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Instruction Manual

Hydraulic Drum Truck

DT250

DTR250

DTW250

Note: The Owner/Operator must read carefully and understand


all the information presented here before operation.

-0-

Content
1.

Figure and Dimension.

1.1

Figure.

1.1.1

DT250..

1.1.2

DTR250

1.1.3

DTW250..

Technical Specification..

1.2
2.

Part Name.

3.

Warning.

4.

Installation and Operation..

4.1

Installation...

4.2

Operation.

4.2.1

Lift drum.

4.2.2

Transport drum.

4.2.3

Put down drum..

Maintenance.

Hydraulic Circuit Diagram...

Exploded View & Part List..

7.1

DT250 Exploded View & Part List..

7.2

DTR250 Exploded View & Part List...

11

7.2

DTW250 Exploded View & Part List.. 14

-1-

THANK YOU FOR USING THIS HYDRAULIC DRUM TRUCK. FOR


YOUR SAFETY AND CORRECT OPERATION, PLEASE CAREFULLY
READ THIS INSTRUCTION BEFORE USING IT.

NOTE: All of the information reported herein is based on data available


at the moment of printing. The factory reserves the right to modify its
own products at any moment without notice and incurring in any
sanction. So it is suggested to always verify possible updates.
This hydraulic drum truck is used to clamp the drum on the ground
or stock for load and unload, transit, stack the drum. It is used widely to
factory, depot and etc.

1. FIGURE AND PARAMETER


1.1 Figure
1.1.1 DT250 (It is used to load and unload, transit the drum on the ground)

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1.1.2 DTR250 (It is used to load and unload by stock or transit the drum)

1.1.3 DTW250 (It is used to load and unload by stock or transit the drum)

-3-

1.2 Technical Parameter


Model

DT250

DTR250

DTW250

(kg)

250

250

250

Suitable for Drum Diameter (mm)

572

572

572

345

300

345

8208001050

8129801100

Capacity

Pump Stroke

Overall Size (LWH)

(mm)

(mm)

8201015
1050

Net Weight

(kg)

45

50

45

2. PART NAME
(1) Swivel Wheel (Versatile Wheel)
(2) Fork Assy.
(3) Cylinder Assy.
(4) Screw
(5) Handle
(6) Discharge Joystick
(7) Lever
(8) Clamp
(9) Leg
(10) Front Wheel
(11) Bolt
(12) Chassis

3. WARNING
3.1
3.2
3.3
3.4

Never use the drum truck when it has failure.


Never overload this truck beyond its rated capacity.
Place the drum on the low position when do not lift.
Raise slightly the drum on the ground when transit drum, do not
-4-

need lift it higher.

4. INSTALLATION AND OPERATION


4.1 INSTALLATION
(1) Open the packing, take out the fork assembly (2), cylinder assembly
(3), screw (4), handle (5), bolt (11) and chassis (12) and ensure the
parts are full.
(2) Fix the fork assembly (2) and chassis (12) with bolt (11).
(3) Place the cylinder assembly (3) on the chassis (12) and fix it with
screw (4).
(4) Insert the handle (5) in the pump seat on the cylinder assembly (3)
and clamp it with the screw.
4.2 OPERATION INSTRUCTION
4.2.1 Lift drum
Screw handle (5) clockwise, and then move the transporter so as to
make the lifting frame contact with drum.
Repeatedly press the handle (5) to pump up the lifting frame so that the
upper edge of drum is between the clamps teeth and the teeth on the
upper end of lifting frame.
Then push the bulbous knob connected to clamp (8) to allow the clamp
to grab the drum firmly and for the bulbous knob to lock the clamp (8).
Continue to pump up the lifting frame by handle (5) and the drum will be
lifted.
4.2.2. Transport drum
Push / pull the handle (5) to move the transporter to the destination. (Of
course, if necessary, operator can turn the handle to change the
transporters moving direction.)
For the sake of safety it is recommended to move the loaded transporter

-5-

while the drums position is as low as possible.


4.2.3 Put down drum
Slowly screw handle (6) counterclockwise and lower the drum till it
stands on the floor.
Pull the bulbous knob back to unlock position so as to release the clamp.
Warning: It is forbidden to screw handle (6) anticlockwise rapidly in case
of damage of the drum or the transporter.

5. MAINTENANCE
1. Do routine check of chassis (Part No. 12) and front rear wheels.
Especially make sure that rear caster is firm.
2. Do routine check of packing.
3. It is feasible and recommended to change hydraulic oil while
changing packing. It is suggested to use equivalent performance
hydraulic oil.
Use different hydraulic oil according to temperature scale below.
Temperature

Hydraulic Oil

-5 ~ +45

L-HM68 Hydraulic oil (equivalent to ISO VG68)

-15 ~ -5

L-HM46 Hydraulic oil (equivalent to ISO VG46)

4. Do routine check of the clamps tooth. Replace it if tooth wears out


seriously.
5. Do routine check of all the connecting parts such as pins and
fasteners.

