basic principles, rotodynamic and positive displacement, but there are a few pump designs outside this categorisation. NOTE: If the reader is unfamiliar with the concepts of 'rotodynamic' and 'positive displacement' then Chapter 4 should be reviewed before the pump types in this chapter are examined. Rotodynamic machines try to be 'constant energy' devices but don't quite make it work because of the variable inefficiencies and the limitations of manufacturing. Positive displacement machines try to be 'constant flow' devices but don't quite manage to make it work because of the liquid properties and manufacturing requirements. But ! there is a special case when constant flow is achieved. The reader should know which concept is better for a particular application before reading Chapter 1. All pumps are not equal ! There are a wide range of pump types because some designs are better; more efficient or more consistent or last longer; at handling specific operating conditions or specific liquid properties. Each application should be assessed individually, on merit, when considering:
9 Liquid properties
9 Allowable leakage
9 Driver type
9 Installation arrangement
9 Operating efficiency required
9 Duty cycle
9 Allowable noise level
9 Operational safety
9 Site facilities and local staff capabilities
Remember, sometimes the liquid properties must be augmented with the properties of entrained solids, gases or vapour. Mixtures of liquids need all components defined in detail; very small concentrations can create corrosion problems. There are plenty of benign liquids which may be allowed to drip on the floor. Some liquids are so hazardous that the vapour must not be allowed to escape. Simple seals can be very small; complicated seals may require a lot of space plus an external system piped in. Not all pumps can accommodate complicated seals. Not all pump designs can accommodate complicated sealing system piping. It is not always possible to upgrade from a relaxed approach to leakage to strict leakage control; a change of pump type may be necessary if initial leakage requirements were wrong ! Remember, the entrained/dissolved gas may be much more of a hazard than the liquid ! Most pumps are driven by standard AC squirrel-cage motors. However, it may be advantageous to consider a steam or gas turbine for fast pumps. New motor designs, like switched reluctance, are very good for high speed but require a 'black-box' of electronics. Alternatively, an engine may be better for slow pumps. Steam or compressed air power supplies can be beneficial in a hazardous area. Don't forget about the installation arrangement until the last minute. A submerged pump or a vertical pump may provide the smallest installation footprint. Also remember, that poor piping design can have an adverse affect on performance, reliability and labour. Piping which is not self-venting and not self-draining may require physical attention during each start and stop. Consider the piping arrangement while thinking about the pump configuration ! Much time is wasted troubleshooting 'pumps' when it is the piping causing all the problems ! Efficiency can be very important for large pumps; large electricity bills ! Efficiency may be important when trying to find a pump to operate from a 13A socket or on a 12V or 110V supply. Some pump types are much more efficient than others. The duty cycle must be defined as it can significantly affect pump selection. Some pumps can operate continuously for ten years; other pumps need tender-loving-care after twelve hours. The pump duty cycle limitations may necessitate the installation of standby units. Some installations require very quiet pumps. The noise of central heating pumps can sometimes be heard all over a building. Laboratories usually require very quiet pumps. Pumps, which are in close proximity to staff or the public, may have to be inherently safe. The site services obviously affect pump and driver selection. A steam turbine may be the preferred driver for the pump; not if there's no steam available. Larger pumps may need 3.3 kV or 6.6 kV powerfor the best motor sizing; there may be additional cost expenditure required at the substation. If the application warrants a complicated pump unit, can the local site personnel operate it safely and maintain it ? The supplier will be very happy to maintain it, at a cost. If the local site personnel don't understand the pump, or the process, the cost of maintenance may be much higher than expected Y When considering the information to be used to define the pump application it is very easy to spot 'maximums' and forget that 'minimums' might be just as important. It is worthwhile to take the time and consider that 'normal' might be much more important than the occasional 'maximum' or 'minimum'. It might
be very worthwhile to consider the duration of 'maximum' or
'minimum' in the context of long-term 'normals'. Unless specifically defined to the contrary, the pump supplier will assume all process changes occur slowly; any rapid changes must be described in detailY When the pump application is initially considered, any applicable specifications, standards or regulations must be listed for discussion. Important factors, based on either the liquid or the installation, can have a significant impact on pump selection, pump design and other equipment selection. Remember in Europe, that ATEX regulations apply to mechanical equipment such as pumps and gearboxes, as well as motors. Size, that is much bigger size, may be required for compliance. Many specifications, standards and regulations cannot be applied retrospectively because of the effect on equipment selection. 1.2 Checklist of pump terminology and definitions Modern communication can be very difficult. English is the de facto standard language for technical subjects BUT there are different versions of English! American English is different to UK English. Many versions of English have been developed by engineers who use English as a second language. In the pump industry, users and manufacturers often refer to or call a pump type by different names! This is inevitable given the range of pumps and the immeasurable number of process applications in which they are used. The same applies to pump terminology. This terminology or "jargon" can be very confusing and indeed often misleading. This Section attempts to highlight a few things to watch out for and provides an explanation of and gives guidance on some of the more important key pump terms and descriptions that