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B7 Gas Insulated Load Break Switch

CONTENTS
For Underground
Features

B7-02

Rated Specification / Controller

B7-04

Dimension

B7-06

Control Circuit Diagram

B7-09

For Pole Mounted


Features

B7-10

Rating & Performance / Controller

B7-12

Dimension

B7-14

Control Circuit Diagram


& Controller Connection Diagram

B7-16

Certification

B7-17

B7-02

Gas Insulated Load Break Switch For


Underground
(GLBS)
VITZRO TECH Gas Insulated Load Break Switch is a SF6 gas-insulated multi-circuit
switch that is installed on ground or underground at 22.9kV-Y or 22kV

underground

distribution line. It is an optimal product that uses SF6 gas as the insulating medium
superior for its arc extinguishing capability and the operating mechanism is a singleoperation method with 3-ground circuit for distinguishing the lines and branch lines.

Gas Insulated Load Break Switch

Switch Body
It is a 3-phase integrated operating, single-tank type that consists of switch, auxiliaries based
on the operation method, cabinet based on the installation type and so on.
It is equipped with a ground switch for each circuit and it is designed so that the operating
state of the ground switch can be easily checked outside.
The body cabinet is 3mm or bigger and the front part where the bushing is mounted is
5mm or bigger and both are manufactured using a stainless steel plate [KSD 3705 3
(Type & Mark), STS304L] that can endure the inner gas pressure. It is designed to have a
stable structure with strong electrical and mechanical characteristics and durability.
Bolts are not used in order to prevent gas leak and it is completely enclosed by TIG welding.
The insulating material used in the inner part is the bisphenol, epoxy resin with excellent
resistance to electrical and mechanical characteristics and SF6 gas.

Operating Device
The operating device of the switch is divided into a main circuit part and earth part.
It is designed to require no special skills and all 3-phase contacts are opened / closed
imultaneously and the switching speed is always consistent regardless of the operation
method.
An automatic switch enables the mechanical closing/opening, electrical closing / opening
and remote operation (after installing a separate terminal and communica-tion device) of
the main circuit part. However, the closing (earth)/opening of ground switch part can be
manually operated on site.
An interlock device is applied so that the closing (earth) operation of the ground switch is
not done unless the main circuit is opened and the closing operation of the main circuit is
impossible at closing (earth) state f the ground switch.

Cabinet
The cabinet and the base are made up of stainless steel plate [KSD 3705 3(Type & Mark),
STS304L] with size of 2.0mm or bigger and 3.0mm or bigger respectively.
It is structured so that water does not form a pool in the cabinet.
The cabinet is designed and manufactured so that it is easy to connect and disconnect
cables, detect current, check earth and phase and so forth by opening the cabinet door
easily. In addition, automatic voltage transformer (PT) for power control is installed in the
lower part of the body and a door is installed in the lower-side part of the cabinet for easy
replacements.
The cabinet is coated in Munsell NO. 7.5GY 3.5/2 (green color) when installed in green belt
and in Munsell NO. 5Y 7/1 (gray color) when installed in sidewalk and other areas.
Product Standards
UES-5925-0002(2008. 12. 30) UIEC 60265-1(1998) UIEC 60694(2002)
UIEEE C37.71(2001) UIEEE C37.90.1(2002)

Bushing Part
It is structured to connect to the 600A deadbreak-type connector that is regulated in IEEE386
and it is installed in the body part using bolts and it is in an O-ring enclosed structure for
full enclosure.
A flange is made up of epoxy material and the flange surface that is connected to the body
is connected based on IEEE386.

B7-03

B7-04

Ratings
Ratings

Type

33-D-M-125
(Manual Type)

44-D-M-125
(Manual Type)

Rated Voltage

25.8kV

Rated Current

600A

Rated Frequency

60Hz

Rated Short Time Withstand Current

2.5 kA / 1s

Rated Closing Current

32.5 kAp

Load Current (100%)

Switching
Capability

600A

Load Current(5%)

30A

LOOP Current

600A

Exciting Current

21A

Cable Charging Current(100%)

25A

Cable Charging Current(30%)

7.5A

Line Charging Current

1.5A
5000 times

Voltage Switching Closing - Opening


Capability
Opening - Contact

1000 times

Power Frequency
Withstand Voltage
Switching
Capability

60kV /1min

Lightning Impulse
Withstand Voltage (1.250 s)

125kV
DC 78kV/15min

DC Withstand Voltage
Minimum Discharge
Extinction Voltage

19kV
-

Rated Operating Voltage


SF6 Gas-Filled Pressure
Weight

Function &
Performance

44-D-A-125
(Automatic Type)

About 230kg

0.07 MPaG(at 20)


About 300kg

AC220V, DC24V
About 580kg

Gas Pressure Gauge


It is installed with a gas pressure gauge with diameter of 65mm or above in order to easily
check the inner gas pressure and a scale mark is divided into colors for the normal operating
pressure range with MPa unit marked.

