Anda di halaman 1dari 285

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN DATA FOR SUPERSTRUCTURE(73 M BRIDGE)


Span of bridge
Nos. of panels
Length of intermediate panels
Length of end panels
Spacing of intermediate girders
Spacing of end girders
Width of slab
Panel length of slab
Panel width of slab
Thickness of deck slab
Width of carriageway
Av. Thickness of wearing coat
Density of concrete(slab)
Density of wearing coat
Height of truss
Height of kerb
Width of kerb
Impact factor (for steel members)
Length of cross girder
Width of member
Effective width of bridge
Width of footpath
Overall width

SATVIR GUPTA FABRICATOR

73
11
6.636
6.636
6.636
6.636
4.68
4.68
6.636
0.008
4.25
0
2.5
2.5
7.5
0.275
0.215
1.154
4.68
0.4
5.104
0
5.50

m
nos
m
m
m
m
m
m
m
m
m
m
t/m3
t/m3
m
m
m
m
m
m
m
m

3.318

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF DECK SLAB :


A)Dead load calculation :
Dead load intensity of deck :
dead loadintensity of wearing:
total

0.008
0

*
*

7.85
2.5

=
=

0.0628
0
0.0628
0.23

Say

Use M25 grade of concrete and spanning transversely between the cross girder . Influence
co-efficient are taken from "Steel Table" by Prof. Ramamrutham.
Deck slab is design like a continuous beam.
B.M. due to dead load :
a. + Ve B.M. at 0.5L in the end
=
0.078 x
0.23
=
0.790101322 t-m/m
b. -Ve B.M.at penultimate support
=
0.105 x
0.23
=
1.063597934 t-m/m
c. -Ve B.M. at inner support
=
0.079 x
0.23
=
0.800230826 t-m/m
d. +Ve B.M.at 0.5L in inner span
=
0.046
=
0.46595719 t-m/m

SATVIR GUPTA FABRICATOR

0.23

6.636 *

6.636

6.636

6.636

6.636

6.636

6.636

6.636

t/m2
t/m2
t/m2
t/m2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Live load calculation :


CLASS A LOAD
Length of load
:
Total load
:
Width of track
:
Width overall track
:
Clearence
:

0.25
11.4
0.5
2.3
0.3

m
t
m
m
m

Dispersed width of load in longitudinal direction :


=
=

0.25 +
0.266 m

2 *(

Bw =
=

2.708 m

6.636 m

4.68
/
6.636
=
0.70520548
2.48 ( As per IRC-21 cl -305.16.2 for continuous slab)

0.5 +
0.5 m

Be =
2.48 *
=
3.9755
+
=
4.475 m >
So there is overlapping.

2.708 ( 1 0.5
1.8 m
1.8 m

4.475

SATVIR GUPTA FABRICATOR

0.008 )
11.4
1.22

Alpha * x ( 1 - x/l) + Bw

l =
6.636 m
x =
2.708 m
Length of slab / Width of slab
So Alpha

+
11.4

Dispersed width of load in transverse direction


Be =

0.4080822

) +

0.5

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

So Be

4.475 +

1.8 =

Intensity of load :
Impact factor
:
50 % as per IRC-6-2000
=
11.4 *
1.5 / (
=
2.724885869 t/m
Total intensity of load =
2.7248859 t/m
=
4.1 t/m
B.M. due to live load :
a. + Ve B.M. at 0.5L in the end
=
4.1 *
=
11.10354545 =
4.531159166 tm/m
b. -Ve B.M.at penultimate support
=
6.572386289

SATVIR GUPTA FABRICATOR

2.7081818 6.5723863

6.2754922 m

6.2754922 *

1 )

4.1 *

2.70818 *

3.9282 /

6.6364

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Total B.M.
1. Max . -Ve B.M. :
2. Max. + Ve B.M. :

1.063597934
0.790101322

+
+

6.57238629
4.53115917

=
=

7.635984 tm
5.32126 tm

Check for depth of deck slab :


Depth reqd. : SQRT(
M / R b)
Use M35 Grade Concrete
Here Permissible compressive stress of concrete:
Permissible tensile stress of steel
:
For bridge m
:
k =
=
=

11.5
115
0.323943662

*
/

j =
=

1
0.892018779

R =
=

0.5 *
1.661542022

11.5 N/mm2
240 N/mm2
10

10 /
355

11.5 *

10
240

0.3239437

11.5

0.3239437

0.89202

Check for depth of deckslab :


d reqd =
=

SQRT
76359842.23
214.3763372 mm

Provided depth of deck slab =


Provided clear cover
Dia. of reinforcement
=

Effective depth of deck slab =


=

SATVIR GUPTA FABRICATOR

1.66154202

1000

8 mm
40 mm
12 mm
8 -38 mm

40
>
O.K.

214.3763 mm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Main reinforcement :
1. Top reinforcement :
Ast

=
=

76359842.23 / (
-9386.33795 mm2/m

Provided

240

16 dia bar @

0.8920188

-38 )

130 mm c/c. Area provided =

1547 mm2
Hence OK

2.Bottom reinforcement :
Ast

=
=

53212604.88
/
-6541.02311 mm2/m

Provided

240

12 dia bar @

Distribution reinforcement
Ast

=
=
OR Ast =

0.8920188

-38

150 mm c/c. Area provided =

754 mm2
Hence OK

0.12
*
9.6 mm2/m

1000
0.3 *

Provided

10 dia bar @

-9386.3379 =

100

-2815.9 mm2

200 mm c/c. Area provided =

392.7 mm2

Check for shear :


Shear force
at support

=
=
=
=
=

Depth (d)
Width (b)

Due to Dead Load

0.23
4.1
0.763181818
8.209455791
-38
1000

*
*
+
t
mm
mm

6.63636364
/
5.41636364 /
7.44627397

0.23 t/m

0.008 m

A
X

SATVIR GUPTA FABRICATOR

2 *
6.636364

6.6363636 m

4.1 +

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN


X
Reaction on Support

:
=
=

0.23
4.1
0.7631818
8.2094558

Force at section X-X :


=

8.209455791 8.207615791 t

Shear stress

82076.15791 / (
-2.15989889 N/mm2

=
=

% of Tensile steel

:
;

Permissible shear stress :

100
-38
-4.07008

/
*6.63636364
*
5.4163636 /
+
4.1 +
ton
0.23 *

-38

*
*

-0.683118 N/mm2

Hence OK
As per Cl. 304.7.1.3.3 of IRC : 21 : 2000
The shear stress shall be increased by 15 %

SATVIR GUPTA FABRICATOR

2 +
6.63636
3.34627

4.1 +

0.008

1000 )

1546.6302
1000

-4.07008

0.75

1.00

-0.59402

0.37

0.42

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF INTERMEDIATE CROSS GIRDER:


Crossgirder is design as a composite section.Composite section is consist of deck slab
and steelsection.
Ec =
290000 kg/cm2
Es =
2110000 kg/cm2
Section Properties ( Permanent Loads)
m

15 ( For Bridge)

Effective flange width ( As per IRC 21 -2000-cl-305.15.2)


be =
bw + l/ 5
13.35
+
468
/
=
106.95 cm
beff =
=

106.95

15

Properties ISMB 400


Area
78.46 cm2
C.G.
20.00 cm
I
20458.4 cm4
Depth
40.00 cm

7.13 cm

Section properties for dead loads :


Item

size(cm)
B(cm)
t(cm)
Slab
7.13000
ISMB 400
14

Plate

33

0.8
0.89

Total

5.704
78.46

1634.2496
20458.70421

/
+

SATVIR GUPTA FABRICATOR

A * Yt(cm3) A*Yt2(cm4Ixo(cm4)
0.4
2.2816
20.8 1631.968

40

84.164

Ycg =
Ixx

Area (cm2) Yt(cm)

0.9 0.30421
33945 20458.4

61.2 1634.2496

33946 20458.7

84.164

19.417442 cm

33945.847

19.417442

*
*

19.4174
84.164

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

22671.60421 cm4

=
=

22671.60421 /
1167.589637 cm3

19.417442

Zbb =
=

22671.60421 /
1060.284946 cm3

21.382558

Ztt

400

ISMB 400

Section Properties ( Transient Loads)


m

7.5 ( For Bridge)

Effective flange width ( As per IRC 21 -2000-cl-305.15.2)


be =
bw + l/ 5
6.675
+
468
/
=
100.275 cm
beff =
=

100.275

7.5

Properties ISMB 400


Area
78.46 cm2
C.G.
20.00 cm
I
20458.4 cm4
Depth
40.00 cm

13.37 cm

Section properties :
Item

size(cm)
B(cm)
t(cm)
Slab
13.37
ISMB 400
14

Plate

33

Total

SATVIR GUPTA FABRICATOR

Area (cm2) Yt(cm)


0.8
0.89

10.696
78.46

0
89.156

A * Yt(cm3) A*Yt2(cm4Ixo(cm4)
0.4
4.2784
20.8 1631.968

40

1.7 0.57045
33945 20458.4

61.2 1636.2464

33947

20459

400

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ycg =
Ixx

1636.2464

18.352622 cm

33946.646

18.352622

20458.97045

24376.20393 cm4

=
=

24376.20393 /
1328.213671 cm3

18.352622

Zbb =
=

24376.20393 /
1085.926576 cm3

22.447378

Ztt

89.156

SATVIR GUPTA FABRICATOR

400

*
*

18.3526
89.156

ISMB 400

400

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

LOAD CALCULATION :
1) Dead load :
Load due to deck slab :

0.23

Load due to crossgirder :


Total UDL :

6.6363636

1.53 t/m
0.06 t/m

1.59 t/m
1.59

5.104 m

A
4.05

B
4.05

Max. SF at end =
=

1.59 *
4.05 t

Max. B.M. at mid =

4.05

*
=

5.104

2.552

t
2

1.59

5.104

5.7

1.48

5.17 t-m

Live load analysis for Crossgirder :

Load of each wheel with impact:

SATVIR GUPTA FABRICATOR

8.436 t

5.104

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

6.636

Max. reaction at central support

8.436 t
8.436
1.22 m

6.636

8.436 +
:

8.436

8.436 +
15.321163 ton

5.41636

6.6364

6.8851627

Max. B.M. :
1.652

15.32 t

15.32 t

1.652

1.8
1.035
A
B.M.

:
=
=

Max. S.F. :

5.104 m
15.32

15.32

15.32 *
25.31
25.31 tm
0.212 0.325

2.552

15.32 t
0.40

SATVIR GUPTA FABRICATOR

15.32

0.9

15.32 t
1.8

2.455

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

5.104
A
S.F. : (

B
15.32

4.255

15.32

2.455 )
5.104

/
+
=
=
=

102.805002 /
20.14204584
20.14204584 t

Total B.M. :
Total S.F. :

5.104

5.17
4.05

+
+

25.31
20.14

=
=

30.48 t-m
24.19 t

Check for compressive and tensile stress :


Max. compressive stress in concrete :
due to dead load

517093.958 /
29.5248686 kg/cm2

1167.59

<

15
116.7 kg/cm2

Hence OK
Max . Tensile stress in steel
due to dead load

:
=

517093.958
/
487.693389 kg/cm2

1060.285
<

1550 kg/cm2

Hence OK
Max. compressive stress in concrete :
due to live load

2531056.08 /
254.081216 kg/cm2

1328.214
>

7.5
116.7 kg/cm2

Revise
Max . Tensile stress in steel
due to dead load

:
=

2531056.08
/
2330.78013 kg/cm2

1085.927
>

1550 kg/cm2

Revise
Total compressive stress in concrete

283.606085 Kg/cm2

Total tensile stress in steel

2818.47352 Kg/cm2

SATVIR GUPTA FABRICATOR

<
<

116.7 Kg/cm2
1550 Kg/cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Shear stress

SATVIR GUPTA FABRICATOR

24194.5063 / (

776.709674 Kg/cm2

0.89 *

<

35 )
950 Kg/cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Connection of Plate and angle :


Maximum shear

24.19450633 t

Horizental shear per 1 cm length

Ay

I
=

24194.50633

12.46 *

18.972442

#REF!

16.387

22671.60421
=

1.067172226

* (

236.39663

#REF! )

#REF! kg

Provide staggere pitch


Dia of rivet

Shear strength of rivet

1.6 cm

3.14*

=
Bearing strenght

7.5

16875 kg

#REF!

#REF! cm

#REF!
Provided

10.68 cm spacing c/c

Connection of Web Plate and angle :


Maximum shear

24.19450633 t

SATVIR GUPTA FABRICATOR

1.75

*
/

#REF!
4

#REF! kg

Spacing =

1.75

( Not exceed 12t)

2250

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Horizental shear per 1 cm length

Ay

I
=

24194.50633

6.675 *

14.777442

#REF!

16.387

22671.60421
=

1.067172226

* (

98.639426

#REF! )

#REF! kg

Provide staggere pitch


Dia of rivet

Shear strength of rivet

1.6 cm

3.14*

=
Bearing strenght

7.5

16875 kg

#REF!

#REF! cm

#REF!
Provided

9.6 cm spacing c/c

SATVIR GUPTA FABRICATOR

1.75

*
/

#REF!
4

#REF! kg

=
Spacing =

1.75

( Not exceed 12t)

2250

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF END CROSS GIRDER:


Properties ISA 100 100 8
Area
15.39 cm2
C.G.
2.76
cm
I
145.1 cm4
Depth
cm
Section properties :
Item

size(cm)
B(cm)

PL
PL
ISA 100 100
Web PL
Web PL
ISA 100 100
PL
PL
Total

Ycg =
Ixx

Design as a symmetical section


Area (cm2) Yt(cm)

A * Yt(cm3) A*Yt2(cm4Ixo(cm4) Nos

t(cm)
45
35
10
33.6
31.6
10
35
45

9861.392

1.8
1.6
0.8
1.6
1.2
0.8
1.6
1.8

12016.67333

131447.7438 cm4

81
56
30.78
53.76
75.84
30.78
56
81
465.16

0.9
72.9
65.6
2.6
145.6
378.6
6.16 189.6048
1168.0
21.20 1139.712 24161.9
21.20 1607.808 34085.5
36.24 1115.4672 40424.5
39.8
2228.8 88706.2
41.5
3361.5 139502.3
9861.392 328492.6

465.16

21.2 cm

328492.58

21.2

*
*

21.87
11.9467
290.2
5057.74
6310.9
290.2
11.9467
21.87
12016.7

1
1
2 nos
1
2
2
1
1

21.2
465.16
350 *

16

ISA 100 100 8


Web PL

316

Web PL

336.0

356.0 mm
Ztt

=
=

131447.7438 /
6200.365275 cm3

SATVIR GUPTA FABRICATOR

21.2

12
424
16 mm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Zbb =
=

131447.7438 /
6200.365275 cm3

SATVIR GUPTA FABRICATOR

21.2

450 *

18 mm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Stress check for Jackup Condition :


47.5

47.5 t

-1.198 m

-1.198
7.5 m

Reaction on each support A

B.M. at Support A :

47.5

47.45

Bending stress

:
=

-56.8451
*
-916.802438 kg/cm2

:
=

47.45 *
279.7759434 kg/cm2

Combined Stress

2.552

47.5

3.8

42.4

-56.8451 t-m

S.F. at centre

Shear stress

-1.198

47.5
47.5 t

-56.8451 t-m

S.F. at support A :
=

B.M. at centre

47.45 t

SQRT

SATVIR GUPTA FABRICATOR

-916.8024

100000
<

1000
<
*

/
6200.365
1650kg/cm2

4
950 kg/cm2

-916.8024

3 *

279.78

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

*
=

1036.991054 kg/cm2

<

2300kg/cm2
OK

SATVIR GUPTA FABRICATOR

279.78

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

CONNECTION BETWEEN CROSSGIRDER AND BOTTOM CHORD :(Intermediate Girder)


Max. S.F.

24.194506 t

Use 2 nos ISA 150* 150* 12 as a cleat angle


Depth :
Thick :

35.00 cm
1.2 cm

Shear stress

:
=

24194.506 / (
776.70967 kg/cm2

<
O.K.

35 *
0.89 )
950 kg/cm2
( 0.38fy)

Design of nos. bolt :


1.Connection between crossgirder and cleat angle :(Intermediate Girder)
Force : 24194.506 kg
Min thick
0.89 cm
HSFG Bolt :
Provide 22 dia 8 G Bolts
As per table 1 of SP:6(4)-1989
Proof Load =
18180 Kg
Shear per Bolt
=
0.45 *
18180 *
=
5843.57 N
Kg
N=2
Nos. of effective interfaces
Shear per Bolt =
5843.5714 * 2
=
11687.143 Kg
Nos. of Bolts reqd. = 24194.506 /
11687.14 *
= 2.1736905
Provided 6 Nos Bolt

SATVIR GUPTA FABRICATOR

N / 1.4

1.05

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

2.Connection between bottomchord and cleat angle :(Intermediate Girder)


Force : 24194.506
Min thick
0.76
Dia of Bolt:
Gross dia :
Bolt value
Nos. of bolts reqd :
=
Provided

kg
cm
2.2
2.35
5843.5714
24194.506
4.347381

cm
cm
Kg
*
nos

3 nos bolt on each side

SATVIR GUPTA FABRICATOR

1.05

5843.57

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

CONNECTION BETWEEN CROSSGIRDER AND BOTTOM CHORD :(End Girder)


Max. S.F.

47.5 t

Use 2 nos ISA 200* 200* 16 as a cleat angle and 10mm plate both side
Depth :
Thick :

33.6 cm
2.6 cm

Shear stress

:
=

47450 / 2 *
271.57738 kg/cm2

<
O.K.

33.6 *
950 kg/cm2

2.6

Design of nos. of rivet :


1.Connection between crossgirder and cleat angle :(End Girder)
Force :
47450 kg
Min thick
2.6 cm
Dia of rivet:
2.4 cm
Gross dia :
2.55 cm
Permissible shear strss :
950 kg/cm2
Permissible bearing strss :
2250 kg/cm2
We provided the cleat angle on both side of web of cross girder. So double shear will be
acted.
Use 22 mm dia power driven rivet.
Shear strength of rivet

=
=

SATVIR GUPTA FABRICATOR

2 * 3.14*
9698.48 kg

2.55

2.55

*
/

950
4

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Bearing strength

Rivet value

Nos. of rivets reqd


=
Provided

=
=
:

4 *
22950 kg

2.55

2250

9698.4788 kg

47450 *
5.8710238 nos

20 nos of rivet

SATVIR GUPTA FABRICATOR

1.2

9698.48
b

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

2.Connection between bottomchord and cleat angle :(End Girder)


Force :
47450 kg
Min thick
1.6 cm
Dia of rivet:
2.4 cm
Gross dia :
2.55
Permissible shear strss :
950 kg/cm2
Permissible bearing strss :
2250 kg/cm2

Use 24 mm dia power driven rivet.


Shear strength of rivet

Bearing strength

Rivet value

Nos. of rivets reqd


=
Provided

3.14*

4849.24 kg

=
=

1.6 *
9180 kg

2.55

2.55

2.55

4849.2394 kg

47450 *
11.742048 nos

20 nos of rivet on each side

SATVIR GUPTA FABRICATOR

1.2

4849.24

*
/

2250

950
4

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF SHEAR CONNECTORS :


The longitudinal shear per unit length at the interface of prefebricated section and castin-situ shall be evaluated from the following expression.
VL =
VL =
V =
Ac =
Ycg =

VL =
=
=

V *

Ac *

Ycg /

Longitudinal shear per unit length.


Vertical shear due to SIDL and live load with impact =
20870.8
Area of transform section on one side of interface
=
0
Distance of the centriod of the area under consideration from the neutral axis
of the composite section. (
23.0136867 0.4 )
=
22.6137
Moment of inertia of the composite section
=
22671.6
20870.80415 *
0 kg/cm
0 N/mm

0 *

22.613687

Use ISA 75*75*8 as a shear connectors with 10 dia bar and grade of concrete is M35
For the angle connector made with mild steel (As per IRC-21-cl-611-4-1-3-1)
Q
=
3.32 * (
h + 0.5 t) L * SQRT fck
10mm dia bar

100mm
ISA75*75*8

150mm
40mm

crossgirder

SATVIR GUPTA FABRICATOR

22671.6

kg
cm2

cm
cm4

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Q =
h
=
t
=
L
=
SQRTfck :

The safe shear resistance in Newton's of one shear connector


Mimimum thickness of flange
=
8 mm
Mimimum thickness of web
=
8 mm
Length of shear connector
=
140
SQRT
35
=
5.9160798

3.32 * (
3.32 *
155166.9406 N

=
=
=

75
79

+ 0.5 *
*

8 ) *
100 *

2 *

100
5.91608

20

Spacing of shear connectors :


P

=
=
=

Q
/
155166.9406 /
#DIV/0! mm

VL

But P <
600 mm
OR
4 *
So We provided ISA 75*75*8 @ 200 mm C/C

SATVIR GUPTA FABRICATOR

Height of connector

600mm

5.91607978

100

mm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

0.9955 t

1.6 m

Design of Footpath Beam :

1.7 m

Intensity of live load

( P' :

400.00-

260

260

4800 ) (
73
65.753425 ) (

16.5
15
16.5

- W )
-

0 )
15

205.75

226.32877 kg/m2

Dead load due to deck slab :


Load duee to live load

1.1

0.15 *

0.226 *

6.6363636 *

2.5 =

2.4886 t/m

=
=

1.502 t/m
3.9906 t/m

0.9955 t

6.6363636
Total

Point load due to railing and railing post :

B.M. :

=
=

3.990636364 *

5.766469545
+
7.359196818 t-m

SATVIR GUPTA FABRICATOR

0.15 *

1.7 *

1.5927273

6.636

1.7

/
0.995455 *

+
1.6

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

S.F. :

3.990636364 *

1.7

0.9954545

7.77954 t

Provided ISMB 200 as a footpath beam


A
:
Ixx :
Zxx :
Zyy :
Depth :
Thickness

32.33
2235.4
223.5
30
20
0.57

cm2
cm4
cm3
cm3
cm
cm

Bending stress

:
=

7.359196818
*
3292.705511 kg/cm2

:
=

7.779536364 *
682.4154705 kg/cm2

Shear stress

Combined Stress

SQRT

3292.7055

3498.425676 kg/cm2

100000
<

1000

/
1550kg/cm2

223.5

20

3292.7055

<

2300kg/cm2

0.57

3 *
*

682.42
682.42

OK

DESIGN OF FOOTPATH SLAB


Dead load of footpath Slab

:
:

0.15

2.5

Use M35 grade of concrete and spanning transversely between the cross girder . Influence

SATVIR GUPTA FABRICATOR

0.375 t/m2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

co-efficient are taken from "Steel Table" by Prof. Ramamrutham.


Deck slab is design like a continuous beam.
B.M. due to dead load :
a. + Ve B.M. at 0.5L in the end
=
0.078 *
0.375
=
1.288208678 t-m/m
b. -Ve B.M.at penultimate support

SATVIR GUPTA FABRICATOR

6.63636364 *

6.636364

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

=
0.105 *
0.375
=
1.734127066 t-m/m
c. -Ve B.M. at inner support
=
0.079 *
0.375
=
1.304724174 t-m/m
d. +Ve B.M.at 0.5L in inner span
=
0.046 *
0.375
=
0.75971281 t-m/m

B.M. Due to live load :


1. +Ve B.M. at 0.5L in the end span :
=
0.1 *
=
0.996781818 t- m/m

6.63636364

6.636364

6.63636364

6.636364

6.63636364

6.636364

0.2263288 *

6.6363636

6.63636

2. -Ve B.M. atpenultimate support :


=
0.116 *
=
1.156266909 t- m/m

0.2263288 *

6.6363636

6.63636

3. -Ve B.M. at inner support :


=
0.107 *
=
1.066556545 t- m/m

0.2263288 *

6.6363636

6.63636

4. +Ve B.M. at 0.5L in inner support :


=
0.086 *
=
0.857232364 t- m/m

0.2263288 *

6.6363636

6.63636

Total B.M.
1. Max . -Ve B.M. :
2. Max. + Ve B.M. :

1.734127066
1.288208678

Check for depth of deck slab :


Depth reqd. : SQRT(

M / R b)

SATVIR GUPTA FABRICATOR

+
+

1.15626691
0.99678182

=
=

2.890394 t- m/m
2.28499 t- m/m

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Here Permissible compressive stress of concrete:


Permissible tensile stress of steel
:
For bridge m
:

11.5 N/mm2
200 N/mm2
10

k =
=
=

11.5
115
0.365079365

*
/

11.5 *

j =
=

1
0.878306878

R =
=

0.5 *
1.843747375

10 /
315

10
200

0.3650794

11.5

0.3650794

0.87831

Check for depth of deckslab :


d reqd =
=

SQRT
28903939.75
125.2067706 mm

1.84374738

Provided depth of footpath slab =


Provided clear cover
=
Dia. Of reinforcement
=
Width of footpath beam
=

150
40
16
125

Effective depth of deck slab =

150 102 mm

1000

mm
mm
mm
mm
40
>
O.K.

