Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092
Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

SPECIFICATION OF BUTTERFLY VALVES

KCPL:P1064:00:M05:122
Date
19-07-2013
R1
Page No.
Page 1 of 9

ORDER SPECIFICATION
OF
BUTTERFLY VALVE

Rev. No.

R0

R1

Rev. Date

09-05-2013

19-07-2013

Prepared by

Faisal Farooqui

Faisal Farooqui

Checked by

Nilesh Mahajan

Nilesh Mahajan

App. by (Consu.)

Jagdish Pathak

Jagdish Pathak

For Enquiry

For Order

Status

R2

R3

R4

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092
Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

SPECIFICATION OF BUTTERFLY VALVES

KCPL:P1064:00:M05:122
Date
19-07-2013
R1
Page No.
Page 2 of 9

INDEX
A. PROJECT INFORMATION .................................................................................................................... 3
B.

TECHNICAL SPECIFICATION................................................................................................................. 4

1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0

SCOPE ..................................................................................................................................................... 4
SPECIFICATION DATASHEET ........................................................................................................................... 4
SPECIAL REQUIREMENT ................................................................................................................................ 4
INSPECTION AND TESTING ............................................................................................................................ 4
ERECTION AND COMMISSIONING ................................................................................................................... 4
GUARANTEE .............................................................................................................................................. 4
POST ORDER SUPPORT ................................................................................................................................ 5
DOCUMENT SUBMITTAL ............................................................................................................................... 5

8.1

ALONG WITH OFFER ................................................................................................................... ERROR! BOOKMARK NOT DEFINED.

8.2

WITHIN 2 WEEKS OF ORDER FOR APPROVAL ............................................................................................................................... 5

8.3

BEFORE COMMISSIONING OF SYSTEM. ........................................................................................................................................ 5

C.

COMMERCIAL DETAILS: .................................................................................................................... 6

D. ANNEXURES: ................................................................................................................................. 7
1.0
2.0

ANNEXURE I: .......................................................................................................................................... 7
ANNEXURE II: .......................................................................................................................................... 8

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092
Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

A.

SPECIFICATION OF BUTTERFLY VALVES

KCPL:P1064:00:M05:122
Date
19-07-2013
R1
Page No.
Page 3 of 9

Project Information
M/s. Carlsberg India Pvt. Ltd.
5th Floor, Paras Twin Towers, Tower B,
: Sector-54, Gurgaon,
Harayana-122 002

1.0

Client

2.0

Plant location

3.0

Project

: Greenfield Brewery Plant, Patna

4.0

5.0

Site data

Access to Site

Ambient data
(As per ISHARE)

M/s. Carlsberg India Pvt. Ltd.

Patna , Bihar

DBT (0C)

WBT (0C)

RH (%)

Summer

42.2

25.6

26

Monsoon

32.2

28.3

78

Winter

10.0

6.7

60

By Road

: Patna

Railway Station

: Patna

Nearest Airport

: Patna

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092
Website : www.knexir.in Email : Knexir@knexir.in

SPECIFICATION OF BUTTERFLY VALVES

KCPL:P1064:00:M05:122
Date
19-07-2013
R1
Page No.
Page 4 of 9

Doc. No.
Revision No.

B.

Technical Specification

1.0

Scope
The scope of specification covers design, manufacturing, assembly, inspection and supply.

2.0

Specification Datasheet
Please refer the following Annexures:

3.0

2. 1

Cast Iron, Butterfly Valve, Flange End 150#

1FV3

Annexure - I

2. 2

Cast Iron, Butterfly valve, Flange End 150#,Extended Spindle

1FV3E

Annexure - II

2. 3

SS304, Butterfly Valve, Flange End 150#

3FV3

Annexure - III

Special Requirement

3. 1 Valve code number shall be punched on the valve body.

4.0

Inspection And Testing

4.1

All valves and accessories shall be subjected to Inspection and inspection shall be carried out as per
approved QAP.

4.2

No Valves or its accessories / part shall be shipped without testing at shop up to full satisfaction of
inspection authority.

4.3

Performance test of equipment shall be carried out at site as per relevant acceptance standard.

4.4

Authorized representative of Client / Consultant shall at all times have an access to vendors / vendors subcontractors workshop to witness fabrication / manufacturing stages of the equipment. All inspection
facilities shall be made available to the inspection engineer by vendor or sub vendor.

4.5

Vendor should maintain internal inspection records at all times, if any stages are found lacking by way of
proper records, inspection authority reserves the right to ask vendor to modify / amend the fabrication
stage.

