B 5 4 8 1 5E/05
>
/
Abbreviation
Name of products
FANUC 10T-MODEL A
10T-A
FANUC 10T-MODEL F
10T-F
FANUC 10M-MODEL A
10M-A
10M
FANUC 11T-MODEL A
1IT- A
1IT
FANUC 11TT-MODEL A
11TT-A
FANUC 11TT-MODEL F
11TT-F
FANUC 11M-MODEL A
11M-A
FANUC 11M-MODEL F
11M-F
FANUC 12T-MODEL A
12T-A
12T
FANUC 12M-MODEL A
12M-A
12M
FANUC 100T-MODEL A
100T-A
100T
FANUC 100M-MODEL A
100M-A
100M
FANUC 110T-MODEL A
110T-A
HOT
FANUC 110M-MODEL A
110M-A
110M
FANUC 120T-MODEL A
120T-A
120T
FANUC 120M-MODEL A
120M-A
120M
10T
10 series
1ITT
11 series
11M
12 series
100 series
110 series
120 series
CONTENTS
1
2
21
36
36
39
41
48
GENERAL
1.1 Structure
1.2 Construction
1.3 System Block Diagram
1.3.1 10/100 series
1.3.2 11/110 series
1.3.3 12/120 series
1.4 PCB and Units Table
.
.
2.
3.
TROUBLESHOOTING
64
64
75
75
EQUIPMENT
...
.
..
.
3.1 Procedures
3.2 Error Message
3.3 Checking and Countermeasures
3.3.1 No power can be turned on
3.3.2 CRT screen is not displayed after turning on power supply
3.3.3 Troubleshooting by alarm number
3.3.4 Lighting of LED on master PCB
3.3.5 JOG operation failure
3.3.6 Operation failure with manual pulse generator
3.3.7 Synchronous feed operation failure
3.3.8 Tape is not ready normally
3.3.9 No automatic operation is possible
3.3.10 Spindle binary/analog output voltage is abnormal
3,3.11 Analog output voltage linearity is not good
3.3.12 Reader/puncher and ASR33 interface do not operate normally
3.3.13 Stop position does not coincide with reference point return
position
3.3.14 System error
3.4 Power Voltage Check
3.4.1 Input unit
3.4.2 Input power voltage check
3.4.3 DC voltage checking
3.4.4 Power voltage check on velocity control unit PCB
3.5 Tape Reader Photo-amplifier Adjustment
3.5.1 Tape reader without reels photo-amplifier adjustment
3.5.2 Tape reader with reels photo-amplifier adjustment
3.6 Connecting Diagram of NC Inside
3.7 Status Display by Self-Diagnostic Function
3.7.1 Interface display
3.7.2 Display of
3.7.3 Memory contents display
3.7.4 I/O signal diagnostic data
3.7.5 Address list for 11TT
3.7.6 LED display of I/O module
3.8 Block Diagram of Servo System
3.8.1 Block diagram of position control
3.8.2 Block diagram of M series velocity control unit
3.8.3 Internal connection diagram of M series velocity
control unit
3.8.4 Block diagram of M series velocity control unit PCB
3.8.5 Block diagram of AC series velocity control unit
......
...
..
.
.
.
....
76
76
76
77
77
78
78
97
104
105
106
106
111
112
114
115
116
121
124
124
127
133
143
144
144
146
150
169
169
170
172
173
187
224
225
225
227
228
231
232
233
237
237
242
256
256
261
264
265
265
265
266
269
270
270
272
274
296
..
..
4.
302
ADJUSTMENT
302
309
309
309
312
....
PARAMETER
5.1 Parameter Display
5.1.1 Displaying parameters other than pitch error
compensation data
5.1.2 Displaying pitch error compensation data
5.2 Parameter Setting
5.2.1 Parameter tape format
5.2.2 Setting parameters using parameter tape
5.2.3 Setting from MDI
5 3 Parameter Tape Punch
5.3.1 Punching all parameters
5.3.2 Punching the parameters except pitch error compensatio
5.3.3 Punching pitch error compensation data
317
317
317
317
317
5.4
5.5
317
319
319
320
320
320
320
321
333
333
334
.
. ...
.
and Display (PCPRM)
Parameters
PMC Data Setting
5.5.1 Timer setting and display
5.5.2 Counter setting and display
5.5.3 Setting and display of keep relay and nonvolatile memory
5.5.4
5.5.5
6.
control data
Setting and display of data table
Setting and display of positioning MODULE parameter
335
336
338
...
."
340
..
340
340
347
348
362
..
367
385
392
392
6.3
398
398
408
419
419
423
423
429
430
431
431
AC Servo Motor
6.4.1 Parts location on PCB
6.4.2 Setting terminal
6.4.3 Check terminals list
6.5 Setting and Adjustment for AC Spindle Servo Unit
6.5.1 PCB parts mounting diagram
6.5.2 Main parts list for AC spindle servo unit for motor
model 3
15
6.5.3 Adjustment of variable resister on the PCB for
AC spindle servo unit
6.5.4 Description of check terminal
6.6 Adjustment of Spindle Orientation Control Circuit
6.6.1 Adjustment of magnetic sensor system spindle orientation
6.6.2 For position coder system
7.
432
434
439
441
441
452
456
456
457
7.1.1 Procedure
7.2 Replacing Methods of Option PCB (for
457
459
460
469
470
472
473
477
477
478
479
479
480
..
483
485
485
485
487
490
490
492
494
495
495
496
.... 496
496
...
499
500
APPENDIX
APPENDIX 1
APPENDIX 2
APPENDIX 3
APPENDIX
APPENDIX
APPENDIX
APPENDIX
APPENDIX
APPENDIX
APPENDIX
CONNECTION DIAGRAMS
DETAILS OF POWER UNIT
SPECIFICATIONS OF MAJOR PARTS IN M SERIES VELOCITY
CONTROL UNIT
4 DC SERVO MOTOR MAINTENANCE
5 AC SERVO MOTOR MAINTENANCE
6 HOW TO INITIALIZE BUBBLE MEMORY
7 FUSES LIST
8 PROPERTY OF LUBRICATION OIL FOR MAINTENANCE OF TAPE READER
9 FAN UNIT LIST
10 PARAMETER AND DIAGNOSTIC DISPLAY FUNCTION OF
POSITIONING MODULE
505
574
589
592
601
603
608
.. 623
626
627
1.
1. GENERAL
operator's
manual
(B-54814E)
and
connecting
manual
....
(Note) The relationships among the least input increment, detection unit, CMR
and DMR are as specified below.
Least input Increment = CMR x detection unit
Movement per rotation of motor
Detection unit =
DMR x No. of pulses of detector per rotation of motor
Abbreviation for Manual Data Input & CRT panel
CRT/MDI panel
This operation panel is used to input a command
to the NC and display NC conditions by using key
.. .......
Parameters
.....
..
switches
Values to be set to fully display functional
features of an NC machine tool to the maximum
extent when the NC is combined with the machine
tool.
1.1 Structure
Small
A.
or
CRT/MDI
Standard
CRT/MDI
type detector
(digital servo only)
Tape Reader
Tape Reader
10M/100M
AO 2B-007 2-COO1
A02B 0073COO 1
A02B-0076-C022
A02B-0076-C021
11T/110T
A02B-0076-C022
A13B-0073-B001
Without Reels
11M/110M
A02B-0076-C021
A13B-0070-B001
A13B-0080-B001
With Reels
Input Unit
B
C
D
A14B-0076-B003
A14B-0076-B004
A14B-0076-B005
A14B-0076-B101
A14B-0076-B102
A14B-0076-B103
Tape reader
with reels
without reels
Connection Unit 2
A20B-1000-0950
Connection Unit 1
ro
A20B-1000-0940
LlS
Fan unit
A02B-0047-C900
10T/100T
Y7
/
Battery case
(10 series only)
'1
(Front view)
Punch panel
Remote buffer
A16B-1200-0270
Input
Unit
Fan unit
A02B-0076-C931
.....
Multi-tap transformer
MCC Transformer
Fan unit
A02B-0047-C901
10T/11T
10M/11M.... A02B-00 47-C90 2
Fan Unit
A05B-2020-C903
\
(Rear view)
Servo Transformer
(One more would be mounted)
10/11/100/110
10T
Small
CRT/MDI
Standard
CRT/MDI
10M
A02B-007 2-COO1
A02B-0073-C001
A02B-0076-C022
A02B0076-C021
11T/11TT
11M
Fan unit
A02B-0076C022
A02B-0076-C021
A02B-0076-C941
Fan unit
A02B-0076-C941
/ (10T, 10TF and 11T only)
Remote buffer
A16B-1200-0270
-B104 (11T,IIM)
Input Unit
i
OJ
Punch panel
or
Adapter for separate
type detector
A20B-1002-0290
\SiAA
Connection unit 1
A20B-1000-0940
A20B-1001-0240
A20B-1001-0241
A20B-1001-0242
/I
i
Fan Unit
A02B-0076-C902
i
. i
i
1
i
Jj
\
I
/
Connection Unit 2
A20B-1000-0950
Battery case
Fan unit
A02B-0047-C094
Fan unit
10/11/100/110 series
Battery case
(10T only)
Fan unit
A02B-0076-C932
i
i
i
I
\
\
__
T7
N
\
\
l
\A/\
Remote buffer
Terminal unit
A16B-1200-0270
(1IT only)
Input unit
I
1
I
i
/
/
Fan unit
A02B-Q047-C907
Terminal unit
Connection unit 1
A20B-1000-0940
I/O cards D1 ~D3
A20B-1001-0240
A20B-1001-0241
A20B-1001-0242
i
i
Servo
transformer
10T
Input unit B
C
D
A14B-0076-B003
A14B-0076-B004
A14B-0076-B005
Fig. 1.1 (c) Built-in 2 cabinet internal component location (for 10T/11T)
1IT
A14B-0076-B101
A14B-0076-B102
A14B-0076-B103
10M
Small
1IM
lirr
A02B-0076-C021
A02B 0076-C021
A02B-0076-C022
A13B-0073-B001
A13B0070-B001
CRT/MDI A02B-0073-C001
Standard
CRT/MDI
Tape Reader
Without Reels
Fan unit
A02B-0047-C910
Tape Reader
With Reels
A13B-0080-BO01
sr~'\
J
/i
CRT/MDI (Interioi)
r~rs
)7
Ii
Input unit
A14B-0076-B002 (10/100)
A14B-0076-B105 (11/110)
Connection unit 2
A20B-1000-0950
i
i
Connection unit 1
A20B-1000-0940
l
i_n
Tape reader
With reels
Without reels
71
Punch panel
Remote buffer
A16B-1200-0270
(11M only)
4
/
Battery
case
A02B-0076-C151
(11M only)
(10M only)
Small connecting board
or
Fan unit
A02B-0060-C906
Multi-tap transformer
Fig. 1.1 (d) Built-in 2 cabinet internal component location (for 10M/11M/11TT)
UK
10M
Small CRT/MDI
Standard
CRT/MDI
Tape Reader
Without Reels
Tape Reader
With Reels
A02E-0073-C001
A02B-0076-C021
A02B-0076-C021
A13B-0073-B001
A13B-0070B001
Fan unit
A02B-0076-C903
A13B-0080-B001
*7\
''
2
CRT/MDI
t
>
i
i
Input unit
=n
Lbr
_
t
(Interior)
A14B-0076-B001 (10M)
A14B-0076-B104 (11M)
Connection unit 1
A20B-1000-0940
i i
ON
Connection unit 2
A20B-1000-0950
Tape reader
Without reels
With reels
Remote buffer
A16B-1200-0270
S
f
\
(1IM only)
Punch panel
i
Small connecting board
A02B-0076-C151
Battery case
(10M only)
Fig. 1.1 (e) Built-in 2-2 cabinet internal location {for 10M/11M)
Fan unit
A02B-0076-C920
(11M only)
or
Adapter for separate
type detector
A20B-1002-0290
Fan unit
A02B-Q076-C911
21
__
ft r1
I
I
I
Remote buffer
I
[
A16B-l 200-270
(for 11T and 11M)
I
i
I
!
1
!
IS
Connection unitI
1
A20B-l000-0940
ox I/O card D1 #-,D3
A20B-l001-0240
A20B-l001-0241
A20B-1001-0242
(I/O card D1-D3
are only for 10 TF)
_
i
Input
unit
f
_
j
A14B-0076-B001 (10)
A14B-0076-B104 (II)
\
Battery case
(for 10T and 10M)
Fan unit
Small connecting
A02B-0076-C151
A02B-0076-C901
(11 only)
or
type detector
A20B-1002-0290
Fig. 1.1 (f) Unbundled cabinet control component location for 10/11/100/110 series
Fan unit
"7!
r---
if
/_
---/
'\<i
( &
'
Velocity
Velocity
control
unit
control
unit
<
i
I
"
----
p
<
* /y
S/
ryr
< < rW
A20B-1000-0950
! r'N
r 7-s
-V-I
control
unit
Fan unit
1 1
11
1
Connection unit 1
A20B-1000-0940
CO
JJ
/
Connection unit 2
Velocity
/ / y{
/ -4//
if/A
--
'
f
\_S
Fan unit
Velocity
control
unit
Input unit
Fan unit
Servo transformer
/
AX'
14
/
/
Remote buffer
A16B-1200-0270
Fan unit
A02B-0055-C025
CRT/MDI unit
12T : A02B-007 6-C022
12M-'
-C025
control
unit
control control
unit
unit
CM)
(L)
(N)
_T
VXJ
Tape reader
(with reels
1 without reels,
A14B-0076-
Fan unit
A02B-0055-C026
B205
Input unit
c2
A02B-0075-COO
Fan unit
A02B-0055-C024
Built-in type
I/O unit
A03B-0801-C001
Transformer box
Fan unit
A05B-2020-C903
Servo
Servo
trans
trans
former
former
u
Export transformer
A80L-0001-0262 #B
Reai view
Front view
CRT/MDI unit
12T : A02B-0076-C022
-C025
12M:
Fan unit
LE
Fan unit
A02B-0075-C005
Built-in model
JE
Built-in
&
I/O unit
A03B-0801-C001
Fan unit
A02B-0055
-C024
]
A03B-0801-C001
control
- Additional
A02B-0075-C002
Fan unit
A05 B-2020-C905
cc
g5
.2 "
Tape reader
without reels
with reels
A02B-0075-C001
Fan unit
sa
A02B-0055-C026
Input unit
A14B-0076-B205
&
Export transformer
A80L-0001-0262#C
Rear view
12/120 series
Fan unit
A02B-0047-C910
r
T><]
Input unit
A14B-0076-B20I
o
CRT/MDI unit
l y /
fit
I2T, A02B-0076-C022
12M, A02B-0076-C025
A03B-0801-C001
A02B-0075-C001
a
Power unit
A20B-1000-0770
Punch panel
0
o
Fan unit
A02B-0060-C900
Remote buffer
A 16B-1200-0270
Export transformer
A80L-0001-0262#B
1.1
10/11/100/110
I ZA
Power unit
A16B-1210-0510
Master PCB
A16B-1010-0040
\A
Optional fiber interface
OPTION 1
(10TF only)
A16B-1210-0360
or I/O card A1 A3
A16B-1210-0320
A16B-1210-0321
A16B-1210-0322
A16B-1210-0410
(SUB CPU)
A16B-1310-0300
(MEMORY)
r
i
Power unit
A16B-1210-0560
Mater PCB
A16B-1010-0050
!
I
!
:
i
i
i
!
I
ROM/RAM board
A16B-1210-0470
Bubble memory unit
Additional axis
A16B-1210-0430
(4th pulse coder, 5th pulse coder)
A16B-1210-0450
A16B-1210-0450
(4th resolver, 5th resolver)
12
1.1
3) Digital servo 10
series/lOOseries
PMC cassette
or interface converter
Power unit
A16B-1210-0510
Master PCB
A16B-1210-0190
I/O card A
A16B-1210-0320
A16B-1210-0321
A16B-1210-0322
Small type CRT/MDI
Interface
A16B-1211-250
/
OPTION 1
A16B-1210-0350
Addition axis
(3, 4 axis)
A1GB-1211-0270
A16B-1211-0271
ROM/RAM
A16B-1210-0290
(iOTF only)
Conversational type PCB
A16B-1210-0410
Memory PCB
A16B-1210-0300 or
A16B-1210-0480
13
1.1
4) Digital servo 11
series/110
series
/WMWI
Power unit
Master PCB
A16B-1010-0200
1/
Bubble memory unit
Axis control PCB
1st and 2nd axis,
3rd and 4th axis,
5th axis from right side
A16B-1211-0270 (for 2 axes)
A16B-1211-0271 (for 1 axis)
ROM/RAM board
A16B-1211-0291
PMC cassette or
interface convertor
Power unit
Bubble memory unit
Conversational
type PCB
PMC cassette
Interface PCB
14
1.1
1s
*
& S
s
8AH
S
D
so
o
r-
sa i ? i
siI b 5
1111
i
-s s s I
4>
<N
ro u-
o o
PH
'S
t< -a<
8
Q
, o
-S
-a< s
Q
inC'-vor--
o o
r)
r)
o o
Basic control unit PCB layout of built-in cabinet and free-standing cabinet
A. (One of synchronous operation, hybrid control and double check system is
not performed when 5 or less axes are controlled.)
Fig. 1.1 (m) 12 series basic control unit layout {1)
& 3
1ss
|
PH
3
00
AH
e S
:
iS
K,
Ch
e
Q
, 11 ,
Ilblgbi|&8|
I f iiiIIiiii1
SgSSSooooS
slsilssssiss
o
15
>
CL
P
CO
Cu
H-
n
3
T1
<P
02P08
Axis CPU
Tl
02P06
Axis control
<P
02P09
PSU1
Power unit
BMU
Bubble memory
3*
O
S,
02P07
DSCG interface
sr
03P08
Axis CPU
Fo
Axis control
01P17
03P06
03P09
1'
cn
01P01
ROM/RAM
03P07
DSCG interface
03
04P08
Axis CPU
04P06
Axis control
01P09
33
01P07
DSCG interface
Axis CPU
&
<3
05P08
05P06
Axis control
05P09
05P07
DSCG interface
PSU2
Power unit
r>o
1
<J>
rt
Additional buffer 2
Cd
TT
01P15
S
s-
hh
I S
c
rt
<
03
n
o
l-h
01P02
Peripheral control
01P03
Main CPU
01P04
01P10
Main buffer
01P08
Axis CPU
rt
01P06
Axis control
01P07
DSCG interface
01P09
01P13
Spindle control
01PI4
Additional buffer 1
CL
H*
2.
<T
2
<
o
Graphic control
(D
ro
Sub CPU
rt
1.1
Ia I
2
oi
I
8
II
l
S 2 E|
3 SI2
t
t-
I-H
I
I1I
18s 1I1
e i1
J eE 8 I
II g 3 3 1 s .a
to
8
3
c?!
,a
hMioat'SJ
r-ioooooooooppop
aaaaa-saasassss
oooooooooooooo
Sk
b
I8
I|
JB
g
CM
IIs
11
111
1!t!y s !1 1 1 1 S
'3
lit
S2gSSSg
12
*-<
1-t
T-H
*H
o o o o
*<
-<
o o o
J-il-i
o o
17
a
1
O
1
c
2
Or
o
>
CL
0.
rt
h-'
c
H-
01PI 5
Additional buffer 2
02P08
Axis CPU
rt
-n
o
I
OO
sc
02P06
Axis control
02P09
sr
02P07
DSCG interface
03P08
Axis CPU
&
03P06
Axis control
s,
03P09
03P07
DSCG interface
04P08
Axis CPU
04P06
Axis control
ho
Cd
't
Hi
CD
(D
I I.
O
2.
!
a;
<
01P09
01P07
DSCG interface
05P08
Axis CPU
05P06
Axis control
or
05P09
H-
OQ
P3
rt
KJ
05P07
DSCG interface
PSU2
Power unit
I/O interface
module
(IF01A/01B)
Slot
number
10
10
Power supply
module
POW
CA 1 5
CA1 6
TI
F31F31
vO
ALC
(5A)(5A)
ALD
CO
CO
COP 4
CP3l|
m
[
GND
+24V
C2A)
+ 24E
F35I
@
I I/O module mount slots (10 modules)
Note 1
There two
terminals
cannot be used.
Do not connect
anything to these
two terminals.
M4 tap
M3 screw
.
.
I/O interface
module
(IF01A/01B)
Power supply
module
POW
CA1 5
CA1 6
i
N5
O
F31 F32
( 5A) ( 5A) g
COP4
CP3l|
T1
ALC
ALD
+24E
[S
GND
+24V(2A)
(8 modules)
(6 modules)
(4 modules)
BU08A
BU06A
BU0 4A
} Note 1
F 35
0
Mountable position of I/O machine
M3 screw
W\
M4 tap
1.2
1.2 Construction
1) Analog servo 10 series connecting construction
a) For small CRT/MDI
a,
P<
ao
g
'o
a
00
<*
cd
a
O
s
as
<2 11
ll
Readcr/puncher
J7
-r-*
</)
<
o
>
ru
CD2
CA8
CV4
CF4
?!
PH
(position detector)
:K]
w
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w
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04
JM
High-speed measuring
position reach signal
I-
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Jo
03
ID
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Ml
M2
M18
M20
M1Q
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CAl
CA2
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CV3
CF3
<D
CA4
CV2
CF2
CAS
CV1
CF1
3rd axis
2nd axis
O0
Servo motor
(position
detector)
1st axis
-3
- 3rd axis
2nd axis
1st axis I:
O
A)
*3
Ig li
Is,
S 3
o S
Q*
Small CRT/MDI
*
Fig. 1.2 (a) 10 series master PCB structure
21
Velocity
control
unit
1.2
CRT/MDI
p.
&
ft
Bo
1
o
ft
I
a
ft
11
55
II
31
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a.
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ft
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ft
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ki
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CA4
5
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a
ft
nn
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CA5
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CF1
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8
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73
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3rd axis
---
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p.
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o
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ft
cd
02
ce:
42
ft
cd
42
22
Position
detector
1st axis
3rd axis
2nd axis
1st axis
O
T~
S2
o
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Velocity
, control
unit
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a
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8
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CV4
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ft
control unit
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8
CA8
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td o
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1.2
c) Digital servo
is
a
p.
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a
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5
c
303
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cs
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S
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Power unit
a,
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g
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'd
to
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on
Reader/puncher interface
High speed skip
High speed measuring point
arrival signal
CAB
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Battery unit
CO
S8
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CV21
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it
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oP
feu
o> 3
SO
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.
8
1
'S
To magnetic cabinet
spindle
velocity
coder
Position control
unit
/ CF9 1 / CF9 2
/ CDl
COP1
Keyboard
CRT
CA3
Sc-
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fss ii
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bs
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till
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3
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a
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rr
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43
13
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5th axis
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CV4
CP 5
4th axis
4 th axis
[zri
CF4
CM
5 th axis
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<
xk
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cm
CA8
CA10
Spindle velocity
T_f
control unit
Position coder
CAl
CA2
CV3
CP 3
Reader-punclter interface
CD4
Reader/puncher
interface
CD 3
CA11
a.
CA 12
o
% 3
CV2
r</a
ill
cvi
38
2nd axis
1st axis
CPI
3rd axis
(1>
H"1
2nd axis
n
s
CM
s
u
co
Position
detector
CP 2
in
g3
3rd axis
CM
CL
Position
detector
5
I
J u
.
High speed skip
High speed measuring|
position arrival signal
Velocity
control
unit
Connection unit
for operators
panel
|s i
Reader/punelier
interface/20 mAC/L
Manual pulse generator
[] |M
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-f
o
o
I
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DS
rn
c[P
sip a sLi
in
g
g
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5ri
oL|J
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3
in
CM
a.
11
<N
sgrruv
CJ
ool I
rt
- 24
control unit
1st axis
its
cj
Velocity
-s
cd
1.2
b
to
o
PH
>>
S
<D
4
o
<D
5. >
HO
r-H
P_|
a. o
o
PQ
1
g
Connection unit
or I/O unit
S
PQ
3
p
-2
18
1
1
5
_l
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l/l
3
o
s
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Po
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cj d-
<
17lM
J o
p
m
14 CRT/MDI
(110 series only)
C=
ae i CID
71
. 2nd axis
Mst axis
<
1st axis
2nd axis
4th axis
3rd axis
azZ7vTTZra3M09TMD
2
R
3
<
azzAoXizAoNizeeio
ai6jio
CO
_4tli axis
3IZAO
oo ._.
Reader/puncher
PCIO
Near zero signal
eao
Servo amplifier
Servo amplifier
Pulse coder
nnu
CM
ft
IP
all
Separate type
detector interface
aivox azvo
C=L [
VTVO vzvo
Pulse coder
&H
Cu
8
M
Servo amplifier
CDo
u
1)
5 th axis
5 th axis
ai6cio
IIVO
/ z i vo
/3rd axis
Pulse coder
.S
P
00 OO
81t
m If!
<u
<U
<u
S- & o
2nd spindle
1st spindle
-2nd spindle)
-1st spindle f
25
Position coder
Spindle velocity
control unit
1.2
3)
12/120
12/120
series construction
series is divided into the following 3 types according to the cabinet
in which the control unit is installed.
Cabinet type
where the control
unit is installed
Note)
Built-in type
cab inet
Free-standing
type cabinet A
Free-standing
type cabinet B
Controlled
axis number
2-5 axes
(Note)
Axis control
6 axes
(Note)
2-5 axes
(Note)
6 axes
(Note)
7-8 axes
9-15 axes
The axes are controlled by the axis CPU when the hybrid control,
synchronous operation, or double check system performed even though
only 2-5 axes are controlled.
- 26
1.2
CNctj
P S'UT
CPUc Nr [|
Basic
i ipBack panel II - Power unit c r > ,
UO 1 2
CNDCNE
Input
' unit
-
AC power
CNF[nsMu
11
Bubble memory |
CNT[|
uo
t l
CNA
Basic
Back panelI
ROM
I
1 1 PMC
PMC ROMcassette
Tape
reader
.0 1 P I 7
CN;\[|
CNA[]
0 t P0l
ROM/ RAM
CDt
CNA[] o i P o 2
Peripheral c D 3 I
control
CA1
>
9[
J>
CA 1 0[>
CA2 (>
CNc|]
CA 1 l>
CN! [|
CNA[| 0 1 P 0 3
Main CPUC 0 3
ONE []
P
13
CN2 []
CNC I!
CNA[| 0 IPM
Main
CRafl] buffer
CNC[)
CA 1 7A(>
CA1!B()
CAIS |>
COP 1 [ 3
CO P 2 [3
o t -02P08CNI |J
Axis CPU
CNA
CNB
CNA|f|i-2P06 c,!51l)>CF5
Axis
control
2[_
CF5 3 [ Ji
C V 1 (>-
|>-
CV 2
CNC
Velocity
control unit
C V 3 (>-
0 1-02P07 C F 3 1 rfcj
CF3 2
DSCG
Interface c F 3 3 (H
C F 7 1 13
__
Inductosyn
preamplifier
CF7 2(3
CNC[]
CNA
Inductosyn scale
-Inductosyn slider
CF7 3[3
CA 1
2l>
Inductosyn
Inductosyn slider
or resolver
3ta
c A 1 2(>
Additional
detector
control
(PC type)
switch
preamplifier
Reference point
detective signal
cF6iip
Pulse input
detector or
pulse coder
2l>
CF6 3l>
CF
CA1J>
Reference point
detective signal
switch
performed)
Fig. 1.2 (f)
27
1.2
CNG
(p-
PSU1
CPI 4 1 1
CNP
Basic
Power unit c i- 1 1 ft
back panel II
CNDCNE
c NF
Input
J=
(| 11MU
AC power
unit
Bubble memory
I .11 I..1
CNT [|-
PMC ROM
1
PMC ROMcassettg
CNA
U0 1 1
Basic
back panelI
0 1P1 7
CNA
CNA|]
PO 1
ROM/ RAM
CD([>0 1P D 2
Peripheral CD3(>
control
CA !!!>-
CA10[>
CNA
CA
0 1P0 3
CNA
HE
CN 1
CN2
CNC
CNA |)
C A 1 7 A[
1 P0 4
>
CA 11 BO
Main
C!<B li buffer
CA 1 8 [>
COp 1 l
(]
>
COPZ i>
lp l o
CNA
Sub CPU
CN11
8
CNA [| 0 1 P 0
Axis CPU
CNB []
CNC
Main CPU co r 3
1a
CNB
CNA
c A 21
CNC [|
CNC
Tape
reader
[ |S 1 P P
CN1
(]
CN I
[|
>- >
3 [>-[
CF 5 1
Axis
control
cF6 2 (
CF$
[|
cvi
[>-
CV 2
CV 3
[>-
Velocity
}
}
>-
CK3 1
0 1 PO 7
C F 3 2 [3-
DSCG
control unit
Interface c F 3 3 [k.
aInductosyn
CF7 1 { 3C F 7 2 J 3*
CA 1 2O
CF 3 1
1P0 9
I 0Additional
cF3 2
detector
:)
C F3 3[;t.
control
Inductosyn
slider or
C F 7 30
resolver
C.A 1 2f
(PC type)
CNA[)01P13
CNB [) Spindle
control
CNC ||
l| 0 1 p r
Inductosyn
C F 7 2|>
>
AddltTomiTTo"i(>
detector
CR6 212control
CP6 3l>
CNA
I'
CA 1
Reference points
detective signal
switch
Pulse input
detector or
pulse coder
Reference point
detective signal
switch
ZIP'
CAl 7 C [
CA 2
>
I>
CA 1 [>
-Position coder
- Spindle speed control circuit
-
[ | Additional
buffer I
Inductosyn slider
preamplifier
C F 1 lo
(DSCG
type)
CNB
Inductosyn scale
C F 7 30
CNC
CNA
preamplifier
CN 2 [
]-
CN 3 [
28
1.2
(}
CN2
I}
CN3
(j
CNA ||
CKI)[| Additional
buffer II
CMC |
CNA
[f 0205P08
CN 1
Axis CPU
CNB(| --CNA
C F 5 I [)_.
C F5 2 [>i- .
[I 02~05Por,
Axis
control
Velocity
c F 5 3 (>- .
control unit
} a
()-C V 2 [>-
cvi
CNC (|
02-0SF03
CNA
E1-
CV3
CF 3 1n
detector
(DSCG
type)
U0 2 1
preamplifier
CF 3 3 I y
CF7 1 ,3CF? 2 [ >
control
Inductosyn slider
or resolver
>
CAJ.2j>
CF7 3
Additional
control
(PC type)
02-04P07
C F6 3
Pulse input
detector or
pulse coder
Interface
CA 1 2
CP-3213CF 3 3
( 3_
uo
CA 1 2
05P07
2 2
C F3
DSCG
Additional
back panel II Interface
- Inductosyn slider
- Reference point
detective signal
CF7 3 I>
()
Inductosyn scale
Inductosyn
preamplifier
CF 7 1 | 3CF 7 2 13CMC
Reference point
detective signal
switch
0-
CF311D-
DSCG
CND
CMC
cm-
Inductosyn
Additional CF 3 3 J-,
- switch
(>
C F 3 2 ( 3-
CF3 3 t>
CF7 1 I
CF72 [3.
Inductosyn
>
preamplifier
CF7 3
CNC
CNF
CNG (
CA 1 2 [>
cr l l [ y
PSU2
Power unit cm If
Inductosyn scale
Inductosyn slider
Reference point
detective signal
switch
jl
29
1.2
CNGO
PSU 1
cTTTjjj.
c N i*|]
Basic
pi
Back panel II =Power unit c ii>
"EMU
C N F 11
Bubble memory
CNDCNE
U0 12
- unit
CNT||
CNA||
U0 11
Basic
Back panel 1
C MA
11
CNAj|
PMC
ROM
PMC
Tape
reader
KOMcassette
0 1P 0 1
ROM/ RAM
cm [>.
CNA[| 0 1 P 0 2
Peripheral
control
CD3
CA 1 9[ Jp
CA1
>|>-
CA 1
C A 1 0(
C NC (
>
CtfA|| 01P03B
CS0(]
CNR [ft
/MMcT
cm!)
OIPO3A
CMAII Main
CPU
C N B j|
14 CRT/MDI
CD13BO
CNC
11
CN2
C A 1 7 A|
CNA[| IP0t
CA 1 7
CNB|] buffer
c Nc [ ]
COP 1 l>
C O P 2 I>
CNAll 0 1~0 2 PC
Axis CPU
qNA||0 1 02 P 0 6
Axis
control
CNC
>
B| y
CA 1 8 (>
Main
C Nil
|]
||
8CN1
CF5
'!>
CP5
2[>
CV1
(>
CV7
f>
Ih
CV3
C Pi 3[>
02 PS 7 CPS I
C F3 2
DSCG
Interface cpjsb
0 1
Inductosyn
c F J 11 3
___
preamplifier
CFl 2[3
CNC [
Velocity
control unit
Inductosyn scale
CF7 30
CA1 i[)
CNA||0 1 ~ 02PO9
CF3 l[b
Inductosyn
Additional CF3213
CF3 30
detector
control
CF7 to
(DSCG type)cK7 2i>CF7
CA 1
Additional
CF6
Inductosyn slider
or resolver
3'3-
2l >
I|>-
detector
control
CF62[)
(PC type)
CA12,k
CF6
- switch
preamplifier
3l>
Pulse input
detector or
pulse coder
Reference point
detective signal
switch
performed)
Fig. 1.2 0)
30
1.2
CNG (t
Pstn
CP 1 a ( )
CNF
Basic
Power unit c p i i d)
back panel II
CNDCNE
Bubble memory
Tape
reader
o lpo l
CNA
ROM/RAM
CD([jf
c 0 30CA19|>-
c N A (| 0 1 P 0 2
Peripheral
control
CA i oO
C A 20
[|
CAIO
01P03B
CNA[]
PNCCPU/
CNB[] MMCIF
CSC
(]
CN1
[|
(]
CN'
j)
14 CRT/MDI
CD13BI0-
[)
CN2
CNC
Main
CXB (J buffer
CNA
CNB
Sub CPU
CNA
0 1P 0 8
COP 2
(>
CN1
(]
CNI
CFS 1 |>
01P0 6
CNA
>
COII
Axis CPU
CNB
>
(>
CA 1 8
[I
1P1
CA 1 7 A[)C A 1 7 B|
0 1P0 4
CNA
CNC
PMC ROM
1
PMC ROMcassettg
CNA
uo 11
Basic
back panelI
CNB
AC power
unit
'
CNT[i
CNC
Input
IiMU
CNF
Axis
control
CF5 2 [>CF53 O
CNC ||
CV 1
CV 2
cv 3
C F3 1
0 1P0 7
DSCG
C F 3 2 (J.