125.2068 mm

Main reinforcement :
1. Top reinforcement :
Ast

=
=

Provided

28903939.75 /
1613.171691 mm2

10 dia bar @

2.Bottom reinforcement :

SATVIR GUPTA FABRICATOR

200

0.8783069

220 mm c/c. Area provided =

102

357 mm2
Revise

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ast

=
=

Provided

22849905
/
1275.287041 mm2

10 dia bar @

Distribution reinforcement
Ast

=
=

Provided

200

0.8783069

250 mm c/c. Area provided =

102

314.16 mm2
Revise

0.12
*
180 mm2

8 dia bar @

SATVIR GUPTA FABRICATOR

1000

150

250 mm c/c. Area provided =

100

201.06 mm2
Hence OK

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Check for shear :


Shear force

= (
=

Depth (d)
Width (b)

=
=

0.375
+
1.995318182 t/m

0.22632877 ) *

6.636364

102 mm
1000 mm
1.99531818 t/m

0.2125 m

6.6363636 m

A
X
Reaction on each Support

:
=

1.9953182 *6.63636364
6.6208285 t

Force at section X-X :


=

6.620828512 6.196823399 t

Shear stress

61968.23399 /
0.607531706 N/mm2

=
=

% of Tensile steel

:
;

Permissible shear stress :

100
102
0.3499992

1.99531818 *

102

*
*

0.2399998 N/mm2

Revise

SATVIR GUPTA FABRICATOR

0.2125

1000

356.99917
1000

0.35

0.75

1.00

0.24

0.32

0.37

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

CONNECTION BETWEEN FOOTPATH BEAM AND BOTTOM CHORD :

Check for shear stress :


Moment :
7.36 t-m
Max. S.F.: 7.779536364 t
Moment resisted by equal forces in angles , forming a couple of magnitude equal to end moment.
Pull on angles

Moment
Depth section

735.919682
20

36.796 t

This pull will cause shear in both connecting angles to the section.
Use 2 ISA 150 150 12 as cleat angles
Thickness of web :
0.57 cm
Depth :
15 cm
Shear stress

:
=

36795.98409 /
2151.811935 kg/cm2<
O.K.

0.57
*
1075 kg/cm2

15

Design of nos. of rivet :


1.Connection between beam and cleat angle :
Force :
36795.98409
Min thick :
0.57
Dia of rivet:
Gross dia :
Permissible shear strss
Permissible bearing strss

kg
cm
2.2 cm
2.35 cm
:
:

950 kg/cm2
2250 kg/cm2

We provided the cleat angle on both side of web of cross girder. So double shear will be
acted.
Use 20mm dia power driven rivet.

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Shear strength of rivet

Bearing strength

Rivet value

2 * 3.14*
=

8236.8088 kg

=
=

0.57 *
3013.875 kg

2.35

2.35

*
/

950
4

2250

3013.875 kg

Nos. of rivets reqd :


=
Provided

2.35

36795.98409 *
14.65063445 nos

1.2

3013.875

2.35

2.35

6 nos of rivet .

2.Connection between bottomchord and cleat angle :


Force :
36795.98409
Min thick :
1.2
Dia of rivet:
Gross dia :
Permissible shear strss
Permissible bearing strss

kg
cm
2.2 cm
2.35 cm
:
:

950 kg/cm2
2250 kg/cm2

Use 20mm dia power driven rivet.


Shear strength of rivet

Bearing strength

Rivet value

3.14*
=

4118.4044 kg

=
=

1.2 *
6345 kg

4118.404375 kg

SATVIR GUPTA FABRICATOR

2.35

*
/

950
4

2250

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Nos. of rivets reqd :


=
Provided

36795.98409 *
10.7214292 nos

6 nos rivet on each side.

SATVIR GUPTA FABRICATOR

1.2

4118.404

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

CALCULATION OF MULTIPLYING FACTORS :


1. Class A Loading (single lane)

Half width of member


:
Width of kerb
:
Clearence
:
Half Width of overall width of load
0.2

0.227

0.2
0.227
0.15
0.9

m
m
m
m
P(unit load)

0.9

3.377 m

0.40
5.104 m

Multiplying factor with impact :


=
=
Axle Load
Axle Load
Axle Load

3.377
0.763530172

1.154

2.7 t with multipication factor =


11.4 t with multipication factor =
6.8 with multiplication factor =

SATVIR GUPTA FABRICATOR

5.104

2.0615315 ton
8.704244 ton
5.1920052 ton

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

2. Class 24 R Track Loading ( Singla Lane ) :


Half width of member
:
Width of kerb
:
Clearence
:
Half Width of overall width of load
0.2

0.337

0.2
0.227
0.3
1.22

m
m
m
m
P(unit load)

1.22

3.157 m
1.937

0.30
5.104 m

Multiplying factor with impact :


=
=
Track Load

3.157
0.680387931

1.1

5.104

25 t with multipication factor =


=

SATVIR GUPTA FABRICATOR

17.009698 ton
17 ton ( Say )

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Total Wt. of Structral Steel =


Dead load of deck slab :
=

73
0 t

4.68

2.5

Dead load of W.C :


=

73
0 t

4.25

2.4

0.275

73

2.5 *

Wt of kerb

150 ton

0.215 *
21.580625 t

=
Railing

0.1

Total Dead load

186.180625 t

Load per truss

93.0903125 t

93.0903125
/
1.27520976 t/m

UDL on Truss
=
Say :

Snow load =
Total load of snow on the bridge
Load on each truss

SATVIR GUPTA FABRICATOR

73

14.6 t

73

1.3 t/m

25 cm
=
=
=
=
=
=

189.8 t

0.25
76.869
76.869
38.4345
38.4345
0.5265

*
ton
/2
ton
/
ton/m

4.68 *

73

73 *

0.9

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Bearing Load Calculations


Braking force is considered 20 % of live load coming on the span for the first train and 10% for the succeeding train as per
cl. 214.2 of IRC :6.
0
Non Seismic Case
Horizontal force at bearing level :
I
Normal Case Live Load Max.
Total braking force

82.6 kN

Horizontal force at free end


R
=
0.03

LL rc. at free end

x (

474.50

300.00 +

0.03

952.70

28.5811 kN

28.581111

82.6

69.8811 kN

=
Horizontal force =

DL

SATVIR GUPTA FABRICATOR

wind load

178.20 +

0)

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

at fixed end
Max. Vertical load
=
952.70 KN
Governing Longitudnal force at Fixed End
=
Governing Longitudinal force at Free End

2
69.8811 kn

28.5811 KN

Non Seismic Case


Horizontal force at bearing level :
II
Normal Case Live Load Min.
Total braking force

82.6 kN

Horizontal force at free end


R
=
0.03
=

0.03

DL

LL rc. at free end

x (

474.50

296.30

0.00 8.88889 kN

Horizontal force =
at fixed end

8.8888891
+
82.6
=
50.1889 kN
=
2
82.6 =
73.7111 KN
Max. Vertical Load =
296.30 KN
Governing Longitudnal force at Fixed End
=
73.7111 kN
Governing Longitudinal force at Free End

ii

Seismic Case Live Load Max.

SATVIR GUPTA FABRICATOR

178.20 )

8.88889 KN

8.8888891

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Seismic Coefficient
=
Braking force due to live load =
Total braking force in normal case
Fh due to seismic

0.150

0.15
41.3 kN
=

KN

984.5875

) =

147.688 kN

147.6881

41.3

188.988

33.0044

156

kN

188.988
2
Total Vertical load
=
474.50
=
660.09
Governing Longitudnal force at Fixed End

33.0044

127.5

kN

+
KN
=

0.075

475

155.984

kN

33.004

KN

Total Fh in Seismic Case

Fh

Fh/2

x (

41.3

Governing Horizontal force at Free End


ii

188.98813 kN

150.0

Seismic Case Live Load Min.

Seismic Coefficient
=
Braking force due to live load =
Total braking force in normal case
Fh due to seismic

Total Fh in Seismic Case

SATVIR GUPTA FABRICATOR

0.150
=

0.15
41.3 kN
=
x (

41.3
684.59
102.6881

KN
) =

102.688 kN

41.3

143.98813 kN

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

h
Fh

143.988

21.9456

122

kN

143.988
2
Total Vertical load
=
474.50
=
438.91
Governing Longitudnal force at Fixed End

21.9456

93.94

kN

KN
=

0.075

475

122.043

kN

21.946

KN

Fh/2

Governing Horizontal force at Free End

BEARING LOADS FOR 73 M SPAN STEEL BRIDGE OVER INDUS RIVER


Type of superstructure
=
Distribution plate
=
Grade of concrete for pedestal

Steel truss ( Through type)


Reqd.
=
M35

Fixed Bearing
Non Seismic Case
Max. Vertical Load
Min. Vertical load
Hor. Force ( Max. load)
Hor. Force ( Min. Load)
Movement Long.
Movement Trans
Rotation

=
=
=
=
=
=
=

952.7037
296.2963
69.881111
73.711111
0
0
0.01

KN
KN
KN
KN
mm
mm
radians

Seismic Case
Max. Vertical Load
Min. Vertical load

=
=

SATVIR GUPTA FABRICATOR

660.0875 KN
438.9125 KN

0.00

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Hor. Force ( Max. load)


Hor. Force (Min. Load)
Movement Long.
Movement Trans
Rotation

=
=
=
=
=

155.98375
122.0425
0
0
0.01

KN
KN
mm
mm
radians

952.7037
296.2963
28.581111
8.8888891
+/- 40
+/- 4.0
0.01

KN
KN
KN
KN
mm
mm
radians

=
=
=
=
=
=
=

660.0875
438.9125
33.004375
21.945625
+/- 40
+/- 2.5
0.01

KN
KN
KN
KN
mm
mm
radians

=
=
=
=
=
=
=

952.7037
296.2963
69.881111
73.711111
+/- 4.0
+/-12.5
0.01

KN
KN
KN
KN
mm
mm
radians

Guide L Bearing
Non Seismic Case
Max. Vertical Load
=
Min. Vertical Load
=
Horizontal force ( Max. load ) =
Horizontal force ( Min. Load ) =
Movement Long.
=
Movement trans.
=
Rotation
=

Seismic Case
Max. Vertical Load
Min. Vertical Load
Max. Horizontal force
Min. Horizontal force
Movement Long.
Movement trans.
Rotation

Guide T Bearing
Non Seismic Case
Max. Vertical Load
Min. Vertical Load
Max. Horizontal force
Min. Horizontal force
Movement Long.
Movement trans.
Rotation

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Seismic Case
Max. Vertical Load
Min. Vertical Load
Max. Horizontal force
Min. Horizontal force
Movement Long.
Movement trans.
Rotation

=
=
=
=
=
=
=

660.0875
438.9125
155.98375
122.0425
+/-4.0
+/- 12.5
0.01

KN
KN
KN
KN
mm
mm
radians

Max. Vertical Load


=
Min. Vertical Load
=
Horizontal force ( Max. Lo =
Horizontal force ( Min. Lo =
Movement Long.
=
Movement trans.
=
Rotation
=

952.7037
296.2963
28.581111
8.8888891
+/- 40
+/-12.5
0.01

KN
KN
KN
KN
mm
mm
radians

660.0875
438.9125
33.004375
21.945625
+/- 40
+/- 12.5
0.01

KN
KN
KN
KN
mm
mm
radians

Free Float Bearing


Non Seismic Case

Seismic Case
Max. Vertical Load
=
Min. Vertical Load
=
Horizontal force ( Max. Lo =
Horizontal force ( Min. Lo =
Movement Long.
=
Movement trans.
=
Rotation
=

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

BEARING LOADS FOR 73 M SPAN STEEL BRIDGE OVER INDUS RIVER


Type of superstructure
=
Distribution plate
=
Grade of concrete for pedestal

Steel truss ( Through type)


Reqd.
=
M35

Fixed Bearing
No. of bearing
Non Seismic Case

Max. Vertical Load


Min. Vertical load
Hor. Force ( Max Load )
Hor. Force (Min. load )
Movement Long.
Movement Trans
Rotation

=
=
=
=
=
=
=

970
290
70
75
0
0
0.01

KN
KN
KN
KN
mm
mm
radians

Max. Vertical Load


Min. Vertical load
Hor. Force ( Max. Load )
Hor. Force ( Min. Load )
Movement Long.
Movement Trans
Rotation

=
=
=
=
=
=
=

670
430
160
125
0
0
0.01

KN
KN
KN
KN
mm
mm
radians

Guide L Bearing
No. of bearing
Non Seismic Case

Max. Vertical Load


Min. Vertical Load
Max. Horizontal force

=
=
=

Seismic Case

SATVIR GUPTA FABRICATOR

970 KN
290 KN
30 KN

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Min. Horizontal force


Movement Long.
Movement trans.
Rotation

=
=
=
=

10
+/- 40
+/- 2.5
0.01

KN
mm
mm
radians

Max. Vertical Load


Min. Vertical Load
Max. Horizontal force
Min. Horizontal forcee
Movement Long.
Movement trans.
Rotation

=
=
=
=
=
=
=

670
430
35
25

KN
KN
KN
KN
+/- 40
mm
+/- 2.5
mm
0.01 radians

Guide T Bearing
No. of bearing
Non Seismic Case

Max. Vertical Load


Min. Vertical Load
Max. Horizontal force
Min. Vertical force
Movement Long.
Movement trans.
Rotation

=
=
=
=
=
=
=

970
290
70
75

Seismic Case

KN
KN
KN
KN
+/- 2.5
mm
+/-15.0
mm
0.01 radians

Seismic Case
Max. Vertical Load
Min. Vertical Load
Max. Horizontal force
Min. Vertical force
Movement Long.
Movement trans.
Rotation

=
=
=
=
=
=
=

670
430
160
125

KN
KN
KN
KN
+/-2.5
mm
+/- 15.0
mm
0.01 radians

Free Float Bearing


No. of bearing

Non Seismic Case

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Max. Vertical Load


Min. Vertical Load
Max. Horizontal force
Min. Vertical force
Movement Long.
Movement trans.
Rotation

=
=
=
=
=
=
=

970
290
170
114

KN
KN
KN
KN
+/- 40
mm
+/-15.0
mm
0.01 radians

Seismic Case
Max. Vertical Load
Min. Vertical Load
Max. Horizontal force
Min. Vertical force
Movement Long.
Movement trans.
Rotation

=
=
=
=
=
=
=

SATVIR GUPTA FABRICATOR

670
430
35
25

KN
KN
KN
KN
+/- 40
mm
+/-15.0
mm
0.01 radians

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

WIND LOAD ANALYSIS ( IRC-6-2000)


Member
Ttop chord member :
Bottom member
:
Vertical member :
Secondary vertical member :
diogonal member :

Length
6.636364
6.636364
7.5
3.75
8.20124

Depth
0.4
0.45
0.25
0.16
0.25

m
m
m
m
m

m
m
m
m
m

Case 1. For Unloaded Bridge :


Intensity of wind pressure :

2.4 KN/m2

I.Exposed area per panel ( for top chord)


Member
Top Chord
Vertical member
Diagonal member

Windward Truss

1 Gusset
1*1.5
Total
Average Ht. Of Ground Level =
P
=
82 Kg/m2 =
Total Exposed area =

SATVIR GUPTA FABRICATOR

2.654545
1.875
2.05031

1.5
8.079855
8m
0.8 KN/m2
8.08
+

Leeward Truss
1.33
0.94
1.03

0.75
4.04
(As per Table 4 of IRC : 6:2000)
4.04 =
12.12 m2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Wind force on top chord

P1 :

12.12 *

2.4 /

Governing wind force on top chord top chord P1 =


minimum as per cl- 212-6-IRC-6

6.63636

4.38304 KN/m

4.3830448 KN/m

being greater than 2.25 KN/m as

II.Exposed area per panel ( for bottom chord)


Member
Bottom chord
+ ST + Deck +
WC + Kerb
Vertical
Diagonal
Short vertical
Short diogonal
1 Gusset
Total

Windward Truss
6.636 *
0.683

4.53

1.88
2.05
0.00
0.00
1.50
9.96

Total Exposed area =


Wind force on bpttom chord

Leeward Truss
2.27

9.96
P2 :

+
14.94 *

Governing wind force on bottom chord P2 =


minimum as per cl- 212-6-IRC-6
Total wind force on the two truss :
=

SATVIR GUPTA FABRICATOR

4.38304 *
656.122 KN

0.94
1.03
0.00
0.00
0.75
4.98

4.98

14.94 m2
2.4 /

6.63636

5.4018448 KN/m

5.40184 KN/m

being greater than 4.5 KN/m as

59.7273

5.40184 *

73

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

For loaded Bridge :


Length of live load
Height of live load

:
:

18.84 m
3m

Wind load per panel on top chord /m :


=
Live load area per panel :
=

( total length of train )

0.8 *
1.80061 KN/m

18.84 *
5.138182 m2

14.94 /
< 2.25 KN/m
3

6.63636

6.636

73

18.84m length of load train


3m height of load train

Total exposed area bottom chord :

14.94

wind load on bottom chord /m

20.08 *

5.13818
0.8

=
/

20.08 m2
6.63636

=
2.4200122 KN/m
< 4.5 KN/m

Governing wind pressure on bridge at loaded condition as follows


1. Wind force on unloaded at top chord :
2. Wind force on loaded bottomchord :
3. Wind force on moving load
:
Total wind load :

2.25 KN/m
4.5 KN/m
3 KN/m
2.25 *

59.727 +

4.5 *

73
3*

SATVIR GUPTA FABRICATOR

+
18.84

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

519.4064 KN

III. Overturning Effect :


Taking the worst case in loaded condition .
wind force on top chord P1:
Wind load on moving load :

2.25 KN/m
3 KN/m

acting at a height of 1.5 m above deck

Overturning moment about the CG of the loaded truss


Moment :
=

2.25
18.22

*
KN-m/m

7.5

1.733

18.84

6.6364

5.104

top
Overturning Effect on worst loaded case :

18.217
=
=
=
=
=
=

Overturning moment on in unloaded condition :


Overturning effect on panel point :
=
=
=
=
=

SATVIR GUPTA FABRICATOR

23.686 KN on each panel point


23.686
/
6.6364
3.5691 KN/m
3.5691
/
13
0.2745
*
100
27.455
% of dead load
4.383
*
7.5
=
32.873
*
6.6364
/
42.742 KN on each panel point
42.742
/
6.6364
6.4406 KN/m
6.4406
/
13
0.4954
*
100

32.8728
5.104

KN-m/m

73

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

49.543 %

of dead load

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

LOAD ON MEMBER DUE TO SEISMIC :


For design of superstructure as per IS-1893 and IRC-6 . Seismic force shall be considered
only on 25% 0f LL + DL in transverse direction and only 50 % LL shall be considered for load analysis
during earthquake.
As per Ramchandra
Dead load of the bridge :
1898 KN
In critical condition for one train of Class B loading :
=
Dead load on top chord / panel :
18.98 KN/panel
( Assuming Dead load of top chord be about 10 % of total weight of bridge )
DL + 0.25 LL on the bottom chord :

1898 -

1 *
332 KN

332

18.98 *

10 +
0.25

332

1791.2 KN

Seismic force in Unloaded case :


On top chord :
0.12
On bottom chord :
Load on bottom chord/panel :

*
0.12

Load on top chord per metre :


Load on bottom chord per metre :
Overturning moment about cg of bottom
Moment :
=
=

2.2776
17.082
50.9454502

SATVIR GUPTA FABRICATOR

18.98 =
*
1791.2
214.944 /
2.2776 /
19.5404 /

2.2776 KN/panel
=
214.94 KN
11 =
19.5404 KN/panel
6.64
6.64

=
=

19.5404

0.3432 KN/m
2.94444 KN/m

chord member
*
+
KN/panel

7.5
33.8635

1.733

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Overturning effect on panel point :


=
=
=
=
=
=
55.4 ton

Load of 1 Train of Loading =


Braking force =
=

SATVIR GUPTA FABRICATOR

0.2 *
16.62 ton

50.9455
9.98148
9.98148
1.50406
1.50406
0.1157
11.5697

55.4 +

/
KN
/
KN/m
/
*
%

5.104
6.64
13.00
100.00
of dead load

0.1 *

55.4

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SUMMARY OF FORCES

Member
L0L1
L1L2
L2L3
L3L4
L4L5
L5L5
U1U2
U2U3
U3U4
U4U5
U5U6

Normal case
Dead load
Class A
in tonne
Load
20.04 21.93
54.39 57.32
81.11 80.75
100.19 96.57
111.64 101.52
115.46 97.49
38.57 40.98
68.7 70.65
91.61 89.58
106.87 100.67
114.51 100.07

Wind load case Seismic case


Pedestrian Snow
Braking Total
wind loa Total
seismic Total
Load
Load
in ton in ton
1.15 % alload
1.25%
7.71
14.14
8.31
72.13 10.22
52.09
2.40
65.79
20.92
14.14
8.31 155.08 27.74 139.45
6.53
146.02
31.20
24.56
8.31 225.93 41.37 203.85
9.73
213.48
38.53
32.00
8.31 275.60 51.10 249.04 12.02
260.93
42.94
36.46
8.31 300.87 56.94 272.20 13.40
285.76
44.41
36.46
8.31 302.13 58.88 274.99 13.86
288.31
14.83
26.42
35.23
41.10
44.04

23.81
31.25
35.72
37.21
37.21

118.19
197.02
252.14
285.85
295.83

19.67
35.04
46.72
54.50
58.40

99.18
174.62
228.82
263.61
275.67

4.63
8.24
10.99
12.82
13.74

L0U1
U1L1
L1U2
U2L2
L2U3
U3L3
L3U4
U4L4
L4U5
U5L5
L5U6

49.53
49.53
40.09
35.38
30.66
25.94
21.23
16.51
11.79
7.08
2.36

52.4
48.04
43.32
40.01
35.28
31.93
27.54
24.77
21.1
19.06
16.66

19.05
19.05
15.42
13.61
11.79
9.98
8.17
6.35
4.53
2.72
0.91

20.66
15.22
10.87
6.52
2.17
2.17
2.17
2.17
2.17
2.17
2.17

141.64
131.84
109.70
95.52
79.90
70.02
59.11
49.80
39.59
31.03
22.10

25.26
25.26
20.45
18.04
15.64
13.23
10.83
8.42
6.01
3.61
1.20

127.17
123.37
103.72
93.08
81.19
70.50
58.92
48.74
37.77
28.24
18.38

5.94
5.94
4.81
4.25
3.68
3.11
2.55
1.98
1.41
0.85
0.28

U1M1
U2M2

4.31
4.31

14.9
13.82

1.66
1.66

3.17
7.93

24.04
27.72

2.20
2.20

20.06
19.12

0.52
0.52

SATVIR GUPTA FABRICATOR

110.13
185.35
238.70
271.83
282.89

Nature
Governing
72.13
155.08
225.93
275.60
300.87
302.13

Tensile
Tensile
Tensile
Tensile
Tensile
Tensile

118.19
197.02
252.14
285.85
295.83

Comp
Comp
Comp
Comp
Comp

133.31 141.64 Comp


125.47 131.84 Tensile
103.94 109.70 Comp
90.70 95.52 Tensile
76.30 81.19 Comp.
66.49 70.50 Tensile
55.85 59.11 Comp
46.50 49.80 Tensile
36.44 39.59 Comp.
27.68 31.03 Tensile
18.63 22.10 Comp.
20.97
23.91

