Crudes

Arab Light
Crude

TBP Start Point (F)

TBP Cut Point (F)
Vol %
Wt %
Gravity, API
S.G.
VABP (F)
Characterization Factor
Total Sulfur, wt. %
Mercaptan Sulfur( ppm wt)
Total Nitrogen, wt.%
Aniline Pt. (F)
Naphthenes Vol. %
Aromatics Vol. %
RON
Smoke Pt. (mm)
Cetane Index
Freeze Pt. (F)
Pour Pt. (F)
Viscosity @ 100F (cs)
Viscosity @ 140F (cs)
Viscosity @ 210F (cs)
Nickel (ppm wt)
Vanadium (ppm wt)
Conradson Carbon Wt. %
price

Light Gas Light Naphtha Med. Naphtha Heavy Naphtha Light Kero Heavy Ker LGO
VGO
VR
AR
158
212
302
374
455
536
650
1049
650
158
212
302
374
455
536
650
1049
4.9
4
8.5
7.9
8.6
8.5
11.2
29.8
14.8
44.6
3.76
3.29
7.37
7.16
8.05
8.21
11.18
32.09
17.7
49.79
33.4
84.4
69.9
59.4
51.2
45.3
39.8
34.3
22.2
6.9
16.3
0.8575
0.6554
0.7027
0.7412
0.7745
0.8004
0.8259
0.8535
0.9207
1.0224 0.09545
185
257.5
338
414.3
495.8
592.5
834.5
12.29
12.08
11.97
11.95
11.93
11.92
11.84
1.79
0.023
0.025
0.0291
0.054
0.1337
0.7233
1.2159
2.4817
4.34
3.1422
0.098

-30
6.25

4.4
20.5
3.58
#REF!

60.7

15.2
6.7
50.5

18.8
12.7
36.9

0.0001
133
20
18.3
22

0.0005
142.3

0.0019
152.4

22.4

25.6

22.9
49.5
-49.4
-59.1
1.38

18.9
53.5
-5.5
-19.9
2.28

0.67

0.98

0.0064
161.6

0.0549
178

53

28.8

17.5
4.52

87.5
54.6

1.6

6.42

0.2959

0.1405

115

35

46800
1590
25
116
20.3

92.3
24.2
8.92
41.31
7.6

Main Inpu

Enter the following i

Table 1.1

crude1
crude2
crude3

Crude #
4
16
16

Crudes
Type
Fulma
No Crude
No Crude

Amount
250,000
0
0

Table 1.2

Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Prices of Crudes
Type
Iranian Light1
Bonny Light (Nigeria)2
Magnus1
Fulma1
Isthmus (Mexico)2
Maya1
Brent (United Kingdom)2
Arab Heavy(Safaniya)1
BU Attifel1
Tapis Blend1
Oficina1
Soviet Export Grade1
WTI1
San Joaquin Valley1
Alaskan North Slope3
No Crude

Spot Price, belonged to Feb28,05-Mar4,05, is posted by platt

Spot Price, as on May 25, 2007, Source: Oil & Gas Journal, Volume 105.22

Spot Price, as on June 01, 2007, Source: Oil & Gas Journal, Volume 105.22

MARKET Price ($/bbl) ASKING PRICE (WK1) ASKING PRICE (WK2)

62.66
56.50
57
62.66
55.00
54
63.00
62.66
70.32
43.29
62.66
56.00
62.66
62.66
55.00
62.66
62.66
0.00

Main Input
Enter the following information.
Table 1.3

Other Prices ($/bbl)

Gasoline4
Kerosene5
Diesel5
Fuel Oil5
C25
C35
C45

ASKING PRICE (WK3)

ASKING PRICE (WK4)

ASKING PRICE (WK5)

ASKING PRICE (WK6)

As on July, 12, 2007 Source: http://www.msnbc.msn.com/i

PTT(formula), Platt, SRI , ICIS and CMAI

Table 1.4

Other Details:
Desired Gasoline Octane
Platformer Octane
Vol. Frac. HeavyKero to Diesel

Other Prices ($/bbl)

