non-ejection

Perform non-ejection detection

End

Non-ejection detected
Cleaning A

Perform non-ejection detention

No non-ejection

End

Non-ejection detected
Cleaning A
Manual

Cleaning B

Perform non-ejection detection

No non-ejection

Non-ejection detected

Cleaning B

Warning before printing


Cleaning A or B

See the table below

Automatic non-ejection
Automatic detection sequence
based on dot counts

No.

Warning/error indication

End

Error 2F2F

Error code (last 4


digits)

Non-ejection status

Check Printout Problem with Printhead


Chk printing results

1010, 1012, 1013

Refer to the explanation of P2-23,2-24, P2-3.

Printhead Check Nozzles


PHead needs cleaning

280C, 250D, 280E

Refer to the explanation of P2-23,2-24.

3-6

Chapter 4 More Sophisticated Fault Isolation Tasks

Hardware error. 03800500-xxxx

See the explanation of P2-47.


Break 2F2F down after iPF650/750series,
iPF6300/6350 and iPF8300.

2F2F, 2F40, 2F41,


2F42, 2F43, 2F44

Non-ejection mask error


Flow 1

Check nozzle check


print in service mode

More than half of the nozzles


are non-discharging (per color) Yes

If the firmware is Ver.1.23


or earlier, upgrade it and
check.

No

T03

Real non-ejection

Flow 2

Non-discharging nozzle detection failure

Non-discharging nozzle detection failure (if non-discharging only in user mode)


Flow 2

Check the non-ejection sensor for displacement

Check to see if nozzles are not installed slantwise


Replace the non-ejection sensor

T01

Check the carriage encoder for successful

Carriage encoder fault isolation

Replace the main controller

iPF5000 Series

Cumulative print counts (roll paper/manually


fed paper/cassettes*)
* On cassette models only (all counts
measured in terms of A4 sheets).

Head management sensor

iPF700 Series

iPF800/iPF8000 Series
Head management sensor

Head
management

sensor

3-7

Troubleshooting Guide

5. 200CRoll paper leading edge detection error,


200DCut sheet leading edge detection error
The multisensor cannot detect the leading of paper
(multisensor delay jam) when it has been successfully
detected by the LF_PE sensor.

Multisensor
detection errors

C1

Paper problems

C2

Paper feed problem

C3

Cause
Operation
C1
C2
C2
C2

Improperly mounted multisensor


Low light intensity (due, for example, to soiling)
Paper with its leading edge cut remaining
Reflectance problem (thin tracing paper, semitransparent mat paper, etc.)
Soiled or broken
Preprinted paper used
The end of the roll is so sticky that it wont be separated from the paper tube.
Curled leading edge of paper
Insufficient feeding force
Stuck in the groove

Point to check
Check to see that the choice of roll or cut sheet is correct.
Check to see if the leading edge of paper cut is not left.
Check to see if suction holes are not clogged with paper dust or other foreign matter.
The end of the roll is so sticky that it wont be separated from the paper tube.
Check to see if preprinted or color paper is not used.

C2

Check to see if the leading edge of paper has been cut correctly.

C2

Check to see if the paper is not cockled, soiled or torn.

C2, C3
C2

Flow 1

Check to see if paper do not jams between the platen and LF roller.
Does not occur with A4 plain paper Not a multisensor fault
None of the above

Action
Explain.
Remove.
Remove.
Explain.
Explain.
Check the
cutter.
Check the
paper.
Flow 3
Flow 3
Flow 1

Check the multisensor for illumination and the paper position

With the top cover open,


load the same paper

Check the paper has reached


under the multisensor, causing
it to illuminate

Have the door switch released beforehand

Illuminating

Failure causes

Occurrence
conditions

Not illuminating

Paper has not reached

Paper has reached

Flow 2

Flow 3
Replace the multisensor after making
sure it is improperly mounted

Flow 4

Replace the multisensor reference plate at the same time

Multisensor Illumination Check


iPF5000 Series

iPF700 Series

3-8

iPF8000 Series

Chapter 4 More Sophisticated Fault Isolation Tasks


Flow 2

Fault isolation for the multisensor failure to illuminate


Check for Vh (normal value: 21.5V) on the
main controller while paper is feeding

iPF5000 Series

Replace the power PCB


Abnormal

Normal
iPF700 Series
iPF800 Series
iPF8000 Series

Check the short flexible cable in the


multisensor and reinsert it

Replace the multisensor after making


sure it is improperly mounted

Flow 4

Replace the multisensor reference plate at the same time

How to measure Vh (Printhead drive voltage)


Model
Measurement point
iPF5000 Series

Main controller

iPF700 Series
iPF800 Series
iPF8000 Series

J1801-3

Measurement timing
While feeding paper
(multisensor illuminating)

Voltage
21.5V

Measurement at finely pitched IC pins is impossible.

IC802
IC802

IC803
IC803

BAT801
BAT801
IC701

IC601

IC3101
IC3101

J1801 pin 3

IC602
IC2
IC603

IC1

IC604
IC2801
IC2801

IC1201
IC2901
IC2901

IC3001
IC3001

Flow 3

Point to check when paper fails to reach the multisensor

Check the leading


end position of paper

Leading end stuck under


the LF roller

Remove the cause of curling


of the paper
If the leading end of the paper
is shaped improperly, check
the cutter

Leading end of paper not


passing between the LF
roller and pinch roller

Feeding failure caused by


paper dust

Remove LF roller paper dust

Nipping failure

Influenced by curled thick


paper

Feeding failure caused by a


short nip pressure

Nip cam out of phase

Explanatory
drawing 1

See P4-10

Faulty nip spring

Flow 4
Check the carriage relay board
flat cable (short) for connection

Abnormal

Replace the carriage relay board

iPF700/iPF8000 Series only

3-9

Abnormal

Replace the main controller

Troubleshooting Guide
Explanatory drawing 1

Cam Phase Alignment

iPF5000 Series

Pinch roller (nip) release gear

Carriage shaft gear

Cam Phase Alignment

iPF700 Series

3-10

Chapter 4 More Sophisticated Fault Isolation Tasks


Cam Phase Alignment

iPF800 Series

Cam Phase Alignment

iPF8000 Series

3-11

Troubleshooting Guide

6. 2010Skew detection error, 2017Paper right side


detection error, 2018Paper left side detection error,
2405Borderless printing disabled
Occurrence
conditions

The multisensor cannot detect the paper width.


A skew has been detected by the multisensor.

Failure causes

Multisensor detection
error

C1

Paper problem

C2

Paper feed problem

C3

Cause

Improperly adjusted or mounted multisensor optical axis


Low light intensity (due, for example, to soiling)
Paper with its leading edge cut remaining
Reflectance problem (thin tracing paper, semitransparent mat paper, etc.)
Soiled or broken
Preprinted paper used
Curled leading edge of paper
Insufficient feeding force
Skewing

C1
C2
C2

Point to check
Check to see if roll paper have hit the reference side of the spool (paper winding out
of order).
Check to see if the spool is not broken or if it is locked.
Check to see Borderless Spacer has been set for borderless printing in the A1 or A2
size.
(iPF5000 Series only)
Load cut sheet with the paper guides adjusted to the paper width.
The firmware is Ver. 1.13 or any earlier release (tracing paper compatibility/skew
control).
Check to see if the leading edge of paper cut is not left.
Check to see if suction holes are not clogged with paper dust or other foreign matter.
Check to see if preprinted or color paper is not used.

C2

Check to see if the leading edge of the paper is correctly cut (it is not cut slantwise).

C2

Check to see if the paper is not cockled, soiled or broken.

C1
C3
C1
C3
C1, C3

C2

Check to see if non-recommended paper, such as thin tracing paper and


semitransparent mat paper, is not used.
Does not occur with A4 plain paper Not a multisensor fault

C1

Adjust the optical axis of the multisensor (in service mode) to confirm the recovery

C2

Action
Explain.
Replace.
Explain.
Explain.
Upgrade to the
latest release.
Remove.
Remove.
Explain.
Check the
cutter.
Check the
paper.
Explain.
Flow 1
Adjust the
optical axis.

If none of the above apply, check error logs.


Flow 1
Check the leading end
position of paper

Remove the cause of curling of the paper


If the leading end of the paper is shaped
improperly, check the cutter
Feeding failure caused by
paper dust

Remove LF roller paper dust

Nipping failure

Influenced by curled thick paper

Feeding failure caused by a


short nip pressure

Nip cam out of phase


Faulty nip spring

3-12

Chapter 4 More Sophisticated Fault Isolation Tasks


Spool reference side

Borderless printing spacer

3-13

Troubleshooting Guide

7. 2E27Paper jam while feeding, ejecting or printing on


paper (Jam 1)
Occurrence
conditions
Failure
causes
Cause
C2
C1
C2
C3
Flow 1

Jams occurring between the LF_PE sensor and the multisensor

C1

LF out of synchronization

C2

Jams past the LF_PE sensor

C3

Faulty cutter drive unit (iPF5000 Series only)

Key point to check


If roll paper are being fed, check the roll paper unit for operation (pendulum gear).
If a jam occurs while loading cut sheet (fed from the top) or rewinding roll paper with the
feeding methods switched, the roll paper unit is at operational fault.
Improper LF belt tension, faulty LF motor or faulty LF encoder
Check to see if there is any jam on the paper ejection side of the LF_PE sensor.
Check the cutter drive unit.

Action
Fix.
Check.
Check.
Flow 1

Fault isolation for malfunctioning (iPF5000 Series only)

Check the lift motor for


operation
Does the cutter lift on
switching from roll
media to cut media?

Check for bitten wires

Replace the lifter motor

Not lifting

Replace the cutter motor


Replace the cutter driver PCB

iPF5000, iPF500, iPF600 only

Replace the main controller

Lifting

Feed paper manually and


perform Forced Cut

Carriage inoperable

Replace the cutter motor

Check for bitten


wires

Cutter idle

2F26
Cutter driven

Replace the cutter driver PCB

iPF5000, iPF500, iPF600 only

Replace the main controller

iPF500 Series
Jam occurring in the path of paper travel between
the LF_PE sensor and the multisensor

Feeding of roll
media fed from top

Multisensor
Cutter

Manual feeding from


top (POP board)

Roll feed sensor


S
S

LF_PE sensor

Flapper

Prefed paper
detection sensor

Release
S

Paper detection sensor


Cassette pickup

Back cover

S
S

3-14

Cassette detection sensor

Chapter 4 More Sophisticated Fault Isolation Tasks

8. 2E25Paper jam while feeding, ejecting or printing on


paper (Jam 2) iPF5000 Series only
Occurrence
conditions

Jam between the prefed paper detection sensor and the LF_PE sensor (LF_PE sensor delay
jam)
Jam between the roll paper sensor and the LF_PE sensor (LF_PE sensor delay jam)

Failure causes

C1

Sensors

C2

Feeding
system

C3

Paper
problems

Cause
C2

LF_PE Faulty sensor


LF_PE sensor lever operational failure
Bitten wires
Faulty main controller
Back cover out of position/not closed properly
Foreign matter in the path of travel
Cassette pressure cam parallel pin out of position
Broken/worn drive gear
Improper cassette pick-up motor belt tension
Soiled cassette feed roller
Slippery paper
Folded paper

Key point to check


Check to see if the main unit back cover is properly closed (cassette pick-up only).

C2

With the back cover open, check for jams.

C2

Check to see if there is foreign matter in the path of travel.


With the back cover removed, illuminate the inside to see slips of paper.
Release the nip and (POP mode) and push in the paper from the front to
remove the slips.

C1

Check to see if the sensor functions normally in IO mode.

C1, C2,
C3

C2

Action
Close.
Remove the
jams.
Remove foreign
matter.
Replace the
sensor.

With the main unit back cover open, feed paper (cassette pick-up only).
If no problem is found, there is no problem along the path form the prefed paper
detection sensor to the cassette.
If roll paper are being fed, check the roll paper unit for operation (pendulum gear).
Switch to cassette or POP mode and retract the paper to the roll paper unit side
once. Then, switch to roll paper feeding. If an error occurs with the roll, the roll
paper unit is at operational fault.

Fix.

Fix.

Back cover
Pendulum gear

Roll feed unit PCB

3-15

Troubleshooting Guide

9. 2E24Faulty roll paper unit, 2E0ERoll paper unit


not available iPF5000 Series only
Occurrence
conditions
Failure causes

C1

Sensors

Faulty roll paper sensor


Faulty roll cam sensor

C2

Operational

Pendulum gear loosened out of position or damaged drive gear


Faulty roll paper unit motor

C3

Electrical

Faulty roll paper unit PCB


Faulty main PCB

Cause

Key point to check

C1

Action
Replace the roll
paper sensor.

Check to see if the roll paper sensor functions normally in IO mode.


With the cover open, interchange the roll cam sensor and the roll paper sensor to
check that they still function normally.
(Replace the roll paper sensor if it fails to function normally in IO mode.)
With the cover open, check the driver for normal operation (without the pendulum
gear loosened out of position or the drive gear being damaged).
Check the roll paper unit for contact.
(Turn off the printer and connect the roll unit to check to see if it recovers when the
printer restarts.)
With the roll paper unit uncovered, check the voltage while it starts up.

C1
C2
C3
C3

Replace the roll cam


sensor.
Replace the gear.

Flow 1

Flow 1

Replace the roll feed motor


Yes

No

Is the drive voltage available to


the roll feed motor PCB?

Replace the roll feed unit PCB


Replace the main controller

Roll Feed Unit Drive Voltage Check


Phase B

Phase A

Phase A

Phase B

Evaluation method
Check any one of the four terminals of the roll feed motor PCB
with the tester while the motor is running. The drive voltage is
normal if the multimeter reads 12 to 14 V.

3-16

Chapter 4 More Sophisticated Fault Isolation Tasks

10. 2015Cutting failure (Cannot cut sheet)


Occurrence
conditions

The multisensor has detected paper that is not supposed to exist, after cutting paper.

Failure causes

C1

Cutting failure

C2

Ejection failure
Cannot rewind
paper

C3

Cause
C1

Faulty/loose cutter
Deformed/flawed lower blade of the cutter
Run over thick paper (cloth)
Lifter operational failure (iPF5000 Series)
Low suction fan suction force
Faulty cutter blade lowering mechanism of the cutter (iPF700, iPF8000 Series)
Incorrect paper choice
Residual/stuck paper
Jam

Point to check
Action
Check to see if the cutter has not loosened out of position.
Mount.
Check to see if there is not any foreign matter stuck in the cutter blade lowering
Remove.
mechanism (iPF700, iPF8000 Series).
If non-recommended paper (paper thicker than recommended, canvas paper, cloth) has
Explain.
been used, check to see if a recommended paper equivalent can be cut.
None of the above
Flow 1
If paper cannot be cut in a high-duty printing operation only, reducing the cutting speed may make the
paper is easier to cut.
Film-based paper will be made easier to cut if the Reduce Cutting Dust mode is selected, but its
execution would leave ink marks on the cut surface.

C1
C1
C1, C2, C3
Temporary
measure
Temporary
measure
Flow 1

Is paper cut properly?

Yes

No

Is there residual paper


left on the platen?

Remove the residual paper


Yes

No
Paper rewinding failure

Obstacles before the paper


ejection unit
Sticking caused by static
electricity
Dirty platen

Feed paper manually


and perform Forced
Cut

iPF700 Series
iPF8000 Series

Is the cutter blade


down?

No

Check the cutter blade


lowering mechanism for
successful operation

Yes
Are platen suction
holes clogged?

Foreign matter in the


lowering mechanism
Yes

Remove clogging

No
iPF5000/iPF800 Series

Faulty cutter

Are there marks of the


upper blade riding
over the lower blade? Yes

No

3-17

Replace the upper and


lower blades
Replace the cutter (upper
blade)

Troubleshooting Guide

11. 2F24Cutter shift timeout error


Occurrence
condition

The cutter wont move to the home position or the position opposite to the home position in
time.

Failure causes

C1

Cannot cut sheet

C2

Faulty cutter drive


unit

C3

Faulty cutter
electrical equipment

Cause
C1, C2, C3
C1, C2, C3
C1, C2, C3
Flow 1

Worn cutter
Special paper
Worn/broken drive gear (iPF5000 Series)
Faulty cutter motor (iPF5000 Series)
Carriage malfunction (iPF700, iPF8000 Series)
Bitten wires (iPF5000 Series)
Faulty sensor
Faulty cutter driver PCB (iPF5000, iPF500, iPF600 only)
Faulty main controller (iPF5000 Series)

Point to check
Check the cutter position at an error stop.
iPF5000/iPF800 Series
iPF700/iPF8000 Series

Action
Flow 1
Flow 2

iPF5000/iPF800 Series

Cutter positioned
at the left end
Remove foreign matter
from the sensor if any

Is the motor rotating?