_____
Velocity
control unit
>
C F 7 1|
C F 7 2 [>
CF7 3
CNC ||
CNA
CA I 2
CF3 1
0 1 PO 9
Additional
detector
control
|| 0 t p 1 3
CNB ( | Spindle
control
CNC (
preamplifier
CF7 2[>
Inductosyn
slider or
CF7 30
resolver
CAI
CA 1 7
c [>
l>
CA2
CA 1 [>
[ | Additional
buffer I
Reference point
detective signal
switch
Pulse input
detector or
pulse coder
--
Position coder
CNA (| 0 1 P 1 4
CNB
switch
Inductosyn
c F3 2 [
Additional cF6ii>
detector
c F s 2!i
control
CF6 3l>
Inductosyn slider
Reference points
detective signal
&A_1_2( >
CNA
IP-
C F 7 l(>
(PC type)
Inductosyn scale
>
C F 3 3 ( 3.
(DSCG
type)
Inductosyn
preamplifier
C N 2|jCN 3 ( }-
31
1.2
CN 1
CN 2
CN3
01P15
CNA
CNB 11
Additional
buffer II
CMC
j 0205P08
Axis CPU
CNA
02 -05 ['06
CNA
Axis
control
CNC
CNA
CNl
[|
CNB
____
02 05 POO
Additional c K 3 2
detector
control
(DSCG
type)
U0 2 1
Additional
crs l [)j_
CFS 2 [JfCF 5 3 |>CV 1 |>c v 2 [)>-
C V 3 (>-
CF3I|3
Velocity
control unit
Inductosyn
preamplifier
CF33(>
CF7 1 |>
Inductosyn slider
C F 7 2 |>
>
or resolver
(>
Pulse input
CF7 3I
C2W
CF i
detector or
pulse coder
C F 2
C F6 3
CA 1 2
CF3IID-
DSCG
Interface
C F 1 2 I 3-
C i'3 3
[ j.
Inductosyn
preamplifier
C F 7 1 13CF7 2 |>
CND
CNC
CJ
CA 1 2
>
l>
05P07
CF3
[>
DSCG
CF3 2
< D-
Additional
}
}
C F 3 3 l>
C F 7 1 l>
C f 7 2 |y
CF 7 3
CNC |
C N I'
(I
CA 1 2
PSU2
Power unite
Inductosyn slider
Inductosyn
preamplifier
Inductosyn scale
>
Cl i 1)
FI i (i
--
Inductosyn scale
- Reference point
detective signal
- switch
C F7 3 I
CNC [|
U0 2 2
Reference point
detective signal
switch
2j>
Inductosyn slider
Reference point
detective signal
switch
CNG[(
32
1.2
c) 12 series
CRT/MDI unit
keyboard
XcKK
CKK 1 U
CI'K
keyboard
Power c f 2 I ( y
supply
CPP
C OP 3[
CME'2(|CMI'
Control
>
CAS i)
Back
board
-'"I
-CRT
unit
CN!
Punch panel
CD 1 1>
cA 2[
>
de DM
CMD[}CDP ti
Connection unit
for operator's panel
(]c P2 4
cm CJU on
Reader/puncher Interface
device
ASR33
Manual pulse generator (3rd)
Oil
:S
-G
--
(| CMP
keyboard
AC power
|)
0P3
CA
<jf
s (>- cm
1) C MK
Control
CRT
CDl (>
CA3
[>
Connector unit
for operators panel
4|CDM
CMD
CM
Punch panel
unit
CDP
P2 4
Reader/puncher interface
device
ASR33
Manual pulse generator
(3rd)
CM AO
I/O unit
To the connector C0P2 on
the main buffer 01P04
[] Interface
module
I/O base
! F0 l A
CNA t
n
1
11
C NA 5
C2
DI module
ID99A/B
.2A[)
C2 2E
CNA
(i
n DO module
CNA l 0
C2 3A ,
CMC
CND
oD 9 9 A
C 2 3 li
0-0
33
1.2
()
CXAO
base
[K
module
[
CXA 1
I/O
interface c o
F0 1A
n DI module
1
1D9 9A/II
c xA5
c 2 JA
C2 ?E
CXA 6 1 DO module
1
OD9 9A
CXA I 0
C? iA
ct 3 E
CA t 5
C*
C AI$
(I Interface
module
CXA A
J F 0 1
Addi
CX B
tional
CXA I
Dl module
C iiA
I/O
base
' (1
CXA 5
cz 2E
CNAS
!
Ur
CSD
ra Q cxc
|j DO module
CXA I A
C 2 3A
jc
Il> 9 9 A/B
(J D
9 9A
-o 5po 6
Axis control
C F 5 1/C F 5 2/CF5 3
(L)
<M)
CV1 /C V 2
(L)
0 1
(M)
(N)
/C V 3
(N)
Velocity
control unit
-0 5 P0 7
DC motor with a tachogcncrator
and resolver
DSCG Interface
Note)
-o 5Po 6
Axis control
(M>
CV1 /C V 2
(L)
0 1
(M>
(N)
/C V 3
(N)
Velocity
control unit
-0 5P0 7
i-
|>C
DSCG Interface
C F 3 1/CF32/CF33
(L)
<M)
(N)
] Preamplifier
C F 7 1/C F 7 2/C F 7 3
(L)
<M)
<N>
Inductosyn scale
Inductosyn slider
34
1.2
C F 5 1/CF5 2/C F 5 3
(M)
(L)
CV1 /C V 2
(L)
(M)
[>
(N)
/C V 3
J" ] Velocity
(N)
Ml
(DC motor with pulse coder)
0 1
-0 5P0 6
control unit
re*
C F 5 1/CF5 2/CF5 3
(L)
CV1
(L)
(NO
/C V 2
(M)
(N)
[>
/C V 3
Velocity
(N)
control unit
Ml
(DC motor with tacho generator)
0 1~ 0 5 P 0 6
Pulse
control unit
input
detector
CV1
(L)
(M)
/C V 2
(M)
(N)
/C V 3
(N)
J" 1 Velocity
[?
control unit
=Q
(DC motor
0 1~ 0 5 P 0 7
DSCG Interface
Reference
point
detective
signal
switch
CA 1 2 [>
35
1.3
Manual
Small CRT/MDI
circuit
pulse
generator
20 mAC/L
I
PMC ROM cassette
Interface
ROM
MDI/CRT
interface
PMC
NC
CPU
Interface
CPU
Battery backup
ROM
RAM
Reader/
punch
interface
Serial interface
Master PCB
Servo interface
Conversational
function card
Option card 1
Additional axis
+
Additional memory
Reader/
Position
control
circuit
Position
control
circuit
Position
control
circuit
puncher
Fig. 1.3.1 (a) Analog servo 10 series system block diagram (when small CRT/MDI is used)
36
1.3.1
Reader/punchcr
interface
O/E
Standard type
or 14 color
CRT/MDI
Manual pulse
generator
l
\
1
O/E
ROM
O/E
Connection unit
or I/O unit
O/E
Connection unit
for operators
panel
NC
PMC
Interface
CPU
CPU
Battery back up
ROM
RAM
Reader/
puncher
interface
Serial interface
Master PCB
Servo interface
Conversational
function card
Additional axis +
additional memory
Option
card 1
Position
control
circuit
Position
control
circuit
Position
control
circuit
!
Otj
.1
5
So
flj
ID H
Tr S
S, SLg
a sw
-a'S
(Note)
Or
Fig. 1.3.1 (b) Analog servo 10 series system block diagram {when standard or 14" color
37
CRT/MDI is used)
1.3.1
Reader/puncher
--
j interface
:}
Standard type or
14 color CRT/MDI
Manual
pulse
generator
CRT/MDI adapter
Serial
Interface
CPU
ROM
O/E
inter
face
Connection unit
or I/O unit
Connec
tion unit
for oper
ators
panel
\
Optical
fiber cable
%%
PMC
CPU
NC
CPU
Interface
Reader/puncher
Serial
interface
interface
Servo
interface
RAM
Master PCB
}
Axis control PCB
ROM/RAM
Option
Conversational
function card
card 1
card
Position
control
circuit
Position
control
circuit
Servo amplifier
cm
II
&3
a)
4)
<U <0 ri
&&!
.sp.a> g
S3
o
Battery
back up
O. 4)
M
S2
cS.S
Note)
Fig. 1.3.1 (c) Digital servo 10/100 series system block diagram
- 38
Position
control
circuit
1.3.2
I
O/E
Standard type
or 14 color
CRT/MDI
Reader/puncher
interface
l
Manual pulse
generator
j
ROM
Optical fiber
cable
-O/E
Connection
unit for
Connection unit
or I/O unit
operators
panel
O/E O/E
NC
PMC
Interface
CPU
CPU
Interface
Position display
RAM
Readcr/puncher
interface
Serial interface
Master PCB
Servo interface
Conversational
function card
ROM/RAM PCB
Additional axis
Position
control
circuit
Position
control
circuit
(Note)
39
Position
control
circuit
1.3.2
Standard type or
14 color
}
PMC ROM
cassette
CRT/MDI
Adapter
memory
interface
CPU
Reader/puncher
interface
Manual pulse
generator
J
Connec
adapter
Bubble
ROM
CRT/MDI
Li
tion unit
O/E
Serial
inter
face
Connection unit
or I/O unit
for
operators
panel
\
0/15 0/E
PMC
CNC
Interface
CPU
Optical fiber
cable
CPU
Interface
Position display
RAM
Serial
interface
Master PCB
Servo
interface
Axis
Axis
control
Axis
control
PCB
PCB
PCB
control
Conversational
function card
ROM/RAM
board
Position
control
circuit
Position
control
circuit
Position
control
circuit
Servo amplifier
Note)
Fig. 1.3.2 (b) Digital servo 11/110 series system block diagram
40
Reader/puncher
interface
1.3.3
To each units
Input unit
AC power
PSUl
BMU
i
Bubble
memory
Power unit
PMC ROM
1)C output
1
01P17: Graphic display control
CPU
Memory
- ROM
Reader /puncher
01P01: ROM/KAM
Main memory
Machine side
Tape reader unit
Interface
: CRT/MD1 unit
Keyboard
CRT unit
PC CPU
Operators
panel
Mem-
Interface
orv
Main CPU
Interface
E/O
E/O
Punch
panel
O/E
:
O/E
Reader/puncher
ASR33
Manual pulse generator (3rd)
I/O unit
Interface
DO
DI
CPU
Machine side
ROM
Machine side
Position control
Motor
Motor (resolver, tachogenerator)
(pulse coder)
Interface
Resolver inductosyn
optical scale,
magne scale
Position detector
02P08: Axis CPU
Memoryj | CPU
-
~~j ROM |
Position control
Motor
Motor (resolver, tachogenerator)
(pulse coder)
Interface
Position detector
Resolver inductosyn
optical scale,
magne scale
- 41
1.3.3
AC power
Input
To each unit
To additional control unit
unit
PSUl
Bubble
Power unit
memory
PMC
I
DC output
L
01P17: Graphic display control
Memory
--
CPU
Readcr/punchcr
ROM
Machine side
0 1 PO 1 : ROM/RAM
Main memory
Tape reader unit
Interface
01P03:
CRT/MDl unit
Main CPU
Keyboard
CRT unit
PC CPU
Memory
Operator's
panel
Interface
ilt
Main CPU
Interface
Reader/punchcr
ASR33
Punch
panel
{o
E/O
E/O
: I/O unit
O/E
Interface
DO
D]
CPU
Machine side
ROM
Machine side
01P08: Axis CPU
Memory
CPU
ROM
Velocity control
Motor
unit
Position control
Interface
Position detector
Interface
'*
- 42
1.3.3
From input unit
U02; Additional control unit
PSU2
Power unit
DC output
Memotyj j CPU|
\ ROM|
Motor
Position control
Interface
Position detector
03P08: Axis CPU
Memory!*
CPU
ROM
Motor
Position control
Interface
Resolver inductosyn
Optical scale, magne scale
Position detector
Memory
ROM
Position control
Motor
Motor (resolver, tachogenerator)
(pulse coder)
Interface
Position detector
Resolver inductosyn
Optical scale, magne scale
h-0
Memory
ROM
Position control
Motor
Motor (resolver, tachogenerator)
(pulse coder)
Interface
Posilion detector
- 43
1.3.3
To each units
Input unit
AC power
PSU1
BMU
Bubble
Power unit
memory
PMC ROM
DC output
CPU
-r
ROM
01POl : ROM/RAM
Main memory
Rcadej/pnncher
Machine side
Q1PQ2: Pcripheratcontrol
Interface
MMC
PMC
CPU
I/F
CPU
ROM -
: 14 CRT/MDI
RAM
01P03: Main CPU
CRT unit
Keyboard
Operators
panel
DV/RV
DV/RV
Interface
HI
Main CPU
interface
] O/E
E/0
E/O
JJ
i
Punch r*
Readei/punchci
//
(3rd)
I/O unit
O/E
Interface
fpol
DI
CPU
Machine side
ROM
Position control
Motor
Motor (resolver, tachogeneiator)
(pulse coder)
Interface
Reference point approx, switch
Position detector
optical scale,
magne scale
CPU
ROM
Position control
Motor
Interface
Position detector
Resolver lnductosyn
optical scale,
magne scale
When using built-in type cabinet or free-standing type cabinet A (6 axis or less
control, hybrid control, synchronous operation or double check system is
performed)
Fig. 1.3.3 (d) 120 series system block diagram
44
1.3.3
AC power
To each unit
Input unit
To additional controlunit
U01: Basle control unit
BMU
PSU1
Bubble
Power unit
memory
PMC
DC output
01P01:
Sleader/pu richer
ROM
CPU
Machine side
ROM/RAM
Main memory
Tape reader unit
Interface
MMC
PMC
CPU
i/F
CPU
01P03B: PMC
1 ROM h
] RAMV
CPU/MMCIF
:
01P03:
14* CRT/MDI
Main CPU
CRT unit
Keyboard
Operators
panel
Memory
DV/RV
DV/RV
Interface
Interface
| Main CPU |
H/O
E/O
/E
Punch
panel
K
: I/O unit
fo/E >
Interface
DO
Reader/punchcr
ASR33
Manual pulse generator (3rd)
WJ
CPU
Machine side
ROM
Machine side
Memory
j CPU |
- |ROM |
01P06: Axis control
Velocity control
unit
Position control
Motor
Motor (resolver, tachogencrator,
pulse coder)
Resolver inductosy n
Position detector
Interface
45
1.3.3
From input unit
1)02:
Additional controlunit
PSU2
Power unit
unit
DC output
02P08: Axis CPU
CPU
Memory
ft
ROM
ft
02P06: Axis control
Velocity conirol unit
Position control
Motor
Motor (resolver, tachogencratoi)
(pulse coder)
Position detector
03PO8: Axis CPU
CPU
Memory
ROM
Position control
Motor
- Reference
[nductosy n preamplifier
interface
Resolver fnductosyn
Optical scale, magne scale
Position detector
04P08: Axis CPU
CPU
Memory
ROM
Position control
Motor
Motor (resolver, tachogenerator)
(pulse coder)
Interface
Position detector
05P08: Axis CPU
Memory
CPU
ROM
Position control
Motor
Motor (resolver, tacliogenerator)
(pulse coder)
Interface
Position detector
46
1.3.3
AC input power
Connection unit
for operators panel
T
I
Power
supply
CP24
CP24
{ CDM
CM1
Sub
CPU
CD13
CD14
CA3
Main
CD 13 11
CRT/MDI
CD12
Serial interface
CPU
CD15
CD16
Printer
RAM tile
CA7
Battery unit
Floppy
interface
CNF
47
Operators panel
Adapter
1.4
I/O
Abbreviation
Specification
A16B-1010-0040
Analog servo
A16B-1010-0190
Digital servo
DI/DO 1
A16B-1210-0320
DI/DO = 40/40
DI/DO
A16B-1210-0321
DI/D0
80/56
DI/D0 3
A16B-1210-0322
DI/DO
104/72
A20B-I00I-0240
DI/DO
40/40
A20B-1001-0241
DI/D0
80/56
A20B-1001-0242
DI/DO
104/72
A16B-1211-0290
A16B-1211-0250
Digital servo
system only
Analog servo system
only
MASTER
Card
Remarks
(10T/M)
I/O
Card
(for 10TF)
ROM/ RAM
CRT/MDI
Optical Interface
OPT. INTERFACE
A16B-1210-0360
Option 1
OPTION 1
A16B-1210-0350
Additional Axis
Card
A16B-1210-0431
Additional Axis +
Additional ROM/RAM
A16B-1210-0380
ADD. MEMORY
A16B-1210-0381
CRT/MDI
A16B-1210-0370
Additional
ROM/RAM
CRT/MDI
Switcher
CRT/MDI
Panel
INT
SWITCHER
A20B-1001-0090
T keyboard
A20B-1001-0091
M keyboard
A98L-0001-0111
Sheet switch
A20B-1000-0842
Small CRT/MDI
panel soft key
A61L-0001-0079
Small, standard
CRT/MDI panel
common CRT unit
A13B-0056-C001
48
1.4
Name
Specification
Abbreviation
CRT/MDI
Panel
(for 10TF)
A20B-1000-0850
Controller
A20B-1001-0200
Keyboard
A20B-1000-0890
Soft key
A20B-1001-0160
Power supply
A16B-1210-0510
A16B-1600-0090
Remarks
49
1.4
Table 1.4 (b) PCB 84 units for 11/110 series only
Name
Master PCB
ROM/RAM Board
Abbreviation
MASTER
ROM/RAM
Remarks
Specification
A16B-1010-0050
A16B-1010-0200
A16B-1210-0470
A16B-12 11-029 1
Additional Axis
(PP)
AD.AXS(P.P)
A16B-1 210-0430
Pulse coder x 2
Analog servo system
only
Additional Axis
(RP)
AD.AXS(R.P)
A16B-1210-0440
Resolver +
Pulse coder
Analog servo system
only
Additional Axis
AD.AXS(R,R)
A16B-1210-0450
Resolver x 2
Analog servo system
only
RES/IND
A16B-1210-0460
(RR)
A16B-1210-0560
A16B-1600-0080
Tape Reader
A20B-0007-0750
Photoamplifier
Tape Reader 2
A20B-1001-0050
Controller
A20B-100 1-0060
Keyboard
CRT/MDI Panel
A20B-1000-0900
Controller
A20B-1000-0990
A20B-1001-0200
Keyboard
A20B-1000-0890
Soft key
A20B-1001-0160
Power supply
A20B-0001-0074
CRT unit
- 50
1.4
Name
Abbreviation
Specification
Remarks
A16B-1211-0270
A16B-1 211-027 1
A20B-1000-0913
(except 11TT)
PMC Cassette A
A20B-1000-09 10
4000 STEP
PMC Cassette B
A20B-1000-0920
16000 STEP
A16B-1210-0340
For PMC-I
A20B-1000-0800
Controller
A20B-1000-0970
Backboard
A20B-1001-0160
Power supply
A61L-0001-0079
CRT unit
Axis control
PCB
Interface
AXIS CONTROL
INT. CONVERTER
Converter
PMC RAM 1
Standard CRT/MDI
Panel (9")
(10/11 series
only)
A13B-0056-C001
A20B-1000-0830
M keyboard
A20B- 1000-0831
T keyboard
A86L-0061-0110
Sheet switch
A20B-1000-0840
A20B-1000-0841
Panel
A20B-1000-0850
Controller
(14")
(10/11 series
only)
A20B-1000-0870
Horizontal
keyboard M
A20B-1000-087 1
Horizontal
keyboard T
A20B-1000-0880
Vertical keyboard M
A20B-1000-0881
Vertical keyboard T
A20B- 1000-08 90
A2 0B- 1000-0891
A20B-1001-0160
Power supply
A61L-0001-0074
CRT unit
CRT/MDI
51
1.4
Abbreviation
Name
Specification
Remarks
Connection Unit
for Operator's
Unit
A16B-1210-0480
DI/DO
96/64
A16B-12 10-0481
DI/DO
64/32
Connection Unit 1
A20B-1000-0940
Connection Unit 2
A20B-1000-0950
Tape Reader 1
A20B-0007-0750
Photoamplif ier
A20B-0008-0280
Serial interface
A20B-1000-0472
Power supply
A14B-0075-B120
PPR
Conversational
function card
(for 10TF and
11TTF)
(for 11M graphic)
ACP
A20B-1000-0200
I/O controller
A20B-1000-0190
A20B-1000-0191
A13B-0117-C001
Switch unit
A16B-1210-0410
SDB CPO
A16B-1310-0300
MEMORY ( 10TF,
11TTF only)
A16B-1310-0301
MEMORY ( 1IMF)
A16B-1310-0310
MEMORY (11MF)
A16B-1310-0480
MEMORY (10TF,11TTF)
52
1.4
Table 1.4 (d) PCB & units list for 12 series
Module name
Cabinet
PCB
specification
U01
(12 series)
A02B-0075-C001
U05
(120 series)
A02B-0075-C012
type
(Note 1)
Basic control unit
Control PCB is mounted
\
/Consisting of 2 kinds
of the back panel PCB
A16B-1010-0010 (12 series)
A16B-10 10-0230
(120 series)
A20B-1001-0100
Bu,
Group
(Note 2)
B
A,
B
(12/120 series)
PCB
mounted
in basic
control
unit U01
or U05
01P01
A16B-1210-0012
ROM/ RAM
Bu,
A,
B
B.O.
Peripheral control
Spindle speed analog output
Position coder interface
Bu ,
A16B-1211-0600
01P02
A16B-1210-0080
... Reader/puncher
interface
speed DI/DO
. High
Tape reader interface
.
01P03
01P03A A16B-1211-0540
(120 series
only)
01P03B A16B-1211-0550
(120 series
only)
01P04
A16B-1210-0070
.
. Shared RAM
Main CPU
. PMC CPU
Main CPU-1
Main CPU
Shared RAM
Interface for
.
.
14" CRT/MDI
Main CPU-2
Main CPU
PMC CPU
.
.
Main buffer
Main buffer
Buffer of main bus and
peripheral bus
Buffer of main bus and
global bus
Position display control
(for 1st or 2nd)
Analog input interface
.
.
53
A,
B
1.4
Module name
PCB
mounted
in basic
control
unit U01
or U05
01P05
PCB
specification
A16B-1210-0090
Adapter
A16B-1210-0030
5
02P06
01P07
A16B-1210-0110
5
02P07
01P08
A16B-1210-0020
$
02P08
type
Group
. Buffer
Bu,
A
B.O.
Axis control
Position control 3 axes
(pulse coder, pulse input
detector, and resolver
inductosyn are available
as detectors. Resolver
inductosyn requires DSCG
interface)
Bu ,
B.O.
DSCG interface
Bu,
A,
B
Axis CPU
CPU
Bu ,
B.O.
. 1 pee
01P06
Cabinet
Resolver, inductosyn
interface
A,
B
A,
possible)
01P09
A16B-1210-0180
02P09
check system
inductosyn is
available as a position
detector
. Resolver
A16B-1210-0170
.
.
54
Bu,
A,
B
1.4
Module name
PCB
specification
Cabinet
type
PCB
mounted
in basic
control
unit U01
01P10
A16B-1210-0100
Sub CPU
CPU memory for sequence
control when more than 7
axes are controlled
or U05
01P13
A16B-1210-0160
Spindle
(Used in the system where
sub-CPU is used)
Spindle analog output
Position coder interface
Position display control
(for 3rd)
Group
.
.
01P 14
A16B-1210-0250
Additional buffer 1
, Buffer to expand the
global bus to the
additional control unit
A20B-1000-0910
Bu,
A,
B,
B.O.
A20B-1000-0920
A20B-1000-0913
Interface converter
ROM for PMC
16 kB
A87L-0001-0017
Bubble memory
Memorize parameter
Part program memory &
edit (60 m)
Bu,
A,
B.
B.O.
A87L-0001-0084
Bubble memory
Memorize parameter
Part program memory &
edit (320 m)
A87L-0001-0085
Bubble memory
Memorize parameter
Part program memory &
edit (640 m)
01P16
0 IP 17
PMC
ROM
BMU
.
.
.
..
.
A87L-000 1-0086
Bubble memory
Memorize parameter
Part program memory &
edit (1280 m)
.
.
A87L-0001-0100
#8M
Bubble memory
. Memorize
parameter
55
&
1.4
Module name
PCB
BMU
PCS
A87L-0001-0100
#12M
mounted
in basic
control
unit U01
or U05
Cabinet
specification
type
Group
Bubble memory
. Memorize parameter
. Part program memory
&
edit. (3840 m)
PSU1
U02
A20B-1000-0770
A02B-0075-C002
edit (5120 m)
Power unit
. PCB is mounted
Bu,
A,
B
B
controlled.
Consisting of 2 kinds
of back panel PCBs
A16B-1010-0020
A20B-1001-0180
PCB
mounted
in addi
tional
control
unit U02
A16B-1210-0030
Axis control
B.O.
A16B-1210-0110
DSCG interface
A16B-1210-0020
Axis CPU
B.O.
A16B-1210-0180
A16B-1210-0170
01P15
A16B-1210-0260
Additional buffer 2
Buffer to receive the
global bus from basic
control unit
PSU2
A20B-1000-0770
Power unit
Supply DC voltage to
additional control unit
02P06
05P06
02P07
$
05P07
02P08
05P08
02P09
$
05P09
56
1.4
Module name
PCB
specification
A03B-0801-C001
PCB
Cabinet
type
...
..
IF01A
A16B-1310-0020
Interface module
Interface between basic
control unit and built-in
type I/O unit
ID99A
A20B-1000-0750
Input module
Low speed input 48 points
Used as a receiver of
contact signal
.
.
ID99B
A20B-1000-0751
Input module
High speed input 48
points
Used as a receiver of
photo coupler, etc.
mounted
in
built-
Group
Bu,
A,
B
B.O.
in
type
I/O unit
OD99A
A20B-1000-0760
Output module
. Contactless
output 32
points
A03B-0801-C001
PCB
IF01B
A16B-1210-0030
mounted
in
built-
...
..
Interface module
Interface between builtin type I/O unit and
built-in additional
unit
in
type
addi
ID99A
A20B-1000-0750
Input module
ID99B
A20B-1000-0751
Input module
OD99A
A20B-1000-0760
Output module
tional
I/O unit
57
I/O
1.4
Module name
PCB
specification
Cabinet
type
Group
A14B-0076-B201
Input unit
Power ON/OFF control
circuit, power magnetic
contactor and fuses are
mounted
Bu
A14B-0076-B206
Input unit
(When a velocity control
unit is not installed in
the free-standing type A
cabinet)
B.O.
A14B-0076-B207
Input unit
(When a velocity control
unit is installed in the
free-standing type A
cabinet, and when servo
transformer total capacity
is 5 kVA or less)
A14B-0076-B208
Input unit
(When a velocity control
unit is installed in the
free-standing type A
cabinet, and when servo
transformer total capacity
is 5 kVA or more)
A14B-0076-B205
Input unit
A16B- 1600-0080
A20B-1001-0210
Bu,
A,
B
cabinet)
A02B-0075-C003
Punch panel
Connection to ASR33
.
. Connection
to
reader/
58
1.4
Name
CRT/MDI
unit
(12 series only)
A02B-0076-C022
Cabinet
Remarks
Specification
9" horizontal
type
type
for 12T
A02B-0076-C025
9" horizontal
Bu,
A,
B
type
for 12M
A02B-0076-C042
9" vertical
type for
12T
Exter
nal
type
A02B-007 6-C062
14" horizontal
type
A02B-0076-C063
A02B-0076-C082
14" vertical
type for
12T (color)
9" CRT/
Control PCB
A20B-1000-0800
MDI unit
compo
Back board
A20B-1000-0970
Power
A20B-1001-0160
CRT unit
A13B-0056-C001
Key board
A20B-1000-0831
For 12T
A20B-1000-0832
For 12M
A20B-1000-0840
A20B-1000-0841
nent
PCB
Soft key
PCB
59
Group
B.O.
1.4
Name
14" CRT/
Remarks
Specification
Control PCB
A20B-1000-0850
Power
A20B-1001-0160
CRT unit
A61L-0001-0074
Keyboard
Cabinet
type
Group
MDI unit
compo
nent
PCB
Soft key
A20B-1000-0872
A20B-1000-0881
A20B-1000-0890
Horizontal type
A20B-1000-0891
Vertical type
A16B-1210-0480
DI 96 points,
DO 64 points
A16B-1210-0481
DI 64 points,
DO 32 points
A13B-0070-B001
Without reels
PCB
Exter
nal
type
Tape reader
Bu,
A,
A13B-0080-B001
With reels
Tape
reader
compo
Photo
amplifier
A20B-0007-0750
Without reels
nent
Control PCB
A20B-1001-0050
With reels
Keyboard
A20B-1001-0060
With reels
60
B.O.
1.4
Remarks
Specification
lV'CRT/MDI unit
A02B-0087-C200
14
Main CPU
A20B-1001-0830
Sub CPU
A20B- 1001-0840
CRT/MDI
unit
compo
nent
A20B-1001-0870
Bubble memory
(512KB)
A20B-1001-09 11
Bubble memory
(1MB)
A20B-1001-0910
Floppy
interface
A20B-1001-0901
Power supply
A20B-1001-0930
Back panel
A20B-1001-0920
Key board
A86L-0001-0130
A20B-1002-0060
A20B-1002-0110
61
For debug.
1.4
Table 1.4 (f) PCB & unit for
Specification
Name
BU10A
A03B-0801-C009
I/O
BU08A
A03B-0801-C004
1/0
BU06A
A03B-0801-C006
1/0
BU04A
A03B-0801-C007
I/O
Power module
POW
A16B-1310-0010
I/O interface
IF01A
A03B-0801-C101
IF01B
A03B-0801-C102
IF04C
A03B-0801-C103
0D64A
A03B-0801-C141
DO=64
0D32A
A03B-0801-C140
DO=32
OD64B
A03B-0801-C113
DO=64
OD32B
A03B-0801-C112
D0=32
OD16B
A03B-0801-C111
D0=16
OD08B
A03B-0801-C110
D0= 8
0D16C
A03B-0801-C115
DO=16
OD08C
A03B-0801-C114
D0= 8
OA16D
A03B-0801-C117
00=16
OA08D
A03B-0801-C116
DO= 8
OA16E
A03B-0801-C119
D0=16
OA08E
A03B-0801-C118
D0= 8
ID 64 A
A03B-0801-C133
DI=64
24VDC/20mS
ID32A
A03B-0801-C132
DI=32
non insula
tion
ID16A
A03B-0801-C131
DI=16
ID08A
A03B-0801-C130
DI= 8
I/O base
unit
module
Output module
24M8VDC/
0. 125A
Input module
62
I/O unit
Connection
via
connectors
2448VDC/
0.25A
2448VDC/
0.5A
Connection
via terminals
2448VDC/
2A
120VAC/1.6A
240VAC/1.6A
Connection
via
connectors
Connection
via terminals
1.4
Name
Input module
(cont ' d)
Remarks
Specification
ID64B
A03B-0801-C137
DI=64
ID32B
A03B-0801-C136
DI=32
ID16B
A03B-0801-C135
DI=16
ID08B
A03B-0801-C134
DI= 8
ID64C
A03B-0801-C123
DI=64
24VDC/2mS
non insula
Connection
via
tion
connectors
Connection
via terminals
24VDC/20mS
insulation
Connection
via
ID32C
A03B-0801-C122
DI=32
connectors
ID16C
A03B-0801-C121
DI=16
Connection
via terminals
ID08C
A03B-0801-C120
DI= 8
ID64D
A03B-0801-C127
DI=64
24VDC/2mS
Insulation
Connection
via
ID 3 2D
A03B-0801-C126
Dl=32
connectors
ID16D
A03B-0801-C125
DI=16
Connection
ID08D
A03B-0801-C124
DI= 8
IA16E
A03B-0801-C129
DI=16
via terminals
120VAC/30ms
insulation
Positioning
module
(software is
IA08E
A03B-0801-C128
PT01A
A03B-0801-C05 1
Connection
via terminals
DI= 8
necessary)
A03B-0801-J501
Positioning
module control
#775
Analog input
module
AD04A
A03B-0801-C052
Analog input
Analog output
module
DA03A
A03B-0801-C055
Analog output = 3
DA02A
A03B-0801-C053
Analog output = 2
CT01A
A03B-0801-C054
Pulse input
A16B-1600-0090
200VAC input
A2 OB- 1001-0210
200VAC input
Pulse counter
module
tional power
input unit
63
= 1
2.
.
.
.
Cleaning point
Reference
drawing
Cleaning
period
Daily
Daily
Tape retainer
Daily
CD
Cleaning method
Cleaning with gauze or
thin brush with pure
alcohol
(D
Tape path
Daily
Capstan roller
Weekly
<D
6
Guide roller
Weekly
Pinch roller
Weekly
cover
Monthly
brush.
64
Monthly
2.1
&
*sw
wm&m
: x'V
:
-VO 09
*=f
'
JV)
F
Si
J*)
/*
XV
_F
BM
FM
'Brake magnet
iV8 60 ~0 OG 0 -V 0 0 4
6
JTjfe
(A13B-0070-B001)
Fig. 2.1 (a) Tape reader without reels front view (with cover removed)
(ft
9
Fig. 2.1 (b) Tape reader without reels side view
65
2.1
Reference
drawing
Cleaning point
Item
Cleaning
period
Daily
Daily
Tape retainer
Daily
Tape path
Daily
Capstan roller
Weekly
Weekly
Weekly
Monthly
CD
Guide roller
Cleaning method
Pinch roller
brush.
Monthly
s'-'\
i?
m
:
.
'
.
or-i
um
liiili
pi
Jk
TAPE P/
)m
wa
S'
.
.
mmj
lfaisi
'
:- - -
1i
ag
MS#
vV::.
ililifc
:
AUTOS; s
.-REELALARM
0
ON:
RESFE
s'
Slllp;:.'
111
Fig. 2.1 (c) Tape reader with reels front view {with cover removed)
66
fiB
*
,, ,
2.1
Period
Lubrication point
Magnetic section
Lubrication
(Note) _
Amount
3 months
Light machine
oil
1 drop
1 year
Rocol paste
Sufficient to
form a thin
film
Rocol paste
67
2.1
Lubrication point
Magnetic section
Period
Lubrication
(Note)
3 months
Light machine
Araoun t
1 drop
oil
Light maclune oil
Rocol paste
Sufficient to
form a thin
film
6 months
Rocol oil
2 V 3 drops
ch
Rocol paste
1 year
Guide roller
Rocol oil
10
6 months
Rocol oil
J.
68
Rocol oil
23
drops
2.1
!V>-i
gg :
>4-iS )
'S'
'
m
r'* X?
mm
i ifefffiassffisSil
&-R -Si
Iilw
gm
Rgtl QH
fltFA$E
MASH
ftv OFF.
FORMftO
Stc-C*
:
If
iSil* ,
\J
ftEW.NO.