Gasoline4
Kerosene5
Diesel5
Fuel Oil5
C25

72.5
66.0
68.0
50.0
17.0

C35

27.6

C45

33.4

12, 2007 Source: http://www.msnbc.msn.com/id/12400801/

a), Platt, SRI , ICIS and CMAI

Other Details:
d Gasoline Octane
tformer Octane
HeavyKero to Diesel

87
96
0.4

Crude 1
Type

Fulma

crude price

55.00 $/bbl

Bbl/day

250,000

Table 2.1

Crude
TBP Start Point (F)
TBP Cut Point (F)
Vol %
Wt %
Gravity, API
S.G.
VABP (F)
Characterization Factor
Total Sulfur, wt. %
Mercaptan Sulfur (ppm wt)
Total Nitrogen, wt.%
Aniline Pt. (F)
Naphthenes Vol. %
Aromatics Vol. %
RON
Smoke Pt. (mm)
Cetane Index
Freeze Pt. (F)
Pour Pt. (F)
Viscosity @ 100F (cs)
Viscosity @ 140F (cs)
Viscosity @ 210F (cs)
Nickel (ppm wt)
Vanadium (ppm wt)
Conradson Carbon Wt. %

20.50
3.58

Light Gas
158.00
4.97
3.95
84.70
0.65
0.00
70.80
-

Light Naphtha Med. Naphtha Heavy Naphtha Light Kero Heavy Kero LGO
158.00
212.00
302.00
374.00
455.00
212.00
302.00
374.00
455.00
536.00
6.11
12.19
9.28
10.01
8.37
5.29
11.20
8.86
9.85
8.48
66.70
55.50
48.50
43.00
38.10
0.71
0.76
0.79
0.81
0.83
185.00
256.70
338.00
414.30
495.60
12.10
11.82
11.80
11.79
11.81
0.00
0.00
0.01
0.03
0.06
130.30
139.90
150.60
25.30
25.30
25.30
7.70
16.50
20.40
23.30
24.10
57.60
51.80
39.70
22.00
18.90
45.20
50.50
(56.40)
(15.80)
(66.40)
(25.80)
1.52
2.58
0.72
1.07
-

Table 2.2

C4
Methane
Ethane
Propane
Isobutane
n-butane
Total

Vol %
0.15
0.60
0.60
1.35
2.70

536.00
650.00
12.00
12.42
34.40
0.85
593.10
11.93
0.21
167.80
53.30
39.20
5.19
1.77
-

VGO
VR
650.00
1,049.00
28.66
31.53
24.70
0.91
823.50
11.99
0.51
197.40
33.20
107.10
52.43
7.31
-

AR
1,049.00
5.71
6.62
16.70
0.95
0.75
5.59
27.65
10.57

650.00
34.37
38.15
23.30
0.91
0.56
90.00
44.10
11.30
0.97
4.80
1.83

Crude 2
Type

16

No Crude

crude price

$/bbl

Bbl/day

Med. Naphtha
-

Heavy Naphtha
-

Light Kero Heavy Kero LGO

-

C4-

Vol %

Table 3.1

Crude
TBP Start Point (F)
TBP Cut Point (F)
Vol %
Wt %
Gravity, API
S.G.
VABP (F)
Characterization Factor
Total Sulfur, wt. %
Mercaptan Sulfur( ppm wt)
Total Nitrogen, wt.%
Aniline Pt. (F)
Naphthenes Vol. %
Aromatics Vol. %
RON
Smoke Pt. (mm)
Cetane Index
Freeze Pt. (F)
Pour Pt. (F)
Viscosity @ 100F (cs)
Viscosity @ 140F (cs)
Viscosity @ 210F (cs)
Nickel (ppm wt)
Vanadium (ppm wt)
Conradson Carbon Wt. %

Light Gas
-

Light Naphtha
-

Methane
Ethane
Propane
Isobutane
n-butane
Total

VGO
-

VR
-

AR
-

Crude 3
Type

16 No Crude

crude price

Light Naphtha
-

Med. Naphtha
-

$/bbl

Bbl/day

Heavy Naphtha
-

Light Kero Heavy Kero LGO

-

Table 4.1

TBP Start Point (F)

TBP Cut Point (F)
Vol %
Wt %
Gravity, API
S.G.
VABP (F)
Characterization Factor
Total Sulfur, wt. %
Mercaptan Sulfur( ppm wt)
Total Nitrogen, wt.%
Aniline Pt. (F)
Naphthenes Vol. %
Aromatics Vol. %
RON
Smoke Pt. (mm)
Cetane Index
Freeze Pt. (F)
Pour Pt. (F)
Viscosity @ 100F (cs)
Viscosity @ 140F (cs)
Viscosity @ 210F (cs)
Nickel (ppm wt)
Vanadium (ppm wt)
Conradson Carbon Wt. %