Yes

Check the gear/belt


For the iPF5000, iPF500 and
iPF600 only

No
Check for bitten
wires

Is the drive voltage No


available (*) ?

Replace the cutter driver

Replace the main


controller

Yes
Replace the motor
*See Cutter Motor Drive Voltage Check for the subsequent action to take.
Cutter positioned
at the right end

Check the
-Check for bitten wires
right-side
-Check for successful
sensor visually No foreign operation in IO mode
matter

Foreign matter
present
Cutter anywhere
other than the left
and right ends

Remove the foreign matter

A sensor fault has been


identified by replacing with
a lift detection sensor

Replace the sensor

Replace the cuter driver

Replace the main


controller

For the iPF5000, iPF500 and iPF600 only

If non-recommended paper has


been used, check with a
recommended paper equivalent

Replace with recommended paper


Replace the cutter

Cutter Motor Drive Voltage Check

Cutter motor

Cutter

Cutter lift motor


Cutter HP sensor

Evaluation method
The drive voltage is normal if the voltage
appears to vary by a margin of several volts
while the cutter is driven.

Cutter lift sensor

3-18

Cutter right position sensor

Chapter 4 More Sophisticated Fault Isolation Tasks


Flow 2

iPF700, iPF8000 Series


No

Are platen suction


holes clogged?

Yes

Clean
Curled paper

Yes

No

Is paper in contact with the


lower blade (not elevated)?

Check the basket for


b
l
Are there marks of the
Replace the upper and lower blades
upper blade riding over the
Yes
lower blade?
No

Cut paper manually to


check resultant conditions

Replace the cutter upper blade


Is the cutter blade
down?

No

Check the cutter blade


lowering function

Yes
Are there marks of
the upper blade
riding over the lower
blade?
No

3-19

Remove foreign matter


from the lowering part
Replace the cutter upper
blade

Yes

Replace the upper and


lower blades

2F26
Replace the cutter
upper blade

Carriage inoperable

Troubleshooting Guide

12. Cutting failures without error indications


Cases
Case
J1

J2

J3

J1.
J2.
J3.
J4.
J5.
J6.
J7.

Wavy cut surface


Residual cutting chips on the reference side
Ejection cut setting
Normally ended without cutting, or line printed at the cutting position
Cut, but with a line printed at the cutting position
Cut automatically
Images cut halfway

Cause
Caused by printing on cockled paper having a high printing
duty.
Paper gets torn off as it drops slantwise under its own weight
during cutting.
Non-recommended grades of paper are liable to this problem
(because of their heavy weighing capacity and slippery reverse
side).
With paper on which inks be difficult to dry, such as film-based
paper, blurred print images could result if the paper is cut
immediately after printing. The default setting designed to
prevent this problem is Ejection Cut (press the [Online] button
after printing to cut the paper).

Action
Change the paper or duty.
Print with borders.
Support the paper when cutting.
Use recommended paper.

Cancel the ejection cut setting of the


main unit and support the paper by hand
during printing.

J4

The driver setting is either [Do Not Cut] or [Print Cut Lines].

Change the driver setting


Page SettingsAuto Cut Setting

J5

The main unit has the [Reduce Cutting Dust] mode setting. In
this mode, a yellow line is printed at the cutting position to
prevent cutting dust from being produced on printing.

Turn off [Reduce Cutting Dust] in the


paper preferences on the main unit.

J6

Faulty main controller (cutter driver PCB)

Replace the main controller (cutter driver


PCB)

J7

Cut automatically when printed past the maximum allowable


print length of an application of the OS

3-20

Use utilities, such as RIP

Chapter 4 More Sophisticated Fault Isolation Tasks

13. 403E,403FPrinthead abnormal temperature


rises
Occurrence
condition
Failure causes

C1
C2
C3
C4
C5

Cause
C1

Three instances of the internal head temperature sensor reaching 120oC or higher (or -10oC or
lower) have been detected for 28 ms.
Printhead
Electrical
Ink supply
system
Main unit
electrical
equipment

The face is physically damaged from jammed paper or from foreign matter falling
onto the platen.
Electrical shorting in the head
Poor head contact
Abnormal head temperature rises caused by non-discharging
Faulty carriage (relay) PCB, head relay PCB, flexible cable, main controller

Point to check
With the cover open, check to see if jams have not occurred.

C1

Check the firmware version (Paper jam detection)

C4

Check that ink is available in the ink tube.


Check to see if a paper cutting failure has not occurred on the most recently used
printed matter.
Check the face of the printhead (to see if it is not flawed by paper or foreign matter).
After removing and inserting the print head, start in service mode to clear the error.
Then, restart the printer in normal mode to check to see if the error recurs (possibly
poor contact).
Check the main unit electrical equipment.

C1
C1
C2,C3
C5

Action
Remove.
Update to the
latest version
2F2F (P3-6)
2015 (P3-17)
Replace the head.
Replace the head.
Flow 1

Flow 1
Is the flexible cable broken?

T18

No

Yes

Replace the flexible


cable
Replace the main
controller

iPF700/iPF8000 Series

Replace the carriage relay PCB

Replace the head relay PCB

iPF5000/iPF800 Series

Replace the carriage PCB

Replace the carriage unit

Check the face for flaws


(never touch the face)

Check the ink in the tube

3-21

Troubleshooting Guide

14. 4027Carriage lifting error


Occurrence
condition

Carriage failing to move to the lift position (lift cam sensor detection error)

Failure
causes

CR drive
problem

C1

Lift cam drive


problem

C2

Sensor detection
problem

C3

Cause
C1
C2
C3
C1, C2

Carriage unable to travel to the lift position (wide format/medium format)


carriage encoder read error
Lift motor inoperable
Idling caused by a damaged coupling (wide format/medium format)
Gear out of phase (Narrow format)
Deformed sensor mounting plate

Point to check
With the HP exterior removed, check to see if there is any foreign matter, such
as paper slips.
Check the gap phase and also check to see if the sensor flag and gear are not
damaged.
Visually check the sensor mounting plate for deformation, bitten wires and
missing connectors.
Restart the printer. And check for successful operation.

Flow 1
Switch on

Action
Remove foreign
matter.
Fix.
Fix.
Flow 1, Flow 2

iPF5000 Series
Is the lift motor running?

No

Faulty lift motor and bundled wires

Replace the main PCB

Yes
Is the carriage moving up
and down?

Yes

No

Faulty sensor detection system


Check the gearing for faults

Lift cam sensor

Lift motor

3-22

Chapter 4 More Sophisticated Fault Isolation Tasks


iPF700/iPF800/iPF8000 Series

Switch on

Is the carriage in contact


with the edge of the HP?

No

Switch off and move the carriage


by hand; does the carriage hits
the edge of the HP?

No

Carriage side
not rotating

Is the carriage in contact


with the coupling?

Faulty lift motor and bundled


wires, and faulty gear

Main unit not


rotating

Does the carriage lift up


and down?

T01

Yes

Yes

Flow 2

Faulty carriage encoder


Remove foreign matter

Replace the main PCB

Faulty sensor detection system


Operational
Replace the carriage unit

iPF700 Series

Lift motor

Coupling

iPF800/iPF8000 Series

Coupling

Lift motor

Carriage HP sensor

3-23

Troubleshooting Guide

15. Imaging Failures Soiled print side, ink dropping, soiled


reverse side, black/white dots, roller marks
Failure causes

C1
C2
C3
C4
C5
C6
C7
C8
C9

Cause
C3, C4, C5
C7
C1, C2, C3, C6
C1
C9
C9
C8

Head rubbing caused by an improperly set paper spacing


Head rubbing caused by wavy or cockled (wavy paper caused by ink) or by a loose head
Ink dropping caused by a faulty recovery system
Ink dropping caused by a soiled carriage
Ink dropping caused by a faulty head
Black and white dots caused by the spur
Reverse side (edge) soiling by the suction fan and reverse side caused by a soiled platen
Roller marks produced by a feeding failure
Ink staining caused by paper rubbed before the ink dries
Point to check
If the reverse side is soiled, check to see if the feeding system is not soiled.
Occurring only at the edges of the soiled reverse side of paper.
Occurring outside the print area as well.
Check that an incorrect paper type setting is not used (main unit/driver).
Paper, such as tracing paper or films, may be difficult to dry.
With a high print duty, the ink may be removed if it is touched before it dries.
If roller marks are observed, check their location.

Action
Clean.
Reduction the
suction force.
Lower the
head.
Flow 1
Reset.
Explain.
Explain.
Clean.

Flow 1
Soiling caused by the spur

Soiling caused by
head rubbing

Clean with the accessory cleaning


sheet (iPF5100, iPF6100 only)

[Main Menu] [Maintenance] [Spur Cleaning]


A flame-retardant cloth may be used in place
of the cleaning sheet.

Replace the spur

Wavy paper before printing

Wavy paper

Wavy paper after printing


Set the head height to [Auto] or
increase it
Clean the platen suction holes
Improper absorbing power of
the suction fan

Increase suction force


Replace the suction fan
Correct the curls

Curled paper

3-24

Moistened paper
Replace with higher-grade
paper

Chapter 4 More Sophisticated Fault Isolation Tasks


Ink Dropping
Clean the purge unit

(1) Clean the rubber parts of the blade and cap of the purge
unit with alcohol.
(2) Turn the gear one cycle and coat the blade with glycerin.

Clean soiling off the head

(1) Move the carriage to the middle.


(2) Place an anti-soiling sheet and take out the head onto it.
(3) Clean the soiling off the head.
*Use commercial purified water. (Do not use tap water)
*Never touch the nozzle surfaces.

Clean the carriage unit

(1) With the head removed, clean the outer surface of the
bottom of the carriage.
* The carriage unit cannot be fully cleaned without
removing the carriage.

Perform Cleaning B

(1) Replace the head in original position and switch on the


printer.

3-25

Nozzle surfaces

Troubleshooting Guide

16. Imaging Failures Lines, streaks and bands


Failure
Causes
Cause

C2, C3

C1
C2
C3
C4

Software
Printer driver settings
Main unit
Operating environment

Point to check
Check that the loaded paper, the paper type specified from the operation
panel and the paper type specified with the driver match (unmatched
paper type).
Paper is fed according to the operation panel setting of the paper type and
printed according to the driver setting of the paper type (printing method).

C3
C3

Check to see if roll paper are not skewed (reload the paper, feed paper
manually).
Check to see Nozzle Check Print performed in User mode results in an
error.

C3

Occurring outside the print area as well.

C3

Occurring only with proof sheets (fine cracks formed in the ink absorbing
layer in a low-humidity environment).

C1, C2
C3, C4
C3

Action
Specify a valid paper
type.

Reload the paper.


T03 (P4-3)
Imaging Failures
(P3-24)
Use in the
recommended
environment.

Check the direction and conditions of lines.

Flow 1
Imaging Failures
(P3-35)

Color misregistration

Flow 1
Lines
(streaks)

Black
lines
(streaks)

White
lines
(streaks)

Vertical

Soiled pinch roller


carriage encoder

Horizontal

Band blotches

T16

Perform band adjustment

Horizontal

Band blotches

T16

Perform band adjustment

Horizontal
edges

Misdirected impact due to


edge suction

Lower the head/reduce suction


Explanatory drawing 1
force/change to an upper mode

Vertical

Soiled or flawed carriage


encoder

Replace the carriage encoder

Dented paper, disordered


impact or non-uniform
drying on suction

Reduce suction force or change


Explanatory drawing 3
paper

Cracks on the printing side


(ink absorbing layer) of
proof paper when damp

Use in the recommended


environment

Applications/OS

If the problem occurs running


Illustrator, uncheck [Bitmap Print] Explanatory drawing 5

Pasted
images only

or

Replace the pinch


carriage encoder

roller

If the problem occurs running


Excel, choose [Layout]
[Special Settings] and check
[Application Color Matching
Priority]

3-26

or

Explanatory drawing 2

Explanatory drawing 4

Explanatory drawing 6

Chapter 4 More Sophisticated Fault Isolation Tasks


Direction of Lines

Vertical

Horizontal

Explanatory drawing 1
Head

Paper
Platen
Suction

Explanatory drawing 2

Print misregistration

Non-uniform colors

Explanatory drawing 3

Head
Paper
Platen
Suction

Explanatory drawing 4

b a

3-27

Symbol

Width

About 32 mm

About 40 mm

About 135 mm

About 40 mm

About 180 mm

About 40 mm

About 135 mm

Troubleshooting Guide
Explanatory drawing 5

Due to an Illustrator bitmap print processing problem, images delivered from Illustrator
are marked with lines

Uncheck Bitmap print in the Illustrator print window

White lines appear only in a pasted image

Explanatory drawing 6
Inconsistencies between the parts of an image transmitted from Windows when in ICM
mode (Windows color matching)
In the printer driver properties dialog box, choose [Layout] -> [Special
Settings] and check [Application Color Matching Priority]
Use a matching mode other than ICM
White lines appear only in a pasted image

Special Settings

Color
lines

Matching mode

Any color

Horizontal

(including black
and white)

Band blotches

Paper path load

T16

Perform band adjustment

Loosen the tension of the roll


media to eliminate the effect of
back tension, and then check
Check with other paths and other
kinds of paper
Check the spool shaft for faults

Horizontal edge

Elevated paper

Check the paper is not caught


anywhere when it is ejected

Band blotches caused


by skewing

Feed paper manually (about 1


m)/set roll media on the spool

Explanatory drawing 7
Vertical

Non-uniform carriage
scanning

Explanatory drawing 2

2F26
Faulty carriage encoder

3-28

Chapter 4 More Sophisticated Fault Isolation Tasks


Explanatory drawing 7

3-29

Troubleshooting Guide

Any color

Horizontal

(including black
and white)

T16

Band blotches

Paper overlapping/Paper taken up before


drying (non-uniform fusing)

In part, horizontal

Rear end, horizontal

Non-uniform
drying

Bands
(blotches)

Do not allow paper to overlap until it


dries
Do not use a media take-up unit

Carriage stops in a recovery


operation (printing on long sheets)

Print in an upper mode

Carriage stops waiting for data to


be transferred

Check the specifications of the PC


and the network

Difference in paper feed between the LF


roller and spur

For cut media on the


iPF5000 Series only

Vertical

Perform band adjustment

Correct trailing end feeding/print on


roll media
If the spur is deformed, replace
Print in an upper mode or change
paper

Cockling
Wavy paper caused by ink
Dented paper or disordered
impact/non-uniform drying caused by
suction

Reduce suction force/change paper

Explanatory drawing 3
Non-uniform carriage scanning
Explanatory drawing 2
Dented paper caused by the pinch roller
nip

2F26
Faulty carriage encoder
Change paper
Cut the leading end

3-30

Chapter 4 More Sophisticated Fault Isolation Tasks

17. Imaging Failures Blurred, ghost, spread, shaken or


undersharp images
Failure
causes

C1
C2
C3
C5
C6
C7

Cause
C1 to C7
C3
C2, C6
Others
C5
C3
C7
C7
Others

Carriage operation (belt tension)


Electrical (carriage encoder, flexible cable)
Paper (paper settings, paper difficult to dry, invalid paper information, rubbing, loose paper)
Resolution (data interpretation, applications, RIP, driver setting)
Printhead
Adjustment system (head height, head adjustment, inclination adjustment, suction)

Point to check
Check images.
Check that the paper settings are valid (an invalid paper setting result in an ink
overflow).
Check to see if any error has been indicated by running Nozzle Check Print in
User mode.
Check the firmware version (the environmental sensor settings are varied upon
recovery from sleep mode).
Application-dependent?
Paper, such as tracing paper or films, may be difficult to dry.
Correct adjustments may not have been achieved due to particular
environmental conditions during head adjustment work.
The carriage inclination adjustment lever is not set at the correct position (iPF700
Series).
If this failure has occurred concurrently with a phenomenon of too slow printing,
there may be a data error in Media Configuration Tool (MCT).

Action
Flow 1
Explain.
T03 (P4-3)
Upgrade.
Flow 2
Explain.
T15 (P4-20)
T15 (P4-20)
Update MCT.
(P5-11)

Flow 1
Is the carriage belt tension
normal?

Yes

T01

Faulty carriage encoder

Damaged idle pulley

No

Print start position varied from


path to path

Replace

Replace the carriage belt (unit)

Paper feed direction varied


from path to path

Is paper ejected properly?

No

Remove the cause of the failure

Paper elevated while printing

Yes

Increase suction force


Clean the platen
Replace the suction fan

Normal image

Vertical line
Horizontal line

3-31

Troubleshooting Guide

Thick, blurred or smeared


vertical lines

Misregistration in
two-way impact
on carriage travel

Satellite effect

T15

Print drawings in character and line


drawing mode
The carriage will travel slower, making for
better impact accuracy (dye models).

