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Doc. No.
Revision No.

KCPL:P1064:00:M05:123
R1

SPECIFICATION OF CHECK VALVES

Date
19-07-2013
Page No.
Page 1 of 10

ORDER SPECIFICATION
OF
CHECK VALVE

Rev. No.

R0

R1

Rev. Date

09-05-2013

19-07-2013

Prepared by

Faisal Farooqui

Faisal Farooqui

Checked by

Nilesh Mahajan

Nilesh Mahajan

App. by (Consu.)

Jagdish Pathak

Jagdish Pathak

For Enquiry

For Order

Status

R2

R3

R4

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KCPL:P1064:00:M05:123
R1

SPECIFICATION OF CHECK VALVES

Date
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Page No.
Page 2 of 10

INDEX
A.

PROJECT INFORMATION .................................................................................................................. 3

B.

TECHNICAL SPECIFICATION............................................................................................................... 4

1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0

SCOPE ................................................................................................................................................... 4
SPECIFICATION DATASHEET ......................................................................................................................... 4
SPECIAL REQUIREMENT .............................................................................................................................. 4
INSPECTION AND TESTING .......................................................................................................................... 4
ERECTION AND COMMISSIONING.................................................................................................................. 5
GUARANTEE ............................................................................................................................................ 5
POST ORDER SUPPORT .............................................................................................................................. 5
DOCUMENT SUBMITTAL ............................................................................................................................. 5

8.1

ALONG WITH OFFER ................................................................................................................ ERROR! BOOKMARK NOT DEFINED.

8.2

WITHIN 2 WEEKS OF ORDER FOR APPROVAL ............................................................................................................................. 5

8.3

BEFORE COMMISSIONING OF SYSTEM. ...................................................................................................................................... 5

C.

COMMERCIAL DETAILS ................................................................................................................... 6

D.

ANNEXURES ................................................................................................................................ 7

1.0
2.0
3.0
4.0

ANNEXURE I: ........................................................................................................................................ 7
ANNEXURE II: ....................................................................................................................................... 8
ANNEXURE III: ...................................................................................................................................... 9
ANNEXURE IV: .................................................................................................................................... 10

Knexir Consultants Pvt. Ltd.

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A.

KCPL:P1064:00:M05:123
R1

SPECIFICATION OF CHECK VALVES

Date
19-07-2013
Page No.
Page 3 of 10

Project Information
M/s. Carlsberg India Pvt. Ltd.
5th Floor, Paras Twin Towers, Tower B,
: Sector-54, Gurgaon,
Harayana-122 002

1.0

Client

2.0

Plant location

3.0

Project

: Greenfield Brewery Plant, Patna.

4.0

5.0

Site data

Access to Site

Ambient data
(As per ISHARE)

M/s. Carlsberg India Pvt. Ltd.

Patna , Bihar

DBT (0C)

WBT (0C)

RH (%)

Summer

42.2

25.6

26

Monsoon

32.2

28.3

78

Winter

10.0

6.7

60

By Road

: Patna

Railway Station

: Patna

Nearest Airport

: Patna

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KCPL:P1064:00:M05:123
R1

SPECIFICATION OF CHECK VALVES

Date
19-07-2013
Page No.
Page 4 of 10

Technical Specification
Scope
The scope of specification covers design, manufacturing, assembly, inspection and supply.

2.0

Specification Datasheet
Please refer the following Annexures:
Swing Type
2. 1

Carbon Steel, Check Valve - Swing Type, Flange End 150#

1SV3

Annexure-I

2. 2

Carbon Steel, Check Valve - Swing Type, Flange End 300# IBR
Approved.

2SV4

Annexure-II

1LV1

Annexure-III

1WV3

Annexure-IV

Lift Type
2. 3

Carbon Steel, Check Valve, Lift Type, Screwed End 600#

Wafer type

2. 4
3.0

Carbon Steel, Wafer Type Swing Check Valve ( Sandwich Type)

Special Requirement

3. 1 Valve code number shall be punched on the valve body.

4.0

Inspection and Testing

4.1

All valves and accessories shall be subjected to Inspection and inspection shall be carried out as per
approved QAP.

4.2

No Valves or its accessories / part shall be shipped without testing at shop up to full satisfaction of
inspection authority.

4.3

Performance test of equipment shall be carried out at site as per relevant acceptance standard.

4.4

Authorized representative of Client / Consultant shall at all times have an access to vendors / vendors subcontractors workshop to witness fabrication / manufacturing stages of the equipment. All inspection
facilities shall be made available to the inspection engineer by vendor or sub vendor.