Crude
-

Light Gas
-

Table 4.2

C4Methane
Ethane
Propane
Isobutane
n-butane
Total

Vol %
-

VGO
-

VR
-

AR
-

Crude Blend
Table 5.1

4
16
16

Type
Fulma
No Crude
No Crude

Amount (bbl/day)
250,000.00
-

Price ($/bbl)
55.00
-

Crude Input Price

55.00 ($/bbl)

Total Amount

250,000 (bbl/day)

Table 5.2

TBP Start Point (F)

TBP Cut Point (F)
Vol %
Wt %
Gravity, API
S.G.
VABP (F)
Characterization Factor
Total Sulfur, wt. %
Mercaptan Sulfur( ppm wt)
Total Nitrogen, wt.%
Aniline Pt. (F)
Naphthenes Vol. %
Aromatics Vol. %
RON
Smoke Pt. (mm)
Cetane Index
Freeze Pt. (F)
Pour Pt. (F)
Viscosity @ 100F (cs)
Viscosity @ 140F (cs)
Viscosity @ 210F (cs)
Nickel (ppm wt)
Vanadium (ppm wt)
Conradson Carbon Wt. %

Crude
Light Gas
20.50
3.58

158.00
4.97
3.95
84.70
0.65
0.00
70.80
-

Light Naphtha
Med. Naphtha
Heavy Naphtha
Light Kero Heavy Kero LGO
VGO
VR
158.00
212.00
302.00
374.00
455.00
536.00
650.00
212.00
302.00
374.00
455.00
536.00
650.00
1,049.00
6.11
12.19
9.28
10.01
8.37
12.00
28.66
5.29
11.20
8.86
9.85
8.48
12.42
31.53
66.70
55.50
48.50
43.00
38.10
34.40
24.70
0.71
0.76
0.79
0.81
0.83
0.85
0.91
185.00
256.70
338.00
414.30
495.60
593.10
823.50
12.10
11.82
11.80
11.79
11.81
11.93
11.99
0.00
0.00
0.01
0.03
0.06
0.21
0.51
130.30
139.90
150.60
167.80
197.40
25.30
25.30
25.30
7.70
16.50
20.40
23.30
24.10
57.60
51.80
39.70
22.00
18.90
45.20
50.50
53.30
33.20
(56.40)
(15.80)
(66.40)
(25.80)
39.20
107.10
1.52
2.58
5.19
52.43
0.72
1.07
1.77
7.31
-

Table 5.3

C4Methane
Ethane
Propane
Isobutane
n-butane
Total

Vol %
0.15
0.60
0.60
1.35
2.70

AR
1,049.00
5.71
6.62
16.70
0.95
0.75
5.59
27.65
10.57

650.00
34.37
38.15
23.30
0.91
0.56
90.00
44.10
11.30
0.97
4.80
1.83

Products & Gross Margin

Table 6.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 6.2

C2
C3
C4
Gasoline
Jet/Kero
Diesel
Fuel Oil
Total

Bbl/day
1,100
2,400
11,800
109,300
37,600
86,100
1,000
249,300

Volumes, Values and Properties of Products

Value($)
SG
Octane
Sulfur (wt%) Pour Point (F)
18,700
66,144
394,002
7,924,250
0.74
89.2
0.0001
2,481,600
0.82
0.0018
5,854,800
0.85
15
0
50,000
1.13
1.3993
16,789,496

Freeze Point (F)

Cetane Index

-51
59.3

Table 6.3

crude feed
gross margin ($/day)
gross margin/bbl ($/day)

250,000
2,859,209
11.44

13,750,000
$/day
$/bbl

Table 6.4

Table 6.5

Desired Gasoline Octane

87.00

Platormer Octane

96.00

Frac. VGO to HC

0.98

H2 from Plat (mmscf/day)

H2 from Steam Reformer (mmscf/day
H2 required for HT (mmscf/day)

65.62
57.67 User must add this number to meet H2 requirments
123.28

Increase hydrogen from the platformer by increasing frac. VGO to HC

Table 6.6

octane
pour point (F)
freeze point (F)
cetane index
Sulphur in Gasoline (ppmwt%)
Sulphur in Diesel (ppmwt)
Sulphur in Fuel Oil (wt%)