Perform automatic
head adjustment

Specify one-way printing (which will


slow the printing speed)

T15

Only leftmost or rightmost vertical


lines are thick or doubly blurred

Perform automatic head adjustment

Ink attracted to the suction fan to make


impact accuracy at end points erratic

Print within the guaranteed print area


Lower the head
Watch for head rubbing
Reduce the suction force of the suction
fan
Watch for head rubbing

Flow 2

Position and direction


lacking in regularity

Occurring with Illustrator

Reduce the Illustrator print resolution

Illustrator specification

Occurring with RIP

Driver found valid

RIP problem

Occurring with bitmap (image) data

Check the number of pixels in the


source data

Jaggy

3-32

Chapter 4 More Sophisticated Fault Isolation Tasks

18. Imaging Failures Line and character errors


Failure
causes

C1

Application problem

C2

Printer driver settings

C3

Main unit

Cause
C3
C1, C2, C3
C3

Point to check
Check to see if an error has not been detected by running Nozzle Check Print in
User mode.
Check the direction and conditions of lines.
Color misregistration

Action
T03 (P4-3)
Flow 1
T15 (P4-20)

Flow 1

Normal image

Vertical line
Horizontal line

Ink attracted to the suction fan to make


impact accuracy at end points erratic

Only leftmost or rightmost vertical


lines are thick or doubly blurred

Print within the guaranteed print area


Lower the head
Watch for head rubbing
Reduce the suction force of the suction fan
Watch for head rubbing

Vertical lines (band) print darker in part

Ink in the idle nozzles is thickened during


printing, making impact accuracy erratic or
adding to the density

Rotary printing
Affected areas move
Print a throw-away image (lines)
outside the print area in the
same color

Thickening is an increase in density of an ink


caused by the evaporation of the solvent in the ink.

Only the leading end of a rightmost


line is abnormal

Darker prints

Erratic ejection only at


the start of impact
May or may not be
avoidable

Photograph or solid print area

Perform Cleaning A
Print in an upper mode

Rotary printing

Print a throw-away image (lines) outside the


print area in the same color

3-33

Troubleshooting Guide

Thick, blurred or smeared


vertical lines

Misregistration in two-way
impact on carriage travel
Satellite effect

Print drawings in character and


line drawing mode
The carriage will travel slower, making for
better impact accuracy (dye models).

T15
Perform automatic
head adjustment

Specify one-way printing (which


will slow the printing speed)

T15

Only lines are thick in all


directions

Lines printed in CAD mode are


automatically subjected to [Enhance
thin lines] processing

Perform automatic head adjustment

In the printer driver properties dialog box, choose


[Preferences] and uncheck [Enhance thin lines]

In the printer driver properties dialog box, choose


[Layout] [Special Settings] and change [Set
FineZoom] to No.

Only characters are thick

Low character output resolution

In the print driver properties dialog box,


check [Sharpen characters] in the printer
Only on five-color dye and pigmented ink models

3-34

Chapter 4 More Sophisticated Fault Isolation Tasks

19. Imaging Failures Defective toning and color


misregistration
C1

Failure
causes
Cause
C3

Software and applications


Printer driver
HDI driver
RIP
Plug-In
Main unit
Color management

C2
C3
C4

Point to check
Check to see if any error has been detected by running Nozzle Check Print in
User mode.
AutoCAD

C1, C2,
C3, C4

Check to see if any error has been detected by running Nozzle Check Print in
User mode.

Application
problems

2F2F (P3-6
Imaging Failures
(P3-37)

C1, C2

Flow 1

Action

Flow 1

Tinting failures

Check with other applications

Print in PDF

Application settings
Driver settings

Paper
problems

T08

Driver Function Description

Paper chromogenicity

Cases (back print, backlight film, plain paper, tracing paper), gamut problems
Paper-specific problems and cases (know-how), evaluation problems/isolation

Color varied before and after fixing

With proofs, allow pigments to stand for 5 to 10 minutes and dyes to


stand for one day as a rule.

Driver and MCT version


Paper lot variations

Main unit
problems

Firmware version

Humidity detection bug; upgraded to V1.35 or later release (if occurring


with Mark II only)

Color calibration

Switch off and check and then rerun with RC base paper.

Maladjusted registration

Driver and MCT version

Head problems

T15

Perform automatic head adjustment

Upgrades may result in


varied hues

Individual head differences


Perform printer calibration
Aging head

Color calibration
Maladjusted registration

Switch off and check and then rerun with RC base paper.

T15
3-35

Perform automatic head adjustment

Troubleshooting Guide

Color
management
problems

Colors appearing different from monitor views


Different printer used

Build a plan of color management

Colors varied in specific environments (under specific lighting)


Dependent on the printer model

Fading and
discoloration
problems

Use Kyuanos

Caused by light, gases and so on

Dye inks are more liable to fading than pigmented inks.

Chemical changes activated by temperature/humidity

Dye inks are more liable to fading than pigmented inks.

Discoloration of the paper itself

3-36

Chapter 4 More Sophisticated Fault Isolation Tasks

20. Imaging Failures Missing lines or images


Failure
causes
Cause
C4
C1, 2, 3
C1
C2
C4
C3
C2

C1

AutoCAD (Windows only)

C2

Adobe Illustrator

C3

Other applications

C4

Main unit

Point to check
Check to see if an error has been detected by running Nozzle Check Print in
User mode.
Check to see if the latest release of the service pack is installed.
AutoCAD general problems
Adobe Illustrator problem
Underpowered HP-GL/2, HP RTL
Other general application problems
Postscript data (Adobe Acrobat, Illustrator, etc.)

Action
T03 (P4-3)
Install.
Flow 1
Flow 2
Flow 3
Flow 4
Recommend the use of
RIP.

Explanatory drawings

Normal

Defective

Missing objects

Flow 1

With AutoCAD2007 or 2007LT, install Service Pack 2


*For all AutoCAD programs including AutoCAD2007, there are fix patches released. Be sure to
install the latest patch as much as possible.
Where a large image is pasted, for example, the problem can be avoided by cutting the workload on AutoCAD

Too high image quality setting for


AutoCAD

Choose [Properties] in the [AutoCAD Print] dialog box


Choose [Graphics] [Raster Graphics]
Change the setting of [Raster and Shading/Rendering View Port] and move the slider to left

Driver setting of A1 or higher


FineZoom set to [Auto]

In the printer driver properties dialog box, choose [Layout] [Special Settings] and change
[Set FineZoom]
*The default setting is [Auto]. Seek confirmation from the customer because the new setting
could worsen image quality.

Driver used
Too high print quality setting

In the printer driver properties dialog box, choose [Main] [Advanced Settings] and
change [Print Quality] to [Draft]

Too large an image pasted

Reduce the image resolution using an application, such as Photoshop, to hold the number
of pixels to 2,000,000 or below

Not enough PC memory

Expand PC memory

*In addition to missing image, phenomena, such as Dimmed print, Print failure and Abnormal tinting (fewer colors) might be observed.

3-37

Troubleshooting Guide

Flow 2
Due to an Illustrator bitmap print processing
problem, images are delivered from Illustrator, with
some parts missing.

Uncheck [Bitmap print] in the Illustrator Print dialog box

Flow 3
Appearing on the panel
- GL2:W0903
- GL2:W0501

Size of vector data exceeding the


processing capacity

- Cut the vector data


- Use HP RTL data for operability On The Fly

Appearing on the panel


- GL2:W0504

Unknown command encountered

Check and fix data before printing

Flow 4

Actions to be taken by probable cause are listed below.

Where a large image is pasted, for example, the problem can be avoided by cutting down the workload

Change the FineZoom


setting to [Yes]

In the printer driver properties dialog box, choose [Layout] [Special


Settings] and change [Set FineZoom] to [Yes]

Lower high print quality


setting

In the printer driver properties dialog box, choose [Main] [Advanced


Settings] and change [Print Quality] to [Draft]

Reduce the size of image


pasted

Reduce the image resolution to 2,000,000 pixels or below using an application


such as Photoshop

Expand PC memory

Add to PC memory

Images transmitted from Windows found defective when in ICM mode (Windows color matching)
Check [Application Color
Matching Priority].

In the printer driver properties dialog box, choose [Layout] [Special


Settings] and check [Application Color Matching Priority]

Missing parts in some data if high-speed rendering (high-speed rendering engine) is used
Uncheck [Fast Graphic
Process]

In the printer driver properties dialog box, choose [Layout] [Special


Settings] and uncheck [Fast Graphic Process]

Some application may suffer degraded print quality if FineZoom is turned on.

Set FineZoom to [No].

In the printer driver properties dialog box, choose [Layout] [Special Settings]
and change [Set FineZoom] to [No]
And uncheck [Open Preview When Print Job Starts], [Page Layout], and
[Watermark].

Print jobs sometimes time out after processing on an underpowered PC

Spool all pages before


printing

In [Advanced Settings] tab in the printer driver properties dialog box, select
[Spool all pages of data and transmit the print data to the printer] to spool the
print document to speed up the time the program takes processing

3-38

Chapter 4 More Sophisticated Fault Isolation Tasks

21. Imaging Failures Printing in a size different from the


specification
Causes

C1
C2
C3

Microsoft Word bug


AutoCAD2008 bug
Adobe Illustrator bug

Flow 1
Word problem: Failure to acquire driver settings under specific conditions
Case: If an A4-size document is printed, enlarged to A0, in Word, it prints out in A4 the first time and in A0 the
second time and thereafter.

Explained in a Microsoft support page. (http://support.microsoft.com/kb/904805/)


<Workarounds>
1. Open the printer driver print properties dialog box from [Properties] in the Word [Print] dialog box.
2. Choose enlarged printing and close the dialog box.
3. Close the Word [Print] dialog box without printing.
4. Open the Word [Print] dialog box again and open the printer driver print properties dialog box from [Properties].
5. Close the printer driver properties dialog box.
6. Print.

Flow 2
AutoCAD LT2008s failure to acquire relevant information from the printer driver has resulted in a mismatch in
processing from the driver.
<Workarounds>
Method 1 (Do not change settings in the printer properties dialog box in the [Control Panel])
Select a printer in the AutoCAD print dialog box and change to 1200 dpi in the custom properties dialog box. This
procedure will enable AutoCAD to acquire relevant information from the print driver, assuring successful
processing.
Method 2
Create a PC3 file for each unique set of printer settings.

Flow 3
Printing data in a non-standard size (60x150cm) in Adobe Illustrator CS halts after about 90 cm.

<Cause>
Adobe Illustrator CS and CS2 bug.
http://support.adobe.co.jp/faq/faq/qadoc.sv?225277+002
It appears that the data size mentioned above has been mapped by Illustrator to the standard size closest to the
width of the paper size selected, resulting in a width of ARCH D (609.6 mm). As a result, 150 cm long data can only
be printed as far as 91.44 cm.
<Workaround>
This problem occurs if you choose in the sequence of [Paper Settings...] and then [Print] when printing in Illustrator.
To prevent it, reverse this sequence by choosing [Print] and then [Paper Settings...].

3-39

Troubleshooting Guide

22. Imaging Failures No printing


C1

Failure
causes

C2
C3

Cause
C3
C1/C2
C3

Software
Printer driver
HDI driver
RIP
Plug-In
Main unit

Point to check
Check Nozzle Check Print.
Print using other software, other drivers and other PCs.

Action
T03 (P4-3
Flow 3 in Imaging Failures
(P3-37)

Unusually slow printing

AutoCAD
AutoCAD2007 (LT)

AutoCAD2007 problems

- A file having a large TIFF image pasted to it


- A fatal error occurs printing the file after
choosing [File] [Open]

<Workaround>
In the AutoCAD print properties dialog box, choose [Print Options]
and check [Print background] to print

Other applications
See Imaging Failures

3-40

Chapter 4 More Sophisticated Fault Isolation Tasks

23. Operational Failures PosterArtist wont launch


Failure
causes

C1

PosterArtist2007/2008

C2

PC problem

Cause

Point to check

C1

The PC timer has been altered after the installation.

C2

PosterArtist bug

Action
Correct the PC
date and time.
Upgrade.

A license management error may occur if the PC


time is reverted to a point in the past

Restore the original PC time.


If PosterArtist still does not launch, cancel the license and
uninstall PosterArtist and then reinstall it.

You have logged in to Windows Vista with a user


name containing double-byte characters

Log in with a user name consisting solely of single-byte


characters (already fixed in Ver. 2.00.01)

An obsolete printer driver, such as BIJ and FAX, is


installed

Upgrade to Ver. 2.00.01 or later

Oversize is specified as a document size as the


default setting of the printer driver

Upgrade to Ver. 2.02.10 or later, or specify a document size


other than oversize

PosterArtist has been installed or launched on a


PC carrying a serial ATA HDD and running in AHCI
mode (*)

Upgrade to Ver. 2.02.11 or later, or install SPS2.4 SP1.

*AHCI mode: Short for Advanced Host Controller Interface, AHCI refers to a serial ATA native interface specification first
implemented in serial ATA2.
Serial ATA 1.0a used to emulate IDE by software but AHCI mode helps to demonstrate the original serial ATA
access speed.

3-41

Troubleshooting Guide

24. Operational Failures The main unit wont start or the


power turns off automatically (without an error occurring)
Failure
causes

Electrical faults

C1

Faulty operation panel (and cable)


Faulty PCB (and cable)
Faulty main controller (and cable)

Faulty printhead

C2

Faulty printhead

Cause

Point to check
The main unit wont turn on, or the main unit starts but the power turns off
automatically.
Start the main unit with the head being removed.

C1
C2

Action
Flow 1
Replace the head.

Flow 1
Check for cable contact between the operation panel PCB
and the main controller

Is 5V power available to the operation panel? (See below)


No
Other than the
iPF5000 Series

Replace the operation panel


Yes

iPF5000 Series

Is the main controller


green LED on?

Check 26 V appear on pin 9


of main controller J1801

Off

Normal
Check 5 V appear on pin 12 of
main controller J1801

On

Replace the operation


panel cable

Normal

Abnormal
Replace the main controller
Replace the operation
panel cable
Replace the power PCB

Operation panel supply voltage check points


Model

Measurement point

iPF5000 Series

J1 pin 11

Other than iPF5000 Series

J101 pin 11

Operation panel PCB

Voltage
5V

J1 pin 11 on iPF5000 Series

3-42

Abnormal

Replace the power


PCB
Replace the main
controller

Chapter 4 More Sophisticated Fault Isolation Tasks

25. Operational Failures Cannot install


Failure
causes
Cause
C1
C2

C1

The user software CDs setup menu does not appear

C2

Cannot install the HDI driver


Point to check

QuickTime Ver.7 is installed.


Multiple copies of AutoCAD are installed.

Flow 1
Cannot install from the integrated installer
sometimes due to a QuickTime Ver. 7.0.2 bug

Upgrade to the latest release of QuickTime or uninstall it


Install the printer driver and other tools individually without
using the integrated installer

Flow 2
The HDI driver installer installs only the latest
version of the AutoCAD HDI driver

Run AutoCAD Add Plotter Wizard to install an earlier version


of the AutoCAD HDI driver

3-43

Action
Flow 1
Flow 2

Chapter 4
Fault Isolation Tool Collection

Chapter 5 Fault Isolation Tool Collection

T01 Carriage Encoder Fault Isolation Tool


Cannot print
Random uneven
lines in an image in
paper feed direction

Can print

Check the main controller flat


cable (long) for connection
Is the flat cable broken?

Clean the end face and then reinsert


the cable
Replace the flat cable

Yes

T18
No

Replace the sensor/carriage


Replace the carriage encoder film
Replace the main controller

Position-dependent
uneven lines in
paper feed direction

Is the flat cable broken?


No

T18

P4-28 Explanatory
drawings2

Replace the flat cable

Yes

Normal operation is
restored by wiping the
carriage encoder film

Replace the carriage encoder film

Remove the carriage encoder film and wipe it lightly


with lens-cleaning paper moistened with water

T02 Interpreting Nozzle Check Patterns


Printing Nozzle Check Print
0
1200dpi
1

1279

Identical to the arrangement of caps

A line
B line

0
32
64

0
1

1
33

34

6
3

35

5
7

64
65

66

66

67
65

Printing in service mode


(one horizontal line per nozzle)

67
Printing in user mode
(one horizontal line per two nozzles)

4-1

Troubleshooting Guide

Five-color dye and pigmented ink models

Canon imagePROGRAF iPFxxxx Nozzle Check Pattern SERVICE

C
A line

M
A line

Y
A line

C
B line

M
B line

Y
B line

MBk
A line

MBk
A line

Bk
A line

MBk
B line

MBk
B line

Bk
B line

Twelve-color pigmented ink models

Eight-color pigmented ink models


Canon imagePROGRAF iPFxxxx Nozzle Check Pattern SERVICE

Canon imagePROGRAF iPFxxxx Nozzle Check Pattern SERVICE

(L)

(L)

Y
A line

PC
A line

C
A line

PC
A line

C
A line

PM
A line

Y
B line

PC
B

C
B line

PC
B line

C
B

PM
B line

PGy
A line

Gy
A line

MBk
A line

G
A line

Bk
A line

G
A line

PGy
B line

Gy
B line

MBk
B line

G
B line

BK
B line

G
B line

Left head

(R)

(R)

PM
A line

M
A line

Bk
A line

Y
A line

MBk
A line

M
A line

PM
B line

M
B line

Bk
B line

Y
B line

MBk
B line

M
B line

R
A line

G
A line

B
A line

PM
A line

C
A line

PC
A line

R
B line

G
B line

B
B line

PM
B line

C
B line

PC
B line

Right head

* With the iPF5100, iPF6100, iPF8100 and iPF9100, the


Positions of Bk and MBk are interchanged.

