4800TEU CON
Date
2011-May-11
SPECIFICATION
for Emergency diesel generator set
DRAWING TYPE
OUTPUT
ENGINE MODEL
ALTERNATOR MODEL
STARTING METHOD
:
:
:
:
:
CLASS
OWNER
SHIPYARD
HULL NO.
:
:
:
:
FOR FINAL
250 kW x 1800rpm
DOOSAN AD158TI
LEROY SOMER M46.2 VL 12
PRIMARY
ELECTRIC BATTERY
SECONDARY HYDRAULIC
GL
Hansa Shipping
Jiangsu New Yangzi Ship building Co.,Ltd.
YZJ2007-843
REV.
DATE
DESCRIPTION
CHECKED
APPROVED
APPROVED BY
S.K.Woo
GPC Co.,Ltd.
CHECKED BY
S.H.Cheon
WRITTEN BY
T.G.Kim
E-mail : gpc@korea.com
TEL 82-55-343-9870
Gimhae Korea
E-MAIL gpc@korea.com
CONTENTS
Title
code/DWG No.
1. General Specification
G00
1.1 General Terms
1.2 Recommended Fuel Oil Specification
1.3 Recommended Lube Oil Specification
1.4 Recommended Coolant Specification
G00
G00
G00
G00
01
05
10
20
2. Gen-Set Specification
2.1 Principal Particular
2.2 Installation Diagram
2.3 Overhaul Height
2.4 Scope of Supply
G10
G10
G10
G10
01 D
158TI
15 D
25 D
3.
0
0
D
0
G10
D10
DS-158TI
DSC002
DSC101
DSF001
DSL001
DSF101
DSS001
DSE001
DSE101
DSE111
DSA001
A10
E10
P10
A10 01 L
A10 13 L
LSA 461-8-005
2679.AB0297d
3134.AC0410a
2455.09.94A
A10 52 L
E 10 10 CP 158
E 10 20 CP 158
E 10 30 CP 158
E 031
E10 10 1
E10 20 N
P10 01 D
P10 12 D
P10 30 E
CODE
Gimhae Korea
G00
1. General Specification
02.00
CODE
Gimhae Korea
G00 01 0
General Terms
1. Rules and Regulations
The Diesel Gen set shall comply with the requirements of the following rules &
regulations of the latest issue.
LR
DNV
ABS
KR
NK
BV
GL
OTHER(CCS)
The other items which are not covered in this specifications are to be
manufactured in accordance with the maker's option.
2. Installation
Both Diesel Engine and A.C Alternator shall be coupled directly with dry disc
coupling and are flexibly installed on a common bed which is made of
prefabricated / welded steel structure.
The diesel Gen set is to be rigidly installed on the vessel's structure of floor
foundation.
4. Painting
The diesel Generator set shall be painted with the color of followings
MUNSELL NO. : MUNSELL NO 7.5 BG 7/2
Other
03.01
1 / 1
CODE
Gimhae Korea
G00 05 0
Property
Viscosity
(ASTM D-445)
Cetane Number
(ASTM D-613)
Sulfur content
(ASTM D-129 or 1552)
Carbon residue
(Ransbottom ASTM D-524 or D-189)
Water & Sediment
(ASTM D-1796)
Flash point
(ASTM D-93)
Density
(STM D-287)
Cloud Point
(ASTM D-97)
Active sulfur-copper Strip-corrosion
(ASTM D-130)
Ash
(ASTM D-482)
Recommended Specification
1.3-5.8 Centistoke at 40C
Min 40
Max. 1% by weight
Min. 52C
Distillation
(ASTM D-86)
02.02
1 / 3
CODE
Gimhae Korea
G00 05 0
2. ISO 8217
Test
Characteristic
Density at 15C /
ISO-F
DMX
DMA
max.
2)
min.
1.40
1.50
max.
5.50
6.00
ISO 2719
min.
43
60
ISO 3016
max.
-6
max.
max.
-16
ISO 3675
3)
Flash point, C
Pour point (upper), C
Limit
method
1)
Designation
ISO 3104
890.0
4)
Winter quality
Summer quality
Cloud point, C
ISO 3015
ISO 4264
(See 6.3)
5)
max.