4.5

Vendor should maintain internal inspection records at all times, if any stages are found lacking by way of
proper records, inspection authority reserves the right to ask vendor to modify / amend the fabrication
stage.

4.6

Any such inspection at vendors work or inspection waiver however shall not relieve vendor from his
responsibility for supply of equipment / its accessories as per specifications and other obligations stipulated
in contract.

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KCPL:P1064:00:M05:123
R1

SPECIFICATION OF CHECK VALVES

Date
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Page No.
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Erection and Commissioning

Incase client require some assistance in setting the valves (Leak Setting, Hot Tightening etc.), vendor should
arrange required manpower (skilled and unskilled) with tools & tackles. The cost of the same shall be
included in the pricing.

6.0

Guarantee

6.1

Complete Equipment / system shall be guaranteed for trouble free operation for the period of 12 months
from the date of commissioning or 18 months from the date of receipt at site whichever is earlier.

6.2

All components shall be guaranteed against faulty design, defective or improper materials, poor
workmanship or failure from normal use during the guarantee period.

6.3

In case of nonfulfillment of guarantee, vendor shall repair / replace such defective part/ parts of the
equipment supplied. Vendor shall be liable for all expenses occurred for such repair / replacement.

7.0

Post Order Support

7.1

Maintenance and trouble shooting

7.2

By giving notification on regular basis about any improvements available.

8.0

Document Submittal
Vendor to submit documents (soft copies as well as hard copies.) as given in schedule below.

8.1

Within 4 Weeks Of Order For Approval

Vendor to submit 4 sets and soft copies of following documents within 2 weeks of order for approval.

a.

General arrangement drawing.

b.

Cross sectional drawing.

c.

Quality assurance plan.

8.2

Before Commissioning Of System.

Vendor to submit 4 sets of following documents before commissioning of system.

a.

As Built GA & Cross section drawing.

b.

Operation and maintenance manual.

c.

Material test certificates.

d.

Inspection and Test Reports.

e.

Guarantee / Warrantee Certificates.

Knexir Consultants Pvt. Ltd.

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KCPL:P1064:00:M05:123
R1

SPECIFICATION OF CHECK VALVES

Date
19-07-2013
Page No.
Page 6 of 10

Commercial Details
1.0

Price basis

FOR Site, Patna

2.0

Packing and forwarding

Included

3.0

Excise Duty

Included

4.0

Sales Tax

2% CST against C-FORM

5.0

Transportation charges

Included

6.0

Transit insurance

Included

7.0

Inspection and testing charges

Included

8.0

Documentation charges

Included

9.0

Time lines

Submission of drawings / documents

Within 4 week from the date of LOI / PO

Delivery

As per PO terms

Knexir Consultants Pvt. Ltd.

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KCPL:P1064:00:M05:123
R1

SPECIFICATION OF CHECK VALVES

Date
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Page No.
Page 7 of 10

Annexures
Annexure I:

Item

Tag No.

c
d
e
f
g
h
i
j
k
l
m

Type
Design & Manufacturing Standard
Dimension Standard ( End to End)
Rating
Make
Model No.
Service
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Design pressure
Pressure testing (as per API 598 / BS 6755
Part 1)
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection
Flange rating
Material of Construction
Body
Cover
Seat Ring
Disc
Hing
Hing Pin
Disc Nut
Split Pin
Body Gasket
Studs / Nuts
Finish
External Surfaces
Special requirement
Special note
Unit Rate
Size (NB)
Qty. (Nos.)
40
As per Annexure
50
As per Annexure

n
o
p

q
r
s
t
No.
1.
2.

: Carbon Steel, Check Valve-Swing Type, Flange End

150#
: 1SV3
:
:
:
:
:
:
:
:
:
:
:

Check Valve (Swing Type)

BS 1868 / BS 5352
ANSI B16.11
150#
To be specified
To be specified
Utility
-25/150
-1/10.0
To be specified

:
:
:
:

30
22
Flange RF
ANSI B16.5, ASA 150#

:
:
:
:
:
:
:
:
:
:

A216 Gr. WCB

A216 Gr. WCB Bolted
13% Cr- Renewable
ASTM A 276 Gr.410
A216 Gr. WCB
SS 410
SS 304
SS 304
SPW 304 (graphite Filled)
A 193 Gr. B7/A 194 Gr.2H (galvanized)

: Epoxy Painted
: Valve Shall be tested for lower pressure also.
: All gaskets should be asbestos free
Unit Rate (Rs.)

Amount (Rs.)