*With the iPF6000S, the positions of Gy and M are


interchanged.

4-2

Chapter 5 Fault Isolation Tool Collection

T03 Nozzle Check Print Fault Isolation Tool


Normal condition (Five-color models)

Total non-ejection of two adjacent


colors

Total non-ejection in a line

Total non-ejection of one color

Total non-ejection of the upper and


lower halves of a line

Regularly ordered non-ejection

Data missing non-ejection (in line A


or B only)

Data missing non-ejection (in both


lines A and B)

Mixed colors

Blurring

Non-ejection of all colors in one or


two heads

Irregular non-ejection

Total non-ejection in a line

Suspect a fault in the electrical system

T17

Possibly electrical non-ejection in


any part other than the head

Not a faulty power PCB

Total non-ejection of one color

Is there air in the tube?


Yes

Suspect a fault in the


ink supply system

T11

Possibly faulty ink supply


system

Suspect a fault in the


electrical system

T17

Possibly electrical
non-ejection in any part
other than the head

No

Not a faulty power PCB

4-3

Troubleshooting Guide
Is there a history of occurrences
of Vh monitor error 2618?

Total non-ejection of
two adjacent colors

No

Suspect a fault in the


recovery system, ink
supply system or head

T11

Possibly faulty ink supply


system

Suspect a fault in the


electrical system

T17

Possibly electrical
non-ejection in any part
other than the head

Yes

Not a faulty power PCB

Faulty head/replace.

Total non-ejection of the upper and lower halves of a line

Regularly ordered
non-ejection

Suspect a fault in the


electrical system

Perform Cleaning B

Changing or diminishing
positions (non-ejection
corrected)

Not a faulty power PCB

T17
Electrical non-ejection most
likely in any part other than
the head

T17
Positions unchanged or increased (*)
(non-ejection persisting)

Electrical non-ejection most


likely in any part other than
the head

* The nozzles may have failed by themselves, Replace the head,


after performing T17 to make sure that there are no electrical
faults elsewhere.
Suspect a fault in the
electrical system

Data missing non-ejection (in


line A or B only)

T17

Possibly electrical non-ejection in any part other


than the head

T17

Most unlikely flat cable breaking

Not a faulty power PCB


Suspect a fault in the
head

Data missing non-ejection (in


both lines A and B)
Mixed colors

Suspect a fault in the


recovery system, ink
supply system, waste
ink route or head

Problem persists after


Cleaning B
Blurring

Ink available in the tube

Non-ejection of all
colors in one or two
heads

T11

No ink left in the tube

Total non-ejection of the two


heads on a two-head model

iPF5000 Series

Faulty ink supply system most likely

Check the carriage relay PCB/flat cable (short)


a for connection

iPF8000 Series

Check the flat cable (short) a for connection

iPF5000 Series
Total non-ejection of the single
head on a single-head model

T17
Check the carriage relay
PCB/flat cable (short) for
installation (contact)

iPF700 Series
iPF800 Series

T17
Normal
* See P5-22 Electrical System
Block Diagram about the flat
cable (short) a

Possibly faulty ink


supply system

Replace the power PCB

iPF8000 Series

Total non-ejection of a single


head on a two-head model

T11

Print and check Vh


output on the main
controller (21.5 V)

iPF5000 Series

4-4

Abnormal

Electrical non-ejection
most likely in any part
other than the head

Electrical non-ejection
most likely in any part
other than the head

Replace the power PCB

Chapter 5 Fault Isolation Tool Collection


Irregular non-ejection

Suspect a fault in the head

T11

Possibly faulty ink supply system

Replace the head

4-5

Troubleshooting Guide

T04 Information required to request investigation


In requesting investigation following the occurrence of output problems with an application, please collect the following
information:

1. Application information
Application name and version
Occurrence data
Data should be approved by the customer. And it should be decreased to the minimum volume with which the
problem can still be confirmed.
Problem handling procedures
List individual procedure performed.
Explanation of user complaints (if defects are found in the print results)
NG Print result (attach sheets showing the specific location of the problems and other relevant information)
OK Print result (results expected by customer)

2. PC information
Detailed PC information (-> T06)
This information helps build an environment in which to reproduce the reported problems.

3. Driver information
Driver and other settings in effect at the time of failure occurrence (-> T07).
This information is needed to reproduce the problems in question.
For information about anything other than the driver, collect screen shots (-> T10).
PRN file (-> T05)
The PRN file stores data that is transmitted from the PC (driver) to the printer. It can be analyzed to facilitate fault
isolation.

4-6

Chapter 5 Fault Isolation Tool Collection

T05 Collecting a PRN File (Windows only)


Windows printer driver
Right-click on a printer on the printer list and then
click [Properties]

On the [Ports] tab, take notes of the port checked

Check [FILE:] for the Port

If you print in this condition, a dialog box appears


prompting you to specify where to save the file and
under what file name; specify these

Reset the printer to the port noted above when the


process is complete

HDI driver
In the AutoCAD print dialog box, check [Plot to file]
and print

Macintosh
Macintosh does not provide a means of collecting a PRN file

4-7

Troubleshooting Guide

T06 Collecting PC Detailed Information


Note
PC detailed information can be collected by following the steps suggested below. When taking back the collected information
with you, be sure to seek approval from the customer.
If necessary, edit the information in the file collected so that it contains only information accepted by the customer before
taking it back with you.

Windows
Choose [Start] [Run...], type msinfo32 and
click [OK]

Choose [File] [Export]

Specify the file you want to save

4-8

Chapter 5 Fault Isolation Tool Collection


Macintosh
Choose [Apple] [About This Mac]

Click [More Info...]

Choose [File] [Save]

Set [Plain Text] as a format and select


the file you want to save

4-9

Troubleshooting Guide

T07 Collecting Printer Driver Settings


After configuring a print job with an application, collect print driver settings before clicking Print.
If the [Printing Preferences] dialog box has a [Support]
tab
Click the [Support] tab

Click [Settings Summaries]

Click [Copy] to copy the document to the clipboard.


Open a text editor, such as Notepad, paste it and
save the file.

4-10

Chapter 5 Fault Isolation Tool Collection


If the [Printing Preferences] dialog box does not
have a [Support] tab
Click the [Profiles] tab in the [Printing Preferences]
dialog box and click [Add]

Type a name and click [OK]

Select the profile just added and click [Export]

Select a file name and save the file


* You can import the file just saved to confirm its
settings by choosing [Import] in the [Profiles]
tub.

4-11

Troubleshooting Guide
Macintosh
Support screen
Click [Settings] in the Support screen or [Details] in
the Version Information screen

Version Information screen

Specify the folder in which to save the file, as well


as the file name, and click [Save]

T08 Driver Function Description


To be added in the upcoming edition.

4-12

Chapter 5 Fault Isolation Tool Collection

T09 Collecting Status Information

Windows
Click [Status Saving] on the [Information] tab in
the status monitor

Status information is written to a specified file as


text data

Macintosh
Click [Settings] in the printer driver utility panel,
and then click [Status Display/Saving] in the
[Information] tab

Check [Save File] and click [OK]

4-13

Troubleshooting Guide

T10 Collecting Screen Shots


Windows
Screen as a whole

Press the [Print Screen] key

Current window

Press the [Alt] + [Print Screen] keys

Macintosh
Specified area

After pressing the [Apple] + [Shift] + [4] keys, specify a range with the mouse

Current window

After pressing the [Apple] + [Shift] +[4 ] keys, press the [Space] key

4-14

Chapter 5 Fault Isolation Tool Collection

T11 Ink Supply System Fault Isolation Tool


Can be checked without removing the outer covering
Adjacent
three colors

Little or no ink left

Check the tube for ink

T02

Pull out the carriage

Flow 1
Purge fault isolation

Flow 2

Else

T14
Check to see if the head ink supply
joint is properly connected

Properly connected (check


also for lever cracks)

Check to see if foreign matter is


not stuck in the purge cap and
wiper

Remove the foreign matter

Air leak isolation

Cannot be checked without removing the outer covering


Check the carriage position on capping

A gap of about 8 mm
(Photo 1)

2F26

iPF5000 Series: Photo 1


Other than iPF5000 Series: Photo 2

Lower the cap and check its gap from


the head

Parallel with a gap of 2 mm


(Photo 3)

Flow 1

Purge fault isolation

Check the tube at the position not


visible above

Sufficient ink left

Flow 2

Air leak isolation

Little or no ink left

Adjacent three colors


T02
Else

Flow 1
Purge fault isolation

Flow 2
Air leak isolation

Photo 1

iPF5000 Series

Photo 2

Other than iPF5000 Series

About 8 mm

About 8 mm

Photo 3

About 2 mm

4-15

Troubleshooting Guide
Turn the gear by hand to check the cap
moves up and down and that the wiper
blade moves forward and backward (*1)

Flow 1

Replace the purge unit

Not movable

Movable
Check the lip of the cap

*1 Sequence of checking the purge unit


for normal operation
The cap moves down.
The wiper blade moves forward
and backward.
The cap moves up.
Turn the gear clockwise (toward a
triangular mark) by giving it 11.25 turns
to complete one cycle of operation.

Replace the purge unit

Flawed

Not flawed

Is the absorber in the cap elevated?


No

Flow 2

Air leak isolation

Correct the elevation

Yes

Flow 2

Air leak isolation

Wiper blade

Cap

Lip

Absorber

Flow 2

Direction of gear rotation

Gear

Open the cap to locate air leaks.

Open the supply


valve
Ink drops

Air leak from the supply


unit

Replace the tube (for the iPF5000 Series, the tube is


integrated into the supply unit)
Leak from the joint unit (head joint, tube, supply unit)/replace
Possibly faulty head

Normal
No ink drops

Flow 3

Head lever

Joint unit

Tube lever

Flow 3

Fill the tube with air to check the behavior of the ink.

Pull out the carriage

T14

Open the tube lever


* Do not open the head
lever.

Open the ink supply valve for about 2


seconds, observing the behavior of
the ink in the tube

4-16

Close the tube lever

Flow 4

Chapter 5 Fault Isolation Tool Collection


Flow 4

Isolate faults from the behavior the ink (air) in the tube.

Fill the tube with air


(Flow 3)
Can fill the tube
(normal)

Cannot fill the tube


(clogged)

Start the printer in service


mode and perform
Cleaning B
(Cleaning B consumes about 5 g
of ink per ink.)

Check the tube for


bend or squash

Switch off the printer and


pull out the carriage

Correct the bend or


squash

Check the behavior (air)


of the ink in the tube

T14

Moving

Ink Supply Valves


iPF5000 Series

iPF700 Series

iPF800/iPF8000 Series

4-17

Still

Replace the tube or


the supply unit

Replace the purge unit

Faulty purge

Replace the supply unit

Air leak

Troubleshooting Guide

T12 Purge Unit Fault Isolation Tool


Remove
the cover

Check the purge unit for


presence of foreign matter

Remove the foreign matter

Foreign matter found

If the foreign matter is a hard substance,


replace the purge unit

No foreign matter found

Turn the gear by hand to check the cap


Replace the purge unit
moves up and down and that the wiper
Not movable
(*1)
blade moves forward and backward
Movable

Switch on
Movable
*1 Sequence of checking the purge unit for
normal operation
The cap moves down.
The wiper blade moves forward and
backward.
The cap moves up.
Turn the gear clockwise (toward a triangular
mark) by giving it 11.25 turns to complete one
cycle of operation.

Replace the purge unit


Totally not movable

Switch off once

Abnormal

With the purge unit being


removed from the main unit,
2F26
switch on the power and Normal
(*1)
check for operations
Carriage
inoperable

Lock pin

Wiper blade
Cap

Direction of gear rotation

4-18

Replace the
main PCB

Gear

Chapter 5 Fault Isolation Tool Collection

T13 Carriage encoder installation fault isolation tool


Check the mounting leaf spring for
deformation

Check the carriage encoder


for slacks

Fix the leaf spring

Check the coil for elongation


(iPF8000 Series)

Replace the coil

Is the carriage encoder film


inserted in the sensor groove
on the carriage side?

Fix

Is the positional relationship


of the carriage encoder film
with the support plate

Fix

iPF700/iPF800/iPF8000 Series

T14 How to unlock the carriage (without having to remove the cover)

iPF5000 Series

Switch on the printer with the top cover


open detection sensor disabled

18 to 28 seconds after the printer is switched on

iPF800 Series

iPF700 Series

Unplug the printer when the carriage has


moved to about the middle after being
unlocked

Choose [Main Menu] [Maintenance]


[Replace rail cleaner] [Yes]

iPF8000 Series

4-19

Check and close the top cover

Troubleshooting Guide

T15 Recommended head adjustment procedure


* Prepare photo glossy paper (thin), photo semi-glossy paper (thin), proof paper 2 or Mitsubishi IJ-Proof (DDCP-Kote) and set the head
height to Low and perform the adjustment.

iPF700 Series

Reset the head height to


[Automatic]

Perform automatic head


adjustment in User mode (details)

iPF5000 Series

Adjust the head


inclination

iPF800 Series
V1.23 or later (CR_REG factory-executed)

iPF8000 Series

Check the firmware


version number
V1.20 or earlier

Upgrade to the latest version

Load photo glossy paper in the


maximum size that can be loaded
and execute CR_REG (*)

* Choose [Service Mode] [Adjust] [CR_REG] [EXECUTE] [YES] and click [OK].

T16 Recommended band adjustment procedure


Check no unusual loads are placed on paper feeding
and rewinding

Choose [Main Menu] [Print Adjustment] [Automatic


With non-recommended paper, perform Detailed Adjustment.
Band Adjustment] [Standard Adjustment] [Yes]

Is any print error detected by running Nozzle Check


Print in User mode?

2F2F

Abnormal

Non-Ejection Error

Normal
Perform Band Fine Adjustment
Abnormal
For the iPF700/iPF800 Series, perform Head Inclination
Adjustment
Abnormal

The problem could be remedied by selecting [Perform


automatic head adjustment with the head height being
lowered] or [Print in an upper print mode]

Band Fine Adjustment procedure


Print the data in error.
When printing has started, press the [Online] button to pause
the printing.
Press the [Menu] button to open the [Now Printing] menu.
Select [Band Fine Adjustment] using the [] and [] buttons.
Choose a numeric value using the [] and [] buttons
(between -5 and +5).
Press the [Online] button to resume the printing and confirm the
image.
If the problem persists, repeat steps to .

Set the type and size of the paper to be used for adjustment to equal those of the paper used for actual printing.
To apply the result of paper feed adjustment to printing, it is necessary to set [Paper Feed Adjustment] to [Prioritize Band Joint]
beforehand.
With [Paper Feed Adjustment] set to [Automatic], the result of adjustment would be applied to printing only if [Prioritized Image
Quality] is set to [Photographs and Illustrations] or [Office Documents] in the printer driver.

4-20

Chapter 5 Fault Isolation Tool Collection

T17 Electrical ejection fault isolation tool


Check flat cable a for proper connection to
the main controller

Abnormal

Reinsert the connector

Confirm that the connector is locked,


and is not inserted slantwise.

Normal

With the printer switched off, do the following:


- Clean head contact pin with a blower.
- Remove and reinsert the head (three
times).
* After unlocking the carriage in T14, pull it
out and then remove and reinsert the head.

iPF5000 Series

Continuity check
Check for a disconnection between
flat cable a and contact pin

Abnormal

T18

iPF700 Series

Normal

Flow 1

Replace the carriage


unit (*1)
Replace the carriage
unit (*2)

Replace the carriage relay PCB

The iPF700 does not allow continuity checking between a and (because such checking
requires the intervention of the IC on the carriage relay PCB)

Flow 2

iPF800/iPF8000 Series

Flow 1

Replace the main controller

Flow 2

Check flat cables b and a for


proper connection to carriage
relay PCB (contact check)

Replace the printhead

Replace the carriage unit

Continuity check
Check for a disconnection between
a and b of flat cable (long)

T18

Replace flat cable


(long)

Normal

Continuity check
Check for a disconnection between
flat cable a and contact pin

T18

Disconnected

Abnormal

Normal

Flow 1

Replace the carriage


relay PCB
Replace the carriage
unit (*2)

*1 It takes a long time to replace the flexible cable (long) and the head relay PCB individually. (Its
better to replace the whole unit.)
*2 It takes a long time to replace the flexible cable (short) and the head relay PCB individually. (Its
better to replace the whole unit.)

