A.
General
1.
The Rules for the Construction of Machinery
Installations apply to the propulsion installations of
ships classed by Biro Klasifikasi Indonesia including
all the auxiliary machinery and equipment necessary
for the operation and safety of the ship.
B.
1.
Before the start of manufacture, plans
showing the general arrangement of the machinery
installation together with all drawings of parts and
installations subject to testing, to the extent specified
in the following Sections of Rules for Machiney
Installations, Volume III, are each to be submitted in
triplicate1) to the Society.
2.
Apart from the machinery and equipment
detailed below, the Rules are also individually
applicable to other machinery and equipment where
this is necessary to the safety of the ship or its cargo.
2.
The drawings must contain all the data
necessary for approval. Where necessary, calculations
and descriptions of the plant are to be submitted.
3.
Designs which deviate from the Rules for the
Construction of Machinery Installations may be
approved provided that such designs have been
examined by the Society for suitability and have been
recognized as equivalent.
3.
Once the documents submitted have been
approved by the Society they are binding on the
execution of the work. And subsequent modifications
require the Society's approval before being put into
effect.
4.
Machinery installations which have been
developed on novel principles and/or which have not
yet been sufficiently tested in shipboard service
require the Society's special approval.
Such machinery may be designated by "Exp." attached
to the character of classification and be subjected to
intensified survey, if sufficiently reliable proof cannot
be provided of its suitability and equivalence in
accordance with para. 3.
5.
In the instances mentioned in 3. and 4. the
Society is entitled to require additional documentation
to be submitted and special trials to be carried out.
6.
In addition to the Rules, the Society reserves
the right to impose further requirements in respect of
all types of machinery where this is unavoidable due
to new findings or operational experience, or the
Society may permit deviations from the Rules where
these are specially warranted.
7.
National Rules or Regulations outside the
Society's Rules remain unaffected.
C.
Ambient Conditions
1.
1.1
The selection, layout and arrangement of all
shipboard machinery, equipment and appliances shall
be such as to ensure faultless continuous operation
under the ambient conditions specified in Tables
1.1-1.4.
1.2
Account is to be taken of the effects on the
machinery installation of distortions of the ship's hull.
1-2
Table 1.1
Installations,
Components
Main and
auxiliary
machinery
Ship's safety
equipment,
e.g.
emergency
power
installations,
emergency
fire pumps
and their
drives
Inclinations
Table 1.3
Fore-and-aft
static
dynamic
static
dynamic
15
22,5
7,5
Installation,
component
Machinery
and
electrical
installations
1
)
22,53)
22,5 3)
10
Air temperature
Location,
arrangement
Temperature
range
[oC]
in
enclosed
spaces
0 to 45 2)
on
machinery
components,
boilers
in
spaces,subject to higher
or lower
temperatures
on
the open
deck
10
Switchgear,
electrical and
electronic
appliances 1)
and remotecontrol
systems
1
Table 1.4
Location
Seawater
Charge air coolant
inlet to charge air
cooler
1
Conditions
Ability to withstand oil
vapour and salt-laden air
Water temperature
Coolant
-25 to + 45
In all spaces
Table 1.2
According to
specific local
conditions
Temperature [oC]
+ 32 1)
see Section 2, A.2
In specially
protected
control rooms
80 % relative humidity at a
reference temperature of
45 C.
On the open
deck
Ability to withstand
temporary flooding with
seawater and salt-laden spray
2.
Vibrations
1-3
2.1
General
2.1.1
Machinery, equipment and hull structures are
normally subjected to vibration stresses. Design,
construction and installation must in every case take
account of these stresses.
The faultless long-term service of individual
components shall not be endangered by vibration
stresses.
2.1.2
Where a machine or a piece of equipment
generates vibrations when in operation, the intensity of
the vibration shall not exceed defined limits. The
purpose is to protect the vibration generators, the
connected assemblies, peripheral equipment and hull
components form additional, excessive vibration
stresses liable to cause premature failures or malfunctions.
2.1.3
The following provisions relate the vibrations
in the frequency range from 2 to 300 Hz. The
underlying assumption is that vibrations with oscillation frequencies below 2 Hz can be regarded as
rigid-body vibrations while vibrations with oscillation
frequencies above 300 Hz normally occur only locally
and may be interpreted as structure-borne noise.
Where, in special cases, these assumptions are not
valid (e.g. where the vibration is generated by a gear
pump with a tooth meshing frequency in the range
above 300 Hz) the following provisions are to be
applied in analogous manner.
