HES4590714
Group
Car type N
MONOBRAND CUP
TT Cup
TECHNICAL FORM
30 APRIL 2015
The parts featuring on this Technical form must not be used separately
and must imperatively be used all together as a whole
Each Audi TT Cup car must be in possession of its roll cage ASN certificate.
Only the safety cage bearing the extension n HES4590714 may be used with this TT Cup car.
1. GENERAL
101.
MANUFACTURER
AUDI
102.
103.
A1)
TT CUP
AS8S6TTCUPXXXXXXX
X = VARIABLE DIGITS
1984
1984
cm3
X
1.7
3372.8
A2)
1/63
cm3
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
2. DIMENSIONS, WEIGHT
202.
OVERALL LENGTH
4260
204.
+ 10 mm
WIDTH OF BODYWORK
a) At front axle centreline
1930
mm
+0
-1%
1940
mm
+0
-1%
a) Front
925
+ 15 mm
b) Rear
825
+ 15 mm
WHEELBASE
2503
209.
+ 15 mm
OVERHANG
3. ENGINE
Model of origin of the engine
AUDI
N/A
N/A
NUMBER OF SUPPORTS
1 ENGINE / 2 GEAR BOX
2/63
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AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
3/63
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AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
C2-1)
C2-2)
C2-3)
4/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
320.
FLYWHEEL
a) Material
IRON + RUBBER
b) Minimum weight
11380
281.6
+ 3 mm
129
e) Type
Double
mass
5/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
324.
CONTINENTAL
b) Model
SIMOS 18.1
b1) Software
TTC_0003
Cylinder head
f) Injectors
f1) Position
C9
C2
KNOCKING SENSOR
C10
C3
C11
C4
C12
BOOST PRESSURE
C5
WATER TEMPERATURE
C13
LAMBDA PROBE
C6
C14
C7
ENGINE SPEED
C15
C8
C16
ELECTRIC THROTTLE
A9
A2
COILS (4)
A10
WASTE GATE
A3
A11
A4
A12
A5
A13
A6
A14
FUEL PUMP
A7
A15
A8
A16
6/63
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Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
C9-1) Engine control system sensors
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
N/A
C13
C14
C15
C16
A1
A2
A3
A4
A5
A6
A7
A8
7/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
A9
A10
A13
A14
A11
A12
N/A
N/A
A15
A16
ENGINE ECU
FUSE BOX
GATEWAY
IMMO
8/63
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AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
III-I1)
9/63
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Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
III-I1I)
10/63
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Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
327.
INTAKE
a) Material of manifold
PLASTIC
4
2.3
b1)
b3)
+ 0.1 dm3
57
1420
+ 0.25 mm
11/63
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AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
12/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
328.
EXHAUST
a) Material of manifold
Cast Aluminium
c) Manifold exit
2 exits
__________________________________
Turbocharger direcly to the cilynderhead
EXHAUST
Drawings exhaust pipe - tolerances on dimensions : +/-2%
III-L2) Exhaust
13/63
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Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
331.
COOLING SYSTEM
c) Type and origin of the water pump
14/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
XXX)
COOLING SCHEME
15/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
333.
LUBRICATION SYSTEM
a1) Material of oil sump
PLASTIC
Wet sump
16/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
334.
TURBOCHARGING
a) Make and type of the turbocharger
Yes
No
h1)
Air
h2) System
h3) Air inlet diameter
47
+ 1mm
40
+ 1mm
77.5 0.2mm
47 0,2mm
40 0,5 mm
17/63
V01 29.04.2015
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AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
18/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
III-05) Drawing of the intercooler with dimensions of core (Width x Height x Thickness)
19/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
III-06)
20/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
III-07)
21/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
4. FUEL CIRCUIT
401.
FUEL TANK
a) Number
b) Location
c) Material
d) Total capacity
110
Partnr. 5971530011A
+ 10 litres
f) Fuel pump (intank)
22/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
D1-1) Container for fuel cell mounted in bodyshell (seen from floor)
23/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
5. ELECTRICAL EQUIPMENT
501.
24/63
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Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
502.
503.
BATTERY
25/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
504.
FIRE EXTINGUISHER
a) System
KIDDE DEUGRA
505.
STARTER
a) Position
26/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
504.
2.
3.
LOOM
SUMITOMO
27/63
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AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
28/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
6. POWER TRAIN
603.
GEARBOX
Automatic gear box with double axle and double clutch
SET OF RATIOS N2
Number of teeth
Ratio
Constant
Synchro
Number of teeth
13/38
2.923
22/45
2.045
28/41
1.464
38/41
1.079
32/35
1.094
38/35
0.921
AR/R
Ratio
Constant
Synchro
AR/R
Final 1-2-3-4
15/72
4.8
20/72
3.6
Constant
29/63
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Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
F2-4)
30/63
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Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
607.