4-21

Troubleshooting Guide

Electrical System Block Diagram


Power PCB

Flat cable (long)

Carriage PCB

Contact pin
Main controller

Printhead

iPF5000 Series Carriage Unit

Flat cable (long)

Power PCB

Carriage relay PCB


Flat cable (short)
Head relay PCB

Contact pin
Main controller

Printhead

iPF800/iPF8000 Series Carriage Unit

iPF700 Series Carriage Unit

4-22

Chapter 5 Fault Isolation Tool Collection

iPF5000 Series PCB layout

Main
controller

Power
PCB

Maintenance cartridge relay PCB

Roll media unit PCB

Carriage
PCB

Operation
panel PCB

iPF700 Series PCB layout


Carriage
relay PCB

Power
PCB

HDD
HDD
Main controller

Operation
panel PCB

Head
relay PCB

Maintenance
cartridge relay PCB

4-23

Troubleshooting Guide

iPF800 Series PCB layout


Head relay PCB

Carriage relay PCB

Lower roll media unit relay PCB

Operation panel PCB

Lower roll media unit PCB

Power
PCB

Main controller

HDD
HDD

iPF8000 Series PCB layout

Power
PCB

Main controller

Head
relay PCB

Carriage
relay PCB

HDD
HDD
Take-up
relay PCB

Take-up
PCB

4-24

Operation
panel PCB

Chapter 5 Fault Isolation Tool Collection

T18 Flat Cable Fault Isolation Tool

Example 1: 0.5 mm-pitch flat cable disconnection check

CR2032

1. Connect flat cables 3a and 3b under test to connectors J02 and J01
of the flat cable checker, respectively.
2. Load a battery into the flat cable checker for the flat cable connected
to connector J01.
3. Slide SW1 to ON to switch on the PCB. If the green LED turns on at
this time, go to 4.
If the red LED turns on, there is a full disconnection.
4. Touching the flat cable under test by hand, check to see if the LED
turns from green to red.
If a disconnection occurs momentarily, the LED will turn red, which
means a partial disconnection.

J01

J02

Example 2: 1 mm-pitch flat cable disconnection check


1. Connect flat cables 3a and 3b under test to connectors J1002 and
J1001 of the flat cable checker, respectively.
2. Load a battery into the flat cable checker for the flat cable connected
to connector J1001.
3. Slide SW1 to ON to switch on the PCB. If the green LED turns on at
this time, go to 4.
If the red LED turns on, there is a full disconnection.
4. Touching the flat cable under test by hand, check to see if the LED
turns from green to red.
If a disconnection occurs momentarily, the LED will turn red, which
means a partial disconnection.

J03

J1001

J1002

Sample connection
Flat cable checker

Flat cable checker

* No battery is required for


a PCB having its flat
cable connected to J02.

Button battery
CR2032

J01
J02

b
Flat cable (long)

Carriage relay PCB

Main controller

Supplement information
The example above explains how the tool works on occurrence of a micro crack in the flat cable. If a complete
disconnection occurs, the LED will light red from the beginning or it will turn red after SW2 is pressed.

4-25

Troubleshooting Guide

Example 3: Main controller and head contact pin continuity check


1.
2.
3.
4.

Identify the color (chip) that has been found to have an imaging failure in a Nozzle Check Print operation.
Connect flat cable a under test to connector J02 of the flat cable checker.
Connect the terminal of the tester to any grounding terminal (GND as shown below).
Chips (A through F) have a specific color to control each and also have six contacts each. Check all these contacts for
continuity.
5. With the E-chip, for example, apply the + terminal of the tester to the contact at position E shown below to check for
continuity. (An example of making a continuity check on E-chip signals is shown below.)

Nozzle check print and chip layout (Double-head model example

Left
head

Right
head

Layout of head contact pins exposed with the head removed

A
B

B
A

B
GND

GND

B
GND

GND

GND

F
C

B
A

D
D

E
E

F
E

E
F
F

E
GND

D
GND

GND

GND

GND

*Inaccessible for checking on the iPF5000 Series.

4-26

Tester

Chapter 5 Fault Isolation Tool Collection

T19 Special Mode for Servicing


1. Service Mode
Service mode is used to set up the main unit and check its operations. Its functions include:
View and print Print Inf
Print nozzle check patterns with the non-discharging nozzle backup feature turned off
Clear error logs
Check sensor operation (I/O displays)

(1)Invoke and exit service mode


The procedure to invoke download mode varies depending on whether the model is with or without [Navigate] button.
Model without [Navigate] button: Switch on the printer while pressing the [Feeder Selection] button and the
[Information] button simultaneously.
Model with [Navigate] button:

Switch on the printer while pressing the [Load] button and the [Navigate] button
simultaneously.

To exit service mode, switch off the printer, then back on.

The printer, when started in service mode, comes up with the startup error check disabled. When the repairs
are complete, be sure to start the printer in normal mode to check its operations.

Model without [Navigate] button

Model with [Navigate] button

4-27

Troubleshooting Guide

(2Print Print Inf


Collect information to aid in fault isolation from error logs, etc. in the main unit.
[SERVICE MODE]

[DISPLAY]

[PRINT INF]

[YES]

(3) Nozzle Check Print


To isolate faults, print nozzle check patterns with the non-discharging nozzle backup function turned off.
[SERVICE MODE]

[ADJUST]

[PRINT PATTERN]

[NOZZLE 1]

(4) Clear error logs


Clear those service engineer calls that are prefixed with E (in the event of inability to start the printer).
Having fixed the errors, simply start the printer in service mode to let the calls cleared.

(5) I/O displays


I/O displays designate the status of the port I/O signal of each sensor or switch as 0 or 1.
[SERVICE MODE]

[I/O DISPLAY]

[I/O DISPLAY 1]

[SERVICE MODE]

[I/O DISPLAY]

[I/O DISPLAY 2]

[SERVICE MODE]

[I/O DISPLAY]

[I/O DISPLAY 3](only iPF650/750 series, iPF6300/8350/8300)

Display

Explanation

I/O DISPLAY 1

Shows switch ON (1)/OFF (0) ( to in the table below)

I/O DISPLAY 2

Shows switch ON (1)/OFF (0) ( to in the table below)

I/O DISPLAY 3

Shows switch ON (1)/OFF (0) ( to in the table below)

I/O DISPLAY 1

Display
position

Explanation
Pump cam sensor
Ink valve open/close sensor R
Ink valve cam sensor L
Ink valve cam sensor R
Spur cam sensor
Lift cam sensor
LF roller HP sensor
Top cover sensor
Carriage cover sensor
Tank cover sensor R
Tank cover sensor L
LF_PE sensor
Cassette paper detection sensor
Cassette detection sensor
Prefed paper detection sensor
Cassette cam sensor

0: Sensor on, 1: Sensor off


0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Cover open, 1: Cover closed
0: Cover open, 1: Cover closed
0: Cover open, 1: Cover closed
0: Cover open, 1: Cover closed
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off

4-28

Target series
Common
Common
8000
800/8000
5000
5000/650/750/800/8000
Common
Common
700/800/8000
Common
650/750/8000
5000
5000
5000
5000
5000

Chapter 5 Fault Isolation Tool Collection

I/O DISPLAY 2

Display
position

Explanation
Roll path sensor
Roll cam sensor
Cutter lift sensor
Cutter right edge sensor
Cutter left edge sensor
Carriage HP sensor/Lift cam sensor
Pressure release sensor
Paper sensor
Roll Paper rotation detection sensor

Roll unit detection

Cutter unit detection

Paper take-up unit mount detection

Paper take-up unit sensor


Ink valve open/close sensor L
Air-through valve open/close sensor R
Air-through valve open/close sensor L

I/O DISPLAY 3

Display
position

0: Sensor on, 1: Sensor off


0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Pressure release, 1: Pressure
0: Paper not available, 1: Paper available
0: Sensor on, 1: Sensor off
0: Roll Paper unit not available,
1: Roll Paper unit available
0:Cutter unit not available
1: Cutter unit available
0: Paper take-up unit not available,
1: Paper take-up unit available
0: Sensor on (low), 1: Sensor off (high)
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off
0: Sensor on, 1: Sensor off

Explanation

Target series
5000
5000
5000
5000/650/750/800
5000/650/750/800
700/650/750/800/8000
700/800/8000
700/650/750/800/8000
8000
5000
5000
800/8000
800/8000
700/650/750/800/8000
650/750/800
650/750/800
Target series

Release lever lock sensor


Pinch roller pressure release detection
switch
Shutter HP sensor
Not used
Not used
Not used
Not used
Not used
Broken flexible cable detection
J3601 pin no. 50
Broken flexible cable detection
J3601 pin no. 1
Broken flexible cable detection
J3602 pin no. 50
Broken flexible cable detection
J3602 pin no. 1
Broken flexible cable detection
J3501, J3502, J3601, J3602
Not used

Not used

Common

Not used

Common

0: Sensor on, 1: Sensor off

650/750

0: Pressure release, 1: Pressure

650/750

0: Sensor on, 1: Sensor off

650/750
Common
Common
Common
Common
Common

0: Conduction, 1: Broken

650/750

0: Conduction, 1: Broken

650/750

0: Conduction, 1: Broken

650/750

0: Conduction, 1: Broken

650/750

0: Not broken, 1 broken

8300 only
Common

4-29

Troubleshooting Guide

2.PCB Replacement Mode


PCB Replacement mode is used to replace the main controller or maintenance cartridge relay PCB.
At PCB replacement, be sure to have the latest release of firmware transferred to the printer in download mode to keep the
firmware consistent.

(1) Invoke and exit PCB Replacement Mode


This is the same way as you invoke Service Mode.
Model without [Navigate] button: Switch on the printer while pressing the [Feeder Selection] button and the [Information]
button simultaneously.
Model with [Navigate] button:

Switch on the printer while pressing the [Load] button and the [Navigate] button
simultaneously.

To exit Replacement Mode, switch off the printer, then back on.

Model without [Navigate] button

Model with [Navigate] button

4-30

Chapter 5 Fault Isolation Tool Collection

(2) Using PCB Replacement Mode


Start in PCB Replacement Mode.
The message REPLACE MODE

CPU BOARD appears on the display.

Select the board you want to replace with the [<] and [ >] buttons and press the [OK] button.
CPU BOARD:

Select if the main PCB has been replaced.

MC BOARD:

Select if the maintenance cartridge relay PCB has been replaced.

When the message Turn off printer. appears to signify the completion of restore, switch off the printer to exit PCB
Replacement Mode.

3.Download Mode
Use Download Mode to transfer (download) firmware from the PC to the printer when the printer does not start normally or
when it is necessary to replace the main controller.
The procedure to invoke download mode varies depends on whether the model is with or without [Navigate] button.
Model without [Navigate] button: Switch on the printer while pressing the [Stop] button and the [Information] button
simultaneously.
Model with [Navigate] button:

Switch on the printer while pressing the [Stop] button and the [Navigate] button
simultaneously.

To exit service mode, switch off the printer, then back on.
To exit Download Mode, switch off the printer, then back on.
Use the service tool L Printer Service Tool to upgrade the firmware. For the latest release of the firmware see Technical
Information.

4-31

Troubleshooting Guide

T20 Cleaning operation


1. Manual cleaning
1-1. Cleaning A (Normal suction)
The purge pump is driven, with the ink supply valve open, to adjust the nozzle conditions
About 1 to 2 g of ink is consumed for each color per head.
1-2. Cleaning B (Normal suction, high)
The purge pump is driven, with the ink supply valve closed, to increase the internal negative pressure. Then
when the valve is released, the ink infiltrate the head at once, eliminating the air accumulated in the liquid
chamber in the filter under the head.
About 5 to 7 g of ink is consumed for each color per head.

2. Automatic Cleaning
2-1. Initial Filling
The ink tube and head are filled with ink at installation. Initial filling is similar in the principle of cleaning
operation to Cleaning B.
The longer the tube is, the more ink is consumed.
About 15 to 25 g of ink is consumed for each color per head. (17- and 24-inch model), when compared
with about 45 to 55 g (36-, 44- and 60-inch models).
2-2. Timed Suction 1 (Turned on automatically 168 to 720 hours after capping; normal suction)
Timed Suction 1 is similar in the principle of cleaning operation to Cleaning B.
About, 5 to 7 g of ink is consumed for each color per head.
2-3. Timed Suction 2 (Turned on automatically 960 hours after capping: liquid level adjustment)
Timed Suction 2 is similar in the principle of cleaning operation to two iterative cycles of Cleaning B.
About 10 to 14 g of ink is consumed for each color per head.
2-4. Head Replacement (Draining the head you want to replace and filling the new head with ink)
About 17 g of ink is consumed for each color per head.

4-32

Chapter 5
Miscellaneous Information

Chapter 6 Miscellaneous Information

1. How to interpret Print Inf


*Print Inf is updated each time the printer is switched on and off.
Case of iPF700
Canon imagePROGRAF iPF700 PRINT INF
Firm:01.31 Boot:01.01 MIT:2.16 S/N:ACY00535
SYSTEM
TYPE:ACY00535 36 0 TMP:28 SIZE_LF:
0.0 SIZE_CR: 914.7
HEAD S/N:483B0000 HEAD LOT:166K23B0
INK
C :32
M :2 Y :27 MBK :19 MBK2:19 BK :19
WARNING
01:01800500-1010 02:01800500-1010 03:01810102-1002 04:01810102-1002
06:01061000-1021 07:01810102-1002 08:01810102-1002 09:01810102-1002
11:01061000-1021 12:01800500-1010 13:01800500-1010 14:01800500-1010
16:01810106-1006 17:01810106-1006 18:01810106-1006 19:01810106-1006
ERROR
01:03031000-2F38 02:03016000-2010 03:03810206-2596 04:03810206-2586
06:03810206-2586 07:03810106-2507 08:03810106-2507 09:03810106-2507
11:03060A00-2E1B 12:03016000-2010 13:03060A00-2E1B 14:03016000-2010
16:03060A00-2E1B 17:03063000-2E08 18:03063000-2E08 19:03010000-200D
INK CHK: C:0
M:0
Y:0 MBK:0 MBK2:0 BK:0

Device address/model (36-inch machine)/LF


type (0: old/1: new)/ambient
temperature/present paper size
Head serial number and lot number
Number of days elapsed since ink tanks
were mounted

05:01061000-1021
10:01810102-1002
15:01800500-1010
20:01810106-1006

Warning and error


histories (latest 20
occurrences)

05:03810206-2586
10:03063000-2E08
15:03063000-2E08
20:03010000-200D
Remaining ink detection OFF execution history

COUNTER
PRINTER
LIFE TTL:22505 LIFE ROLL:22502 LIFE CUTSHEET:3
LIFE A:11440 B:9815 C:992 D:258 E:0 F:0

Cumulative print counts in environments A to F


(all counts measured in terms of A4 sheets)

POWER ON:2019 CUTTER:1531 WIPE:1163 W-INK:33%

Cumulative power-on time (h)/number of


times of cutter operation/number of times of
wiping/remaining MTC

CARRIAGE
PRINT:261 DRIVE:44 CR COUNT:119067 CR DIST.:494227 PRINT COUNT:3102
PURGE
CLN-A : 1:45 2:1 3:1 6:15 7:1 10:0 11:10 15:0 16:124 17:0 TTL:197
CLN-M : 1:8 4:2 5:0 6:10 TTL:20

CLEAR
INK CONSUME:0 CUTTER EXC.:0 MTC EXC.:0 HEAD EXC.:0
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0
UNIT M EXC.:0
FACTORY CNT.:1
EXCHANGE
CUTTER EXC.:9 MTC EXC.:4 HEAD EXC.:6 BOARD EXC.(M/B):0
UNIT A EXC.:0 UNIT D EXC.:0 UNIT F EXC.:0 UNIT H EXC.:0 UNIT K EXC.:0
UNIT M EXC.:0
DETAIL-CNT
MOVE PRINTER : 0 MEDIACONFIG-CNT : 5
N-INKCHK :
C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0

5-1

Cumulative print time (h)/cumulative CR drive time (h)/


cumulative CR scan count (scans)/cumulative CR scan
distance (reading x 210 mm)/cumulative capping count
Cleaning count (A: automatic/M: manual)
1: Normal suction (equivalent to Cleaning A) 2: Ink level
adjustment 3: Initial filling 4: Ink drainage on head
replacement 5: Ink drainage on shipping 6: Normal
suction (high) (equivalent to Cleaning B) 7: Aging 8:
Flushing 10. Ink filling on secondary shipping 11: Ink
filling after head replacement 15: Dot count low
suction 16: Precipitated ink agitation 17: Low suction
Clear counts
Ink interval usages/cutter replacement
count/MC replacement count/head (R)
replacement count/head (L) replacement
count (F-models)/replacement counts by
unit (A to V)
Factory mode usage count
Replacement counts
Cutter replacement count/maintenance cartridge
replacement count/head replacement count/PCB
replacement count/replacement counts y unit (A to V)
Secondary shipping count
MCT media registration count
Refill ink loading history
0: No loading history/1: Loading history exists

