Anda di halaman 1dari 7

Clariant_BrBM.

qxd

06.05.2008

9:43 Uhr

Seite 1

Pretreatment

No illusion
its just a new bleaching concept
Black Magic

Close to you

Clariant_BrBM.qxd

06.05.2008

9:43 Uhr

Seite 2

Close to you

Immediate 3E profits

The textile market is hard fought. To successfully


compete now and in the future, you must be better
in all areas: much quicker, more creative, more
efficient.

Black Magic is a newly patented No rinse


process for discontinuous bleaching. It exhibits
the following advantages:

Thats where Clariants Textile Business can help


you. As an expert in specialty chemicals and
dyes, we are your partner through every step in
the textile processing chain:
Close to you. Any time. Any place.
Whether textile mill, retailer or brand owner
we know what drives the market. We know your
needs. And we deliver custom solutions that
exactly meet these demands.
So your products are simply closer to what
consumers want. After all, everyones success
depends on them.

Efficiency
Maximal absorbency
High degree of whiteness
No cellulose degradation
Better uniformity
Better dyeability
Better matching

Economy
Less water (-50%)
Less time (-50%)
Less energy (-40%)
Shorter cycle time (-1h)
Higher machine productivity
Less labour costs

Ecology
No rinsing needed
No neutralization needed
Less waste water
Less alkaline amount
Bio-killing of residual peroxide
with enzymes

Clariant_BrBM.qxd

06.05.2008

9:43 Uhr

Seite 4

Save water, time, and energy

Applications

Classical process
Temperature (C)
100

Yarn packages
95 C
30 min

80

10

60

10

Drain

15
Acid
neutralization

40
Wetting agent /detergent
Stabilizer
NaOH
H 2O 2

20

Dyeing

Catalase

0
0

20

40

60

80

100

120

140

Absorbent cotton

Knitwear

Time in min

55 min savings
No rinse process
Temperature (C)
120

Enormous savings

100

110 C
15 min

Towels

80
Energy

Time

Water

60
Drain

Imerol JSF liq.


Sirrix SB liq.
NaOH
H 2O 2

40

10

Dyeing

Bactosol ARL liq. c

20
0
0

20

40

60

80

100

120

140
Time in min

Clariant_BrBM.qxd

06.05.2008

9:43 Uhr

Seite 6

Bulk trial high temperature

Bulk trial Atmospheric

No rinse bulk trial

No rinse bulk trial

Temperature (C)

Temperature (C)

120

100

100
max up to
5 C/min

80

max up to
5 C/min

80

110 C
15 min

max

95 C
30 min

max
Drain

60

5
40

60
Drain

10

3.5% H2O2 50%


0.8% Sirrix SB liq.
20 2.2% NaOH 48 B
0.5% Imerol JSF liq.

Dyeing

40

3.5% H2O2 50%


1.3% Sirrix SB liq.
1.0% NaOH 48 B
20 0.5% Imerol JSF liq.

0.35% Bactosol ARL liq. c

0.35% Bactosol ARL liq. c


Sirrix NE liq. to pH 7.0

0
0

20

40

60

80

100
Time in min

0
0

20

40

60

80

100
Time in min

Important parameters

Important parameters
Recipe
Imerol JSF liq.

0.5%

Sirrix SB liq.

1.3%

NaOH 48 B

1.0%

H2O2 50%

3.5%

Liquor Ratio

10 Dyeing

1:8

Initial pH
pH at 70 C
pH after refilling

10.5
7.5
7.1

Results
Good degree of whiteness
Very good absorbency
Fabric ready for dyeing

Recipe
Imerol JSF liq.

0.5%

Sirrix SB liq.

0.8%

NaOH 48 B

2.2%

H2O2 50%

3.5%

Liquor Ratio

1:8

Initial pH
pH at 70 C
pH after refilling

11
9.5
9.0

Results
Good degree of whiteness
Very good absorbency
Fabric ready for dyeing

Clariant_BrBM.qxd

06.05.2008

9:43 Uhr

Seite 8

Sirrix SB liquid
Sirrix SB liquid is the key to a totally new
discontinuous bleaching technology.