24.04 Tensile
27.72 Tensile

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

U3M3
U4M4
U5M5
U6M6

4.31
4.31
4.31
4.31

SATVIR GUPTA FABRICATOR

13.77
13.77
13.76
13.77

1.66
1.66
1.66
1.66

4.76
1.58
2.16
2.16

24.50
21.32
21.88
21.89

2.20
2.20
2.20
2.20

19.07
19.07
19.07
19.07

0.52
0.52
0.52
0.52

21.34
18.79
19.25
19.25

24.50
21.32
21.88
21.89

Tensile
Tensile
Tensile
Tensile

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF MEMBERS :

Design of Tensile members :


Member :
L0L1
Force

A net reqd

72.13 t

72.1276923

( tension )

1000

1500

48.0851 cm2
400

Provided area
Plate
2 Plate

Width(cm)
43

Thk
Area
0.8

Nos
2

Total(cm2)
68.8
450

ISA 100 *100*8


Total

0.8

15.39

ISA 100 *100*8

61.56
130.36

Plate

Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=

2.2 cm

Net Area provided


SATVIR GUPTA FABRICATOR

5 nos
p
2

*
=

1.6

92.76 cm2 >

48.0851 cm2

2.35

=
OK

37.6 cm2

430 * 8

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Connection :
Total area of web

=
43 *
0.8 *
=
100.8 cm2
Area of gusset and splice plate required
=
100.8 *
=
105.84 cm2
Provide 12 mm gusset plate on each side
Area of gusset plate provided
=
45 *
1.2 *
=
108 cm2
Area of flange
=
10 *
0.8 *
=
32 cm2
Area of cover plates required
=
32 *
1.05
=
33.6 cm2
Provide 400 * 8 mm thick cover plate at top and bottom
Area of cover plate provided
=
40 *
0.8 *
=
64 cm2
Nos. of 22 dia HSFG Bolts required
In Web
=
105.84 *
1500 /
5843
=
27.171
Provide
13.59 Nos. bolt on each face
( In Single Shear)
6.79 Nos bolt on each face ( In double shear)
In flange
=
33.6 *
1500 /
5843
=
8.6257
Provide
4.313 on each face

SATVIR GUPTA FABRICATOR

2+

10 *

1.05

2
4

0.8 *

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :

L1L2

Force
A net reqd

=
=

Provided area
Plate
2 Plate

155.1

155.1 ton
*
1000

1500

103.386 cm2
400

Width(cm)
43

Thk

Area

0.8

Nos

Total(cm2)
2

68.8

61.56
130.36

450
ISA 100 * 100*8
Total

0.8

15.39

ISA 100 * 100*8


Plate

=
Dia of bolt
2.2 cm
Nos. of bolt in one rows
5 nos
Deduction for hole :
=
2
*
1.6 *
+
3*
0.8 *
=
26.32 cm2
Area provided
: 104.04 cm2
Hence OK

SATVIR GUPTA FABRICATOR

2.35
2*

2.35

430 * 8

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Connection :
Total area of web

=
43 *
0.8 *
=
100.8 cm2
Area of gusset and splice plate required
=
100.8 *
=
105.84 cm2
Provide 12 mm gusset plate on each side
Area of gusset plate provided
=
45 *
1.2 *
=
108 cm2
Area of flange
=
10 *
0.8 *
=
32 cm2
Area of cover plates required
=
32 *
1.05
=
33.6 cm2
Provide 400 * 8 mm thick cover plate at top and bottom
Area of cover plate provided
=
40 *
0.8 *
=
64 cm2
Nos. of 22 dia HSFG Bolts required
In Web
=
105.84 *
1500 /
5843
=
27.171
Provide
13.5854869 Nos. bolt on each face
( In Single Shear)
6.79274345 Nos bolt on each face ( In double shear)
In flange
=
33.6 *
1500 /
5843
=
8.6257
Provide
4.31285299 on each face

SATVIR GUPTA FABRICATOR

2+

10 *

1.05

2
4

0.8 *

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

L2L3

A net reqd

225.93 t

225.926154

( tension )

1000

1500

150.617 cm2
400

Provided area
Plate
PL

Width(cm)
43

Thk
Area
1.2

Nos

Total(cm2)
2
103.2
450

ISA 100*100*8
Total

Dia of bolt
2.2
Nos. of bolt in one rows
Deduction for hole :
=
2
+
=
35.72
Provide 2 No.extra plate
Area of extra plate provided
Area provided
:
at joint
Design of Connection :
Total area of web

0.8

15.39

61.56
164.76

Plate

430 * 12

cm
5 nos
*

2*
1.2 *
cm2
230 *
8 mm
=
36.8 cm2
165.84 cm2
Hence OK

=
43 *
=
135.2 cm2
Area of gusset and splice plate required
=

SATVIR GUPTA FABRICATOR

ISA 100*100*8

2.35
3*

2.35

on inner face at joint location

1.2 *
135.2 *

2+
1.05

10 *

0.8 *

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

=
141.96 cm2
Provide 16 mm gusset plate on each side
Area of gusset plate provided
=
45 *
1.6 *
=
144 cm2
Area of flange
=
10 *
0.8 *
=
32 cm2
Area of cover plates required
=
32 *
1.05
=
33.6 cm2
Provide 400 * 8 mm thick cover plate at top and bottom
Area of cover plate provided
=
40 *
0.8 *
=
64 cm2
Nos. of 22 dia HSFG Bolts required
In Web
=
141.96 *
1500 /
5843
=
36.444
Provide
18.22 Nos. bolt on each face
( In Single Shear)
9.11 Nos bolt on each face ( In double shear)
In flange
=
33.6 *
1500 /
5843
=
8.6257
Provide
4.313 on each face

SATVIR GUPTA FABRICATOR

2
4

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

L3L4

A net reqd

275.60 t

275.604615

( tension )

1000

1500

183.736 cm2
400

Provided area
Plate
PL

Width(cm)
43

Thk
1.6

Nos
2

Total(cm2)
137.6
450

ISA 100*100*8
Total

0.8

15.39

ISA 100*100*8

61.56
199.16

Plate

430*16

=
Dia of bolt
2.2
Nos. of bolt in one rows
Deduction for hole :
=
2
+
=
45.12
Provide 2 No.extra plate
Area of extra plate provided
Area provided
:
at joint
Design of Connection :
Total area of web

cm
5 nos
*

2.4

2*
1.6 *
cm2
230 *
8 mm
=
36.8 cm2
190.84 cm2
Hence OK

=
43 *
=
169.6 cm2
Area of gusset and splice plate required
=

SATVIR GUPTA FABRICATOR

2.35
3*

2.35

on inner face at joint location

1.6 *
169.6 *

2+
1.05

10 *

0.8 *

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

=
178.08 cm2
Provide 12 mm gusset plate on each side and 10 mm splice plate on inner face.
Area of gusset plate provided
=
45 *
1.2 *
=
192 cm2
Area of flange
=
10 *
0.8 *
=
32 cm2
Area of cover plates required
=
32 *
1.05
=
33.6 cm2
Provide 400 * 8 mm thick cover plate at top and bottom
Area of cover plate provided
=
40 *
0.8 *
=
64 cm2
Nos. of 22 dia HSFG Bolts required
In Web
=
178.08 *
1500 /
5843
=
45.716
Provide
22.86 Nos. bolt on each face
( In Single Shear)
11.43 Nos bolt on each face ( In double shear)
In flange
=
33.6 *
1500 /
5843
=
8.63
Provide
4.31 on each face

SATVIR GUPTA FABRICATOR

2+
4

42 *

1*2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

L4L5, L5L5

A net reqd

302.13 t

302.127692

( tension )

1000

1500

201.418 cm2
400

Provided area
Plate
PL

Width(cm)
43

Thk
Area
1.6

Nos
2

Total(cm2)
137.6
450

ISA 100*100*10
Total

19.03

ISA 100*100*10

76.12
213.72

Plate

=
Dia of bolt
2.2 cm
Nos. of bolt in one rows
5 nos
Deduction for hole :
=
2
*
2.6 *
+
2*
=
39.8 cm2
Provide 2 No.extra plate
230 *
Area of extra plate provided =
46 cm2

Area provided
at joint

SATVIR GUPTA FABRICATOR

: 219.92 cm2

2
1.6 *
10 mm

Hence OK

2.35
3*

1.6

on inner face at joint location

430*16

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Connection :
Total area of web

=
43 *
1.6 *
2+
=
177.6 cm2
Area of gusset and splice plate required
=
177.6 *
1.05
=
186.48 cm2
Provide 12 mm gusset plate on each side and 420 * 10 mm splice plates on inner face.
Area of gusset plate provided
=
45 *
1.2 *
=
192 cm2
Area of flange
=
10 *
0.8 *
=
32 cm2
Area of cover plates required
=
32 *
1.05
=
33.6 cm2
Provide 400 * 8 mm thick cover plate at top and bottom
Area of cover plate provided
=
40 *
0.8 *
=
64 cm2
Nos. of 22 dia HSFG Bolts required
In Web
=
186.48 *
1500 /
5843
=
47.873
Provide
23.94 Nos. bolt on each face
( In Single Shear)
11.97 Nos bolt on each face ( In double shear)
In flange
=
33.6 *
1500 /
5843
=
8.63
Provide
4.31 on each face

SATVIR GUPTA FABRICATOR

10 *

2+
4

1*

42 *

1*2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

L5L6

A net reqd

#REF! t

Provided area
Plate
PL

#REF!

( tension )

1000

1500

#REF! cm2

400

Width(cm)
43

Thk
Area
2.8

ISA 100*100*10
Total

Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=

Nos
2

19.03

Total(cm2)
240.8
76.12
316.92

2.2 cm

SATVIR GUPTA FABRICATOR

ISA 100*100*10
Plate

430*28

=
3 nos

Provide 2 No.extra plate


230 *
Area of extra plate provided =
Area provided
at joint

450

3.8

3
12 mm

55.2 cm2

: 318.54 cm2

Hence OK

2.35

on inner face at joint location

53.58 cm2
p\

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

TOP CHORD MEMBER


Member

U1U2
Plate 340*8

Force

118.19 t

( compression )

400

400
Properties
Area
C.G.
Ixx
Iyy

ISMC 400
62.93
2.83
15082.8
504.8

ISMC 400

cm2
cm
cm4
cm4

Moment of inertia considered in X-X direction

Item
B(cm)
Top PL
ISMC 400

Size
t(cm) Area
Nos
34
0.8
62.93

Total

Ycg =
Ixx

2628.768
30168.4333

SATVIR GUPTA FABRICATOR

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


1
2

27.2
125.86

0.400
10.88
20.8 2617.89

153.06

2628.77

153.06

54456.4

=
-

4.352 2.83333
54452 30165.6

54456

30168

17.1748 cm
153.06

17.1748

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

17.1748

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

39476.4094

r min =
=

SQRT
SQRT
16.0597199

cm4
39476.41
257.9146
cm

153.06

Moment of inertia considered in Y-Y direction


Item

Size
t(cm) Area
Nos
34
0.8
62.93
62.93

B(cm)
Top PL
ISMC 400
ISMC 400
Total
Ycg =
Ixx

3061.2

27.2 20.000
544
62.93
2.83 178.092
62.93 37.17 2339.11
153.06
3061.2
153.06
98328.6

3629.86667

40734.5148

cm4

r min =
=

SQRT
SQRT
16.3136229

S.R =
=

0.85
35.1245795

SATVIR GUPTA FABRICATOR

1
1
1

Permissible stress :

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)

40734.51
266.1343
cm
*

663.636

1419.253 kg/cm2

=
-

10880 2620.27
504
504.8
86945
504.8
98329 3629.87

20 cm
153.06

*
*

20
20

153.06

16.0597

35.1246
1419.25

30
1450

40
1390

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Axial Stress

118.1946
=

772.211 kg/cm2

1000
<

153.06

1419.25 kg/cm2
Hence OK

Design of connection :
Total area of web

=
40 *
0.84 *
2+
=
67.2 cm2
Area of gusset and splice plate required
=
67.2 *
1.05
=
70.56 cm2
Provide 12 mm gusset plate on each side and 420 * 0 mm splice plate on each face
Area of gusset plate provided
=
40 *
1.2 *
=
96 cm2
Area of flange at top
=
10 *
1.53 *
=
57.8 cm2
Area of cover plates required
=
57.8 *
1.05
=
60.69 cm2
Provide 400 * 12 mm thick cover plate at top
Area of cover plate provided
=
40 *
1.2 *
=
48 cm2

Area of flange at bottom

=
=
Area of cover plates required
=
=
Provide 400 * 8 mm thick cover plate bottom
Area of cover plate provided
=
=

SATVIR GUPTA FABRICATOR

10
30.6
30.6
32.13

*
cm2
*
cm2

1.53 *

40 *
32 cm2

0.8 *

10 *

0.8 *

2+

42 *

0* 2

2+

34 *

0.8 * 1

1.05

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Nos. of 22 dia HSFG Bolts required

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

In Web

=
=
Provide
9.05699127
4.52849564
In flange at top =
=
Provide
7.79
In flange at bottom =
=
Provide
4.12

SATVIR GUPTA FABRICATOR

70.56 *
1500 /
5843
18.114
Nos. bolt on each face
( In Single Shear)
Nos bolt on each face ( In double shear)
60.69 *
1500 /
5843
15.58
on each face
32.13 *
1500 /
5843
8.25
on each face

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

TOP CHORD MEMBER


MEMBER U1U2, U2U3
Force

197.02 t

( compression )
Plate

340 * 8

400

Properties
Area
C.G.
I

ISA 100*100*8
15.39
cm2
2.76
cm
145.1
cm4

400

ISA 100*100*8
Plate

380 * 8

=
Moment of inertia considered in X-X direction

Item

Size
t(cm) Area
Nos
34
0.8
15.39
15.39
38
0.8

B(cm)
Top PL
ISA 100*100*8
ISA 100*100*8
2 Plate
Total

Ycg =
Ixx

2555.968
7899.5

SATVIR GUPTA FABRICATOR

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


1
2
2
2

27.2
30.78
30.78
60.8
149.56

149.56

71238.9

0.400
10.88 4.352 2.83333
3.56 109.577 390.09
290.2
38.04 1170.87 44540
290.2
20.8 1264.64 26305 7316.27
2556 71239 7899.5

=
-

17.0899 cm
149.56

*
*

17.0899
17.0899

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

35457.1167

r min =
=

SQRT
SQRT
15.397279

S.R =
=

0.85
36.6357529

cm4
35457.12
237.0762
cm
*

663.636

Permissible stress :

1410.185 kg/cm2

Axial Stress

197.0231

:
=

149.56

1317.351 kg/cm2

1000
<

15.3973

36.6358
1410.19

40
1390

149.56

1410.19 kg/cm2
Hence OK

Design of connection :
Total area of web

=
38 *
0.8 *
2+
=
92.8 cm2
Area of gusset and splice plate required
=
92.8 *
1.05
=
97.44 cm2
Provide 12 mm gusset plate on each side and 420 * 0 mm splice plate on each face
Area of gusset plate provided
=
40 *
1.2 *
=
96 cm2
Area of flange at top
=
10 *
0.8 *
=
43.2 cm2
Area of cover plates required
=
43.2 *
1.05
=
45.36 cm2
Provide 400 * 12 mm thick cover plate at top
Area of cover plate provided
=
40 *
1.2 *
=
48 cm2

SATVIR GUPTA FABRICATOR

30
1450

10 *

0.8 *

2+

42 *

0* 2

2+

34 *

0.8 * 1

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Area of flange at bottom

=
=
Area of cover plates required
=
=
Provide 400 * 8 mm thick cover plate bottom
Area of cover plate provided
=
=

10
16
16
16.8

*
cm2
*
cm2

40 *
32 cm2

0.8 *
1.05

0.8 *

Nos. of 22 dia HSFG Bolts required


In Web
=
97.44 *
1500 /
5843
=
25.015
Provide
12.51 Nos. bolt on each face
( In Single Shear)
6.25 Nos bolt on each face ( In double shear)
In flange at top =
45.36 *
1500 /
5843
=
11.645

In flange at bottom =
=

SATVIR GUPTA FABRICATOR

16.8 *
4.31

1500 /

5843

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

MEMBER

U3U4

Force

252.14 t

( compression )
Plate

340 * 8

400

Properties
Area
C.G.
I

ISA 100*100*8
15.39
cm2
2.76
cm
145.1
cm4

400

ISA 100*100*8
Plate

Moment of inertia considered in X-X direction

Item
B(cm)
Top PL
ISA 100*100*8
ISA 100*100*8
2 Plate
Total

Ycg =
Ixx

Size
t(cm) Area
Nos
34
0.8
15.39
15.39
38
1.2

3188.288
11557.6333

SATVIR GUPTA FABRICATOR

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


1
2
2
2

27.2
30.78
30.78
91.2
179.96

179.96

84391.2

0.400
10.88 4.352 2.83333
3.56 109.577 390.09
290.2
38.04 1170.87 44540
290.2
20.8 1896.96 39457 10974.4
3188.29 84391 11558

=
-

17.7166 cm
179.96

17.7166

380 * 12

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

*
=

39463.0105

r min =
=

SQRT
SQRT
14.8083651

S.R =
=

0.85
38.0927202

cm4
39463.01
219.2877
cm
*

1401.444 kg/cm2

Axial Stress

252.1446
=

179.96

663.636

Permissible stress :
:

17.7166

1401.115 kg/cm2

1000
<

14.8084

38.0927
1401.44

40
1390

179.96

1401.44 kg/cm2
Hence OK

Design of connection :
Total area of web

=
38 *
1.2 *
2+
=
123.2 cm2
Area of gusset and splice plate required
=
123.2 *
1.05
=
129.36 cm2
Provide 12 mm gusset plate on each side and 360 *8 mm splice plate on each face
Area of gusset plate provided
=
40 *
1.2 *
=
153.6 cm2
Area of flange at top
=
10 *
0.8 *
=
43.2 cm2
Area of cover plates required
=
43.2 *
1.05
=
45.36 cm2
Provide 400 * 12 mm thick cover plate at top
Area of cover plate provided
=
40 *
1.2 *

SATVIR GUPTA FABRICATOR

30
1450

10 *

0.8 *

2+

36 *

0.8 * 2

2+

34 *

0.8 * 1

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Area of flange at bottom

=
=
Area of cover plates required
=
=
Provide 400 * 8 mm thick cover plate bottom
Area of cover plate provided
=
=

48 cm2

10
16
16
16.8

*
cm2
*
cm2

40 *
32 cm2

0.8 *
1.05

0.8 *

Nos. of 22 dia HSFG Bolts required


In Web
=
129.36 *
1500 /
5843
=
33.209
Provide
16.60 Nos. bolt on each face
( In Single Shear)
8.30 Nos bolt on each face ( In double shear)
In flange at top =
45.36 *
1500 /
5843
=
11.645

In flange at bottom =
=

SATVIR GUPTA FABRICATOR

16.8 *
4.31

1500 /

5843

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member

U4U5

Force

285.85 t

( compression )

Plate

340 * 8

Plate

380 * 16

400

400
Properties
Area
C.G.
I

ISA 100*100*8

ISA 100*100*8
15.39
cm2
2.76
cm
145.1
cm4

Moment of inertia considered in X-X direction

Item
B(cm)
Top PL
ISA 100*100*8
ISA 100*100*8
2 Plate
Total

Ycg =
Ixx

Size
t(cm) Area
Nos
34
0.8
15.39
15.39
38
1.6

3820.608
15215.7667

SATVIR GUPTA FABRICATOR

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


1
2
2
2

27.2
30.78
30.78
121.6
210.36

210.36

97543.4

0.400
10.88 4.352 2.83333
3.56 109.577 390.09
290.2
38.04 1170.87 44540
290.2
20.8 2529.28 52609 14633
3820.61 97543 15216

=
-

18.1622 cm
210.36

18.1622

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

*
=

43368.3917

r min =
=

SQRT
SQRT
14.3583679

S.R =
=

0.85
39.2865618

cm4
43368.39
206.1627
cm
*

1394.281 kg/cm2

Axial Stress

285.8538
=

210.36

663.636

Permissible stress :
:

18.1622

1358.879 kg/cm2

1000
<

14.3584

39.2866
1394.28

40
1390

210.36

1394.28 kg/cm2
Hence OK

Design of connection :
Total area of web

=
38 *
1.6 *
2+
=
153.6 cm2
Area of gusset and splice plate required
=
153.6 *
1.05
=
161.28 cm2
Provide 12 mm gusset plate on each side and 360 *10 mm splice plate on each face
Area of gusset plate provided
=
40 *
1.2 *
=
168 cm2
Area of flange at top
=
10 *
0.8 *
=
43.2 cm2
Area of cover plates required
=
43.2 *
1.05
=
45.36 cm2
Provide 400 * 12 mm thick cover plate at top
Area of cover plate provided
=
40 *
1.2 *

SATVIR GUPTA FABRICATOR

30
1450

10 *

0.8 *

2+

36 *

1* 2

2+

34 *

0.8 * 1

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Area of flange at bottom

=
=
Area of cover plates required
=
=
Provide 400 * 8 mm thick cover plate bottom
Area of cover plate provided
=
=

48 cm2

10
16
16
16.8

*
cm2
*
cm2

40 *
32 cm2

0.8 *
1.05

0.8 *

Nos. of 22 dia HSFG Bolts required


In Web
=
161.28 *
1500 /
5843
=
41.403
Provide
20.7016943 Nos. bolt on each face
( In Single Shear)
10.3508472 Nos bolt on each face ( In double shear)
In flange at top =
45.36 *
1500 /
5843
=
11.645
Provide
5.82235153 on each face

In flange at bottom =
16.8 *
=
4.3129
Provide
2.15642649 on each face

SATVIR GUPTA FABRICATOR

1500 /

5843

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member

U5U6

Force

295.83 t

( compression )
Plate

340*12

400

Properties
Area
C.G.
I

ISA 100*100*8
15.39
cm2
2.76
cm
145.1
cm4

400

ISA 100*100*8
Plate

Moment of inertia considered in X-X direction

Item
B(cm)
Top PL
ISA 100*100*8
ISA 100*100*8
2 Plate
Total

Ycg =

Size
t(cm) Area
Nos
34
0.8
15.39
15.39
38
2

4452.928

SATVIR GUPTA FABRICATOR

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


1
2
2
2

27.2
30.78
30.78
152
240.76

240.76

0.400
10.88 4.352 2.83333
3.56 109.577 390.09
290.2
38.04 1170.87 44540
290.2
20.8 3161.6 65761 18291
4452.93 110696 18873.9

18.4953 cm

380*20

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx

18873.9

47211.3345

cm4

r min =
=

SQRT
SQRT
14.0033186

S.R =
=

0.85
40.282659

47211.33
196.0929
cm
*

110696

1388.021 kg/cm2

Axial Stress

295.8323
=

1228.744 kg/cm2

240.76

*
*

18.4953
18.4953

240.76

663.636

Permissible stress :
:

1000
<

14.0033

40.2827
1388

50
1320

240.76
1388 kg/cm2
Hence OK

Design of connection :
Total area of web

=
38 *
2*
2+
=
184 cm2
Area of gusset and splice plate required
=
184 *
1.05
=
193.2 cm2
Provide 12 mm gusset plate on each side and 360 *16 mm splice plate on each face
Area of gusset plate provided
=
40 *
1.2 *
=
211.2 cm2
Area of flange at top
=
10 *
0.8 *
=
43.2 cm2
Area of cover plates required
=
43.2 *
1.05
=
45.36 cm2

SATVIR GUPTA FABRICATOR

40
1390

10 *

0.8 *

2+

36 *

1.6 * 2

2+

34 *

0.8 * 1

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Provide 400 * 12 mm thick cover plate at top


Area of cover plate provided
=
=

Area of flange at bottom

=
=
Area of cover plates required
=
=
Provide 400 * 8 mm thick cover plate bottom
Area of cover plate provided
=
=