Troubleshooting Guide

INK-USE1
INK
C
TTL
NINK
C
TTL
INK-USE2
INK
C
TTL
NINK
C
TTL
INK-EXC
INK
C
TTL
NINK
C
TTL

MEDIA 1
NAME
TTL
ROLL
CUTSHEET
MEDIA 3
NAME
TTL
ROLL
CUTSHEET
MEDIA 5
NAME
TTL
ROLL
CUTSHEET
MEDIA 7
NAME
TTL
ROLL
CUTSHEET

Cumulative usage ink usage (INK: genuine ink, NINK: refill


ink)

:651.4ml
M :639.1ml Y :657.1ml MBK :780.1ml MBK2:780.3ml BK :538.6ml
:4046.6ml
:0.0ml M :0.0ml
Y :0.0ml MBK :0.0ml MBK2:0.0ml BK :0.0ml
:0.0ml
Ink interval usage (INK: genuine ink, NINK: refill ink)
:651.4ml
M :639.1ml Y :657.1ml MBK :780.1ml MBK2:780.3ml BK :538.6ml
:4046.6ml
:0.0ml M :0.0ml
Y :0.0ml MBK :0.0ml MBK2:0.0ml BK :0.0ml
:0.0ml
Ink replacement count (INK: genuine ink, NINK: refill ink)

:27 M :25
Y :19 MBK :31 MBK2:25 BK :22
:149
:0
M :0 Y :0 MBK :0 MBK2:0 BK :0
:0

:Plain Paper
:
669.0 m2
:
668.9 m2
:
0.1 m2
:Coated Paper
:
22.8 m2
:
22.8 m2
:
0.0 m2

7201.5
7200.1
1.3

245.7
245.7
0.0

:HW SemiGl Photo


:
4.1 m2
:
4.1 m2
:
0.0 m2

44.3
44.3
0.0

:Semi-Gl Photo
:
1.5 m2
:
1.5 m2
:
0.0 m2

16.7
16.7
0.0

MEDIA SIZE1 ROLL P-SQ/P-CNT


36-44:
1213.4
24-36:
112.1
17-24:
77.9
-17 :
0.0
MEDIA SIZE2 ROLL D-SQ/D-CNT
36-44:
1230.8
24-36:
132.2
17-24:
85.2
-17 :
0.0
MEDIA SIZE1 CUT P-SQ/P-CNT
36-44:
0.0
24-36:
0.0
17-24:
0.0
-17 :
0.1
MEDIA SIZE2 CUT D-SQ/D-CNT
36-44:
0.0
24-36:
0.0
17-24:
0.0
-17 :
0.1

MEDIA 2
NAME
:HW Coated
sq.f TTL
:
55.6 m2
sq.f ROLL
:
55.6 m2
sq.f CUTSHEET :
0.0 m2
MEDIA 4
NAME
:Syn. Paper
sq.f TTL
:
7.7 m2
sq.f ROLL
:
7.7 m2
sq.f CUTSHEET :
0.0 m2
MEDIA 6
NAME
:Glossy Photo
sq.f TTL
:
1.6 m2
sq.f ROLL
:
1.5 m2
sq.f CUTSHEET :
0.0 m2
MEDIA OTHER
NAME
:OTHER
sq.f TTL
:
4.0 m2
sq.f ROLL
:
4.0 m2
sq.f CUTSHEET :
0.0 m2

m2
m2
m2
m2

13061.0
1207.0
838.5
0.0

sq.f
sq.f
sq.f
sq.f

19455
1798
1249
0

m2
m2
m2
m2

13248.9
1423.2
917.7
0.0

sq.f
sq.f
sq.f
sq.f

19735
2120
1367
0

m2
m2
m2
m2

0.0
0.0
0.0
2.0

sq.f
sq.f
sq.f
sq.f

0
0
0
3

m2
m2
m2
m2

0.0
0.0
0.0
2.0

sq.f
sq.f
sq.f
sq.f

0
0
0
3

5-2

599.5 sq.f
599.5 sq.f
0.0 sq.f

83.9 sq.f
83.9 sq.f
0.0 sq.f

MEDIA1 to 7: Names of the


seven media having the
largest print areas
MEDIA OTHER:
Information about the areas
used by other media
TTL: Cumulative area
ROLL: Cumulative roll
media area
CUTSHEET: Cumulative
cut sheet area or cassette
paper area

17.4 sq.f
16.7 sq.f
0.6 sq.f

43.6 sq.f
43.6 sq.f
0.0 sq.f
Print areas by physical size (roll
paper)
A4 sheet equivalents
Print areas by data size (roll paper)
*Not functional at present.

Print areas by physical size (cut


sheets)

Print areas by data size (cut sheets)


*Not functional at present.

Chapter 6 Miscellaneous Information


HEAD
HEAD DOT
bCNT.1

C
:26747
M :28070
Y
MBK
:33077
MBK2:33090
BK
iPF700
TTL:171152
HEAD DOT CNT.2
C :68870
M :67817
Y
MBK :87470
MBK2:87533
BK
TTL:429867

PARTS COUNTER
COUNTER A : OK
PARTS A1 :
PARTS A2 :
COUNTER D : OK
PARTS D1 :
PARTS D2 :
PARTS D3 :
COUNTER F : OK
PARTS F1 :
COUNTER H : OK
PARTS H1 :
COUNTER K : OK
PARTS K1 :
COUNTER M : OK
PARTS M1 :

:35399
:14766

Current head dot count

:78644
:39530

Cumulative head dot count

703

66.5
3.0
703
494227
429867
390
703
119067
703
3507
703
155
703
44

428.6
233.3

15%
1%

66.5
3.0

11333333
14100000
4550

4%
3%
8%

494227
429867
390

3740000

3%

119067

50000

7%

3507

6000

2%

155

1500

2%

44

Status indication corresponding to Status


counts (OK, W1, W2, E)
Number of days elapsed after setting
Count
Durability value (equivalent to a threshold that
determines W2/E)
Usage ratio (count ratio to the durability value)
Cumulative count
COUNTER A: Waste ink absorber
Count (dot count mL)
D1: CR bearing
Count (reading 210 mm)
D2: Encoder sensor
Count (Total ink ejection rate in multiples of one
million dots)
D3: Carriage height changing cam
Count (rotation count)
F1: Ink supply system (tube, flexible cable)
Count (CR scan count)
H1: Purge unit
Count (controller cam rotation count)
K1: Non-ejection unit
Count (non-ejection operation count)
M1: CR motor
Count (CR drive time h)

Ink saving mode ON/OFF indication


ON indicates either Normal or Low.
The value indicates the number of times
entered.

PV AUTO JUDGE : ON(NORMAL) , 1

Periodically replaced/consumable parts counter (iPF8000 example)


PARTS COUNTER
COUNTER A : OK
PARTS A1 :
PARTS A3 :
PARTS A4 :
PARTS A5 :
PARTS A6 :
COUNTER D : OK
PARTS D1 :
PARTS D2 :
PARTS D3 :
PARTS D4 :
COUNTER H : OK
PARTS H1 :
COUNTER K : OK
PARTS K1 :
COUNTER M : OK
PARTS M1 :
COUNTER P : OK
PARTS P1 :
COUNTER V : OK
PARTS V1 :

682
9.7
26.8
1.5
0.4
65.9
682
1068174
800422
3242
247999
682
4691
682
178
682
91
682
19869
682
9.6

3028.6
890.5
890.5
651.4
666.7

0%
3%
0%
0%
9%

9.7
26.8
1.5
0.4
65.9

33333333
48000000
60000
7360000

3%
1%
5%
3%

1068174
800422
3242
247999

50000

9%

4691

50000

0%

178

3400

2%

91

285714

6%

19869

2706.7

0%

9.6

5-3

D4: Tube unit


Count (CR scan count)
D5: Multisensor
iPF9100/9000S/8100/8000S/820/810/
6200/6100/610/605/5100/510
Count (Total ink ejection rate in multiples of one
million dots)
P1: LF adjustment
Count (feeding direction: reading x 210 mm)
V1: Mist collection duct
Count (dot count mL)

Troubleshooting Guide

Periodically replaced/consumable parts counter (iPF5000 example)


PARTS COUNTER
COUNTER A : OK
PARTS A1 :
COUNTER B : OK
PARTS B1 :
COUNTER D : OK
PARTS D1 :
PARTS D2 :
PARTS D3 :
PARTS D4 :
COUNTER F : OK
PARTS F1 :
COUNTER H : OK
PARTS H1 :
COUNTER L : OK
PARTS L1 :
COUNTER P : OK
PARTS P1 :
COUNTER Q : OK
PARTS Q1 :
COUNTER R : OK
PARTS R1 :
COUNTER V : OK
PARTS V1 :

796
0.0

36.1

0%

0.0

0.0

48.3

0%

0.0

13028571
6700000
16500000
60000

1%
1%
0%
7%

179143
97344
158057
4733

4000000

2%

97344

50000

5%

2586

12500

0%

111

750

0%

27500

5%

1572

27500

6%

1697

15.2

0%

0.0

796
179143
97344
158057
4733
796
97344
796
2586
796
111
796
6
796
1572
796
1697
796
0.0

Other display items (iPF8000S example)


Calibration History (Last 20times)
Date
Action Media
1: 2008/08/18 0
2: 2008/08/06 0
3: 2008/08/04 2
Glossy Photo

Calibration history
(iPF9100/9000S/8100/8000S/6200/6100/6000S/5100 only)
Up to 20 cycles printed (or as many as there are histories if
less than 20 cycles)
Date/Action/Media/Temp/Humid

Temp[C]/Humid[%]

25/ 57

(iPF9100/9000S/8100/8000S/6200/6100/6000S/5100 only)
If the multisensor has been replaced, the new unit version
prints in the Media field (00/01).
The contents of the first 32 bytes of EEPROM also print.
Unit Ver/DATA

Multi Sensor
Unit Ver : 01
DATA :
02 55 20 07 05 08 16 25 01 00 00 00 00 00 00 00
20 81 dc 01 02 81 a8 01 02 81 7c 01 02 01 03 00
CR REG
C2
15
8
3
BK
12
8
5
C
-6
-3
-2

B1: Platen duct


Count (dot count mL)
L1: Non-discharging unit
Count (non-ejection count)
Q1: Cassette pickup roller
Count (Cassette pickup count)
R1: Spur lift cam
Count (Total paper feed count)
V1: Mist collection system
Count (dot count mL)

796

CR REG adjustment values (iPF8000/8000 Series only)


iPF8000S, iPF9000S: C2/BK/C
iPF8000, iPF9000
B/M/Y
All values appear as 0 if CR_REG is yet to be executed.

9
9
1

5
10
0

2
11
-2

1
12
-4

-1
12
-4

-2
12
-4

-3
11
-3

-2
10
-1

-2
9
2

0
8
0

2
7

4
6

5
5

7
5

7
4

9
9
4

7
10
2

5
11
1

4
11
-1

3
12
-2

2
11
-2

1
11
-1

1
10
0

2
9
3

3
8
0

4
7

5
7

6
6

7
6

7
5

-5
-3
-2

-4
-3
-2

-4
-4
-1

-4
-4
-1

-3
-4
-1

-2
-4
-1

-2
-4
0

-1
-4
0

-1
-4
0

-1
-4
0

-2
-3

-2
-3

-3
-3

-3
-3

-3
-2

5-4

Chapter 6 Miscellaneous Information

Case of iPF650/750
Header

Canon imagePROGRAF iPF755 PRINT INF


Firm:01.00 Boot:01.24 MIT(DBF):5.00 MIT(DB):1.08
S/N:AAAG0001 Date:2010/04/01

Model/Version of Firmware, Boot and MIT


Body S/N/Print date of PRINTINF
Body serial no./model (36-inch
machine)/LF type (0: old/1: new)/ambient
temperature/present paper size/no. of
elapsed day after installation

SYSTEM
S/N:AAAG0001 TYPE:36 -LF:0 TMP:-1 RH:-1 SIZE-LF:0.0 -CR:610.8 AFTER INST:148
HEAD
INK
S/N:20750000 LOT:169G04D1 C:17 M:48 Y:31 MBK:48 MBK2:48 BK:35
Head serial number and lot number
WARNING
Number of days elapsed since ink
tanks were mounted
01:03/10 14:49 1041 00000CB2 02:03/10 12:34 1047 00000CA1
03:02/17 15:52 1041 000009C6 04:02/17 15:03 1041 000009C4
05:02/16 21:28 1003 00000734 06:02/09 15:46 1402 000006A7
07:02/09 15:43 1002 000006A7 08:02/09 12:14 1002 00000697
09:02/09 12:11 1002 00000697 10:02/09 12:08 1002 00000697
11:02/08 16:18 1002 00000656 12:01/22 13:52 1041 00000601
13:01/22 13:51 1041 000005FC 14:01/22 10:28 1041 000005F7
Warning and error histories (latest 20
15:01/21 12:00 1041 000005F2 16:01/06 07:33 1007 000004DA
occurrences)
17:01/06 07:33 1006 000004DA 18:01/06 07:33 1000 000004DA
Error occurrence date (mm/dm/hh/ss)
19:01/05 17:47 1007 000004CA 20:01/05 17:47 1006 000004CA
/print at occurrence/Error history (last 4digits)/
ERROR
01:03/16 16:27 2010 00000D04 02:03/08 09:56 2E33 00000C39
No. of printed sheet (A4 sheet equivalent)
03:03/05 16:53 2E05 00000C36 04:03/05 16:49 2E05 00000C33
(Lowest number is the most recent)
05:03/05 16:48 2010 00000C33 06:03/05 16:48 2E05 00000C33
07:03/05 16:47 201A 00000C33 08:03/05 16:47 2E05 00000C33
09:03/05 16:46 2E0C 00000C33 10:03/01 16:52 2F38 00000B4D
11:03/01 13:42 2010 00000B09 12:02/26 14:17 2010 00000B09
13:02/26 10:09 2F21 00000AFA 14:02/17 12:04 2E37 000008F7
15:02/17 11:58 2E1B 000008F7 16:02/16 21:34 2E37 00000734
17:02/16 21:32 2E1B 00000734 18:02/12 11:59 2520 000006AB
19:02/12 11:51 2527 000006AB 20:02/12 11:51 2526 000006AB
JAM
01:02/03 16:06 200C
01:3 02:1 03:* 04:1 05:2 06:* 07:* 08:2
09:* 10:* 11:* 12:PremPlainPpr 80
02:12/28 13:59 200C
01:3 02:1 03:3 04:1 05:2 06:* 07:3 08:2
09:1 10:636 11:* 12:Plain Paper HQ
**:**/** **:** ****
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:*
09:* 10:* 11:* 12:*
**:**/** **:** ****
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:*
09:* 10:* 11:* 12:*
**:**/** **:** ****
01:* 02:* 03:* 04:* 05:* 06:* 07:* 08:*
09:* 10:* 11:* 12:*

Jam history/Occurrence date


01:Category (1.CR error, 2. Jam, 3. Failed feeding 4. Failed cutting)
02: Media format: (1. Roll media, 2. Cut sheet)
03: Jam timing (1.Feed, 2.Print, 3. Eject)
04: Width detection OFF mode (1:ON, 2.OFF)
05: Head height (0:SL (1.0mm), 1:L(1.3mm), 2:M1(1.8mm), 3:M2(2.0mm),
4:M3 (2.2mm), 5:H(2.6mm)
06: Platen shutter position: (1. Fully close, 2.Only HP side open, 3.1/4 open, 4.1/2
open, 5.3/4 open, 6.Fully open)
07: Cut mode (1:User cut, 2.Eject cut, 3.Auto cut)
08: Media feeding environment
0:A (Temperature 15-25 degrees centigrade/Humidity 40%-60%)
1:B (Temperature 25-30 degrees centigrade/Humidity 40%-60%)
2:C (Temperature 15-30 degrees centigrade/Humidity 10%-40%)
3:D (Temperature 15-25 degrees centigrade/Humidity 60%-80%)
4:E (Temperature15-25 degrees centigrade/Humidity 0%-10%,
Temperature: to 15 degrees centigrade, from 30 degree
centigrade/Humidity 0%-50%[low humidity side not assured])
5:F (Temperature15-30degrees centigrade/Humidity 80%-100%,
Temperature: to 15 degrees centigrade, from 30 degree centigrade
/Humidity 50%-100%[high humidity side not assured])
09: Borderless/Bordered (1:bordered printing, 2.Borderless printing)
10:Print mode label No.
11: Media size (mm)
12: Media type
*: Unknown

