UNIVERSITY OF GUJRAT
Date of submission
13th Sep, 2013
Signature______________________________
Part-1
Introduction of the organization
The Ceco Tyre Industries is basically tyre manufacturing company which is
incorporated in Pakistan on the 25 th of May as Private Limited Company under
the companys act 1913 which is currently known as Company Ordinance, 1984.
Company is now manufacturing and sale tyre tube and has been Pakistan largest
exporter of tyre products. Ceco Tyre products are export to Indonesia, Australia,
France, Italy and UK.
Being the largest tyre manufacturer of Pakistan Ceco Tyre industry has facility
located in Gujrat in Pakistan. There are totally 700 employees are working in
different factory department. They are producing different type of tyres.
These units are motorcycle tyre and tube unit, cycle tyre tube unit. Both unit of
tyre division is ISO 9001 certified these both units are located at Gujrat. Tyre
division are providing mostly tyre to Atlas Honda limited. Dawood Yamaha and
sohrab bicycle Company.
Sale network of the tyre division expand on 7 distributors in which 4
distributers for bicycle and 3 for sale of motorcycle tyre tube. Production
capacity of bicycle tyre and tube is 1000 and 1200 per day. Similarly
production capacity of motorcycle tyre and tube is 1500 and 2000 per day.
Ceco Tyre industry hold 15% market share of motorcycle tyre and tube
and25% market share of bicycle tyre and tube.
Vision
To be a market leader with providing quality tyre & tube and. To strive for
excellence and global recognition by continuous improvement, Innovation,
dedication and growth.
Mission
To be result oriented and profitable company by consistently improving market
To come into view as a growth oriented concern ensuring optimum return and
value addition to its shareholders.
To provide the tyres: best in quality and reasonable in price.
To create an efficient resource management and conducive business
environment, involving an effective leadership by creating a highly professional
and motivated management team fully equipped to meet challenge.
To keep abreast with modern technology and designs to optimize production and
enhance brand image to attain international recognition for the companys
products.
To set up high ethical business standards and be a good corporate citizen,
contributing toward the development of national economy and assisting
charitable causes.
After few year of working company management started to think about the
expansion of business they are searching for new markets and they felt the need
of new site for installation of factory to meet the demand of new markets. So they
bought the land around the factory and extended the boundaries of the factory.
With the passage of time they started new department inside the factory.
2.1.2 New Retail Shops
The company had open the whole sale and retail shops in all over the
country in Pakistan. That time company introduces a new way of selling
product at fixed price, which was much acceptable and appreciated by the
customer.
2.1.3 Export
After getting strong position in all over the country management decided to
Due to the quality of product and at time delivery of goods Ceco Tyre
industry got a reasonable share in international market.
2.2 Nature of the organization
Ceco Tyre is industry limited is basically a manufacturing company tyre main
business is manufacturing of tyre and tube of different type. At the start of
business Ceco Tyre is concerned with providing best quality of product to
customer. Ceco Tyre is meeting the demand of customer not at local level but
also outside the boundary the name of company.
Rubber products basically include Tyre and tube which is supplying to market.
Mainly customer of tyre and tubes of Ceco Tyre industry is
Bicycle
Bicycle
Bicycle
Bicycle
Auto and Bicycle
Bicycle
Auto and Bicycle
Bicycle
Auto
Political Factors
Economic Factors
Social Factors
Technological Factors
Legal Factors
Political Factors
i)
ii)
iii)
working in Gujrat.
Ceco Tyre industry providing benefits to their employees like old age
benefit, pension funds etc. which is opportunity providing by the
iv)
v)
share.
Due to world trade organization tariff and restriction on trade is
decrease which is opportunity for organization to import low cost
vi)
Economic factors
i)
Interest rate is rising in country which increases the cost of debt for
ii)
company.
Due to devaluation of local currency high amount is payable to foreign
iii)
iv)
v)
vi)
Social factors
i)
Population growth rate of Pakistan in high which has positive sign for
company. It shows that there is space vacant to which company can
ii)
target.
People are now want comfortable and reliable product so this can
increase in demand of product of Ceco Tyre industry.
i)
ii)
iii)
iv)
Legal factors
i)
ii)
iii)
3. Organization Structure
Organization structure is very important element of any organization.
Organization structure is shown by the hierarchy of the organization. It is visual
map of chain of command.