2.1.4
Attention has to be paid to vibration stresses
over the whole relevant operating range of the
vibration generator.
Assessment
2.2.1
In assessing the vibration stresses imposed
on machinery, equipment and hull structures, the vibration velocity v is generally used as a criterion for
the prevailing vibration stress. The same criterion is
used to evaluate the intensity of the vibration spectrum produced by a vibration exciter (cf. 2.1.2).
In the case of a purely sinusoidal oscillation, the effective value of the vibration velocity veff can be
calculated by the formula :
1
veff
(1)
in which
s vibration displacement amplitude
v vibration velocity amplitude
veff effective value of vibration velocity
a vibration acceleration amplitude
angular velocity of vibration.
Where the vibration is generated by an engine, consideration must be extended to the whole available
working speed range and, where appropriate, to the
whole power range.
2.1.5
The procedure described below is largely
standardized. Basically, a substitution quantity is
formed for the vibration stress or the intensity of the
exciter spectrum (cf. 2.2.1). This quantity is then
compared with permissible or guaranteed values to
check that it is admissible.
veff
2.1.6
The procedure mentioned in 2.1.5 takes only
incomplete account of the physical facts. The aim is to
evaluate the true alternating stresses or alternating
forces. No simple relationship exists between the
actual loading and the substitution quantities: vibration
amplitude vibration velocity and vibration acceleration
at external parts of the frame. Nevertheless this
procedure is adopted since it at present appears to be
the only one which can be implemented in a
reasonable way. For these reasons it is expressly
pointed out that the magnitude of the substitution
quantities applied in relation to the relevant limits
enables no conclusion to be drawn concerning the
veff
veff
....
veff
(2)
1-4
[mm]
[mm/s]
[mm/s]
[9,81 m/s2]
A'
B'
<1
< 20
< 14
< 0,7
<1
< 35
< 25
< 1,6
<1
< 63
< 45
<4
<1
< 20
< 14
< 1,3
<1
< 40
< 28
< 2,6
2.2.2
The assessment of vibration loads is
generally based on areas A, B and C, which are
enclosed by the boundary curves shown in Fig. 1.1.
The boundary curves of areas A, B, and C are
indicated in Table 1.5. If the vibration to be assessed
comprises several harmonic components, the
effective value according to 2.2.1 must be applied.
The assessment of this value is to take account of all
important harmonic components in the range from 2
to 300 Hz.
2.2.3
Area A can be used for the assessment of all
machines, equipment and appliances. Machines,
equipment and appliances for use on board ship shall
as a minimum requirement be designed to withstand
a vibration load corresponding to the boundary curve
of area A. Otherwise, with BKI's consent, steps must
be taken (vibration damping etc.) to reduce the actual
1-5
proving that the vibration loads are within the
permissible limits in accordance with 2.3.
2.2.4.2 Where the vibration loads of reciprocating
machines lie within the A' area, separate
consideration or proofs relating to the directly
connected peripheral equipment (cf. 2.2.4) are not
required. The same applies to machines and plant
located in close proximity to the generator (2.2.4).
In these circumstances directly connected peripheral
appliances shall in every case be designed for at least
the limit loads of area B', and machines located
nearby for the limit loads of area B.
If the permissible vibration loads of individual
directly connected peripheral appliances in
accordance with 2.2.4.1 lie below the boundary curve
of area B, admissibility must be proved by
measurement of the vibration load which actually
occurs.
2.2.4.3 If the vibration loads of reciprocating
machines lie outside area A' but are still within area
B', it must be proved by measurement that directly
connected peripheral appliances are not loaded above
the limits for area C.
In these circumstances directly connected peripheral
appliances shall in every case be designed for at least
the limit loads of area C, and machines located
nearby for the limit loads of area B.
Proof is required that machines and appliances
located in close proximity to the main exciter are not
subjected to higher loads than those defined by the
boundary curve of area B.
If the permissible vibration loads of individual
directly connected peripheral appliances or machines
in accordance with 2.2.4.1 lie below the stated values,
admissibility must be proved by measurement of
vibration load which actually occurs.
2.2.4.4 If the vibration loads of reciprocating
machines lie outside area B' but are still within area
C, it is necessary to ensure that the vibration loads on
the directly connected peripheral appliances still
remain within area C. if this condition cannot be met,
the important peripheral appliances must in
accordance with 2.3 be demonstrably designed for the
higher loads.
Suitable measures (vibration damping etc.) are to be
taken to ensure reliable prevention of excessive vibration loads on adjacent machines and appliances.
The permissible loads stated in 2.2.4.3 (area B or a
lower value specified by the manufacturer) continue
to apply to these units.