5-5

Troubleshooting Guide

INK CHK
C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0

Disable remaining ink detection set history(1.disable set log, 2.no disable
set log
Printer history No. of printed sheet(Total/Roll media/Cut sheet/Each environment) (A4 sheet
equivalent), Cum. power-on time(h)/Cum. sleep -on time(h), Cum. cutting operations
time/Cum. wiping operations time/Remaining capacity of the MTC(%)/No. of printed sheet
by each language (GARO,HP-GL/2) sheets

COUNTER
PRINTER
LIFE-TTL:3504 LIFE-ROLL:3459 LIFE-CUTSHEET:45
LIFE A:1808 B:189 C:1507 D:0 E:0 F:0
POWER-ON:78 SLEEP-ON:1906 CUTTER:867 WIPE:401 W-INK:72
PDL: GARO:3455 HP-GL/2:49

Driving history Cum.printing time(h)/Cum.carriage moving


time(h)/No.of carriage scan time/Cum. carriage scan distance
(count as 1 by moving 210mm)/Cum. capping times

CARRIAGE
PRINT:29 DRIVE:21 CR-COUNT:83773 CR-DIST.:278173 PRINT-COUNT:776

No. of auto cleaning times


1.Normal suction/2.Ink level adjusting/3.Initial filling/6.Normal suction (strong)/
7.Aging/8.Flashing/10.Ink filling after second transportation/11.Ink filling after
PURGE
head replacement/15.Dot count small suction/16.Sedimented ink agitaion/17.
CLN-A : 1:1 2:1 3:1 6:0 7:0 10:0 11:1 15:0 16:27 17:0 TTL:31
Small suction/TTL:Total no. of automatic cleaning operations
CLN-M : 1:7 4:1 5:0 6:0 TTL:8
No. of manual cleaning times
1. Normal suction/4.Ink draining from head after head replacement/5. Ink
draining before transportation/6.Normal suction(strong)/TTL: Manual cleaning
No. of clear times
Ink section consumption amount/No. of MTC replacement times/No. head replacement

CLEAR
Times/No. of each unit replacement times
INK CONSUME:0 MTC EXC.:0 HEAD EXC.:0
PARTS CR1 EXC.:0 PARTS CR2 EXC.:0 PARTS CR3 EXC.:0 PARTS CR4 EXC.:0 PARTS CR5 EXC.:0
PARTS SP1 EXC.:0 PARTS PG1 EXC.:0 PARTS HMa1 EXC.:0 PARTS MT1 EXC.:0 PARTS PL1 EXC.:0
PARTS Mi1 EXC.:0 PARTS CT1 EXC.:0 PARTS WF1 EXC.:0 PARTS WF2 EXC.:0
FACTORY CNT.:1
No. of replacement times

Maintenance cartridge/Head/Main controller/each unit/No. of

replacement times each unit

EXCHANGE
MTC EXC.:0 HEAD EXC.:1 BOARD EXC.(M/B):0
PARTS CR1 EXC.:0 PARTS CR2 EXC.:0 PARTS CR3 EXC.:0 PARTS CR4 EXC.:0 PARTS CR5 EXC.:0
PARTS SP1 EXC.:0 PARTS PG1 EXC.:0 PARTS HMa1 EXC.:0 PARTS MT1 EXC.:0 PARTS PL1 EXC.:0
PARTS Mi1 EXC.:0 PARTS CT1 EXC.:0 PARTS WF1 EXC.:0 PARTS WF2 EXC.:0
Detail count

DETAIL-CNT
MOVE PRINTER:0 MEDIACONFIG-CNT:2
N-INKCHK: C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0

Second transportation/Count of media registered by


MCT/Count of disable ink remaining level detection

Cumulative consumption amount of ink


INK-USE1
INK C:223.6ml M:141.5ml Y:170.1ml MBK:104.8ml MBK2:104.8ml BK:104.2ml
(INK: Genuine/NINK: Refilled ink)
TTL:849.0ml
NINK C:0.0ml M:0.0ml Y:0.0ml MBK:0.0ml MBK2:0.0ml BK:0.0ml
TTL:0.0ml
Cumulative consumption amount
INK-USE2
INK C:223.6ml M:141.5ml Y:170.1ml MBK:104.8ml MBK2:104.8ml BK:104.2ml
of ink currently installed ink tank
TTL:849.0ml
(INK: Genuine/NINK: Refilled ink)
NINK C:0.0ml M:0.0ml Y:0.0ml MBK:0.0ml MBK2:0.0ml BK:0.0ml
TTL:0.0ml
INK-EXC
Cumulative count of ink tank replacement
INK
C:7 M:7 Y:8 MBK:7 MBK2:7 BK:12
(INK: Genuine/NINK: Refilled ink)
TTL:48
NINK C:0 M:0 Y:0 MBK:0 MBK2:0 BK:0
TTL:0

5-6

Chapter 6 Miscellaneous Information


Status of media usage
Media name/Print area of
7 types of media with lager cumulative print area

MEDIA 1

MEDIA 2

NAME
TTL

: Prem80forBrdrlss
:

ROLL

61.0 m2
:

61.0 m2

CUTSHEET :

NAME
657.2 sq.f
657.2 sq.f

0.0 m2

0.0 sq.f

MEDIA 3
: Plain Paper HG
:

ROLL

32.7 m2
:

32.7 m2

CUTSHEET :

352.4 sq.f
352.4 sq.f

0.0 m2

0.0 sq.f

: PremPlainPpr 80
:

ROLL

CUTSHEET :

642.4 sq.f

0.0 m2

0.0 sq.f

TTL

: Prem.SemiGl 200
:

ROLL

30.9 m2
:

333.6 sq.f

30.9 m2

CUTSHEET :

19.0 m2
:

19.0 m2

CUTSHEET :

NAME
204.7 sq.f
204.7 sq.f

0.0 m2

0.0 sq.f

MEDIA 7

333.6 sq.f

0.0 m2

0.0 sq.f

TTL

: Plain Paper HQ
:

ROLL

6.9 m2
:

74.5 sq.f

5.6 m2

CUTSHEET :

60.4 sq.f

1.3 m2

14.0 sq.f

MEDIA OTHER

NAME
ROLL

642.4 sq.f

59.6 m2

MEDIA 6

NAME

TTL

59.6 m2
:

NAME

MEDIA 5
TTL

ROLL
MEDIA 4

NAME
TTL

TTL

: Plain Paper

: Prem.SemiGl 280
:

4.1 m2
:

CUTSHEET :

NAME
44.3 sq.f

4.1 m2

44.3 sq.f

0.0 m2

0.0 sq.f

TTL

: OTHER
:

ROLL

3.9 m2
:

CUTSHEET :

42.9 sq.f

2.4 m2

26.8 sq.f

1.4 m2

16.1 sq.f

Print area of roll media by physical size

MEDIA SIZE1 ROLL P-SQ/P-CNT


36-44:

79.5 m2

856.6 sq.f

1276

24-36:

36.5 m2

393.4 sq.f

586

17-24:

39.1 m2

421.6 sq.f

628

0-17:

60.4 m2

650.5 sq.f

969

Print area of roll meda by data size

MEDIA SIZE2 ROLL D-SQ/D-CNT


36-44:

119.3 m2

1284.9 sq.f

1914

24-36:

39.0 m2

420.2 sq.f

626

17-24:

41.4 m2

446.4 sq.f

665

0-17:

67.2 m2

723.7 sq.f

1078

0.0 sq.f

MEDIA SIZE1 CUT P-SQ/P-CNT


36-44:

0.0 m2

24-36:

0.0 m2

0.0 sq.f

17-24:

2.8 m2

30.2 sq.f

45

0-17:

0.0 m2

0.0 sq.f

0.0 sq.f

Print area of cut sheet by physical size

Print area of cut sheet by data size

MEDIA SIZE2 CUT D-SQ/D-CNT


36-44:

0.0 m2

24-36:

0.0 m2

0.0 sq.f

17-24:
0-17:

1.4 m2
0.0 m2

16.1 sq.f
0.0 sq.f

24
0

5-7

A4 sheet equivalents

Troubleshooting Guide

Dot counts of the currently installed printhead


Unit:(x 1,000,000) dots

HEAD DOT CNT.1


C: 38277

M:20120 Y:29283 MBK:10408 MBK2:10407 BK:10934

TTL: 119432

Cumulative dot count of the printhead


Unit:(x 1,000,000) dots

HEAD DOT CNT.2


C: 38271

M:20114 Y:29276 MBK:10402 MBK2:10402 BK:10926

TTL: 119394

Information of the head currently installed


1. Date and time installed (yy/mm/dd)(last 4 times)

HEAD INF.1
1:10/02/08 **/**/** **/**/** 09/11/05 2:10/02/08 **/**/** **/**/**
3:AAA70119 AAA70119 00000000
4:1 5:7

6:0 7:0 8:0

14:3496

9:1 10:0

11:0 12:1

13:0

20:1

15:01:10/03/16 2010

02:10/03/05 2010

03:10/03/01 2010

04:10/02/26 2010

05:10/02/17 2E1B

06:10/02/16 2E1B

07:10/02/03 200C

08:10/01/16 2010

09:10/01/16 2E25

10:10/01/15 2E1B

11:10/01/14 2010

12:09/12/28 2010

13:09/12/28 200C

14:09/12/28 2E1B

15:09/12/28 2010

16:09/12/26 2010

17:09/12/26 2010

19:09/12/02 2E25

20:09/11/11 2010

18:09/12/14 2010

4.CLN_A (Auto) count


5.CLN_A (Manual) count
6.CLN_B Auto/left cap) count
7.CLN_B (Auto/right) count
8.CLN_B (Manual) count
9.Head replacement ink drain count
10.Secondary transport ink drain count
11.Secondary transport ink fill count
12.Ink filling after the head replacement
14.Number of sheets printed

17:71.10 10/02/09 01.08 09/11/19 01.05 09/11/11

15.Error log (yy/mm/dd/error log (last 4 digits)

18:A:55 B:56 C:55 D:57 E:57 F:53


19:AA:0 AB:0 BA:0 BB:0 CA:0 CB:0 DA:0 DB:0 EA:0 EB:0 FA:0 FB:0

16.Refill ink usage log (per chip)


17.Firmware version (last 3 times)
18.Head highest temperature (per chip)

HEAD INF.2
1:**/**/** **/**/** **/**/** **/**/**

2:**/**/** **/**/** **/**/**

3:******** ******** ********


14:*

3.Main unit serial number (last 3 times)

13.Recovery suction

16:A:0 B:0 C:0 D:0 E:0 F:0

4:* 5:*

2.Removal date (yy/mm/dd) (last 3 times)

6:* 7:* 8:*

9:* 10:*

11:*

19.Number of non-ejecting nozzle (A chip A row, A chip


B row, to F chip B row)
20.EEROM of the head format version

12:* 13:*

20:*

15:**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

Information of the head previously installed

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

(Same as above contents)

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

**:**/**/** ****

16:A:* B:* C:* D:* E:* F:*


17:**.** **/**/** **.** **/**/** **.** **/**/**
18:A:* B:* C:* D:* E:* F:*
19:AA:* AB:* BA:* BB:* CA:* CB:* DA:* DB:* EA:* EB:* FA:* FB:*

5-8

Chapter 6 Miscellaneous Information

Parts counter
CR1: CR bushing
(CR scan distance

PARTS CNT.

(4)

(3)

(2)

(1)

(6)

CR3: Encoder sensor unit

PARTS CR1 : OK

244 278173

PARTS CR2 : OK

244

PARTS CR3 : OK

244 119394

16500000

0%

119394

PARTS CR4 : OK

244

1084

60000

1%

1084

PARTS CR5 : OK

244 119394

16500000

0%

119394

PARTS SP1 : OK

244

83773

4400000 1%

83773

PARTS PG1 : OK

244

922

PARTS HMa1: OK

12476190

(5)

83773

244

2%

278173

6700000 1%

83773

50000

1%

0.0

29.8

0%

PARTS MT1 : OK

244

21

15000

0%

PARTS PL1 : OK

244

778

PARTS Mi1 : OK

244

0.1

PARTS CT1 : OK

244

896

37.0

0%

0.1

0%

896

244

0.0

169.0

0%

244

0.3

45.0

0%

Rotation count of head height switch


CR5: Multisensor unit
(Dot count

unit:1,000,000 dots)

SP1: Ink tube unit (CR scan count)


PG1: Purge unit

21

100000

unit:1,000,000 dots)

cam

0.0
4

PARTS WF1 : OK

(Dot count

CR4: Head height switch cam

922

0%

PARTS WF2 : OK

unit: 210mm)

CR2: Long flexible cable CR scan count)

(Rotation count of the controller cam)


HMa1: Head management sensor
(Non-ejection dot count

ml)

MT1: CR motor (CR driving time

0.0

h)

PL1: LF adjustment (Paper feeding time

0.3

Mi1: Mist fan unit (Dot count

h)

ml)

CT1: Cutter (Cut count)


WF1: Lower ink absorber of MTC (Dot count
(1) Status (OK, W1, W2, E)
(2) Number of days passed after set (days)
(3) Count value
(4) Life threshold (W2/E)
(5) Usage (ratio of life value to count value)
(6) Cumulative count

Cogging adjustment
Result: (0: DIsabled/1:Enabled/2. Check
required /3: Adjust required) and value when
adjusting.

COGFF
CONDITION : 1

PARAM0-F : REF:

5740

AMP:

PARAM0-B : REF:
AMP:

3245
0

52477
40
54033
49

PHASE:

0 176

RATE:

69

PHASE:

0 301

RATE:

79

ROLL LARGE: -28.3421

MIDDLE: -24.3421 SMALL: -20.3421

LF adjustment value (User adjustment


value
LF-A:Band adjustment 8-pass
LF-B: Band adjustment 1-pass
Scale-A: Scale clean
SMALLER: -20.3421
Scale-B: Scale fast

CUT

MIDDLE: -36.3421 SMALL: -36.3421

SMALLER: -36.3421

LF/SCALE ADJUSTMENT VALUE (MEDIA: Plain Paper

LF-A
LARGE: -36.3421

LF-B
ROLL LARGE: -28.3421

MIDDLE: -24.3421 SMALL: -20.3421

SMALLER: -20.3421

CUT

MIDDLE: -36.3421 SMALL: -36.3421

SMALLER: -36.3421

LARGE: -36.3421

SCALE-A
ROLL LARGE: -26 MIDDLE: -22 SMALL: -19 SMALLER: -19
CUT

LARGE: -34 MIDDLE: -34 SMALL: -34 SMALLER: -34

SCALE-B
ROLL LARGE: -26 MIDDLE: -22 SMALL: -19 SMALLER: -19
CUT

LARGE: -34 MIDDLE: -34 SMALL: -34 SMALLER: -34


Ink reduction mode

PV AUTO JUDGE : ON(NORMAL) , 1

On (Display Normal/Low when On only)/Off


Entry to ink reduction mode count

5-9

Troubleshooting Guide

CR REG adjustment value


* All values are zero when CR REG is not performed.

CRREG
CRREG HRZ A
1

CRREG HRZ B
1

CRREG HRZ C
1
-2
0

0
-1
0

CRREG VRT a

-1

-1

-1

-1

0
0

-1

-1

-2
0

-2
0

-2
0

1
0

CRREG VRT b

CRREG VRT c

Counter of periodic replacement parts/ consumable parts (iPF800 series)


COUNTER A

A1-5

Waste ink absorber related

Dot count ml

COUNTER D

D1

CR bushing

CR scan distance unit: 210mm

D2

Encoder sensor

Dot count

Head height switching cam

(Head height switching cam rotation count)

D3

D4
COUNTER H

Tube unit

unit:1,000,000 dots

CR scan count

D5

Multi sensor unit

Dot count

H1

Purge unit

Controller cam rotation count

unit:1,000,000 dots

H2

Purge unit/Pre-ejection R unit Pump rotation count

COUNTER K

K1

Management sensor unit

Non-ejection dot count

COUNTER M

M1

CR motor

CR driving time

ml

COUNTER P

P1

LF adjustment

Paper feeding time

COUNTER S

S1

Feeding roller unit

Paper feeding distance unit: m

COUNTER T

T1

Lower roll unit

Paper feeding distance unit: m

COUNTER V

V1

Mist collecting guide

Dot count

COUNTER Y

Y1

Round blade cutter

Cut count

5-10

unit: ml

Chapter 6 Miscellaneous Information

2. Upgrading Firmware
(1) Upgrading method
In most situations, the firmware can be upgraded by using imagePROGRAF Firmware Update Tool
(hereinafter FUT).
FUT is a firmware and installer package, allowing you to only upgrade the preinstalled version of
firmware in the FUT.
The firmware can also be upgraded using L Printer Service tool. With this tool, it can be downgraded as
well.
Upgrading by FUT wont work if the printer has an error, in which case use L Printer Service Tool to
upgrade the firmware.