0.20
0.20
max.
Ash, %(m/m)
ISO 6245
max.
0.01
0.01
ISO 3735
max.
Water, %(V/V)
ISO 3733
max.
Cetane number
ISO 5165
min.
45
40
Visual inspection
See 6.4
Sulfur, %(m/m)
See 6.5
max.
1.0
1.5
Vanadium, /
See 6.6
max.
See 6.4
02.02
2 / 3
CODE
Gimhae Korea
G00 05 0
3. BS MA 100
Property
Class M1
1)
1.50
min.
5.50
max.
Viscosity, kinematic at 80C cSt
Cetane index, min.
1)
max.
45
0.20
-
43.0
0.05
0.01
0.01
1.00
-16
(1 December to 3 March)
(1 April to 30 November)
Vanadium content, /, as V, max.
1) 1cSt = 1 /s
02.02
3 / 3
CODE
Gimhae Korea
G00 10 D
2. Viscosity
Maker
recommended
to
use
of
multi-viscosity
lube
oil,
and
recommended
Recommended
Alternative
SAE Grade
Ambient Temperature
10W-30
-30C to 30C
15W-40
20W-40
10W
-30C to 0C
20W-20
-15C to 15C
30
0C to 30C
40
02.03
Equip type/
Model
AD066TI
21
AD136T
25
AD086TI
25
AD126TI
27
1.9
AD158TI
35
1.9
AD180TI
38
1.9
AD222TI
43
1.9
1 / 2
CODE
Gimhae Korea
G00 10 D
Manufactures
Multi Viscosity
CALTEX
GULF
Single Viscosity
Multi Viscosity
RPM DELO V1
RPM DELO 300
OIL
SUPPER DUTY
MOTOR OIL
SAE
Grade
15W-40
30
RANDO HDZ 15
15W-40
Single Viscosity
DELVAC MX
EXXON
Multi Viscosity
DELVAC 1
DELVAC 1 SHC
MOBIL
SHELL
Multi Viscosity
CASTROL
Multi Viscosity
10W-40 FLUID 41
5W-30 TELLUS OIL T15
Multi Viscosity
Multi Viscosity
Multi Viscosity
TOTAL
GENERAL
SEKITU K.K
02.03
30
15W-40
VANELLUS CF-4
ESSOLUBE D-3
10W-40 NUTO H 15 or
ESSOLUBE XD-3
HX SUPPER PLUS
TECTION
URSA SUPPER LA
URSA MARINE
RANDO HDZ 15
30
SD 5000 GOLD or
DISOLA W
15W-40 EQUIVIS ZS 15
Multi Viscosity
ENERGOL THB 32
ENERGOL SHF-LT15
30
Multi Viscosity
Multi Viscosity
AERO OIL HF
RIMULA D
RIMULA ULTRA
ESSO
DTE 11 M
15W-40
VANELLUS C6-MULTY
FAMM
5W-40
RIMULA X OIL
B.P
15W-40
CENERAL
WUPPER CD SAVE
30
10W-40
PRESLIA 68
GENERAL PANOL-22
GENERAL PANOL-10
2 / 2
CODE
Gimhae Korea
G00 20 0
40 ppm as (Cl)
Sulfur
2. Anti-freezer
Fully formulated antifreeze must be mixed with quality water at a 50:50 ratio.
this mixture of antifreeze and water gives a -36 freezing point and
108 boiling point,
The lowest freezing point of ethylene glycol antifreeze(-73) is obtained at 68%.
Using higher concentrations of antifreeze will raise the freezing point of
the solution and increase the possibility of a silicate gel problem
Water : Antifreeze
Freezing Point()
Boiling Point()
3 : 1
-12
103
2 : 1
-18
105
3 : 2
-25
106
1 : 1
-36
108
3. Replacement Interval
Coolant :
Drain and flush the coolant system after 2 year or 6,000hours of service.
Refill with new Heavy Duty Coolant.