Proofs
2.3.1
Where in accordance with 2.2.4.1, 2.2.4.4,
and 2.2.4.5 BKI is asked to approve higher vibration
load values, all that is normally required for this is
the binding guarantee of the admissible values by the
manufacturer or the supplier.
2.3.2
BKI reserves the right to call for detailed
proofs (calculations, design documents,
measurements, etc.) in case where this is warranted.
2.3.3
Type testing in accordance with BKI's
"Regulations for the Performance of Type Test on
Electrical Appliances and Components" is regarded
as proof of admissibility of the tested vibration load.
2.3.4
BKI may recognize long-term trouble free
operation as sufficient proof of the required reability
and operational dependability.
2.3.5
The manufacturer of the reciprocating
machine is in every case responsible to BKI for any
proof which may be required concerning the level of
the vibration spectrum generated by reciprocating
machinery.
2.4
Measurement
2.4.1
Proof based on measurements is normally
required only for reciprocating machines with an
output of more than 100 kW, where the other
conditions set outin 2.2.4.2 - 2.2.4.4 are met. Where
circumstances warrant this, BKI may also require
proofs based on measurements for smaller outputs .
2.4.2
Measurements are to be performed in every
case under realistic service conditions at the point of
installation. During verification, the output supplied
by the reciprocating machine shall be not less than
80 % of the rated value. The measurement shall cover
1-6
the entire available speed range in order to facilitate
the detection of any resonance phenomena.
2.4.3
BKI may accept proofs based on
measurements which have not been performed at the
point of installation (e.g. test bed runs) or at the point
of installation but under different mounting
conditions provided that the transferability of the
results can be proved.
The results are normally regarded as transferable in
the case of flexibly mounted reciprocating machines
of customary design.
If the reciprocating machine is not flexibly mounted,
the transferability of the results may still be
acknowledged if the essential conditions for this
(similar bed construction, similar installation and pipe
routing etc.) are satisfied.
2.4.4
The assessment of the vibration stresses
affecting or generated by reciprocating machines normally relates to the location in which the vibration
loads are greatest. Fig. 1.2 indicates the points of
measurement which are normally required for an in
line piston engine. The measurement has to be
performed in all three directions. In justified cases
exceptions can be made to the inclusion of all the
measuring points.
2.4.5
The measurements may be performed with
mechanical manually-operated instruments provided
that the instrument setting is appropriate to the
measured values bearing in mind the measuring
accuracy.
Directionally selective, linear sensors with a
frequency range of at least 2 to 300 Hz should
normally be used. Non-linear sensors can also be
used provided that the measurements take account of
the response characteristic.
With extremely slow-running reciprocating machines,
measurements in the 0,5 to 2 Hz range may also be
required. The results of such measurements within the
stated range cannot be evaluated in accordance with
2.2.
2.4.6
The records of the measurements for the
points at which the maximum loads occur are to be
submitted to BKI together with a tabular evaluation.
D.
1.
Dimensions of components
Materials
Welding
Tests
4.1
Machinery and its component parts are
subject to constructional and material tests, pressure
and leakage tests, and trials. All the tests prescribed
in the following Sections are to be conducted under
the supervision of the Society.
In the case of parts produced in series, other methods
of testing may be agreed with the Society instead of
the tests prescribed, provided that the former are
recognized as equivalent by the Society.
4.2
The Society reserves the right, where
necessary, to increase the scope of the tests and also
to subject to testing those parts which are not
expressly required to be tested according to the Rules.
4.3
Components subject to mandatory testing are
to be replaced with tested parts.
1-7
Sides for
measurement
0
1
2
3
Measuring
point over
engine length
I
II
III
bed
base
crankshaft height
frame top
4.4
After installation on board of the main and
auxiliary machinery, the operational functioning of
the machinery including the associated ancillary
equipment is to be verified. All safety equipment is to
be tested, unless adequate testing has already been
performed at the manufacturer's works in the
presence of the Society's Representative.
5.
Measuring
height
Availability of machinery
!
!
"
"
"
$
!
1-8
made of an emergency generator set provided that it
is ensured that the electrical power for emergency
services is available at all times. It is assumed that
means are available to start the emergency generator
at all times.
7.
7.1
Machinery must be so equipped that it can
be controlled in accordance with operating
requirements in such a way that the service conditions
prescribed by the manufacturer can be met.
7.2
In the event of failure or fluctuations of the
supply of electrical, pneumatic or hydraulic power to
regulating and control systems, or in case of a break
in a regulating or control circuit, steps must be taken
to ensure that:
9.