3.1
CEO
General
Manager
Account
Manager
Manager
Costing
Manager
I.T
Manager
Purchase
Manager
HR
Chief
Security
@
Chief Tech
Manager
Chief
Engineering
Support
Manager
Industrial
Engineering
Manager
Industrial
Relation
Manager Ware
House
Manager
Warehouse
Factory Manager
Tyre & Tube
Productio
n
Manager
C.T.T
Manager
Technolog
y
Planning
Manage
r
Manager
Productio
n
Productio
n
Manager
M.C.T.T
Factory Manager
Rag Division
1. Production Department
2. Accounts Department
3.
4.
5.
6.
7.
8.
Tyre and tube factory is department which is design for the production of tyre and
Tube. Tyre and tube department further divide into two sub departments Bicycle
tyre and tube and motorcycle tyre and tube.
3.5.2 Accounts Department
Ceco Tyre industries limited have accounts department in Gujrat factory. This
department handles all the accounts related activities there are six people
working in this department. Work is divided between the employees who are
working in this department. This department deals with salaries, wages, Account
receivable, account payable, Bill verification, provident fund, pension fund, loans,
day to day expanses. Now currently E.R.P data base system is installed which
work very efficiently. Accounts departments are further divided in two sections
One is deal with wages and salaries
Second is purely deal with other accounts activity
Material management department plays key role in any organization. Ceco Tyre
industry also have a material management department according to need of their
work. Material management department of Ceco Tyre industry basically play role
of purchasing of raw material or any other material or machinery which is
necessary for operation. These materials are purchased from domestic supplier
and also from foreign supplier. Material management department handles the
both. Some sub departments are also working under material management
departments. These are following
1. Purchasing of raw material
i. Domestic purchase
ii. Foreign purchase
2. Receiving room
3. Raw material stores
3.5.3.1 Purchasing department
Receiving department is designed to firstly handle the all raw material or any
other things related to Ceco Tyre industry. Receiving department received goods
and then sends them to their proper designation. It is duty of receiving room to
check the material according to the delivery challan. Receiving room then send
Raw material store is built in Ceco to store the material when it received from the
supplier and then issue it when there is in need for material in production
department. In raw material store material is store in proper mannered.
It is also duty of store room to issue material to the production department
whenever they demand for it.
3.5.4 Human Resource Department
skills.HR department also responsible for the maintain the record of employee.
After converting raw material into finished goods it is necessary to store the
finished good properly until their dispatch to buyer of goods or outlets of Ceco
Tyre. In Ceco Tyre industry different store are working for the storage of retail
store, export and Wholesale product. In store finished goods are stored in a
Costing department prepare the cost sheet of any article. It explains the each
cost which is incurred on the production of that article. Costing department is
responsible for preparation of cost sheet, preparation of material estimate sheet,
Monthly profit and loss statements, calculation of material labour and FOH,
preparation of annual budget on production base.
Part II
Internship program
I did my internship in Ceco Tyre industry Gujrat from 10-07-2013 to 21-8-2013
I completed my internship program in two department of Ceco Tyre industry
which is material management and accounts department. Both departments are
the key department of the organization. Before the explanation of internship
program its necessary first to introduce about these two departments.
Receiving department is designed to firstly handle the all raw material or any
other things related to Ceco Tyre industry. Receiving department received goods
and then sends them to their proper designation. It is duty of receiving room to
check the material according to the delivery challan. Receiving room then send
sample of material to the quality department to check the quality of material if
material is ok than it moved to send to the store room and if material is according
to the quality standard it send back to the supplier.
4.1.3 Raw material stores
Raw material store is built in CECO to store the material when it received from
the supplier and then issue it when there is in need for material in production
department. In raw material store material is store in proper mannered. Racks
Ceco Tyre industries limited have accounts department in Gujrat factory. This
department handles all the accounts related activities there are six people
working in this department. Work is divided between the employees who are
working in this department. This department deals with salaries, wages, Account
receivable, account payable, Bill verification, provident fund, pension fund, loans,
day to day expanses. Now currently E.R.P data base system is installed which
work very efficiently. Accounts departments are further divided in two sections
Foreign Purchase
Local/Domestic purchase
Foreign purchasing sector of the purchase department deals with all the
purchase which is done from the supplier outside the country border. in start
using to record the data. In this database system a code is given to each activity
which is performed by purchase department. Operator can check the status of
transaction trough putting this code. A password is given to the related person
to protect the misuse of data base. Operator must have to put the password to
access the legacy software. But now the new database system is installed to
maintain the record of the transaction. This database software is known as ERP.