(Note) Lubricant
Manufacturer
Name
Item
1
Luna oil
Nippon Sekiyu
69
2.1
A
o
Air filter
follows.
motor
.
.
70
2.1
vi) Blow off the dust in every brush holder with compressed air (factory
air), and the dust will come out through another brush holder. Before
using the compressed air, confirm that the air does not contain iron
dust or a large amount of moisture.
vii) After the check, put back the brush and tighten the brush cap
completely. Be careful as sometimes the brush spring may be caught in
between the conducting metal and brush holder and the brush cap may
not go in correctly make sure that all the brush caps are tightened
into the respective brush holders to almost the same level.
When putting the brush into the brush holder, sometimes the brush
cannot slide smoothly due to brush dust which adhered to the inside
surface of the brush holder. In such a case, clean the inside surface
(Take care not
of the brush holder with the tip of a screwdriver.
scratch the commutator surface.)
viil) When replacing the brush, use a brush similar (in quality, shape,
etc.) to the existing one. After replacement of the brush, run the DC
servo motor without load for a while to fit the brush surface to the
commutator surface.
Length of brush
Brush
I
I
Ui
Brush holder
Brush cap
Motor model
Length of
new brush
Usable length
Model
00M
10 mm
5 m
Model
19 mm
10 m
71
2.1
.
(free-standing
0
Air outlet
Fan motor
type,
built-in type 1,
unbundled type)
Air inlet
Rear view
L
Air outlet
(10M/11M built-in
Fan motor
(Mounted inside the heat
exchange)
type 2, etc.)
Air inlet
Rear view
72
2.1
Fan motor
Power cable
screws
Terminal board
Blind plate or
fan unit
Protective cap
1
!
Power cable
73
Fan motor
2.1
c) Cleaning method
i) Cleaning of fan motors
Remove dust, mist, and other foreign substances from the fan motors,
terminal board, fan mounting plate, and other parts by using a brush
or other cleaning tool.
If they cannot be removed easily, wipe them off with a damp cloth
after wetting the cloth with water containing a neutral detergent.
Be careful not to allow detergent to go into the fan motor rotors and
other electric parts.
Completely dry the fan motors if water or detergent was used.
ii) Cleaning of heat exchange
Remove dust, mist, and other foreign substances from the interior of
the heat exchange through the mounting opening of the detached fan
motors or fan unit by using dry waste or something similar.
d) Installation
After cleaning the fan motors and heat exchange, remount the fan motors
or fan unit, blind plate, and other parts, and connect the power cables
Be sure to fully cover the terminals with their
to the terminals.
protective caps.
Mount the units which have been removed in the preliminary work for
cleaning to their specified mounting places.
Be particularly careful not to connect the cable connectors incorrectly.
(Note) If defective, replace the fan motor. Mount the protective caps as
illustrated below. (If protective caps are not mounted correctly,
a leak may occur. )
i) Pass the protective cap through each lead wire of the fan motor before
attaching the crimp-style terminal.
Protective cap
I"
"(}
Lead wire
Crimp-style terminal
Protective cap
board
Lead wire
74
2.2
AC voltmeter
Requirements
Usage
AC power-supply voltage
can be measured with a
tolerance of +2% or
downward
DC voltmeter
Maximum degree of 10 V,
30 V Tolerance of +2% or
downward (digital volt
meter may be required.)
Oscilloscope
Measurement of DC power-
supply voltage
Check of connection
sequence of AC 3-phase
Input power
Frequency bandwidth of
5 MHz or upward, 2
channels
2) Tools
+ screw driver: large, medium and small
screw driver: large, medium and small
3) Chemicals
Tape reader cleaning liquid (pure alcohol) and oil.
2,3
75
3.
3. TROUBLESHOOTING
3.1 Procedures
.....
....
...
....
....
.
.
....
....
....
....
... .
....
....
14)
15)
16)
17)
18)
19)
20)
21)
22)
23)
System error
Power supply voltage checking
....
Section
Section
Section
Section
Section
Section
Section
Section
Section
Section
of the
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
3.3.10
3.3.11
3.3.12
3.3.13
3.3.14
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
Inform our Service Center of checked data on the following items, when trouble
occurrs
1) Phenomena
i) Mode in which the trouble occurred
ii) Position where the trouble occurred
iii) Alarm number
iv) Trouble frequency
v) Amount of error in the position
vi) Display of the position when trouble occurrs
2) Other information
i) Software series and edition number displayed on the CRT when the power is
turned on (see Subsec. 3.3.2)
ii) Parameter contents
Inform our Service Center of the results of a comparison between the
parameter table attached to the NC and the parameters set in the NC.
iii) Program contents and cutter compensation values for automatic operation
iv) Contents of other items if checked
76
3.3
Item
Check points
Cause of trouble
No input power
supply is con
nected to NC.
Countermeasures
Remove blowout
causes and
replace fuses.
OFF contact of
external powersupply ON/OFF is
faulty.
POWER ON switch on
CRT/MDI unit is
faulty
j-OFF *"1
in input unit.
Input unit is
faulty.
77
3.3.3
1) SR590
If a tape code which is not covered in the code table is detected during the
significant information section of an NC tape (other than the section from
When the
control out to in), the readout operation of tape is stopped.
control unit is executing the previous block, it stops after completion of
the block, and SR590 is displayed on CRT.
The block in error is invalid, and is not executed.
The alarm condition is reset by pressing the RESET button,
Locate the cause according to the following information obtainable through
Meaning of data
Display
1100
POSITION (CHARACTER)
1101
1100
POSITION (CHARACTER)
1101
2) Alarm number
SR591 TV error (Tape Vertical error)
If during parity check, an odd number of characters are in a block (from the
character next to EOB) , the control unit will execute the preceding block,
(The tape stops on the next character to
stopping after completion of it.
the EOB of the erroneous block.)
,,SR591' is displayed the CRT.
Alarm status is reset by pressing the reset button.
Error block is ignored.
78
3.3.3
Item
Cause of trouble
Feedrate is too
low.
Check points
Perform reference point return
under the same conditions in
which the alarm occurred.
Confirm that the position
deviation is 128 or more by
using the self-diagnostic func
tion (DGN 3000)
The start
point of the reference point
return must not be on the dece
leration dog.
point return is
too close to the
reference point.
point
Countermeasures
When the
rate
position gain is
30 sec
a feed
rate of at least
300 mm/min is
necessary
revolutions
3
Defective pulse
Replacement
Replacement
coder.
5
Defective master
PCB.
79
3.3.3
4) OT007
0T008
OVERTRAVEL (HARD)
OVERTRAVEL (HARD)
When the movable part of the machine tool reaches the stroke end, the above
alarm message is displayed on the CRT screen.
When this alarm occurrs, movement of all axes stop in auto operation. In
manual mode, the axis that alarm occurred on stops.
To stop the movable part of the machine tool, two limit switches (LSI, LS2)
are provided on each axis in each direction as shown in the figure below.
Feed rate
LSI
Position
LS2
This alarm
operates, the feed is stopped after deceleration.
message is displayed on CRT.
(LS2 operates only when
o When LS2 operates, the feed is emergency-stopped.
LSI malfunctions)
o When LSI
Release
a) When only LSI operates
Move the movable part of the machine tool by manual operation (Jog, Step
or Handle) in the opposite direction (safe side) to separate it from the
limit switch. Push the RESET key on the MDI panel.
(Note) In this case, the movable part of the machine tool can be moved in the
opposite direction only.
b) When both LSI and LS2 operate
i) Set 2nd L.S. REMOVE button to ON on operator's panel.
ii) Follow the same instructions given for LSI.
(Note) In the equipment in which LSI is not operating when LS2 in operation,
the movable part is movable in both directions by manual operation.
Be careful of the direction in which it is to be moved when LSI has
malfunctioned.
5) OTOOl
I
OT006
OVERTRAVEL (S0FT1)
OVERTRAVEL
I
(S0FT3)
1r
J
Cause of trouble
a) Program miss
b) Setting of stored stroke limit is abnormal.
Countermeasures
o The movable part of the machine tool can
3.3.3
Confirm
Check the actual machine position (position on machine coordinate system)
from the reference point displayed on CRT screen.
(Note)
To
make
return
Operating procedure
_
(i) Turn on the power while pressing | ~
(li)
and
| keys.
(iil)
Key is
[T] [
(iv)
Key in
[]
(v)
reference point
10 series, the
INPUT | to select
in response
to
"4 SETTING"
Key in
|~6 |
| INPUT 1
6) SV023 SV overload
Item
Cause of trouble
(analysis)
Check points
Check if OVERLOAD lamp lights
when turning on NC power
supply.
Countermeasures
Connection/ setting
failure
Proceed to item 6
or 7.
Proceed to item 2
or 3.
Proceed to item 2.
Proceed to item 2
or 4.
Proceed to item 5.
Proceed to item 2.
motor functions.
81
3.3.3
Item
Cause of trouble
Overload of motor
Check points
Countermeasures
...
...
...
...
...
...
...
...
...
...
...
. ..
...
...
...
...
Setting failure of
thermal relay of M
series servo
Thermostat of
servo transformer
is defective.
Replace trans
former
Excessive regene
rative energy
Wiring failure
1) Excessive acceleration/
deceleration frequency.
Check to see if the
positioning frequency
exceeds 12 times/sec in
rapid traverse. Check that
no alarm occurs when this
frequency is reduced.
ration/decelera
tion frequency by
inserting a pause
time
Correct the
Correct wiring.
82
counter balance.
3.3.3
Item
Cause of trouble
Checking points
Countermeasures
Setting failure on
velocity control
unit PCB
Item
Cause of trouble
Checking points
PCB setting is
incorrect
ting.
Velocity feedback
voltage is not
being applied or
is intermittent.
Countermeasures
cable connection.
motor or control)
of the velocity
feedback voltage.
b) For AC servo
Countermeasures
Cause of trouble
Checking points
PCB setting is
Adjust the
Item
incorrect
3
setting.
back cable.
be sent.
83
3.3.3
Cause of trouble
PCB is defective.
Checking points
Countermeasures
PCB setting is
incorrect
Remove the me
Mechanical load is
irregular
chanical overload.
b) For AC servo
Item
Cause of trouble
Checking points
Countermeasures
Reconnect the
feedback cable.
sent.
Motor current
exceeds rated
current
Cause of trouble
The no fuse
breaker operated.
Checking points
The breaker is open when it is
as shown below.
See section 3.4 for the location
of the breaker.
This button pops
up when the breaker
operates. To reset
or
84
Countermeasures
3.3.3
Item
Cause of trouble
Checking points
Diode module DS or
some other part of
the velocity
control unit is
defective
Replace diode
module DS or the
whole velocity
control unit.
Mechanical load is
Remove the
mechanical over
load
excessive
operating.
Countermeasures
velocity control
unit is defective.
This alarm message is not displayed for AC servo.
10) SV003 EXCESS CURRENT IN SERVO
a) For M series servo
Item
Checking points
Cause of trouble
Incorrect motor
power cable con
nection
Countermeasures
nection.
The transistor
module is defec
tive
motor power
Cl
B1
El, C2
B2
E2
X
Confirm between
Cl-El , C2
El, C2-E2
.
.
85
3.3.3
b) For AC servo
Item
Cause of trouble
Incorrect con
nection of motor
power line.
Checking points
HC alarm does not occur when
turning on the power supply
after disconnecting the motor
power line,
(Since the gravity axis may
drop, support it or dis
connect the drive cable of
Transistor module
is defective.
Countermeasures
Reconnect the
motor power line
correctly
while dis
connected, set
terminal S10 set
ting to L side, or
TG alarm occurs.
Replace transistor
module
* Check resistance
between Cl - El
and C2; also
between El and
C2-E2
Check resis
tance between
Cl-El and also
between C2-E2.
**
*
M
Cl
B1
El, C2
B2
E2
Cl
B1
El
C2
B2
E2
(H003)
(H004 ,H005)
PCB is defective.
86
3.3.3
Cause of trouble
Input AC power
voltage is too
Checking points
Countermeasures
high.
2
Servo motor is
defective
Clean brushes.
PCB is defective.
Replace PCB.
b) For AC servo
Item
Countermeasures
Input AC power
voltage is higher
than specified.
Servo motor is
defective
Checking points
Cause of trouble
Load is exces
sively motionless.
Increase the
acceleration/
deceleration time
constant
PCB is defective.
Item
Cause of trouble
Checking points
PCB setting is
incorrect
Countermeasures
Replace transis
tor Q1 or replace
PCB.
87
3.3.3
Item
3
Cause of trouble
Countermeasures
Machine tool
counterbalance is
incorrect
Adjust the
counterbalance
The acceleration/
deceleration rate
frequency is too
high
Checking points
acceleration/
deceleration rate.
1.2 0.2 V
0V
Discharged
time
1
0.2 0.2 V
J
b) For AC servo
Item
Cause of trouble
Checking points
Countermeasures
Regenerative tran
sistor Q1 is
defective or PCB
is defective.
PCB setting is
incorrect
Set S2 correctly.
The acceleration/
deceleration rate
frequency is too
high.
88
acceleration/
deceleration rate.
3.3.3
Checking points
Cause of trouble
AC power voltage
is too low.
Connection is
defective between
servo transformer
and CN2 on the
PCB.
PCB is defective.
Countermeasures
Correct the
connection.
b) For AC servo
Item
Checking points
Cause of trouble
AC power voltage
is too low.
Connection is
defective between
servo transformer
and PCB CN2
+5 V fuse is blown
out
PCB is defective.
14) SV013
Item
Correct the
connection
correct
Checking points
Cause of trouble
100 V AC is not
supplied to
velocity control
unit.
Countermeasures
No fuse breaker
is turned off in
AC servo.
Countermeasures
If the button is
off, proceed to
button
on/off
state.
next
89
block.
3.3.3
Check procedure
Countermeasures
Diode module,
surge absorber
(ZNR) or other
parts are faulty
in velocity
control unit.
Replace diode
module DS or surge
absorber (ZNR) of
velocity control
unit
Irregular me
chanical load
Eliminate irregu
lar load from
machine tool side,
Cause of trouble
No fuse breaker
function
fl
15) SV008
SV009
Cause of trouble
Checking points
Countermeasures
Mis-setting of
position deviation
Correct the
parameter setting.
Overshoot
acceleration or deceleration,
deviation value of position
control circuits increases.
Check waveform at CHI on
velocity control PCB and
confirm whether overshoot is
within 5%.
constant of NC.
(set at NC side)
90
Increase gain
(RV1) of the velo
city control unit.
3.3.3
Item
Checking points
Cause of trouble
Drop of input
power voltage
Countermeasures
Voltage of power
supply is
irregular.
part .
Connection is
erroneous
etc.
or 0105P06 axis
control PCB, Ol'v
05P07 DSCG inter
face PCB (for
FS12)
Trouble
with velocity con
trol unit PCB.
16) SV010
Item
Checking points
Cause of trouble
Bad connection
Countermeasures
motor.
Setting of drift
compensation
value is
incorrect
When emergency
stop condition
occurs, set 0 bit
(ADR) of parameter
- 91
3.3.3
Item
Checking points
Cause of trouble
Trouble with
velocity control
unit or/and posi
tion control
circuit on master
PCB (for 10 and 11
series)
Trouble
with 01M15P06 axis
control PCB (for
12 series)
Countermeasures
D/A
converter
where K:
G:
E:
Item
Cause of trouble
Parameter setting
is incorrect.
Checking points
1) Check servo loop gain multi
plier.
Parameter 1826
2) Check servo loop gain.
Parameter 1825
3) Check CMR.
Parameter 1820
4) Check DMR.
Parameter 1816
92
Countermeasures
3.3.3
Item
Cause of trouble
Checking points
Extreme positional
deviation.
Countermeasures
parameter 1420
usual distance.
Proceed to 6.
Proceed to 3.
value
Proceed to 4.
Proceed to 5.
Position detector
is incorrect.
PCB is incorrect
(for 10 and 11
series )
PCB
For
resolver/
inductosyn,
replace PCB A16B1210-0460.
6
and 11 series)
Master PCB is
incorrect (for 10
PCB.
01M15P06 axis
control PCB or
0K05P07 DSCG
interface PCB is
bad (for 12
series)
93
3.3.3
18) SV018
SV020
Cause of trouble
(Resolver/inductosyn)
Checking points
Countermeasures
Connection is
bad
Repair error
Detected gain is
bad
Adjust detected
gain.
Phase shift is
bad
Initialize phase
shift value.
Setting on PCB is
erroneous
Correct erroneous
.
.
setting.
Parameter setting
is erroneous.
Set parameter
correctly.
PCB adjustment is
bad
Readjust
Position detector
is faulty.
Inductosyn gap is
clogged with
chips
Remove chips.
Inductosyn/
resolver inter
face PCB is
faulty (for 11
series)
94
3.3.3
Item
10
Cause of trouble
Inductosyn pre
Countermeasures
amplifier is
faulty
11
Checking points
Master PCB is
faulty (for 11
series)
12
01M15P07 DSCG
interface PCB or
01M35P06 axis
control PCB is
bad (for 12
series)
Cause of trouble
Cable connection
is erroneous.
PCB is faulty.
Checking points
Countermeasures
Pulse coder is
faulty.
20) 0H001
Locker overheating
"OHOOl
is
displayed
when
overheating
inside
the
NC
control
unit
detected
Release
Restart is impossible with reset button while this alarm is displayed.
After the temperature is lowered, the alarm releases.
Item
Cause of trouble
Surrounding tempe
rature is too
Countermeasures
Lower surrounding temperature.
high.
2
Air filter is
dusty
Fan Motor of NC
is not working
properly.
95
is
3.3.3
21) OHOOO
Item
Cause of trouble
Overload
Winding insulation
trouble
Checking points
Check that the motor armature
current exceeds the rated
Decrease load
current
Decrease cutting
condition
Shortcircuit
inside of winding
Demagnetization of
field system
magnet
.
.
torque
Countermeasures
commutator
Trouble in heat
pipe efficiency
Rearrange the
wiring
Refix the wire
gauze
Replace the fan
motor.
Brake trouble
Connection trouble
96
3.3.4
Cause of trouble
Item
10
Checking points
Countermeasures
01M35P06 axis
control PCB is bad
(for 12 series)
shown below.
(i) For 10 and 11 series
WDALM O
7 -segment LEDf~j t
Master PCB
The 7-segment LED display changes after turning on the power supply, and it
If an alarm occurred, it displays as
finally displays "1" after stopping.
follows
Display
Alarm contents
MDI connection failure
Countermeasures
l-j
RVTOMKMZI O
MDI failure
(Incorrect ID number)
97
__
Display
3.3.4
Alarm contents
Connection failure of
connection unit or I/O
D3
cards D1
Countermeasures
!o
PC or interface converter
does not function
(While waiting for answer)
System error
r~'i
o
a.
L
,
o
(IPL mode)
o
Others
(Normal operation is
in progress )
System error
WDALM
lights
98
3.3.4
Main MALT
PC HALT
bd
HALT
GNMI
~ka
a''
PALM(L)
[
[
PALM(H)
99
3.3.4
Countermeasures
PALM(L)
PALM(H)
GNMI
WD ALM
Replacement of NC software
ROM or replacement of each
PCB.
c) The four green LEDs for display of the CPU condition are mounted on the
each PCB of MAIN CPU (01P03) , (01P01) and AXIS CPU (01M)5P08) as shown
below.
The following are details of the LEDs.
LED8
LED4
LED8
LED 2
LED4
LED2
LED1
LED]
05P08) or
23
22
21
(LED8) x
+ (LED4) x
+ (LED2) x
+ (LED1) x
and
shows
LED8
"A" in hexadecimal.
LED2 are ON. It
Ex.
The display of four LEDs changes after power on, and stops on display "1"
at last. If a trouble occures, its display stops as follows.
100
3.3.4
C-l
o OFF
ON
Flick
ering
Light on
condi
Alarm details
Countermeasures
tion
o
o
o
o
**
e
o
B
(Flick
Abnormality of CRT/MDI
unit connection
ering)
3
(Flick
ering)
D
e
o
o
o
1
(Flick
ering)
Discrepancy in CRT/MDI
unit (ID number doesn't
conform)
Abnormality of connec
tion with built-in type
I/O unit or external
I/O unit
Discrepancy in
I/O
101
unit
unit
3.3.4
o OFF
ON
Flick
ering
Light on
condi
tion
C
(Flick
Alarm details
ering)
Countermeasures
o
o
8
(Flick
(waiting answer)
ering)
PCB.
Replace the PCB as described
above
Waiting PMC-ready
System error
IPL mode
o
o
o
o
o
Others
System error
102
3.3.4
(C-2)
Light on
Condition
0
Alarm details
Countermeasures
start
05P08) A16B-1210-0020
PCB.
Except in the above case,
replace ROM on AXIS CPU
(Ol'vOSPOS) or AXIS CPU PCB.
D
(C~3)
Light on
Condition
Alarm details
Countermeasures
103
3.3.5
3.3.5 JOG operation failure
Item
Cause of trouble
(analysis)
Checking points
Countermeasures
Proceed to item 2.
Proceed to item 5.
ON
Servo system
failure
See 3.11.
Interlock signal
ON
JOG override is
0%.
6
No mode signal is
input
.
.
failure
tion.
9
Check connections.
Check connections.
ON.
10
Reference point
return ZRN ON.
11
See 3.3.4.
104
3.3.6
3.3.6 Operation failure with manual pulse generator
Item
Cause of trouble
(analysis)
Checking points
Countermeasures
tion.
Proceed to item 2.
Proceed to item 5.
Check DGN
ON
Servo system
failure
See 3.11.
Interlock signal
JOG override is
0%.
.
.
ON
10
Reference point
return ZRN ON
Manual pulse
generator cable is
faulty
11
LED lights on
See 3.3.4.
master PCB
12
Option is added.
105
3.3.8
3.3.7 Synchronous feed operation failure
Item
Cause of trouble
Cable connection
failure
Spindle revolution
number check
Checking points
Countermeasures
Position coder
failure
Replace the
position coder.
Master PCB is
faulty (for 10 and
11 series)
PCB
01P02 peripheral
control PCB (when
less than 8 axes
are controlled) or
01P13 spindle
control PCB (when
more than 9 axes
are controlled) is
faulty (for 12
series)
Item
Cause of trouble
(analysis)
Checking points
Countermeasures
Proceed to item 3.
Proceed to item
See 3.3.3.
Proceed to item
106
10.
16.
3.3.8
It|,em
Cause of trouble
Setting failure
Checking points
Countermeasures
3:
10/100
2:
Reader/puncher
interface 3
series (standard MDI)
Reader/puncher
interface 2
11/12/110/120 series
0: Tape reader
Check to see if corresponding
parameters are correct.
3
Mode signal is
not input.
Start signal is
not input (in
tape mode only)
AC power is not
supplied to tape
reader.
6
DC power is not
supplied to tape
reader.
(+24 V, +5 V, 0 V)
(in case of 11/12/
110/120 series
tape reader
without reels)
Tape reader is
faulty.
Tape is set up
side down.
10
Change to black
tape.
failure
11
Tape reader
adjustment
Proceed to 3.5.
3.3.8
Item
Cause of trouble
Checking points
Countermeasures
12
See 3.3.4.
13
Cable connection
failure
14
Tape reader is
faulty.
15
Master PCB is
faulty (for 10/11/
100/110 series) or
01P02 peripheral
control PCB is
faulty (for 12/120
series)
16
Tape reader is in
an alarm condi
108
Item 16
No.
Lighting
ALARM
ALARM
FORWARD
STOP
REWIND
1.
2.
Adjust photoamplifier.
2.
Replace tape.
Tape end
1. Tape comes to an end.
1.
Load tape.
1.
2.
ALARM
REWIND
ALARM
FORWARD
STOP
REWIND
2.
1.
Countermeasures
Contents
Flickering
2.
1.
1.
2.
3.
OJ
oo
No.
Lighting
Flickering
AUTO
ALARM
FORWARD
STOP
REWIND
Contents
1.
2.
Watch dog
Power failure
Power abnormal
Countermeasures
1.
If an alarm occurs again after the above countermeasures, check to see if the PCB voltage for tape reader with reels
is as specified. If the alarm occurs again when the voltage is normal, the tape reader with reels is faulty.
o
i
U)
00
3.3.9
3.3.9 No automatic operation is possible
Item
Cause of trouble
(analysis )
Checking points
Turn the start button off and
on in AUTO mode (T, D, or MEM).
Proceed to item 2.
Proceed to item 7.
Mode signal is
not input
Start signal is
not input
Automatic opera
tion stop signal
(*SP) is applied
Reset signal is
applied
See 3.3.4.
1) Override is 0%
2) Start lock/
interlock is ON
3) Imposition
check is prog
ressed
4) Waiting for
spindle one-
revolution
signal during
thread cutting
5) Waiting for
spindle revolu
tion in each
revolution feed
6) Waiting for
spindle speed
arrival signal
7) Read operation
from tape
reader in
progress
8
Dwell is being
executed
Countermeasures
111
3.3.10
Item
Checking points
Cause of trouble.
M, S, or T func
tion is being
Countermeasures
executed
3.3.10 Spindle binary/analog output voltage is abnormal
Item
(analysis)
(3/6 interface
only)
__
Checking points
Cause of trouble
Countermeasures
R12x2n+Rllx210+
Sovr
S
= 0.8 x -- x -----
R01x2
x4095
100
Smax
s
: Specified revolutions rpm
Smax: Maximum revolution of
selected gear (Parameters
120 'U 123)
Sovr: spindle override %
All R01
(analysis)
(in case of BMI
only)
R12 are 0.
'u
Proceed to item 5.
Proceed to item
10.
Proceed to item
11.
Proceed to item 6.
Proceed to item
15.
output normally.
Spindle stop
signal (*SSTP)
(3/6 interface
only)
Proceed to item 3.
112
3.3.10
Item
Cause of trouble
Parameter setting
failure of S code
output (3/6
Checking points
Countermeasures
interface only)
correctly (3/6
interface only)
Maximum spindle
speed setting
failure (parameter
setting failure)
Analog output
gain setting fail
ure (parameter
setting failure)
Check to see if
spindle speed
binary code /analog
output option has
been added.
9
10
See 3.3.4.
(analysis)
Proceed to 11.
Proceed to 15.
11
Cable connection
is erroneous
12
Load is abnormal
JL_ x io (V)
Smax
113
3.3.11
Item
Cause of trouble
Checking points
13
Check specifica
tions of Program
mable Controller,
if attached
14
15
Master PCB is
faulty (for 10 and
11 series)
Countermeasures
16
01P02 peripheral
control PCB (when
less than 8 axes
are controlled) or
01P13 spindle
control PCB (more
than 9 axes are
controlled) is
faulty (for 12
series)
Item
Checking points
Cause of trouble
Parameter setting
is wrong.
bf)
a)
SP
3
{Offset value
S command
114
S command
Countermeasures
3.3.12
Item
Cause of trouble
Checking points
Countermeasures
10V
10V
8>
-a
S command
Load is abnormal
PCB is faulty
S max.
S command
S max.
Subsec
. 3.3.10.
Item
Cause of trouble
(analysis)
Checking points
Countermeasures
Proceed to 2.
After confirming
by operating again.
Proceed to 6.
Alarm occurs.
Proceed to item
3.2.
2
Reset signal is
input
Check to see if an
option is added
115
3.3.13
Item
Cause of trouble
Checking points
See 3.3.4.
Setting failure
Countermeasures
I/O device
opera
tion is wrong
Cable operation
failure
10
11
CRT/MDI
See 3.3.4.
PCB is
faulty
12
3.3.13 Stop position does not coincide with reference point return position
a) 1-grid deviation
Item
Cause of trouble
The deceleration
dog position is
incorrect
Checking points
Move the machine tool from the
reference point position to the
deceleration dog direction and
check the deceleration signal
with the diagnostic function.
Read the distance between the
reference point and the decel
eration dog position on the NC
position display.
116
Countermeasures
The distance be
tween the decele
ration dog and the
reference point
should be equiv
alent to one-half
of a motor revolu
tion. (Resolver
inductosyn)
3.3,13
Item
Cause of trouble
Checking points
Countermeasures
The deceleration
dog length is too
short
The position of
the reference
point approximate
signal switch is
bad
The distance be
tween the refer
ence point and the
reference point
approximate signal
switch should be
about 1/2 of the
grid width.
Motor 1/2 rota
tion: for pulse
coder
1/2A: for re
solver
CONNECTING MANUAL.
inductosyn
b) Random deviation
Item
Cause of trouble
Noise
Source voltage to
the pulse coder is
too low
Checking points
Countermeasures
more
(Measure the pulse coder voltage
or +5 V and
between + and
0 V of checking terminals or
pulse coder PCB)
Coupling between
the servo motor
and the machine
tool is loose
Tighten the
coupling
Defective pulse
coder
Replacement
117
3.3.13
Checking points
Cause of trouble
Item
Defective master
PCB (for 10 and
11 series) or
defective 0105
axis control PCB
(for 12 series)
Countermeasures
Replacement
c) Minute deviation
Cause of trouble
Item
Broken cable or
defective
connector
Checking points
Variation in
offset voltage.
Defective master
PCB (for 10 and 11
series), Ol'vOSPOb
axis control PCB
(for 12 series)
Replace the
Countermeasures
control PCB or
velocity control
unit PCB.
and
deceleration
Contents
1400
1006
1816
1005
1850
1425
118
dog
3.3.13
Parameter
number
Contents
1240
system.
1024
2) Perform the reference point return and confirm the operation is correct.
If reference point adjustment is needed:
i) grid method
Adjusted by grid shift amount (parameter No.
1850)
1
shifts a portion of
If
reference point
revolution of detector (pulse coder, resolver),
deceleration dog must be moved.
ii) magneswitch method
Adjusted by position of proximity switch.
3) Confirm the deceleration dog position (grid method only).
i) Perform reference point return.
ii) Write down position display value at reference point.
iii) Check deceleration dog signal (*DECX, *DECY, *DECZ, *DEC4, *DEC5) and
return the machine to DEC signal beginning at reference point with low
speed
iv) Calculate the distance from reference point to DEC signal using position
in (ii) and (iii) procedure. Make that distance a half of 1-revolution
distance of detector by adjustment of Deceleration dog.
119
3.3.13
First
Reference signal
when grid shift
amount = 0
V
2nd
Reference signal
after setting
grid shift amount
=a
-*j
fl
'i'
This signal is neglected
because deceleration
signal is not turned
off,
Shift by or
deceleration
signal is
turned off.
Positioning adjustment of
deceleration dog
-*
'
position detector.
V
3rd
Reference signal after
adjusting the decelera
tion dog signal position.
n.
(Note)
120
Machine stop
position
3.3.14
3.3.14 System error
If a system error occurrs, the system can rarely be repaired by users. Please
contact your nearest FANUC service center.
The system may be recovered by changing parameters and other countermeasures.
For details, refer to the following table.
1) System error when power is turned on
No.
Display on CRT
ROM PARITY ERROR aaa bbb
Error contents
. ..
Counter
measures
Check to see
if ROM is
mounted
correctly
Check to see
if ROM is
mounted cor
rectly
Check para
meter set
ting is
correct
Check option
RAM for cor
rect mount
ing condi
tion. Check
to see if
parameters
are set cor
rectly.
Check to see
if the addi
tional axis
card is cor
rectly in
stalled
Check to see
if parameter
setting is
correct
121
3.3.14
No.
Display on CRT
LOAD SYSTEM LABEL : ERROR
SAVE SYSTEM LABEL : ERROR
LOAD PC PARAMETER : ERROR
CLEAR FILE // n : ERROR
LOAD FILES : ERROR
BUBBLE PREPARATION : ERROR
Error contents
Counter
measures
displayed)
8
mounted.
Check to see
if correct
bubble
memory is
mounted
10
Power-on processing of
bubble memory has been
terminated incorrectly.
This alarm does not usually
occur at first, but is
displayed when bubble was
accessed after alarm 7, 8,
etc.
11
NO SYSTEM LABEL
occurred.
occurred
12
122
Initialize
the system.
3.3,14
Display on CRT
No.
13
Error contents
Counter
measures
Clear cor
responding
file, and
remake it.
Note 1) If one of the above system alarms occurred, a message in "CRT display"
column is displayed on CRT. The system is set to IPL and the initial
menu of IPL is displayed after the alarm message.
The system cannot be operated normally until the cause of the system
alarm has been eliminated.
Display on CRT
No.
TRAP 15
Error contents
abnormally
ADDRESS ERROR
BUS ERROR
ILLEGAL INSTRUCTION
ZERO DIVIDE
CHECK INSTRUCTION
TRAPV INSTRUCTION
PRIVILEGE VIOLATION
TRACE
condition
10
L1010 EMUL
LI111 EMUL
12
UNASSIGNED TRAP
123
Counter
measures
3.4
Display on CRT
No.
13
UNASSIGNED INTERRUPT
Counter
measures
Error contents
An unassigned interruption
occurred.
14
SPURIOUS INTERRUPT
occurred.
15
16
WATCHDOG ALARM
17
detected
Clear all
memory in
case of
10 series.
18
19
PC ALARM
A serious PC error
occurred.
one of these system alarms occurred, the CRT displays it and the
The "display on CRT" in the above table
system cannot be operated.
on the top of the CRT screen.
message
displayed
will
be
indicates a
are
displayed in the remaining part
Diagnostic data caused by the error
(Detail
omitted.)
is
of the CRT screen.
Note 1) If
...
...
....
124
3.4.1
A16B-1600-0090
A16B-1600-0080
A 16B- 1600-0080
A20B-1001-0210 (only 12 series free standing type B)
Fuses FI, F2 , F3, F91, F92 on the PCB
FI, F2, F91, F92
A60L-0001-0901//P4110H (10A) (Control unit input fuse)
A60L-0001-0172//DM03 (0.3A) (Power on/off control circuit fuse)
F3
LED on PCB
PIL
Pilot lamp
Green light-emitting diode
This lamp remains lit when power is applied to NC.
Alarm
Red light-emitting diode
ALM
This lamp lights when an alarm signal is received from stabi
lizer power supply unit.
125
See the
3.4.1
Table 3.4.1 (a) Servo input fuse for 10/11/100/110
Power voltage
PC type made by
Utsunomiya
Electric Co.
Fuse type
Transformer
Capacity (KVA)
Fuji Electric
Co.
1.5 kVA
15 A
20 A
2.5
20
30
30
30
10
40
40
15
50
50
1.5
10
10
2.5
10
15
15
15
10
25
30
15
30
30
1.5
10
10
2.5
10
15
15
20
10
20
30
15
25
30
200 V
220 V
380 V
5
440 V
480 V
$
550 V
__
Fuse type
Power voltage
200 V
Transformer
Capacity (KVA)
JG type made by
Utsunomiya
Electric Co.