Counter
A mechanical counter for switching operation of each circuit is mounted and reset of it is impossible.

Earth Terminal
A clamp-type earth terminal is installed in the switch body and more than 1 terminal is
installed for each circuit at Bus Bar so that it can be connected to the cable earth line that
connects to the switch and the switch earth line (22~205)

Body Fixing Bracket


A bracket with holes of 14mm in diameter (for fixed bolts) is welded and mounted in the lower
part of the body to fix the switch and it should be strong enough to support the weight of the
body regardless of the installation direction.

Towing Hook
In case of the switch body or for on-ground installation type, a towing hook is installed at the
cabinet for lifting.

Gas-Injecting Valve
The body consists of a valve to inject gas and it is located in a place where it cannot be easily
damaged due to the delivery, installation and operation.

Hot-line Display Lamp


A switch installed on ground is equipped with a hot-line display lamp to distinguish whether
there is a hot-line or not for each circuit.

Gas Insulated Load Break Switch

Controller

Structure

Control Part
Battery : DC 24V(12V, 2EA)

Modem Installing Tool


Plug Socket

Voltage Supply Unit : AC220V/DC24V

Functions
Our control box is equipped with the following functions.
1) Control Function : It can control the switch.
- Operation SwitchClose/Open
2) Status Information Display: It displays the switch state.
- Operation SwitchClose/Open
- Operation LockControl Box/Body
- Storage Battery TestCharging Part/Storage Battery
3) Selection Switch: It sets the control conditions.
- Control PowerON/OFF (Toggle)
- Selection of OperationSite/Remote (Toggle)
- Operation LockLock/Unlock (Momentary)
4) Others
- Connector to connect to FRTU
(Located at the upper part of control part)
- 220V plug socket

B7-05

B7-06

Dimension

For Underground

44-D-A-125(4-Circuit Automatic Type)

No. Name of parts


8
9
10
11
12
13
14

P.T
Actuator
Earth Bushing
Earth Terminal
Storage Battery
Rating Plate
Gas Pressure Gauge

Q
ty No. Name of parts
1
4
1
7
2
1
1

1
2
3
4
5
6
7

Q
ty

Cabinet
1
Controller
1
Power Bushing
1
Power Elbow ASS
y 1
Gas-Injecting Part ASSy 1
Current Transformer 12
Main Circuit Bushing 12

44-D-M-125(4-Circuit Manual Type)

No. Name of parts


5
6
7
8
9

QTY No. Name of parts

Earth Bushing
1
Earth Terminal
7
Rating Plate
1
Gas Pressure Gauge 1
Hot-line Indicator
4

1
2
3
4

QTY

Cabinet
Gas-Injecting Part ASSy
Main Circuit Bushing
Actuator

1
1
12
4

Gas Insulated Load Break Switch

For Underground

33-D-M-125(3-Circuit Manual Type)

No. Name of parts


5
6
7
8
9

Internal Diagram of Body

Earth Bushing
Earth Terminal
Rating Plate
Gas Pressure Gauge
Hot-line Indicator

QTY No. Name of parts


1
7
1
1
4

1
2
3
4

Cabinet
Gas-Injecting Part ASSy
Main Circuit Bushing
Actuator

QTY
1
1
12
4

B7-07

B7-08

Dimension/Internal Circuit Diagram


For Underground

Control Box

@
@

Accessories

Operating Handle
It is an operating handle to be used when manually operating the switch to ON/OFF/
Earth operation.

How to Use
Insert the operating
handle into the hole
of state display panel
and rotate it for operation.

Lock Bar
It is a lock device to prevent any operations when the switch is ON, OFF or in a earth
state.
How to Use
Insert the lock bar to the hook
of state display panel and
lock the lower part so that the
switch cannot be operated.

Gas Insulated Load Break Switch

Internal Circuit Diagram & Controller Connection Diagram

B7-09

B7-10

Gas Insulated Load Break Switch For


Pole Mounted
(PGS)
VITZRO TECH Gas Insulated Load Break Switch is a switch that is used at 22.9kV-Y /
10kV-

overhead distribution line applied with SF6 gas as the insulating medium which

is superior in terms of arc extinguishing. It is an optimal product to distinguish the


overhead distribution line and to be used as a branch switch with the operating
mechanism, a spring toggle method.

