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Standard Installation Procedure

for BTS GSM - WCDMA 3900 Project

HUAWEI Confidential

Standard Installation Confirmation for Excelcomindo BTS GSM


Revision Declaration

This document is prepared and explained by the Site Business Dept of Global Technical Service Dept.
Specifications or documents related to this document:
Related international specifications or document consistency:
Specifications or documents that are replaced or expire:
Correlation of specifications and documents:

Version
v1.0

Prepared by

Reviewed by

Yanuar Wahyudi

Approved by

Revision Record

XL Representative

11/11/2011

Huawei Technologies Co., Ltd.


All rights reserved

HUAWEI Confidential

Page2

Standard Installation Procedure of BTS GSM-WDCMA 3900


1.1.1
Unpack cases &
check material
0:00
Operator

0:20

AB

1.2.1

1.4.1
Install Grounding Cable &
Power Cable

Install BTS Cabinet


0:20
Operator

1:00

1:00
Operator

1:50

1.4.1
Install Grounding Cable &
Power Cable
1:00
Operator

1.7

1.6
Lift & Install the
Antennas

1:50

1:50
Operator

Lift the feeder


2:50

2:50

Operator

ABCD

3:30

ABCD

Start
1.1.2

1.2.2

1.3

1.4.2

1.5

Installation
preparation

Assemble the
Antenna

Connect Jumpers to Antenna


& Stick color ring

Make feeder
connectors(Antenna Side)

Pre-work on tower

0:00
Operator

0:20

CD

0:20
Operator

0:40

0:40
Operator

BCD

1:00

1:00

BCD

1:20

Operator

BCD

1:20
Operator

1:50

BCD

1.8.1

1.9.1

1.10.1

1.11.1

1.12.1

1.13.1

Install E1 cable

Install Alarm Cable

Make feeder connectors

Feeder Testing

Power-on check

Stick the labels

3:30
Operator

4:00

4:00

Operator

4:30

A
1.8.2
Connect feeder to
jumper
3:30
Operator

1.9.2
Install feeder clamps
& route feeders

4:00

3:30

4:30

BCD

Operator

BCD

4:30

5:00

Operator

5:00

5:20

5:20

5:40

5:40

6:00

Operator

AB

Operator

AB

Operator

AB

1.10.2

1.14

Feeder Grounding

Check List- Document

4:30
Operator

5:00

1.10.3
Install feeder into shelter &
Route feeders indoors
4:30
Operator

5:00

CD

1.11.2
Install Internal cable
and RF jumper

1.12.2
Seal the feeder
window

6:00

CD

1.13.2

Site clean

5:00

5:20

5:20

5:40

5:40

6:00

Operator

CD

Operator

CD

Operator

CD

HUAWEI Confidential

5:40
Operator

END

Page3

Standard Installation Tools

Tape measure

Marking pen

Level bar

Percussion drill

Claw hammer

Socket wrench

Solid wrench

Adjustable wrench

Phillips screwdriver

Flat-head screwdriver

Diagonal pliers

Allen wrench

Punchdown tool

Wire cutter

File

Paper knife

Crimping pliers

Multimeter

VSWR tester

Feeder punchdown tool

ools

Pulley

Lifting rope

Compass

Inclinometer

HUAWEI Confidential

Page4

BTS Standard Installation


Procedure
.
.

SN

Task Description

Operator

Duration

1.1.1

Unpack Cases and Check


Material

AB

20min

Procedure
1

Check whether the cases have the same number and types of items as are
mentioned in the packing list.

Check whether the packing cases are intact.

Sign the Packing List along with the customer and sub-con.

4
5

Note
1

When moving the equipment, prevent the equipment from colliding with doors,
walls, shelves, or other objects.

Do not touch the unpainted metal surface of the equipment or its components
with sweat-soaked or dirty gloves

3
4

Tools
1
4

Flat-head screwdriver

Claw hammer

Paper knife

Materials
1

.
.

HUAWEI Confidential

Page5

BTS Standard Installation


Procedure
.
.

SN

Task Description

Operator

Duration

1.1.2

Installation Preparation

CD

20 min

Procedure
1

Check the Installation Environment according to Engineering Design and Construction


Drawings. Make sure there's enough space to install antenna system;

Prepare the tools and Instruments

Aware with safety

Note
1

installation team make sure installation according design plan.

Prepare proper tools.

3
4

Tools
1

6
Materials

.
.

HUAWEI Confidential

Page6

SN

Task Description

Operator

Duration

1.2.1-A

Install BTS Cabinet

40 min

BTS Standard Installation


Procedure
.