02.02
1 / 1
CODE
Gimhae Korea
G10
2. Gen-Set Specification
02.00
CODE
Gimhae Korea
G10 01 D
Principal Particular
Diesel Generator Set
1. Diesel Engine Model
- Maker
: Doosan Infracore
- Model
: AD158TI
- Type
- Rated output
: 480 PS (BHP)
- Revolution
: 1,800 RPM
- Fuel oil
2. Alternator Model
- Maker
: Leroy Somer
- Model
: LSA 46.2 VL 12
- Type
: Self-excited, Brushless
- Rated output
: 250 kW (312.5KVA) at 45
- Frequency
: 60Hz
- Voltage
: AC 450V
- Phase
: 3 Phase
- Power factor
: 0.8 lagging
- Enclosure
: IP 23 (Drip-proof)
: IP 44
- Insulation(Stator/Rotor)
: Class H
- Cooling system
: Air Cooled
- Space heater
03.04
- Length
: 3,080mm
- Width
: 1,480mm
- Height
: 1,775mm
- Weight
: 3,010kg
1 / 1
CODE
Gimhae Korea
SUBJECT :
G10 15 D
CODE
Gimhae Korea
G10 25 D
Scope of Supply
Description
Q'ty/Eng
Remark
1. Drive Arrangement
1.1 SAE #14 Flywheel & Ring Gear (N=156)
2. Front End
2.1 Viscous Type Vibration Damper
3. Engine Mounting
3.1 Common Bed & Mounting for Engine,
Radiator, AC Generator
3.2 Vibration Isolator and Mounting Hardwares
4. Exhaust System
4.1 Turbocharger : Wet Type
Set
6. Cooling System
6.1 Water Pump Driven by Engine
& Plumbing
6.5 Cooling Fan & Fan Drive Arrangement
AD158TI
1 / 4
CODE
Gimhae Korea
G10 25 D
Description
Q'ty/Eng
Remark
& Adapter
7.6 Hand Hole Cover with Oil Level Gauge
Mechanical Governor
Magnetic Pick-up
8.3 Fuel Shutdown Valve
& Adapter
AD158TI
2 / 4
CODE
Gimhae Korea
G10 25 D
Description
9. Starting System
9.1 Electric Battery Starter for Primary
- Electric Starting Motor
Capacity : DC24V x 6.6kW
- Magnetic Starter Relay
- Battery Charger with Battery Switch
- Battery with Box
Type : Maintenance free sealed
Capacity : 200 AH(DC24V)
9.2 Hydraulic Starter for Secondary
Hydraulic unit
Hand Pump & Press. Gauge
Oil Reservoir
Manual Starting Valve
Filter
10. Integrated Control Panel for Emergency D/G
10.1 For Manual starting
- Engine Running Lamp
- Reset Button
- Bell stop Button
- Stop Button
10.2 Engine Instruments
- Hour-meter
- Volt-meter
- Coolant Temp. Gauge & Switch
- Lub. Oil Press. Gauge & Sender, Switch
- Lub. Oil Temp. Gauge & Switch
- 10 Amp Circuit Breaker
10.3 Safety Device
- Overspeed Switch Set at 2070 rpm for
Alarm and Shutdown
- High C.W Temp. Switch Set at 102
for Alarm
Q'ty/Eng
Remark
1
1
1
1
AD158TI
3 / 4
CODE
Gimhae Korea
G10 25 D
Description
Q'ty/Eng
Remark
11.2 AVR
14. Literature
Engine Parts Catalogue
Engine Operation & Maintenance Manual