1.5 KVA
15 A
2.5
20 A
30 A
10
40 A
$
550 V
126
3.4.2
Check to see if the input power voltage satisfies the following requirements:
1) In case of input unit shown in Fig. 1.
+10%, 50/60 Hz +1 Hz, 1(6, AC 220 V +10% , 60 Hz +1 Hz, 1(6
AC 200 V
-15%
-15%
2) In case of the input unit shown in Fig. 2, 4 and 6 (when multitap transformer
is used)
AC 200 V/220 V/230 V/240 V/380 V/415 V/440 V/460 V/480 V/550 V
+10%
, 50/60 Hz +1 Hz, 1(6
Rated fluctuation range
-15%
-15%
550 O
480
Tap change
(Select one tape
depending on
input power
supply)
460
O-
440
415
220
O-
200
o-
---
200 A
O 100 A
COM O-
---
-O 200B
'
TB1
O 100 B
An output between 100A and 100B is used only for measuring device at
maintenance. This output must not be used for a long time. Also, because this
output does not have any protective means such as fuses, even when used for
measuring device, you must carefully examine whether the measuring device has
the shrot-circuit or whether the load current does not exceed 1A.
Moreover, when you touch on the terminals such as TB1, TB2, etc, you should
(You can
touch after turnign off the main switch of the magnetics cabinet.
the
input
PIL
unit.
PIL
in
lamp
the
and
power
ON
OFF
by
confirm the main switch
OFF.)
is
extinguishes
while
that
ON,
but
is
lights while the main switch
127
3.4.2
LTL
SO
T77(.
4*
S
go
in
w
o
CO.
H
W
3
tn
*0-
HWH
SP
Wo.
s
8883
sr
&
n
T1
Op
l
Ml
TP 2
FI
co
EH
E2
I
I
ot
CO
C4
EEI
o
i
zzJ
Fig. 3.4.2 (a) Input unit for 10/11 series built-in type 1, 10TF built-in type 3 10M/11IVI built-in type 2-2,
and 10 series 11T/M unbundle-type cabinet
U L
OH
|o
FI
1I..J
<IOA:/K2
TPI
Eo
IFANUC
LTD
SO
082
oc
o
o
I
CZJ
T1
[]
Tl>2
EON EOF COM FA FB
o
FI F2
TIM
luujyuu
i
R1
Fig. 3.4.2 (b) Input unit for 10M/11M built-in type cabinet
128
SI
3.4.2
gO
0 ON0 DOCR
0
*!OFF
r\
UL
INT- IJOCK
ALM PIL
oo
r\
<
>
F4
5
4
F5
SV
3
i
SW
F6
l.Cl
K>
o an
FANUC LTD
SKI
TP 1
K
TIM
FI
pjjjyuuju
10A
rrrrtTinrni
_
U
F?.
Fig. 3.4.2 (c) Input unit for 10T/M, 11T/M free-standing type and 10T/11T built-in type 2 cabinet
La
FI
F2
3
2
I
7
A
CP94
<31
3
2
I
AJ
CP5
o>
RC.B.
cb
AI6B - 1600-0080
T02
e
a
200
A1
129
+ Dc;
7/7
F3
1ft
7
LCI
H13
F4
8-f
7+
14_2
23
24
e-f
F 1
F2
*H*o
Q_
so
<
CP94
I
TB3 1234
SKI
U>
F5
-h
FNR
U es
CP5
I
DOOR
1NT.LOX
P. C. B.
AI6B- 1600-0080
RI
JJ,
ON
R
OFF
i
TBl
<<
IOO
u. U.
TB2
200 200 200 200 MCC MCC 200 200 1NT 1NT 1NT INT EMG EM3
3
4 OUT OUT
2
Ai
2
1
Rj St
81 A2 B2 1
e
AC INPUT
to
P1L
JL
O
B
F2
Q_
ALMo
CM
to
o>
rO
n
KWr:
CD
ci-
FI
FNR
-
CM
in
k.
CD
ro
Q.
CL
CL
U
to
G)
O)
<J)
(?)
CL
CL
O
CL
(L
P. C. B. 2
A20B- 1001 -0210
SI
OFF
L|.,r
in
RC.B. i
AI6B- J600-0080
<J)
RI
ON
D.
ro
CM
to
CL LCS
o o o
INT LOCK
_TU
k.
LCR
CM
CM
FNS
DOOR
IfO
s
FB
a
S
<
IX.
cm
<
Oi
Li.
<
CVJ
<si
TB2
R
200 200 200 200 200 200 I NT I NT INT INT EMG EVG
SI
2
4 OUTI 0UT2
3
AIBIA2 B2 Rl
TB3
I
o
Fig. 3.4.2 (f) Input unit for 12 series free-standing type B cabinet
w
to
+
i
N5
CP96
F92
CP95
F91
-L
-r
-h
CP 94
3
O*
CP93
CP92
CP9I
4~
II"
-1D-
*
to
3.4.3
Rated
voltage
Allowable
fluctuation
+5
+5 V
+5%
+24
+24 V
+10%
+24E
+24 V
+10%
I/O
+15
+15 V
+5%
-15
-15 V
+5%
AO
0 V
Terminal
name
133
Use
Logical circuit
signals
2 3 4 5 6 7
VW<
a b c
32[HTT L
31
VRll
E3
28
+15
27
26
25
24
-15
15
14
CP12
13
(With cover
removed)
MASTER
interface
17
16
+5
19
18
A10 ADJ.
FN
30
29
23
22
21
20
12
11
10
9
BLUE
0
VS11
8
7
6
5
2
I
Fll~12 5 A
AC200/220V
PI3 3.2A
:!
Input fuse
L_
CP 14
-v
+ cpi?
+ 24
+ 24E
BROWN
7 6 5 4 3 2
CP15
BROWN
<
?s;?
+
A16B-1210-0510
\ BLACK
3*2 1
F14 5A
+24 fuse
CO ci
[
O
POWER UNIT
CPU
+24 fuse
2 3
so
For connection unit
1 2 3 4 5 6
o o
as
+
<
=0
CL CL
AC200/220V input
PA-PB interface
6 5-4
For MDI/CRT
unit
Fig. 3.4.3 (a) Power unit for 10/100 series outer view
CO
LJ
2 3 4 5 6 7 8
1
<N
CL
<=
32 H T | L
31 *PF IEN
'>n
30
29
28 + 15
A+
r-
<1
CO
fl
CP 16
27
26
25
VRll
m
A10 ADJ.
l)
()
-15
24
23
22
21
+5
20
19
Master
18
17
16
15
interface
With cover
removed
14
"f
13
U>
Ln
12
11
10
CP 12
BLUE
J
9
8
7
6
CP 14
+ 24
+ 24E
6
12
CP 13
10
CP 17
I
ICP11
BLACK
4 3 2
s++
Input fuse
IT] '
K 11
SA
F13 3.2A
+24 fuse
ifllliLHyi'
N.
F14 5A
WHITE
BROWN
"\
POWER UNIT
Fll ~12 5 A
AC200/220V
VS 11
4
3
2
t*
A 16 B - 1210-0560
+24E fuse
i Fl
<>
1 2 3
<
os
1
2 3
1 2 3 4
SE
bi
Connection unit
interface
5 6
to O
AC200/220 V
input interface
O G
CL
-j
I< <
Power input
unit inter
face
CL
CO
Fig. 3.4.3 (b) Power unit for 11/110 series outer view
4L-
o=
<S=*
a b c
32 H T L
31
Pf EN
30 115 NR VN ?
+15
29
28
-15
27
26
25
24
23
22
21
+5
20
For
back
[9
!8
With
cover
removed
panel
17
16
15
14
l
H-*
LO
ON
X CPI2
i
13;
12
BLUE
II
Fll 12 7. 5 A
10
9
AC200/220V
SUES
Input fuse
8
7
|]AIO ADJ.
CP16
CPl 4
pi
<\J
2 3 4
-Oooxoa
o
BLACK
5 6 7 8 9
Q.
POWER UNIT
A20B-1000-0770
CPI i
WHITE
BROWN
l
CPI3
+ 24
VRl I
6
5
4
15
2A
-+F14
24E fuse
U.
E3
It
a: co o
12 3 4 5 6
r>
ift
+ +
2 3 4 5 6
220/220 V
(AC input)
as
<1 <
For power input unit
Fig. 3.4.3 (c) Power unit for 12/120 series outer view
CO
OJ
Used for
testing units
2 3 4 5 6 7
2 3
ri
E-H O
a b c
32 HTL
31
BN
30 : 3AIC
:D
29
28 -4-15
27 -15
fife
u>
f
CP 16
&
&
CP 18
A10 ADJ-4-5
For
back
18
17
panel
CP 32
16
15
14
13
12
11
10
9
8
VR11
19
"v!
in
25
24
TH
&
< < <2<
o
\
26
23
22
21
20
04
&
o
With
cover
removed
BLUE
F31-32 5 A
AC 200/
220V
Input fuse
7
6
VS11
o= +
CP 17
5
4
3 +24
2
+24 E
1
7 6 5 4 3 2
o w
in
POWER UNIT
A16B-1310-Q010
CP 31
BLACK
&&
H S1
El
CPlOOO
31 1 ooo
I-"
0
F33 0.5 A
+24 *
fuse
F34 2A
+24E
fuse
3 2 1
O
CQ
CO
<
cu
6 5 4
CO
CO
3.4.3
3) Mounting position of the input unit and power unit in each cabinet
a) 10/11/100/110 series Free-standing type cabinet
Input unit
7a1
1
1
1
Front panel
Rear panel
Master PCB
Power unit
b)
10/11/100/110
Input unit
Master PCB
Power unit
Front panel
138
3.4.3
c)
type 2 cabinet
/ Master
PCB
/
Power unit
Input unit
Front panel
d)
10/11/100/110M
Master PCB
Power unit
Front panel
e)
Input unit
7 Master
2/1
PCB
Power unit
Front panel
139
3.4.3
f)
10/11
7271
Power unit
Input unit
Front view
Master PCB
Power unit
Input unit
/
Front view
Power unit
Input unit
140 -
3.4.3
i)
12/120
Input
Basic
control unit
unit
7
Power unit
Rear view
Front view
j)
12/120
Additional
control unit
Power
/ unit
Basic control
unit
Input
unit
Power unit
Front view
k)
Rear view
type
Input unit
Power unit
Front view
141
3.4.3
4)
12/120
OO
t-H
<i
III
+ 5V i j
OV
+ 15V
t=C
-15V c=C
+ 24V
i
Additional control unit
142
3.4.4
V (+23
+27 V)
+15.45 V)
V (+14.55
V (-14.55
-15.45 V)
2) Check 100 VAC power supply at T1 screw terminals No. 3 and 4 for each axis.
If the emergency stop button of the operator's panel or the emergency stop
circuit of the machine tool side is functioning, the 100 V is turned off. In
such a case, the emergency stop button or emergency stop circuit must be
reset in advance.
dj
>
?d
CD
U.
2 5X
OOJ
o|
\i> o|
03
CO
1
y
>
ii
s i
n?
5O x o5 Ox
0000
OOO
[o <H
|o
cH
i<V
rmmiwvM.*
1IC]
ro
Q>
I
00
cu
.t:
.ill
Bias n
s
7.
--8 8--
B (
000000000000000000000
si
5~
5= 5S gs 52 5
5* gs 5 5
5 5 52 5a
>>
>
in 10 tf
r++
I
i
>1
cd
O
<D
OS
<5 a-
1
g O
|S
.e
CD
in
in
in
1-H
4-
LO
in
CM
l-i
to
00
t'-
s
i
I
"CJ
'z
CO
Cd
<!
8
&
o
<D
>
S
cd
a
Q
z
<3 a
143
is
CN
& 5,
*g
p<
I
8
g
89
CD
o o
> <
3.5
ISO code
EIA code
or
:
DELETE
CR
*u*u*u
2) Mount the test tape in the tape reader and turn the switch to MANUAL to read
the tape.
AUTO
I1
(g>
RELEASE
FANUC
MANUAL
y
3) With an oscilloscope, measure the waveform between check terminals S and OV
(ground) on the photo-amplifier.
Adjust it with RV1 so that the ON/OFF
timing ratio is 6:4.
4) Measure the waveforms at check terminals 1 through 8 on the photo-amplifier
using an oscilloscope. Find the channel where the ON width is the shortest.
(Use the terminal OV for grounding.)
5) Measure the waveform where the ON time width is the shortest among 1 through
8 and compare it with the waveform of S. Adjust with RV2 so that the timing
indicated in the diagram below is obtained.
6) Confirm that waveforms 1 through 8 satisfy the timing in the diagram below.
OFF
ON
S waveform
ON: OFF = 6:4
(RV1)
I
I
Shortest ON width
measured from
1 through 8
(RV2)
above 300
jus
I
t
above 300
ON
OFF
144
jus
3.5.1
I
200 VAC
A20B-0007D750
.ggWsMSl
ov
00
SP
Check terminal
145
3.5.2
or
DELETE
CR
*U*U*U*U
Adjust the photoamplifier by using the built-in adjusting program of the tape
reader with reels.
2) Start the adjusting program
a) Press FORWARD and REWIND
switches at the same time
while
RELEASE
the
in
l-pp
;
PE
WrA'.
condition.
()
:3
'
.i
V:- O'"
'
RFVCkO
FCaV.Wt>
&
&
(See
d) Load the test tape.
Note 3.)
e) Set REEL OFF.
f) Press FORWARD switch.
g) The tape starts moving.
p.
IS
aSis
.
T
'
V.tf.M
jSS)
BtLF*>5
:
. REwmot;
n is IRI
146
3.5.2
y
still
00
P7-
'If: b't
LDO
BJOSS
ns
LD4
UD5
L06
LD7
'
feg
JQ:
LDL
LO?
1 1)3
14
11
tiv.
R4
4) Adjustment end
a) Press STOP switch.
TAPE,
liflKlfl
*;
3) Adjustment
a) The adjusting position
is mounted on the right
side as viewed from the
rear face of the tape
If
reader with reels.
it is not mounted at the
position shown in the
(it
is
figure,
left
See
mounted at "A".
Note 4.)
b) Turn SP knob until LD5
lights
c) Turn DATA knob until LD1
flickers. (See Note 5.)
This adjustment cannot
unless
LD5
made
be
lights
1>
(IV.U
*14
O'
OIF
y-
.Hiifl
e>
b) Set RELEASE.
c) Press FORWARD and STOP
switches at the same
time
d) Normal mode has been
Sfi
set
IP-'" :
44
! I
HHB5
FORWSb
a
tctSAt-E
PI
11
m
IHit
.V
V*
*4
Rdf>!>
147
3.5.2
PCB
Loosen screws
DATA
Screw
CD
Rear face
SP
o
Front panel
LD0~7
This side
Screw
Open
Screw
(Note 5) If LDO and LD3 flicker when turning DATA knob, adjust the following
knobs
m
DATA
DATA
o-'*
-;o;-
LD3
LD1
1) LD3 is flickering.
2) Turn the knob toward the midpoint until LD1 flickers.
148
*o/esoz- looi-osev
*o/*so- looi -osev
5V fuse
24V fuse
Te1 ITCNTS
TP TcP r9~1CNT4
ri3
Tt T1 rT1 T1
T2>
SCNT2
ATS
)i?
CNT3
0SL
CN' 1
'
I*
24v ruse
O)
SA
Variable resistor
for adjusting
photoamplifier
iOcSS
<
>
4S
VO
13
CD8
Fuse
5A
F4
I 14 I f
A20E-IOQI-005K
MADE IN JAPAN
13 i I 12 l
I I i MO
l l 8 i i 7 i i 6 i f 5
n4
i i
i \ I i
FANUC
100V AC fuse
Fig. 3.5.1 (a) Adjusting points on the tape reader with reels PCB
LO
V/
to
3.6
il
_Y.
p 1 I
I
I ill
I!
I
a;
f! nm
enovo
8C D- t
IHVO
IOV3
w*V PPV
r=1Z3V3
r Bt I*
-r st o
HD
501
gg
D-J
IH|
rS
D-
>-0
rlg[
& [H1
siMD
cp cp
lit
M-3
kD
3?|S[
li*
>
hr
58E-3
:oc
izisi
s I
sED
H cl Vi
ff=r3SVD<o
ri
&*?
jilt?
IS If 3 i
ci ijsrv.
>!
ll
(uoiido
It
lB
ISE-3
I1 ilSE-
Ii
OJMD
SI
r*i
|XU01-|BH| B
It
-a
FSE3: ft
II
Ji
Isvo
si
fh
SI
,2i%[0
g[D
r-fi
kV-J
EZ)
rz/
i
s
i
3 Ilst D-) N
Mto ?1 ridD
0
m I
gCO -J
fc
apS gg
fl]0
WM
:K=r
SI-iEiJ
W--J1
S|iU
muv
(5
fiPr
*
cp
->
Siil
ill
ms
tD
*3-
i
Jmm
rr
=32
2
2'
5I1
TT
IML n M
i
-;y
81
&& &
'
! 3 g 13 i I
IT,
SJL
3
i
T T T
-
=o
s
Fig. 3.6 (a) Connecting diagram inside 10/100 series free-standing type cabinet
150
3.6
il
I-
--
Df>l i
D3d
:2
! S-
Bt
5 cm
i
2
35
Ip)9-1
l!d,D
-033
Sg it
E|
| 2
g e e
a,_,gto
Sjgjl
10 3
18 i3
rfag
S|
I
i
.li-gJa0-
S'|@
II a
31
S? 21*
!lt|f
Si 155
atD
{]]
#444
I
-J
it
11
Q)
"X i
i:
ir
B
z {?
5
2 2
iisgu |
o
irn-
5
>
-asirs[
rrr
rfflg i a
st
gqtj-
fe
?(
-]
Ef i
-t
i ii-1 1
-i
i
r'
2 ra-i I
0
41ii- MS-1 1
H3IS
-HI01g
s
st-J
sM
H0
8t
&
-i -q&
!
@1
i
s
tSM3"I
Off
Bft i|fis=,-nalai
-t-fi
UR
-11m fel'S&CD
ml Qp-I-Mi
ttii;
fldGOO
{-
3b vR
II
r AA
t i-444
m.
I
4
a
Fig. 3.6 (b) Connecting diagram inside 10/100 series built-in type 1 cabinet
151
cf
sr
?- .
Term inal
703
Motor power
Door interlock
HZ>D= switch
witch
cn
CN1
Door
Int- lock*
--
Power input |
IN1.2
3*
Terminal' unit 1
03
J*.
TCI
Io?
COM
(KIT
3
&
jcMmp
Velocity
Control
unit
2nd axis
COP 2
CFP
nr?
CIA
ww:
TET
RS232C
interface
unit
AC
200V
PTR
wi thout
L-D ]CV1
reels
CNT4
CPII
Z23
J5
Pan unit.
Symbols of connector
CN?| h
unit
1st axis
100V
High speed DI
Oil CN6
Control
UQ
ALU
TO I/O
1
Hi
o
CPS ElCP4 |
|CP6Cp5P5|
s
C) ....
rs2
!l!
Terminal
Ui
IS
sw
0090
0>i/0FF SW
I
5:
I
Input
.Jzoovl
A16B-T6 00
gg}.
W
i
Velocity
EMGT
AC
(6
CK2 j
poc d Back
Tpnr
AC :motor
-0 ]CV2
AC
]CV3
2XV
irr
1E
CP12
Power Supply
]CA1
CFAI
I
PMC ROM CA8CD2
CASSETTE Option I
CSA
CCA
uli
'
(96pin)
Yamaichi
.'.0p tr
8 (Spin)
(Spin )
BURNDY
Opt. connector
JAE connector
fjCAl
HONDA
(D -Sub)
ggpis
Mas
C-B
cp
CA2B
CAP
CA5ICA4CA3 CD1
command
B-
CA1B
Positon coder
Peed Back
up cp cp cp
A16B 1210
0510 CPM|
CPl s[
{|RS232C linterface
cC)
(Interface
<1 :-:.v
CD6
a*
TC2 DC24
Otl
Db
ad
(20pin)(S0pin
06
CA6
style termin?l
_____ _ _
TC5 AC20O.
TC4 AC200
ro
o
-O
CA4B
.Video
Key Switch
Mill* CRT
roSv
: :: ;19/in,yp'CRT/MD'
TC4 AC200V .... 9 inch standard
type or
ETO.
CUPIB
_n r2'-''s Lg Jx>P4C1
] M29Q
rO
Ml 8
"'11
lIIS
__
TO I/O
J
To 9 inch standard type
Terminal unit l
TO machine sklo
LaO ss
1
i
COD 1 CPS2
IMC e
Ml 9 M2 M20 M18 Ml
SIIII
M19BM2BM20BMI8BM1B
Terminal unit 1
TO machine side
-COmi C/
sir, XL'
(Interface A)
CP~ 2
arsssy
CA3B
SIIII mu
To machine side
CRT/MDI unit or
w
ON
3.6
13
IIJ
-I
&
g
II
gI
BJ"
g[t>
si
- II
=* B =>s!|!
*3
g fe
8 8
S
8
nut
e
ri s
dt
,+
f|pyTfl3gc a I
JitD 5
>
OP
-[
1M
"
5EH
5H
et-j
2r n
oT
-DisiJfD
{
;
--
-t
>8
-i
.eg
sH
i S0-3
SE -D
8t-
\*U1 j
Ui
ot&
|l 111,
gi
&
3S i
n
-tfihW
-1
; cD
I
8
|-s
~ fr
a a
ii
]8
flJ
-gt
-sr
IIlit
D-h>
I
P?
1I
a cin
liiPMrri
liiDiwus
n I\J
rtisJ
S-3? =
i iiA
frhl
kil=u
SE
1,,
si
z
=
6 n ft r1]
Fig. 3.6 (d) Connecting diagram inside 10M/100M built-in type 2 and 10M/100M built-in type 2-2 cabinet
153
<
Mi
L
11
fiS
rsE
5
>H
- sC Lh
H
rDil ifSEH
I
i s[D
rflpj ec o
b[0
BCD
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3.7
CRT/MDI.
The 9" CRT/MDI unit is equipped with five soft keys. The 14" CRT/MDI unit is
equipped with ten soft keys. In this manual, the 9" CRT/MDI unit equipped with
five soft keys will be described.
POSITION PROGRAM
OFFSET
PRG-CHK
CHAPTER
The characters in the frames are the names of the soft keys displayed at the
bottom of the CRT screen. The "+" mark at the right shows that "+" is displayed
at the right end of the lowest line on the CRT screen. This means that some key
is not displayed on the CRT screen because of insufficient soft keys.
The basic operation of the 9" CRT/MDI unit is the same as that of the 14"
CRT/MDI unit. With the latter, more keys can be operated simultaneously, so
there is less need for changeover of the soft keys.
3.7.1 Interface display
SERVICE
CHAPTER
NOTICE
PARAM
PITCH
DIAGNOS
DSP. MEM
Press DIAGNOS key or press SERVICE key repeatedly until a diagnostic data screen
appears
d) If a desired diagnostic data screen does not appear, observe the following
procedure :
d)-l Method by page select key
Select pages by using page select key,
d)-2 Method by soft key
i) Press the operation menu key to select the soft key of the operation
select key.
INP-N0.
169
3.7.2
ii) Press INP-NO, and the soft key is selected for the operation guide key.
(VALUE)
iii) Input a data number key of the desired diagnostic data to be displayed.
When data number is entered by the key, the soft key becomes as shown
below.
EXEC
iv) When EXEC key is pressed, the CRT screen displays the diagnostic data
The soft key is
of the data number entered by the keying operation.
returned to the operation select key.
For I/O signals list, see 3.7.4.
The internal conditions of NC can be displayed by the same method used in the
interface display method described in 3.7.1.
1) Display of the condition where a command is apparently not executed
Display
No.
Bit
1000
INPOSITION CHECK
1
2
3
5
FOREGROUND READING
BACKGROUND READING
1001
Bit
No.
1010
RST
ERS
RRW
ESP
170
3.7.2
Display
No.
1100
POSITION (CHARACTER) F
1101
1100
POSITION (CHARACTER) B
1101
foreground)
Indicates the character position where TH
alarm occurred by the number of characters
(TH
counted from the start of the block.
alarm of background)
Indicates the readout code of the TH alarm
(TH alarm of
character by bit pattern.
background)
4) Display of abnormal conditions of bubble memory
Abnormal conditions of bubble memory are displayed as follows.
No.
1200
Bit
PR4
PR3
MWP
PR2
WPE
TOE
UNL
No.
1201
Bit
BPE
PR4
PR3
MWP
PR2
WPE
TOE
UNL
BPE
PSO
PR1
TME
MDL
NOM
UNC
PSO
PR1
TME
MDL
NOM
UNC
171
3.7.3
Display
No.
3000
X SERVO ERROR
Y SERVO ERROR
Z SERVO ERROR
This display
Display
3001
3002
No
No
3010
3030
3050
n,
3023
3043
3063
SERVICE
CHAPTER
NOTICE
4*
PARAM
PITCH
DIAGNOS
DSP. MEM
Press DSP MEM key or press SERVICE key repeatedly until a memory contents
display screen appears.
d) Select the soft key for the operation select key.
INP-NO.
172
3.7.4
e) Press INP-NO and the soft key is switched to the operation guide key.
(VALUE)
f) Enter the address of the memory to be displayed using a six decimal number by
pressing keys.
When the data number is entered, the soft key is reset as shown below.
EXEC
g) Press EXEC key to display the memory contents of the input address.
key is reset to the operation select key.
3.7.4 t/O signal diagnostic data
NC
42
Macliine tool
DGN No.
400~, S00~
(Input) (Output)
173 -
The soft
3.7.4
2) When PMC is provided;
PMC
I
PMC
NC
PMC
NC
Inter
face
'*
Macliine tool
MT
Inter
face
In case of BMI
DGN No. 0~, 200~
screen displays
PMC
diagnostic data
(Input) (Output)
(Input)
(Output)
No. XO.O
No. Y0.0~
(T)
()
(4)
(5)
(6)
174
3.7.4
BMI
DGN
No.
DI
ERS
RRW
*SP
*ESP
SKIP1
UNIT
*CSL
*IT
SKIP4
SKIP3
SKIP2
AE3
AE2
AEl
*BSL
*AIT
ZRN
BRN
SRN
MOVE
TCHIN
AGJ
EDT
MEM
MLK
DLK
ABS
ovc
SBK
KEY 4
KEY 3
KEY 2
KEYl
RT
ROV2
ROVl
BDT9
BDT8
BDT7
TMRON
TLSKP
TL64
TL32
10
TLRST
OMEP
OME
11
HS2D
HS2C
HS2B
12
*FV7
*FV6
13
*AFV7
14
15
EDT1
DRN
AFL
FID
FFIN
FIN
ST
MP4
MP2
MP1
BDT6
BDT5
BDT4
BDT3
BDT2
*CSM2
*CHF
PRC
TL08
TL04
TL02
TL01
HS3D
HS3C
HS3B
HS3A
HS2A
HS ID
HS 1C
HS IB
HS 1A
*FV5
*FV4
*FV3
*FV2
*FV1
*FV0
*AFV6
*AFV5
*AFV4
*AFV3
*AFV2
*AFV1
*AFV0
*JV15
*JV14
*JV13
*JV12
*JV11
*JV10
*JV9
*JV8
*JV7
*JV6
*JV5
*JV4
*JV3
*JV2
*JV1
*JV0
TL16
175
3.7.4
- DI
BMI
DGN
16
AJSTB
-AJ
+AJ
AJA12
AJA11
AJA10
AJA9
17
AJA7
AJA6
AJA5
AJA4
AJA3
AJA2
AJA1
AJAO
18
AJP2D
AJP2C
AJP2B
AJP2A
AJP1D
AJPlC
AJPlB
AJP1A
19
*BECLP
*BEUCL
WN16
WN8
WN4
WN2
WN1
DIST26
DIST25
DIST24
No.
20
0
AJA8'
21
DIST23
DIST22
DIST21
DIST20
DIST19
DIST18
DIST17
DIST16
22
DIST15
DIST14
DIST13
DIST12
DIST11
DIST10
DIST9
DIST8
23
DIST7
DIST6
DIST5
DIST4
DIST3
DIST2
DIST1
DISTO
24
RISGN
RI12
Rill
RI10
RI9
RI8
25
RI7
RI6
RI5
RI4
RI3
RI2
RIl
RIO
26
WO SET
GS4
GS5
GS1
*SECLP
*SEUCL
27
CDV7
CDV6
CDV5
CDV4
CDV3
CDV2
CDV1
SPC
SPB
28
29
30
31
176
SPSTP
CDVO
SPA
3.7.4
BMI
DGN
No.
DI
EXSTP
EXRD
EXPUN
EIA3
EIA2
EIA1
ElAO
EID44
EID43
EID42
EID41
EID40
EID37
EID36
EID35
EID34
EID33
EID32
EID30
EID29
EID28
EID27
EID26
EID25
EID24
EID23
EID22
EID21
EID20
EID19
EID18
EID17
EID16
38
EID15
EID14
EID13
EID12
EID11
EIDIO
EID9
EID8
39
EID7
EID6
EID5
EID4
EID3
EID2
EID1
EIDO
32
EISTB
ERDRQ
EOREND
33
EIA7
EIA6
EIA5
EIA4
34
EID47
EID46
EID45
35
EID39
EID38
36
EID31
37
40
41
TL256
42
43
TL128
44
45
46
47
177
3.7.4
BMI
DGN
No.
DI
48
UI031
UI030
UI029
UI028
UI027
UI026
UI025
UI024
49
UI023
UI022
UI021
UI020
UI019
UI018
UI017
UI016
50
UI015
UI014
UI013
U0012
UI011
UI010
UI009
UI008
51
UI007
UI006
UI005
UI004
UI003
UI002
UI001
UI000
52
UI131
UI130
UI129
UI128
UI127
UI126
UI125
UI124
53
UI123
UI122
UI121
UI120
UI119
UI118
UI117
UI116
54
UI115
UI114
UI113
UI112
UI111
UI110
UI109
UI108
55
UI107
UI106
UI105
UI104
UI103
UI102
UI101
UI100
56
UI231
UI230
UI229
UI228
UI227
UI226
UI225
UI224
57
UI223
UI222
UI221
UI220
UI219
UI218
UI217
UI216
58
UI215
UI214
UI213
UI212
UI211
UI210
UI209
UI208
59
UI207
UI206
UI205
UI204
UI203
UI202
UI201
UI200
60
UI331
UI330
UI329
UI328
UI327
UI326
UI3 25
UI324
61
UI323
UI322
UI321
UI320
UI319
UI318
UI317
UI316
62
UI315
UI314
UI313
UI312
UI311
UI310
UI309
UI308
63
UI307
UI306
UI305
UI304
UI303
UI302
UI301
UI300
178
3.7.4
BMI - DI
DGN
No
64
*IT1
*-EDl
*+EDl
*-Ll
*+Ll
PK1
MLK1
Mil
-J1
+J1
*IT2
*-ED2
A+ED2
*-L2
*+L2
PK2
MLX2
MI2
-J2
+J2
*IT3
A-ED3
A+ED3
*-L3
*+L3
PK3
MLK3
MI3
-J3
+J3
*DEC4
*IT4
*-ED4
A+ED4
A-L4
*+L4
*CL4
PK4
MLK4
MI4
-J4
+J4
DTCH1
*SVF1
*DEC 1
65
*CL1
66
67
68
DTCH2
*SVF2
69
*DEC2
*CL2
70
71
72
DTCH3
*SVF3
73
*DEC3
*CL3
74
75
76
77
DTCH4
*SVF4
78
79
179
3.7.4
BMI
DGN
No.
80
81
DX
DTCH5
*SVF5
*DEC5
*IT5
*-ED5
*+ED5
*-L5
*+L5
*CL5
PK5
MLX5
MI5
-J5
+J5
11/12/
110/120
82
series
only
83
Continued in the same way (for 12/120
104 'u 107:
84
87: 6th axis
*
108 -v 111:
91: 7th axis
88
112 'v- 115:
92
95: 8th axis
119:
116
96
99: 9th axis
120
123:
100 4, 103: 10th axis
series only)
11th axis
12th axis
13th axis
14th axis
15th axis
180
3.7.4
BMI
DO
DGN
No.
200
MA
SA
OP
STL
SPL
RST
AL
RWD
201
CSS
THRD
RPD
TAP
INCH
DST
IPEN
DEN
202
MZRN
MBRN
MSRN
MMOVL
203
MAGL
MEDT
MMEM
MT
MJ
MH
MS
204
MMLK
MDLX
MABS
MSBK
MEDT1
MDRN
MAFL
205
MBDT9
MBDT8
MBDT7
MBDT6
MBDT5
MBDT4
MBDT3
MBDT2
206
MSALM
EGPSALM
DIALM
SYALM
OTALM
OHALM
SVALM
PSALM
207
TLCHB
TLCHA
ESEND
RPBSY
BCLP
BUCLP
208
SSP
SRV
FMF
209
DM30
DM02
DM01
DM00
210
ROl 5
R014
R013
211
R07
R06
212
AR15
213
EF
MD
BF
TF
SF
MF
ROl 2
ROl 1
R010
R09
R08
R05
R04
R03
R02
ROl
ROO
AR14
AR13
AR12
AR11
AR10
AR9
AR8
AR7
AR6
AR5
AR4
AR3
AR2
AR1
ARO
214
MR15
MR 14
MR 13
MR 12
MR11
MR 10
MR9
MR8
215
MR7
MR6
MRS
MR4
MR3
MR 2
MR1
MRO
181
3.7.4
BMI - DO
DGN
No.
216
M31
M30
M29
M28
M2 7
M26
M25
M2 4
217
M2 3
M22
M21
M20
M19
M18
M17
M16
218
Ml 5
M14
M13
Ml 2
Mil
M10
M9
M8
219
M7
M6
M5
M4
M3
M2
Ml
MO
220
S31
S30
S29
S28
S27
S26
S25
S 24
221
S23
S22
S21
S20
S19
S18
S 17
S 16
222
S15
S 14
S 13
S 12
Sll
S10
S9
S8
223
S7
S6
S5
S4
S3
S2
SI
SO
224
T31
T30
T29
T28
T27
T26
T25
T24
225
T23
T22
T21
T20
T19
T18
T17
T16
226
T15
T14
T13
T12
Til
T10
T9
T8
227
T7
T6
T5
T4
T3
T2
T1
TO
228
B31
B30
B29
B28
B27
B26
B25
B24
229
B23
B22
B21
B20
B 19
B 18
B 17
B16
230
B15
B14
B13
B12
Bll
BIO
B9
B8
231
B7
B6
B5
B4
B3
B2
Bl
BO
182
3.7.4
BMI
DGN
No.