Procedure
1

Use Isolation Plate and Assistant Plate to make sure the position of installation holes.

Mark the points of the holes and drill holes at the marked points .

Use the Coach Bolt and Isolation Washer to fix the Base Connector and Isolation Plate.

Use the level bar and adjusting pads to adjust the Isolation Plate levelness.

Note
1

Keep the new cabinet in the same line with the existing

The deepth of the hole should be 52mm 60mm

Tools
1

Tape measure

Marking pen

Solid wrench

Level bar

Percussion drill

Materials
1

Isolation plate

2pcs coach bolts

Adjusting pads

Base Connector

HUAWEI Confidential

Page7

SN

Task Description

Operator

Duration

1.2.1-B

Install BTS Cabinet


3900L

40 min

BTS Standard Installation


Procedure
.

Procedure
1

Put dinabolt on pondation holes which already measure.

Put cabinet on top of holes and pull the 4 bolt and make sure all tight
and firmly.

Use the level bar to measure the levelness of the cabinet, if the cabinet
is not level, lossen the coach bolts and adjust the levelness of the
cabinet by adding or removing the adjusting pads.

4
5

Note
1

All bolt must be connect corectly and firmly.

2
3

Tools
1

Solid Wrench

Multimeter

Level bar

Materials
1

Cabinet

Adjusting pads

HUAWEI Confidential

4 bolts

Page8

SN

Task Description

Operator

Duration

1.2.1-B

Install BTS Cabinet 3900A

40 min

BTS Standard Installation


Procedure
.

Procedure
1

Put dinabolt on pondation holes which already measure.

Put cabinet on top of holes and pull the 4 bolt and make sure all tight and firmly.

Use the level bar to measure the levelness of the cabinet, if the cabinet is not
level, lossen the coach bolts and adjust the levelness of the cabinet by adding or
removing the adjusting pads.

Combine between base frame-rf cabinet and APM 30. make sure all tight fimrly
with bolt

Note
1

Make sure all bolt connection between rack connected firmly.

2
3

Tools
1

Solid Wrench

Multimeter

3 Level bar
6

Materials
1

Cabinet

Adjusting pads

HUAWEI Confidential

2pcs coach bolts

Page9

SN

BTS Standard Installation


Procedure
.
.

1.4.1

Task Description

Operator

Duration

50 Min

Install Grounding Cable &


Power Cable 3900L
Procedure

Remove the prtection covers from the power input wiring terminal block. And make OT
terminal of power cables

Insert the cord end terminal of the -48V DC power cable into the port labeled -48V.And
insert the cord end erminal of the GND cable into the port labeled GND.

Add the cord end terminal to the other end of the -48V DC power cable , Add the cord
end terminal to the other end of the GND power cable.

Connect the cord end terminal of the -48V DC power cable to the negative output MCB &
chord end of the GND power cable to the positive output copper bar of the DC power
distribution equipment.

RTN (+) to busbar


Neg (-) to MCB

Note

A. Cold-pressed terminal
B. Power cable insulator
C. power cable conductor

A. Heat-shrink tube
C. Power cable insulator

Make sure that the related equipments of the power cables have been powered off
before installation.

Make sure power cable conneted corectly and firmly

Make sure for power cable 3900L must be conect using 2 DCDU

B. Bare Pressure Welding Termina


D. power cable conductor

Tools
1

Philips screwdriver

Hydraulic pliers

Wire stripping

Pipefish clamp

6
Materials

1
3

HUAWEI Confidential

Heat
shrink
white
cable
ties

OT terminal/ Scun

2
4

Cable blue black


16mm2

Page10

Power Supply

SN

BTS Standard Installation


Procedure
.
.

1.4.1

Task Description

Duration

Operator

Install Grounding Cable &


Power Cable 3900L
Procedure

1
2

Route the PGND cable from BTS to indoor's grounding bar. Then fix it on the ground
in order to make it look well.
Cut the proper length of the PGND cable according to the distance between
Cabinetand indoor Grounding Bar. Then make the OT terminals of PGND cable,and

Connect the PGND cable to the cabinet's grounding bar and indoor grounding bar.

connect all grounding cable at all module and BTS door

Note
1

PGND cable should be cut as short as possible. Don't remain any dundancy.

Make sure conneted corectly and firmly

Tools
1

Philips screwdriver

Hydraulic pliers

Wire stripping

Pipefish clamp

6
Materials

Grounding cable yellow green

Heat shrink/isolation

HUAWEI Confidential

OT terminal/ Scun

Page11

SN

BTS Standard Installation


Procedure
.
.