Gas Insulated Load Break Switch

Switch Body
It is a 3-phase integrated operating single-tank type that consists of a switch body, mounting
tool and control box. It easy to arm the concrete pole or power line and it can be installed stably.
It is designed in a simple structure for an easy maintenance work.
A stainless steel plate (KSD3705 2(Type & Mark), STS304L) of 3mm or bigger is used for the
tank cabinet and it has a sufficient electrical and mechanical strength. Each part of the switch
is simple and durable and the opening and closing are operated smoothly and accurately.
There is no half-closing or half-opening during the opening /closing operations, it is not opened /
closed due to vibrations or other causes and it is structured so that there is no water pool at
any part of the switch.
Bolts are not used in order to prevent gas leak and it is completely enclosed by TIG welding.
The insulating material used in the inner part is the bisphenol, epoxy resin with excellent
resistance to electrical and mechanical characteristics and SF6 gas.
O-Ring that is used for the enclosure at the bonding part is made up of EPR and FPM that is
heat-proof, weather-protected and gas-proof and the surface of the O-Ring is covered with
grease that is heat-proof, weather-protected and gas-proof.

Operating Device
The operating device of the switch is divided into a main circuit part and earth part.
It is designed to require no special skills and all 3-phase contacts are opened/closed
simultaneously and the switching. speed is always consistent regardless of the operation
method.
In case of an automatic switch, it can be operated by an electrical switching device of the
control box and by a manual operating device of the body. It can be operated based on the
designated operation method [Local/Remote].

Bushing Part
It exceeds the standard impulse insulation density of the switch and all bonding parts are
treated so that gas does not leak and air does not get in. It is structured to maintain the
mechanical sticking force.
It is made up of a qualitative magnetic material that has the freezing and thermal capability,
it is firm enough to endure the mechanical impulse and it is moist-proof. In addition, it used a
polysil insulating material that is molded by an advance insulating material, polymer concrete,
which our company retains the patent, and it maintains the dielectric strength even at poor
operational conditions since the electrical and mechanical strength and arc extinguishing are
superior.

Outside Connecting Terminal


It maintains the sticking force by connecting the terminal or lead-out line to the bushing.
An insulation wire for high-voltage which is flexible and weather-protected is used and the
nominal sectional area of the conductor and the wire composition are 125(159/1.0) or bigger
for 400A and 200(19/14/1.0) or bigger for 630A and the required length is 2m.
The lead-out line is water-proof which prevents the water from entering and the connecting
part within the mold cone is structured not to allow water from entering.
The connecting part of mold cone and lead-out line is centralized with an electric field and it is
glued firmly so that the connecting part is not disconnected and its surface is smoothly treated.
Applied Standard
ES - 5925 - 0003(2007. 03. 27) IEC 60265-1(1998) ANSI C37.71(2001)
ANSI C37.63(1997) GB3804-90

B7-11

B7-12

Dimension/Internal Circuit Diagram


Ratings

VPS-M24 VPS-A24 VPS-M26 VPS-A26 VPS-M12 VPS-A12


(Automatic
(Automatic
(Automatic
(Manual Type) Type)
(Manual Type)
(Manual Type) Type)
Type)

Type
Ratings
Rated Voltage

25.8 kV

Rated Current

400A

400A

Rated Frequency
Rated Making Current

630A
50Hz

16 kA /4s

32.5kAp

40kAp

Load Current(100%)

400A

400A

630A

630A

630A

630A

Load Current( 5%)

20A

20A

31.5A

31.5A

31.5A

31.5A

LOOP Current

400A

400A

630A

630A

630A

630A

14A

14A

22A

22A

10A

Exciting Current
Cable Charging Current(100%)

25A

25A

25A

25A

10A

Cable Charging Current(30%)

7.5A

7.5A

7.5A

7.5 A

Line Charging Current

1.5A

1.5A

1.5A

1.5A

5000 times

Power
Frequency Between Earths
Withstand Between Poles
Between Phases
Voltage
Lightning
Impulse
Withstand
Voltage

60kV/1min

42kV/1min

60kV/1min

49kV/1min

60kV/1min

42kV/1min

Between Earths
Between Poles
Between Phases

Rated Operating Voltage

150kVp

75kVp

150kVp

85kVp

150kVp
-

AC220V,
DC24V

SF6 Gas-Filled Pressure


Weight
Certificated & Approval

Function &
Performance

630A

12.5kA /1s

Switching Capability(Mechanical)