31/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
32/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
Material
Aluminium
Minimum weight
4630
Material
Minimum weight
Steel
875
Material
Steel
Minimum weight
3570
33/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
Material
steel
Minimum weight
2870
g (with spacers)
34/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
D = 22x3 mm
35/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
REAR
NA
36/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
Material
Aluminium
Minimum weight
3825
Material
Steel
Minimum weight
2495
Material
Steel
Minimum weight
1400
37/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
H5-2) Complete Rear arm dismounted
Material
Steel
Minimum weight
2025
Material
Minimum weight
Steel
690
Material
Steel
Minimum weight
1030
38/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
D = 22x2 mm
39/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
8. RUNNING GEAR
803.
BRAKES
FRONT
ABS yes / no
TYPE 1
TYPE 2
e)
e1)
Bore
g1)
g2)
g3)
Caliper material
g4)
32
+1 mm
+1 mm
g5)
380
+1.5 mm
+1.5 mm
g6)
25
+0.5 mm
+1.5 mm
27 / 31.8 / 38.1
+ 0.1 mm
alu /
Yes
g9)
+ 0.1 mm
No
Yes
No
Ventilated discs
48
11
40/63
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AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
41/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
803.
BRAKES
REAR
TYPE 1
TYPE 2
e1)
Bore
+ 0.1 mm
g1)
g2)
g3)
Caliper material
g4)
+ 0.1 mm
alu / iron
10
+1 mm
+1 mm
mm
mm
g5)
272
+1.5 mm
+1.5 mm
g6)
14.3
+0.5 mm
+1.5 mm
Yes
g9)
No
Yes
No
Ventilated discs
Number of venting channels
3800
42/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
804.
BRAKEMASTERCYLINDERS
REAR
e) Type
e1)
Bore
+ 0.1 mm
22,2
+ 0.1 mm
43/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
805.
BRAKERESERVOIR
Reservoir
FRONT
REAR
e) Type
e1)
Volume
+ 5 mL
Reservoir dismounted
+ 5 mL
44/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
806.
ABS
Yes / No
CONTINENTAL MK 100
e)
e1)
Software
Front
rear
xxx
45/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
806.
WHEELS RIMS
e) Material
e1)
Size / offset
e2)
min. Weight
REAR
ALU CASTED
ALU CASTED
10 x 18
ET 36
11.000 g
Wheel front
807.
FRONT
10 x 18
ET 36
11.000 g
Wheel rear
WHEELS TYRES
e) Manufacturer
e1)
Size
46/63
SLICK
RAIN
HANKOOK
HANKOOK
260/660-18
260/660-18
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
804.
STEERING
47/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
INTERIOR
48/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
902.
EXTERIOR
METALLIC MATERIALS
Label
Part
Material
03
FRONT BONNET
ALU
05
ROOF
ALU
06
REAR WING
ALU Profile
09
DOOR
ALU
15
REAR BONNET
ALU
16
ALU
8.00 0.5
mm
PLASTIC MATERIALS
Label
Part
Material
01
RADIATOR GRILL
PLASTIC
02
CARBON
04
REAT BUMPER
FIBER GLASS
07
ALU
08
CARBON (painted)
10
CARBON (painted)
11
CARBON (painted)
12
CARBON/KEVLAR (painted)
13
FRONT BUMPER
14
FRONT SPLITTER
CARBON
17
mm
GLAZING
Label
Part
Material
Min. thickness
18
WINDSCREEN
GLASS
4.46 1
mm
19
GLASS
3.85 0.5
mm
20
GLASS
3.15 0.5
mm
21
4.00 0.5
mm
22
REAR WINDOW
GLASS
4.00 1
mm
49/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
DRAWING
50/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
51/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
52/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
NA
NA
53/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
M7-4) Front side protection panel - mounted
NA
NA
NA
NA
54/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
55/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
56/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
DRAWING
57/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
58/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
XIII-N2) REAR WING AND SPLITTER MOUNTED ON CAR SEEN FROM THE SIDE (WITH LONGITUDINAL POSITION)
896 mm + 0 / - 5 mm
910 mm + 0 / - 5 mm
59/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
903.
CHASSIS (BODYSHELL)
60/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
61/63
V01 29.04.2015
Make
AUDI
Model
TT cup
HES4590714
Car Type N
TT cup
N10-2) Front suspension turret top mount
62/63
V01 29.04.2015
Make
Model
AUDI
TT cup
HES4590714
Car Type N
TT cup
COMPLEMENTARY INFORMATION
N/A
N/A
N/A
N/A
N/A
63/63
V01 29.04.2015