Sirrix SB liq.
pH
12
Classical bleach

11
10
Black Magic

9.0
8.0

pH 10.5
Needs rinse

pH 7.5

7.0
6.0
10

20

No rinse
30
40

Imerol JSF liquid


Sirrix SB liquid: key functions
Oxygen-active donor
(SB = Singulet Bleaching)
Balance activation/stabilization mechanismus
Collapsor of pH bleaching
Protector against cellulose degradation
Removes fatty substances high absorbency
Disperses oiling agents no redeposition = no
spots

Imerol JSF liquid is a strong detergent


and wetting agent specially designed for jet
applications.

No foaming behavior
Alkali stable up to 6 B
Non-ionic
Biodegradable
High penetration power
Strong detergency

High penetration power


(Tampex penetration test)

Strong detergency
(Wash test)

2.0 g/l

50
60
Time in min

Matches the 3 E concept:


Efficiency - Economy - Ecology

All the features necessary for


perfect results with Black Magic.

1.0 g/l

No foaming behavior

0.5 g/l

0 g/l

Clariant_BrBM.qxd

06.05.2008

9:43 Uhr

Seite 10

Bactosol ARL liquid conc.


Bactosol ARL liquid c is a powerful enzyme
for the bio-removal of hydrogen peroxide. It
substitutes all sulfur and nitrogen-based reducing
agents normally used as peroxide killers.

Sirrix NE liquid
Sirrix NE liquid is a strong neutralizing agent. Its
synergetic association of organic acids allows a
perfect adjusting of the desired pH on the whole
range.
Core neutralization of the fiber

No buffer or blocking effect during dyeing


Biodegradable
APEO, nitrogen and phosphorus free
Strong neutralization power

With acetic acid

pH 12
pH 11
pH 10
pH 9
pH 8

pH 7
pH 7
pH 7
pH 7
pH 7

Sirrix NE liquid

:
:
:
:
:

1.30 ml/l
0.60 ml/l
0.40 ml/l
0.20 ml/l
0.10 ml/l

For 1-liter solution 10 ml/l Sirrix NE liq.

pH
15
14

Neutralized surface

13
12

pH flexible (6 to 8)
Temperature flexible (20 to 60 C)
Application flexible
(continuous-discontinuous)
Ecological

NaOH

11
10

Acetate blocking-buffer zone

9
8

With Sirrix NE liquid

Sirrix NE liq.

6
5
4
3

There is no more need for perfectly adjusted pH


and temperature: the peroxide elimination is total
in each case!

2
1
0
0

pH 7
pH 7
pH 7
pH 7
pH 7

10

Neutralized core

50

pH 6.0
pH 5.5
pH 5.0
pH 4.5
pH 4.0

100

:
:
:
:
:

150 ml
Volume NaOH 1N

0.20 ml/l
0.35 ml/l
0.45 ml/l
0.70 ml/l
1.00 ml/l

11

06.05.2008

www.textiles.clariant.com
Clariant International Ltd
Rothausstrasse 61
4132 Muttenz, Switzerland

9:43 Uhr

Seite 12

Many of their dyestuffs, pigments and chemicals are patented by Clariant


in numerous industrial countries. Product and service marks protected
by Clariant AG or Clariant GmbH in many countries. * Product and service
marks licensed by Clariant AG or Clariant GmbH in many countries. +
Product and service marks protected by the manufacturer. TM/SM Trade
mark/service mark at introductory stage. The signs , *, + and TM/SM
appear only at the first mention of the product/service.
The information and recommendations presented here were compiled with
the utmost care, but cannot be extended to cover every possible case.
They are intended to serve as non-binding guidelines and be adapted to
the prevailing conditions.

1094873, Version 2

Clariant_BrBM.qxd

Anda mungkin juga menyukai