1994 Ford EXPLORER

Submodel: | Engine Type: V6 | Liters: 4.0

Fuel Delivery: FI | Fuel: GAS

Section 18-01: Wiring and Circuit Protection

1994 All Ranger, Explorer and Aerostar Vehicles Workshop Manual

REMOVAL AND INSTALLATION

Fuses and Circuit Breakers

WARNING: ALWAYS REPLACE A BLOWN FUSE OR FUSE LINK WITH THE SAME RATING AS SPECIFIED. NEVER REPLACE WITH A HIGHER AMPERAGE RATING
BECAUSE SEVERE WIRING DAMAGE AND POSSIBLE FIRE CAN RESULT.
The following illustrations show the locations of fuses and circuit breakers.

AEROSTAR FUSE PANEL

Fuse
Position
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Fuse Block
Bracket

Amps
15
Amp
Fuse
6.0
Amp
C.B.
15
Amp
Fuse
15
Amp
Fuse
20
Amp
Fuse
20
Amp
Fuse
15
Amp
Fuse
30
Amp
Fuse
15
Amp
Fuse
15
Amp
Fuse
30
Amp
Fuse
5 Amp
Fuse
20
Amp
C.B.
15
Amp
Fuse
20
Amp
Fuse
10
Amp
Fuse
15
Amp
Fuse
4.5
Amp
C.B.

Circuits Protected
Hazard Flasher, Stoplamps, Indicator Lamps, Speed Control, Brake Shift Interlock
Windshield Wiper/Washer
Not Used
Side Marker Lamps, Headlamp On Warning Chime, Underhood Lamp, Daytime Running Lamps, Parking Lamps, License Lamps, Instrument Panel
Illumination
Turn Signal Flasher, Day/Night Mirror, Air Bag Module, Back-up Lamps, DRL Module, Rear Defroster Switch, Heated Oxygen Sensors, Turn Signal
Indicator, Brake Shift Interlock
Speed Control Amplifier, Warning Chime Module, A/C Clutch, Door Ajar Relay, Autolamp Relay
Rear Anti-Lock Brake System (RABS) Module
Illuminated Entry, RABS "Keep Alive", Stepwell Lamp, Cargo Lamp, Power Mirrors, Courtesy Lamp, PSOM, Clock, Glove Box Lamp, Visor Vanity Lamps,
I/P Courtesy Lamps, EIC (Electronic Instrument Cluster), Dome Lamp, Reading Lamps
Aux. A/C, Front A/C Blower Motor
Air Bag Module
Graphic Equalizer, Radio, Amplifier
Power Lumbar, Flash to Pass. High Beam Indicator, Horns
Instrument and Control Illumination
Power Window Motors
A.W.D. Module and Indicator
Front Cigar Lighter, Rear Cigar Lighter
EIC, PSOM
Warning Chime, Indicator Lamps, Rear Wiper Motor, Rear Washer Pump
Rear Wiper Motor, Rear Washer Pump

Power Distribution Box, Aerostar

Power Distribution Box, Aerostar

POWER DISTRIBUTION BOX RANGER

Cavity
Fuse Rating
1
60 Amp
2
40 Amp
3
60 Amp
4
30 Amp
5

6
20 Amp
7
20 Amp
8

10

11

12

13

14
Diode
15
20 Amp
16
15 Amp
17
15 Amp
18
20 Amp
19

20

21

22

Relays, Left Side

PCM Power Relay
Fuel Pump Relay
A/C WOT Relay

Color
Blue
Orange
Blue
Green
Yellow

Yellow

Yellow
Blue
Blue
Yellow

Circuit Protected
Ignition
Fuse Panel
Fuse Panel
PCM Power
Open
Power Locks
4-Wheel Drive
Open
Open
Open
Open
Open
Open
EEC System
Fog Lamps
Alternator
Hood Lamp/Daytime Running Lamps
Fuel Pump
Open
Open
Open
Open
Relays, Right Side
Open Relay
Fog Lamps Relay
Open Relay

Power Distribution Box, Ranger

Power Distribution Box, Ranger

POWER DISTRIBUTION BOX EXPLORER

Cavity
1
2

Fuse Rating
60 Amp
40 Amp

3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

60 Amp
30 Amp
50 Amp
30 Amp
20 Amp
60 Amp
30 Amp
30 Amp
40 Amp

Diode
Diode
20 Amp
15 Amp
15 Amp

18
20 Amp
19
20 Amp
20

21

22

Relays, Left Side

PCM Power Relay

Color
Blue
Orange

Circuit Protected
Ignition
Fuse Panel/
Headlamps
Blue
Fuse Panel
Green
PCM Power
Red
Block Motor
Green
Power Locks
Yellow
4-Wheel Drive
Blue
Power Seat
Green
ABS System
Green
ABS System
Orange
Heated Backlight

Open

ABS System

EEC System
Yellow
Fog Lamps
Blue
Alternator
Blue
Hood Lamp/
Daytime
Running Lamps
Yellow
Fuel Pump
Yellow
Trailer Tow

Open

Open

Open
Relays, Right Side
ABS System Relay

Fuel Pump Relay

A/C WOT Relay

ABS System Relay

Heater Blower Motor Relay

Fuse Panel, Ranger

Fuse Position
1
2
3
4
5
6
7
8
9
10
11

Rating
15 Amp Fuse
20 Amp Fuse
20 Amp C.B.
10 Amp Fuse
20 Amp Fuse
30 Amp C.B.
20 Amp Fuse
15 Amp Fuse
10 Amp Fuse
15 Amp Fuse
15 Amp Fuse

12
13
14
15
16
17

30 Amp Fuse
15 Amp Fuse
15 Amp Fuse
10 Amp Fuse
15 Amp Fuse
6 Amp C.B.

Circuit Protected
Four-Way Flash
Horns
Cigar Lighter, Flash to Pass/Power Lumbar
Instrument Panel Illumination
Premium Radio Amplifier
Power Windows
RABS Module
H02S Heater
A/C Switches, Clutch Coil
Radio
Park/License
Lamps/Stoplamps/
RABS "Keep Alive"
Blower Motor
Turn Lamps, B/U Lamps, Turn Indicator, Daytime Running Lamps
Dome/Courtesy Lamp, Radio Memory, Power Mirror
Speed Control
Warning Gauges/Lamps, Electric Shift 4x4, Chime Module
Front Wash/Wipe

Fuse Panel, Explorer (Non-Limited)

Fuse Position
1
2
3
4
5
6
7
8
9
10
11
12
13

Rating
15 Amp Fuse
20 Amp Fuse
20 Amp C.B.
10 Amp Fuse
20 Amp Fuse
30 Amp C.B.
10 Amp Fuse
15 Amp Fuse
15 Amp Fuse
15 Amp Fuse
15 Amp Fuse
10 Amp Fuse
15 Amp Fuse

Circuit Protected
Four-Way Flash, Stoplamps
Horns
Cigar Lighter, Flash to Pass
Instrument Panel Illumination
Premium Radio Amplifier
Power Windows
ABS Control Unit
H02S Heater
Rear Wash/Wipe
Radio
Park/License Lamps, Trailer Tow Relay Coil
A/C Switches, Clutch Coil
Turn Lamps, B/U Lamps, Turn Indicator, R Def. Control, DRL Lamps

14
15
16
17

15 Amp Fuse
10 Amp Fuse
15 Amp Fuse
6 Amp C.B.

Dome/Courtesy Lamp, Power Mirror (2-Door Only), Radio Memory

Speed Control
Warning Gauges/Lamps, Electric Shift 4x4, Chime Module
Front Wash/Wipe