-6-

6. HYDRAULIC CIRCUIT DIAGRAM


No.

Description

Hydraulic Cylinder

Swivel Discharge Valve

Relief valve

Work valve

Work Cylinder

-7-

7. EXPLODED VIEW & PART LIST


7.1 DT250 EXPLODED View & Part List

-8-

No.

Description

Qty

No.

Description

Qty

Nut

39

Ring

Locking Washer

40

Bearing

Swivel Wheel

41

Ball

Chassis

42

Lever

Pin

43

Plunger Lever

Retaining Ring

44

Dustproof Ring

Locking Ring

45

O-ring

Front Wheel

46

Washer

Bearing

47

Plunger Casing

10

Hexagon Socket Screw

48

Cylindroids Tube

11

Washer

49

Sealing Board

12

Spring

50

Supported Board

13

Steel Ball

51

Plunger Casing

14

Connected Board

52

Pin

15

Fixed Board

53

Split Pin

16

Torsional Spring

54

O-ring

17

Screw

55

Steal Ball

18

Nut

56

Bushing

19

Located Ring

57

Plunger Board

20

Discharge Lever

58

Plunger Casing

21

O-ring

59

Washer

22

Screw

60

O-ring

23

Roller

61

Dustproof Ring

24

Bearing

62

Spring

25

Pin

63

Spring Cover

-9-

26

Nut

No.

Description

64

Qty

No.

Rod

1
Description

Qty

27

Handle

65

Nut

28

Bearing

66

Plunger Seat

29

Roller

67

Plunger Pin

30

Pin

68

Oil Cup

31

Retaining Ring

69

Bolt

32

Supporting Rack

70

Nut

33

Pin

71

Retaining Ring

34

Retaining Ring

72

Bearing

35

Locking Block

73

Plunger Ring

36

Spring

74

Pin

37

Retaining Ring

75

Operation Handle

38

Pin

- 10 -

7.2 DTR250 EXPLODED View & Part List

- 11 -

No.

Description

Qty

No.

Description

Qty

Locking Ring

34

Retaining Ring

Bearing

35

Spring

Front Wheel

36

Retaining Ring

Retaining Ring

37

Pin

Axle

38

Locking Block

Swivel Wheel

39

Ball

Fork

40

Ring

Nut

41

Lever

Bolt

42

Bush

10

Chassis

43

Plunger Lever

11

Hexagon Socket Screw

44

Dustproof Ring

12

Washer

45

O-ring

13

Spring

46

Washer

14

Steel Ball

47

Pin

15

Screw

48

Split Pin

16

Nut

49

O-ring

17

Torsional Spring

50

Screw

18

Located Ring

51

Washer

19

Outer Cylinder

52

O-ring

20

Screw

53

Dustproof Ring

21

O-ring

54

Spring

22

Bush

55

Spring Cover

23

Roller

56

Rod

24

Pin

57

Oil Cup

25

Discharge Joystick

58

Pin

26

Nut

59

Plunger Seat

27

Handle

60

Screw

- 12 -

No.

Description

Qty

No.

28

Supported Tube

61

Retaining Ring

29

Retaining Ring

62

Bush

30

Pin

63

Plunger Ring

31

Roller

64

Nut

32

Bush

65

Pin

33

Pin

66

Operation Handle

- 13 -

Description

Qty

7.3 DTW250 EXPLODED View & Part List

- 14 -

No.

Description

Qty

No.

Description

Qty

Nut

40

Bearing

Locking Washer

41

Ball

Swivel Wheel

42

Lever

Left Fork

43

Plunger Lever

Pin

44

Dustproof Ring

Retaining Ring

45

O-ring

Locking Ring

46

Washer

Front Wheel

47

Plunger Casing

Bearing

48

Cylindroids Tube

10

Hexagon Socket Screw

49

Sealing Board

11

Washer

50

Supported Board

12

Spring

51

Plunger Casing

13

Steel Ball

52

Pin

14

Connected Board

53

Split Pin

15

Fixed Board

54

O-ring

16

Torsional Spring

55

Steal Ball

17

Screw

56

Bushing

18

Nut

57

Plunger Board

19

Located Ring

58

Plunger Casing

20

Discharge Lever

59

Washer

21

O-ring

60

O-ring

22

Screw

61

Dustproof Ring

23

Roller

62

Spring

24

Bearing

63

Spring Cover

25

Pin

64

Plunger Lever

26

Nut

65

Nut

- 15 -

No.

Description

Qty

No.

Description

Qty

27

Handle

66

Plunger Seat

28

Bearing

67

Pin

29

Roller

68

Oil Cup

30

Pin

69

Bolt

31

Retaining Ring

70

Nut

32

Supported Board

71

Retaining Ring

33

Pin

72

Bearing

34

Retaining Ring

73

Plunger Ring

35

Locking Block

74

Pin

36

Spring

75

Operation Handle

37

Retaining Ring

76

Right Fork

38

Pin

77

Cylinder Chassis

39

Ring

78

Screw

- 16 -

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