(2) Upgrading using FUT (Firmware Update Tool)


Download the latest release of firmware (FUT) from the software download page at the Canon Web site.
Unzip the compressed file downloaded and click setup.exe in the resultant folder.
As the window shown below opens, start the FUT setup process.
Once FUT is set up, proceed to upgrade the firmware as directed by FUT.

(3) Upgrading using L Printer Service Tool


1) Install L Printer Service Tool on the PC.
2) Identify the firmware version and copy the firmware to a specified folder on the tooling PC.
(Default destination directory: C: \Program Files\L Printer Service Tool\Data
3) Start the printer in Download Mode.
4) Launch L Printer Service Tool.
5) Connect to the printer, choose the firmware you want to upgrade from L Printer Service Tool and
click Transfer Firmware to start a transfer.
6) When the transfer completes, switch off the printer to restart it.

(4) Relationship with MCT (imagePROGRAF Media


Configuration Tool)
imagePROGRAF Media Configuration Tool for x64 (hereinafter MCT manages the media list saved
as printer internal data.
At setup installation, MCT will install la country-specific media list automatically on the main unit
MCT is available from the Canon Website as an independent utility program. Download MCT to register
paper types with your printer and associated software to your preference.
Additional paper types that are registered with MCT are saved even after the firmware is upgraded,
but some information may be lost.
After the firmware has been upgraded, browse through Print Inf to view the MCT registration count
COUNTERDETAIL-CNTPAPERCONFIG-CNT. If the count does not equal 0, update the paper
information with MCT.

5-11

Troubleshooting Guide

3. Description of L Printer Service Tool, and How to Use It


(1) What you can do with this tool
View/save Print Inf and status information, and upgrade the firmware.
For more details, see (3) and later sections.

(2) Installation procedure


1
2)
3)
4)
5)
6)
7)
8)
9)

Log on to the tooling PC as an administrator and copy the L Printer Service Tool installer.
Run setup.exe in the installer.
When a dialog box appears, press the [Next] button.
In the license agreement window, check the [I agree to all terms of the license agreement] radio button
and press the [Next] button.
When the destination folder selection dialog box appears, select a destination folder and press the [Next]
button.
When the installation preparation complete dialog box appears, press the [Install] button.
When the Windows firewall block setting window appears, check the [Unblock] radio button and press
the [Next] button. (This window may not appear depending on the version of your OS.)
When the installation has completed, press the [Finish] button.
Add a printer.
To use this tool with one of these printers, perform Add a printer:
ExampleiPF510, iPF610, iPF700, iPF710, iPF5100, iPF6100, iPF8000, iPF9000, iPF8000S, iPF9000S
On the Service menu, choose [Add a printer].
When the printer addition dialog box appears, press the [Add] button.
Enter the product name and firmware identification information with single-byte characters according
to the table below and press the [OK] button.
Model

Product Name

imagePROGRAF iPF510
imagePROGRAF iPF610
imagePROGRAF iPF700
imagePROGRAF iPF710
imagePROGRAF iPF5100
imagePROGRAF iPF6100
imagePROGRAF iPF8000
imagePROGRAF iPF9000
imagePROGRAF iPF8000S
imagePROGRAF iPF9000S

iPF510
iPF610
iPF700
iPF710
iPF5100
iPF6100
iPF8000
iPF9000
iPF8000S
iPF9000S

When the printer is added, it appears on the [Printers List].

5-12

Firmware Identification
Information
iPF510
iPF610
iPF700
iPF710
iPF5100
iPF6100
iPF8000
iPF9000
iPF8000S
iPF9000S

Chapter 6 Miscellaneous Information

(3) Viewing and saving Print Inf and status information (Download
to the PC as data)
Service Print Display
Collects Print Inf information from the printer and displays it as text in a text editor.
The textual information collected is automatically saved to a log and can be reviewed in a log window.

Status Print Display


Collects status print Inf information from the printer and displays it as text in a text editor.
The textual information collected is automatically saved to a log and can be reviewed in a log window.

(4) Upgrading (downgrading) firmware


Download firmware
Starts a firmware download.

Firmware specifications
Optional directory specification (default)
Firmware that can be updated is selected automatically. (The firmware can only be updated.)
Optional file specification
The optional file (firmware) specification allows the firmware to be upgraded and downgraded.

Forced download mode


Do not use Forced Download Mode in usual operations. If Forced Download Mode is run by mistake, the
main unit may become unable to start because the firmware file check, model check, and printer status
check are disabled. In this case, the main controller would need a replacement.

5-13

Troubleshooting Guide

4. Notes on Replacing Parts


(1) Replacing PCBs
Do not replace the main controller PCB and the maintenance cartridge relay PCB (ROM board
simultaneously.
Each PCB contains sensitive information, which is temporarily saved to the other PCB before it is replaced, and is
written back to the new PCB when it is mounted.
To replace both PCBs, execute the following procedures in this order:
(aMaintenance cartridge relay PCB replacement procedure
(bMain controller PCB replacement procedure

Having replaced the main controller PCB and the maintenance cartridge relay PCB, check that the
firmware used is the latest release.

Maintenance cartridge relay PCB (ROM board replacement procedure


1 Switch off the printer and unplug it from the outlet.
2) Replace the maintenance cartridge relay PCB.
3) Plug the printer into the outlet and switch on the printer while pressing the [Feeder Selection] button and the
[Information] button simultaneously (start the printer in PCB Replacement Mode).

4) Making sure that the message Initializing or the product appears on the display, release the buttons.
(When the printer enters PCB Replacement mode, the message lamp lights.)
5) Wait until the message REPLACE MODE appears on the display.
6) Choose [MC BOARD] and press the [OK] button.
7) Making sure that the message Turn off printer. appears on the display, switch off the printer.
8) Switch on the printer.
9) Identify the firmware version and, if it is not the latest release, upgrade it.

Main controller PCB replacement procedure


1 Switch off the printer and unplug it from the outlet.
2) Replace the main controller PCB.
3) Plug the printer into the outlet and switch on the printer while pressing the [Feeder Selection] button and the
[Information] button simultaneously (start the printer in PCB Replacement Mode).

4) Making sure that the message Initializing or the product appears on the display, release the buttons.
(When the printer enters PCB Replacement mode, the message lamp lights.)
5) Wait until the message REPLACE MODE appears on the display.
6) Choose [CPU BOARD] and press the [OK] button.
7) Making sure that the message Turn off printer. appears on the display, switch off the printer.
8) Switch on the printer.
9) Identify the firmware version and, if it is not the latest release, upgrade it.

(2) Periodically replaced parts (Refresh Service Kit


As periodically replaced parts near the end of their useful lives, the following message appears:
Katakana display panel model: W: Level 1"or
Kanji display panel model: .
If a replacement required message appears, check [PARTS Status] in [Status Print] or PARTS
Counter in Print Inf.
A service call error indication appears when the parts reach the end of their useful life.
If an error indication appears, collect the relevant information with L Printer Service Tool and check
PARTS COUNTER.
[SERVICE MODE] > [COUNTER] > [PARTS CNT.] > [COUNTER X] > [PARTS XX]
Parts having their PARTS COUNTER usage rates above 97% for A and V and above 90% for others
are replaced. The parts counter for the replaced part needs initialization after it has been replaced.
[SERVICE MODE] > [INITIALIZE] > [PARTS COUNTER] > [PARTS XX]
5-14

Chapter 6 Miscellaneous Information

5. Greasing
Using a flat brush or the like, spread the dedicated part grease evenly to form a thin coat.
Be careful not to apply the grease to any part other than specified parts. Grease adhering to the wiper, cap
and linear scale, in particular, could result in defective print.
The main rail does not require greasing. Be careful not to grease it directly. Problems, such as unusual
noises, imaging failures and shorter head lives, might result.
If the carriage is overloaded because it is stained by ink or as a result of any other condition, clean the rail
and then move the carriage fully in both directions about 10 times. This action will allow the lubricant to
transfer from the carriage shaft cleaning part to the rail.

iPF610 example
Eject roller bearing/Eject roller middle bearing

Joint base

Molycote

PG-641
PG-641
About
12 mg
12mg

PG-641
Molycote
PG-641
About
12 mg
12mg
PG-641
PG-641
Molycote
12mg
About
12 mg

Molycote PG-641
PG-641

About 6 mg
6mg

Shaft cleaner/oil pad


Impregnation
EU-1

A2171A1172
One
position on the A2 (17) model and two on the
A1 (24) model

Molycote
PG-641

PG-641
About 12 mg
12mg

5-15

Troubleshooting Guide

Separating cam gear

Spur cam

Molycote PG-641
About 20 mg
Molycote
PG-641

PG-641
About
20 mg
20mg

Feeding cam
Molycote PG-641
About 20 mg

Release lever

Molycote PG-641
About 20 mg

5-16

Chapter 6 Miscellaneous Information


Return lever arm

Pinch roller unit release shaft


Five positions on the A2 (17) model and seven the
A1 (24) model

Molycote PG-641
About 20 mg
Molycote PG-641
About 12 mg

Paper feeding inner guides


Molycote
PG-641
PG-641
About
12 mg
12mg

5-17

Troubleshooting Guide

iPF720 example
Carriage assembly

LF roller backup assembly

Leaf spring:
Permalub G2, about 12 g

Bearing
Permalub
about 24 mg
G2,
G224mg

Cam:
Permalub G2,

about 12 g

LF
LF
roller

LF
LF roller

Permalub
G2,G2
24mg
about
24 mg

Lock pin:
G212g
Permalub
G2,
about 12 g

Joints:
Molycote PG-641, about 24 g

Pinch roller release cam


Permalub G2,
about
24 g

LF roller

LF

PermalubG224mg
G2, about 24 mg

Pinch roller release assembly

G2 24mg
Permalub
G2, about
24 mg

5-18

Chapter 6 Miscellaneous Information

iPF9100 example
Joint base rails and ribs

Pinch roller release cam


Rail:
Molycote PG-641, about 12 mg

Rib:
Molycote Pg-641,
about 12 mg

LF roller backup/bushing/feed roller bearing

Pinch roller release cam


(three positions x 13):
Permalub G2, about 12 mg

Top cover stay shaft hole/gear shaft/shaft end/gear


tooth plane

LF
LF roller bearing:
Permalub
G2, about 12 mg

G212mg
LF LF2
roller backup (two positions):

Permalub
G2, G212mg
about 12 mg

Top cover stay


shaft hole:
Permalub G2,
about 24 mg

Top cover stay shaft end:


Permalub G2, about 24 mg
Top cover stay gear shaft:
Permalub G2, about 24 mg

Bushing:

Permalub G2
G2,12mg
about 12 mg

Top cover stay gear tooth plane:


Permalub G2, about 12 mg

Troubleshooting Guide

6. Replacing the Head


Replacing heads from the Main Menu
Main Menu

Maintenance

Advantage:
Low ink consumption
Disadvantage: Unpredictable head reusability

Replace Heads

Automatic Head Adjustment

On a two-head model, choose either L or R.

Try on the finest grade of paper


available at the customers site.

Head replacement by servicepersons

Advantage:
Assures head reusability (allowing faults in the heads to be analyzed)
Disadvantage: Increased ink and MT cartridge consumption (about three times
larger than normal)

T14

Unlock the carriage and disconnect the AC cable

Take out the head and close the head cover and the top cover

Ink filling will not occur if you mount a new head now.

Restart the printer in user mode without a head mounted

Mount a new head according to operation panel guidance

Perform automatic head adjustment with the finest grade of


paper available at the customers site.

Initial filling and automatic head adjustment

Restart the printer in service mode and check the nozzle check pattern

Removing and reinserting a head on carriage unit replacement


Unlock the carriage and disconnect the AC cable

Advantage:
Low ink consumption
(unless the printer has been drained of ink)

T14

Take out the head

Replace the carriage unit


Unless the printer has been drained of ink

Remount the original head and restart the printer

If the printer has been drained of ink on


carriage unit replacement

Restart the printer in user mode without a head


mounted (hereafter follow steps similar to )
Mount a new head according to operation panel
guidance
Initial filling and automatic head adjustment
Restart the printer in service mode and check the
nozzle check pattern

5-20

Chapter 6
Main Unit Configuration
Diagrams

Chapter 6 Miscellaneous Information

1. LFP-IJ Printer Basic Configuration Diagram

Carriage M

LF motor

Cutter unit

Carriage encoder

Spur unit

Power PCB

Flat cable

Tube

Maintenance cartridge

Non-ejection sensor

LF roller

Head relay PCB

Platen fan

Carriage relay PCB

Multisensor

Printhead

iPF5000 Series only

Printhead

Platen

Valve

Main controller

Purge unit

Subbuffer

Ink tank

Head up/down motor

Glycerin

Wiper

6-1

Troubleshooting Guide

Function Description
Component name
Main controller
Carriage relay PCB

Head relay PCB

Carriage encoder
Ink tank
Subbuffer
(Ink supply) Valve

Lift motor

Multisensor

Platen fan
Head management sensor
LF motor
Printhead
Spur
Purge unit

Maintenance cartridge

Function
A PCB that controls the printer as a whole.
A relay PCB used to connect the carriage and the main controller with
each other by a flat cable. With the iPF5000 Series, it is combined into a
single assembly together with the head relay PCB described below.
A PCB that relays head signals and that performs preprocessing on the
multisensor signals.
On the iPF5000 Series, the head relay PCB is expressed as carriage
PCB.
A film on which slits are printed to generate an encoder pulse signal to
calculate the head position. The sensor is attached to the carriage unit.
A color-specific replaceable cartridge ink tank (consumable part)
Functions as an air passage to fill the ink tank with air and also as a
reservoir for the reflux ink in the tube.
A valve that is opened and closed to augment the internal pressure in the
path of ink supply (by generating a negative pressure). In cleaning B, in
which a negative pressure is produced, the valve vents accumulated air
from the head.
The drive motor that automatically regulates the distance between the
head and paper. The iPF5000 Series uses the eccentric cam of the
carriage rail to move the carriage (head) up and down together with the
rail. Others rotate the cam in the carriage by way of a coupling on the
main unit side to move the head up and down.
A sensor that measures the head and paper distance, detects the leading
edge, width and other aspects of paper, measures the density of
adjustment print patterns and so on.
Sucks paper to keep it from elevated.
A sensor that detects non-discharging nozzles for non-discharging nozzle
backup.
Feeds out paper precisely (in the micron order) according to the number
of print passes for each scan of the carriage.
Single six-color 1-inch head (consumable part)
A roller used to feed the trailing edge of cut sheet. Serrated to avoid
catching ink. Mounted on the iPF5000 Series only.
A head recovering unit that sucks the head to restore clogged nozzles and
to release the air, and that wipes the face with a wiper. It also contains a
lock mechanism that clamps the carriage to the purge.
A cartridge tank (consumable) that stores waste ink ejected from the
purge unit.

6-2

Chapter 6 Miscellaneous Information

2. Paper Paths by Series


(1) iPF5000 Series

Cutter
Manual feed from
front (POP board)

Multisensor

S
S
LF_PE sensor

Roll paper manually


fed from top

Prefed paper detection


sensor

Paper detection sensor

Cassette pick-up

Roll paper feeding sensor

Flapper

Release

Back cover

Cassette detection sensor

6-3

Troubleshooting Guide

(2) iPF700 Series

Cutter

Multisensor

Cutter lower blade

LF_PE sensor

6-4

Chapter 6 Miscellaneous Information

(3) iPF8000 Series

Cutter

Multisensor

Cutter lower blade

Roll paper
feeding

LF_PE sensor

6-5

Troubleshooting Guide

(4) iPF800 Series

Multisensor
Cutter
S
S

Cutter lower blade

LF_PE sensor
S

Roll paper feeding


Roller paper sensor

S
Roll paper detection
sensor

Flapper

Roll paper feeding


Roller paper sensor

Feeding roller

S
S

6-6

Roll paper detection


sensor

Chapter 6 Miscellaneous Information

(5) iPF650/750 Series

Cutter

Multi sensor

Manual feeding

Paper detection sensor

Roll paper feeding

6-7

Chapter 6 Miscellaneous Information

Connecting the tooling PC into a customers network is prohibited as a rule. Exceptionally, if it is


unavoidable to connect the PC into a customers network, make sure that you have the latest virus
protection in place and run the OS Fix program and then obtain written approval from the customer
beforehand.

The following notice does not apply if this Guide and the product fail to comply with the laws and local regulations of
the country in which they are used.
Trademark Notice
All product names or company names used in this Guide are the trademarks or registered trademarks of their
respective owners.

Canon Japan Inc.


L Printer Quality Assurance Center
L Printer Device Development Center
L Printer Development Management Center
L Printer System Development Center

Canon Marketing Japan Inc.


Service & Support Planning Group

Canon Inc.

Canon Marketing Japan Inc.

Ver.2.0

2010.7

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