232
EOSTB
233
EOA7
EOA6
234
EOD47
235
DO
EOA5
E0A4
E0A3
EOA2
E0A1
EOAO
EOD46
EOD45
EOD44
EOD43
EOD42
EOD41
EOD40
EOD39
EOD38
EOD37
EOD36
EOD35
EOD34
EOD33
EOD32
236
EOD31
EOD30
EOD29
EOD28
EOD27
EOD26
EOD25
EOD24
237
EOD23
EOD22
EOD21
EOD20
EOD19
EOD18
EOD17
EOD16
238
EOD15
EOD14
EOD13
EOD12
EODll
EODIO
EOD9
EOD8
239
EOD7
E0D6
EOD5
EOD4
EOD3
EOD2
EOD1
EODO
240
BTAL
PBATL
PBATZ
SPAL8
SPAL4
SPAL2
SPAL1
SPCO
SPBO
*REEL
SPAL
SCLP
SUCLP
ElREND
241
242
SPAO
243
244
245
246
247
183
3.7.4
BMI
DO
DGN
No.
248
U0031
U0030
U0029
U0028
249
U0023
U0022
U0021
250
U0015
U0014
251
U0007
252
U0027
U0026
U0025
U0024
U0020
U0019
U0018
U0017
U0016
U0013
U0012
U0011
U0010
UO009
U0008
U0006
UO005
U0004
U0003
U0002
U0001
UOOOO
U0131
UO130
U0129
U0128
U0127
U0126
U0125
U0124
253
U0123
U0122
U0121
U0120
U0119
U0118
U0117
U0116
254
U0115
U0114
U0113
U0112
UOlll
U0110
U0109
U0108
255
U0107
U0106
U0105
UO104
U0103
U0102
U0101
U0100
256
U0231
U0230
U0229
U0228
U0227
U0226
U0225
U0224
257
U0223
U0222
U0221
U0220
U0219
U0218
U0217
U0216
258
U0215
U0214
U0213
U0212
U0211
UO210
U0209
U0208
259
U0207
U0206
U0205
U0204
U0203
U0202
U0201
U0200
260
U0331
U0330
U0329
U0328
U0327
U0326
U0325
U0324
261
U0323
U0322
U0321
U0320
U0319
U0318
U0317
U0316
262
U0315
U0314
U0313
U0312
U0311
U0310
U0309
U0308
263
UO307
U0306
U0305
U0304
U0303
U0302
U0301
U0300
184
3.7.4
BMI
DGN
No
264
6
INP 1
ZP41
DO
ZP31
MD1
MV1
ZP21
ZP1
MMLK1
MMI 1
ZP22
ZP2
MMLK2
MMI 2
ZP23
ZP3
MMLK3
MMI 3
ZP24
ZP4
265
266
267
268
INP2
ZP42
ZP32
MD2
MV 2
269
270
271
272
INP3
ZP43
ZP33
MD3
MV 3
273
274
275
276
INP4
ZP44
ZP34
MD4
MV4
MMI4
277
278
279
185
3.7.4
BMI
DO
DGN
No.
280
INP5
ZP45
ZP35
MD5
MV5
ZP25
ZP5
MMLK5
MMI5
281
11/12/
110/120
282
series
only
283
Continued in the same way (for
284
288
292
296
300
*
*
*
287
291
295
299
303
6th
7th
8th
9th
axis
axis
axis
axis
10th axis
304
308
312
316
320
12/120
n,
n,
307:
311:
315:
319:
323:
186
series only)
11th
12th
14th
14th
15th
axis
axis
axis
axis
axis
3.7.5
00
AE3
01
IJINT
AE2
AE1
#1
#1
#1
SKI PI
II 1
#1
TCSL
#1
TBSL
*AIT
#1
#1
02
03
B1)TI
OVC
04
#1
#1
PIN
#1
05
06
07
BDT9
08
TMRON
09
.10
#1
TLSKP
BDT8
#1
BDT7
#1
BDTG
#1
BDT5
#1
BDT4
#1
BDT3
#1
BDT2
*1
TCSMZ TCIIP
#1
TL64
TL32
f1
#1
TLI6
TL8
TL4
TL2
11
#1
#1
TL!
TLRST
#1
11
12
TFV7
13
TAFV7
#1
#1
TFV 6
#1
*FV 5
#1
TAFV6 TAFV5
#1
#1
TFV 4
TPV 3
#1
TFV2
TFV1
#1
TAFV4
TAFV3
TAFV2
TAFV1 TAFVO
#1
#1
#1
III
#1
#1
TFVO
#1
#1
14
15
(Note) There are some signals which are provided for the first and second tool
posts respectively and they provide just the same function.
These signals are identified by symbol #1 or #2 which is affixed to their
names. Symbol //I shows a signal exclusively provided for the first tool
post, while symbol //2 shows a signal exclusively provided for the second
tool post.
187
3.7.5
BMI-DI 2
7
'1
16
17
18
19
WN2
VVN1 6
#1
VVN8
#1
in
HI 1 2
#1
RT 1 1
ill
R110
#1
RI 9
RI 4
Ri 3
RI2
RI 1
WN 4
WN1
#1
#1
20
21
22
23
24
25
RI SON
#1
RI 7
RI5
RI 6
#1
#1
#1
#1
26
27
28
29
30
31
188
#1
#1
RI8
#1
#1
RI 0
#1
111
3.7.5
BMI-DI 3
32
33
IJ1 0 3 1
1)1 030
UT 029
UI 0 2 8
U1 0 27
in
in
ll 1
#1
U1 0 2 5
111
UI0 2 4
111
U1 0 2 6
#1
UI0 2 3
U1 0 2 2
UI0 2 1
U 10 2 0
UI0 1 9
UIOl 8
#1
UI0 1 7
UI01 6
#1
UI010
#1
UI0 0 9
II 1
UI008
#1
#1
#1
*1
U1 0 1 5
UI0 1 4
UI0 1 3
U1 0 1 2
UIOl 1
in
#i
#1
#1
#1
35
UI 00 7
in
UI 0 0 6
in
UI0 0 5
#i
UI0 0 4
UI 003
itI
U1002
urooi
in
uiooo
#1
36
UI1 3 1
111
UI 1 30
UI1 2 9
UI 1 28
U1 1 2 5
UI1 2 4
ill
ill
UI 1 27
#1
UI1 2 6
#1
#1
III
#1
UI 1 23
UI 1 22
ill
UI 1 21
UI 120
ill
UI 1 1 9
II- 1
UI 1 1 8
#1
UI 1 1 7
#1
U1 11 6
ill
Ul 1 1 1
#i
UI 1 1 0
Ul 1 09
UI 108
ill
it i
#1
Ul 1 02
#1
UI101
111
u11 o o
UI225
#1
UI224
34
37
ill
-If- 1
#i
#1
III
ill
38
Ul 1 1 5
in
UI 1 1 4
#i
UI 113
#i
UI 1 1 2
39
UI1 0 7
Ul 106
#1
UI 1 05
#1
U1 10 4
II 1
Ul 1 03
#1
40
UI231
ill
U1230
#1
UI 229
UI228
#1
UI227
ill
IJI2 2 6
#1
UI2 2 3
UI2 2 2
UI221
UI 220
UI2 1 9
UI2 1 6
111
ill
ill
ill
UI2 1 8
111
U1217
#1
ill
ill
UI 2 1 5
UI2 1 4
UI 2 1 3
UI2 1 0
it 1
U1212
ill
UI2 1 1
#1
#1
#1
UI2 0 9
ill
U1208
#1
UI2 0 7
UI 2 06
UI 20 5
ill
ill
UI 202
#1
UI2 0 1
#1
UI 200
ill
UI204
ill
UI2 0 3
ill
UI 3 3 1
UI3 3 0
ill
UI3 2 9
UI328
111
UI3 2 7
UI3 2 6
UI3 2 5
ill
ill
#1
IJ 13 2 4
ill
UI 3 2 3
U1 3 2 2
UI321
UI3 1 8
#1
#1
UI3 2 0
#1
Ul 3 1 9
#1
ill
#1
U1 3 1 7
it 1
UI3 1 6
#1
46
UI 3 I 5 UI3 1 4
#1
#1
UI 3 1 3
#1
UI3 1 2
UI3 1 1
ill
U1 3 1 0
ill
UI3 0 9
#1
IJI308
47
UI 30 7
111
UI3 0 5
#1
UI304
UI3 0 3
UI3 0 2
111
UI 30 1
ill
UI 3 0 0
41
42
43
44
45
#1
UI306
it l
#1
in
ill
#1
111
189
#1
ill
#1
ill
#1
ill
3.7.5
BMI-DI 4
6
48
AE3
49
SKI PI
#2
UINT
AE2
AEI
#2
#2
#2
*CSL
#2
*BSL
#2
#2
4A IT
#2
50
51
OVC
52
BDT 1
#2
#2
FIN
*2
53
54
55
BDT 9
#2
BDT 8
#2
BDT7
#2
BDT 6
#2
BDT 5
#2
BDT 4
#2
58
#2
BDT2
#2
*CSMZ *CHF
#2
#2
56
57
BDT 3
TLSKP
TL64
TL32
TL16
TL8
TL4
TL2
*FV6
*FV 5
>|<FV4
*FV3
#2
#2
#2
>KFV 2
*FV1
*AFV5
*A.FV4
#2
*AFV3
*AFV2
TL1
TLRST
59
60
*FV7
61
4-APV7 4'AFV 6
#2
#2
#2
#2
#2
#2
62
63
190
*2
#2
#2
#2
>('FV 0
#2
#2
3.7.5
BMI-DI5
6
64
63
66
WN1 6
112
67
WN8
WN4
#2
WN2
#2
#2
WN1
#2
68
69
70
71
72
73
RI SON
#2
RI 5
RI 6
RI 7
#2
#2
#2
RI 1 2
*2
RI 1 1
RI 4
RI 3
RI10
#2
#2
74
75
76
77
78
79
191
#2
#2
#2
RI 1
RI 2
#2
RI8
RIO
#2
RIO
#2
#2
3.7.5
BMI-DI 6
7
80
UI0 3 1
#2
UI 0 3 0
112
UI0 2 9
81
UI 023
#2
82
U10 28
#2
UI027
#2
U1026
#2
UI 025
#2
#2
#2
UI0 2 2
#2
UT021
#2
IJI0 2 0
#2
UI019
#2
UI0 1 8
UIO 1 7
#2
UI01 6
#2
UIO 1 5
#2
UI0 1 4
UI 0 1 3
UI 0 1 2
#2
UI 0 1 1
UIO 10
11-2
#2
#2
UI0 0 9
#2
UI0 0 8
#2
83
UI007
#2
UI0 0 6
#2
U10 0 5
UI0 0 4
UI0 0 3
#2
UIO 0 2
#2
UIOO 1
#2
#2
UIOOO
#2
84
U 11 3 1
#2
IJII 3 0
#2
U 1 12 9
#2
UI1 2 8
UI 1 2 7
UI1 2 6
#2
#2
#2
UI 125
#2
UI 124
#2
85
UI 1 23
#2
UI 1 22
#2
UI 1 21
it- 2
UI 1 2 0
*2
UI11 9
#2
UU 18
UI 1 1 7
UI 1 1 6
#2
#2
#2
86
UI 1 1 5
#2
IJI1 1 4
UI11 3
IJI 1 1 1
#2
UI 1 09
UI 1 0 8
#2
UI 1 1 2
#2
UII1 0
#2
#2
#2
87
UI 107
#2
UI 1 06
#2
UI 1 05
#2
IJI 104
#2
U110 3
#2
UI 102
IJI 101
UI 100
#2
#2
#2
88
UI231 UI230
#2
#2
UI229
#2
UI2 2 8
#2
UI227
#2
UI 226
#2
UI2 2 5
#2
UI2 2 4
#2
89
UI223
#2
IJI222
UI22 1
IJI 2 2 0
UI2 1 9
#2
#2
#2
UI2 1 8
#2
UI 2 1 7
#2
UI2 1 6
#2
90
UI2 1 5
#2
UI214
#2
UI2 1 3
#2
IJ 1 2 12
U1211
#2
#2
IJI210
#2
UI2 0 9
#2
UI 2 08
#2
91
UI 2 0 7
#2
UI 2 0 6
#2
UI205
ti-2
UI 2 0 4
UI2 0 3
#2
UI202
#2
UI201
#2
#2
UI200
#2
92
IJI 33 1 UI33 0
#2
#2
UI 3 2 9
UI 328
#2
UI 3 2 7
#2
IJI326
UI3 2 5
IJI3 2 4
#2
#2
#2
93
UI3 2 3
#2
UI 3 22
UI 32 1
UI 3 2 0
#2
#2
U13 1 9
#2
UI 3 1 8
#2
U1 3 1 7
#2
IJI 3 1 6
#2
IJI3 1 5
UI3 1 4
#2
I UT313
#2
#2
UI 3 1 2
#2
UI311
#2
UI3 1 0
#2
UI309
#2
IJI3 0 8
#2
UI3 0 7
UI306
UI3 0 4
#2
UI3 0 3
#2
U1301
UI3 0 0
#2
UT305
*2
UI3 0 2
#2
#2
#2
#2
94
95
#2
#2
192
#2
#2
#2
III 024
#2
#2
3.7.5
BMI-DI 7
96
ERS
RRW
*SP
*ESP
EDT
MEM
SBK
97
98
ZRN
99
MLK
DLK
ABS
100
KEY 4
KEY 3
KEY 2
KEYl
101
RT
ROV 2
ROV 1
MP4
'
102
103
HS2D
HS2C
J IS 2 B
IIS2A
104
>fcJVl 5
>PJV 1 4
*JV13
t JVl 2
105
*JV7
*JVG
*JV5
*JV4
*IT
DRN
AFL
ST
PRC
MP 2
MP1
HS3D
IIS 3C
HS3B
HS3A
US 1 D
HS 1C
HS IB
MSI A
*JV9
*JV8
*JVl
*JV0
*JV
11
*JV3
JV 1 0
*JV2
106
109
DIST7
DIST6
DIST5
DIST4
DIST3
D1ST2
UISTI
DIST8
DISTO
IHEAD 2 IHEAD 1
110
111
193
3.7.5
BMI-DI 8
7
'1
EXSTP
EXRD
EXPUN
112
EISTP
113
EIA7
EIA6
EIA 5
EIA4
El A3
EIA2
EIA 1
El AO
114
EID47
E1D4 6
EID45
EID44
E1D4 3
E f 1)4 2
EID4 1
EID40
115
El 1)39
EID38
EID37
EID36
EID35
EID34
El 1)3 3
EID32
116
E 11)31
E1D3 0
El 1)2 9
El 1)28
EID27
EID26
EID25
E1D24
117
E1D23
EID22
EID21
El 1)2 0
E1D1 9
Ei D1 8
EID 1 7
E1D1 6
118
EID15
EID1 4
EID1 3
EID1 2
E1D1 1
EID 1 0
EID9
E r i)8
119
EID7
E1D6
E1D5
EID4
E1D3
E 11)2
EID1
EIDO
120
121
122
123
124
125
126
127
194
3.7.5
BMI-DI 9
128
(i
DTCH1
*SVF1
*DEC1
*IT1
?E-ED1
129
EDI
*-Ll
*+Ll
J1
-l-J 1
MLK 1
MI 1
>K-ED2
>E+ED2
*-L2
*-IL2
M I,K2
MI 2
J 2
+J 2
*-ED3
*+ED3
*-L3
*+L3
MLK 3
MI 3
J 3
-l-J 3
=k~L4
>E+L4
J 4
+J 4
130
131
132
DTCH2
*SVF2
*DEC2
*IT2
133
134
135
136
DTCII3
*SVF3
*DEC 3
*IT3
137
138
139
140
141
DTCII4
*SVF4
*DEC4
*IT4
'E-ED 4
MLK 4
142
143
195
MI 4
3.7.5
BMI-DI 10
144
145
-1
DTCH5
*SVF5
*DEC5
*IT5
*-ED5
*+ED5
MLK5
MI 5
146
147
196
1
*
-L5
J 5
*+L5
l-J 5
3.7.5
BMI-DO 1
7
200
(i
CSS
#1
TURD
ttl
RPD
#1
203
MBDT9 MBD'J'8
#1
ttl
MBDT7 MBDT6
#1
ttl
TLCHB
ESEN1)
TLCHA
MBDT5
#1
BE
DM3 0
#1
DM0 2
-111
DM0 1
ttl
DM 0 0
206
ROl 5
#1
ROl 4
#1
ROl 3
#1
ROl 2
#1
RO 1 1
R07
R06
R05
R04
R03
209
210
211
MBDT4
ttl
MBDT3 MBDT2
ttl
#1
TF
SF
ttl
ttl
AR1 5
ttl
AR1 4
AR7
AR6
#1
MR 1 5
ttl
MR 7
ttl
#1
#1
MR14
ttl
MR 6
ttl
ROIO
R02
ROl
AR1 3
ttl
AR1 2
ttl
AR 1 1
ttl
AR10
AR5
AR4
AR3
AR2
MR5
ttl
R08
#1
ttl
ttl
#1
R09
#1
ttl
#1
MR 13
ttl
#1
ttl
ttl
MF
ttl
#1
#1
205
208
II 1
ttl
204
207
DEN
MBDTI
#1
201
202
1
IPEN
#1
ROO
ttl
AR9
#1
#1
AR8
#1
AR 1
#1
ARO
ttl
#1
#1
MRU
ttl
MRU
tt-1
M RIO
#1
MR9
ttl
#1
MR4
MR3
#1
MR2
ttl
MR 1
#1
MRO
#1
SPAL8
SPAL4
SPAL2
#1
SPAL1
#1
212
#1
213
214
215
197
ttl
ttl
MR 8
3.7.5
BMI-D02
6
'I
M2 9
M28
M2 7
M2 6
M25
M2 4
#1
M3 0
#1
M2 2
#1
M21
Ml 8
#1
M1 7
#1
Ml 4
Ml 3
Ml 0
M9
216
M3 1
217
M2 3
218
Ml 5
M7
220
S 31
221
S23
223
S7
224
T3 1
226
#1
S13
S 12
T1 5
#1
T6
#1
B23
B29
#1
B22
B2 1
B1 4
#1
#1
B20
B1 2
B4
#1
B1 9
B3
#1
198
#1
TO
#1
B2 4
#1
#1
R1 6
#1
B8
#1
B1
*1
T8
#1
B9
#1
B2
#1
#1
*1
B1 7
BIO
#1
T1 6
B2 5
#1
#1
T2 4
#1
#1
#1
#1
#1
T1
#1
SO
1
T9
B18
B1 1
#1
S8
#1
#1
#1
#1
SI 6
T1 7
B26
#1
#1
#1
#1
111
S9
#1
T10
#1
S 2 '1
T25
T2
B27
SI 7
#1
#1
#1
#1
B5
BG
B7
111
T2 6
#1
T3
B28
B13
#1
#1
T11
#1
#1
111
#1
B1 5
#1
#1
#1
T4
T5
B30
#1
T12
MO
SI
T18
T1 9
1
#1
#1
#1
#1
#1
#1
T27
#1
S2
#1
#1
T2 0
T13
T14
S10
#1
S3
T2 8
#1
#1
SI 1
#1
#1
T21
S 18
#1
#1
T2 9
#1
#1
#1
#1
S2 5
S26
S 19
Ml 6
#1
#1
#1
#1
S4
S5
#1
#1
B31
S27
#1
#1
Ml
M2
#1
#1
#1
#1
T2 2
228
231
S2 0
#1
#1
T7
230
S21
#1
T30
T2 3
S2 8
#1
S6
#1
M3
#1
M8
#1
#1
#1
#1
#1
#1
227
229
S29
SI 4
SI 5
Mil
#1
#1
#1
#1
S22
#1
Ml 2
#1
S3 0
tt 1
Ml 9
M4
#1
#1
#1
M20
#1
#1
M5
MG
#1
222
225
#1
#1
#1
219
#1
#1
BO
#1
#1
#>
3.7.5
BMI-D0 3
7
UO0 3 1
#1
UO0 3 0
#1
UOO 2 3
#1
234
UOO 2 9
#1
UO028
#1
UO027
#1
UOO 2 2
111
UOO 2 1
*1
UOO 2 0
#1
UOO 19
UOO 1 5
#1
UOO 1 4
# #1
UO 0 1 3
#1
UOO 12
#1
UOO 11
#1
UOO 1 0
235
UOO 07
#1
UOO 06
#1
UOO 0 5
#1
UOO 0 4
#1
UOO 0 3
#1
236
UOl 3 1
#1
UO 1 3 0
UOl 2 9
#1
UO 12 8
#1
237
UOl 23 UOl 22
#1
#1
UO 1 2 1
#1
238
UOl 15
111
UOl 14
#1
239
240
232
233
241
UO0 2 5
#1
UO0 2 4
#1
IJOO 1 7
#1
UOOl 6
UOO 0 9
#1
UOO 0 8
#1
UOO 0 2
#1
UOO 01
UOO 0 0
#1
#1
U012 7
#1
UO 1 2 6
#1
UO 1 2 5
#1
UO 12 4
#1
UO 120
UO 1 1 9
#1
UOl 1 8
#1
UOl 1 7
#1
UO 1 1 6
*1
UOl 1 3
#1
UOl 12
#1
UOl 1 1
#1
UOl 10
#1
UOl 0 9
#1
UO 1 0 8
#1
UOl 07 UOl 06
#1
#1
UOl 0 5
#1
UOl 04
1
UOl 0 3
UOl 0 2
#1
UO 1 0 1
111
#1
UOl 0 0
#1
U02 3 1
*1
UO2 3 0
#1
U0229
#1
UO 2 2 8
#1
U02 2 7
#1
U0226
#1
U0225
#1
U0224
#1
U02 2 3
U02 2 2
#1
U02 21
#1
UO2 2 0
#1
U02 1 9
U02 1 8
#1
U02 1 7
#1
U02 1 6
#1
U0211
#1
#1
#1
2
UO 0 2 6
#1
UO0 1 8
#1
#1
#I
#1
242
U0215
U0214
111
U0213
#1
U0212
#1
UO2 10
#1
UO209
#1
#1
UO2 0 8
#1
243
UO207 UO206
#1
#1
UO 2 0 5
#1
UO204 UO203
#1
#1
UO2 0 2
#1
UO2 01
#1
UO200
#1
244
UO 3 3 1 UO3 3 0
*1
#1
U03 2 9
U0328
#1
U0327
#1
U03 2 6
#1
UO 3 2 5
#1
#1
U03 2 4
#1
UO 3 2 3
U03 2 2
#1
U03 21
UO320
#1
#1
U0319
#1
U03 1 8
#1
U0317
#1
U03 1 6
#1
246
U03 15 U03 14
#1
#1
U03 13
#1
U0312 U0311
#1
#1
UO3 10
UO 3 0 9
#1
UO3 0 8
#1
247
UO3 0 7 UO3 0 6
#1
#1
UO3 0 5
#1
UO304
UO303
#1
UO3 0 2
#1
UO3 01
UO309
#1
#1
245
#1
#1
#1
199
*1
3.7.5
BMI-D0 4
248
(i
CSS
#2
TURD
'1
RPD
II 2
112
251
#2
TLCHA
254
255
DEN
#2
MBDT5
#2
MBDT4
#2
MBDT3
#2
MBDT2
#2
RF
TF
SF
MF
ESEND
#2
252
253
IPEN
#2
MBDTI
#2
249
250
DM02
#2
DM0 1
#2
DM0 0
#2
ROl 5
#2
KOI 4
#2
ROl 3
ROl 2
R07
ROO
R05
DM3 0
#2
R04
#2
#2
R03
ROl 0
#2
R09
R02
ROl
#2
#2
A.R1 1
#2
AR1 0
#2
AR9
AR3
AR2
AR1
#2
R08
#2
#2
AR1 4
257
AR7
AR6
#2
#2
#2
II 2
#2
258
MR1 5
MR1 4
#2
#2
MR13
#2
MR1 2
-II- 2
MR1 1
#2
MR1 0
#2
MR9
259
MR7
#2
MR5
MR4
MR3
MR2
AR5
#2
MR6
#2
AR1 2
#2
112
AIM
#2
#2
ROO
#2
#2
AR8
AR1 5
#2
260
AR1 3
ROl 1
256
#2
#2
#2
#2
#2
#2
#2
*2
#2
#2
#2
AR0
#2
#2
#2
MR8
#2
#2
MR 1
#2
MR0
#2
SPAL8
SPAL.4
SPAL2
SPA LI
261
262
263
200
#2
3.7.5
BMI-D0 5
6
M31
112
M3 0
M2 9
M2 3
M2 2
264
265
266
267
268
269
270
271
272
273
274
#2
Ml 5
#2
#2
#2
SI 5
278
279
S20
SI 3
S 12
T1 4
B29
B22
B1 4
B6
#2
#2
B13
B1 2
#2
#2
#2
B20
B21
#2
B4
B5
#2
#2
B27
*2
B1 1
201
#2
SO
T24
#2
T1 6
T8
#2
TO
#2
B2 4
#2
#2
B1 6
#2
B8
#2
#2
BO
B1
#2
#2
#2
B9
#2
B2
B3
#2
B1 7
BIO
#2
#2
#2
#2
#2
S8
B2 5
B1 8
#2
#2
#2
#2
#2
SI 6
T1
B26
B1 9
#2
S24
#2
#2
#2
#2
#2
T9
T2
#2
#2
#2
#2
#2
MO
T1 7
T10
T3
B28
#2
T2 5
#2
*2
#2
*2
#2
#2
T1 1
*2
T4
T5
B30
#2
B7
#2
#2
#2
M8
#2
#2
T18
T1 9
Ml 6
#2
SI
T2 6
#2
#2
T1 2
T1 3
T6
#2
B15
#2
#2
T27
#2
T2 0
T21
#2
#2
B23
#2
#2
112
#2
#2
*2
#2
S9
S2
S3
#2
#2
#2
#2
#2
M2 4
SI 7
#2
SIO
SI 1
T28
T2 9
S18
#2
#2
S25
#2
#2
SI 9
S4
S5
Ml
#2
S26
S27
112
#2
M9
#2
#2
#2
S 21
#2
T2 2
#2
S28
*2
*2
B31
M2
#2
T3 0
T1 5
M3
#2
#2
T2 3
M4
112
#2
T3 1
Ml 0
S29
S6
S7
Ml 7
Mil
#2
#2
I
M2 5
#2
Ml 2
#2
#2
S14
#2
Ml 8
#2
M5
S22
S23
Ml 9
#2
#2
#2
S3 0
S31
M20
M2 6
#2
#2
M6
M7
II 2
M2 7
#2
#2
Mi 3
M14
T7
277
M 21
#2
#2
#2
27S
276
#2
4
M2 8
#2
#2
3.7.5
BMI-D06
280
281
'1
UOO 3 1
#2
U00 3 0
#2
UO029
#2
U00 2 8
#2
UOO 2 7
#2
UO026
UOO 2 5
#2
UOO 2 4
#2
UOO 2 3
UOO 2 2
#2
UOO 21
#2
UOO 2 0
#2
UOOl 9
#2
UOOl 8
#2
UOO 17
#2
UOOl 6
#2
UOOl 1
#2
UOO 1 0
#2
UOO 0 0
#2
UOO 0 8
#2
#2
#2
282
UOO 1 5
#2
UOO 1 4
UOO 1 3
if- 2
UOOl 2
if: 2
283
UOO 0 7
#2
UOO 0 6
#2
UOO 0 5
#2
UOO 0 4
#2
UOO 0 3
#2
UOO 0 2
#2
UOOOl
#2
UOO OO
#2
284
UO 1 3 1
UOl 3 0
#2
#2
UO1 2 9
#2
UOl 2 8
#2
UOl 2 7
#2
UOl 2 6
112
UOl 2 5
#2
U012 4
112
285
UOl 2 3
UOl 2 2
UOl 2 1
#2
#2
UOl 2 0
#2
UOl 1 9
#2
UOl 1 8
#2
UOl 1 7
#2
UOl 1 6
#2
UOl 1 5
#2
UOl 14
#2
UO 11 3
#2
UOl 1 2
#2
UOl 1 1
UO 11 0
#2
UOl 0 9
#2
112
UOl 08
#2
UOl 0 7
#2
UOl 0 6
#2
UO 1 0 5
#2
UOl 0 4
#2
UOl 0 3
#2
UOl 02
#2
UO101
#2
UOl 00
#2
U02 3 1
UO2 3 0
#2
U02 2 9
*2
U02 2 8
U0227
*2
U02 2 6
112
U02 2 5
#2
U02 2 4
#2
U02 2 2
#2
UO 2 21
UO2 2 0
#2
#2
U02 1 9
#2
U02 1 8
112
U02 1 7
#2
U02 1 6
#2
290
U0215
#2
U0214
#2
U02 13
112
U02 12
#2
U02 1 1
#2
U02 1 0
#2
UO2 0 9
*2
UO2 0 8
#2
291
UO2 0 7
#2
UO2 0 8
#2
UO 2 0 5
#2
UO2 0 4
#2
UO2 0 3
#2
UO202
#2
U02 0 1
#2
U02 0 0
#2
292
U03 3 1
#2
UO3 3 0
U03 2 9
#2
#2
U0328
#2
U03 2 7
#2
U03 2 6
#2
U03 2 5
#2
U03 2 4
#2
293
UO 3 2 3
#2
U03 2 2
#2
U0321
#2
UO320
112
U0319
#2
U03 18
#2
U03 1 7
#2
U03 1 6
#2
U0315
U0314
U03 1 3
#2
U03 1 2
#2
U03 1 1
*2
U03 1 0
#2
UO3 0 9
#2
UO 3 0 8
#2
UO307
#2
UO306
#2
UO3 0 5
UO 3 0 4
#2
UO3 0 3
#2
UO3 0 2
#2
UO3 01
#2
UO3 0 0
112
286
287
288
289
294
295
#2
U0223
#'2
#2
#2
202
*2
#2
#2
112
3.7.5
BMI-D0 7
296
'I
MA
SA
OP
STL
SPL
RST
AL
RWD
INCI-I
DST
MJ
MH
MS
MDRN
MAPL
SVALM
PSALM
297
298
MZRN
299
300
301
302
MMLI<
MEDT
MMEM
Ml)
MDLK
MABS
M SBI<
1 ALM
SYALM
OTALM
OHALM
RPBSY
303
304
305
306
307
308
309
OIIEAD2 OIIEAD1
310
311
203
3.7.5
BMI-D08
7
(S
'I
312
EOSTB
313
EOA7
EOA-6
EOA5
EOA4
EOA3
EOA2
EOA1
EOAO
314
EOD4 7
EOD4 6
EOD 4 5
EOD4 4
EOD4 3
EOD4 2
EOD 4 1
EOD4 0
315
EOD39
EOD38
EOD37
EOD3 6
EOD 3 5
EOD3 4
EOD33
EOD32
316
EOD31
EOD 3 0
EOD2 9
EOD 2 8
EOD 2 7
EOD26
EOD2 5
EOD 2 4
317
EOD 2 3
EOD 2 2
EOD21
EOD 2 0
EOD 1 9
EOD 1 8
EOD1 7
EOD1 6
318
EOD 1 5
EOD 1 4
EOD 1 3
EOD 1 2
EOD 1 1
EOD1 0
EOD9
EOD8
319
EOD7
EOD 6
EOI)5
EOD 4
EOD 3
EOD 2
EOD 1
EODO
El REND EOIIEAD
*REEL
320
321
322
323
324
325
326
327
204
TICl IK
3.7.5
BMI-D09
7
328
'1
INP1
ZP4 1
ZP3 1
MD1
MV 1
ZP21
ZP1
MMLK1
MMI 1
ZP22
ZP2
MMLK2
MMI 2
ZP2 3
ZP3
MMLK3
MMI 3
ZP2 4
ZP4
MMLK4
MMI 4
329
330
331
332
INP2
ZP4 2
ZP3 2
MD2
MV2
333
334
335
336
INP3
ZP4 3
ZP3 3
MD3
MV 3
337
338
339
340
INP4
ZP4 4
ZP34
341
342
343
205
MD4
MV4
3.7.S
BMI-DO 10
7
344
'I
INP5
ZP4 5
ZP 3 5
MD5
MV 5
ZP 2 5
ZP5
MMLK5
MMI5
345
346
347
206
3.7.5
11TT controls turning machines which can turn one or two workpieces concurrently
by operating two tool posts independently.
In other words, it is applicable to either turning machine (with 2 spindles and
2 tool posts) which can turn two workpieces concurrently by using two tool posts
with two spindles, or turning machine (with 1 spindle and 2 tool posts) which
can turn one workpiece concurrently by using two tool posts with one spindle.
The DI/DO signals of BMI can be sorted when dividing them from the viewpoints of
tool posts as described below.
- DI/DO
- DI/DO
RI12
DI/DO
DI/DO
other.
The DI/DO signals provided for each control axis may be said to belong to "DI/DO
exclusively provided for individual tool posts" because that the axis controls
either tool post only. However, these signals are not affixed with divided by
tool posts, but divided by control axis numbers as viewed from the entire
system.
207
3.7.5
In the 11TT the following three groups are provided as the configuration of
control axes.
1st axis
2nd axis
3rd axis
4th axis
5th axis
Not provided
XI
Z1
Z2
X2
2
XI
Z1
X2
Additional
axis
Z2
Additional
axis
XI
Z1
X2
Z2
Two axes are provided for each tool post (or, 4 axes in total) as the basic
configuration, and one additional axis is provided for either tool post (5 axes
in total) as the optional configuration,
208
3.7.5
10/11/100/110M
6M
MI
DI
DGN
No.
400
DTCHX
*SVFX
*DECX
* ITX
*-EDX
*+EDX
*-LX
*+LX
401
HX
MLKX
MIX
-X
+X
*-EDY
*+EDY
*-LY
*+LY
MLKY
MIY
-Y
+Y
*-EDZ
*+EDZ
*-LZ
*+LZ
ZNG
MIZ
-Z
+Z
*-ED4
*+ED4
*-L4
*+L4
MLK4
MI 4
-4
+4
BDT1
DRN
AFL
FIN
ST
402
DTCHY
403
HY
404
DTCHZ
405
HZ
406
4NG
407
H4
408
MLK
DLK
ABS
OVC
SBK
409
ZRN
BRN
SRN
KEY
FID
410
ERS
RRW
ASP
*ESP
SKIP
UINT
SAR
411
GST
SOR
ASSTP
GRB
GRA
SPC
SPB
SPA
412
AGJ
EDT
MEM
413
MP4
MP2
MP1
*FV16
*FV8
*FV4
*FV2
AFV1
414
RT
ROV2
ROV1
*JV16
*JV8
*JV4
*JV2
*JV1
415
BDT9
AGSTB
BDT8
AG24
BDT7
AG 22
BDT6
AG2 1
BDT5
AG 18
BDT4
AG 14
BDT3
AG 12
BDT2
AG 11
*SVFY
*SVFZ
*SVF4
*DECY
*DECZ
*DEC4
*ITY
*ITZ
*IT4
209
3.7.5
6M MI
DI
DGN
No.