4.6

Any such inspection at vendors work or inspection waiver however shall not relieve vendor from his
responsibility for supply of equipment / its accessories as per specifications and other obligations stipulated
in contract.

5.0

Erection And Commissioning

Incase client require some assistance in setting the valves (Leak Setting, Hot Tightening etc.), vendor should
arrange required manpower (skilled and unskilled) with tools & tackles. The cost of the same shall be
included in the pricing.

6.0

Guarantee

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092
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Doc. No.
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SPECIFICATION OF BUTTERFLY VALVES

KCPL:P1064:00:M05:122
Date
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R1
Page No.
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6.1

Complete Equipment / system shall be guaranteed for trouble free operation for the period of 12 months
from the date of commissioning or 18 months from the date of receipt at site whichever is earlier.

6.2

All components shall be guaranteed against faulty design, defective or improper materials, poor
workmanship or failure from normal use during the guarantee period.

6.3

In case of non-fulfillment of guarantee, vendor shall repair / replace such defective part/ parts of the
equipment supplied. Vendor shall be liable for all expenses occurred for such repair / replacement.

7.0

Post Order Support

7.1

Maintenance and trouble shooting

7.2

By giving notification on regular basis about any improvements available.

8.0

Document Submittal
Vendor to submit documents (soft copies as well as hard copies.) as given in schedule below.

8.1

Within 4 Weeks Of Order For Approval

Vendor to submit 4 sets and soft copies of following documents within 2 weeks of order for approval.

a.

General arrangement drawing.

b.

Cross sectional drawing.

c.

Quality assurance plan.

8.2

Before Commissioning Of System.

Vendor to submit 4 sets of following documents before commissioning of system.

a.

As Built GA & Cross section drawing.

b.

Operation and maintenance manual.

c.

Material test certificates.

d.

Inspection and Test Reports.

e.

Guarantee / Warrantee Certificates.

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092
Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

C.

SPECIFICATION OF BUTTERFLY VALVES

KCPL:P1064:00:M05:122
Date
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R1
Page No.
Page 6 of 9

Commercial Details:
1.0

Price basis

FOR Site, Patna

2.0

Packing and forwarding

Included

3.0

Excise Duty

Included

4.0

Sales Tax

2% CST against C-FORM

5.0

Transportation charges

Included

6.0

Transit insurance

Included

7.0

Inspection and testing charges

Included

8.0

Documentation charges

Included

9.0

Time lines

Submission of drawings / documents

Within 4 week from the date of LOI / PO

Delivery

As per PO terms

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092
Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

SPECIFICATION OF BUTTERFLY VALVES

KCPL:P1064:00:M05:122
Date
19-07-2013
R1
Page No.
Page 7 of 9

D. Annexures:
1.0
a
b
c
d
e
f
g
h
i
j
k
l
m

n
o
p
q
r

s
t
u
No.
1
2
3
4

Annexure I:
Item
Tag No.

:
:

Cast Iron, Butterfly Valve, Flange End,150#

1FV3

Type
Design Standard
Dimension Standard
Rating
Make
Model No.
Service
Leakage Class
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Pressure Testing API 598
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection

:
:
:
:
:
:
:
:
:
:

Butterfly Valve Wafer Type, Centric Disc

BS EN 593/API 609
ISO 5752.
PN 10
To be specified
To be specified
Utility
Class VI
-15/ 100
1 / 8.0

Operation
Up to 150NB
Above 150NB
Material of Construction
Body
Disc/Flap
Stem
Hardware
Seat
Stem Seal
Stem Bushing
Seal Ring /O-Ring
Handle/Wheel
Gear box
Finish
External Surfaces
Special Requirement
Unit Rate
Size (NB)
Qty. (Nos.)
80
As per Annexure
100
As per Annexure
150
As per Annexure
200
As per Annexure

:
:
:

15
11
Wafer Type Suitable for Mounting Between Flanges as
per ANSI B 16.5 RF, ASA 150#
Manual
Ratchet Type
Gear Actuated

:
:
:
:
:
:
:
:
:
:

IS 210 Gr. FG 260

A 351 Gr. CF8
AISI 410
A193 Gr. B7 / A194 Gr. 2H (Galvanized)
EPDM(Renewable)
EPDM
PTFE
EPDM
CS Zinc Coated
CI housing ,SGI gears,EN19 worm & shaft

:
:

Synthetic enamel Painted

Tight shut off for Seat Leakage.