ERP is stand for Enterprise resource system.ERP data base system is based on
Oracle. it is online system of database trough which operator can work from
anywhere using internet. An account is given to each employee. He can access
using this account and password.
Delivery time which is allowed in foreign purchase is 90 days.
4.2.2 Local purchase
Local purchasing sector of the procurement department deals with items which
are purchased from the local dealer inside the country. Local purchasing is also
known as domestic purchasing. Delivery time available to supplier is three
months in which they are compelled to deliver good in the organization after
receiving the purchase order. Eight people are working in local purchasing
department. Local purchasing department is also using the same data base
system which is used by the foreign purchasing. Local purchasing usually deals
with purchase of following items
Packaging Material
Other Miscellaneous
Different person in department deals with different items and they are responsible
for the availability of their material at time.
Designation
Shahzad Ahmad
Manager Purchase
Muhammad Aslam
Asst Purchase
Other staff:
Account Manager
Sales manager
Muhammad Naseem
Wasif Cheema
Faizan Zahid
From: 10-07-2013 To 21-08-2013
Serial
Date
Day
Activities / Task
#
The
01
10-07-13
very
first
day
they
gave
me
02
11-07-13
Thursday
and
understanding
basic
terminology.
Understanding of purchase demand cycle.
03
12-07-13
Friday
04
15-07-13
Monday
16-07-13
Tuesday
05
Purchase Department
Week No 1
Week No 2
Purchase Department
Faizan Zahid
From 17-07-2013 To 23-07-2013
Serial
Date
Day
Activities / Task
#
Learn how to foreign purchase made and what is
01
17-07-13
Wednesday
02
18-07-13
Thursday
03
19-07-13
Friday
04
22-07-13
Monday
23-07-13
Tuesday
05
Week No 3
Purchase Department
Faizan Zahid
From 24-07-2013 To 30-07-2013
Serial
Date
Day
Activities / Task
#
Checked
01
24-07-13 Wednesday
invoices
received
by
the
the
purchase
order(check
rate,
25-07-13
Thursday
03
26-07-13
Friday
04
29-07-13
Monday
30-07-13
Tuesday
05
Week No 4
Accounts department
Faizan Zahid
From 31-07-2013 To 06-08-2013
Serial
Date
Day
Activities / Task
#
. First day in accounts department get
01
31-0713
02
01-08-
13
Make debit and credit notes with the help
03
02-08-
Friday
of seniors.
13
Learn what tax certificate is and why it is
04
05-08-
Monday
13
05
6-08-13
Tuesday
Faizan Zahid
From 07-08-2013 To 13-08-2013
Serial
Date
Day
Activities / Task
Faizan Zahid
Serial13 Date
Wednesd
ayDay
Activities / Task
Posting of entries of daily inside
#
02
08-08-
Thursday
01 13 14-08-
transactions
Holiday: independence
into ledger. day
Wednesda
Eid Holiday
13
y
09-08Friday
03
02 13 15-08-
Thursday
13
12-08Monday
04
03 13 16-08-
Friday
13
13-08Tuesday
05
04 13 19-08-
Monday
13
05
Week No 6
20-0813
Tuesday
wages
sheet
according
prepare
to
their
attendance.
Accounts Department
01
Seri
Date
Day
Activities / Task
al
#
At last date of internship make some
21-0813
My
01
understand the purchase demand cycle which is being followed in Ceco Tyre
industry. Purchase demand cycle includes the all process which is taken
organization from the creating demand of material to issuing of material to
production unit and again generating of demand. It starts from the production
department and end with the raw material delivery to production department. It
includes the following steps
Production department
Model and purchase room
Quotation
Purchase order
Supplier
Goods delivery
Receiving room
Goods delivery to PU
Production Department
At the first production department demand of material they need. This need of
material may be to fulfill the routine production or to meet the some urgent
production demand production department give the order of purchase of material
trough material estimated sheet which is generated by the help of cost
department.