416
TLRST
417
TLSKP
TL64
TL32
TL16
TL08
TL04
TL02
TL01
AGST
WN16
WN8
WN4
WN2
WN1
418
419
ESTB
EA6
EA5
EA4
EA3
EA2
EA1
EAO
420
ED 15
ED 14
ED 13
ED 12
EDI 1
ED10
ED9
ED8
421
ED 7
ED 6
ED 5
ED4
ED 3
ED 2
EDI
EDO
422
UI15
UI14
UI13
UI12
UI11
UI10
UI9
UI8
423
UI7
UI6
UI5
UI4
UI3
UI2
UI1
UIO
424
SIND
R13I
R12I
Rill
R10I
R09I
425
R08I
R07I
R06I
R05I
R04I
R03I
R02I
R01I
426
5NG
*SVF5
*DEC5
*IT5
*-ED5
*+ED5
*-L5
*+L5
427
H5
MLK5
MI5
-5
+5
210
3.7.5
6M MI
DO
DGN
No.
500
MA
SA
OP
STL
SPL
RST
AL
RWD
501
CSS
THRD
RPD
TAP
INCH
DST
IPEN
DEN
502
SSP
SRV
FMF
EF
503
MMIY
SEY
ZP2Y
ZPY
MMIX
SEX
ZP2X
ZPX
504
MMI4
SE4
ZP24
ZP4
MMIZ
SEZ
ZP2Z
ZPZ
505
TLCHB
TLCHA
ESEND
EREND
MMI5
SE5
ZP25
ZP5
506
M30
MO 2
M01
MOO
M38
M3 4
M3 2
M32
507
M2 8
M24
M2 2
M2 1
Ml 8
M14
M12
Mil
508
T48
T44
T42
T41
T38
T34
T32
T31
509
T28
T24
T22
T21
T18
T14
T12
Til
S28
S22
S21
S48
S42
S44
S 18
S 42
S 14
S52
S48
S24
S51
S44
S41
S38
S41
S34
S 12
GRB
S32
Sll
GRA
S31
(param. )
S12BIT-A
S12BIT-B
511
B38
S28
S28
B34
S24
S24
B32
S22
S22
B31
S21
S21
B28
S 18
S 18
B24
S14
S 14
B22
S 12
S 12
B21
Sll
Sll
(param. )
S12BIT-A
S 12BIT-B
512
B18
B38
S58
B'14
B34
S54
B12
S32
S52
Bll
S31
S51
R12
R12
R12
Rll
Rll
Rll
RIO
RIO
RIO
R09
R09
R09
(param. )
S12BIT-A
S12BIT-A
513
R08
R07
R06
R05
R04
R03
R02
R01
514
U015
U014
U013
U01 2
U011
U010
U09
U08
515
U07
U06
U05
U04
U03
U02
U01
UOO
510
BF
211
TF
SF
MF
3.7.5
6M MI
DO
DGN
No.
516
MMLK
MDLK
MABS
MZNG
MSBK
MBDTl
MDRN
MAFL
517
MBDT9
MBDT8
MBDT7
MBDT6
MBDT5
MBDT4
MBDT3
MBDT2
BCLP
MUCL
518
DI
The following signals are not provided for 6T, but exclusively for 6M.
AG24, AGST) , OVRCD, *BECLP,
DI FID, angular jogs (AGJ, AGSTB , AG11
*BEUCL
DO SSP, SRV, FMF, EF, BF, M 3rd, S 5th, T 3rd-4th, B lst-3rd, MZNG, BCLP,
BUCL
The following signals are defined in 6T, but not included in above.
STLK, XAE, ZAE, PRC, SMZ , CDZ , *SECLP, *SEUCL, SPSTP
DI
DO
SCLP, SUCL
212
3.7.5
10/11/100/ 110T
6T
MI
DI
DGN
No.
400
DTCHX
*SVFX
*DECX
*ITX
*-EDS
*+EDX
*-LX
*+LX
401
HX
MLKX
MIX
-X
+X
A-EDZ
A+EDZ
*-LZ
MLKZ
MIZ
-Z
*-ED3
*+ED3
*-L3
MLK3
MI3
-3
A-ED4
*+ED4
*-L4
MLK4
MI 4
-4
+4
SBK
BDT1
DRN
AFL
FIN
ST
UINT
SAR
STLK
SPC
SPB
SPA
HS
GR4
GR3
GR2
GR1
402
DTCHZ
403
HZ
404
DTCH3
405
H3
406
DTCH4
407
H4
408
MLK
DLK
ABS
OVC
409
ZRN
BRN
SRN
KEY
410
ERS
RRW
*SP
*ESP
411
GST
SOR
ASSTP
EDT
MEM
MP2
MP1
412
*SVFZ
*SVF3
ASVF4
*DECZ
*DEC3
*DEC4
*ITZ
*IT3
*IT4
SKIP
*+LZ
+Z
*+L3
+3
*+L4
413
MP4
414
RT
ROV2
ROV1
*OV16
*OV8
*OV4
*0V2
*0V1
415
BDT9
BDT8
BDT7
BDT6
BDT5
BDT4
BDT3
BDT2
213
3.7.5
6T MI
DGN
No.
416
TLRST
417
TLSKP
DI
ZAE
XAE
SMZ
CDZ
TL08
TL04
TL02
TL01
WN1 6
WN8
WN4
WN2
WN1
PRC
418
419
ESTB
EA6
EA5
EA4
EA3
EA2
EA1
EAO
420
ED 15
ED14
ED 13
ED 12
EDI 1
ED10
ED9
ED8
421
ED 7
ED 6
EDS
ED4
ED 3
ED2
EDI
EDO
422
UI15
UI14
UI13
UI12
UI11
UI10
UI9
UI8
423
UI7
UI6
UI5
UI4
UI3
UI2
UI1
UIO
424
SIND
R13I
R12I
Rill
R10I
R09I
425
R08I
R05I
R04I
R03I
R02I
R01I
*SECLP
*SEUCL
426
R07I
R06I
427
214
SPSTP
3.7.5
6T MI
DGN
- DO
No.
500
MA
SA
OP
STL
SPL
RST
AL
RWD
501
CSS
THRD
RPD
TAP
INCH
DST
IPEN
DEN
TF
502
SF
MF
503
MMIZ
SEZ
ZP2Z
ZPZ
MMIX
SEX
ZP2X
ZPX
504
MMI4
SE4
ZP24
ZP4
MMI3
SE3
ZP23
ZP3
505
TLCHB
TLCHA
ESEND
EREND
506
M30
MO 2
M01
MOO
507
M2 8
M2 4
M22
M2 1
M18
M14
Ml 2
Mil
509
T28
T24
T22
T21
T18
T14
T12
Til
510
S48
S44
S42
S41
S38
S34
S32
S31
511
S28
S24
S 22
S21
S 18
S 14
S 12
Sll
R12
Rll
RIO
R09
508
512
513
R08
R07
R06
R05
R04
R03
R02
R01
514
U015
U014
U013
UOl 2
UOll
UOIO
U09
U08
515
U07
U06
U05
U04
U03
U02
UOl
UOO
215
3.7.5
6T MI
DGN
No.
516
MMLK
MDLK
MABS
517
MBDT9
MBDT8
MBDT7
MBDT6
DO
MSBK
MBDT1
MDRN
MAFL
MBDT5
MBDT4
MBDT3
MBDT2
SCLP
SUCL
518
DI
The
* DI
DO
The
* DI
DO
following signals are not provided for 6M, but exclusively for 6T.
STLK, XAE, ZAE, PRC, SMZ, CDZ, *SECLP, *SEUCL, SPSTP
SCLP, SUCL
following signals are defined in 6M, but not included in above.
FID, angular jogs (AGJ, AGSTB, AG11 * AG24, AGST) , OVRCD, *BECLP,
*BEUCL
SSP, SRV, FMF, EF, BF, M 3rd, S 5th, T 3rd-4th, B lst-3rd, MZNG, BCLP,
BUCL
216
3.7.5
10/100M
MI - Dll
DGN
No.
400
DTCHX
*SVFX
*DECX
*ITX
401
HX/
ROV1
402
DTCHY
403
HY/
404
DTCHZ
405
*SVFY
*DECY
*DECZ
MLKX
MIX
-X
+X
MLKY
MIY
-Y
+Y
ZNG
MIZ
-Z
+Z
SBK
BDT
*ITY
ROV2
*SVFZ
*ITZ
HZ/
DRN
406
407
408
MLK
DLK
409
ZRN
BRN
410
ERS
411
ABS
KEY
*SP
SOR
OVC
*ESP
412
MP2
413
414
RT
FIN
ST
SAR
*ILK
SPC
SPB
SPA
MD4
MD2
MD1
*OV4
*OV2
AOV1
SKIP
*SSTP
AFL
MP1
*OB8
415
(Note) The underlined signals are newly added.
217
3.7.5
3M MI
DGN
No.
DI
PN8
PN4
PN2
PN1
416
417
418
419
ESTB
EA6
EA5
EA4
EA3
EA2
EA1
EAO
420
ED 15
ED14
ED 13
ED12
EDI 1
ED10
ED9
ED8
421
ED 7
ED6
ED 5
ED 4
ED 3
ED2
EDI
EDO
422
UI15
UI14
UI13
UI12
UI11
UI10
UI9
UI8
423
UI7
UI6
UI5
UI4
UI3
UI2
UI1
UIO
424
SIND
SSIN
SGN
R12I
Rill
R10I
R09I
425
R08I
R07I
R06I
R04I
R03I
R02I
R01I
R05I
218
3.7.5
3M MI
DO
DGN
No
500
MA
SA
OP
STL
SPL
RST
AL
501
CSS
THRD
RPD
TAP
INCH
DST
IPEN
502
BF
503
ZP2Y
TF
ZPY
504
505
SF
DEN
MF
ZP2X
ZPX
ZP2Z
ZPZ
EF
(param. )
EREND
506
M30
MO 2
M01
MOO
507
M2 8
M24
M2 2
M21
M18
M14
Ml 2
Mil
509
T28
T24
T22
T21
T18
T14
T12
Til
510
S28
S24
S22
S21
S18
S14
MIG
S 12
MDG
Sll
LWG
511
B38
B34
B32
B31
B28
B24
B22
B21
512
B18
B14
B12
Bll
514
U015
U014
U013
U012
UOll
UO10
U09
U08
515.
U07
U06
U05
U04
U03
U02
UOl
UOO
508
513
219
(param. )
3.7.5
3M MI
DGN
No.
516
517
518
ENB
220
DO
3.7.5
same interface as 3T
3T
MI
DI
DGN
No.
400
DTCHX
*SVFX
*DECX
401
HX/
ROV1
402
DTCHZ
403
HZ/
*SVFZ
MLKX
MIX
-X
+X
*DECZ
*+LZ
ROV2
MLKZ
MIZ
-Z
+Z
SBK
BDT
DRN
AFL
FIN
ST
SAR
STLK
SPC
SPB
SPA
MD4
MD2
MD1
GR2
GR1
*0V2
*0V1
404
405
406
407
408
MLK
DLK
409
ZRN
BRN
410
ERS
411
ABS
KEY
*SP
SOR
OVC
*ESP
SKIP
*SSTP
412
413
414
MP2
RT
MP1
*OV8
*OV4
415
(Note) The underlined signals are newly added to 3T.
221
3.7.5
3T MI
DI
DGN
No.
416
PRC
ZAE
XAE
SMZ
CDZ
PN8
PN4
PN2
PN1
417
418
419
ESTB
EA6
EA5
EA4
EA3
EA2
EA1
EAO
420
ED 15
ED 14
ED13
ED 12
EDI 1
ED10
ED9
ED8
421
ED 7
ED6
ED5
ED 4
ED3
ED 2
EDI
EDO
422
UI15
UI14
UI13
UI12
UI11
UI10
UI9
UI8
423
UI7
UI6
UI5
UI4
UI3
UI2
UI1
UIO
424
SIND
SSIN
SGN
R12I
Rill
R10I
R09I
425
R08I
R07I
R06I
R04I
R03I
R02I
R01I
R05I
222
3.7.5
3T MI
DO
DGN
No.
500
MA
SA
OP
STL
SPL
RST
AL
501
CSS
THRD
RPD
TAP
INCH
DST
IPEN
DEN
SF
MF
ZP2X
ZPX
502
TF
ZP2Z
503
ZPZ
504
505
EREND
506
507
M2 8
M2 4
M22
M21
M18
M14
M12
Mil
T28
T24
T22
T21
T18
T14
T12
Til
B28
B24
B22
B21
B18
B14
B 12
B 11
R12
Rll
RIO
R09
508
509
510
511
512
513
R08
R07
R06
R05
R04
R03
R02
F01
514
U015
U014
U013
U012
UOll
U010
U09
U08
515
U07
U06
U05
U04
U03
U02
UOl
UOO
223
3.7.6
3T MI
DGN
No.
DO
516
517
518
ENB
flo oo
Ho 01
[o 02
|[o 03
COM
b
O 04
IIO 05
O 06
Yellow LED
Lights . . .
Goes out .
O 07
10
Rx)llo u
HE 12
13
COM
HE 14
|[o
15
16
17
COM
BE 18
224
3.8
1) Pulse coder
CCW revolution viewed from spindle
+V
+E
-E
Command
pulse
+(-)
JXTirL
D/A
CMR
(CMR) times
(Parameter
'Position deviation
1825,1826)
3V/1000 rpm
(DGN 3000)
+V
-F
Counting unit
(detection unit)
--
unit
io7T
-V
Velocity
Converter VCMD
-(+)
Counting unit =
Motor
Pulse
coder
+F
j~Ln|
DMR
2000 x DMR
F/V:
( DMR ) times
(Parameter 1816)
L
2000 x DMR
Light emitting (In the case of the pulse
coder of 2000P/rcv.)
Command pulse = 1
if
For detecting
one revolution
it
Blight
receiving
section
2T
PCA
A light receiving section
PCB
Photo
clement
Slit
Converter
Pulse coder
-jj'A/j/pVV
Li
J-L_nL
F/V
Table
PCA
PCB
PCA
PCB
2) Resolver/inductosyn
Command pulse = Least movement unit
n
-rum.
Command
pulse
D/A
CMR
converter
Velocity
r
unit
(Parameter
+V
1825,1826)
Position deviation
__
(DGN 3000)
Counting unit
(detection unit)
DMR
T
1
Resolver
Inductosyn
Control
A
Inductosyn
+
Tachogenerator
(Parameter
(Position control)
Motor
Table_ |
1816)
.
DCA_rji
DSA ! IjJr
Resolver
I
J
Resolver/inductosyn
Interface PCB
225
3.8.1
.....
.....
Counting unit:
a:
[0]
Counting
unit
0.001 mm/p
Position
deviation
CMR
Motor
Table
A/fAiWS
0.001 mm
E)]
= 0.001 mm
Detector
31
DMR
Counting
4 mm
= 0.001 mm
unit
2000 X
f(|j!
226
2000 p/rev.
(4) mm
From position
control circuit
Velocity
command
(VCMD)
o-
EC
-5*
Amplifier
PWM
Control
Circuit
v-
Drive
circuit
transistor
T1 terminal
MOL
Direction
signal
Thermal relay
A2A
From tachogenerator
ox F/V converter
i.
Receive the output of
amplifier and control
the ON time of transistor Triangle
wave
generator
TSA
TSB
(8)
-7?T
A2 B
GDI
HL
Enable signal
ENBL1
2] DC servo motor
Current
detecting
ro
ENBL2 O +24
N5
circuit
B2
MCC
TSA
[All
Tachogenerator
?B1
F
Power
T1
AC200V
3<>
From
machine
side
source
circuit
u --
TSB
+15V
(5)
-15V
err
=3
No fuse
circuit
breaker
Doide
module
100B
PRDY1
PRDY2
Position control
ready signal
PRDY 1
1
MCC
LiHJ
+24 V
A1A
A IB
CD1 CD2
100A
1
+2 4V
'Pulse coder
VRDYl
Velocity control
ready signal
MOL
MCC
TOH
o-o
96
95
OVL2
Thermostat in
servo transformer
|S20
0VL2
Overload signal
transformer.
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to
PWM circuit
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8
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8 LE8
6 HCC
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7 LfiC
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13 VfPT2
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15
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11
19
TSB
14
20
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9 LBD
10 L3T
11
12 CE
13 _QD3
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9 HHK2
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SL126
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Armature voltage
Overeuirent
circuit
circuit
detection
ENBL
+15 V
RV3
Enable and
ENBL1
Motor
S24
Jr
30M(H)
VCMD
width
wave oscil
Circuit
lation circuit
modulation
Insulation
A- phase
circuit
driver
circuit
Jli
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RV4
+1SV
offsct
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Lo.
Voltage
feedback
circuit
modulation
circuit
circuit
S10
{X
S1I
Si 2
SI3
Power drop
detection
CH13 circuit
C-phase pulse-
CH9
Insulation
width
Current command
clamp circuit
(Current limiter)
D-phasc pulsewidth
RVS
Li
b>
circuit
Insulation
B*phasc
power source
circuit
D-phusc
driver
Power drop
D-phasc
detection
Circuit
Current
TRB
TRC
power source
b1
modulation
C-phase
detection
CH14 circuit
S14
B-phasc
driver
C-phase
driver
circuit
modulation
circuit
Power drop
777
TRD
power source
limiter
F
E-phase
power
supply
'enabid
Dischargc
alarm circuit
LCE
Voltage drop
alarm circuit
Reicience
contact
voltaee
Regenera
HCA
High voltage
No-fuse
Alarm
breaker abrm
__CD3,
CHI 5
VCCKDYR
B&.
(Breaker
Alarm
+15V
regulator
To postition
+1SV
ov
control
CH17
circuit
-15V
regulator
*3
//
abrm circuit
+24V
R8I
(Fuse resistor)
interface
circuit
//
CHI 6
:CH3 CH4
HVAL
-I5V
HCAL (High
current)
Excess!vc
Ov (Overcurrent)
current abrm
circuit
K3
PRDY
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driver
PRDY1
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(Fuse resistor)
voltage)
circuit
circuit
R81
TGLS (Tacho-less)
*3
Absolute value
LV (LOW
tive umt>
setting
CJZ-B
BRK?
GE
c
TGLS enable
(armature
- 4I circuit
voltage)
L-oS25o-fcDynamic
sensi*
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alarm)
breaker abrm
Run away
detection
circuit
DCAL (Discharge
HI
No fuse cirCuit
Tachogenerator
voltage checking circuit
-t<3-
+15V
Discharge transistor
18B
6T
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B-phase pulsewidth
width
limit
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S9
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transistor
GE
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feedback
0.2
A-phasc
power source
adjustment
j,
Current
sation circuit
SS
S7
Cain
RV1
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Approx. 0.2
Power drop
detection
CH12 circuit
Maximum
pulse
Phase compensation
S5
t |T
Power
CHll
CHS
in switchxnj
T$1 S2
transformer
Open
circuit
<CH2
TSA
HCR
Triangular
Phase compen
Norn linear circuit
(For high-speed
posiitioning)
S3
circuit
enable
Velocity
commune
0.06
XI
Non linear
Clil 8
|Ca$(V/A)
CHI
CH23
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0.8 msec.
Strapped
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oscillation
detection
cr>2
S16
0V
CH7
la
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detection
circuit
ft
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dyl
PRDY
AIRI
CO
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Current detector
AC
~6~&
Control
circuit
30
oR
Torque command
CH5 CH6
i-o
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ISO
Amplifler
circuit
from positional
control unit
(VCMD)
CH2 O
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CHI
Velocity command
<
Current command
CH7
AC servo motor
*2
IR
:-O CH10
CH16
*2
PWM
Driver
IS
"O CH11
F/V
io
r- *1
6
Rotor position
detecting
circuit
*2
IT
CH9
CHI2
Triangle -O
wave
CH13
generator
To positional
control unit
Drive
circuit
Receiver
circuit
OJ
oo
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CN1 (M)
I 1 8A
2 ENBL1
1 5 ENBU
2
3 LEG
16 OVL2
2CT
3 1 1 8B
4 TOHI
5 TOH2
3 OVL1
4 VRDYl
5
10
17 VRDY7
7 VCMD
6 CDVl
7 CDV2
8 CPU!
9 CPU2
10 TH1
11 TH2
12jINTL2
18
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4 CDH1
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19
PWM circuit
A20B-1000-0560
To position
control unit
5P
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LEA
LBB
LEB
PCZ
PCA
PCA
PCB
PCB
HCC
LBC
LEC
LED
LED
HCE
LBE
LEE
14 1 00A
15 MCC
d=3
C=D
CUD
To power CN2
(VCMD) transformer
HCA
LBA
8
9
10
11
12
13
14 LBF
15 LEF
13INTL1
CN1r~i
I
2
3
4
5
6
CN3
20SG
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N5
LO
T1
A
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transformer
NFB2
2
MCC
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10
17*PCA
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>
5l
T1
RM1
rn2
10.171
iE3
c<
K:
IB3 I
on
oa
r. n
:c a
c
r
5I
n
i
RM1
12 C2
-l
2 I B6
j
DS
11 C4
i*j
-fc-
loan
1>
ov
n
o TM1
w iE5
AC
\
\
_) 1 To position controlCN6 -
400V
10 C8
ov
CN5 \
A2 All
B5
AC
MCC
O
2212;
rPn
I 2i zi n
NFBl
9 OH2
(Pulse coder)
i
I
8 OH 1
C=D
CN6 (M)
CN5 (F)
CN4
CN3
14 PRDY:
1 PRDY!
Motor
r
[B4
Si
c
IE4
fit
rw
C5 1
21
ii
wI
CO
MCC
o
a
r
r
K>
<-o
Co
ON
CN1
CN2
CN3
CN4
CN5
CNG
MR-23P
BURNDY
Cl I 18A
HiROSE
01| LC3
02 1 LEG
03 1
LES
04 1 CuHl
HiRCSE
31 1 HCA
02 1 ISA
03 1
LEA
HR-22S
BV
ail
02 1
BV
HR -2gP
RM1
RH2
C1.C2
C3
SQmfl
SQ&
161
PRDY1
CVL2
171 VR0Y2
181 CLHT
191
23}
E
0.12Q
5W
23KQ
141 PRQY2
151 ENBL2
1-2
3-4
5-6
1-2
2-3
16Q 270W
680UF400V
111
121
A LMff
13| CoM
351
CURR
071
VP*D
02!
03 I
CT
IBB
04
35 1
36 j
TGH2
T0H1
3.3F
05 |
CDV1
06 1
HCC
07 1
CSV2
B8|
09 1
C3U1
07 {
S8 {
09 1
IBC
LEC
L5D
LED
CDU2
12
14 i
15 j
I
CN1
To position
control unit
CN2
\__
_J
11 }
12 [
13 I
INTL1 i
1E2A
MCC
13
13 i
THI
TH2
INTL2
11 1
14 i
15 I
CN3
031
041
051
061
LS3
LES
DIC
jg]
PWM (&
04 {
05
06
0V
+5V
08I
CHI
091
101
0H2
C8
C4
111
+ 5V
121 _C2
131
Cl
+5V
07|
Hi
15 1
161
17 1
181
191
201
PCZ
PCZ~
14|
PCZ
151
*PCZ
171
PCA
PCA
TsT
PCA
* PCA
09)
10!
PC3
* PCS
SG
CN4
0V
Jg2[
0V
1031
0V
04f
111
12!
13!
051
05 1
07<
HCE
LBE
LEE
ISP
LEE
-[011
08!
CN*5
To power
transformer
To motors
(Pulse coder)
L-I
CN6
_J
To position control
unit (Pulse codei)
A.
JJ
C3
ro
ca
CJI
LO
4S
r
Tl
1
A O
lLJ Jz
21
Ir1-3- n
MCC
=J
11
+=eCl
AC?
lO
20K
5W
MCC
20
*o
23
13
30
Uc:
r
MCC
3
40
130 A
:l
are.i
N J
j 27CW
s
a
V?
i
---
!I
MCC
DIC
JAJ
TH
T si n
J
->
r*
o I
..
5
KU
J-
|-4Sp-Nti
i
I K
o !
DS
|rIM?
1
o
SL
L
+=C2
_ --2
fe
Tl
pi
RHl
J
LirT"i2
T
E1
i
i
I
1
3 P2
ai
3 2
k_
I
!
i
S
t
9 1
05
06
Motor
3 !&2
sr-is
t
IS
RMl
ei
C3
"1
ei
I
lei
I
I
I
u_
IU
aI
es
[U
I
UJ
B2
ai2
I
64
l Mci
J"J
B1
1 1
Fig. 3.8.6 (b) Velocity control unit connecting diagram
co
bo
ON
CN1
CN2
CN3
CN4
CN5
CN6
MR-23P
B'JRNDT
an i8A
021 CT
33 i
18B
TQH1
24 1
25 1 TCH2
06 I
KIRQSr
HiPCSF
31
HCA
32
L9A
03 1 LEA
04 1 LSB
05 1 LE3
C6 1 HCC
MR-2BS
MR-23P
PCZ
141
151 * PCZ
I H105 I H104
|123nfll 60*tfl
5-6.9-10 20 mil 1 25ttu7
3- 4.7- 3
11- 12
17
VRDY2
18
CLMT
1-2
RMl
Z.6Q
0.2553
I 2CKK 5W
2-3 1 16a 270 W
I 662uF 402V
191
1-2
RM2
Cl
C2
C3
131
341
11 *ALMfri
C51
12
081
151 CoM
2gj
VRQY1
CURR
LC3
32 1
33 1
L9G
LEG
34 1
CDH:
05 1 QIC
C6l__CyVl
07 1
081
09 I
37IVCMD
E230F
4C0V
2.3ILF
31 1
131
11 I
PWM circuit
121
[
CNl
To position
control unit
C0V2
CPUI
07 [
08 1
L9C
LEG
CPU2
TH1
0 I
TH2
1HTL2
11 1
12 1
LEO
LED
HCc
LSE
13 1
LEE
14 1
L5F
LEF
12 1
13 1
1NTL1
14 1
15 1
122A
HCC
15[
3V
0V
0V
011
021
021
04!
051
06i
061 OHl
391 DH2
iai_cs
C4
111
C2
121
.-jj
c,
5V
+ 5V
+ SV
141
iSI
161
* PCI
171
PCZ
PCA
PCA
PCS
181
umi
PCA
17!
PCA
FC9
*PC3
SG
181
19!
--[eat
27|
181
221
SG
i 01!
1021
cat
29!
1321
34 E
:ai
111
12!
CN2
_J
0V
ev
051
261
151
271
0V
CM3
_j
transformer
CN4
CS5
To power
CS6
To motor
(pulse coder)
J]
N5
CO
cn
_J
To position control
unit (Pulse coder)
jj
g
i!
o
ci a
T2
I 4(5 6
999
U D2
r
NFi
Tl
AO
23
11
__
03
|
sw I
Vci
*C2
Nr=2
MCC
3 N~U
o o
20
23
U05S
*L_
:-20K
__
io
MCC
N~~U
iL> >2
3
162
27EW
P
+=C2
8a
DS
01
40
100A
L_Z36-_,
MCC
rr
TH
A2
--- --RMl
ei
__
; 5
E:
10
-0 6
Motor
s'
J
C3
11
i
\
8
zz
12
B2
84
91
S3
___ 5
RMl
Tl
RMl
r~~~ ,
cnIT
S
2 !62
LsU
Li-
t
t
TMl
L=ri
5
3 62
ic:
bi
l
t
o
sI
Is L
MCC
otc
---
TH_2_
o I
KU
o
-J
C3
S'
[HsP-N-j
tT
13
J-
TH_3_
Bi
30
CN
1A Cl
MCC
u>
05
ON
1-2.3-4
RM 5-6
7-8
C2
C3
2SmQ 40W
480 4flW
20KQ20W
680MF 400V
22C8jxF 400V
3iiF 600V
CN1
CN2
CN3
CN4
CN5
CN6
MR-20P
14 PRDY2 }
15 ENBL2
16! 0VL2 C3
17 VRDY2 FG
18
19
03
20
E
J
8URNDY
HIROSE
01
LCG
02
LBS
LEG
03
com
04
QIC
05
COV1
06
07 r C0V2
eoui
08
HIROSE
MR-20S
HR-20P
PCZ
14
15 *PCZ
16
PCA
17
PCA
18
PCB
19
PCB
20
SG
CD
CD
C3
CD
ra
m
PRDY1
ENBL1
OVL1
VRDY1
CD
18A
CT
03
1SB
TOHI
TOH2
04
06
01
02
VCHD
PWM circuit
A20B-1000-05 60
09
C0U2
10
U
12
13
TH1
TH2
CN2
CHS
C3
G3
C3
CD
0V
+ 5V
ev
CN4
15
16
PCZ
PCA
18
19
20j
PCA
*PCS
PCB
* SS
ce
ra
m
4 5V
4 5V
PCZ
0H1
OH2
E3
C4
C2
Cl
fEJ
m
C3
m
m
m
CD
0V
0V
C3
GH
O
C3
CD!
0V
LED
HCE
LBE
LEE
LBF
LEF
CHS
CH6
To motor
(Pulse coder)
To power
transformer
To position
control unit
ev
LEC
LBO
13
14
15
100A
HCC
LBB
LEB
HCC
LBC
09
10
11
12
INTL2
14
HCA
LBA
LEA
08
INTL1
15
CHI
01
02
03
04
05
06
07
To position
control unit
T2
<N
N3
U>
O'.
60
50
>
40
r
T1
MCC
---
y ,i
r vz
14
AO
lO
MCC
20
25
4- Cl
AC2
I
I
30
;E
rv~.
Til
__
I
1
FAN
!
i
a
SK
MCC
I
I
+itC2
S
<Llt?
r
CO
CO
jHSp-N-'!
MCC
A5Lo o-|A1
R
<
mI
._
L__
|W>I
Bl
Bl
:c
M-c
< Bl
2h
UJ
CLEI
\SJ !
J5
u,
'
SI
Eh
I
05
06
07
Motor
B2
B4
Bl
B3
t
(Z>
Eh
__
** i
i V* I3
I4
i
4
T1
RM
MCC
C2
r_fiH
I-
2i
!
!
C3
pa.
*T2
TH
c*
25
I
i
1
CO
..JOK.
P
1B0A
I
1
8
A Cl
SJ ;f
1
i
I RM
irm-i
pi
40
U3
00
(j3o)
31
Servo
FUSE
<S3>
--
AC200/220V +10%
i
\
50HzlHz
2<p
or
AC200 + 10%
I
31 <>
33 O-
Export
i
transformer
II
-15%
60HzHz
18 A
o-o
S
TPl
-15%
41 Y
NC
CV3
motor
9 " (2)
" (8)
CN2
(3)
Y"
Y
18A
44
CT
Indicates
200V
connec
tion
(1)
Y " (2)
36 Y
*24
control unit
CHI
YT 1(A)
34 Y
35
16
AC100M10Vtl|
60Hz
45
ON 2
18B
46
AC100~115U_X5%
1 00 A
" (6) Y
* (7) Y
2nd-axis servo
motor
" (8)
G
" (4) Y
3 36
To NC
3rd-axis
control unit
Ti(r>)
"
(6)
"
(7)
Y
Y
34
YT 1(A)
35
Y"(j)
36
Y" (2)
" (8)
G
18 A
" (3)
47
48
49
25 VA/axis
T 1(5)
To NC
velocity
Emergency stop
mjr
+10%
I 35
(3)
CHI
Single-phase
50Hz
2nd-axis velocity
Ml!
Ci
TPl
lst-axis servo
" (7)
* (4)
52 Y
(IV 2
" (6}V~
<>"(1)
51 Y
20
LO
-9Tl'\)
18 B
23
control unit
cm
T i(f>)<>-
CT
42 Y
15
CVl
ro
{0K
transformer
1st-axis velocity
CT
ON 2
It
(4)
3rd-axis servo
18 B
To NC
100 B
OJ
\o
3.9.1
2) Cable J10
'L
lst-axis velocity
control unit
NC
CNl
cvi
MRE- 20RFI)
01 PRDY 1 A
08 +ALM1 0
02 ENBL1 A
09 *ALM1 1
03 OVL1 A
10 +ALM1 2
04 *VRDY 1 A
11
05
12
00
07
VCMDl
13 *COMl
PRDY 1 H
KNBL1B
10 OVL 1 B
17 *VRDY 1 B
14
15
18
19
20
J10
cvi
ID-
MR-20RMA
01 PROY 1 A 08 *ALM1 0
02 ENBL1 A 09 *ALM1 1
08 OVL 1 A 10 1 ALM1 2
04 *VROYl A
05
06
07
EC1
VCMOl
12
13 *COMI
PRDY 1 B
ENBL1B
16 OVL 1 B
17 *VRDY 1 B
14
15
18
19
20
EC 1
2nd-axis velocity
control unit
CNl
CV2
MRK 20RFD
01 PRDY 2 A
+ALM2 0
02 ENBL2A
09 *ALM21
03 OVL2A
10 ALM2 2
*
11
04
or.
06
07
VCMD2
12
13 *COM2
MR-20RMA
14
15
16
PRDY2B
ENBL2B
OVL2B
J 11
CV2
17
18
19
20
01 PROY2A
02 ENBL2A
03 OVL2A
04 *VROY2A
05
06
07
EC 2
VCMD2
08
09
10
11
12
13
+ALM20
*A\M2 1
*ALM22
*COM2
14 PRDY 2 B
15 ENBL2B
16 OVL 2 11
17 *VRDY 2 B
18
19
20j VCMD2
3rd-axis velocity
control unit
CV3
MRE- 20RFD
01 PRDY 3 A
ENBL3A
03 OVL 3 A
04 *VRDY3 A
or,
06
07
VCMD3
CNl
08 *ALM30
+ALM3 1
2
10
12
13
14 PRDY 30
15 ENBL3B
16 OVL3B
17 tVRDYSB
MR-20RMA
PRDY3A
08 *ALM3 0
01
J12
CV3
18
COM3
19
20
EC 3
02
03
04
05
06
07
ENBL3A 09
*ALM3 1
OVL3 A
10 4- ALMS 2
It
12
13 *COM3
VCMD3
14 PRDY3B
ENBL3B
16 OVL3B
17
15
18
19
20
EC 3
The 4th and subsequent axes are also connected as shown in the above figure,
Fig. 3.9.1(b) Cable J10
238
J12 connections
3.9.1
Servo transformer
control units
CN2
47
44
48
45
42
49
46
43
fl
18A
-o CT
Housing
18B
contact
51
-9 TOH1
52
SMS6PW-5
RC16M-SCT3
18A
CT
1 8B
TOHJ
5 TOH2
1
2
3
4
6
(Nilion burndy)
-6 TOH 2
Cable used:
Note:
30/0.18 (0.75
2
mm ) vinyle wire
239
3.9.1
Power transformer
41
42
43
(Thermostat contact)
CN 2 (1)
CN 2 (2)
CN 2(3)
I8A
CT
18B
T0H1
T0H2
T0H2
CN 2(4)
CN 2(5)
SMS6PW-5
Connector used
Screw terminal M4
(30/0.18)
200 V heat-resisting
vinyl cable
mm
'
(Nihon burndy)
(Thermostat contact)
T 3(3)
T 3(4)
RC16M-SCT3
Regenerative dis
charge unit
Screw terminal M4
(37/0.26)
200 V heat-resisting
vinyl cable
Separate regenerative
discharge unit
Velocity control unit
HCA
LCE
T 2 (4)
T 2 (5)
T 2 (6)
*Note 1
T
i
Screw terminal M3 .5
T 3(1)
T 3(2)
*Note 1)
unit
Screw terminal M4
240
Regenerative
discharge unit
. .....