Specifications
Minimum
R+M/2 Octane > 87
<0
< -45
Cetane Number > 50
< 300
< 15
< 1.5

Calculated Values
89.2
-0.1
-51.2
59.3
100
10
1.4

On Spec?
yes
yes
yes
yes
yes
yes
yes

Summary Page
Table 7.1

4
16
16

Type
Fulma
No Crude
No Crude

Amount (bbl/day) Price ($/bbl)

250,000
55.00
-

Capacity (bbl/day)

Current Use

Table 7.2

Unit

% of Capacity

JetKero

75000

45950

61%

FCC

60000

5255

9%

105000

71650

68%

Alky

30000

13155

44%

VR

200000

85925

43%

Diesel

70000

43288

62%

Coker

90000

14275

16%

Hydrocracker

130000

76644

59%

Naptha

100000

88125

88%

Coker Naptha

20000

2259

11%

LCOHTU

10000

734

7%

VGOHTU

Refinery Investment Costs

Process
Crude Distillation
Vacuum Distillation
Naphtha Hydrotreating
Kerosene Hydrotreating
Diesel Hydrotreating
Vacuum Gas Oil Hydrotreating
Fluid Catalytic Cracking
Hydrocracking
Hydrogen MM$/MM SCFD
Platformer
Isomerization
Alkylation (per barrel of alkyl
Coking
Sulfur MM$/Metric Ton per Day
Tankage and I

50

Crude Berth $MM

Product Pier $MM per berth
Other OSBL 35% of Process Units

15

Capital Investment
2.5
3
2.5
3
3.5
4.5
8
8
2.5
9
6

7
0.5

100
35

M Dollars per Barrel of FEED/ Day

Total Process
type1 :
type2:
type3:

Fulma
No Crude
No Crude
C2
375 Bbl/day

1
Sat C3

Light Gas
6750 Bbl/day
Naphtha
88125 Bbl/day

C4

Sat C4

1500 Bbl/day

11838 Bbl/day

Napth
a
Unit

C3, C4

Alky
Sat C4

C4
4875 Bbl/day

Alky

13155 Bbl/day

1152 Bbl/day

3
Isom
LN

Isom Naphtha
35633 Bbl/day

35633 Bbl/day
NHTU

WSR Naphtha
81375 Bbl/day

Naphtha
81216 Bbl/day

4
Plat
H2

28.7 scf/Bbl

HN
86671 Bbl/day

CDU
Crude
250000 Bbl/day

KHTU

Light Jet/Kero
37580 Bbl/day

H2

Jet/Kero Prod
37645 Bbl/day

Jet Fuel/
Kerosene

LN

Plat Naphtha
69401
Bbl/day

692 BBl/day

29.4 scf/Bbl
HN
1601 BBl/day

CNHTU
Heavy Jet/Kero
8370 Bbl/day
DHTU
Diesel

Total Diesel
43288 Bbl/day

30000 Bbl/day

Diesel Prod
43721 Bbl/day

H2

30 scf/Bbl

Naptha
H2

0 Bbl/day

153 scf/Bbl

AR
85925 Bbl/day

LCOHTU

FCC LCO
734 Bbl/day

Middle Distillate

HVGO VGOHTU

HVGO

VR Unit

71650 Bbl/day

C2

1422 Bbl/day
H2

Bbl/day
H2

C3

C2

HVGO

1,433

729 Bbl/day

110.3 scf/Bbl

FCC Gas
1740 Bbl/day

165 scf/Bbl

Unsat C3
709 Bbl/day

922 Bbl/day

Total Gas
2954 Bbl/day

HVGO
70217 Bbl/day

FCC

Unsat C4

FCC WCN
3160 Bbl/day

1322 Bbl/day

HGO
5255 Bbl/day

FCC HCO
317 Bbl/day

Fuel Oil Product

Coker Gas
1214 Bbl/day

VR
14275 Bbl/day

Coker

1046

Coker Naphtha
2259 Bbl/day
C4

Coker LGO
4918 Bbl/day
Coker HGO
6427 Bbl/day

6957 Bbl/day
HCLN
HC

HGO

10073 Bbl/day

27549 Bbl/day

HCHN
76644 Bbl/day

HCDiesel
42415 Bbl/day
HCBottoms
3832 Bbl/day

Fuel Oil

CDU
Table 8.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 8.2

Top Naphtha Temperature (F)