40 *
48 cm2

10
16
16
16.8

*
cm2
*
cm2

40 *
32 cm2

1.2 *

0.8 *

1.05

0.8 *

Nos. of 22 dia HSFG Bolts required


In Web
=
193.2 *
1500 /
5843
=
49.598
Provide
24.7989047 Nos. bolt on each face
( In Single Shear)
12.3994523 Nos bolt on each face ( In double shear)
In flange at top =
45.36 *
1500 /
5843
=
11.645
Provide
5.82235153 on each face

In flange at bottom =
16.8 *
=
4.3129
Provide
2.15642649 on each face

SATVIR GUPTA FABRICATOR

1500 /

5843

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Diagonal Member :
Member
L0U1
Force
=

141.64 +
19.77 ( Thrust at Portal Bracing )
161.410199 ( compression )

Plate

340 * 8

400

Properties
Area
C.G.
I

ISA 100*100*8
15.39
cm2
2.76
cm
145.1
cm4

400

ISA 100*100*8
Plate

Moment of inertia considered in X-X direction

Item
B(cm)
Top PL
ISA 100*100*8
ISA 100*100*8
2 Plate
Total

Ycg =

Size
t(cm) Area
Nos
34
0.8
15.39
15.39
38
0.8
30.4

2555.968

SATVIR GUPTA FABRICATOR

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


1
2
2
2

27.2
30.78
30.78
60.8
149.56

149.56

0.400
10.88 4.352 2.83333
3.56 109.577 390.09
290.2
38.04 1170.87 44540
290.2
20.8 1264.64 26305 7316.27
2556 71239 7899.5

17.0899 cm

380 * 8

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx

7899.5

35457.1167

cm4

r min =
=

SQRT
SQRT
15.397279

S.R =
=

0.85
45.2745815

Permissible stress :
Axial Stress

35457.12
237.0762
cm
*

71238.9

149.56

*
*

17.0899
17.0899

149.56

820.124

15.3973

45.2746
1367.25

1367.254 kg/cm2

141.64
=

1000

947.0447 kg/cm2

Nos. of 22 dia bolts reqd. =


161.41 *
= 27.625
Provide
13.812271 Nos. On each side

SATVIR GUPTA FABRICATOR

*
<

1000 /

149.56

1367.25 kg/cm2
Hence OK
5843

60
1220

70
1120

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

U1L1

A net reqd

131.84 t

131.84

( tension )

1000

1500

87.8933 cm2

Plate 270*12

Plate 376*10

Plate 270*12

Item

Size
t(cm)

B(cm)
2 plate
Plate

Area (cm2x(cm)
Area

Ixx

Ixo(cm4)

27

1.2

32.4

64.8

13.5

874.8 11809.8

37.6

37.6

37.6

13.5

507.6 6852.6 3.13333

102.4

A*x2

Nos

Total

Ycg =

A*x

1382.4
3939.73333

SATVIR GUPTA FABRICATOR

/
+

102.4
18662.4

1382.4

=
-

3936.6

18662 3939.73

13.5 cm
102.4

13.5

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

*
=

3939.73333

r min =
=

SQRT
SQRT
6.20273797

S.R =
=

cm4
3939.733
38.47396
cm

0.85
112.386718 <

*
300

Permissible stress :
Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

13.5

102.4

820.124
OK

6.20274

1500 kg/cm2
2.2 cm
2 nos
2

*
102.4

1.2

*
-

Nos. of 22 dia bolts reqd. =


131.84 *
= 22.564
Provide
11.2818757 Nos. On each side

SATVIR GUPTA FABRICATOR

2.35
11.28

1000 /

2
=

91.12 cm2
Hence OK
5843

11.28 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

U2L2

A net reqd

95.52 t

95.52

( tension )

1000

1500

63.6785 cm2

Plate 200*10

Plate 380*10

Plate 200*10

Item

Size
t(cm)

B(cm)

Area (cm2x(cm)
Area

A*x

A*x2

Ixo(cm4)

Nos

2 plate

20

20

40

10

400

4000 1333.33

Plate

38

38

38

10

380

3800 3.16667

780

7800

Total

Ycg =

78

780

SATVIR GUPTA FABRICATOR

78

10 cm

1336.5

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx

1336.5

1336.5

cm4

r min =
=

SQRT
SQRT
4.13939795

S.R =
=

1336.5
17.13462
cm

0.85
168.407428 <

*
300

Permissible stress :
Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

7800

78

*
*

10
10

9.4 cm2

78

820.124
OK

4.1394

1500 kg/cm2
2.2 cm
2 nos
2

1
78

*
-

2.35
9.4

2
=

68.6 cm2
OK

Nos. of 22 dia bolts reqd. =


95.52 *
= 16.347
Provide
8.174 Nos. On each side

SATVIR GUPTA FABRICATOR

1000 /

5843

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

U3L3

A net reqd

70.50 t

70.5011505

( tension )

1000

1500

47.0008 cm2

Plate 180*8

Plate 384*8

Plate 180*8

Item

Size
t(cm)

B(cm)
2 plate
Plate

Area (cm2x(cm)
Area

A*x2

Ixo(cm4)

18

0.8

14.4

28.8

259.2 2332.8

777.6

38.4

0.8

30.72

30.72

276.48 2488.3

1.6384

Total

Ycg =

A*x

Nos

59.52

535.68

SATVIR GUPTA FABRICATOR

59.52

535.68 4821.1 779.238

9 cm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx

779.2384

779.2384

cm4

r min =
=

SQRT
SQRT
3.61829283

S.R =
=

779.2384
13.09204
cm

0.85
192.6614 <

*
300

Permissible stress :
Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

4821.12

59.52

*
*

9
9

59.52

820.124
OK

3.61829

1500 kg/cm2
2.2 cm
2 nos
2

*
59.52

0.8

2.35

7.52

2
=

52 cm2
OK

Nos. of 22 dia bolts reqd. =


70.50 *
= 12.066
Provide
6.03295828 Nos. On each side

SATVIR GUPTA FABRICATOR

1000 /

5843

7.52 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

U4L4,U5 L5,

A net reqd

49.80 t

49.8

( tension )

1000

1500

33.2 cm2

Plate 180*8

Plate 384*8

Plate 180*8

Item

Size
t(cm)

B(cm)
2 plate
Plate

Area (cm2x(cm)
Area

A*x2

Ixo(cm4)

Nos

18

0.8

14.4

28.8

259.2 2332.8

777.6

38.4

0.8

30.72

30.72

276.48 2488.3

1.6384

Total

Ycg =

A*x

59.52

535.68

SATVIR GUPTA FABRICATOR

59.52

535.68 4821.1 779.238

9 cm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx

779.2384

779.2384

cm4

r min =
=

SQRT
SQRT
3.61829283

S.R =
=

779.2384
13.09204
cm

0.85
192.6614 <

*
300

Permissible stress :
Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

4821.12

59.52

*
*

9
9

59.52

820.124
OK

3.61829

1500 kg/cm2
2.2 cm
2 nos
2

*
59.52

0.8

2.35

7.52

2
=

52 cm2
OK

Nos. of 22 dia bolts reqd. =


49.80 *
= 8.523
Provide
4.26 Nos. On each side

SATVIR GUPTA FABRICATOR

1000 /

5843

7.52 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

450
Provided area
Plate
PL

Width(cm)
43

Thk
Area
1.2

Nos
2

Total(cm2)
103.2
450

4ISA100*100*10
Total

19.03

PL

430 *

76.12
179.32
=
4ISA100*100*10

Dia of bolt
#REF! cm
Nos. of bolt in one rows
4 nos
Deduction for hole :
=
#REF!
*
1.2
=
Net area provided
179.32

SATVIR GUPTA FABRICATOR

*
-

4
#REF!

2
=

#REF! cm2
#REF!

#REF! cm2

12.0

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

U2L2

A net reqd

95.52 t

95.5176923

( tension )

1000

1500

63.6785 cm2

210

400
Properties
Area
C.G.
I

ISA 100*100*8
15.39
cm2
2.76
cm
145.1
cm4
ISA 100*100*8

Item

Size
t(cm)

B(cm)
ISA 100*100*8
ISA 100*100*8
Plate

10
10
38

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area
1
1
0

Nos

15.39
15.39
0

2
2
1

Total

Ycg =

646.38

SATVIR GUPTA FABRICATOR

30.78
30.78
0

7.24 222.847 1613.4


13.76 423.533 5827.8
10
0
0

290.2
290.2
0

61.56

646.38 7441.2

580.4

61.56

10.5 cm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx

580.4

1234.63506

cm4

r min =
=

SQRT
SQRT
4.47837025

S.R =
=

1234.635
20.0558
cm

0.85
155.660502 <

*
300

Permissible stress :
Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

7441.23

61.56

*
*

10.5
10.5

61.56

820.124
OK

4.47837

1500 kg/cm2
2.2 cm
2 nos
2

*
61.56

*
-

Nos. of 22 dia bolts reqd. =


95.52 *
= 16.347
Provide
8.1736858 Nos. On each side

SATVIR GUPTA FABRICATOR

2.35
9.4

1000 /

2
=

52.16 cm2
Hence OK
5843

9.4 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

450
Provided area
Plate
PL

Width(cm)
43

Thk
Area
0.8

Nos
2

Total(cm2)
68.8
450

4ISA100*100*10
Total

19.03

PL

430 *

76.12
144.92
=
4ISA100*100*10

Dia of bolt
#REF! cm
Nos. of bolt in one rows
4 nos
Deduction for hole :
=
#REF!
*
0.8
=
Net area provided
144.92

SATVIR GUPTA FABRICATOR

*
-

4
#REF!

2
=

#REF! cm2
#REF!

#REF! cm2

8.0

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

U2L2

A net reqd

95.52 t

95.5176923

( tension )

1000

1500

63.6785 cm2

208

400
Properties
Area
C.G.
I

ISA 100*100*10
19.03
cm2
2.84
cm
176
cm4
ISA 100*100*10

Item

Size
t(cm)

B(cm)
ISA 100*100*10
ISA 100*100*10
Plate

10
10
38

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area
1
1
0

Nos

19.03
19.03
0

2
2
0

Total

Ycg =

791.648

SATVIR GUPTA FABRICATOR

38.06
38.06
0

7.16 272.51 1951.2


13.64 519.138
7081
10
0
0

352
352
0

76.12

791.648 9032.2

704

76.12

10.4 cm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx

704

SATVIR GUPTA FABRICATOR

9032.22

76.12

10.4

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

*
=

1503.07731

r min =
=

SQRT
SQRT
4.44366458

S.R =
=

cm4
1503.077
19.74615
cm

0.85
156.876234 <

*
300

Permissible stress :
Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

10.4

76.12

820.124
OK

4.44366

1500 kg/cm2
2.2 cm
2 nos
2

*
76.12

*
-

Nos. of 22 dia bolts reqd. =


95.52 *
= 16.347
Provide
8.1736858 Nos. On each side

SATVIR GUPTA FABRICATOR

2.35
9.4

1000 /

2
=

66.72 cm2
Hence OK
5843

9.4 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

210
Provided area
Plate
Pl. 380 * 8

Width(cm)
38

Thk
Area Nos
0.8
30.4

Total(cm2)
24.32
400

4ISA100*100*8
Total

10

15.32

Plate

61.28
85.6

380 *

=
4ISA100*100*8
Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

2.2 cm

SATVIR GUPTA FABRICATOR

2 nos
2

*
85.6

*
-

2.35
9.4

2
=

76.2 cm2
Hence OK

9.4 cm2

8.0

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

450
Provided area
Plate
PL

Width(cm)
43

Thk
Area
0.8

Nos

Total(cm2)
2
68.8
450

4ISA75*75*8
Total

11.38

PL

430 *

45.52
114.32
=
4ISA75*75*8

Dia of bolt
#REF! cm
Nos. of bolt in one rows
4 nos
Deduction for hole :
=
#REF!
*
0.8
=
Net area provided
114.32

SATVIR GUPTA FABRICATOR

*
-

4
#REF!

2
=

#REF! cm2
#REF!

#REF! cm2

8.0

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

U3L3

A net reqd

70.50 t

70.5011505

( tension )

1000

1500

47.0008 cm2

208

400
Properties
Area
C.G.
I

ISA 100*100*8
15.39
cm2
2.76
cm
145.1
cm4
ISA 100*100*8

Item

Size
t(cm)

B(cm)
ISA 100*100*8
ISA 100*100*8
Plate

10
10
38

0.8
0.8
0

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

15.39
15.39
0

2
2
1

Total

Ycg =

30.78
30.78
0

7.24 222.847 1613.4


13.56 417.377 5659.6
10
0
0

61.56

640.224

SATVIR GUPTA FABRICATOR

61.56

640.224

10.4 cm

7273

290.2
290.2
0
580.4

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx

580.4

1195.113536

cm4

r min =
=

SQRT
SQRT
4.40610941

1195.114
19.4138
cm

S.R =
=

0.85
158.213358 <

*
300

Permissible stress :
Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

7273.04

61.56

*
*

10.4
10.4

7.52 cm2

61.56

820.124
OK

4.40611

1500 kg/cm2
2.2 cm
2 nos
2

*
61.56

0.8

2.35

7.52

Nos. of 22 dia bolts reqd. =


70.50 *
= 12.066
Provide
6.03295828 Nos. On each side

SATVIR GUPTA FABRICATOR

1000 /

2
=

54.04 cm2
Hence OK
5843

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

210
Provided area
Plate

Width(cm)

Thk

Area

Nos

Total(cm2)
400

4ISA 100*100*8
Total

10

0.8

15.39

61.56
61.56
=
4ISA 100*100*8

Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

2.2 cm

SATVIR GUPTA FABRICATOR

2 nos
2

*
61.56

0.8

2.35

7.52

2
=

54.04 cm2
Hence OK

7.52 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

210
Provided area
Plate

Width(cm)

Thk

Area

Nos

Total(cm2)
450

4ISA100*100*1
Total

10

19.03

76.12
76.12
=
4ISA100*100*10

Dia of bolt
#REF! cm
Nos. of bolt in one rows
2 nos
Deduction for hole :
=
#REF!
*
0.1
=
Net area provided
76.12

SATVIR GUPTA FABRICATOR

*
-

2
#REF!

2
=

#REF! cm2
#REF!

#REF! cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :
Force

U4L4

A net reqd

49.80 t

49.8

, U5L5
( tension )

1000

1500

33.2 cm2

160

400
Properties
Area
C.G.
I

ISA 75*75*8
11.38
cm2
2.14
cm
59
cm4
ISA 75*75*8

Item

Size
t(cm)

B(cm)
ISA 75*75*8
ISA 75*75*8
Plate

7.5
7.5
38

0.8
0.8
0

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

11.38
11.38
0

2
2
1

Total

Ycg =

364.16

SATVIR GUPTA FABRICATOR

22.76
22.76
0

5.36 121.994 653.89


10.64 242.166 2576.7
7.5
0
0

118
118
0

45.52

364.16 3230.5

236

45.52

8 cm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx

236

553.256192

cm4

r min =
=

SQRT
SQRT
3.486278

S.R =
=

553.2562
12.15413
cm

0.85
199.956907 <

*
300

Permissible stress :
Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

3230.54

45.52

*
*

8
8

45.52

820.124
OK

3.48628

1500 kg/cm2
2.2 cm
2 nos
2

*
45.52

0.8

2.35

7.52

Nos. of 22 dia bolts reqd. =


49.80 *
= 8.523
Provide
4.2615095 Nos. On each side

SATVIR GUPTA FABRICATOR

1000 /

2
=

38 cm2
Hence OK
5843

7.52 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member

L1U2

Force

109.70

(Comp.)

400

Properties
Area
C.G.
I

ISA 100*100*8
15.39
cm2
2.76
cm
145.1
cm4

270

ISA 100*100*8
Plate

Moment of inertia considered in X-X direction

Item

Size
t(cm)

B(cm)
Top PL
ISA 100*100*8
ISA 100*100*8
2 Plate
Total

Ycg =

34

25

1371.06

SATVIR GUPTA FABRICATOR

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

0.8

1
2
2
2

15.39
15.39
20

0
30.78
30.78
40
101.56

101.56

0.000
0
0 2.83333
2.76 84.9528 234.47
290.2
24.24 746.107 18086
290.2
13.5
540
7290 2083.33
1371.06 25610 2666.57

13.5 cm

250 * 8

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ixx

2666.56667

9767.36492

cm4

r min =
=

SQRT
SQRT
9.80680096

S.R =
=

0.85
71.0838699

9767.365
96.17335
cm
*

25610.1

820.124

1109.161 kg/cm2

Axial Stress

109.6992
=

SATVIR GUPTA FABRICATOR

1000

1080.142 kg/cm2

Nos. of 22 dia bolts reqd. =


109.7 *
= 18.774
Provide
9.387 Nos. On each side

101.56

*
*

13.5
13.5

101.56

Permissible stress :
:

<

1000 /

9.8068

71.0839
1109.16

101.56

1109.16 kg/cm2
Hence OK
5843

60
1220

70
1120

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

160
Provided area
Plate

Width(cm)

Thk

Area

Nos

Total(cm2)
400

4ISA75*75*8
Total

7.5

0.8

11.38

45.52
45.52
=
4ISA75*75*8

Dia of bolt
Nos. of bolt in one rows
Deduction for hole :
=
=
Net area provided

2.2 cm

SATVIR GUPTA FABRICATOR

2 nos
2

*
45.52

0.8

2.15

6.88

2
=

38.64 cm2
Hence OK

6.88 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member

L2U3, L3U4

Force

81.19 t

( Comp.)
400

250
Properties
Area
C.G.
Ixx
Iyy

ISMC 250
38.67
2.3
3816.8
219.1

cm2
cm
cm4
cm4

ISMC 250

Calculations for Moment Of Inertia about yy axis:


Item

Size
t(cm)

B(cm)
ISMC 250
ISMC 250

40
40

0.71
0.71

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Iyo(cm4)


Area

Nos

38.67
38.67

1
1

Total

Ycg =
Iyy

38.67
38.67

2.3 88.941 204.56


37.7 1457.86 54961

77.34

1546.8

438.2

SATVIR GUPTA FABRICATOR

77.34
55165.8

1546.8

=
-

55166

219.1
219.1

438.2

20 cm
77.34

*
*

20
20

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

24668.0486

r min =
=

SQRT
SQRT
17.8593362

cm4
24668.05
318.9559
cm

77.34

Calculations for Moment Of Inertia about xx axis:


Item

Size
t(cm)

B(cm)
ISMC 250

40

0.71

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

38.67

77.34

Total

12.5

77.34

Ycg =

966.75

Ixx

7633.6

7633.6

cm4

r min =
=

SQRT
SQRT
9.93487977

Slenderness ratio
Permissible stress :

SATVIR GUPTA FABRICATOR

7633.6
98.70184
cm
=
=
=

0.85 *
70.17

77.34
12084.4

820.124 /
1118.158 kg/cm2

=
-

966.75

12084

7633.6

966.75

12084

7633.6

12.5 cm
77.34

*
*

12.5
12.5

77.34

9.93488

70.17
1118.16

70
1120

80
1010

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Axial Stress

81.19035
=

1000

1049.785 kg/cm2

Nos. of 22 dia bolts reqd. =


81.19 *
= 13.895
Provide
6.95 Nos. On each side

SATVIR GUPTA FABRICATOR

*
<

1000 /

77.34

1118.16 kg/cm2
Hence OK
5843

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member
Force

L4U5, L5U6
=

39.59 ( Comp.)
400

200
Properties
Area
C.G.
Ixx
Iyy

ISMC 200
28.21
2.17
1819.3
140.4

cm2
cm
cm4
cm4

ISMC 200

Calculations for Moment Of Inertia about yy axis:


Item

Size
t(cm)

B(cm)
ISMC 200
ISMC 200

20
20

0.61
0.61

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Iyo(cm4)


Area

Nos

28.21
28.21

1
1

Total

Ycg =

1128.4

SATVIR GUPTA FABRICATOR

28.21
28.21

2.17 61.2157 132.84


37.83 1067.18 40372

140.4
140.4

56.42

1128.4

280.8

56.42

40504

20 cm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Iyy

280.8

18217.2201

cm4

r min =
=

SQRT
SQRT
17.969025

40504.4

18217.22
322.8859
cm

56.42

*
*

20
20

56.42

Calculations for Moment Of Inertia about xx axis:


Item

Size
t(cm)

B(cm)
ISMC 200

20

0.76

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

28.21

56.42

Total

10

56.42

Ycg =

564.2

56.42

3638.6

5642

3638.6

cm4

r min =
=

SQRT
SQRT
8.03064849

Ixx

SATVIR GUPTA FABRICATOR

3638.6
64.49132
cm

56.42

564.2

5642

3638.6

564.2

5642

3638.6

10 cm
56.42

*
*

10
10

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Slenderness ratio

=
=
=

Permissible stress :
Axial Stress

0.85 *
86.81

820.124 /

39.59

1000

701.7833 kg/cm2

Nos. of 22 dia bolts reqd. =


39.59 *
=
6.78
Provide
3.39 Nos. On each side

SATVIR GUPTA FABRICATOR

86.81
951.944

951.9439 kg/cm2

:
=

8.03065

<

1000 /

56.42

951.944 kg/cm2
Hence OK
5843

60
1220

70
1120

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member

U4L4

Force

21.32 ( Comp.)
400

250
Properties
Area
C.G.
Ixx
Iyy

ISMC 250
38.67
cm2
2.3
cm
3816.8
cm4
219.1

ISMC 250

Calculations for Moment Of Inertia about yy axis:


Item

Size
t(cm)

B(cm)
ISMC 250
ISMC 250

25
25

0.71
0.71

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Iyo(cm4)


Area

Nos

38.67
38.67

1
1

Total

Ycg =
Iyy

38.67
38.67

2.3 88.941 204.56


37.7 1457.86 54961

77.34

1546.8

438.2

SATVIR GUPTA FABRICATOR

77.34
55165.8

1546.8

=
-

55166

219.1
219.1

438.2

20 cm
77.34

*
*

20
20

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

24668.0486

r min =
=

SQRT
SQRT
17.8593362

cm4
24668.05
318.9559
cm

77.34

Calculations for Moment Of Inertia about xx axis:


Item

Size
t(cm)

B(cm)
ISMC 250

25

0.71

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

38.67

77.34

Total

12.5

77.34

Ycg =

966.75

Ixx

7633.6

7633.6

cm4

r min =
=

SQRT
SQRT
9.93487977

SATVIR GUPTA FABRICATOR

7633.6
98.70184
cm

77.34
12084.4

=
-

77.34

966.75

12084

7633.6

966.75

12084

7633.6

12.5 cm
77.34

*
*

12.5
12.5

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Slenderness ratio

=
=
=

Permissible stress :
Axial Stress

0.85 *
70.17

820.124 /

21.32
=

1000

275.6361 kg/cm2

U5L5, U6L6

Force

70.17
1118.16

1118.158 kg/cm2

Member

9.93488

<

77.34

1118.16 kg/cm2
Hence OK

21.88 ( Comp.)
400

200
Properties
Area
C.G.
Ixx
Iyy

ISMC 200
28.21
cm2
2.17
cm
1819.3
cm4
140.4

ISMC 200

Calculations for Moment Of Inertia about yy axis:


Item

Size
t(cm)

B(cm)
ISMC 200
ISMC 200

SATVIR GUPTA FABRICATOR

20
20

0.61
0.61

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Iyo(cm4)


Area
28.21
28.21

Nos
1
1

28.21
28.21

2.17 61.2157 132.84


37.83 1067.18 40372

140.4
140.4

70
1120

80
1010

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Total

56.42

Ycg =

1128.4

280.8

18217.2201

cm4

r min =
=

SQRT
SQRT
17.969025

Iyy

56.42
40504.4

18217.22
322.8859
cm

1128.4

40504

280.8

20 cm

56.42

*
*

20
20

56.42

Calculations for Moment Of Inertia about xx axis:


Item

Size
t(cm)