In case of OM, 5M
In case of OOM
(
era )
CF1 MR-20RMA
f ov
'
oV
oVl'vtisv-f'Sv*
G: M4 screw
E3
EHMIVITAA ITAWI!
-fc+ivi+y --L-rfH
-J at}
MSS3D2A
fh
CFl
(CF51)
bn rr x w2nx2d
E9
20 -29 S'
WWII
Pulse coder
-@* rTTl
G: M4 screw terminal
RM15WTK 4 P
1
__
ICFSl)
CF 11 MR20RM
MS 31 02 A ; 18 - 10P
-tRtSJhZUL
-0-
1 T: M4 screw terminal
MAT TSBl.
BMI5WTR - 4 P
Pi
_C_
I D|
'\ 11..1.A
,A.*sL
. . __
MS 3102 A 28 20 P
MS 3 102 A
20
k._.[_ .X
rAiTfslr---'
C.
pis dyjdsifAidi:zz
.)
Wi.;oc ~ KVA J
P-
.K
N ; R_J
K
H
K
DS Ailns in' OCA i
1 1.
M
r~k
mp~
MS 33 02 A -28 20 P
qsipliiic
TTlT+llr
Pi1
d) Inductosyn feedback
(CF71 )
1st axis
preamplifier
CF31 :RMI2BRS-7S
i--'--!
iViT-a
Wf i>V 1r
A
CF41 :MR20RM
oiMJioiljn
~T"
I1I
-<JL
...
(CF71)
TSAI TS HI
.to.,i. jt .. 4. J2 J.3_r 7
20~
:6_
J7~ >8 19
---
N
Mftl2BPG7P_
RM15VVTP 8P (,[0)
b>'iAATPl|A2
G: M4 screw
ES
A tj A2 B 1
CF21 1
CF41 )
H
@
!' 5 V
iKKKSlK'KRMl
RMIBWTR mr>
_L
3
2
'
I|A)TTS;BIOG_
B 1;RMJ.51VTRA 8S
In case of OM, 5M
In case of OOM
BKRMlfiWTRA 6S
MS 3 1 02 A 7M 29 1>
3 -i
I3X
;oni
MS 3! 02 A 18 10 P
tuTtrlr
_
C
j
i
13.
c
___
20 20 11
!ZU5
SHIi (>1iVi
M-.
b.SAl fijiBIDKAJ,
lst-axis DC motor
G: M4 screw
BB
In case of 0M,5M
MS 3102 A -20 -29 P
B&ljs&r
ixVXsMiKsVrffiiTi:OH2I
TSAiTTO rfSi
ic(
tfobfdsanyy
MS 3 102 A -20 ~ 29 P
I&55S
:i+3c
ixprix:
:
KMlSWTK -I0P
__
Si
rvw Tiiofiai -T ~
loirnTOHCt
I S
OK 1 oil:?l
K
,Vv
"oVTov*
In case of OOM
5.*
THber
5iiubfe"V
KZ i.Z&-Z3IZ
KM15WTR-10P
...K .
MS.'ll 02 A - 28 20 A
MS 2 102 A 20 29 1>
1>
OV
IpE&isiVIP
c) Resolver feedback
OV
H... .. A
'
_CL
rc
ioHii'ioiW rtVi
PCA1PCB1 ISV
In case of OM, 5M
OH 11
~"Y~i
! dvT
JJ
<f
In case of OOM
CFl MK-20RMA
E.J
RM1SWTK--4S*
(CF51)
SssiafeS
"ov' r ov
budifc
...... . . . .
.....
MS 3! OS A -go
C...... 0J_
.A
1
fj 5j
MK3J02A 20 -29P
_<kX Olj
N .
...>
' M
T " s " T"T
ion uWu>t
ic
....
MS 3 1 02 A 28 20 I*
OTOTjpiq-q
I .
.v-k -j.-4 -y
- M
J1'
BCA PBCBIT
GJ
VO
AC200//220V+10%
-15%
__
ro
-CN
TP 1
AC200+10%
~15%
60Hz +1 HZ
2<f>
ro
NC
TP1
32
OSD-
33
(CF51)
(CF52)
(CF53)
CVl
52
DE CN6
-OTl(A)
35
OD
//
36
]Q
CF2]Q
CFl
CF3 IP)
o
Note) CF51~53 are
used in FS12
(J|_CN1
OT 1(A)
35
0"(1)
60 Hz
AC100-115V+ 10%
-15%
emg
IOOACH
[O-
470I8A
CT
48 0
1 8B
490
O" (2)
lst-axis servo
" (6) 6
* (7)0
G6
motor
* 13)'
" (4)
CNSDD
unit
T 1(5)
//
2nd-aixs servo
(6)6
motor
//{?)
ZL
" (3)<
(4)
"CN5
velocity
__ 3rd-axis
control unit
34 Q
36
Emergency stop
" (2)
CN2
(1)
O0CN6
18A
Indicates 44
200V
45 FT
connec
18B
46
tion
T 1(5)
2nd-axis velocity
(J[ CNl
34
]Q
-15%
--
(i)
-O" !2)
-Q CN2
41Q1A.
Single-phase
50Hz
AC100M 10V+10%
OT 1(A)
42
51
CV3
31
CV2
-UL CN
transformer
<H>
50Hz + lHz
or
FUSE
<JSO
1Export
transformer
lst-axis velocity
control unit
Servo
(JCN6
i
OOCN2
T 1(5) o
o
3rd-axis
"
(6)6
servo
motor
" (7>
" (3)
" (4)0
PD
100B
CO
O
to
3.9.2
Cable J10
J12, J15
NC
lst-axis velocity
control unit
CNl
CVi
MRE-20RED
01 PRDY 1 A'
08
02FNBL1 A
03
04
OVL1A
05
0G
07 VCMD 1
A LM 1 0
14
15
PRDY 1B
ENBL1B
AlJVfll 16 QYL1 B
17 VRDY1B
li
18 *
09
MR 20RMA
uj PRDY 1 A
02 ENBL1 A
10 * A1M1 2
]D-
14 PRDY1B
ENBL1B
03 OVL1A jTn A LM1 2 16 OVL1B
*
17 *VRDY1B
04|VRDYiAJ7
18
05
12
no
06
07 VCMD !
12
* COM 1
EC 1
02
03
OV
OV
04
05
06
07
13
*_ALM 1_0_
* COM 1
19
20 RC1
CN6
CFl(CF5l)
MRE-2 0 RMD
01 0 V
Tr
MR-20RMD
01
14 PCZ 1
15 + PCZ1
I 6 PC A1
17 * PCA 1'
PCBI
19 PC B 1
*
20
08
09
10
11
12
13
ov
03
J15
DC
14 PCZ 1 _
* PCZ 1
16 PCA1
11 * PCA1
08
021 0V
09
OV
10
11
12
04
05
06
18 PCB 1
19
13
07
20!
* PCB 1
CV2
MR 2 ORMA
01 VRDY2A
08
02 ENBL2 A (no
ALM2 1
03 QVL2 A [Tn *
ALM2 2
04 VRDY2 AiU *
*
MRE 2 OR FI)
PRDY2B
15 ENBL2B
ALM2
1
*
16 OVL2B
10 * ALM22 17 VKDY2B
04 *VRDY2A
*
11
18
05
12
19
06
13 COM2
07 VCMD2
20 EC 2
01 PRDY2A
08
02 ENBE2A
09
03 QVL2A
30
Jll
05
06
07 VCMD2
OV
02 OV
03 OV
04
05
06
* VRDY2 B
19
20 EC 2
MR--20RMD
08
09
01
14 PCZ2
15
* P CZ 2
10
16 PCA 2
17 *PC A2
12
IS PCB 2
19 PCB 2
13
07
* COM2
17
18
CN6
CF2(CF52)
MRE-20RMD
Oi
-|i!
14 PRDY2B
15 ENBL2B
16 OVL2B
20
JO
OV
02 OV
03 OV
J16
04
17 * PCA2
18 PCB 2
19 * P CB 2
20
11
05
_12
13
06
14 PCZ 2
15 PCZ 2
*
16 PC A 2
08
09
10
07
CV3
MRE-20RFD
01 PRDY3A
08
02 ENBL3A
09
03 OVL3A
04 VRDY3A
05
06
07 VCMD 3
10
* ALM3 0
* ALM32 17'
18
12
13
14 VRDY3B
15 ENBL3B
16 OVL3B
COM3
20
02
3D
03 QVL3 A
J12
04
05
06
07 VCMD 3
EC 3
CF3(CFf>3)
MRE- 20 RMD
01
ov
02
OV
03 OV
04
05
06
07
ENBL3A
hj-x
ii
14
ALM30 15 PRDY 3 B
.ENBL3_B
* ALM3 1 16 V L 3 B _
*ALM32 17 0
12
13
* COM 3
18
19
20> EC 3
CN6
MR 2 0 RMD
01 OV
14 PCZ3
08
09
15
10
11
12
13
17 PC A 3
*
18 PCB 3
19 P C B 3
PCA3
2(1
02 OV
]-
J17
-DC
10
11
06
03 OV
04
05
08
09
07
13
H PCZ 3
15 PCZ 3
16 PCA 3
17 PCA3
18 _PCB3
19 PCB 3
20
(Mark *
in the above connectors
CF1A3 shows a short-circuit condition.)
243
FUSE
<xso
<S>
AC200./220V+10%
____
-15%
ro
->
J transformer
50HzlHz
2<f>
\
1Export
or
+CXD
R S
TP 1
AC200+10%
~15%
(CV21B)
60Hz+i HZ
CV21
2<j>
(CV22B)
NC
TP1
CV22
(CF92B)
CF92
(CF91B) CF91B
32
-Q[ CN1
33
41AIM.
42
T 1(5)0
-0"(1)
-O" (2)
OT UK
" (6)
" (7)
lst-axis servo
motor
O
-0[CN2
" (3)
(4)'
"
CT
51
][}
]Q
JLJ
CF91
II
31
43
(CV21B) CV21B TO
(CF91B)
amplifier
Servo
transformer
jQ
]Q
JQ
52Q
34 0
35
36
ISA
Indicates 44
200V
45 CT
connec
18B
46Q
tion
2nd-axis servo
amplifier
CNI TK5)
-OTllA)
-Q"
2nd-aixs servo
" (6)
(11
" (7)
6" (2)
motor
" (3)i
{][ CN2
" (4)0
3rd-axis servo
amplifier
Single-phase
50Hz
AC100M10V+10%
11/110 series
10/100 series
15%
[CNI
34 0
35
36
60Hz
AC100115V+10%
-15%
Emergency stop
erne:
100A-OI fO-
47 OISA
48
Q~
T 1(5)
3rd-axis
servo
OTKA)
'/
(6)0
motor
(2)
" 17)
CN6
" (3)
{][ CN2
(4)i
18B
496
100B
VO
3.9.2
Cable J210
CN1
MR-20RM
CV21/CV22/XV21B/CV22B
MR-20RF
1
2
3
4
5
6
7
*PWMAn
COMAn
*PWMBn
COMBn
*PWMCn
COMCn
*DRDYn
8
9
10
11
12
IRn
GDRn
ISn
GDSn
*MCONn
13 GNDn
14
15 COMDn
16 *PWMEn
17 COMEn
J210- J214
18 *PWMFn
19 COMFn
20
1
2 COMAn
3
4 COMBn
5 *PWMCn
6 COMCn
7
8 IRn
9 GDRn
10 ISn
GDSn
12 *MCONn
13 GNDn
14 *PWMDn
15 COMDn
16
17 COMEn
18
19 COMFn
20
Servo transformer
47
44
41
4845
42
49
43
46
51
52
6 18A
-0 CT<
Housing
SMS6PW-5
{ RC16M-SCT3
-0 1 8 B
contact
4 TOH 1
(Nihon burndy)
CN2
1 18A
2 CT
3 1 8B
4 TQH 1
5 TOH 2
6
TOH 2
Note:
- 245
3.9,2
Power transformer
41
42
43
(Thermostat contact)
CN 2(1)
CN 2 (2)
CN 2 (3)
18A
CT
18B
CN 2(4)
CN 2 (5)
TOH1
T0H2
T0H2
Screw terminal M4
Cable used:
mm2
0.75
(30/0.18)
200 V
(Thermostat contact)
T 3(3)
Heat-resisting vinyl
wire
Regenerative
discharge unit
Screw terminal M4
HCA
Note 1:
T 2 (4)
T 2 (5)
'T 2 (6)
LCE
# Note 1
1
-*
Screw terminal M3 .5
T 3(1)
T 3 (2)
Screw terminal M4
246
Regenerative
discharge unit
CV21
C V 2 1 B~
CN1
MR-20 RM
MR-2 0 RF
1
>:
PWMA n
COMA n
9
3 + PWMBn
10
4
COMB n
ii
5 t PWMCn
6
COMCn
* DRDY
IRn
GI) Rn
I Sn
ODSn
12 *MCON n
13
GNDn
3 *PWMAn
1 4 *PWMDn
COMAn
15 *PWNBn
*PWMBn
COMR n
COMBn
15
17
COMDn
J21 0~~
GDRn
I$n
15
COMP' n
20
ll
17
COMDn
*PWMRn
COMF.n
*PWMFn
COMPn
15
GDSn
IS
5 PWMCn
12 *MC0Nn
19
6 COMCn
13 GNDn
7 *DRDYn
20
18 *PWMFn
19
IRn
10
T2
14 *PWMDn
LCG
HCA
?_ ?
CP' 9 I ~/CP91
MR-2 0 RM
ro
t-
0V
ov
0V
+5 V
+5 V
+ 5V
OilnA
OllnB
10
Cn 8
I1
Cn 4
12
Cn 2
13
C nI
14
17
+ PCA n
18
PCBn
19
18 A
CT
An 2
An 2
An 3
An3
Model: 10
MS 31 02A-22-22P
1 8B TOHJ TOH2
Grounding
Use wire of 5.5 mm* or more
Set earth resistance I00f2 or less
PCZn
*PCZn
16
PCAn
15
20
Separate type
regenerative
discharge unit
Model: 2-0
1-0
Model: 0
5
MS 3 1 0 2 A 3 8-1 OP
A
B
An 2
An1
CN 2 ( SMS 5 RW 3 )
1
For power
PM1 5WTR-4P
An 1
An 2
An 3
20
30
J 2 2 0
Model: 30R
MS 31 0 2 A 2 41 OP
* PCB n
6
An 2
An 1
An 1
C
F
A n2
An2
An3
An 3
8
An 3
? ? ? ? ? ? ? ?
J2 5-
Servo transformer
sin
AC servo motor
AC100V
Emergency stop
PCAn
PCZn
Cn 4
G
+ 5V
PJ
P
U
PCBn
*PCBn
Cn 1
Cn 2
+ 5V M
OHnB S
0V
*PCAn C
PCZn
* Cn 8
OHnA R
OV
PCAn B
*PCBn F
+ 5V K
p
OV
PCBn
PCZn
+5 V
L
R
Cn 2
I)
Cn )
*PCZn H
M
Cn 4
n
* PCA
G
OHnA S
0Hn8
Cn 8
ov
to
*PWMAn
8
COMAn
9
n
2 PWMB
10
4
COMB n
PWMCn
COMCn
CNI
MR-20RM
I Rn
ODRn
ISn
GDSn
12
13
GNDn
14 *PWMDn
15
T2
COMDn
J 21 0
16
COMKn
COMA n
4
5
PWMC n
COMPn
COMCn
20
IRn
GDRn
n
* PWMB
10
COMB n
38 *PWMFn
19
14
16
ISn
17
GDSn
18
12 *MCONn
]1
13
GNDn
LCG
HCA
For power
RM15WTR-4P
?_?
COMPn
19
COMDn
PWMEn
COMEn
15
Separate type
regenerative
discharge unit
Model: 2-0
1-0
An 1
An 2
An3
20
Model: 0
5
MS31 02A-18-10P
CN 2 ( SMS 6 RW- 3 )
CF9 I -~/C P9 1 B ~MR-20 RM
I
N3
-F*
CO
ov
0V
0V
+5V
+5V
+5 V
OIlnA
OIIn B
10
Cn8
Cn 4
12
Cn 2
13
Cn 1
14
15
* PC An
17
PCAn
18
PCBn
PCBn
20
18A
CT
Grounding
Use wire of 5.5 mm2 or more
Set earth resistance 1OOfi or less
An 3
An 2
Model: 10
A n1
An 2
20
30
An3
Model: 30R
3
100A J00B A n 1
120U 120 V 1 20W
* RKQn
B
D
An 1
MS 31 02A 2 2 22P
1 8 B TOHl TOH 2
PCZn
PCZ n
16
19
\A
? ? ?
An 2
An 3
MS 3 1 02A-24-1 OP
8
? ?
J 25
J 2 2 0A ~
CFI A
cTToServo transformer
An 1
C
E
An 2
B
D
F
An 3
An 1
An2
An3
J20B ~
cn
CF1B-
Relay unit
AC 1 0 0V
Emergency stop
AC Servo motor
Note 4
CA7
M4 screw
CA7
SMS6RK-5
06
OVA
05
M3 screw
CF1 A~
MRR-20RMD
04
03
02
01
+6V A
14
PCZn
15 *PCZn
16
PCAn
17 *PCAn
IS
PCBn
19 *PCBn
20
RKQn
08
09
01
OHnA
02
OHnB
10
Cn8
11
Cn 4
12
Cn2
13
C n1
0V
0V
CF1B
MRE-20RMD
03
0V
04
+5V
01
OV
05
+ 5V
02
0V
06
+5 V
03
OVA
04
+5 V
+ 5V
+ 6VA
07
Battery unit
05
06
07
10
OHnA
OHnB
CnS
11
Cn 4
12
Cn 2
Cn 1
OS
09
13
14
PCZn
IS
PCZn
16
PCAn
For signal
MS31 02A-22-1 4P
PCA n B| PCAn
A
E PCZn Fj *PCZn
Cn4 K
Cn 8
J
PCBn
PCBn
CnI
Cn 2
+5 V M
OHnA
+ 6VA
0V
OHnB
0V
RKQn
PCAn
18
PCBn
19 *PCBn
20
REZn
'O
N>
CV21 /CV21BMR-2 0 RF
1 *PWMAn
COMAn
3 *PWMBn
4
COMBn
PWMCn
*COMCn
7 *ORDYn
8
9
CNI
MR-20 RM
IRn
GDRn
10
ISn
11
GDSn
12 *MCONn
13
GNDn
1 *PWMAn
14 *PWMDn
15
16
17
18
19
COMDn
P\VMRn
COMRn
*PWMFn
COMFn
J 21 0-
3
4
5
20
COMAn
PWMBn
COMBn
*FWMCn
COMCn
*DRDYn
iRn
GDRn
10
ISn
11
GDSn
12 *MCONn
GNDn
13
15
*PWMDn
COMDn
16
PWME n
14
17
T2
*COMPn
HCA
? _?
IS *PWMFn
COMFn
19
JLCQ
CF9 1 -/CF9 1 H
MR-2 0 RM
1
0V
0V
N3
P-
0V
4-5V
4-5 V
V0
+5V
OIJn A
OHnB
10
Cn 8
II
Cn 4
12
Cn 2
18 A
CT
1 SB
15
16
19
20
An2
An 3
G
5
A nI
An 2
An 3
MS 3 1 02A-22-22P
TOH1 TOH2
Grounding
Use wire of 5.5 mm2 or more
Set earth resistance lOOst or less
J 2 20
Model: 10
20
A n1
An 2
An3
30
Model: 30R
PCAn
*PCAn
18
An 1
MS 31 0 2A-1 S-l OP
14
Cn 1
1-0
Model: 0
Separate type
regenerative
discharge unit
20
CN 2 ( SMS 6 RW-3 )
1
Model: 2-0
For power
RM1 5WTR-4P
PCBn
MS31 02A-24-1 OP
3
* PCBn
An1
An 2
An 3
? ? ? CL? ? ? ?
Connector CFE
J 25-
An 1
An 2
An 2
F.
An3
An 3
An 1
5 OP flat cable
CZ1
CZJ
Connector CEF
0V
OV
0V
4*5 V
4-5 V
+ 5V
oTo-
Servo transformer
CFl 0 1
MR-20 RM
8
9
10
12
13
14
PCZ
15
*PCZ
16
PC A
18
*PCA
PCB
19
PCB
20
J 35
PCA n
PCBn
*PC8n
PCZn
Separate type
4-5 V
0V
K
P
4-5 V
pulse coder
OV
OV
ri
AC Servo motor
AC100 V
Emergency stop
+5V D
PCZ n H
n
* PCA
G
For signal
MS3I 02A-20-29PW
PCA n B PCBn
A
H *PCBn
4-5 V
4-5 V
0V
Cn 2
OV
c
G
L
R
Cn I
D
H
Cn 4
Oita A
* PCA
G
Cn 8
OHnB
OP
VC
to
8) Connection diagram of
(ly
digital servo
pulse coder)
Digital servo amplifier
CNl
MR-2 0 RM
CV21 ~/CV2l
MR-2 0 RF
I
+ PWMA n
COMA n
3 tPWMISn
4
COMBn
5
6
PWMCn
* COMC
n
+DRDY n
1 Rn
GDR n
!Sn
10
11
ODSn
12
+MCON n
13
GNDn
CK9 1 ~/CF9 i 1J
MR-20 RM
ro
Ln
O
0V
0V
0V
+ 5V
+5 V
+5 V
II
14 *PWMDn
15
COMDn
16
PWM Hn
* COMKn
18
19
*PWMAn
C OMA n
3 *PWMBn
J 21 0-
{][
COMBn
5 *PWMCn
PWMFn
COMKn
20
COMC n
*DRDYn
1 Rn
GDRn
10
ISn
CDS n
II
12
13
14
*FWMDn
15
COMDn
LCG
* PWME n
17 COMfin
n
GNDn
HCA
18 *PWMFn
19! CON Pn
20
01In A
OHn B
10
Cn 8
!I
Cn 4
12
Cn 2
13
Cn 1
14
0[
15
16
PC An
17 i K PC A n
18
J 22 0
1 8A
CT
1 8B
An3
j !
An2
An 1
An 2
An3
Model: 10
20
MS 3 1 02A-22-22P
30
An 1
An 2
A
B
Grounding
TOH1 TOH2
An 1
MS 31 0 2 A- 1 8-1 OP
Model: 0
Separate type
regenerative
discharge unit
RM1 5WTR-4P
16
Model: 2-0
1-0
For power
T2
An3
Model: 30R
MS31 0 2 A 2 4 1 OP
T1 (M4 screw terminal)
PCBn
19 t-PCBn
1 8 5 1; 1 85V
1 201; 12 0V
20
Connector CF
2
]
85W
120W
100A 100B
An 1
An 2
An 3
0_?
An 1
An 2
An 2
An 3
An3
An1
J 25
I
5 OP flat cable
-oTor
Connector CEF
CF1 01
MR- 2 0 RM
1
0V
0V
0V
4-5 V
+ 5V
i6
+ 5V
10
12
13
14
PCZ
15
*PCZ
16
PCA
17
PCA
* PCB
18
19
20
A C Servo motor
AC100V
Emergency stop
Servo transformer
J220B-
J 1 5A~-
CPJA-S SCF1B~
'PCB
OG
T +6VA
OVA
D|*PCBn
Cn 1 KO Hi
+5 V M
F v PCZn G
E PCZn
CnG?9 L
J
C n 4 K9 K
Cn2&
0V
REQn
0V
Cn 2
Cnl
D
H
Cn4
Cn 8
OH n A
OHn B
01
0\
0V
Relay unit
REQn
Note 4
|" J.
Separate type
absolute pulse coder
CA7
T~~1C A 7
CF1 B
SMS6RK-5
M4 screw
M3 screw
06
OVA
Battery unit
05
04
03
02
01
+ 6VA
03
OVA
04
+5V
05
+ 5V
06
+6 VA
07
MRE-20RFD
ov
01 j
08
02] 0V
09
10
i
12
13
C F1A
MRE-20RM1)
14
PCZn
34
15
* PCZn
15
16
PCA n
x PCA n
PCZn
1 7 j *PCAn
18
PCBn
19 *PCBn
19
*PCBn
REQn
20
REQn
18
20
PCBn i
08
*PCZ>1
09
PCAn
16
10
32
13
02
0\
03
0\
04
05
+ 5V
+ 5V
06
+ 5V
07
o
to
01
PRDYnA
02
15] ENBLnB
ENBnA
'
09 + ALMn 1
16 QVLnb
OVLnA
10 + ALMn 2
17 j vVRDYnB
VRDYnA
04
05
VCMDn
01
OV
02
OV
03
OV
04 ( +5V )
05 (+5V)
ro
06 ( 4-5 V )
07
A LM n 0
li
13
CFI -/CF5 1
MRE-20RMD
12
06
07
08
PRDYnB
14
03
CN5
MR 2QRFD
CN1
MR 20RMA
CV1
MRE-20RFD
COMn
J 10
CM
09
10
11
12
13
PRDYnA
ENBUiA 09
03
18
05
19
06
20
OV'LnA
04
08 *ALMnO
10 *ALMn2
n
12
07
EC n
08
01
02
VCMDn
13 *COMn
14
PRDYnB
01
QV
15
ENBLnB
02
ov
03
0V
04
+5V
IS
05
19
06
+5V
4-5 V
16
20
OVLnB
EC n
08
09
OHnA
OHnB
10
Cn8
li
Cn 4
12
Cn 2
13
07
14
PCZn
15
*PCZn
16
For signal
MS 3 1 0 2 A 2 0 - 2 9 PW
A PC An B PCBn
E *PCBn F PCZn
J
K 4-5 V
+5 V
OY
N
P Cn2
0V
CN5 T
J 20
PCAn
For power
Cnl
n * PC A n
G >PCZn H
IR
Cn 8
OHCnS
Cn 4
01In A
PCAn
18 PCBn
PCZn
15
-PCZn
16
PCAn
J 15
CN6
02
OV
03
ov
08
04
17 PC A n
18
OV
05
PCBn
T2
PCZn
PCAn
PCAn
33
07
PCZn
15
16
10
12
06
19 {PCBn
09
14
18
PCBn
19
PCBn
LCG
An 1
An 3
B.
An 2
30
Model: 30R
20
MS 31 02 A 24
10 P
An 1
An2
A n3
E
G
An 1
An 2
An3
AC servo motor
HCA
vl
Separate type
regenerative
discharge unit
20
20
Ln
An 3
Model: 2-0
1-0
An 2
G
Model: 0
5
MS 3102A 18 1OP
An 1
A
An 2
B
1)
C An 3
G
Model: 10
20
MS3102A-22-22P
C
CN6
MR-20RMD
01
19
Cnl
RM15WTR-4P
1
2
An 1
CN 2 ( SMS 6 R\Y 3 )
CN2
DL
1 8A
CT
1 8B TOH1 TOH2
120U 120V 12 0W
Servo transformer
An2
An 3
1? T ? ?
LU
o
J 25 ~
Grounding
Use wire of 5.5 mm2 or more
Set earth resistance 30 Or* or less
&
AC1 0 0
Emergency stop
CO
to
10) Connection diagram of analog servo (Ip detection, built-in type absolute
pulse coder)
Control unit
CV1
02 ENBnA
03 OVLnA
04
10
12
06
VCMDn
13
CF1 -/CP 51
MRE-20RMD
ro
01
ov
02
OV
03
OV
04 (+5V)
05 ( 4*5 V )
06
07
11
05
07
09
OS
09
10
11
12
13
14
PRDYnB
01
0V
02
03
OV
19
15 ENBLnB
ENBLnA 09
*ALMnl 16
OVLnA
OVLnB
10 *ALMn 2
17 *VRDYnB
04 *VRDYnA
11
IS
05
12
19
06
20
07
14
PRDYnB
15
ENBLnB
OVLnB
16
PRDYnA
01
J 10
CN1
02
08
03
17
18
ECn
j VCMPn
13
*COMn
20
ECn
RMl 5WTR-4P
B PCAn
F *PGZn
K
CnS
P OHnA
U OVA
E PCZn
J Cn4
N
OQ
MR-2GRFD
MR 20RMA
MRE-20RFD
01 PRDYnA
08
For power
MS3102A-22-14P
A PCAn
CN5
CM
For signal
OV
04
+ SV
05
+5 V
06
+ 5V
08
OHnA
09
OHnB
10
CnS
14
PCZn
15
PCZn
16
PCAn
18
PCAn
PCB n
Cn 4
07
12
Cn 2
13
Cnl
19
20
REQn
CNS
+ 6VA
J 2 0A
C PC Bn
G Cnl
D *PCBn
On 2
L 5V
R PHnB
H
M
ov
REQn
15
16
J 15
CN6
PCAn
02
03
OV
0V
05
PCBn
Model: 10
Ln
NO
CN2
rOC
PCZn
15 *PCZn
16 PCAn
14
08
09
10
17
18
19
20
13
07
REQn
12
06
19
20
0V
04
17
18
01
CN2 ( SMS6RW-3 )
2
1
3
1 8A
CT
PCAn
PCBn
PCBn
T2
5
E
G
LCG
HCA
J 2 OB
REQn
Servo transformer
? ?
o
An 3
An 2
An 3
i=1
LZJ
r~iCA7
M4 screw
An 1
Note 4
CFnB
I
An 1
An 2
Relay unit
MS3102A-22-22P
20
30
B An 2
A An1
C
G
An 3
D
Mode!: 30R
MS3102A 24 10P
CN6
PCZn
1-0
An 2
G
Model: 0
5
MS3102A-18-10P
A An 1
B An 2
3
c An
G
D
3
MR-20RMD
14
An 1
An3
Model: 2-0
Anl
An 2
An 3
M3 screw
Battery unit
U_!
J 25
Grounding
Use wire of 5.5 mm2 or more
Set earth resistance 100ft or less
AC 1 0 0
Emergency stop
CFnA
MRE-20RMD
14
PCZn
08 OHnA
15 PCZn
09 OHnB
16 PC A n
10
CnS
17 PCAn
11
Cnl
18 PCBn
12
Cn 2
19
PCBn
13
Cn 1
20 REQn
CFnB
MRE-20KFD
01
OV
08
02
OV
09
03 OVA
0-i
05
06
07
CAT
+ 5Y
+ 5V
+ 6VA
10
OHnA
OHnB
CnS
t-n 4
12
13
02
Cnl
OV
01
02
ov
03
OV
15 V
04
05
+5V
+5 V
06
07
11
PCZn
15j
16
17
18
PCAn
An
PCBn
-PCBn
20 REQn
19
SMS6KK-5
06
OVA
05
U>
04
03
02
01
+6YA
11) Connection diagram of analog servo (ly detection, separate type incremental
pulse coder)
Control unit
For signal
MS3102A 20 29 PW
PCAn
E >PCBn
J
+ 5V
0V
N
0V
T
CN5
.J 20
A
CVl
MRfv-2 0 RKD
01 PRDYnA
02 ENBnA
02 OVLnA
04
4-ALMnl
10 4 ALMn 2
15
VCMDn
CK1
CNI
,J 1 0
16 OVLnB
*
VRDYnB
13 *COMn
I
Ln
u>
0V
03
ov
04
+ 5V
05
+ SV
06
+ 5V
07
08
09
10
12
13
02
CN5
02;
0V
PRDYnB
0
08
IS ENBl.nB
ENBLnA 09
tAOSnl
03 OVLnA
16! UVLnfi
10
2
04 vVRUYnA
1? 'ixVRDYnB
06
20 KCn
12
VOrlDn
13COMn
OS
09
03
0V
04
+5 V
18
05
+5 V
19
06
+ 5V
20
07
IvCn
OMnA
OHnB
10] Cn 8
11
Cn 4
12
On 2
13
Cn 1
14
15
PCZn
*PCZ n
16
PCAn
B
F
PC Bn SC
PCZn jp
K _+5V
L
P
Cn 2~ 1 R
RM15WTR-4P
Cni
IJ *PCAn
An1
PCZn
An 3
OMnA
G
Cn 8
OHnB
Cn A
fl
M
19
20
CN2
14
PCZn
rDC
15 1 PCZn
16
PCAn
17 7P(~A n
18
PCBn
19
PCBn
18A 1 CT
* PCBn
MCA
ols
120U 1 20V
20
o
Servo transformer
18SVV
10 0A
120W
100B Anl
An 2
G
Model: 0
MS 3 102A-I8-1OP
5
An1
B
An 2
A
C
D
An 3
G
MS 3102A- 24-10P
A
An 1
B
Anl
An2
An 2
D
C
E I An 3
An 3
F
G
G 1
Separate type
regenerative
discharge unit
An3
U5 O t-L-1
J 25
AC 1 0 0
Grounding
Use wire of 5.5 mm2 or more
Set earth resistance 1 OOn or less
.1 3 5
LCQ
10I85U 185 V
An 2
Model: 30 R
REQn
T2
4
2
4
Model: 2-0
1-0
Model: 10
MS3102A-22-22P
20
30
A
Anl ] B ] An 2
e An 3 j D ] G
* PCA n
18 PCBn
cb
CN2CSMS6RW-3)
/CJ'5 1
02
0V
07
0V
01
19
MRK-20RMD
01
MR-20RFD
05
18
12
06
PRDYnB
IvNBLnB
14
11
05
07
OS 4-ALMnO
09
CNI
MH-20RMA
01 PRDYnA
For power
cb
MS3102A-20-29P
PGA n
B PCBn
A
E PCBn F PCZn
T5V K
J
+5 V
OV
OV
N
P
ov
T
+5V
PCZn
PCAn
G
Separate type
to
CV1
MRE-20RFD
01 PRDYnA
02
ENBnA
14
08 * A LM n 0
15
09 -ALMnl
MR-20RMA
PRDYnA
PRDYnB
01
ENBLnB
02 ENBLnA
CN 1
J l0
05
12
06
VCMDn
13j*C0Mn
CPI ~/CFSl
MRE-20RMD
0V
01
02
I
ho
ui
0V
03
OV
04
f5V
05
+5V
06
07
sv
04 *VRDYnAI
18
051
19
06
j
07 1 VCMOn
iCCn
20
09
10
11
12
13
08 *ALMn 0
09 *Al,Mn 1
ENBLnB
02
0V
10
~ALMn2
OVLnB
1? *VRDYnB
18
03
0V
04
05
+5 V
+5 V
12
13 *COMn
19
06
+5 V
16
20
14
OHn A
OHnB
08
09
07
ECn
For power
RM1 5WTR-4P
15
16
Cn 8
Cn 4
10
12:
PCZMn
PCZMn
PCAMn
Nj
CN5 T 1
0V
0V
PCBn
I PCZn
i +5 V
[ P ] Cn 2
C
G
Col
PCZn
jT *Cn-1
lR
OHn A
n
* PCA
G
M'i
CnS
OHnB
J 20
PCAMn
18
Cn 2
PCZn
PCZn
14
T
i
15
16
PCAn
CN2
r-Dl
]IH
PCBMn
19
20
18A
CT
18B TOHiTOH2
PCBn
PCBn
1$5U| 185V
18SW
100A
120U 120V 120VV
REljn
>
1
Servo transformer
? ? ? M t_LJ
o
Ground
Use wire of 5.5 mm1 or more
Set earth resistance lOOn or less
J 1 SA
C F1B
nf--
7 T
AS
M4 screw
Battery unit
M3 screw
An 3
G
Model: 10
20
An 1
An 2
An3
30
An 1
An 2
An3
A
C
c.