Top Jet/Kero Temperature (F)
Top Diesel Temperature (F)

374
536
650

Table 8.3

Stream
In
Crude

Volume %

Bbl/day
250000

Out
To Gas
To Naphtha Unit
Light Kero
Heavy Kero
LGO
AR
Total

2.70
32.55
10.01
8.37
12.00
34.37
100.00

6750
81375
25025
20925
30000
85925
250000

Table 8.4

Crude
Fulma
No Crude
No Crude

Vol%
Light Gas Light Naphtha Med. Naphtha
4.97
6.11
12.19
-

Heavy Naphtha
9.28
-

JetKero Unit
Table 9.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 9.2

Stream
In
Out
to HT
to Diesel
to Naphtha Unit
to Product

Vol Frac. Heavy Kero to Diesel

Volume (bbl/day)
45950
37580
8370
5
37645

0.40

Table 9.3

Table 9.4

Calculations for HT
Ho (scf/Bbl)
H/day (mm scf/day)
H
H2S
NH3
RG
Naphtha Yield (wt%)
Kero Yield (wt%)

Kerosene Properties
SG
Sulfur (wt%)
Nitrogen (wt%)
Characterization Factor
VABP (F)
Freeze Point

29.39
1.4
0.05
0.037
0.000
0.007
0.011
100.00

0.82
0.00
0.000
0.8
-460
-51.2

FCC
B

3 Table 10.1

type1 :
type2:
6 type3:
4
5

Fulma
No Crude
No Crude

7
8
9 Table 10.2

Stream
11 In
12 Feed from VGOHTU
10

13

Feed from HC

Table 10.3

Volume (bbl/day)
1422
3832

Calculations for FCC

Conversion
FQP
Yield of C3/400 Prod
Ratio C5/400 to C3/400

14

Properties
Naphtha Properties
Gravity, API

90.5

SG

0.75

0.66
60.1

Sulfur (wt%)
RON(clear)

0.05
91.8

30.3

MON(clear)

80.9

59

16
17

Out

Ratio C4LPG to C3LPG

18

Lights to Gas

1740

C3 LPG (LV%)

11.4

LCO Properties

19

Naphtha to Product

3160

C4 LPG (LV%)

19.0

SG

20

LCO to LCOHTU

734

C3=/Total C3 LPG

0.71

Sulfur (wt%)

317

C3= Yield (LV%)

8.03

Characterization Factor

2954

C3 Yield (LV%)

3.32

Gravity, API

709

Ratio C4= in C4 LPG

0.51

922

C4= Yield (LV%)

9.63

HCO Properties

1322

nC4 Yield (LV%)

2.37

SG

1.13

iC4 Yield (LV%)

6.96
8.22
0.66
5.44

Sulfur (wt%)

1.40

21 HCO to Prod A53

22 Gas to H2S Unit
23 C2 to Product
24 C3 to Product
25

C4 to Alky

5255

80
84.8

Gasoline Yield (LV%)

C3/C4 LPG Yield (LV%)

15

Total feed to FCC

Table 10.4

26
27
28 Table 10.5
29

Isobutane Fraction

n-Butane Fraction
31 Butene Fraction
30

0.34
0.16
0.50

Coke + FG Yield
Ratio of Coke/(Coke+FG)
Coke Yield
FG Yield (C2)

35

Total Cycle Oil Yield (LV%)

Ratio HCO/TCO
HCO Yield (LV%)
LCO Yield (LV%)
Ratio H2S Yield/Feed Sulfur

36

H2S Yield

32
33
34

37
38
39
40
41

Gravity Factor LCO

WF
Total Cycle Oil Yield (wt%)
LCO Yield (wt%)
HCO Yield (wt%)

1.67

2.78
20.0
0.30
6.03
14.0
0.33
0.03
5.23
1.06
21.1
13.8
7.2

0.93
0.86
11.99
14

VGOHTU
Table 11.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 11.2

Stream
In
Feed from VR Unit

Volume (bbl/day)
71650

Out
HVGO to HC
HVGO to HT
To Naphtha Unit
To Jet/Kero Unit
To Diesel Unit
HVGO to FCC
Fraction to Hydrocracker