B(cm)
ISMC 200

20

0.61

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

28.21

Total

Ycg =
Ixx

56.42

10

56.42

564.2
3638.6

SATVIR GUPTA FABRICATOR

56.42

+E1746

5642

564.2

5642

3638.6

564.2

5642

3638.6

10 cm
56.42

*
*

10
10

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

3638.6

r min =
=

SQRT
SQRT
8.03064849

Slenderness ratio

3638.6
64.49132
cm
=
=
=

Permissible stress :
Axial Stress

cm4

0.85 *
86.81

SATVIR GUPTA FABRICATOR

56.42

820.124 /

8.03065

86.81
931.944

931.9439 kg/cm2
21.88

387.8535 kg/cm2

1000
<

56.42

931.944 kg/cm2
Hence OK

90
900

100
800

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

400
Properties
Area
C.G.
I

ISA 75*75*8
11.38
cm2
2.14
cm
59
cm4

450

PL

ISA 75*75*8
Item

Size
t(cm)

B(cm)
ISA 75*75*8
ISA 75*75*8
PL

SATVIR GUPTA FABRICATOR

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area
11.38
11.38

43

0.8

Nos
2
2
1

22.76
22.76
34.4

2.14 48.7064 104.23


118
42.86 975.494 41810
118
22.5
774 17415 5300.47

430 *

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

PL
Total

43

Ycg =
Ixx

2572.2

0.8

10836.9333

29706.3207

cm4

r min =
=

SQRT
SQRT
16.1199364

S.R =
=

0.87
40.4778271

29706.32
259.8524
cm

34.4
114.32

22.5

114.32

76743.9

750

1418.567 kg/cm2

Flexural Stress

81.19035
=

SATVIR GUPTA FABRICATOR

17415 5300.47
76744 10837

22.5 cm
114.32

*
*

22.5
22.5

114.32

Permissible stress :
:

774
2572.2

710.2025 kg/cm2

1000
<

16.1199

40.4778
1418.57

114.32

1418.57 kg/cm2
Hence OK

20
1480

30
1450

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member

U1M1, U2M2, U3M3 , U4M4, U5M5, U6M6

Force

27.72 t

( Tension)
160

0
Properties
Area
C.G.
I

ISA 75*75 8
11.38
cm2
2.14
cm
59
cm4
ISA 75*75 8

Item

Size
t(cm)

B(cm)
ISA 75*75 8
ISA 75*75 8
Plate

7.5
7.5
38

0.8
0.8
0

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

11.38
11.38
0

2
2
1

Total

Ycg =
Ixx

364.16
236

SATVIR GUPTA FABRICATOR

/
+

22.76
22.76
0

5.36 121.994 653.89


10.64 242.166 2576.7
7.5
0
0

118
118
0

45.52

364.16 3230.5

236

45.52
3230.54

=
-

8 cm
45.52

*
*

8
8

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

553.256192

r min =
=

SQRT
SQRT
3.486278

S.R =
=

0.85
182.859772

cm4
553.2562
12.15413
cm
*

Permissible stress :
Axial Stress

45.52

750

3.48628

182.86
-28.598

1500 kg/cm2

27.71769
=

1000

608.9124 kg/cm2

Nos. of 22 dia bolts reqd. =


27.72 *
=
4.74
Provide
2.37 Nos. On each side

SATVIR GUPTA FABRICATOR

*
<

1000 /

45.52

1500 kg/cm2
Hence OK
5843

90
900

100
800

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

400
Properties
Area
C.G.
I

ISA 75*75*8
11.38
cm2
2.14
cm
59
cm4

450

PL

ISA 75*75*8
Item

Size
t(cm)

B(cm)
ISA 75*75*8
ISA 75*75*8
PL
PL
Total

Ycg =
Ixx

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

11.38
11.38
43
43

2572.2

2
2
1
1

0.8
0.8

10836.9333

29706.3207

cm4

r min =

SQRT

SATVIR GUPTA FABRICATOR

22.76
22.76
34.4
34.4
114.32

29706.32

114.32
76743.9

2.14 48.7064 104.23


118
42.86 975.494 41810
118
22.5
774 17415 5300.47
22.5
774 17415 5300.47
2572.2 76744 10837

=
-

114.32

22.5 cm
114.32

*
*

22.5
22.5

430 *

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SQRT
16.1199364

S.R =
=

259.8524
cm

0.87
40.4778271

750

Permissible stress :

1418.567 kg/cm2

Flexural Stress

27.71769

:
=

Member
Force

242.4571 kg/cm2

1000
<

16.1199

40.4778
1418.57

114.32

1418.57 kg/cm2
Hence OK

U4M4
21.3176923 t
210

400
Properties
Area
C.G.
I

ISA 100*100*10
19.03
cm2
2.84
cm
177
cm4
ISA 100*100*10

Item
B(cm)

SATVIR GUPTA FABRICATOR

Size
t(cm)

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

20
1480

30
1450

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

ISA 100*100*10
ISA 100*100*10

10
10

1
1

19.03
19.03

2
2

Total

7.16
13.84

76.12

Ycg =
Ixx

38.06
38.06

799.26

708

1557.16427

cm4

SATVIR GUPTA FABRICATOR

76.12
9241.39

=
-

272.51 1951.2
526.75 7290.2

354
354

799.26 9241.4

708

10.5 cm
76.12

*
*

10.5
10.5

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min =
=

SQRT
SQRT
4.52290875

S.R =
=

0.87
144.265568

1557.164
20.4567
cm

76.12

750

Permissible stress :

377.3443 kg/cm2

Flexural Stress

21.31769

:
=

Member
Force

280.0538 kg/cm2

U4L4, U5L5, U6L6

1000
<

4.52291

144.266
377.344

76.12

377.344 kg/cm2
Hence OK

( compression )

21.3176923 t
270

400
Properties
Area
C.G.
I

ISA 130*130* 8
20.22
cm2
3.5
cm
328.3
cm4
ISA 130*130* 8

Item

SATVIR GUPTA FABRICATOR

Size

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)

60
1220

70
1120

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

B(cm)

t(cm)

ISA 130*130* 8
ISA 130*130* 8

13
13

0.8
0.8

Area

Nos

20.22
20.22

2
2

40.44
40.44

Total

80.88

Ycg =

1091.88

1313.2

2607.28

cm4

r min =
=

SQRT
SQRT
5.67771077

S.R =
=

0.85
97.3103461

Ixx

9.5
17.5

2607.28
32.2364
cm

16034

656.6
656.6

1313.2

13.5 cm
80.88

*
*

13.5
13.5

80.88

650

Axial Stress

21.31769

SATVIR GUPTA FABRICATOR

826.8965 kg/cm2

16034.5

Permissible stress :
:

1091.88

80.88

384.18 3649.7
707.7 12385

263.5719 kg/cm2

1000
<

5.67771

97.3103
826.897

80.88

826.897 kg/cm2
Hence OK

90
900

100
800

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member

Short Diagonals

Force

( compression )

0.00 t
210

400
Properties
Area
C.G.
I

ISA 75*75*8
11.28
cm2
2.14
cm
59
cm4
ISA 75*75*8

Item

Size
t(cm)

B(cm)
ISA 75*75*8
ISA 75*75*8

10
10

0.8
0.8

Area (cm2Yt(cm) A * Yt(cmA*Yt2(c Ixo(cm4)


Area

Nos

11.28
11.28

2
2

Total

Ycg =
Ixx

473.76

236

550.468352

cm4

SATVIR GUPTA FABRICATOR

22.56
22.56

7.86 177.322 1393.7


13.14 296.438 3895.2

118
118

45.12

473.76 5288.9

236

45.12
5288.95

=
-

10.5 cm
45.12

*
*

10.5
10.5

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min =
=

SQRT
SQRT
3.49286365

S.R =
=

0.85
99.7899481

Permissible stress :
Axial Stress

550.4684
12.2001
cm
*

45.12

410.062

3.49286

99.7899
801.68

801.6804 kg/cm2

0
=

Nos. of 22 dia bolts reqd. =


0.00 *
=
0
Provide
0 Nos. On each side

SATVIR GUPTA FABRICATOR

1000

0 kg/cm2

<

1000 /

45.12

801.68 kg/cm2
Hence OK
5843

100
800

110
720

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF WIND BRACING :


Depth of top chord member :
Depth of bottom chord member :
Depth of diagonal member
:
Depth of vertical member
:
Width of top chord member
:
width of bottom chord member :
Width of diagonal member
:
Width of vertical member
:
Total length of top chord
:
Total length of bottom chord
:
Total length of diagonal member:
Total length of vertical member :
Total nos. of top joint
:
Total nos.of bottom joint
:
Total nos. of middle joint
:
Gusset area in one joint
:
Wind pressure(when unloaded) :
Wind pressure(when loaded) :
Total length of end portal
:
Width of bridge
:
Distance between bearing level
to CL of bottom chord
:
Distance between bearing level
to CL of top chord
:

SATVIR GUPTA FABRICATOR

0.4
0.45
0.3
0.3
0.4
0.4
0.4
0.4
66.36
73
220.32
82.5
11
22
0
1
2.4
1.5
10.208
5.104

m
m
m
m
m
m
m
m
m
m
m
m
nos
nos
nos
m2
KN/m2
KN/m2
m
m

0.225 m
7.725 m

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

S. L. Nos.
1
2
3
4
5
6
7
8

Details of exposed
area
Top Chord
Bottom chord
Diagonal member
Vertical member
End post
Top gusset
Bottom gusset
Middle gusset

Depth
in m

width
in m
0.4
0.45
0.3
0.3
0.2

Face
in m
0.4
0.4
0.4
0.4
0.3

0.4
0.45
0.3
0.3
0.2

Total length / Area


in m
in m2
66.36
73.00
220.32
82.50
10.21
11
22
0

Wind load on windward girder is as follows :


SL. Nos.

Elements
1
2
3
4
5
6
7
8

Top Chord
Bottom chord
Diagonal member
Vertical member
End post
Top gusset
Bottom gusset
Middle gusset

SATVIR GUPTA FABRICATOR

Depth
in m
0.4
0.45
0.3
0.3
0.2

Length
Area
in m
in m2
66.36
73.00
220.32
82.50
10.21

Pressure Load
in KN/m2 KN
2.4
63.71
2.4
78.84
2.4
158.63
2.4
59.40
2.4
4.90
11
2.4
26.40
22
2.4
52.80
0
2.4
0.00

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Wind load on leeward girder is as follows :


As per Clause. 212.2 of IRC :6 for Leeward truss only 50 % area is considered for wind load forces . But some author take this as 75 %.
As per Clause 4.12 of Design of Steel structures Vol. -II the wind load on Leewaard truss is considered as 75 %. So, for design purposes
we take the area as 75 % on conservative side.
SL. Nos.

Elements
1
2
3
4
5
6
7
8

Depth
in m

Top Chord
Bottom chord
Diagonal member
Vertical member
End post
Top gusset
Bottom gusset
Middle gusset

0.4
0.45
0.3
0.3
0.2

Wind load acting on top chord member(p1) :


=
=
=

Pressure Load
in KN/m2 KN
1.8 47.7818182
1.8
59.13
1.8 118.97292
1.8
44.55
1.8
3.67488
11
1.8
19.8
22
1.8
39.6
0
1.8
0

(windward and leeward)

wind load on top chord + 0.5 * vertical + 0.5 * diagonal + end post
+ top gus +
0.5 * middle gusset
111.49091 +
51.975 +
138.80 +
+
357.04 KN

Wind load acting on bottom chord member(p2) :


=

Length
Area
in m
in m2
66.36
73.00
220.32
82.50
10.21

8.57472
46.2 +

(windward and leeward)

wind load on bottom chord + 0.5 * vertical + 0.5 * diagonal + end post
+ bottom gusset
+
middle gusset

137.97

429.72146 KN

SATVIR GUPTA FABRICATOR

51.975

+
+

138.80174
92.4

+
+

8.57472
0

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Overturning effect of wind when bridge is unloaded :


P1

7.5 m

P2

0.225 m
5.104

2R

2R *

5.104

2R

=
=

P1 *
2758.15

=
=

Level of bearing

2R

7.725
+

P2 *

0.225

96.69

2854.84
/
559.33 KN

5.104

357.04 *
223.15 KN

1.5

2.4

429.72 *
268.58 KN

1.5

2.4

2. When bridge is loaded :


Wind pressure on top chord member
P1
=
=
Wind pressure on bottom chord member
P2
=
=
Wind load on moving train
P3
:
18.8

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

56.4 KN

Wind load is acted on moving load at 1.5m above the road surface. Distance between
road surface and bearing level is 0.80m
Moving load act on :
2.3 m

0.8

2. Overturning effect on bridge when bridge is loaded.


P1

P3

1.5

7.5 m

P2

0.225 m
5.104

2R

2R *

5.104

2R *

5.104

P1

=
=

SATVIR GUPTA FABRICATOR

*
2758.15

=
2R

2R

7.725
+

2984.56
2985 /
585 KN

5.104

Level of bearing

+
P2 *
+
P3 *
96.69
+
*

0.225
2.3
56.4
2.3

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Due to overturning a thrust

584.75 KN acts down ward on leeward girder.

Wind load on Top chord Member :

357.04 KN

Wind load per metre


Wind Load per panel

357.04 /
4.89 *

16.23

=
=
32.46

U1`

32.46

U2

U3

32.46

32.46

32.46

U4

U5

U6

73.00 =
6.64 =

4.89 KN/m
32.46 KN/m

32.46

32.46

32.46

U5

U4

U3

32.46

U2

16.23

U1

5.104

6.64

6.64

6.64

6.64

6.64

6.64

6.64

6.64

162.29

SATVIR GUPTA FABRICATOR

6.64
162.29

Shear due to wind :

Shear due to Top Chord

6.64

146.06 KN

2.50

1181.946

59.097 KN

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

100
Total Shear

on Top Lateral Bracing

Length of Diagonal Member

Load on Diagonal Member

:
:

SATVIR GUPTA FABRICATOR

146.06

59.097308

6.636364 ^ 2

205.16

205.16

Cosce

5.104

8.37 * 05 =
5.104

205.16 KN (Compression)

^ 2

8.3721048 m

0.5

168.262325 KN (Tension)

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Lateral Bracing :
Force
Effective length

205.16 KN (Compression)
0.85
*
5.104

Max. allowable slenderness ratio

4.3384 m

140 (Compression member)

Section use shown in the figure


Properties
ISA 130 * 130 *8
Width of flange
13 cm
Area
20.22 cm2
M.I.
328.3 cm4
Nos. ISA
2
Thickness
0.8 cm
Depth
13 cm
Item
ISA 130 * 130 *8

size(cm)
B(cm)

Area (cm)

r min =
S.R =
=

Yt(cm)

A * Yt(cm3)A*Yt2(cm4Ixo(cm4)

t(cm)
13

0.8

Total
Ixx :

ISA 130 * 130 *8

40.44

3.58 144.7752 518.295

656.6

40.44

144.7752 518.295

656.6

656.6 cm4

4.0294416 cm
0.85
107.67

SATVIR GUPTA FABRICATOR

*
<

510.4
140

4.0294416

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Permissible stress :

70.40 N/mm2

Load carrying capacity of member

=
=

70.40 *
284.70 KN

107.67
70.40

40.44
>
O.K.

100
205.16 KN

We are providing 12 mm gusset to connect Bracing with Top chord member

Nos. of Bolt Calculation :

Bolt value

Nos of bolt reqd.

5843.57143 ton
20516.0095 *1.05 /

SATVIR GUPTA FABRICATOR

3.68641168

5843.571

1000

130
57

140
51

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Diagonal Bracing :
Force
Effective length

168.26 KN (Compression)
0.85
*
8.372105

Max. allowable slenderness ratio

7.11629 m

140 (Compression member)

Section use shown in the figure


Properties
ISA 150 * 150 *12
Width of flange
15 cm
Area
34.59 cm2
M.I.
735.4 cm4
Nos. ISA
1
Thickness
1.2 cm
Depth
15 cm
Item
ISA 150 * 150 *1

size(cm)
B(cm)

Area (cm)

r min =
S.R =
=

Yt(cm)

A * Yt(cm3)A*Yt2(cm4Ixo(cm4)

t(cm)
15

1.2

Total
Ixx :

ISA 150 * 150 *12

34.59

3.5

34.59

121.065 423.728

735.4

121.065 423.728

735.4

735.4 cm4

4.6109088 cm
0.85
131.19

SATVIR GUPTA FABRICATOR

*
<

711.62890562
140

4.6109088

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Permissible stress :

56.17 N/mm2

Load carrying capacity of member

=
=

56.17 *
194.29 KN

131.19
56.17

34.59
>
O.K.

100

1000

168.26 KN

We are providing 12 mm gusset to connect Bracing with Top chord member

Nos. of Bolt Calculation :

Bolt value

Nos of bolt reqd.

5843.57143 ton
16826.2325 *1.05 /

=
Prtovide

5843.571

3.02341544
4 nos bolt on each side

Connection between gusset and Top chord member


Dia of bolt

2.2 cm

Contact width of gusset with member


Strenght of gusset plate

40 cm

:
=

Bolt value
No.of rivet reqd

40 *
72000 kg

5843.57143 kg
:

SATVIR GUPTA FABRICATOR

72000

5843.571

1.2 *

1500

120
64

130
57

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

=
Provided

12.32
13 nos rivet

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Portal Bracing


197.70 KN

:
2

1
5.104
I

1m

3.601
B

V1

V2

8.20

3.601

Step 1. Reaction
Additional lateral load on portal
=
Total Horizontal force =

1.25
*
162.29 +

% of two end top chord

0.0125 *
35.4100 =

141.64 =
197.70 KN

3.541 t

Horizontal reaction in the end at the point of contraflexures


=
197.70 /
=
98.85 KN
=
9.885 t
Reaction R due to overturning effect =

197.70 *
178.20 KN

4.6006198 /

Hence Force in Member HE =


178.20 ( Comp.)
Force in Member BG =
178.20 ( Tensile )
Force in Member HD is found by passing section 1-1 taking moments about H
V1 *
3.6006198
JD *
1.00 =

SATVIR GUPTA FABRICATOR

5.104

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

JD

=
=

98.85 *
355.92 KN

3.6006 /
( Tensile )

1.00

Similarly passing section 2-2 and taking moment about G


V2 *
3.6006198
+
197.70 *
1.00 CI *
CI *
1.000 =
98.8510 *
3.60 +
197.70 *
CI =
553.62683 KN
( Comp. )
Force in Member IJ is found by equating the force of left half of the portal bracing to zero
IJ
=
197.70 98.85
=
98.85 KN
( Comp.)
For finding the force in HJ take moments about D
98.851 *
4.60
HJ * SIN 45
*
1
HJ * SIN 45
*
1.00 =
454.78
HJ =
643.14897 KN
( Comp.)
Similarly GI = 643.14897 KN
( Tensile)
HD =
643.14897 * COS 45
178.20
=
454.77416 178.20
=
276.57 KN
( Tensile)
Similarly GC =
276.57 KN
( Comp.)
We are using same section for portal bracing and knee bracing
Max. Force = 643.14897 KN ( Comp. )

SATVIR GUPTA FABRICATOR

1 =

0
1.00

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Section use shown in the figure


300

200

ISMC 200
Item

ISMC 200

size(cm)
B(cm)
8

Area (cm)
t(cm)
1.24

56.42

Total
Ycg
Ixx

Yt(cm)

A * Yt(cm3)A*Yt2(cm4Ixo(cm4)
10

56.42
=
=
=

564.2

5642.0

3638.6

564.2

5642

3638.60

nos
2

10.00 cm
5642 + 3638.60 3638.6 cm^4

r min =

8.031 cm

S.R =
=

0.85
54.02

510.4
140

<

Permissible stress :
Load carrying capacity of member

SATVIR GUPTA FABRICATOR

56.42 x

1279.77 Kg/cm2
:

10.0 x 10.0

8.0306485

54.02
1279.8

50
1320

60
1220

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

=
=

1279.8 *
722.05 KN

56.42 /
>
O.K.

100
643.15 KN

We are provided 8 mm gusset to connect Bracing with Top chord member

Bolt value

Nos of bolts for member

5843.57 kg

64314.897087

x 1.05

11.5564 nos

5.7782 Nos.

5843.57

SATVIR GUPTA FABRICATOR

on each side

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Portal Bracing


178.52 KN

5.104

#VALUE!
V2
B

V1

#VALUE!

#VALUE!

Step 1. Reaction
Horizental reaction in the end at the point of contraflexures
=
=
=

178.521 /
89.261 KN
8.926 t

Additional lateral load on portal


=
Total load on portal

2.50
*

% of two end top chord

0.0250
8.926

7.08

Section used as shown in the figure


Properties of ISMC
a
20.22
h
15

SATVIR GUPTA FABRICATOR

150

nos
cm2
cm2

141.64

7.082 t
16.01 t(compression)

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

b
tf
tw
Cyy
Ixx
Iyy

Item

13
1.25
0.54
2.22
328.3
102.3

cm
cm
cm
cm
cm4
cm4

size(cm)
B(cm)

ISMC300

Area (cm)
t(cm)

2ISMC150

13

Total

13

SATVIR GUPTA FABRICATOR

0.54

40.44

40.44

150

400
A * Yt
A * Yt2 Ixx
cm3
cm4
cm4
7.5
303.3 2274.75

Yt(cm)

303.3 2274.75

656.6

656.6

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Ycg =

303.3

Ixx

656.6

656.6 cm4

Z xx =
r min =
=

656.6

40.44

656.6
16.24

7.5 cm

2274.75

40.44

7.5

87.546667 cm3

SQRT
SQRT

*
*

7.5
7.5

40.44

4.03 cm
S.R =
=

0.87
110.20

Permissible stress :
Flexural Stress

510.4

4.03

110.20
708.59

120
640

130
570

708.59 kg/cm2

16.01
=

395.85 kg/cm2

1000

<

40.44
708.59 kg/cm2
O.K.

Nos. of rivet Calculation :


Use 12 mm thick gusset plate.
Use 22mm dia MS rivet
Shear strength of rivet =

1*
=

SATVIR GUPTA FABRICATOR

#REF!
#REF! kg

#REF!

0.785

#REF!

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Bearing strength

Rivet value :

=
=

0.54 *
#REF! kg

#REF!

1.05

#REF!

#REF! kg

Nos of rivet reqd

:
=

Provided

#REF!

16008.1
#REF!

10 nos of rivet on each side

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DEFLECTION CALCULATION :
Member
L0L1
L1L2
L2L3
L3L4
L4L5
L5L5

Area
Length
in cm2
in m
130.36
6.636
130.36
6.636
164.76
6.636
199.16
6.636
213.72
6.636
213.72
6.636

K
-0.22
-0.66
-1.11
-1.55
-1.99
-2.43

D. L.
L. L .
DeflectionDeflection
in tonne in tonne
due to D.Ldue to L.L
-20.04
-16.34
0.22
0.18
-54.39
-40.92
1.83
1.37
-81.11
-57.37
3.63
2.56
-100.19
-79.43
5.17
4.10
-111.64
-93.19
6.90
5.76
-115.46
-97.49
8.71
7.36

U1U2
U2U3
U3U4
U4U5
U5U6

153.06
149.56
179.96
210.36
240.76

6.636
6.636
6.636
6.636
6.636

0.44
0.88
1.33
1.77
2.21

38.57
68.7
91.61
106.87
114.51

29.83
49.35
68.64
87.63
96.48

0.74
2.68
4.49
5.97
6.98

0.57
1.93
3.37
4.89
5.88

L0U1
U2L1
U3L2
U4L3
U5L4
U6L5

149.56
101.56
77.34
77.34
56.42
56.42

8.20
8.20
8.20
8.20
8.20
8.20

0.55
0.55
0.55
0.55
0.55
0.55

49.53
40.09
30.66
21.23
11.79
2.36

39.47
27.21
27.21
25.89
17.58
12.28

1.49
1.78
1.79
1.24
0.94
0.19

1.19
1.21
1.59
1.51
1.41
0.98

U1L1
U2L2
U3L3
U4L4
U5L5

102.4
78
59.52
59.52
59.52

8.20
8.20
8.20
8.20
8.20

-0.55
-0.55
-0.55
-0.55
-0.55

-49.53
-35.38
-25.94
-16.51
-7.08

-33.2
-27.24
-27.46
-20.08
-16.83

2.18
2.05
1.97
1.25
0.54

1.46
1.58
2.08
1.52
1.28

Verticals

45.52

7.5

0.00

13.66

0.00

0.00

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

62.73

SATVIR GUPTA FABRICATOR

53.77

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Modulus of elasticity

Deflection due to D.L

Deflection due to L.L

Total deflection

211000 N/mm2
*
6273170
59.46133153 mm

211000

2
*
5377212
50.968838857 mm

211000

59.4613315
+
110.43017 <
110.43
mm <

=
=

50.96884
73000 /
121.67
Hence O.K.

