HEAT ENERGY AND MASS BALANCE FOR SFD

H1
RH

11.9 kcals/kg
70 %age

T in

Material
Sp. Heat
Feed Rate ( Mass )
Moisture in Feed

CPC Blue Crude

0.3
2500 kgs/hr
0.6 %age

assumed

20 0C
Air

Water
Dry Solids

TFAH

1500 kgs/hr
1000 kgs/hr

Tin

30 0C

Amb

FEED CAKE
Hot Air
T out
RH
H2

Air Discharge

180 0C
0 %age
52.36 kcals/kg

T out
RH
H

SFD

90 0C
20 %age
27.37 kcals/kg

DRY POWDER
T out

635 kcals/kg

1.2 kg/m3

40.46 kcals/kg
kcals/hr
kcals/hr

90 0C

Dry Solids
Heat Solids
Water
Heat Water
Mass
Water Evaporation
Heat of Vapourization
Total Heat Demand

1000 kgs/hr
16000 kcals/hr
7.5 kgs/hr
525 kcals/hr
1007.5 kgs/hr
1492.5 kgs/hr
947737.5 kcals/hr
966262.5 kcals/hr

Enthalpy Diff Available

Mass of Air Reqd
Flow of Air Reqd
Enthalpy loss in Exhaust Air
Enthalpy loss in Exhaust Air
Enthalpy input to Air
Enthalpy input to Air

24.99 kcals/kg
38665.97 kgs/hr
32221.64 cu.m/hr

Total Heat Required

Raditaion and Other Losses
Total Heat

99.26%
0.74%

44465.86 kgs/hr
37054.88 cum/hr
15.47 kcals/kg
598162.5 kcals/hr

kcals/hr
1048.19 kcals/kgs of water evaporation
150 kcals/kgs
1198.1 kcals/kgs
eff. Therma

537.03

kcals/hr
0.5

HEAT ENERGY AND MASS BALANCE FOR

H1
RH

11.9 kcals/kg
70 %age

T in

Material
Sp. Heat
Feed Rate ( Mass )
Moisture in Feed

20 0C
Air

Water
Dry Solids

TFAH

Tin
FEED CAKE

Hot Air
T out
RH
H2

180 0C
0 %age
52.36 kcals/kg

SFD
DRY POWDER

1904

635 kcals/kg

1.2 kg/m3

40.46 kcals/kg
1564425 kcals/hr
kcals/hr

T out
Dry Solids
Heat Solids
Water
Heat Water
Mass
Water Evaporation
Heat of Vapourization
Total Heat Demand
Enthalpy Diff Available
Mass of Air Reqd
Flow of Air Reqd
Enthalpy loss in Exhaust Air
Enthalpy loss in Exhaust Air
Enthalpy input to Air
Enthalpy input to Air
Total Heat Required
Raditaion and Other Losses
Total Heat
Total Heat

MASS BALANCE FOR SFD

CPC Blue Crude
0.3
2500 kgs/hr
0.6 %age

assumed

1500 kgs/hr
1000 kgs/hr
30 0C

Amb

EED CAKE
Air Discharge
T out
RH
H

SFD

90 0C
20 %age
27.37 kcals/kg

RY POWDER
90 0C
15.47
1000 kgs/hr
18000 kcals/hr
7.5 kgs/hr
525 kcals/hr
1007.5 kgs/hr
1492.5 kgs/hr
947737.5 kcals/hr
966262.5 kcals/hr
24.99 kcals/kg
38665.97 kgs/hr
32221.64 cu.m/hr

99.25%
0.75%

44465.86 kgs/hr
37054.88 cum/hr
15.47 kcals/kg
598162.5 kcals/hr

537.03

1564425 kcals/hr
1048.19 kcals/kgs of water evaporation
150 kcals/kgs
For Radiator
1198.19 kcals/kgs
3374151 kcals/hr
1788300 kcals/hr
eff. Therma
0.53