Purchase department
Quotation
Purchase department than contact with suppliers and send quotation of material
to the suppliers and ask them to send detail of price, quality and time of delivery
which they can provide.
Purchase order
After selecting suitable suppliers which will provide best quality at lowest price
purchase order is generated in the name of that supplier and then send to the
supplier.
Supplier
At due date material is delivered to the factory and receiving department of the
Ceco Tyre industry received it according to the voucher, Then Receiving
department send sample of material to quality department for quality checking. If
material is according to the quality standard material is send to the raw material
store.
Goods deliver to the production unit
send detail of material quality when they can deliver and price and sample of
material. After receiving respond from the suppliers is selected who provide good
quality in lowest price.
5.2.1 Purchase quotation includes
required,
Signature of the person who prepare it and signature of the purchase
manger.
Purchased order which is produced in Ceco Tyre industry on which I work during
my internship has different features or points which is included in the purchase
order of the Ceco Tyre industry is following
At the top name of the Ceco Tyre industry is written
Date of the preparation of purchasing order is mentioned
Name of the vendor
Detail description of material which required. Its include quantity, material
code units, delivery date.
management.
Go to purchase sections and select the purchase order preparation
A box will open on desktop.
Fill the information require like name of vendors, date of preparations,
explanation about material, date of delivery, material code which is
made about rate which is written on the invoice match the rate with the rate at
Ceco Tyre industry is using double entry system to record their financial
truncation.
Ceco Tyre is newly installed ERP data base system which is based on
All the transaction which is related to liability of paying is recorded under the
head of account payable. All payments to the suppliers made under this account.
All the receivable transaction is recorded under this head. All receipts from the
customer in against of sale are made through this. Credit notes are issued to the
customer if any sale return is made.
5.6.1.3 Long term Assets
Long term assets is also called fixed assets in Ceco Tyre industry for the
recording of fixed asset this sub module is used. Assets are also depreciated and
their depreciation entry also made under this module. Ceco Tyre industry is using
different types of method to calculating the depreciation according to the nature
of the assets.
5.6.1.4 General ledger
This sub gives the foreign exchange rate in different currencies. This spot rate
could be used in export invoice. Current spot rate is use to calculate the value of
invoices.
5.6.2 Sources of receipts and payments liability
Ceco Tyre industry Accounts department has different sources of receipts and
payment. Following or the sources of receipts and payments
Sources of receipts
Sale of tyres to the retail store
Payments
Utility expenses
Payment of salaries to office employees
Payment of wages to workers
Payments of tax on sales
Payment of custom duty
Payments in contribution to the provident fund of the employees.
Payments are made to local supplier of material
During my internship program I work on the making of debit note which is usually
is made against the supplier. The main purpose of making debit notes is following
As the debit note credit note is also made to rectify some mistakes but it draws
against the buyer of the product. This note is use to make adjustments of mistake
accrued. Some or the main and important reasons for drawing the credit notes is
following
When the product which have sold returned by customer credit notes are
In Ceco Tyre industry accounts department treat two types of tax during my
internship I understand these types of taxes and also learn how we can well
handled its. Types of taxes are following
Tax payable
Sales tax
Income tax
Any customer who purchases our product is liable to pay tax. This tax is get from
customers and then it is paid to the Federal Board Of revenue. Tax certificate is
received from FBR for payment of tax. Company also pays tax to the suppler on
the purchase of raw material which is recoverable in the future. In case of tax
payable its important to know that tax payable is not directly received by
customers and in case of tax recoverable it also not directly paid to the supplier.
5.7.3.2 Sales Tax
Sales tax is which is imposed when the company done the sale. Sale tax is
calculated on the amount of total sale. A certain percentage or rate is applicable
on sale for tax purpose.5% tax rate is for the sale of material.
5.7.3.3 Sales tax invoice
During my internship I work on the preparation of sales tax invoice. Sales tax
invoice is written document which is basically make to calculate the sales tax.
Sales tax invoice includes the different information which is necessary to include.
First of all the name of Ceco Tyre industry is written on the invoice with the
invoice.
Date of preparation of sales tax invoice.
Sale tax invoice prepared in Ceco Tyre industry includes the following
All information about the goods sold related to their quantity. Price is
invoice.
At the end sales tax invoice is signed by the manager of accounts
department.