600

Design of Camber :
Height of camber :
=
=
=

Deflection due to D.L. +


59.4613315
+
97.6879607 mm
100.00
mm

SATVIR GUPTA FABRICATOR

0.75*Deflection due to L.L.


38.22663

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF LACING:
400

Flat

BOTTOM CHORD MEMBER


Member L0L1
Force :

50 *

8
80 cm

72.127692 t

108

108
184

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
80 cm

Force resisted by the lacing bar :


=
Used
r min :
=

50

0.8
0.8

/
/

Tan

0.5 *
1.2748569615 t

2.5

45

72.1276923

100

1.414

8 mm flat
SQRT

12
3.46

26.02
0.23

SATVIR GUPTA FABRICATOR

40

=
=

=
0.23 cm
112.68

<140

OK

112.68
698.59

110
720

120
640

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Min. thickness of lacing =

26.02 / 40

0.65 cm

<

0.8 cm
OK

Permissible stress :

698.59 kg/cm2

Load carrying capacity of lacing :

698.58777

=
=

2794.4 kg
2.79 t >

1.274857

100

OK
Member L1L2
400

Flat

50 *

8
80 cm

Force

155.07923 t

108

108
184

Inclination of lacing :
Spacing of lacing bar :
=

Force resisted by the lacing bar :


=

SATVIR GUPTA FABRICATOR

45 degree
2 *
80 cm

0.5 *
2.7410254038 t

40

Tan

2.5

45

155.079231

1.414

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Used
r min :
=

50

0.8
0.8

/
/

8 mm flat
SQRT

12
3.46

26.02

0.23 cm

112.68

<140

OK

112.68
698.59

110
720

0.23
Permissible stress :

698.59 kg/cm2

Load carrying capacity of lacing :

698.58777

=
=

2794.4 kg
2.79 t >
OK

Member L2L3
400

Flat

50 * 10
80 cm

Force

225.92615 t

108

108
184

Inclination of lacing :
Spacing of lacing bar :

SATVIR GUPTA FABRICATOR

45 degree
2 *

40

Tan

45

2.7410254 t

120
640

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

80 cm

Force resisted by the lacing bar :


=
Used

50

1
1

/
/

r min :
=
:

0.5 *
3.9932447692 t

2.5

225.926154

100

10 mm flat
SQRT

12
3.46

26.02

=
=

=
0.29 cm
90.14

<140

OK

90.14
898.59

90
900

0.29
Permissible stress :
Load carrying capacity of lacing :

898.59 kg/cm2
5

898.58777

=
=

4492.9 kg
4.49 t >
OK

SATVIR GUPTA FABRICATOR

1.414

3.9932448 t

100
800

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L3L4
400

Flat
50 * 12
80 cm
Force

275.60462 t

110

110
180

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
80 cm

Force resisted by the lacing bar :


=
Used
r min :
=

50

1.2
1.2

/
/

0.5 *
4.8713115769 t

Tan

2.5

45

275.604615

100

1.414

12 mm flat
SQRT

12
3.46

25.46
0.35

SATVIR GUPTA FABRICATOR

40

=
=

=
0.35 cm
73.48

<140

OK

73.48
1081.7

80
1010

90
900

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Permissible stress :

1081.67 kg/cm2

Load carrying capacity of lacing :

1081.6684

=
=

6490.0 kg
6.49 t >

4.8713116 t

OK
Member L4L5 , L5L5
400

Flat

50 * 12
80 cm

Force

302.12769 t

112

112
176

Inclination of lacing :
Spacing of lacing bar :
=

Force resisted by the lacing bar :


=

SATVIR GUPTA FABRICATOR

45 degree
2 *
80 cm

0.5 *
5.3401069615 t

40

Tan

2.5

45

302.127692

100

1.414

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Used
r min :
=

50

1.2
1.2

/
/

12 mm flat
SQRT

12
3.46

24.89

=
=

=
0.35 cm
71.85

<140

OK

71.85
1099.6

70
1120

80
1010

0.35
Permissible stress :
Load carrying capacity of lacing :

1099.63 kg/cm2
6

1099.6313

=
=

6597.8 kg
6.60 t >
OK

SATVIR GUPTA FABRICATOR

5.340107

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L5L6
400

Flat

65 * 12
80 cm

Force

#REF! t

128

128
144

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
80 cm

Force resisted by the lacing bar :


=
Used
r min :
=

65

1.2
1.2

/
/

SATVIR GUPTA FABRICATOR

0.5 *
#REF! t

Tan

2.5

45

#REF!

100

1.414

12 mm flat
SQRT

12
3.46

20.36
0.35

Permissible stress :

40

1232.12 kg/cm2

=
=

=
0.35 cm
58.79

<140

OK

58.79
1232.1

50
1320

60
1220

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Load carrying capacity of lacing :

SATVIR GUPTA FABRICATOR

7.8

1232.1225

9610.6 kg

9.61 t >
#REF!

#REF!

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

TOP CHORD MEMBERS :


Member U1U2
400

Flat

50 *

8
80 cm

Force

:
r min :

118.19462 t
35.1
16.1

( whole section)
cm

108

108
184

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
80 cm

Spacing of lacing
r min

Force resisted by the lacing bar :


=
Used

50

SATVIR GUPTA FABRICATOR

80
16.06

40

Tan

4.98
<
<

0.5 *
2.0890898269 t
8 mm flat

45

0.7
24.5872
OK

2.5

118.194615

35.125

100

1.414

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min :
=

0.8

0.8

SQRT

12
3.46

26.02

0.23 cm

112.68

<140

OK

112.68
698.59

110
720

0.23
Permissible stress :

698.59 kg/cm2

Load carrying capacity of lacing :

698.58777

=
=

2794.4 kg
2.79 t >
OK

Member U2U3
400

Flat

50 * 10
80 cm

Force

:
r min :

197.02308 t
36.6
15.4

( whole section)
cm

108

108
184

Inclination of lacing :
Spacing of lacing bar :
=

SATVIR GUPTA FABRICATOR

45 degree
2 *
80 cm

40

Tan

45

2.0890898 t

120
640

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Spacing of lacing

80

r min

5.20

15.40

Force resisted by the lacing bar :


=
Used

50

1
1

/
/

r min :
=
:

<

0.7

<

25.645
OK

0.5 *
3.4823828846 t

2.5

36.636

197.023077

100

10 mm flat
SQRT

12
3.46

26.02

=
=

=
0.29 cm
90.14

<140

OK

90.14
898.59

90
900

0.29
Permissible stress :
Load carrying capacity of lacing :

898.59 kg/cm2
5

898.58777

=
=

4492.9 kg
4.49 t >
OK

SATVIR GUPTA FABRICATOR

1.414

3.4823829 t

100
800

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member U3U4
400

Flat

50 * 10
80 cm

Force

:
r min :

252.14462 t
36.6
14.8

( whole section)
cm

108

108
184

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
80 cm

Spacing of lacing
r min

Force resisted by the lacing bar :


=
Used

50

SATVIR GUPTA FABRICATOR

80
14.81

40

Tan

5.40
<
<

0.5 *
4.4566560769 t
10 mm flat

45

0.7
25.645
OK

2.5

252.144615

36.636

100

1.414

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min :
=
:

SQRT

12
3.46

26.02

0.29 cm

90.14

<140

OK

90.14
898.59

90
900

0.29
Permissible stress :

898.59 kg/cm2

Load carrying capacity of lacing :

898.58777

=
=

4492.9 kg
4.49 t >
OK

Member U4U5
400

Flat

50 * 12
80 cm

Force

:
r min :

285.85385 t
36.6
14.4

( whole section)
cm

110

110
180

Inclination of lacing :
Spacing of lacing bar :
=

SATVIR GUPTA FABRICATOR

45 degree
2 *
80 cm

40

Tan

45

4.4566561 t

100
800

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Spacing of lacing

80

r min

5.57

14.36

Force resisted by the lacing bar :


=
Used
r min :
=

50

1.2
1.2

/
/

<
<

0.5 *
5.0524667308 t

0.7
25.645
OK

2.5

36.636

285.853846

100

12 mm flat
SQRT

12
3.46

25.46

=
=

=
0.35 cm
73.48

<140

OK

73.48
1081.7

70
1120

0.35
Permissible stress :
Load carrying capacity of lacing :

1081.67 kg/cm2
6

1081.6684

=
=

6490.0 kg
6.49 t >
OK

SATVIR GUPTA FABRICATOR

1.414

5.0524667 t

80
1010

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member U5U6
400

Flat

50 * 12
56 cm

Force

:
r min :

295.83231 t
40.3
14.4

( whole section)
cm

120

120
160

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
56 cm

Spacing of lacing
r min

Force resisted by the lacing bar :


=
Used

50

SATVIR GUPTA FABRICATOR

56
14.36

40

Tan

12 mm flat

24

3.90
<
<

0.5 *
5.2288360385 t

45

0.7
28.1979
OK

2.5

295.832308

40.283

100

1.414

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min :
=

1.2

1.2

SQRT

12
3.46

22.63

=
=

=
0.35 cm
65.32

<140

OK

65.32
1166.8

50
1320

60
1220

0.35
Permissible stress :
Load carrying capacity of lacing :

1166.80 kg/cm2
6

1166.8027

=
=

7000.8 kg
7.00 t >
OK

SATVIR GUPTA FABRICATOR

5.228836

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DIAGONALS MEMBERS :

Member L0U1
400

Flat

50 * 10
90 cm

Force

:
r min :

161.4102 t
45.3
15.4

( whole section)
cm

108

108
184

Inclination of lacing :
Spacing of lacing bar :
=
Spacing of lacing
r min

SATVIR GUPTA FABRICATOR

45 degree
2 *
90 cm
:

90
15.40

45

Tan

45

5.85
<
<

0.7
31.6922
OK

45.275

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Force resisted by the lacing bar :

0.5

=
Used

50

1
1

/
/

r min :
=
:

2.5

161.410199

100

2.8529252598 t
10 mm flat
SQRT

12
3.46

26.02

=
=

=
0.29 cm
90.14

<140

OK

90.14
898.59

90
900

0.29
Permissible stress :
Load carrying capacity of lacing :

898.59 kg/cm2
5

898.58777

=
=

4492.9 kg
4.49 t >
OK

SATVIR GUPTA FABRICATOR

1.414

2.8529253 t

100
800

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L1U2
400

Flat

50 *

8
80 cm

Force

131.84 t

108

108
184

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
80 cm

Force resisted by the lacing bar :


=
Used
r min :
=

50

0.8
0.8

/
/

SATVIR GUPTA FABRICATOR

40

0.5 *
2.330272 t

Tan

2.5

45

21.6

131.84

100

1.414

8 mm flat
SQRT

12
3.46

26.02

=
=

0.23 cm
112.68

<140

OK

112.68
698.59

110
720

120
640

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

0.23
Permissible stress :

698.59 kg/cm2

Load carrying capacity of lacing :

698.58777

=
=

2794.4 kg
2.79 t >
OK

Member L2U3, L3U4


400

Flat

50 * 10
80 cm

Force

81.19 t

80

80
240

Inclination of lacing :
Spacing of lacing bar :
=

SATVIR GUPTA FABRICATOR

45 degree
2 *
80 cm

40

Tan

45

2.330272

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Force resisted by the lacing bar :

0.5

=
Used

50

1
1

/
/

r min :
=
:

2.5

81.1903545

100

1.4350395161 t
10 mm flat
SQRT

12
3.46

33.94

=
=

=
0.29 cm
117.58

<140

OK

117.58
659.4

110
720

0.29
Permissible stress :
Load carrying capacity of lacing :

659.40 kg/cm2
5

659.39594

=
=

3297.0 kg
3.30 t >
OK

SATVIR GUPTA FABRICATOR

1.414

1.4350395 t

120
640

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L3U4
400

Flat

50 * 10
80 cm

Force

59.11 t

80

80
240

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
80 cm

Force resisted by the lacing bar :


=
Used

50

1
1

/
/

r min :
=
:

SATVIR GUPTA FABRICATOR

40

Tan

1 *
2.0893753462 t

2.5

45

59.1053846

100

1.414

10 mm flat
SQRT

12
3.46

33.94

=
=

=
0.29 cm
117.58

<140

OK

117.58
659.4

110
720

120
640

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

0.29
Permissible stress :
Load carrying capacity of lacing :

659.40 kg/cm2
5

659.39594

=
=

3297.0 kg
3.30 t >
OK

SATVIR GUPTA FABRICATOR

2.0893753 t

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member L4U5 , L5U6


400

Flat

50 * 10
80 cm

Force

39.59 t

75

75
250

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
80 cm

Force resisted by the lacing bar :


(Lacing provided one side onl
=
Used

50

1
1

/
/

r min :
=
:

Tan

1 *
0.9898653846 t

2.5

45

39.5946154

100

1.414

10 mm flat
SQRT

12
3.46

35.36
0.29

SATVIR GUPTA FABRICATOR

40

=
=

=
0.29 cm
122.47

<140

OK

122.47
622.68

120
640

130
570

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Permissible stress :
Load carrying capacity of lacing :

622.68 kg/cm2
5

622.67859

=
=

3113.4 kg
3.11 t >
OK

SATVIR GUPTA FABRICATOR

0.9898654 t

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :

Vertical member U1L1 , Short Verticals


400

Flat

50 * 10
80 cm

Force

49.8 t

75

75
250

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
80 cm

Force resisted by the lacing bar :


(Lacing provided one side onl
=
Used

50

SATVIR GUPTA FABRICATOR

40

1 *
1.76043 t
10 mm flat

Tan

2.5

45

49.8

100

1.414

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

r min :
=
:

SQRT

12
3.46

35.36

0.29 cm

122.47

<140

OK

122.47
622.68

120
640

130
570

0.29
Permissible stress :

622.68 kg/cm2

Load carrying capacity of lacing :

622.67859

=
=

3113.4 kg
3.11 t >
OK

Member :

U2L2, U3L3, U4L4, U5L5


400

Flat

50 * 10
80 cm

Force

:
r min :

81.190355 t
70.2
18.0

( whole section)
cm

75

75
250

Inclination of lacing :
Spacing of lacing bar :
=
SATVIR GUPTA FABRICATOR

45 degree
2 *
80 cm

40

Tan

45

1.76043

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Spacing of lacing

80

r min

4.45

17.97

Force resisted by the lacing bar :


=
Used

50

1
1

/
/

r min :
=
:

<
<

0.7
49.1172
OK

0.5 *
1.4350395161 t

2.5

70.167

81.1903545

100

10 mm flat
SQRT

12
3.46

35.36

=
=

=
0.29 cm
122.47

<140

OK

122.47
622.68

120
640

0.29
Permissible stress :
Load carrying capacity of lacing :

622.68 kg/cm2
5

622.67859

=
=

3113.4 kg
3.11 t >
OK

SATVIR GUPTA FABRICATOR

1.414

1.4350395 t

130
570

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :

U1M1, U2M2, U3M3 , U4M4, U5M5, U6M6


400

Flat

50 *

8
62 cm

Force

:
r min :

27.717692 t
182.9
3.5

( whole section)
cm

90

90
220

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
62 cm

Spacing of lacing
r min

Force resisted by the lacing bar :


=
Used
r min :

50

0.8

SATVIR GUPTA FABRICATOR

62
3.49

40

45

18

17.78
<
<

1 *
0.9798204231 t

0.7
128.002
OK

2.5

8 mm flat
SQRT

Tan

12

27.7176923

182.86

100

1.414

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

0.8

3.46
*

31.11

=
=

0.23 cm
134.72

<140

OK

134.72

130

140

541.67

570

510

0.23
Permissible stress :
Load carrying capacity of lacing :

541.67 kg/cm2
4

541.66838

=
=

2166.7 kg
2.17 t >
OK

SATVIR GUPTA FABRICATOR

0.9798204 t

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :

U4M4
400

Flat

50 * 10
64 cm

Force

:
r min :

21.317692 t
144.3
4.5

( whole section)
cm

80

80
240

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
64 cm

Spacing of lacing
r min

Force resisted by the lacing bar :


(Lacing provided one side onl
=
Used

50

1
1

/
/

r min :
=

40

64
4.52

Tan

45

16

14.15
<
<

1 *
0.5329423077 t

0.7 *
144.27
100.986
OK
2.5 *
21.3176923 /
100

10 mm flat
SQRT

12
3.46

=
0.29 cm
117.58

SATVIR GUPTA FABRICATOR

110

120

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

33.94

117.58

<140

OK

659.4

720

0.29
Permissible stress :
Load carrying capacity of lacing :

659.40 kg/cm2
5

659.39594

=
=

3297.0 kg
3.30 t >
OK

SATVIR GUPTA FABRICATOR

0.5329423 t

640

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Member :

Short Diagonals
400

Flat

50 * 10
80 cm

Force

:
r min :

0t
99.8
2.3

( whole section)
cm

75

75
250

Inclination of lacing :
Spacing of lacing bar :
=

45 degree
2 *
80 cm

Spacing of lacing
r min

80
2.28

Force resisted by the lacing bar :


(Lacing provided one side onl
=
Used

50

r min :
SATVIR GUPTA FABRICATOR

40

45

35.09
<
<

1 *
0t

0.7
69.853
OK

2.5

10 mm flat
SQRT

Tan

12

99.79

100

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

=
:

Permissible stress :
Load carrying capacity of lacing :

3.46
*

35.36

=
=

0.29 cm
122.47

<140

OK

120

130

622.68

640

570

0.29
622.68 kg/cm2
5

622.67859

=
=

3113.4 kg
3.11 t >
OK

SATVIR GUPTA FABRICATOR

122.47

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGN OF BEARING :
Dead load reaction at each support :
=

1.3
47.45 t

73

L. L. Reaction :
Class B Load will be critical .
Support reaction taken from Staad output file.
Reaction in each bearing
( with impact )

23.17 t

Wind load Reaction :


P1

35.70 t

h= 7.5

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

P2

42.97 t
0.75 m
S=

5104 mm
2R

2R

R =

1/ 2 S (

P1

0.098

* (

=
=

0.10
32.01 t

Total vertical load :


=

SATVIR GUPTA FABRICATOR

( h + 0.75 )
35.70

P2 *

0.75
8.25

326.79

47.45
102.63 t

23.17

32.013

)
42.97

0.75

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Horizontal force due to braking

9.96 t

( 0.2 *33.2 +0.1 *33.2 )

The entire horizontal force will be resisted by Rocker bearing.


Horizontal force on each bearing :

9.96

Horizontal force due to Seismic :

0.144 *
27.3312 t

=
Horizontal load on each bearing :
Total horizontal load

27.3312

4.98

47.45

/
+

25

13.6656 t

13.6656

18.6456 t

73000

Design of Rocker Bearing :


150mm
4
5

3
2
1
400mm

SATVIR GUPTA FABRICATOR

The horizontal deformation or movement due temperature varition.


Assumed 25 degree as a standard temperature.
1.17E-05 *
21.35 mm

4.98 t

DEFORMATION :

Movement :
=

40 mm
40 mm
40 mm
40 mm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Size of Bearing plate :


Mark

Length
mm
1
2
3
4
5

Width
mm
600
400
400
600
4 Nos.

SATVIR GUPTA FABRICATOR

Thickness
mm
400
200
200
400

Dia
mm
40
40
40
40
30

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Check for Bearing pressure :


Permissible bearing pressure :

85 kg/cm2

Length of pedestal :
Width of pedestal :

900 mm
700 mm

Loaded area of bearing A1 :

60

40

2400 cm2

Dispersed area of pedestal A2 :

90

70

6300 cm2

2400

Allowable bearing pressure :

85 SQRT
85 SQRT
137.72 kg/cm2

=
=

A2/A1
6300

Allowable flextural compressive stress for M25 concrete as per cl. 303.1. IRC-21
Flextural compressive stress :

83.3 kg/cm2

Max vertical load on each bearing :

102.633 t

Moment at base due to longitudinal force acting through the Pin.


Moment :
18.6456
*
0.08 =
co cal
c cal

102633.035 /

2400

149164.8 *
60 *
9.32 kg/cm2

co cal
cc

SATVIR GUPTA FABRICATOR

1.491648 t-m

42.76 kg/cm2

6
1600

c cal
c

< 1.0

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

=>

42.763765
137.71574

=>

0.310522

=>

0.4224404

9.3228
83.3

<1

0.1119183673

<1

<1
Hence OK

Design of Rocker Pin :


Load will be carried by Pin

18.6456

Permissible shear stress as per Appendix- 3 IRC - 83 :


Under seismic case :

SATVIR GUPTA FABRICATOR

975

4.6614 t

975 kg/cm2

*
1.25 =
1218.75 kg/cm2
( 25 % allowable in seismic condition)

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Area reqd . :
Provided dia

4661.4

1218.75

3.14 *
7.065 cm2 >

Gross dia :

3.8247385 cm2

9 /
3.824738 cm2
Hence OK

1.1

30

33 mm

2.5

30

32.5 mm

Consider least one .


Provided gross dia :

32.5 mm

Design of Bottom Plate :


1

40 mm
40 mm

33.44

38.1
100

42.76

100

100

47.425
1

52.09

100

Check for Bending & Shear :


Section 1-1:
S. F. :

0.5

SATVIR GUPTA FABRICATOR

47.4

52.09 ) *

60 *

10

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

=
Moment :

29853.519 kg
29853.519

52.1
47.4

29853.519

151598.29 kg-cm

SATVIR GUPTA FABRICATOR

151.60
99.512

47.43
52.09

3.3333333

3.3333

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Shear stress fs

29853.5188 /

Bending stress fb =

151598 *
947.49 < 1650kg/cm2
O.K.

Combined stress

60

SQRT (
124.38966169 ^2
1645.80707 Kg/cm2
<

S. F. :
=

0.5 (
56910.198 kg

Moment :

56910.198

56910.198

587747.58 kg-cm

Combined stress

=
Radius of Curved Surface :

SATVIR GUPTA FABRICATOR

3*

60

947.49 ^2 )
2250 Kg/cm2

124.39 kg/cm2
< 950 kg/cm2
16

OK

60 *

42.76

60

6.6667

52.09

6.6666667

60

587748 *
918.36 < 1650kg/cm2
O.K.
SQRT (
118.56291169 ^2
1595.05113 Kg/cm2
<

52.09 ) *

52.1

146.94
94.850

56910 /

Bending stress fb =

42.8

42.8

Shear stress fs

*
/

3*

918.36 ^2 )
2250 Kg/cm2

118.56 kg/cm2
< 950 kg/cm2
64

OK

20

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Load per unit of effective length

Working load

:
=

r1 =

102633

8 d1 =
d1 =

400

2565.83
320.73

160.36412 mm

Provided radius of curved surface :

170 mm

DESIGN OF SLIDING BEARING :


200 mm

40 mm
4

7
5

3
2
1
400mm

SATVIR GUPTA FABRICATOR

4mm

4.5 mm

40 mm
40 mm
40 mm

=
=

256.58 kg/mm
2565.8 N/mm

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Size of Bearing plate :


Mark

Length
mm
1
2
3
4
5
6
7

Width
mm
600
400
400
600
4 Nos.
400
500

Thickness
mm

Dia
mm

400
200
200
400

40
40
40
40

100
300

4.5 PTFE
4

30

PTFE Sheet : Allowable bearing pressure on PTFE sheet as per table 6 of BS : 5400 section
9.1.1983
I.

For permanent load :

306 kg/cm2

II.