70217
1433
2
0
13
1422
0.98

Table 11.3

Table 11.4

Calculations for HT
Ho (scf/Bbl)
110.31
H
0.185
H2 (mm scf/day)
0.2

HVGO Properties
SG
Characterization Factor

0.90
12.0

Sulfur (wt%)

0.05

H2S

0.492

Nitrogen (wt%)

0.00

NH3

0.000
0.085
0.100
0.842
98.75

RG
Naphtha Yield
Mid Dist Yield
HVGO Yield

Alkyl
Table 12.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 12.2

Stream
In
Naphtha
nC4
iC4
nC4=
Total

3375
1500
0
4875

Out
Alky to Product
Sat C4 to Product

1152
11838

Table 12.3

Alky Properties
RON
MON

96
93.5

Volume (bbl/day)
From
Hydrocracker
FCC
2,644
213
4,314
451
658
6,957
1,322

Total In
6,232
6,264
658
13,155

VR Unit
Table 13.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 13.2

Stream
In
AR to Unit
Out
VR to Coker
VGO to HT

Volume (bbl/day)
85925

14275
71650

Diesel

Table 13.1

Stream
In
Heavy Kero From Crude
LGO from Crude

Volume (bbl/day)
8370
30000

Table 13.2

Table 13.3

Feedstock Properties
Heavy Kero Properties
SG
0.83
Sulfur (wt%)
0.06

Product Properties
Gas Properties
SG
Sulfur (wt%)

Coker Unit
Table 15.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 15.2

Stream
In
VR to Coker
Out
Coker Gas to FCC Gas
To Coker Naphtha Unit
LGO to Diesel
HGO to HC
C4 to Alky

Volume (bbl/day)
14275

1214
2259
4918
6427
171

Table 15.5

Isobutane Fraction
n-Butane Fraction
Butenes Fraction

0.16
0.41
0.43

Table 15.3

Table 15.4

Calculations for Coker

H2S (wt.%)
0.19
RG (wt.%)
3.86
C3/C4 LPG (wt%)
4.46

Naptha Properties
Sulfur (wt%)

0.11

Nitrogen (wt%)
Paraffins (LV%)
Olefins (LV%)
Naphthenes (LV%)
Aromatics (LV%)
SG

0.000
40.0
34.0
15.0
11.0
0.7587

Naphtha (wt.%)
Coke (wt%)
TGO (wt%)
Ratio LGO/TGO
LGO (wt%) (400/650F)
HGO (wt%) (650/950F)

12.58
5.73
73.38
0.42
30.49
42.89

Properties

LGO Properties
SG
Sulfur (wt%)
Nitrogen (wt%)
Characterization Factor

0.84
0.34
0.00
11.99

HGO Properties
SG
Sulfur (wt%)

0.91
0.62

Nitrogen (wt%)

0.00

Hydrocracker
2
3 Table 16.1

type1 :
type2:
6 type3:
4
5

Stream
10 In
11
12
13

HVGO from HT
HGO from Coker
Total HGO to HT

70217
6427
76644

Out

HCLN to Isom
HCHN to Platformer
18 HCDiesel to Product
16
17
19
20

HCBot to FCC
C4 to Alky

Table 16.3

Volume (bbl/day)

14
15

Fulma
No Crude
No Crude

7
8 Table 16.2
9

10073
27549
42415
3832
6957

Calculations for HC
H (wt%)
H2S
NH3
HC Yield (wt%)
Light Gas (wt%)
RG (wt%)
C4 LPG
Naphtha Yield (wt%)
Diesel Yield (wt%)
H2 (mmscf/day)

21

Table 16.4

2.54

Properties
Light Naphtha Properties

0.57

SG

0.00
102.0
9.7
1.91

Heavy Naphtha Properties

VABP (F)
Characterization Factor

0.67

272.40
11.92

5.7
30.0
54.7

SG
RON(clear)
MON(clear)

0.76
55.60
55.99

115.0

Sulfur (wt%)
Napthenes
Aromatics

0.00
56.00
6.00

22
23 Table 16.5

Isobutane Fraction
25 n-Butane Fraction
24

0.62
0.38

26
27
28
29
30

CAPACITY EXCEEDED - REDUCE FEED TO UNIT

Diesel Properties
VABP (F)
Characterization Factor
SG
API
Pour Point (F)
Sulfur (wt%)
Cetane Index