Engine Test Sheets
Marine Agency Certificate
AD158TI
4 / 4
CODE
Gimhae Korea
D10
3. Engine Specification
& Drawings
02.00
CODE
Gimhae Korea
A10
4. Alternator Specification
& Drawings
02.00
CODE
Gimhae Korea
A10 01 L
Principal Particular
AC Alternator
- Maker
: LEROY SOMER
- Model
- Type
- Rated output
- Rated Speed
: 1800 RPM
- Frequency
: 60Hz
- Voltage
: AC 450V
- Phase
: 3 Phase
- Current
: 401 amp
- Power factor
: 0.8 lagging
- Weight
: 895 kg
- Enclosure
: IP 23 (Drip-proof)
03.01
- Insulation(Stator/Rotor)
: Class H
- Cooling system
: Air cooled
- Overload Capacity
: 110%
- Space heater
1 / 1
CODE
Gimhae Korea
A10 13 L
Alternator Constants
(AC450V, 3, 60Hz, 1800RPM)
Alternator
Output
180kW
200kW
250kW
300kW
Model
M46.2 L6
M46.2 L6
M46.2 VL12
M47.2VS2
Constants
Stator Armature
Resistance(Ra)
0.0148
0.0148
0.0085
0.0081
Synchronous
Reactance(Xd)
279
336
257
328
Transient
Reactance(X'd)
13.2
16
11.4
18.8
Subtransient
Reactance(X"d)
9.6
6.9
13.1
Negative
Sequence
Reactance(X2)
8.9
10.7
7.6
15.5
Zero Sequence
Reactance(X0)
1.6
0.5
1.4
2.6
Armature Time
Constant(Ta)
0.016
0.016
0.016
0.015
Transient Time
Constant(T'd)
0.1
0.1
0.1
0.01
0.01
0.01
0.01
0.01
Subtransient Time
Constant(T"d)
LSA
1 / 1
Alternateur
Alternator
Bobinage
Winding
3 PH
L1 (U)
Etoile parallle
Parallel Star
T1
T7
50 Hz
60Hz
190 - 208
190 - 240
220 - 230
8
T4
T10
2
T1 N
T5
T9
T5
T6
T10
T11
T12
T4
N
W(3)-L3
T3
V(2)-L2
T8
T2
T2
U(1)-L1
T8
T3
190 - 208
AV / DE
T9
T1
1
T6
T7
R 438 - R 448 :
L2 (V) 0 --> T3 / 220 --> T2
L3 (W)
T1
AR / NDE
Bobinage
Winding
3 PH
L1 (U)
Etoile Srie
Series Star
T1
60Hz
380 - 415
380 - 480
440 - 460
T10
380 - 416
AV / DE
T10
T11
T12
W(3)-L3
T6 T9
T3
T5 T8
T2
T12
T9
T8
V(2)-L2
T5
T3
U(1)-L1
R 438 - R 448 :
0 --> T3 / 380 --> T2
T2
L3 (W)
T4 T7
T1
L2 (V)
T2
AR / NDE
Bobinage
Winding
1 PH
FF
T6
T8
50 Hz
60Hz
220 - 240
220 - 240
250 - 260
T5
T3 T11
T1
T7
1 PH ou/or
Bobinage
Winding
3 PH
T9
T5
T2
M
Tension LM = 1/2 Tension LL
Voltage LM = 1/2 Voltage LL
Page 1/2
SCH 000 ST 053
L
T10 T9
T6
T8
T2
60Hz
220 - 240
220 - 240
250 - 260
200
L2 (V)
AR / NDE
AV / DE
T11
220 - 240
T1
T5
T3
W(3)-L3
T6 T9
T10
T7
T10
T7 T11
T12
50 Hz
T4
T6
T11 T8
220 - 240
R 438 - R 448 :
0 --> T10 / 220 --> T1
Triangle serie
L1 (U)
Series Delta T12
T1
L3 (W)
T3
T4
T3
AV / DE
T10
200
T9
T4
T12
d
C
B
A
T4
T7
T6
50 Hz
V(2)-L2
M T5 T8
T2
T4 T7
T1
T12
U(1)-L1
R 438 - R 448 :
0 --> T3 / 220 --> T2
AR / NDE
C.T.