HEAT ENERGY AND MASS BALANCE FOR

H1
RH

11.9 kcals/kg
70 %age

T in

Material
Sp. Heat
Feed Rate ( Mass )
Moisture in Feed

20 0C
Air

Water
Dry Solids

TFAH

Tin
FEED CAKE

Hot Air
T out
RH
H2

180 0C
0 %age
52.36 kcals/kg

SFD
DRY POWDER

1904

635 kcals/kg

1.2 kg/m3

40.46 kcals/kg
525188.7 kcals/hr
kcals/hr

T out
Dry Solids
Heat Solids
Water
Heat Water
Mass
Water Evaporation
Heat of Vapourization
Total Heat Demand
Enthalpy Diff Available
Mass of Air Reqd
Flow of Air Reqd
Enthalpy loss in Exhaust Air
Enthalpy loss in Exhaust Air
Enthalpy input to Air
Enthalpy input to Air
Total Heat Required
Raditaion and Other Losses
Total Heat
Total Heat

MASS BALANCE FOR SFD

CPC Blue Crude
0.3
1000 kgs/hr
0.5 %age

assumed

500 kgs/hr
500 kgs/hr
30 0C

Amb

EED CAKE
Air Discharge
T out
RH
H

SFD

90 0C
20 %age
27.37 kcals/kg

RY POWDER
90 0C
15.47
500 kgs/hr
9000 kcals/hr
3.75 kgs/hr
262.5 kcals/hr
503.75 kgs/hr
496.25 kgs/hr
315118.75 kcals/hr
324381.25 kcals/hr
24.99 kcals/kg
12980.44 kgs/hr
10817.04 cu.m/hr

99.25%
0.75%

14927.51 kgs/hr
12439.59 cum/hr
15.47 kcals/kg
200807.4 kcals/hr

537.03

525188.6905 kcals/hr
1058.31 kcals/kgs of water evaporation
150 kcals/kgs
For Radiator
1208.31 kcals/kgs
1131370 kcals/hr
599626.1905 kcals/hr
eff. Therma
0.53

44465.86
37054.88
15.47
598162.5

HEAT ENERGY AND MASS BALANCE FOR

H1
RH

11.9 kcals/kg
70 %age

T in

Material
Sp. Heat
Feed Rate ( Mass )
Moisture in Feed

20 0C
Air

Water
Dry Solids

TFAH

Tin
FEED CAKE

Hot Air
T out
RH
H2

180 0C
0 %age
52.36 kcals/kg

SFD
DRY POWDER

1904

635 kcals/kg

1.2 kg/m3

40.46 kcals/kg
250308 kcals/hr
kcals/hr

T out
Dry Solids
Heat Solids
Water
Heat Water
Mass
Water Evaporation
Heat of Vapourization
Total Heat Demand
Enthalpy Diff Available
Mass of Air Reqd
Flow of Air Reqd
Enthalpy loss in Exhaust Air
Enthalpy loss in Exhaust Air
Enthalpy input to Air
Enthalpy input to Air
Total Heat Required
Raditaion and Other Losses
Total Heat
Total Heat

MASS BALANCE FOR SFD

CPC Blue Crude
0.3
400 kgs/hr
0.6 %age

assumed

240 kgs/hr
160 kgs/hr
30 0C

Amb

EED CAKE
Air Discharge
T out
RH
H

SFD

90 0C
20 %age
27.37 kcals/kg

RY POWDER
90 0C
15.47
160 kgs/hr
2880 kcals/hr
1.2 kgs/hr
84 kcals/hr
161.2 kgs/hr
238.8 kgs/hr
151638 kcals/hr
154602 kcals/hr
24.99 kcals/kg
6186.55 kgs/hr
5155.46 cu.m/hr

99.25%
0.75%

7114.538 kgs/hr
5928.782 cum/hr
15.47 kcals/kg
95706 kcals/hr

537.03

250308 kcals/hr
1048.19 kcals/kgs of water evaporation
150 kcals/kgs
For Radiator
1198.19 kcals/kgs
539864.2 kcals/hr
286128 kcals/hr
eff. Therma
0.53

44465.86
37054.88
15.47
598162.5

Finned tube heater for 1500 kg/hr water evaporation

Section
Steam
TF
TF
Tf

No. of Tubes O.D

164
164
164
82

19.05
19.05
19.05
19.05

Length
Surface area
1800 17.65798
1635 16.03933
1790 17.55988
1800 8.828989
60.0862 sq.mtr