9.2
The turning appliances are to be of the self
locking type. Electric motors are to be fitted with
suitable retaining brakes.
9.3
An automatic interlocking device is to be
provided to ensure that the propulsion installation
cannot start up while the turning gear is engaged.
7.3
Manual operation
Propulsion plant
8.1
Manoeuvering equipment
8.2
Propulsion units are to be fitted with
equipment enabling the direction of propulsion to be
reversed.
8.3
Remote controls
Turning appliances
9.1
Machinery is to be equipped with the
necessary turning appliances.
10.
10.1
Manufacturers of machinery, boilers and
auxiliary equipment must supply a sufficient number
of operating and maintenance notices and manuals
together with the equipment. In addition, an easily
legible board is to be mounted on boiler operating
platforms giving the most important operating
instructions for boilers and oil-firing equipment.
11.
Markings, identification
In order to avoid unnecessary operating and switching errors, all parts of the machinery whose function
is not immediately apparent are to be adequately
marked and labeled.
12.
Fuels
12.1
The flash point1) of liquid fuels for the
operation of boilers and diesel engines may not be
lower than 60 C.
For emergency generating sets, however, use may be
made of fuels with a flash point of 43 C.
12.2
&' (
!
*#
1-9
operation in limited geographical areas or where
special precautions subject to the Society's approval
are taken, fuels with flash points between 43 C
and 60 C may also be used. This is conditional upon
the requirement that the temperatures of the spaces in
which fuels are stored or used must invariably be
10 C below the flash point.
12.3
The use of gaseous fuels taken from the
cargo is subject to Rules for Ships Carrying Liquefied
Gases in Bulk, Volume IX.
13.
Refrigerating installations
2.1
Machinery and boiler installations and
apparatus must be accessible for operation and
maintenance.
2.2
In the layout of machinery spaces (design of
foundation structures, laying of pipelines and cable
conduits etc.) and the design of machinery and
equipment (mountings for filters, coolers etc.), 2.1 is
to be complied with.
3.
1.
1.1
Instruments, warning and indicating systems
and operating appliances are to be clearly displayed
and conveniently sided. Absence of dazzle,
particularly on the bridge, is to be ensured.
Operating and monitoring equipment is to be grouped
in such a way as to facilitate easy supervision and
control of all important parts of the installation.
The following requirements are to be observed when
installing equipment and appliances:
Protection against humidity and the accumulation
of dirt,
Avoidance of excessive temperature variations,
Adequate ventilation.
In consoles and cabinets containing electrical or
hydraulic equipment or lines carrying steam or water
the electrical gear is to be protected from the damage
due to leakage. Redundant ventilation systems are to
be provided for air-conditioned machinery and
control rooms.
1.2
Pressure gauges
E.
Lighting
Bilge wells/bilges
Ventilation
Noise abatement
F.
Safety Equipment
Measures
and
Protective
1-10
the delivery lines of air compressors.
2.
When using hand cranks for starting internal
combustion engines, steps are to be taken to ensure
that the crank disengages automatically when the
engines start.
Dead-Mans cicuits are to be provided for rotating
equipment.
3.
Blow down and drainage facilities are to be
designed in such a way that the discharged medium
can be safely drained off.
4.
In operating spaces, anti-skid floorplates and
floor-coverings must be used.
5.
Service gangways, operating platforms,
stairways and other areas open to access during
operation are to be safeguarded by guard rails. The
outside edges of platforms and floor areas are to be
fitted with comings unless some other means is
adopted to prevent persons and objects from sliding
off.
6.
Devices for blowing through water level
gauges must be capable of safe operation and
observation.
7.
Safety valves and shutoffs must be capable
of safe operation. Fixed steps, stairs or platforms are
to be fitted where necessary.
8.
Safety valves are to be installed to prevent
the occurrence of excessive operating pressures.
9.
Steam and feed water lines, exhaust gas
ducts, boilers and other equipment and pipelines
carrying steam or hot water are to be effectively
insulated. Insulating materials must be incombustible.
Points at which combustible liquids or moisture can
penetrate into the insulation are to be suitably
protected, e.g. by means of shielding.
Engine telegraph
G.
Communication
Equipment
1.
Oral communication
and Signalling
Engineer alarm
H.
1-11
The following equipment is to be classed and treated
as operationally important auxiliary machinery:
Steering gears
Windlasses
Boiler fans
Exhaust-gas turbochargers
Fire pumps
Foam pumps
Refrigerant compressors
Brine pumps