498.40
12.01
0.82
40.82
(55.00)
0.01
55.61

Gasoline
Table 17.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 17.2

Stream
From FCC Unit
From Isom Unit
From Plat Unit
From Alky Unit
Total Gasoline

Table 17.3

Volume (bbl/day)
3160
35633
69401
1152
109346

Table 17.4

Gasoline Info
Desired Prod. Octane
MON(clear)
RON(clear)
Actual Prod. Octane

87
85.7
92.6
89.2

Octane Values
Gasoline from RON MON
FCC Unit
92
81
Isom Unit
86
86
Plat Unit
96
86
Alkyl Unit
96
94
Total Gasoline
93
86

Naphtha Unit
Table 18.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 18.2

Stream
In
Naphtha In
From Isom Unit
From Plat Unit

Table 18.3

Volume (bbl/day)
88125
35633
69401

Out
Light Gas Off
Total
C2

6750

Sat C3

1500

Sat C4

4875

Naphtha to HT
from CDU
After HT Total
To Reformers
Isom Unit
Naphtha from NHTU
Naptha from HC
Naptha from CNHTU
Total to Isom
Plat Unit
Naphtha from NHTU
Naphtha from HC
Naptha from CNHTU
Total to Plat

375

81375
81216

25560
10073
692
35633
59122
27549
1601
86671

nC4 Frac
nC4= Frac

Table 18.4

Properties
Naphtha Properties
SG
Sulfur (wt%)
Nitrogen (wt%)
Isom Properties
RON(clear)
MON(clear)
Yield
Plat Properties
RON(clear)
RON (for formula)
Napthene Content
Aromatic Content
N2A

0.74
0.0001
0.0000000

86
86
100

96
0.96
37.9
14.5
0.5
78
80

0.31

Plat Yield (LV%) 200 psig

Plat Yield (LV%) 100 psig
H2 (scf/Bbl) (200 psig)

732

0.69

H2 (scf/Bbl) (100 psig)

945

Table 18.5

iC4 Frac

Calculations for HT
ASF
0.01
Ho (scf/Bbl)
28.7
H/day (scf/day)
2332055
H
0.06
NH3
0.00
RG
0.25
H2S
0.00
HN (naphtha yield)
99.81

MON(clear)
H2 (mm scf/day) (100 psig)

86
65.6

Coker Naphtha Unit

Table 20.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 20.2

Stream
In
Naphtha In

Table 20.3

Volume (bbl/day)
2259

Naphtha to CNHT
from Coker
After HT Total
Out
To Reformers
Isom Unit
Naphtha from CNHT
Total to Isom
Plat Unit
Naphtha from CNHT
Total to Plat

2259
2254

Calculations for CNHT

ASF
Ho (scf/Bbl)
H/day (mmscf/day)
H
NH3
RG
H2S
HN (naphtha yield)

692
692
1601
1601

0.01
29.8
0.07
0.06
0.00
0.27
0.02
99.77

Table 20.4

Properties
Naphtha Properties
SG
Sulfur (wt%)
Nitrogen (wt%)

0.76
0.0001
0.0000050

FCC Light Cycle Oil Unit

Table 21.1

type1 :
type2:
type3:

Fulma
No Crude
No Crude

Table 21.2

Stream
In
LCO In

Table 21.3

Volume (bbl/day)
734

Out
Naptha
Mid. Dist.

0
729

Calculations for LCOHT

Ho (scf/Bbl)
164.9
H/day (mmscf/day)
0.12
H
0.27
NH3
0.05
RG
0.04
H2S
0.86
HN (naphtha yield %)
MD (mid. Distillate yield %

0.05
99.27

Table 21.4

Properties
Feedstock Properties
SG
API Gravity
Boiling Point (F)
Sulfur (wt %)
Nitrogen (wt%)
Bromine No.
Pour Point
Visc. 122 F
Visc 210 F
Characterization

0.9312
13.6
535
0.86
0.07
7
0
2.5
1.23
11.99

Properties
Naphtha Properties
SG
API Gravity
Boiling Point (F)
Sulfur (wt %)
Nitrogen (wt%)

0.7732
51.5
267
0.007
0.005

Middle Distillate Properties

SG
0.92
API Gravity
24.5
Boiling Point (F)
527.30
Sulfur (wt %)
0.0431
Nitrogen (wt%)
0.0317