Payments to the supplier against the purchase of material are made after the
deducting of amount of tax.16% tax rate is applied to the purchase. After
deduction of tax this tax is paid to the Federal Board of Revenue, now the
company responsibility to issue a certificate to the suppliers. This certificate is
proving of tax payment supplier keep it with for meeting any inquiry by Federal
Board of Revenue .tax certificate issued to the suppliers include the following
should be write.
Below the name of vendor site code is mentioned.
Invoice Date is writing after the vendor code in the same row but in next
column.
In the third row invoice no and voucher number is written in different
column.
In the 4th row name of company with location is written
After it all description is made due to which purchase invoice is made all
Accounts department has separate section for wages. Wages sheet are prepared
at the end of each month. At the end of each month attendance of each worker is
received by each department. Wages sheet are prepared according to the
attendance sheet received following steps involved in making of wages sheet.
customer.
At the end final total of wages is made which is payable to worker.
The purpose of internship program is to get skills to full fill the different types of
responsibilities in a good way. During my internship program different kinds of
responsibilities are given to me to perform. Responsibilities which are
undertaking is following
which is available.
In the cash office of the accounts department my supervisor gave me
responsibilities to count the cash and pack them according to the salary
the supervisor.
After spending some time in department and after understanding basic of
work responsibility was given me to closing the work at the end of day. My
supervisor guided me to fulfill this responsibility.
In purchase department I was responsible to put different documents
reports in their proper files and updating the record properly.
Internship program arranged for the student of business administration has also
purpose to grow the student as well he can properly work in the future their
career life. As student it is necessary for me to getting knowhow about the
modern perspective of business. I should also be aware to the opportunities for
job available in market. This internship program help me in this way that trough
internship doing practical work I have got knowledge about the practical work
which will help me in future to choose job field. Internship helps me to improve
my communication skill which will help me in future at the time of jobs interview.
Internship which I done is just like an experience its help me to adjust in
organization where I will first time go for job. Its help full me to deal with the
persons in my daily life and also will help in job. In the changing and competitive
organization culture every organization want to hire the person who have enough
knowledge, skill and practical experience to handle the different situation, So
internship help me to working in different conditions and handling situations.
5.8.4 Correlation between internship and class room knowledge
When I did my internship I observed that there are so many thing terminologies
which did not found in the class room knowledge. Practical field is not all but
some different from the class room knowledge. Class room knowledge is just
providing a base which prepare us to in an idolized situation but the actual
situation is different which I only learn trough experiences. As being a student of
internee I get my confidence level good than first day. There was very good
environment to learn. My supervisors and staff are well trained and have good
knowledge and skills about work. My supervisors and all staff help me to learn
from internship. They properly guided me and tell me about the work.
Internship which I did in Ceco Tyre industry helps me to boost my confidence
level. It helps me to enhance my knowledge and skills, specially its effect on my
communication skill. I learned how to work with seniors subordinate and with
peer group. This experience will give me confidence when I will go for job. I
observed that internship being a part of business student is a good thing. It is not
a time wasting activity as many people thinks.
to
complete
their
internship
program
organization
staff
and
good will.
3. Ceco Tyre is old company due to this company have own retail shops in
all over the Pakistan which is a strong point for company as compared to
other competitive companies.
4. Company is enjoying customer loyalty.
5. Employees of the company are skilled and experienced which is strength
for company.
6. Ceco Tyre industry also has its warehouse which has large capacity to
store the raw material and finished goods.
7. Company is enjoying largest exporter of Pakistan in tyres industry.
Weaknesses
1. Many office staff of the company is old aged. They are not aware to the
modern knowledge.
2. There is communications Gap between the workers and management
which leads to creation of disputes.
3. Company have research and development department but it is not active
as it should be.
4. Technology for using of tyre and tubes production not up-to-date.
5. Many new educated staff is not well paid dew to which their motivation
level decrease and they are searching for new opportunities.
Opportunities
7 Recommendations
After doing SWOT analysis according to my observation I think Ceco Tyre
industry should take some steps to improve their business conditions. Following
are the recommendation which company should follow
1. Company should expand their business as backward integration it helps
the company to produce raw material for their need at low price as
compared to purchasing from outside suppliers. It also helps to improve
quality of raw material which ultimately affects the finished goods quality.
reduce cost of material and by saving custom duties and other charges.
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References