1.4.1

Task Description

Operator

Duration

50 Min

Install Grounding Cable &


Power Cable 3900A
Procedure

Remove the prtection covers from the power input wiring terminal block. And make OT
terminal of power cables

Insert the cord end terminal of the -48V DC power cable into the port labeled -48V.And
insert the cord end erminal of the GND cable into the port labeled GND.

Add the cord end terminal to the other end of the -48V DC power cable , Add the cord
end terminal to the other end of the GND power cable.

Connect the cord end terminal of the -48V DC power cable to the negative output MCB &
chord end of the GND power cable to the positive output copper bar of the DC power
distribution equipment.

RTN (+) to busbar


A. Heat-shrink tube
C. Power cable insulator

B. Bare Pressure Welding Termina


D. power cable conductor

A. Cold-pressed terminal
B. Power cable insulator
C. power cable conductor

Neg (-) to MCB

Note
1

Make sure that the related equipments of the power cables have been powered off
before installation.

Make sure power cable conneted corectly and firmly

Tools
1

Philips screwdriver

Hydraulic pliers

Wire stripping

Pipefish clamp

6
Materials

Heat srink/isolation

OT terminal / scun

power cable blue and black

Anaconda conduit

HUAWEI Confidential

Page12

Power Supply

SN

BTS Standard Installation


Procedure
.
.

1.4.1

Task Description

Duration

Operator

Install Grounding Cable &


Power Cable 3900A
Procedure

Route the PGND cable from cabinet to outdoor's grounding bar. Then fix it on the ground
in order to make it look well.
Cut the proper length of the PGND cable according to the distance between Cabinetand
outdoor Grounding Bar. Then make the OT terminals of PGND cable,and wrap them in
insulating adhesive tape.
Insert cable's yellow green on to ananconda conduit to protect cable outdoor. Conduit
covering cable from entering BTS cabinet until entering Rectifier cabinet/selther
windows.
Connect the PGND cable to the cabinet's grounding bar and outdoor grouding bar.

Connect all grounding cable at all module and BTS door

1
2

Note
1

PGND cable should be cut as short as possible. Don't remain any dundancy.

Make sure conneted corectly and firmly

Tools
1

Philips screwdriver

Hydraulic pliers

Wire stripping

Pipefish clamp

6
Materials

Grounding cable yellow green

Heat shrink/isolation

HUAWEI Confidential

OT terminal/ Scun

Page13

BTS Standard Installation


Procedure
.
.

SN

Task Description

Operator

Duration

1.8.1

Install E1 Cable WCDMA

30 min

Procedure
1

Route the E1 cable along the cable rack.

Insert the DB26 male connector of the E1 cable into E1/T1 port at WMPT

In the other side punch the E1 cable to the XL DDF

CPRI - Route from RFU Board to BBU at WBBP

Insert CPRI Connector at WRFU CPRI 0 and others side at CPRI port WBBP

Note
1

cable must arrange net and tidy

Label must attach

For outdoor BTS E1 cable must conect from E1/T1 to UELP inside and from UELP
outside to XL DDF

Connection CPRI must refers to board configuration manual BTS

Tools
1

Philips screwdriver

Punchdown Tool

Cutter

6
Materials

120ohm E1 cable

Cable tie

CPRI cable

label

HUAWEI Confidential

Page14

BTS Standard Installation


Procedure
.
.

SN

Task Description

Operator

Duration

1.8.1

Install E1 Cable GSM -DCS

30 min

Procedure
1

Route the E1 cable along the cable rack.

Insert the DB26 male connector of the E1 cable into E1/T1 port at GTMU

In the other side punch the E1 cable to the XL DDF

Route from RFU Board to BBU at GTMU.

Insert CPRI Connector at GRFU CPRI 0 and others side at CPRI port GTMU

Note
1

cable must arrange net and tidy

Label must attach

For outdoor BTS E1 cable must conect from E1/T1 to UELP inside and from UELP
outside to XL DDF

Connection CPRI must refers to board configuration

Tools
1

Philips screwdriver

Punchdown Tool

Cutter

6
Materials

120ohm E1 cable

Cable tie

CPRI cable

label

HUAWEI Confidential

Page15

BTS Standard Installation


Procedure
.
.

SN

Task Description

Operator

Duration

1.8.1

Install E1 Cable cobine


GSM-WCDMA

30 min

Procedure
1

Route the E1 cable along the cable rack.