Steam Reformer
Table 22.1

Stream

Volume (mmscfd)

Table 22.2

Crude Feed (bbl/day)

Hydrogen Required
From Platformer
To Hydrotreating
Required from Reformer

250000

65.6
123.28
57.67
Table 22.3

In
Methane Required
Out
Hydrogen
Balance
Total Cost ($/day)
Marginal Cost ($/bbl)

28.83
57.67
0.00
$180,286.78
$0.72

Calculations
Methane Needed (mmscfd
Current Spot Price1
Energy Content
1

As on April 23, 2010

28.83
$6.86
911.5

mmscfd
USD/MMBtu
BTU/scf

Item
Crude Distillation
Vacuum Distillation
Naphtha Hydrotreating
Kerosene Hydrotreating
Diesel Hydrotreating
Vacuum Gas Oil Hydrotreating
Fluid Catalytic Cracking
Hydrocracking
Hydrogen
Platformer
Isomerization
Alkylation (per barrel of alkylate)
Coking
Sulfur
Tankage and Interconnecting Piping
Crude Berth
Product Pier $MM per berth
SUBTOTAL
Other OSBL 35% of Process Units
TOTAL CAPITAL COST

Per-Unit Investment
2.5
3
2.5
3
3.5
4.5
8
8
2500
9
6
15
7
500
50
100
35

Unit of Measure AmountUnit of Measure

Total Investment
(x$1000 day/bbl feed)250,000
Bbl/day
$625,000,000
(x$1000 day/bbl feed) 85,925
Bbl/day
$257,775,000
(x$1000 day/bbl feed) 81,375
Bbl/day
$203,437,500
(x$1000 day/bbl feed) 37,580
Bbl/day
$112,740,000
(x$1000 day/bbl feed) 43,288
Bbl/day
$151,508,944
(x$1000 day/bbl feed) 1,433
Bbl/day
$6,448,500
(x$1000 day/bbl feed) 5,255
Bbl/day
$42,036,366
(x$1000 day/bbl feed) 76,644
Bbl/day
$613,150,552
($ day/MMSCFD)
123
MM SCFD/day
$308,204
(x$1000 day/bbl feed) 86,671
Bbl/day
$780,039,684
(x$1000 day/bbl feed) 35,633
Bbl/day
$213,799,104
(x$1000 day/bbl feed) 1,152
Bbl/day
$17,281,860
(x$1000 day/bbl feed) 14,275
Bbl/day
$99,925,000
($/(metric ton per day)) 5
Metric ton/day
$2,500
###
Bbl/day
$262,500,000
($ day/bbl)
($MM)
1
$100,000,000
($MM)
1
$35,000,000
###
x1.35
###
4.4 bill actual
$1,859,112.87 PER DAY
$13,013,790.12 PER WEEK
$7.44 PER BBL

Week

Item
WTI GM
Fulma GM
Fulma lost CRUDE
1 (4/13 1st half) Bonny GM
REVENUE
CAPITAL COST PAYOFF
PROFIT/LOSS
WTI GM
Fulma lost CRUDE
2 (4/13 2nd half) REVENUE
CAPITAL COST PAYOFF
PROFIT/LOSS
WTI GM
Fulma lost CRUDE
Fulma GM
3
REVENUE
CAPITAL COST PAYOFF
PROFIT/LOSS
Fulma GM
Fulma lost CRUDE
REVENUE
4
CAPITAL COST PAYOFF
PROFIT/LOSS

Revenue ($/bbl) Cost ($/bbl)

bbl
no. of parcels
9.8
500,000
2
10.54
1,000,000
4
-1.1
500,000
2
10.18
250,000
1

9.8
-

-2

1,750,000
1,500,000

7
6

9.81
11.44

-0.5
-

250,000
1,500,000
1,500,000

1
6
6

11.44
-

-2

1,750,000
250,000

7
1

TOTAL profit/loss
4,900,000
10,540,000
-550,000
2,545,000
17,435,000
-13,013,790
4,421,210
17,150,000
-3,000,000
14,150,000
-13,013,790
1,136,210
2,452,500
-750,000
17,160,000
18,862,500
-13,013,790
5,848,710
20,020,000
-500,000
19,520,000
-13,013,790
6,506,210