Dielectric
Strength

630A

60Hz

Rated Short Time Withstand Current

Switching
Capability

12kV

630A

75kVp
AC220V,

DC24V

AC220V,
DC24V

0.15MPaG(at 20)
About 135kg About 170kg About 155kg About 190kg About 145kg About 155kg
ES-5925-0003(07.03.27), IEC 60265-1(1998)

GB3804-90

Manual Operating Device

Gas Emission Equipment

It is operated safely and easily using a highvoltage (COS) operating bar and it is structured
to complete the closing and opening with one
operation. The position of the closing and
opening operation device is facing the front
and it is equipped with the closing at the right
side and the opening at the left side. The shape
is clearly distinguishable.

When the inner gas pressure of the body


increases sharply due to an internal failure,
it prevents the destruction of tank for the
safety of operators and people and the
emission equipment is installed so that it
does not spread outside. The equipment is
manufactured in a structure that emits the
gas in a direction that does not harm the
operators.

Switch Operating Lock Device


It can lock the operating device at open-circuit
and closed-circuit positions and when it is
locked, electrical and mechanical switching
operations are impossible.

Operating State Indicator

Earth Terminal
It is structured for easy connection to 22
~38 copper wire without a separate
auxiliary tool and STS304 is used for the
material.

An operating state indicator is installed to


clearly identify the opening/closing of the
disconnecting switch.

Counter

Low Pressure Display & Lock Device

Gas-Injection Valve

It isequipped with an automatic lock device


that enables to prohibit the electrical and
mechanical opening and closing at a
condition which may lead to a danger due to
the low gas pressure. It is installed with an
indicator that allows to easy checking.

A valve that can inject gas to the tank of the


body when required is installed in the rear
part of the tank and it is installed in a place
where it is not damaged during the delivery,
installation and operation.

A mechanical counter is installed outside so


that it can be checked.

Gas Insulated Load Break Switch

Controller

Configuration
It is manufactured based on KEPCO specifications (ES-5925-0003) so the structure is
simple and the operation is convenient.The composition of the control box is shown below.

Control Part
Battery : DC 24V(12V, 2EA)
Voltage Supply Unit : AC220V / DC24V
Modem Installing Tool
Plug Socket

Functions
Our control box is equipped with the following functions.
1) Control Function : It can control the switch.
- Operation SwitchClose/Open
2) Status Information Display : It displays the switch state.
- Operation SwitchClose/Open
- Operation LockControl Box/Body
-Gas Pressure
- Storage Battery TestCharging Part/Storage Battery
3) Selection Switch : It sets the control conditions.
- Control PowerON/OFF (Toggle)
- Selection of OperationSite/Remote (Toggle)
- Operation Lock "Lock/Unlock (Momentary)"
4) Others
- Connector to connect to FRTU (Located at the upper part of control part)
- Door Limit Switch
- 220V plug socket

B7-13

B7-14

Dimension

PGS

25.8kV Mold Cone Type

Character Color
22.9kV
A
Unlock
Lock
Close
Open

No. Name of parts


1
2
3
4

Red
Red
Green
Red
Red
Green

Rated Current
400A
630A

Hanger Bracket Assy


Body
Bushing Assy (Fixed Part)
Bushing Assy (Movable Part)

400A
630A

160
175

QTY
1
1
3
3

12kV Terminal Type

Character Color
12kV
630
Unlock

Red
Red
Green
Red
Red
Green

No. Name of parts


1
2
3
4

Hanger Bracket Ass


y
Body
Bushing Assy (Fixed Part)
Bushing Assy (Movable Part)

Body Material: STS304L (t=3mm)


Body Weight: A kg

Rated Current

Manual Type
Automatic Type

145
155

QTY
1
1
3
3

Gas Insulated Load Break Switch

PGS

Body

NO.

Name of parts

Material

Bushing

Porcelain, Polysil

2 Current transformer

Control Box

Puffer housing

Tulip contact

P.O
On

Tulip contact

On+W

Fixed contact

On+W

Conductor

On

Moving bar

On

Puffer cone

Teflon

10

V-caracition

STS

B7-15

B7-16

Control Circuit Diagram &


Controller Connection Diagram
PGS

Gas Insulated Load Break Switch

B7-17

B7-18

Certification

Gas Insulated Load Break Switch

Gas Insulated Load Break Switch

B7-19

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