Size (NB)
250
300
350
450

Qty. (Nos.)
As per Annexure
As per Annexure
As per Annexure
As per Annexure

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092
Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

SPECIFICATION OF BUTTERFLY VALVES

KCPL:P1064:00:M05:122
Date
19-07-2013
R1
Page No.
Page 8 of 9

2.0
a

Annexure II:
Item

Tag No.

Cast Iron, Butterfly Valve, Flange End,150#,Extended

Spindle
1FV3E

c
d
e
f
g
h
i
j
k
l
m

Type
Design Standard
Dimension Standard
Rating
Make
Model No.
Service
Leakage Class
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Pressure Testing API 598
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection

:
:
:
:
:
:
:
:
:
:

Butterfly Valve Wafer Type, Centric Disc

BS EN 593/API 609
ISO 5752.
PN 10
To be specified
To be specified
Utility
Class VI
-15/ 100
1 / 8.0

Spindle
Operation
Up to 150NB
Above 150NB
Material of Construction
Body
Disc/Flap
Stem
Hardware
Seat
Stem Seal
Stem Bushing
Seal Ring /O-Ring
Handle/Wheel
Gear box
Finish
External Surfaces
Special Requirement
Unit Rate
Size (NB)
Qty. (Nos.)
80
As per Annexure
100
As per Annexure
150
As per Annexure
200
As per Annexure

:
:
:
:

15
11
Wafer Type Suitable for Mounting Between Flanges as
per ANSI B 16.5 RF, ASA 150#
Extended Spindle of 100 mm
Manual
Ratchet Type
Gear Actuated

:
:
:
:
:
:
:
:
:
:

IS 210 Gr. FG 260

A 351 Gr. CF8
AISI 410
A193 Gr. B7 / A194 Gr. 2H (Galvanized)
EPDM(Renewable)
EPDM
PTFE
EPDM
CS Zinc Coated
CI housing ,SGI gears,EN19 worm & shaft

:
:

Synthetic enamel Painted

Tight shut off for Seat Leakage.

n
o
p
q
r
s

t
u
v
No.
1
2
3
4

Size (NB)
250
300
350
450

Qty. (Nos.)
As per Annexure
As per Annexure
As per Annexure
As per Annexure

Knexir Consultants Pvt. Ltd.

Consulting Engineers
Tel.: 022 61547800. Fax.: 022 25111092
Website : www.knexir.in Email : Knexir@knexir.in

Doc. No.
Revision No.

SPECIFICATION OF BUTTERFLY VALVES

KCPL:P1064:00:M05:122
Date
19-07-2013
R1
Page No.
Page 9 of 9

3.0
a
b

Annexure III:
Item
Tag No.

c
d
e
f
g
h
i
j
k
l
m

n
o
p
q
r

s
t
u
No.
1
2
3
4

:
:

SS304, Butterfly Valve, Flange End,150#

1FV3E

Type
Design Standard
Dimension Standard
Rating
Make
Model No.
Service
Leakage Class
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Pressure Testing API 598
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection

:
:
:
:
:
:
:
:
:
:

Butterfly Valve Wafer Type, Centric Disc

BS EN 593/API 609
ISO 5752.
PN 10
To be specified
To be specified
Utility
Class VI
-15/ 100
1 / 8.0

Operation
Up to 150NB
Above 150NB
Material of Construction
Body
Disc/Flap
Stem
Hardware
Seat
Stem Seal
Stem Bushing
Seal Ring /O-Ring
Handle/Wheel
Gear box
Finish
External Surfaces
Special Requirement
Unit Rate
Size (NB)
Qty. (Nos.)
80
As per Annexure
100
As per Annexure
150
As per Annexure
200
As per Annexure

:
:
:

15
11
Wafer Type Suitable for Mounting Between Flanges as
per ANSI B 16.5 RF, ASA 150#
Manual
Ratchet Type
Gear Actuated

:
:
:
:
:
:
:
:
:
:

A 351 Gr. CF8

A 351 Gr. CF8
AISI 410
A193 Gr. B8 / A194 Gr. 8
PTFE(Renewable)
PTFE
PTFE
PTFE
SS
CI housing ,SGI gears,EN19 worm & shaft

:
:

Synthetic enamel Painted

Tight shut off for Seat Leakage.

Size (NB)
250
300
350
450

Qty. (Nos.)
As per Annexure
As per Annexure
As per Annexure
As per Annexure