For full design load :

459 kg/cm2

Max Bearing stress :

102633

256.58 kg/cm2

Max Bearing stress (DL) :

47450

40
<

118.63 kg/cm2

SATVIR GUPTA FABRICATOR

<
Hence OK

12 nos

10

459 kg/cm2
Hence OK
40

Design of Anchor Bolts :


No of anchor bolt provided

10
306 kg/cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Force on each bolt under normal case


Force on each bolt under Seismic case

:
:

4.98 /

12

0.415 t

18.6456 /

12

1.5538 t

Permissible shear stress as per appendix -3 of IRC - 1985


I. Under normal condition :
II.Under seismic condition :

950 kg/cm2
1263.5 kg/cm2

Area reqd for Anchor bolt :

1553.8

Provided 16 mm Anchor bolt


Area provided
:
=

3.14
*
2.0096 cm2

1263.5

1.6
hence OK

SATVIR GUPTA FABRICATOR

1.23 cm2

1.6

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

DESIGNING OF EXPANSION JOINT :


Length of span
Max. temperature
Min. temperature
Expansion co-effcient
Modulus of elasticity

73
25
-25
0.0000117
21100

m
`C
`C
kg/mm2

1. During contraction
Movement

=
=

-25 *
-21.3525 mm

1E-005 *

73 * 1000

mm

25 *
21.3525 mm

1E-005 *

73 *1000

mm

2. During expansion
Movement

=
=

3. Movement due to deflection


Movement

PL /AE
* 13273
( 7707.6923077 +
20919.231 +
31196.1538 +
38535 +
21100
13036
13036
16476
19916
1.26 ( 0.59126207 +
1.604728 +
1.89343 +
1.9349 +
10.106617 mm
Expansion gap at the time of contraction
=
-21.3525 10.106616861
=
-31.459117 mm
2

Expansion gap at the time of expansion


=
21.3525
=
11.245883 mm
SATVIR GUPTA FABRICATOR

10.106616861

42938
21372
2.01

)
)

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

We are providing expansion gap at the time construction

At the time of min.temp.(-35C)

=
=

50 81.459116861 mm

-31.45912

At the time of max.temp(50C)

=
=

50 28.6475 mm

21.3525

SATVIR GUPTA FABRICATOR

50 mm

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Design of Joint :

U1
161.41 t

L0

Design of gusset plate :


Member L0U1:
Force : 161.41 t
Reqd. Area :

72.13

L1

149.56 cm2

Height of gusset
:
70 cm
Provided 16 mm thick gusset plate on each side.

Design of bolt :
HSFG Bolt :
Provide 22 dia 8 G Bolts
As per table 1 of SP:6(4)-1989
Proof Load =
18180 Kg
Shear per Bolt
=
0.45 *

SATVIR GUPTA FABRICATOR

18180 *

N / 1.4

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

5843.57 N

Kg

Member L0L1
Force

72.1277

Bolt value

Nos of bolt reqd


=

5843.57 Kg
:

72127.69230769 *
12.9602380751 nos

Provided nos of bolt on each side :

Member L0U1
Force : 161.41

Nos of bolt reqd


=

SATVIR GUPTA FABRICATOR

1.05

5843.57

1.05

5843.57

6.48011904 nos

161410.1985742 *
29.0029326371 nos

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Provided nos of bolt on each side :


Joint :L1

14.5014663 nos
U1

k1

k2

24.04 t
0.00

L0
72.1277 t

L1

155.08 t

L2

Design of gusset plate :

Max. Force

Reqd. Area
:
Height of gusset plate =
Size of gusset pla 2 *
Size of housing plate
:
Size of cover plate
:
Size of top plate
:

Provided

155.0792307692 t
103.3861538462 cm2
60 cm
60
*
45
*
45
*
45
*
Total area provided

12 mm gusset plate both side

Member L1L2
Force : 155.079

SATVIR GUPTA FABRICATOR

1.2
0
0
0
=

=
=
=
=

144
0
0
0
144

cm2
cm2
cm2
cm2
cm2

>
OK

103.386 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

bolt value 5843.57


Nos of bolt reqd

kg
:

155079.2307692
=

Provided nos of bolt on each side :

Member K1L1
Force :
0

Nos of bolt reqd

*
27.865355

1.05 /

5843.57

1.05 /

5843.57

Provided nos of bolt on each side :


Member L1U1
Force : 24.0377

*
0

0.00 nos

Provided nos of bolt on each side :

SATVIR GUPTA FABRICATOR

5843.57

13.93 nos

Nos of bolt reqd

1.05 /

24037.69230769
*
=
4.31920397
2.16 nos

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Member L1K2
Force :
0

Nos of bolt reqd

=
Provided nos of bolt on each side :

1.05 /

5843.57

0
0.00 nos

No. of bolt for Housing plate :(Typ)


Force :Strength of Housing plate
Strength of gusset plate

Nos of bolt reqd


=

SATVIR GUPTA FABRICATOR

40

0.8

1500

48000 *
8.62 nos

1.05

5843.57

48000 kg

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Provided nos of bolt on each side :

9 nos

No. of bolt for Top plate :(Typ)


Force :Strength of top plate
Use 22 mm dia power driven bolt.

Nos of bolt reqd


=

40

Provided nos of bolt on each side :

0.8

1500

48000 *
8.62 nos

1.05

5843.57

9 nos
U2

U1

Joint L2:

131.84

K3

27.72 t
0

155.08 t

L1
Design of gusset plate :

Max.Force225.926
Reqd area for gusset:

SATVIR GUPTA FABRICATOR

t
150.6174358974 cm2

L2

225.93 t

L3

48000 kg

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Height of gusset
Size of gusset plate
2 *
Size of housing plate(2 nos) :
Size of cover plate
:
Size of top plate (1 nos)
:

Provided

70 cm
70
*
40
*
45
*
40
*
Total area provided

1.2 =
0.8 *2 =
0 =
0 *2 =
=

168
64
0
0
232

12 mm gusset plate both side

Design of bolt :

Member L2L3
Force : 225.926
Nos of bolt reqd

t
:

225926l
=

Provided nos of bolt on each side :

Member L2U1
Force : 131.84
Nos of bolt reqd

5843.57

1.05 /

5843.57

t
:

131840

Provided nos of bolt on each side :

SATVIR GUPTA FABRICATOR

1.05 /

20.30 nos

Member L2U2
Force : 27.7177

*
40.5954585

*
23.6896223

11.84 nos

cm2
cm2
cm2
cm2
cm2

>
OK

150.617 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Nos of bolt reqd

27717.69230769
*
=
4.98044343

Provided nos of bolt on each side :

1.05 /

5843.57

2.4902217145 nos
U3
K4

Joint L3:

U2
109.70

L2

24.50

225.93 t

L3

275.60 t

L4

Design of gusset plate :

Force

: 275.605

Reqd area for gusset:


Height of gusset plate
Size of gusset pla *
2
Size of housing plate(2 nos)
Size of top cover plate
:
Size of web cover plate
:
Size of bottom cover plate
:
Size of top plate (1nos)
:

SATVIR GUPTA FABRICATOR

183.7364102564 cm2
70 cm
70
40
2
38
2
40

*
*
*
*
*
*

1.2 =
0.8 *2 =
0 =
0 =
0 =
0 *2 =

168
64
0
0
0
0

cm2
cm2
cm2
cm2
cm2
cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Total area provided


Provided

232 cm2

16 mm gusset plate both side

Design of bolt
Member
Force

L3L4
: 275.605

bolt value :
Nos of bolt reqd

5843.571428571 kg
275604.615
=
49.5219148

Provided nos of bolt on each side :

bolt value 5843.57

kg
:

24497.69230769
=

Provided nos of bolt on each side :

Member L3U2
Force : 109.699
SATVIR GUPTA FABRICATOR

1.05

24.76 nos

Member L3U3
Force : 24.4977

Nos of bolt reqd

*
4.4018589

2.20 nos

1.05 /

5843.57

5843.57

>
OK

183.736 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

bolt value 5843.57

SATVIR GUPTA FABRICATOR

kg

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Nos of bolt reqd

109699.2307692
*
=
19.7112663

Provided nos of bolt on each side :

1.05 /

5843.57

9.8556331274 nos

U4
K5

Joint L4:

U3
21.32
95.52

L3

275.60 t

L4

300.87 t

L5

Design of gusset plate :

Force

: 300.868

Reqd area for gusset:


Height of gusset plate
=
Size of gusset pla 2 *
Size of housing plate(2 nos)
Size of top cover plate
:
Size of web cover plate
:

SATVIR GUPTA FABRICATOR

201.4184615385 cm2

70 cm
70
*
40
*
2
*
38
*

1.6 =
0.8 *2 =
0 =
0 =

224
64
0
0

cm2
cm2
cm2
cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Size of bottom cover plate


Size of top plate (1nos)

Provided

:
:

2
40
Total area provided

*
*

0 =
0 *2 =

0 cm2
0 cm2
288 cm2

16 mm gusset plate both side

Design of bolt

Member
Force

L4L5
: 300.868

bolt value :
Nos of bolt reqd

5843.571428571 kg
300868.462
=
54.0614397

Provided nos of bolt on each side :

bolt value 5843.57

kg
:

Provided nos of bolt on each side :

SATVIR GUPTA FABRICATOR

1.05

27.0307198669 nos

Member L4U4
Force : 21.3177

Nos of bolt reqd

21317.69230769
*
=
3.83046176
1.9152308821 nos

1.05 /

5843.57

5843.57

>
OK

201.418 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Member L4U3
Force : 95.5177

bolt value 5843.57

kg

Nos of bolt reqd

95517.69230769
*
=
17.1630617

Provided nos of bolt on each side :

1.05 /

5843.57

8.5815308454 nos

U5
K6

Joint L5:

U4
21.88
81.19
0

L4

300.87 t

L5

L4

300.87 t

Design of gusset plate :

Force

300.87

Reqd area for gusset:


Height of gusset plate
Size of gusset pla 2 *

SATVIR GUPTA FABRICATOR

201.4184615385 cm2
=

70 cm
70
*

1.6

224 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Size of housing plate(2 nos)


Size of top cover plate
:
Size of web cover plate
:
Size of bottom cover plate
:
Size of top plate (1nos)
:

Provided

40
2
38
2
40
Total area provided

*
*
*
*
*

0.8 *2 =
0 =
0 =
0 =
0 *2 =

64
0
0
0
0
288

cm2
cm2
cm2
cm2
cm2
cm2

16 mm gusset plate both side

Design of bolt
Member
Force

L5L4
: 300.868

bolt value :
Nos of bolt reqd

5843.571428571 kg
300868.462
=
54.0614397

Provided nos of bolt on each side :

bolt value 5843.57

kg
:

Provided nos of bolt on each side :

SATVIR GUPTA FABRICATOR

1.05

27.0307198669 nos

Member L5U5
Force : 21.8827

Nos of bolt reqd

21882.69230769
*
=
3.93198358
1.9659917915 nos

1.05 /

5843.57

5843.57

>
OK

201.418 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Member L5U4
Force : 81.1904

bolt value 5843.57

kg

Nos of bolt reqd

81190.35451505
*
=
14.5886592

Provided nos of bolt on each side :

1.05 /

5843.57

7.2943296136 nos

U6
U5

Joint L6:

U5
#REF!

#REF!

#REF!

L5

#REF! t

Design of gusset plate :

Force

#REF!

Reqd area for gusset:

SATVIR GUPTA FABRICATOR

t
201.4184615385 cm2

L6

#REF! t

L5

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Size of gusset pla 2 *


Size of housing plate(2 nos)
Size of top cover plate
:
Size of web cover plate
:
Size of bottom cover plate
:
Size of top plate (1nos)
:

Provided

100
40
2
38
2
40
Total area provided

*
*
*
*
*
*

1.6 =
0.8 * 2 =
0 =
0 =
0 =
0*2 =

320
64
0
0
0
0
384

cm2
cm2
cm2
cm2
cm2
cm2
cm2

16 mm gusset plate both side

Design of bolt

Member
Force

L5L6
:

#REF!

bolt value :
Nos of bolt reqd

5843.571428571 kg
:

#REF!
#REF!

=
Provided nos of bolt on each side :

#REF! nos

Member L6U6
Force : #REF!

bolt value 5843.57

kg

SATVIR GUPTA FABRICATOR

1.05

5843.57

>
OK

201.418 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Nos of bolt reqd

#REF!

=
Provided nos of bolt on each side :

bolt value 5843.57

kg
:

SATVIR GUPTA FABRICATOR

1.2 /

5843.57

#REF!

#REF!

=
Provided nos of bolt on each side :

5843.57

#REF! nos

Member L6U5
Force : #REF!

Nos of bolt reqd

1.2 /

#REF!
#REF! nos

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Joint U1

U1

118.19 t

U2

161.41 t
L0
L1
L2
Design of gusset :
Force :

118.195

Reqd. area

Height of Gusset

Reqd thickness

153.06 cm2
70 cm
153.06

Provided 16mm thick gusset on each side and 8 mm top plate


Design of bolt :
Member U1U2
Force : 118.195

SATVIR GUPTA FABRICATOR

70

2.18657 cm

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

bolt value 5843.57

SATVIR GUPTA FABRICATOR

kg

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Nos of bolt reqd

118194.6153846
*
=
21.2377563

Provided nos of bolt on each side :


Joint U2

1.05 /

5843.57

10.6188781699 nos

U1

U2

197.02 t

U3

L2
L3
Design of gusset :
Force : 197.023
Reqd. area

t
:

149.56 cm2

Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom


Aqrea of plates
=
40 *
=
64 cm2
Area of gusset plates required
=
Height of Gusset :
60 cm
Reqd thickness

SATVIR GUPTA FABRICATOR

85.56

0.8 *

85.56

60

1.426 cm

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Provided 12 mm thick gusset on each side


Design of bolt :

Member U2U3
Force : 197.023

bolt value 5843.57

kg

Nos of bolt reqd

Provided nos of bolt on each side :

197023.0769231
*
=
35.4020197

1.05 /

5843.57

17.7010098446 nos

Joint U3

U2

U3
U4

L4

SATVIR GUPTA FABRICATOR

252.14 t

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Design of gusset :

SATVIR GUPTA FABRICATOR

L3

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Force : 252.145 t
Reqd. area

179.96 cm2

Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom


Aqrea of plates
=
40 *
=
64 cm2
Area of gusset plates required
=

Height of Gusset

Reqd thickness

0.8 *

115.96 cm2

70 cm

115.96

70

1.65657 cm

Provided 12 mm thick gusset on each side

Member U3U4
Force : 252.145

bolt value 5843.57

kg

Nos of bolt reqd

Provided nos of bolt on each side :

SATVIR GUPTA FABRICATOR

252144.6153846
*
=
45.3065132
22.6532566077 nos

1.05 /

5843.57

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Joint U4

Design of gusset :

U4

285.85 t

U5

U3

L4

L5

Force : 285.854 t
Reqd. area

210.36 cm2

Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom


Aqrea of plates
=
40 *
=
64 cm2
Area of gusset plates required
=

SATVIR GUPTA FABRICATOR

0.8 *
146.36 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Height of Gusset

SATVIR GUPTA FABRICATOR

70 cm

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Reqd thickness

146.36

70

2.09086 cm

Provided 12 mm thick gusset on each side


Design of bolt :

Member U4U5
Force : 285.854

bolt value 5843.57

kg

Nos of bolt reqd

Provided nos of bolt on each side :

SATVIR GUPTA FABRICATOR

285853.8461538
=

*
51.363544

25.6817720234 nos

1.05 /

5843.57

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Joint U5
*

Design of gusset :
U4

U5

#REF! t

U6

L5

Force :

L6

#REF! t

Reqd. area

240.76 cm2

Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom


Aqrea of plates
=
40 *
=
64 cm2
Area of gusset plates required
=

Height of Gusset

SATVIR GUPTA FABRICATOR

90 cm

0.8 *
176.76 cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Reqd thickness

176.76

90

1.964 cm

Provided 16 mm thick gusset on each side

Design of bolt :

Member U5U6
Force : #REF!

bolt value 5843.57

kg

Nos of bolt reqd

#REF!

=
Provided nos of bolt on each side :

SATVIR GUPTA FABRICATOR

1.05 /
#REF!

#REF! nos

5843.57

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Joint K1

141.64

U1

K1

0.00

141.64
0.00

L0

S1

Design of gusset :

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Force :
141.64 t
Reqd. area
:

149.56 cm2

Provide 2 Nos. Plate 400 * 8 mm thick at top and bottom


Aqrea of plates
=
40 *
=
64 cm2
Area of gusset plates required
=

Height of Gusset

Reqd thickness

0.8 *

85.56 cm2

40 cm
85.56

40

2.139 cm

Provide 12 mm thick gusset on each side and 10 mm thick plate at top face.
Design of bolt :

Member K1S1
Force :
0

bolt value 5843.57

kg

Nos of bolt reqd

=
Provided nos of bolt on each side :

SATVIR GUPTA FABRICATOR

1.05 /
0

0 nos

5843.57

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

No. of bolt for to fixing gusset plate with short Verticals


Force :Strenght of gusset plate

:(Typ)

Provided 10 mm gusset plate to fix Vertical member with Bottom chord members
Strenght of gusset plate
:
40 *
1 *

bolt value

Nos of bolt reqd


=
Provided nos of bolt :

SATVIR GUPTA FABRICATOR

1500

5843.571428571 Kg
:

60000 *
10.7810781078 nos
11 nos

1.05

5843.57

60000 kg

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

2.0

Calculation of section properties


Modular Ratio (m):

= /29580.40 =

7.50

Creep Factor (Kc) :

0.5

Modular Ratio for permanent loadings (mp):


= m/Kc = 7.50/0.5 =
Modular Ratio for transient loadings (mt):

15.00 min should be 15


7.50

No

Values

Member

Profile

Item

Steel only

mt

mp

1.085
#REF!
#REF!
75.000

1.085
#REF!
#REF!
75.000

Y
250
25

Effective width of compression


flange (m):
Cross sectional area (A) (Cm2):
C.g. distance from top (Cm):
C.g. distance from left (Cm):

12.500

Ix-x (I about x-axis) (Cm4):


Radious of Gyration ryy(cm) :
Radious of Gyration rxx (cm) :

#REF!
#REF!
#REF!

#REF!

#REF!

Effective width of compression


flange (Cm):
Cross sectional area (A) (Cm2):
C.g. distance from top (Cm):
C.g. distance from left (Cm):

0.430
494.960
49.09
21.5

196.000
1148.293
39.05
98.00

196.000
821.627
49.60
98.00

Ix-x (I about x-axis) (Cm4):


Iy-y (I about y-axis) (Cm4):

580100.0
###
###
###
147315.5 114780.5

#REF!

250
600

Intermediate Cross Girders

1500

X
#REF!
25

250
Y
1960

20

SATVIR GUPTA FABRICATOR

900

350
848

End Cross Girders

250

16

Ix-y (torsional constant) (Cm4):

###

###

###

End Cross Girde

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

32

430
Y

X
Area =

Effective width of compression


flange (m):
Cross sectional area (A) (Cm2):
C.g. distance from top (Cm):
C.g. distance from left (Cm):

0.180
104.40
25.00
9.000

Ix-x (I about x-axis) (Cm4):


Iy-y (I about y-axis) (Cm4):

42274.8
1555.2

1.500
604.40
18.98
75.00

1.500
354.40
23.55
75.00

180
10

500

16

Longitudinal Girder

250

1500

104.4
16

189769.6 158859.8
18221.9
3638.5

Ix-y (torsional constant) (Cm4):


Radious of Gyration ryy(cm) :
Radious of Gyration rxx (cm) :

0.0
3.86
20.12

0.0

0.0

Cross sectional area (A) (Cm2):


C.g. distance from bottom (Cm):
C.g. distance from left (Cm):

455.68
51.600
21.20

616836.8
153566.1
###
18.36
36.79

142.96
17.500

1000

16
392

16

Bottom Chord

16

180
424

Ix-x (I about x-axis) (Cm4):


Iy-y (I about y-axis) (Cm4):
Ix-y (torsional constant) (Cm4):
Radious of Gyration ryy(cm) :
Radious of Gyration rxx (cm) :

424

onal Vertical long

12

Y
324

SATVIR GUPTA FABRICATOR

Cross sectional area (A) (Cm2):


C.g. distance from bottom (Cm):

326

C.g. distance from left (Cm):

16.20

27983.4
22873.6
37798.66
12.65
13.99

120.80
15.000
16.20

Ix-x (I about x-axis) (Cm4):


Iy-y (I about y-axis) (Cm4):
Ix-y (torsional constant) (Cm4):
Radious of Gyration ryy(cm) :
Radious of Gyration rxx (cm) :

17282.87
19472.14
27456.70
12.70
11.96

Cross sectional area (A) (Cm2):


C.g. distance from top (Cm):
C.g. distance from left (Cm):

289.280
30.600
16.20

4
16 Ix-x (I about x-axis) (Cm ):
4
Iy-y (I about y-axis) (Cm ):

144101.9
53086.8

4
X Ix-y (torsional constant) (Cm ):
Radious of Gyration ryy(cm) :
Radious of Gyration rxx (cm) :

119282.2
13.55
22.32

10

Ix-x (I about x-axis) (Cm4):


X

12

Diagonal Vertical long

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Iy-y (I about y-axis) (Cm4):


Ix-y (torsional constant) (Cm4):
Radious of Gyration ryy(cm) :
Radious of Gyration rxx (cm) :

324

10
280

10

10

Diagonal Vertical short

Y
324
Cross sectional area (A) (Cm2):
C.g. distance from bottom (Cm):
C.g. distance from left (Cm):

324
Y

Y
6

16

580

Top Chord (TC1)

324

16

324

SATVIR GUPTA FABRICATOR

Top Cho

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Y
7

Cross sectional area (A) (Cm2):


C.g. distance from top (Cm):
C.g. distance from left (Cm):

315.200
31.000
16.20

4
16 Ix-x (I about x-axis) (Cm ):
Iy-y (I about y-axis) (Cm4):

168669.9
55354.3

4
X Ix-y (torsional constant) (Cm ):
Radious of Gyration ryy(cm) :
Radious of Gyration rxx (cm) :

130223.2
13.25
23.13

Cross sectional area (A) (cm2):


C.g. distance from top (cm):
C.g. distance from left (cm):

131.040
16.200
15.000

Ix-x (I about x-axis) (cm4):


Iy-y (I about y-axis) (cm4):

25257.07
7200.00

Ix-y (torsional constant) (cm4):


Radious of Gyration ryy(cm) :
Radious of Gyration rxx (cm) :

98.74
7.41
13.88

Cross sectional area (A) (cm2):


C.g. distance from top (cm):
C.g. distance from left (cm):

80.400
16.200
12.500

14665.71
2604.17

20

580

Top Chord (TC2)

Y
324

20

324

292

12
8

324

Vertical

Y
300

16

300

SATVIR GUPTA FABRICATOR

304

10
324

Vertical Short

250

10

Ix-x (I about x-axis) (cm4):


Iy-y (I about y-axis) (cm4):

Vertical Short

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Ix-y (torsional constant) (cm4):

26.80

Radious of Gyration ryy(cm) :


Radious of Gyration rxx (cm) :

5.69
13.51

Cross sectional area (A) (cm2):


C.g. distance from top (cm):
C.g. distance from left (cm):

106.800
15.000
12.500

Ix-x (I about x-axis) (cm4):


Iy-y (I about y-axis) (cm4):

17735.27
4166.67

77.20
6.25
12.89

Radious of Gyration ryy(cm) :


Radious of Gyration rxx (cm) :

Cross sectional area (A) (cm2):


C.g. distance from top (cm):
C.g. distance from Y-axis (cm):
Ix-x (I about x-axis) (cm4):
4
x Iy-y (I about y-axis) (cm ):

49.960
3.960
3.070
765.20
452.74

250

10

268

10
300

Top Chord Bracing

250

16

Ix-y (torsional constant) (cm4):

Top Longitudinal bracing

250

L125x95x12

y
1.2
x
3.96

Radious of Gyration rxx(cm) :


Radious of Gyration ryy (cm) :

3.91
3.01

Cross sectional area (A) (Cm2):


C.g. distance from top (Cm):

369.600
31.000

y
Area

24.98

ediate Top Chord

412

SATVIR GUPTA FABRICATOR

Intermediate Top Chord

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN


Y 20

C.g. distance from left (Cm):

21.400

Ix-x (I about x-axis) (Cm4):

206109.9

X Iy-y (I about y-axis) (Cm4):

600

16
X
20

104895.5

Ix-y (torsional constant) (Cm4):

210354.0

Cross sectional area (A) (cm2):


C.g. distance from top (cm):

34.06
2.59

x Radious of Gyration ryy(cm) :


Radious of Gyration rxx (cm) :

4.20
2.73

Knee vertical bracing

L90x90x10

1.2

x
2.59
y
Area

17.03

11

Cross sectional area (A) (cm2):


C.g. distance from top (cm):
C.g. distance from left (cm):

51.200
10.000
4.766

Ix-x (I about x-axis) (cm4):

3423.21
1038.25

21.99
4.50
8.18

SATVIR GUPTA FABRICATOR

176

10
200

Top Diagonal Bracing

140

Iy-y (I about y-axis) (cm4):


12

Ix-y (torsional constant) (cm4):


Radious of Gyration ryy(cm) :
Radious of Gyration rxx (cm) :

Top Diagona

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

140
1000

564 16

200
12

SATVIR GUPTA FABRICATOR

0.400
279.360
31.518
20.000

Ix-x (I about x-axis) (Cm4):


Iy-y (I about y-axis) (Cm4):

157091.7 468938.8 368035.5


70144.09 75082.4

1.000
612.693
32.570
50.000

600

12

20

End Cross Girders

250

70761.4
1.000
446.0
40.070
50.000

Effective width of compression


flange (m):
Cross sectional area (A) (Cm2):
C.g. distance from top (Cm):
C.g. distance from left (Cm):

400
Y

Ix-y (torsional constant) (Cm4):

226.25

Radious of Gyration ryy(cm) :


Radious of Gyration rxx (cm) :

15.85
23.71

263267.5 263869.2
11.07
27.67

12.60
28.73

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

3.3

Design of Intermediate cross girders


Span :
5.10 m
Spacing between cross girders
6.6364 m
Impact factors:

Final value of Cda =

1.00

Summary of STAAD output


units :
sign convention :

Force - Mton, Moments - Mton-meter


-ve for tension, hogging moments, tensile stress
+ve for compression, sagging moments, compressive stress

live load +DL+SIDL


Wind load(+z) +DL+ SIDL
Seismic load(z&y)+DL+ SIDL

-2.00
-1.00
-1.00

20.30
7.50
7.50

0.00
0.00
0.00

0.00
0.00
0.00

0.00
0.00
0.00

44.70
23.10
23.10

Temp. Rise+DL+ SIDL

-1.00

7.50

0.00

0.00

0.00

23.10

Design forces for midspan (including impact):


Axial Load

SATVIR GUPTA FABRICATOR

-2.0 t

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Moment (Mz)

44.7 t-m

Moment (My)

0.0 t-m

Shear (Fy)

20.3 t

Flexural stress at top of concrete slab (in conc. units):

1.84 N/mm2

Flexural stress at bottom of concrete slab (in conc. units):

0.35 N/mm2

Flexural stress at top of steel beam (in steel units):

5.28 N/mm2

Flexural stress at bottom of steel beam (in steel units):


Flexural tensile stress at bottom of steel beam for corresonding valu

-48.32 N/mm2
0.00 N/mm2

Shear stress :

28.19 N/mm2

Axial stress :

-1.05 N/mm2

Allowable stresses
Flexural tensile stress in steel:
Flexural compressive stress:
(in steel)

Flexural compressive stress in concrete:

155.00 N/mm2
Since the top flange of the beam will be
supported continuously by the concrete
deck slab, so the allowable compressive
stress shall be same as allowable tensile
stress.
11.67 N/mm2

SAFE

Since both of the allowable stresses are more than the actual stresses in
the beam, the beam is safe.