Dess : RR
Verif : EV
Date : 06/05/97
E/97.05.451
mise jour
12/04/06 RR
06.168
supprim B(//)
03/06/98 RR E/98.06.565
R 230/R4..8
26/03/98 RR E/98.03.545
Shunt + R 230A
18/03/98 RR E/98.03.542
B
N: 2679. AB0297 A d
0 C
AREP
Alternateur
Alternator
Ponts tournants
Rotating rectifiers
Inducteur
Exciter field
bleu / blue
6-
blanc / white
Z1
X2 X1
Z2
Noir-Black
Vert - Green
Armature
Jaune- Yellow
Induit
Rouge- Red
Varistance-Varistor
EXCITATRICE
EXCITER
Bobs auxiliaires
Aux. winding
11
10
12
T1
T7
T2
T8
T3
T9
T4
T10
T5
T11
T6
T12
S2
P2
TI04
S1
STATOR
MARQUAGE / MARK :
T1 / to T12
P1
5+
P1
1 PH. SENSING
49.1 3
0 46.2
50.2
47.2
46.2
49.1
1 47.2
50.2 2
3 PH. SENSING
FAST
AREP
0 NORMAL
3
FAST
1 NORMAL
PMG
POT
TI
3PH
OPTION - OPTIONAL
TI // - // CT (TI04)
X2
Z1
X1
Z2
E+
E0
110
220
380
R450
50 Hz
50 Hz
LAM
9 01
2
8
3
7
6 54
U/F
60 Hz
60 Hz
P3
P2
P4
P1
Neutre
Neutral
T3
* Note:
Avec option TI mesure ou protection,
TI04 est sur T4
With optional CTs for measurement
or protection, TI04 is on T4
T2
SI S2
tension Alternateur
* selon
According to generator voltage
ST
P2
8
(option-optional)
Nota :
Pour / for
8 --> S1 , 7 --> S2
470 ou 1k - 3W
Option: Ajustage tension extrieur (enlever ST)
Optional : Remote Voltage trimmer (remove ST)
DESEXCITATION : DESENERGIZING
Bobinages auxiliaires
Auxiliary windings
OPTION - OPTIONAL
R 791 T_
Noir/black
Noir/black
Noir/black
Bleu/blue
Blanc/white
SCH 000 ST 155
d
c
b
a Cration
9
Vert
Green
3 PH
Y
T1 T1
T2 T2
T3 T3
N
N de C.T
10 - 167
R 450
12
Noir
Black
OUVRIR E 01
OPEN E 01
E01
X1
Z2
CONTACTS NON FOURNIS PAR LS
CONTACTS NOT SUPPLIED BY LS
Dess :CR
Vrif : EV
Date :
08/04/10
N : 3134 AC 0410
a
Resistance de rchauffage
Heater
Stillstandsheizung
101
Resistances de rchauffage
Heater
Stillstandsheizung
101
102
102
Dess :
Verif :
Date : 21/10/94
E/94.10.321
B
A ajout types alt. 16/03/99 RR
PROTECTIONS - SCHUTZ
E/99.03.655
ALTERNATEURS - ALTERNATOR
GENERATOREN
D
C
A
0
CODE
Gimhae Korea
E10
02.00
CODE
Gimhae Korea
P10
02.00
CODE
Gimhae Korea
P10 01 D
Name
Size
Q'ty
Ratchet Handle
1/2" 10"
Flexible Handle
1/2" 15"
Socket
1/2" Box
(8,10,12,14,17,19,
22,24,27)
Extension Bar
1/2" 5"
1/2" 10"
1
1
Combination
10,12,13,14,17,19,
22,24,27
(9 kinds)
1Set
Wrench
Sketch
Feeler Gauge
0.0015" 0.024"
(25 kinds)
1Set
Adjustable Wrench
12"
Driver
Filter Wrench
18"
10
19, 50
11
Tool Box
6"7"17"
6 100
(+, -)
Remark
12
03.01
1 / 1
CODE
Gimhae Korea
P10 12 D
Name
Gasket,
Cyl. Head
Gasket,
Cyl.Head Cover
Sketch
Working
/Set
Spare
/Ship
Fan Belt
Fan Belt
Filter, Fuel
Filter, L.O
Part No.
Remark
5103901
65.03901
-0348
-0069
65.03905
-0015B
65.96801
2x13
-0061
x1350L
65.96801
2x13
-0103
x1450L
65.12503
65.12503
-5025A
-5017
65.05510
65.05510
-5020B
-5020A
(With Locking
33000957
Device)
AD158TI
1 / 1
CODE
Gimhae Korea
P10 30 E
Name
Auto Start
1
03.01
Sketch
Working
/Set
Spare
/Ship
Remark
Fuse
10A
Diode
Fuse
10A
Steel
Control
Panel
Part Name
Battery
Charger
1 / 1