Insert the DB26 male connector of the E1 cable into E1/T1 port at GTMU or WMPT

In the other side punch the E1 cable to the XL DDF

Route from RFU Board to BBU at GTMU.

Insert CPRI Connector at GRFUCPRI 0 and others side at CPRI port GTMU
For conection CRPI cable from CPRI port at GRFU to CPRI port at GTMU depend
on
board configuration
Insert CPRI Connector at WRFU CPRI 0 and others side at CPRI port WBBP
For conection CRPI cable from CPRI port at WRFU to CPRI port at WBBP refer on
board configuration

Note
1

You should route the E1 cable in the cabinet before cutting the cable to an
appropriate length as required.

Label must attach

Arrange cable neat and tidy

Tools
1

Philips screwdriver

Punchdown Tool

Cutter

Materials
1

WRFU

GRFU

HUAWEI Confidential

120o
hm
E1
CPRI

Cable tie

label

Page16

BTS Standard Installation


Procedure
.
.

SN

Task Description

Operator

Duration

1.9.1

Install Alarm Cable


EMU GSM 3900L

30 min

Procedure
1

Route the alarm cable along the cable rack.

Insert the DB9 male connector of th alarm cable into the COM port on the top of th
cabinet.

Connect from RS485 from alarm box to BTS BBU board UPU Mon 1

4
5

Note
1

For detail please refer to manual alarm installation

2
3
4

Tools
1

Philips screwdriver

Cutter

6
Materials

Alarm cable

label

HUAWEI Confidential

Cable tie

Page17

BTS Standard Installation


Procedure
.
.

SN

Task Description

Operator

Duration

1.9.1

Install Alarm CableEMUA


GSM 3900A

30 min

Procedure
1

Route the alarm cable along the cable rack.

Insert the DB9 male connector connect to COM out BTS outdoor

Insert the DB9 male connector at the other end of the alarm cable into the RS485 port
on the EMU.

4
5

Note
1

For external alarm which will connected depend on customer request refers to site
condition

For detail please refer to manual alarm installation

3
4

Tools
1

Philips screwdriver

Cutter

6
Materials

Alarm cable

label

HUAWEI Confidential

Cable tie

Page18

SN

BTS Standard Installation


Procedure
.
.

1.11.2

Task Description

Operator

Duration

CD

20 min

Install Internal cable & RF


jumpers at RFU Board
Procedure

Using solid wrench to tighten 1/2 inch jumper connectors to 7/8 inch feeder
connectors

For other side connect 1/2 inch jumper to RFU board.

Make sure connection tight and no cross feeder.

4
5

Note
1

Be carefully when bend the RF jumpers to avoid broken

Tighten the DIN connectors with spanner at the strength of 27N.m

The curve radius for Jumpers should satisfy:1/2 inch jumper(soft)>50mm,


1/2 inch jumper(common)>127mm

Tools
1

Phillips screwdriver

Solid wrench

3
6

Materials

NO JUMPER COILING

HUAWEI Confidential

6 (soft) 1/2 inch jumpers

White cable ties

Black Cable Ties

Lighting protection

Page19

SN

Task Description

Operator

Duration

1.12.1

Power on check

AB

20 min

BTS Standard Installation


Procedure
.
.

Procedure
1

Measure the resistance between each wiring post on the top of the cabinet and each
ground wiring post to check whether there is a short circuit.

Setting all switches on the busbar to OFF and then turn on power input MCB on the
power distriution cabinet.And test the imput voltage. The permitted voltage is between 40V and -60V.

Set the power switch of the FAN to ON, and check whether the fans run normally.

Set the power switch of the common subrack to ON, and check whether the RUN LED
on the RFU-BBU etc run normally

5
6

Note
1

Make sure all the BTS DCDU switch are off before power on

Before power on the BTS,the power supply aready off

Tools
1
4

Multimeter

Anti-static wrist

3
6

Materials
1

HUAWEI Confidential

Page20

SN

Task Description

Operator

Duration

1.13.1

Stick the labels

CD

20 min

BTS Standard Installation


Procedure
.
.

Procedure
1

The power and PGND cable should use the cable tie label. Both cabinet side and power
side need to stick the labels.

The L-shaped label should be sticked on the signal cables. Both sides of the cable
need to stick the labels.

The label of feeder cable must corect and complete

The label for signal cable , alarm, must be complete

Note
1

The lable should follow Huawei template if the costomer no speical requirement

Tools
1

label paper

printer

2
5

3
6

Materials
1

Label Power

Label Alarm

Label E1

Label internal cable

Label colour

HUAWEI Confidential

Page21