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

87.50 N/mm2

Allowable shear stress in steel:


2.0

SAFE

Calculation of section properties


Modular Ratio (m):

= /0.00 =

#DIV/0!

Creep Factor (Kc) :

0.5

Modular Ratio for permanent loadings (mp):


= m/Kc =

#DIV/0!

Modular Ratio for transient loadings (mt):

#DIV/0! min should be 15


#DIV/0!

No

Values

Member

Profile

Item

Steel only

mt

mp

0.250
191.00
30.00
12.500

0.000
#DIV/0!
#DIV/0!
75.000

0.000
#DIV/0!
#DIV/0!
75.000

Ix-x (I about x-axis) (Cm4):


Iy-y (I about y-axis) (Cm4):

291857.8
6510.4

#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!

Ix-y (torsional constant) (Cm4):

0.00000
5.84
39.09

0.00000

0.00000

1500
Effective width of compression
flange (m):
Cross sectional area (A) (Cm2):
C.g. distance from top (Cm):
C.g. distance from left (Cm):

250

25

250
X
600

Intermediate Cross Girders

Area=

12

Radious of Gyration ryy(cm) :


Radious of Gyration rxx (cm) :

191
25
Y
250

SATVIR GUPTA FABRICATOR

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

1.0

Basic Design Data:


Statical scheme

Main Girders

Simply supported Warren type subdivided truss

Cross Girders

Simply supported plate girders

Top chord bracings

Braced Top Chord

Deck level bracing

No bracing, but the composite deck will


provide lateral stiffness.

supported on the Built-up Bottom chord

80 m

Trans. c/c distance between truss

5.85 m

carriageway width

4.25 m

Width of Bottom Chord

0.424 m

Total width of structure

6.274 m

Span of Main girders


(c/c of bearing)

(supported on truss)

(outer to outer)
Wearing coarse thickness

65 mm to be provided
90 mm for design purpose

Cross fall on deck slab

Avg. thickness of deck slab

Live load

SATVIR GUPTA FABRICATOR

2.5 %

on both sides

250 mm
One lane of Class A loading

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Density of concrete

2.5 t/m3

Density of wearing coarse

2.2 t/m3

Density of steel

7.85 t/m3

Grade of Concrete

M 35

Grade of Steel used for Truss

Fe 410WB

Yield Stress of Steel

Grade of Steel used for Truss

Yield Stress of Steel

390 MPa

Modulus of Elasticity of Steel

2.11E+05 MPa

Poisson's Ratio of steel


Modulus of Elasticity of Conc.

(IS:2062)

250 MPa
Fe 540WB

(IS:2062)

0.3
:

29580.40 MPa

Coefficient of thermal expansion


Steel

1.17E-005 /C

R. C. Concrete

1.17E-005 /C

SATVIR GUPTA FABRICATOR

(as per IRC:22)

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

DESIGN OF INTERMEDIATE CROSS GIRDER:


Crossgirder is design as a composite section.Composite section is consist of deck slab
and steelsection.
Ec =
290000 kg/cm2
Es =
2110000 kg/cm2
Section Properties ( Permanent Loads)
m

15 ( For Bridge)

Effective flange width ( As per IRC 21 -2000-cl-305.15.2)


be =
bw + l/ 5
13.35
+
468
=
106.95 cm
beff =

106.95

15

Properties ISMB 400


Area
78.46 cm2
C.G.
20.00 cm
I
20458.4 cm4

7.13 cm

Section properties for dead loads :


Item
Slab
ISMB 400

size(cm)
Area (cm2) Yt(cm)
B(cm)
t(cm)
7.13000
0
0
14
0.89
78.46

Plate

17

0.8

Total

Ycg =

#VALUE!

SATVIR GUPTA FABRICATOR

A * Yt(cm3)A*Yt2(cm4)Ixo(cm4)
0
20

13.6 #VALUE!

0
1569.2

0.0
31384

0
20458.4

###

### 0.72533

92.06

#VALUE!

#VALUE!

#VALUE! 20459.13

92.06

#VALUE! cm

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Ixx

20459.13

#VALUE! cm4

=
=

#VALUE! /
#VALUE! cm3

#VALUE!

Zbb =
=

#VALUE! /
#VALUE! cm3

#VALUE!

Ztt

#VALUE!

#VALUE!

*
*

#VALUE!
92.06

###

ISMB 400

Section Properties ( Steel section only)


m

15 ( For Bridge)

Effective flange width ( As per IRC 21 -2000-cl-305.15.2)


be =
bw + l/ 5
13.35
+
468
=
106.95 cm
beff =
=

SATVIR GUPTA FABRICATOR

106.95
7.13 cm

15

Properties ISMB 400


Area
78.46
C.G.
20.00
I
20458.4
Depth
40.00

cm2
cm
cm4
cm

###

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Section properties for dead loads :


Item
Slab
ISMB 400

size(cm)
Area (cm2) Yt(cm)
B(cm)
t(cm)
7.13000
0
0
14
0.89
78.46

Plate

17

0.8

Total

Ycg =
Ixx

2118.64

0
20

0
1569.2

13.6

40.4

549.44

22197 0.72533

92.06

60.4

2118.64

53581 20459.13

0.0
31384

92.06

23.01369 cm

53581.376

23.01369

20459.13

25282.78 cm4

=
=

25282.78 /
1098.598 cm3

23.013687

Zbb =
=

25282.78 /
1421.474 cm3

17.786313

Ztt

A * Yt(cm3)A*Yt2(cm4)Ixo(cm4)

*
*

0
20458.4

23.01369
92.06

400

ISMB 400

Section Properties ( Transient Loads)


m

7.5 ( For Bridge)

Effective flange width ( As per IRC 21 -2000-cl-305.15.2)


be =
bw + l/ 5
6.675
+
468
=
100.275 cm
beff =

SATVIR GUPTA FABRICATOR

100.275

7.5

Properties ISMB 400

408

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Area
C.G.
I
Depth

13.37 cm

78.46
20.00
20458.4
40.00

cm2
cm
cm4
cm

Section properties :
Item
Slab
ISMB 400

size(cm)
Area (cm2) Yt(cm)
B(cm)
t(cm)
13.37
0
0
14
0.89
78.46

Plate

17

0.8

Total

Ycg =
Ixx

2118.64

0
20

0
1569.2

13.6

40.4

549.44

22197 0.72533

92.06

60.4

2118.64

53581 20459.13

0.0
31384

92.06

23.01369 cm

53581.376

23.01369

20459.13

25282.78 cm4

=
=

25282.78 /
1098.598 cm3

23.013687

Zbb =
=

25282.78 /
1481.444 cm3

17.066313

Ztt

A * Yt(cm3)A*Yt2(cm4)Ixo(cm4)

*
*

400

0
20458.4

23.01369
92.06

ISMB 400

LOAD CALCULATION :
1) Dead load :
Load due to deck slab :

SATVIR GUPTA FABRICATOR

0.0628

6.636364

0.42 t/m

###

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Load due to crossgirder :


Total UDL :

0.07 t/m
0.49 t/m
0.49

5.104 m

A
1.25

B
1.25

Max. SF at end =

0.49 *
1.25 t

=
Max. B.M. at mid =

1.25

*
=

5.104

2.552
5.104

0.49

5.104

1.59 t-m

2) SIDL :
Load due to Wearing Coat :

6.636364

0.00 t/m

0.00

A
0.00
Max. SF at end =
=

SATVIR GUPTA FABRICATOR

5.104 m

B0.00

t
0.00 *
0.00 t

5.104

t
2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Max. B.M. at mid =

0.00

*
=

2.552

0.00

5.104

5.7

1.48

5.104

0.00 t-m

Live load analysis for Crossgirder :

Load of each wheel with impact:

8.436 t
1.22 m

6.636

Max. reaction at central support

8.436 +

SATVIR GUPTA FABRICATOR

8.436 +
13.414603 ton

6.1
4.978603

8.436 t

8.436

6.636

5.416364

6.636364

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Max. B.M. :
1.652

13.41 t

13.41 t

1.652

1.8
1.035
5.104 m

A
13.41
B.M.

:
=
=

13.41

8.44 *
20.58
20.58 tm

3.05

8.44

0.61

Max. B.M. Due to pedestrian load:


1.402
1.525 t/m
0.537

1.402
0.5 t/m

2.3

0.975

0.975
5.104 m

A
3.24 t

B
3.24 t

As per Cl. 207.4 of IRC:6:2000 the remaining width of carriageway shall be loaded with 500 Kg/m2
Load on Cross Girder
=
0.5 *
6.636364
=
3.3181818 ton
Load on deck slab
=
3.3181818 *
0.975
=
3.2352273 ton/m
Load on truss
=
3.2352273 /
6.636364
=
0.4875 ton/m
B.M. at centre :
3.24 *
2.552 3.24
*
=
3.31
=
3.31 tm

Max. S.F. :

0.212 0.325

SATVIR GUPTA FABRICATOR

13.41 t
0.40

13.41 t
1.8

2.455

1.5275

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

5.104
A
S.F. : (

B
13.41

4.255

13.41

2.455 )
5.104

/
+
=
90.01198 /
=
17.63558
=
17.63558 t
Max. Shear force due to pedestrian load
Total B.M. :

5.104

=
1.59

3.24 ton
+

20.58 +

DL

Total S.F. :

1.25

0.00 +

LL

SIDL

17.64 +

DL

0.00 +

LL

0.00 =

22.18 tm

3.24 =

22.12 ton

PL

SIDL

PL

Check for compressive and tensile stress :


Max. compressive stress in concrete :
due to dead load

2217629.6 /
1107.1043 kg/cm2

2003.09

<

1
1550 kg/cm2

Hence OK
Max . Tensile stress in steel
due to dead load

:
=

2217629.6
/
2958.3384 kg/cm2

749.62
>

1550 kg/cm2

Revise
Max. compressive stress in concrete :
due to SIDL load

0 /
#VALUE! kg/cm2

#VALUE!
#VALUE!

15
116.7 kg/cm2

###
Max . Tensile stress in steel
due to SIDL

:
=

0
/
#VALUE! kg/cm2

#VALUE!
#VALUE!

###

SATVIR GUPTA FABRICATOR

1550 kg/cm2

DESIGN OF STEEL BRIDGE OVER INDUS 61 M SPAN

Max. compressive stress in concrete :


due to Live load

2381906.7 /
289.08449 kg/cm2

1098.598
>

7.5
116.7 kg/cm2

Revise
Max . Tensile stress in steel
due to Live load

:
=

2381906.7
/
1607.8279 kg/cm2

1481.444
>

1550 kg/cm2

Revise

Total compressive stress in concrete

#VALUE! Kg/cm2

Total tensile stress in steel

#VALUE! Kg/cm2

Shear stress

22118.811 / (

710.07418 Kg/cm2

Deflection due to dead load =


=
=

5/384 * wL^4/EI
5/384*
2.3000 *
0.38098 mm

Deflection due to Live Load =


=
=

W * a ( 3 l^2 - 4 a^2) /24EI


134146 *
11.63781 mm

Max permissible deflection

=
=
=

L/800
5104 /
6.38 mm

12.01879 mm

Max. permissible deflection =


=

5104 /
8.506667 mm

Total deflection

SATVIR GUPTA FABRICATOR

<
<

116.7 Kg/cm2
1550 Kg/cm2

0.89 *

<

5104.000 ^4/(2.11*10^5*

1652 * ( 3 *

5104.000 ^2- 4*

35 )
950 Kg/cm2

252827841 )

1652
^2)/ (24* 2.11*10^5*

800
OK

600
OK

252827841 )

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Steel deck for the bridge


The bridge is provided with intermediate cross girder at 3.318 m spacing. The stringers are supported
on the cross girders which are provided at 0.40 m spacing. On the stringers steel decking consisting of 8 mm thick chequered
plate is supporeted.

The deck slab and stringers are designed for Class A loading
Dispersion is considered as 2 : 1 on chequred plate
Dispersed size of wheel =
(500 + 32) * ( 250 +32)
=
532 *
282 mm
Impact factor
=
9/(
13.5 +
=
0.5351409
Load with impact
=
5.70 *
1.53514092
=
8.7503032 ton
=
16.447938 t/m

mm
3.318 )

Design of Stringers
Weight of wearing coat =

0*

0.5 =
400 * 8 mm

ISMB 300

Section Properties
S, No.

Item

Size

1 Deck slab
2 ISMB 300

Total

SATVIR GUPTA FABRICATOR

Area
400
300

y
32
56.26

Ay
0.4
15.8

Ay^2

Ixx

12.8
5.12 1.7066667
888.908 14044.75
8603.6

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

88.26
yt
yb
Ixx
Ztt
Zbb

Dead Load moment


Self weight

B.M.
Dead load shear force

=
=
=
=
=
=
=
=
=
=

901.708
10.216497
30.8
20.583503
8605.3067
13442.876
13442.876
1315.801
13442.876
653.08981

/
cm
cm
+
cm4
/
cm3
/
cm3

=
=
=
=
=
=
=

0.008826
0.0692841
0.07
0.07
0.0963298
0.07
0.11613

*
t/m
t/m
*
tm
*
ton

901.708 14049.87 8605.3067


88.26
10.216496714
14049.8664 -

88.26 *

10.216496714
20.583503286

7.85 +

3.318 ^2 /8
3.318 / 2

Snow Load
Snow load on stringer

=
=

B.M.

=
=
=
=

Snow Load shear force

0.25 *
0.09 t/m
0.09
0.1238526
0.09
0.14931

0.4 *

*
tm
*
ton

0.9

3.318 ^2/8
3.318 / 2

Live Load Bending Moment


16.44793843 t/m

SATVIR GUPTA FABRICATOR

10.2165 *

10.2165

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

0.4

SATVIR GUPTA FABRICATOR

0.4

0.4

0.4

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

RA
RC
RB

=
=
=
=
=

8.7503032
1.4547379
1.4547379
8.7503032
5.8408274

/2 *
ton
ton
ton

0.532/4

0.4

2.9094758295

5.841
1.059

5.841
1.2

1.059

3.318 m

B.M. at centre =
=

5.841 *
6.1854362 tm

1.659 -

5.841 *

0.6

Live load shear force


5.841

5.841
1.2
3.318 m

Max . Shear force

Total B.M.

=
=

=
=

5.841 +
9.569239855 ton

5.841 *

2.118 /

0.0963298 +
6.4056187 tm

0.123852645 +

6.185436

Total shear force =


=

0.11613 +
9.8346799 ton

0.14931 +

9.56924

Stress at top

640561.87 /

SATVIR GUPTA FABRICATOR

1315.8009662

3.318

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

SATVIR GUPTA FABRICATOR

486.82277 Kg/cm2

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Stress at bottom =
=

640561.87 /
980.81743 Kg/cm2

653.08980988
< 1550
Kg/cm2

Shear stress

9.8346799 * 1000 / (
425.74372 Kg/cm2

<

=
=

30.8 *

OK

0.75 )
950 Kg/cm2

OK

Deflection due to Live Load


5.841

5.841

1.059

1.2

1.059

3.318 m
Max deflection

=
=
=
=
Permissible deflection =
=

5840.827
1.296671
1.296671
0.268233
331.8
0.41475

SATVIR GUPTA FABRICATOR

*
*(
*
cm
/
cm

331.8 ^3 /( 6 * 2040000 *
13442.88 ) * ( ( 3/4*
0.23937613 0.032513 )
0.206863004
800

1.059 / 3.318 - (

1.059 / 3.318)^3)

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Intermediate Cross Girder


Dead Load
The stringers are provided at 0.40 m spacing. So, the dead load is assumed to be uniformly distributed over the cross girder
Total Nos. of stringers
=
Dead Load of the stringers =
=
Dead Load on Cross Girder
Dead Load due to deck slab =
=
Dead Load due to wearing Coat =
=
Dead load of Cross girder
=
=
Total dead Load
=
C/c of truss

12
0.005626
1.7584378
=
=
0.008
0.208
0
0
0.0160704
0.1261526
0.679

*
ton
1.758437806 /
0.345 t/m
*
t/m
*
t/m
*
t/m
t/m

5.104 m

Moment due to dead load =


=

0.679 *
2.2112081 tm

3.318 *

7.85 *

12

5.104
3.318 *

7.85

3.318 *

2.5

7.85

5.104 ^ 2

Live Load
5.7

5.7
1.2

3.318

Max Reaction at Girder B =

Impact factor

=
=
=

SATVIR GUPTA FABRICATOR

3.318

5.7 *

2.718 /

3.318 *

9.34 ton
9 /(
0.484

13.5 +

5.104 )

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Max Reaction with impact =


=

9.34 *
13.856 ton

1.484

13.86
1.8
A
B.M. in Cross Girder

=
=

13.86

5.104

13.86 *
22.890414 tm

B
2.552 -

13.86 *

0.9

3.304 /

5.104

Shear force in Cross Girder

13.86
1.8

13.86

A
Max. shear force

=
=

5.104
13.86 +
22.83 ton

B
13.86 *

Section Properties at centre :


1028.8 * 8

Effective width of deck slab

SATVIR GUPTA FABRICATOR

=
=

5.104 /
1.0288 m

5+

0.008

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

S, No.

Item
1
2
3
4

Size

Deck slab
Top Flange
Web
Bottom flange

Area

1028.8
190
430
250

8
10
8
10

yb
Ixx
Ztt
Zbb

Ay

82.304
19
34.4
25

Total
yt

y
0.4
1.3
23.3
45.3

1991.6416
12.39323
45.8
33.40677
5565.0229
50905.096
50905.096
4107.4923
50905.096
1523.7958

/
cm
cm
+
cm4
/
cm3
/
cm3

1991.642 70022.94 5565.0229


160.704
12.393229789
70022.94464 -

2.21120809 +
25.10162238 tm

Total shear force at end

22.826 ton

Stress at bottom =
=
Shear stress

=
=

Deflection due to Live Load

SATVIR GUPTA FABRICATOR

12.39323 *

45218 / 25
1808.72

33.406770211

=
=

=
=

160.704 *

12.393229789

Total B.M. at centre

Stress at top

Ixx

32.9216 13.16864 4.3895467


24.7
32.11 258.08333
801.52 18675.42 5300.4667
1132.5 51302.25 2.0833333

160.704
=
=
=
=
=
=
=
=
=
=

Ay^2

22.89041

2289041.4 /
557.28442 Kg/cm2

4107.4922664

2289041.4 /
1502.197 Kg/cm2

1523.7957813
< 1550
Kg/cm2

=
22825.78106 / ( 0.8
622.97437 Kg/cm2
<

OK

45.8 )
950 Kg/cm2

OK

12.39323

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

13.856

13.856

1.6

1.8

1.6
W a* (3L2-4a2)/24EI

5 m
Max deflection

=
=
=
=
Permissible deflection =
=

13856.18
2.779783
2.779783
0.57606
510.4
0.638

SATVIR GUPTA FABRICATOR

*
*(
*
cm
/
cm

500 ^3 /( 6 * 2040000 *
50905.1 ) * ( ( 3/4*
0.24 0.032768 )
0.207232
800

1.6 / 5 - (

1.6 / 5.00)^3)

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

Design of Steel deck


Thickness of flooring
Dead load of flooring
Bending moment

=
=
=
=
=

8
0.008
62.8
62.8
0.53066

mm
*
Kg/m2
*
Kgm/m

7850
0.26^2 / 8

Live Load
IRC Class B governs
Maximumm wheel load of 3.4 ton is placed at centre of span for max. dispersion is considered 2 H : 1V with chequered plate thickness as 8 mm
Dispersion size of wheel

Load with impact


y
x

( 380 +32) * ( 200 +32)


412 *

=
=

3.4 *
5.27 ton

=
=
=

Load per meter

B.M.

=
=

0.3 *
0.31 m
0.412 m
=
=

41.26214 *
0.348665 tm/m

Total B.M. =
=

0.000531 +
0.349196 tm/m

SATVIR GUPTA FABRICATOR

1.55
0.26 +

5.27 / (
41.262136 t/m2

=
=

232

0.232

0.31 *

0.26 ^2 /

0.348665049

0.412 )

DESIGN OF STEEL BRIDGE OVER INDUS 73 M SPAN

=
=
=
Zt
=
Zb
=
Stress at top

1
4.3E-008
4.2667
10.667
10.667
=
=
<

*
0.008 ^3/12
m4
cm4
cm3
cm4
34919.571 /
3273.7098 Kg/cm2
1836 Kg/cm2

10.667

Check for deflection


W

=
=

41.26214 ton/m
412.6214 Kg/cm

deflection =
=

5/384 *
412.62136 *
0.282075 cm

Permissible deflection

=
=

SATVIR GUPTA FABRICATOR

26 / 800
0.0325 cm

26 ^ 4/ (

2040000 *

4.266667 )

Anda mungkin juga menyukai