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KCPL:P1064:00:M05:123
R1

SPECIFICATION OF CHECK VALVES

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Page No.
Page 8 of 10

Annexure II:

Item

Tag No.

c
d
e
f
g
h
i
j
k
l

Type
Design & Manufacturing Standard
Dimension Standard
Make
Model No.
Service
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Design pressure
Pressure testing (as per API 598 / BS 6755
Part 1)
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection
Flange rating
Material of Construction
Body
Cover
Seat Ring
Disc
Hing
Hing Pin
Disc Nut
Split Pin
Body Gasket
Studs / Nuts
Finish
External Surfaces

:
:
:
:
:
:
:
:
:
:

Check Valve (Swing Type)

BS 1868 / BS 5352
ANSI B16.11
To be specified
To be specified
Utility
-25/200
-1/10.54
To be specified

:
:
:
:

96
64
Flange RF
ANSI B16.5, ASA 300#

:
:
:
:
:
:
:
:
:
:

A216 Gr. WCB

A 216 GR WCB Bolted
13 % Cr Renewable
ASTM A 276 Gr.410
A216 Gr. WCB
SS 410
SS 304
SS 304
SPW 304 (PTFE Filled)
A 193 Gr. B7/A 194 Gr.2H (galvanized)

Special requirement
Special note
Statutory Approval
Size (NB)
40
50
80
100

:
:
:

Painted with 2 Coats of Aluminium Paint suitable for

250C
Valve Shall be tested for lower pressure also.
All gaskets should be asbestos free
IBR Approval
Size (NB)
Qty. (Nos.)
150
As per Annexure
200
As per Annexure
250
As per Annexure
As per Annexure

m
n
o

q
r
s
No.
1.
2.
3.
4.

Qty. (Nos.)
As per Annexure
As per Annexure
As per Annexure
As per Annexure

Carbon Steel, Check Valve-Swing Type, Flange end

300# IBR Approved.
2SV4

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R1

SPECIFICATION OF CHECK VALVES

Date
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Annexure III:

a
b

Item
Tag No.

:
:

Carbon Steel, Check Valve, Lift Type, Screwed End 600#

1LV1

c
d
e
f
g
h
i
j
k
l

Type
Design Standard
Dimension Standard ( End to End)
Rating
Make
Model No.
Service
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Pressure testing API598/ BS EN 12266 -1
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection
Material of Construction
Body
Cover
Disc
Seat Ring
Spring
Stud/Nut
Gasket
Finish
External Surfaces
Special requirement
Unit Rate
Size (NB)
Qty. (Nos.)
15
As per Annexure
20
As per Annexure
25
As per Annexure

:
:
:
:
:
:
:
:
:
:
:
:
:

Check Valve (Lift Type), Full Bore

BS 5352
ANSI B16.11
600#
To be specified
To be specified
Utility
-15/100
1/8.0
207
152
Screwed BSPT(F) BS21

:
:
:
:
:
:
:

A 105
A 105
A276 TP.410
A276 TP.410
SS316
A 193 Gr. B7/A 194 Gr. 2H(Galv.)
SPW 304 (graphite Filled)

:
:

Epoxy Paint
Valve Shall be tested for lower pressure also.

m
n

o
p
q
No.
1.
2.
3.

Unit Rate (Rs.)

Amount (Rs.)

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Annexure IV:

Name

Tag No.

c
d
e
f
g
h
i
j
k

Type
Design & Manufacturing Standard
Dimension Standard
Make
Model No.
Service
Op. Temperature - Min/Max (C)
Op. Pressure - Min/Max (kg/cm(g))
Testing Std. API 6D / API 598
Body -Hydraulic (kg/cm(g))
Seat -Hydraulic (kg/cm(g))
End Connection

:
:
:
:
:
:
:
:
:
:
:
:

l
m

n
o
p
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.

Material of Construction
Body
Disc
Spring
O ring(Disc)
Finish
External surfaces
Special Requirement
Unit Rate
Size (NB)
Qty. (Nos.)
80
As per Annexure
100
As per Annexure
150
As per Annexure
200
As per Annexure
250
As per Annexure
300
As per Annexure
350
As per Annexure
400
As per Annexure
450
As per Annexure

Carbon Steel, Wafer Type Swing Check Valve

( Sandwich Type)
1WV3
Wafer Type Swing Check Valve
API 6D /
ANSI B16.5
To be specified
To be specified
Utility
-15/100
1/8.0
30
22
Wafer type to mount between Flanges as per ANSI
B16.5 RF,ASA 150#

:
:
:
:

A216 Gr. WCB

A351 Gr. CF8
SS304
EPDM

:
:

Epoxy Painted
Valve shall be tested for lower pressures also
Unit Rate (Rs.)

Amount (Rs.)