An 1
An 2
Pi An 3
J 25
AC 1 0 0
L!
CAT
Separate type
regenerative
discharge unit
Relay unit
Note 4
An 2
Model: 30R
cz cn
Emergency stop
J 2 0 fi
CF1A
An 1
Gi
100B Anl A n 2 An 3
Model: 0
5
HCA
MS 3102A 24-10P
LCG
1-0
20 j
2-0
2 I An2
G
MS3I02A-18-10P
A
C
T2
5
i PCAn
18
CN 2 ( SMS 6 RW~3 )
3
2
4
Model;
MS 31 02 A 2 2 22 P
19j* PCBMn
13 | Cn 1
An 1
An 3
a du
--
08
OVLnA
03
03
07
PRDYnB
CN 5
MR-20 RFD
OV
01
CN 1
For signal
MS3102A-20
PC An B
A
PCBn | F
E
*
J ; +5V | K
2 9PW
Control unit
CK1A
MRE-20RMD
11 [
PCZMn
08 OHn A
15]* PCZMn
|
16 j PCAMn 09 OHnB
10 Cn 8
17 -t PCAMn
li
Cn 4
18
PCBMn
Cn 2
iy VPC BMn 12
13 Cn 1
20
REQn
CF1B
MRE-20RFD
0\
01
OS I
0V
02
09'
03 \ 0 VA
10
04 j i-5 V
05 i +5V
12
06 i +6 VA
07 |
CAT
SMS6RK-5
05
06
OVA
13
01
01in A
OHnB
CnS
Cn 4
Cn 2
cm
03
01
02
OV
0V
0V
+5 V
03
04
05
f5V
06 |
+ $y
07
11
15
16
PCZMnI
* PCZ.Mn
PC A Mu
PCAMn
18
PCBMn
19 1 PCBMn
1201 KKOn
02
01
LO
f6VA
VO
to
Control unit
CVl
MRB-20RKD
01
02
PRDYnA 08
KNBnA 09
A LMn 0
LMn 1
PRDYnB
15
16
OVLnA 10
' A LMn 2
0-1 +VRDYnA
03
05
12
06
O
VCMDn
13 K.OMn
ENBLnB
OVLnB
CN 1
]n_M0
VRDYnB
01
0V
02
02
0V
14 PROYnB
08 *ALMn 0
ENBLnA
15 ENBLnB
09 *ALMo 1
03 OVLnA
16 OVLnB
10 4-ALMn 2
*VRDYnB
0-1 *VRDYnA
18
05
19
06
20
0?
BCn
CN5
MR-20 RFD
CM
MR-20RMA
01 PRDYnA
12
13 *COMn
VCMDn
03
0V
0-1
+ 5V
18
05
+ 5V
19
06
+5 V
20
ECn
CN2
DE
ISA
CT
ro
Ln
Ln
Servo transformer-
Grounding
Cn4
12
Cn 2
13
Cn 1
PCZn
16
18
19
20
An 2
OV
0V
IL
Cn 2
+ PCA n
M
Cn-1
011n A S
PCAn
For power
KM 1 5WTR-4 P
1
2
An 1
3
OHn B
* PCA n
PCBn
* PCBn
Model: 2-0
1-0
An 2
G
Model: 0
5
MS31Q2A 18 1 OP
B
An 1
A
An2
3
C
D
An
G
Model: 10
20
MS3102A-22-22P
30
An2
B
An1
A
D
C
G
An 3
Model: 30R
MS3102A 241 OP
An 1
An 2
An 3
HCA
An 3
Cn8
20
B
D
J'
An 1
An2
An 3
AC servo motor
<? _?
4
CN5 T
0
Cn 1
*PCZn il
Note 4
LOG
Separate type
regenerative
discharge unit
An 3
y y ? t_y y y y
o
<2o
mm2
CK3l~
RM1 2BRB-7S
1
1 8 5SV
1 20W
Cn 8
1 8B TOH1 TOM 2
185U 185 V
1 20li 120 V
10
11
14
15 *PCZn
T2
4
09 OH nB
07
CN 2 ( SMS 6 RW 3 )
1
08 OHn A
For signal
MS3102A-20-29PW
A
PCAn B PC Bn
B >-PCB n F PCZn
J
+ 5V IK + 5 V
J 20
AC 1 0 0
Emergency stop
Inductosyn pre-3mplifier
B1
RM1 SWT PA- 8 S
5
+5V
KSA
RSB
+ 5V
ERRS
J 1 00
Cl* 7I
Cy2 1
RM1 2BRB-7S
1
DC A
1X*H
DS li
DSA
J 1 05
Inductosyn scale
ERRM
Slider
J 11 0
V
to
3.10
A:
Standard connection
Rotating direction
with "+" command
B:
Reverse connection
Rotating direction
with "+" command
c,
This paragraph describes the connection used to rotate the motor
direction shown in figure B with "4*" command (as opposed to the above),
The first, second, and subsequent axes are all considered,
in
...JL
Ov
Ov
Ov
+ 5v
10
ii
12
01111
01121
15
Ifi
17
18
19
* PCA 1
pcm
pern
14
5v
+5v
II
A
pcm
_.II__
PCAl
\)
15V
*PCIU
+ PCZ1
N
20_
Ov
Ov
+ 5v
+ 5v
....II..... ,...A
onu 01121
_K
PCAl
L
T
Ov
Go
Ct'l
(CF51)
JD
1 T1 : M4 Screw
A21
6
A21
terminal
All
All
it
All
A 21
_n_
256
I _F
PCZ 1
the
3.10.1
2_
-i
Tr
15
OH11 OH21
TSAI TSB1
10
11
17
16
13
12
18
19
20
CF1
(CF51)
ID
TSB1
TSAI
-H
DCBl
OG
RSA1
11SB1
OH11
OJ 121
j is
A21
All
All
DCA1
L
A21
D
*DSB1
Z3
Alt
A2L
[)
(1)
Motor
Pulse coder
CCW
CCW
o
CCW
(2)
(3)
(4)
Standard connection
Standard connection
Standard connection
Reverse connection
Reverse connection
Standard connection
Reverse connection
Reverse connection
cw
cw
CCW
cw
cw
257
3.10.1
CF1 (CF5I)
R MR
* : 2MR-20
3
4
OV
OV
OV
s_
9.
14
0
5
1-5 V + 5 V
11 1 1 1 2
+5V
11
OH J 1 OH 21 TSAI TS II 1
15
CF1
(CF51)
ID
PC
J 15
All A12
0V
Ov
MS 3102 A 1 8 - 1OP
OG
ov
Pulse coder
11 11 JJL 11 20
MS 3 102 A 20 -29 P
D
A
F
E
B
C
PC A I PCB 1 + 5 V PC A I * PC B 1 Pl'Z I
~
M
K
L
G 11 J
tPC'/.i OG ! 5 V i-5V
R
s T
P
=1
All A1 1 A2 1 A21
MS 3 1 02 A 20 29P
C
D
A-_ B
-
S.
TSAI TSBI
_N
UBL
on u
OH21
NC
MS 3 102 A -20- 29P
CFKCF51)
1
OV
2
OV
8
OV
9_
1 6
+5V + 5VH-5V
J_0
11
1_2
13
10
20
OG
14
1 Ti
Te
17
IS
CF1
(CF51)
D
E
1I 5 V PCBI PCA 1 pczi
G_ Ji
K
_J
L. M
PCX1 OG + 5 V + 5V
T
N. P. ji s
OV ov
i ov
A
: MR-20RMA
ID
PC in PC A)
PC
Pulse coder
MS 3 102 A 18 10P
X Ji
All A21
5 | 6 I 7 j 8~
A 1 1[A 1
1 A2 1
J 15
I[A2 j
JI
ZD
MS 3 102A20-29P
A
ji
D_. -E
TSAI TS B 1 (
n !
oo
N
ji
Ji
OH 11
258
iTTT
OH21
|VT
3.10.1
c) Reverse connection of motor
Standard connection of pulse coder
NC
MS 31 02 A 20 29 P
C
B
D
A
PCAl PCB 1 + 5V PCA I
K
J
G_
PCZ \ 0G + 5V + 5V
s
P
R
N
0V
0V
CF1 (CF51)
: MR-20RMA
3
0V
9_
6
5
5V
5V + 5V
10
12
11
1.
OH 11 OH 21 TSAI TSB 1
19
14
TW 16 11 18
PCZ1 PCZ 'i PCA 1 PCA.I. PCB 1 PCBl
1
OV
2
0V
CF1
13
(CF51)
20
7
All
Pulse coder
All
All
T
0V
A21
_D
HI
MS3102A-20 29P
C
D
B_
A
TSB 1 TSAI
IT
J.
K_
JL.
0G
R
S.
OH 11 OH21
Exchange
Exchange
Exchange
Exchange
NC
MS3102A-20-29P
T
B. SL D_ J3
CF1 (CF51)
: MR 20RMA-
*
i
0V
x
14
0V
8
on1 )
15
3
0V
9
OJ]21
+ 5V
+ 5V
+ 5V
10
11
12
1
13
CF1
(CF51)
TSAI TSB 1
~T6" M
18
19
ID
PC a
Pulse coder
20
OG
PCBl PCAl
-I- 5V
H
G_
PCZ1 0G
-P5V
N
0V
P
OV
7
R
PCA 1
T
0V
MS3102A-18-10P
A
71
7
8
6
5_
A21 A 2 1 All All
All A21
C
D
MS3102A 2029P
D
C
B
A
Note) CF51 is used in 12 series
L_
TSBl TSAI
IT
K.
OG
N
_S
OH U OH12
259
F
PCZ1
M
MS3102A-18-10P
_B
A
0G
Screw terminal
1 Tl : M 4
6
5
A21 A21
PC
ID
E
pent
3.10.1
be described.
Refer to the
Scale
A B C D
CO
Slider
5
G
LDSA
LDSB
LDOA
~y|
LDCB
LDE
Fig, 1
Scale
A B C D
Pt-0 P
Slider
LDSA
LDSB
LDOA LDOB
"
LDE
(Indicates the connection of X-axis)
Fig. 2
260
3.10.2
3.10.2 When using analog AC servo
It is not necessary to exchange the power lines All and A21 to reverse the motor
connection when using analog AC servo. Instead of exchanging these power lines,
connect pin No. 7 of connector CN5 to 0 V.
The power lines between AC motor and velocity control unit are omitted in the
following figure.
1) When using mounted pulse coder
a) Standard connection
Velocity control unit
AC motor
CN5
P.
MR-20 RED
01
02
0V
03
OV
ov
04 -I-5V
05
5V
(Hi
5V
+
+
(I?
08 OH 1 1
09 OH 1 2
10
12
18
Cl 8
C 14
Cl 2
CIO
14
15
16 PCAM1
17*PCAMl
18 PCBMl
I9*PCBMT
MS3102 A 20 29P
A PC AM 1 B PCBMl C Cll ro
AMI
E *PCBM 1 F
H G
G
J
5V
K +TTv L C 14 M CIS
p C 12 R OH 1 1 S OH 12
N 0V
T OV
20
b) Reverse connection
Connect pin 7 "CW" of connector CN5 to 0 V
(1)
AC motor
CN5
MR-20 It f'D
01
0V
02
OV
0V
08
on 1 1
09 OH 1 2
03
\ To
04 Tsv
05 1- 5V
12
06 + 5 V
07 CW ~~ry
CIS
Cl 4
Cl 2
Cll
14
15
16 PCBMl
17 *PCBM 1
18 PCAM 1
-'
MS3102A-20-29P
A PCAMl 11 PCBM C Cll
Z3
]Q
19
20j
E
J
N
Il'CBM 1
+ 5V
0V
OV
F
G
K + 5 V 1, C 1 4
P Cl 2 It 0111 A
D + PCAMl
H
M Cl 8
a OHl 2
Motor
CCW
CCW
CW
Motor feedback
signal_
Pulse coder
signal
Standard
connection
Standard
connection
Standard
connection
Reverse
connection
Reverse
connection
Standard
connection
Reverse
Reverse
connection
CW
CCW
CW
Pulse
coder
CCW
CW
connection
~ 261
3.10.2
Control unit
CFn (CF5n)
MRK-20RMD
ov
ov
01
02
03
04
05
06
07
OV
I- 5 V
+ 5V
5V
14 PCZ 1
15 *PCZ 1
16 PCA 1
17| *PCA 1
091
_ IQ
11
18
12
13
&
ID
PCB 1
_JPCB1_
20
Pulse coder
MS3102A-20-29P
A
E
J
N
T
PCA 1
PCS 1
D1
-\- 5 V K
OV
+ 5V
*PCA1
M
S
L
R
OV
MK-20RFD
01
0V
0V
0V
02
03
04
05
06
07
08
00
10
11
12
13
+5V
-1-5V
+ 5V
OH 11
OH 12
C 18
C 14
14
15
_C_12 _
e Il
16 PCAM 1
17 *PCAM 1
18 PCBM 1
19 *PCBM 1
AC motor
MS3102A 20-29P
A PCAM 1 13 PCB Ml C Cll
G
E *PCBM 1 F
5V L C.14
J
5V K
omi
0V
P Cn 2
D
H
M
S
C18
OH 12
0V
120
Control unit
CFn (CF51 )
Pulse coder
MRE-20RMD
01
0V
08
0V
09
03
0V
10
04 + 5V
11
05
5V
12
0G -13
02
14 PCZ 1
*PCZ 1
f- 1615 PCA
1
ox
IX *PCA 17
18 PCB 1
19 *PCB 1
20
1
ID
MS3102A 20 2913
A PC 8 1
B PCA 1 C
D *PCB1
G
AC motor
14
45
16 PCAM 1
17 *PCAM 1
18 PCBM 1
19 *PCB M 1
.20
1
ID
MS3102A--20-29P
A PCAM! 1CBMl C C 1 1
a
E x-PCBMl F
+ 5V KP + 5 V L rCH
N OV
Cl 2 R OH 11
T 0V
262
D x PCAM1
II G
M C1 8
S OH12
3.10.2
c) Reverse connection of motor and standard connection of pulse coder
1) Connect pin 7 "CW of connnector CN5 to 0 V.
Pulse coder
MS31Q2A 20 29P
A PCA 1 BPCBl 1C
E *PCB 1 F PCZl G
+ 5V "K + SV LR
P
ov
T ov
Control unit
CFn(CF5n)
&
MRE-20RMD
01
02
03
041
0J>
06
07
0V
08
09
10
11
OV
ov
+ 5V
+ 5V
+ 5V
14 PCZ 1
15 PCZ 1
16 PCA 1
PCAl_
18 PCB 1
19 PCB 1
131
120
AC motor
MS 310 2 A 20- -29 P
PCA Ml B PCBM1 C
J \ 5V
N OV
T 0V
n7
CWF
08 OIL11
09 OH 12
10
Cl 8 ,
11 C 1 4
C 12
13 _ Cll
vS
ID
cu
*
rcnz
rE jJOMl F
ON 5
MR- 20 RED
01 0 V
02 0V
03 "OV S
04 -F 5 V
+ 5V
06 I 5V
L> PCAl
I: H G
14
15
16PCBM1
17
M1
18 PCAM 1
3 9 PCAM 1
20
]Q-
CFn(CFSl)
Control unit
Pulse coder
MRE-20RMD
01
02
03
OV
14 PCZ 1
08
ov
15 PCZ 1
16 PCAl
PCAl
18 PCB 1
19 PCB 1
20
09
OV
04 + 5 V
05 + 5V
06 P 5 V
07
10
12
13
ID
CN5
MR-20 RED
01
02,
03.
OV
OV
0V
04 T5V
05 + 5 V
06 P 5V
,07 CYV
MS3102A-20-29P
D ilPCJli
PCAl Cl
APClLUli PCZ11GRPCZTOI_C
K
M
J. :L5Y_!K + 5.V.1
Si
OV P
K
T
0V
AC motor
14
08 OHil 1
09 QHl 2 15
PCBM 1
30
Cl 8 16
17 PCBM 1
Cl 4
18 PCAM 1
12
C 12
131 Cll 19 PCAM 1
20
263
__
MS 3 102 A 20 29 P
AlPCAM I [BjpcbMi|C'| C 11 IDWPCAMI
Hi G
E *rciiMl F
G
J Sy KEESY. L JLL4_ MC}
STOHj_2_
RQHll
N 0V P|C12
IT! ov I 1
PC AMI |
M Cl_8
K + 5V
P C 1 2_ R OH 1 1 S 0HF2
LL-
3.10.2
Scale
__.
Slider
0
0
LOS A
LDSB
LDCA /
LDCB
LDE
Fig. 1
Connection when
the direction is reversed
I
Scale
hDSA
LDSB
I.DOA
LDCR
"
Slider
Exchange input terminals A and B
0
5
LDB
Fig. 2
Four combinations are possible for the inductosyn using the same method as in
the separate pulse coder. The reverse connection of the detector is shown in
Fig. 2. Refer to the separate pulse coder, for the motor.
264
3.11
Item
Cause of trouble
Signals from posi
tion detector are
Checking points
Countermeasures
Reconnect wiring
Reconnect them
correctly.
abnormal.
2
Defect between
motor and posi
tion detector.
correctly.
Replace defective
PCB.
Item
Cause of trouble
Setting failure of
position control
Checking points
Check according to Sec. 5.3.
Countermeasures
Set parameters
correctly.
system parameters.
Setting failure of
velocity control
unit PCB.
Correct the
Proceed to 6 if
the vibration
cycle changes in
proportion to the
feedrate
Proceed to 4 if
the vibration
cycle fairly
remains constant,
regardless of the
the feedrate.
setting.
265
3.11.3
Item
Cause of trouble
Checking points
Countermeasures
Proceed to 7 if
vibrations are
eliminated
Proceed to 5 if
they are not
eliminated.
Proceed to 8 if
reduced. Proceed
to 9 if not
reduced,
Machine tool,
detector, or motor
is defective.
Interpolation
accuracy is poor.
Detection gain is
excessively high.
Replace or repair
defective parts.
See section on
interpolation ad
justment or detec
tion gain adjust
ment
(Subsec
6.1.6).
Servoamplif ier
setting is not
suited to machine
tool
Same as described
in item 7.
Velocity control
unit PCB is defec
tive
Replace PCB.
Item
Cause of trouble
Short accelera
tion/deceleration
time
2
Low rigidity or
play at coupling
flanges between
motor and machine
machining accuracy
Checking points
Check to see if motor current
is saturated.
Countermeasures
Lengthen the
acceleration/
deceleration time.
tool.
266
3.11.3
Item
Checking points
Cause of trouble
Deflection, stick
slip, or play in
machine tool
Countermeasures
Proceed to 2 if
motor
correct.
Proceed to 3 if
incorrect
shaft.
system.
Readjust RVl.
Contact FANUC
service center.
Item
Checking points
Cause of trouble
Deflection, stick
slip, or play in
machine tool
Countermeasures
Proceed to 2 if
correct
Proceed to 3 if
incorrect
motor shaft.
system,
Position control
unit is defective.
Replace defective
PCB.
Position detector
is defective.
Replace defective
unit
Velocity control
unit PCB is defec
tive
PCB.
Replace defective
267
3.11.3
4) Poor shape of circle by 2-axis feed
Item
Checking points
Cause of trouble
Poor positioning
accuracy.
Countermeasures
Proceed to 2 if
distorted axially.
Proceed to 3 and
4 if formed in
45 direction.
Proceed to 5 and
6. Adjust the
machine tool
around inaccurate
axis
rants
Adjust position
loop gain to
eliminate gain
difference between
axes (see Note 1)
Detection gain
differs on every
axis
A circle is formed to be an
ellipse in 45 direction even
after adjustment in item No. 3.
Adjustment failure
of Fmin of
inductosyn or
resolver interface
Readjust Fmin.
See Sec. 6.1.6.
Adjust backlash or
change backlash
compensation
Maladjustment of
position loop
gain.
PCB.
Improper backlash
or backlash com
pensation amount
of machine tool.
amount
(Note 1) The position gain, when X, Y, Z and 4th axes are moved in the same
direction by F4 digit feed from MDI operation, can be obtained by
calculating as below:
16. 7F
G =
F:
(degree/mln)
E:
G:
268
3.1 1.4
Adjustable
Not adjustable
3.11.4 Method of confirming the operation of velocity control unit and position control unit (For analog servo)
The servo system can roughly be divided into the following position control
unit, velocity control unit, DC motor, and detector.
Since these component units compose a closed loop, the entire servo system
becomes defective if one of these component units is not working properly. It
is sometimes difficult to identify the defective unit among these.
In such a case, check the operating conditions of the position control unit and
velocity control unit using the following procedure.
VCMD
Decision
voltage (mV)
I
VCMD
voltage (mV)
CW
-1
CCW
Rotating direction
of DC motor shaft
Command pulse
269
3.12
TOUT 0
IF01A
r302
ER 2 O
SA
L io o o J
Ol
OO
B/
n
Error indicator
lamp (red)
- Error module
indicator lamp
(yellow)
270
3.12.1
Error contents
Error display
TOUT ER3 ER2 ERl
Error contents
Causes
An error occurred
during data transfer
between IF01A and main
unit or between IF01A
and IF04C.
1. Optical cable
Name of error
Normal operation
o
o
CARRIER STOP
CLOCK STOP
SIGNAL FORM
ERROR
nector is not
sufficiently
connected
3. Optical con
nector tip is
FORMAT ERROR
is discon
nected.
2. Optical con
dirty.
OVERRUN ERROR
4. IF01A is
PARITY ERROR
defective
5. Main unit or
OF04C is
defective
ERROR WORD
Example)
Base #1, slot #5
Base #1
IF01A.
o: Lamp lights
Lamp goes out
271
. I/O module is
defective .
2. IF01A is
defective.
3.12.2
Error
indicator lamp
IF04C
IF04C
Si
oo
0
r 30
20 0
ER
io oi
1
GA
LoO Oo J
D
0
n.
Error indicator lamp (red)
- Group number
lamp
indicator
(yellow)
272
3.12.2
Error display
Error name
Causes
Error contents
Croup number
incoincidence
2. Optical fiber
cable connection
failure
CPU error
CPU is defective.
defective.
EPROM error
EPROM ia defective.
CLOCK STOP
table,
CARRIER STOP
GA3
- GAO as
Channel
FORMAT ERROR
OVERRUN ERROR
ERROR WORD
INITIALIZE ERROR
1* Optical fiber
cable is discon~
nected
2. Optical connector
is not sufficiently
follows.
connected
Optical
connector
in
error
No.
IF04C++
C0P2A
group 0
IF04C++
COP2B
group 1
IF04C++
C0P2C
group 2
IF04C4-+
COP2D
group 3
IF04C">
C0P4
main
unit
3, Optical connector
tip is dirty.
o
o
5. IFOIA Is defective.
o
6. Main unit is
defective
o
o
4. IF04C is defective,
ERO flickers, it
If one of ER3
indicates an error during initial
communication between main unit and
1. Main unit is
IF04C.
2. IF04C la defective.
defective
3. IFOIA is defective.
o
A
X
Lights
Goes out
Flickers
Nothing to do with light
on/off
273
3.12,3
Display
WDA
Name
Contents
When WDA lights, it basically shows a positioning module error. Check the error
display of interface module (IF01A) as well. If the error contents displayed by
IF01A show a parity error and the error slot number shows the positioning
module, the positioning module may be judged as defective.
Even if an error with another cause is displayed by IF01A, the entire system
operation is stopped. As a result, the positioning module shows the watch dog
alarm.
274
Rotary-
switch
RSW2 RSW1
System Note
1
alarms
Note
Alarm contents
0
o
Replace it.
RAM failure
It
System failure
IT
Parameter receiving
error
I/O
I/O bus
error
i
t'O
Ln
Kinds
of
alarms
PC alarm
Servo alarm
ft
Overtravel
II
o: Lamp .lights
Lamp goes out
x: This lamp lights concurrently, if another alarm occurs, too.
Note 1) If a system alarm occurs, the above display remains lit regardless of the numbers of rotary switches RSW1
and RSW2
U)
ro
Rotary-
switch
RSW2 RSW1
PC
Alarm contents
Cutting feedrate
data zero
Operation mode
selection error
IT
Data type
selection error
IT
Reference point
alarms
Kinds of alarms
return error
I
ro
O'*
Servo
alarm
V-READY off
(Velocity control
unit failure)
nection
o
Excessive position
deviation value
o
o
Velocity overload
Servo overload
to
OJ
Rotary
switch
RSW2 RSW1
Servo
Alarm contents
alarm
(cont Td)
o
Over
NJ
'-J
Motor
over
heat
V-READY on at PRDY
off
Excessive drift
compensation amount
Overtravel in
direction
Overtravel in
- direction
travel
to
OJ
Table 3.12.3 (c) Causes of V-READY off (Velocity control unit failure}
Rotary
switch
RSW2 RSW1
Velocity
control
7
o
unit
Causes of alarms
and counter-
Alarm contents
DC servo M series
AC servo
measures
Normal
Normal
TG runaway detection
failures
o
o
o
o
i
HC high-current alarm
HV high-voltage alarm
DC discharge alarm
ho
CO
u>
to
LO
3.12.3
Feedrate
| FL
Deceleration
dog signal
One-rotation
signal
n n
_
Unless the above conditions are satisfied, an alarm occurs at the position
where the deceleration dog is released.
279
3.12.3
Item
Cause of trouble
Feedrate is too
low.
Checking points
Perform reference point
return under the same condi
tions in which the alarm
occurred. Confirm that
the position deviation is
128 or more by using the
self-diagnostic function
(DGN IB
ID)
The start
point of the reference point
return must not be on the
deceleration dog.
close to the
reference point.
Corrective action
too
equivalent to at
least two motor
revolutions.
3
low.
Defective pulse
coder.
Replacement
Defective posi
tioning module.
Replacement
Cause of trouble
Cable connection
failure
Checking points
Corrective action
Pulse coder is
defective
Positioning module
is defective.
Velocity control
unit is defective
(in case of AC
servo)
Replace the
velocity control
unit PCB
280
3.12.3
Item
Checking points
Cause of trouble
abnormal
Corrective action
Setting error of
position deviation
limit value
2
Checking points
Cause of trouble
Overshoot
Drop of input
power voltage
-15%.
Corrective action
correctly.
meter
(para
Increase gain
(RV1) of velocity
control
Voltage of power
supply is ab
normal.
Connection trouble
Positioning module
and/or velocity
control unit are
defective.
281
3.12.3
-8192.
D/A
where K:
E = ~
--r
60
where F:
a:
G:
Item
Cause of trouble
1G
in2
10
a
feed rate
mm/min (inch/min)
detection unit
servo loop gain
mm (inch)
Checking points
Parameter setting
is wrong.
Positional devia
tion is too high.
Corrective action
Proceed to 5.
Proceed to 3.
Proceed to 4.
Proceed to 5.
282
3.12.3
Item
Cause of trouble
Checking points
Corrective action
Position detector
is faulty.
Positioning module
PCB is faulty.
5) Velocity over
Item
Checking points
Corrective action
In correct setting
of command multi
ply ratio (CMR)
Cause of trouble
1, 2, 4, 10, 20.
6) Servo overload
Item
Cause of trouble
(analysis)
Checking points
Corrective action
Connection/ setting
failure.
Proceed to item
6 or 7
Proceed to item 2
Proceed to item 2.
Proceed to item 2
Thermostat of regenerative
discharge unit functions.
Proceed to item 5.
Proceed
283
or 3.
or 4.
to item 2,
3.12.3
Item
Cause of trouble
Overload of moter
Corrective action
Checking points
Measure the motor current.
The continuous rated current
is as specified below.
M series servo
00M
4A
7A
OM
9A
5M
10M
12A
18A
20M
24A
30M
AC servo
4-0
3-0
2-0
1-0
0
5
10
20
30
...
..
....
...
...
...
... 0.93A
... 0.93A
...
... 2.9A
4.6A
...
30R
...
29A
3A
...
6.8A
...
...
22A
11A
... 20A
Setting failure of
thermal relay of M
series servo
Thermostat of
servo transformer
is faulty
Thermostat is faulty if it
functions when the surface
temperature of transformer is
lower than 60 C.
Replace trans
former.
Excessive regene
rative energey
1) Excessive acceleration/
deceleration frequency.
Check to see if the posi
tioning frequency exceeds
1-2 times/sec in rapid
traverse. Check to see
if alarm does not occur
when this frequency is
Reduce the
acceleration/
deceleration
frequency by
inserting a pause
time.
reduced.
2) Faulty counterbalance on
machine tool side.
284
Correct the
counter
balance.
3.12.3
Item
Checking points
Cause of trouble
Wiring failure
Corrective action
Correct wiring.
Setting failure on
velocity control
unit PCB
Cause of trouble
Velocity control
unit is defective.
Checking points
Check to see if VRDY indi
cator lamp lights when PRDY
indicator lamp of the velo
city control unit went out
when power was turned on.
(positioning
Corrective action
Replace the
velocity control
unit
Positioning module
is defective.
Replace position
ing module.
Cable failure
Parameter setting
failure in 2-axis
velocity control
unit
Reset parameter
285
correctly
3.12.3
Cause of trouble
Checking points
Connection trouble
Corrective action
motor.
Setting of drift
compensation value
is wrong.
Trouble in
velocity control
unit or/and
position module
directions)
9) Overtravel (in + and
The overtravel failure is divided into two sections: When it is detected as
The
a hardware failure and when it is detected as a software failure.
following
alarm.
The
software failure is called stored stroke limit
description shows possible causes of overtravel and countermeasures.
9)-l Overtravel (hard)
When the movable part of the machine tool reaches the stroke end, an over
trouble alarm message is displayed on the CRT screen.
When this alarm occurrs, axis feed stops.
Two limit switches (LSI, LS2) are provided on each axis in each direction
as shown in the figure below to stop the movable part of the machine tool.
Feed rate
LSI
LS2
286
Position
3.12.3
Overtravel
the feed is stopped after deceleration.
alarm message is displayed.
(LS2 operates only when
o When LS2 operates, the feed is emergency-stopped.
malfunctions)
LSI
o When LSI
operates,
Release
a) When only LSI operates:
Move the movable part of the machine tool by manual operation in the
Reset after separating it from the
opposite direction (safe side).
limit switch.
Note) In this case, the movable part of the machine tool can be moved only
in the opposite direction.
b) When both LSI and LS2 operate:
i) Set 2nd L.S. REMOVE button to ON on operator's panel.
ii) Do the same operation as in releasing LSI.
Note) In the equipment in which LSI is not operating when LS2 is in opera
tion, the movable part is movable in both directions by manual
operation. Be careful of the direction in which it is to be moved
when LSI has malfunctioned.
9)-2 Overtravel (software)
Stored stroke limit alarm
If the machine has reached the stored stroke limit value, an overtravel
alarm is displayed.
The axis feed is stopped if this alarm occurs.
Causes and countermeasures
65) error -> Correct
(T) Stored stroke limit setting (parameter No. 60
parameters.
287
3.12.3
Cause of trouble
Overload
Checking points
Corrective action
Decrease load
torque.
Decrease cutting
condition.
2
Winding insulation
trouble
with
forced air.
Change the motor
if the above
countermeasure is
ineffective
Shortcircuit
inside of winding
Demagnetization
of field system
magnet
Trouble in heat
pipe fan operation
Rearrange the
wiring.
Refix the wire
gauze
Replace the fan
motor.
Trouble in heat
pipe efficiency
Brake trouble
288
3.12.3
Item
Cause of trouble
Checking points
Corrective action
Connection trouble
Positioning module
is defective.
Cause of trouble
TGLS/TG
Corrective action
Checking points
If the alarm occurs when a
motion command is not input,
the alarm cause described at
the left should be checked.
Checking points
Corrective action
broken.
2
PCB setting is
improper.
T>
Velocity feedback
voltage is not
being applied or
is intermittent.
b) For AC servo
Item
Cause of trouble
broken,
- 289
3,12.3
Item
Cause of trouble
PCB setting is
improper
sent
Checking points
Corrective action
Cause of trouble
Checking points
Corrective action
PCB is defective.
PCB setting is
improper.
Mechanical load is
abnormal.
Remove the
mechanical over
load.
b) For AC servo
Item
Cause of trouble
Checking points
exceeds rated
current
Reconnect the
feedback cable.
Motor current
Corrective action
290
3.12.3
Cause of trouble
The no fuse
breaker operated.
Checking points
mi II
2
Diode module DS or
some other part of
the velocity
control unit is
breaker operates.
To reset the
breaker, press
the button after
turning off the
Corrective action
Turn off power and
the breaker.
(If it cannot be
reset immediately,
wait about ten
minutes and try
again. )
reset
power.
Replace diode
module DS or the
whole velocity
control unit.
defective,
Mechanical load is
excessive.
Remove the
mechanical over
load.
rating.
Item
Cause of trouble
Improper motor
power cable
connection.
Checking points
291
Corrective action
Fix the motor
power cable
connection.
3.12.3
Item
Cause of trouble
The transistor
module is defec
tive.
Checking points
Corrective action
disconnected.
Turn off power and measure
Cl
B1
El, C2
B2
E2
Confirm between
Cl-El , C2
El, C2-E2
..
b) For AC servo
Item
Cause of trouble
Wrong connection
of motor power
line.
Checking points
HC alarm does not occur when
turning on the power supply
after disconnecting the motor
power line.
(Since the gravity axis may
drop in this case, support it
or disconnect the drive cable
of gravity axis brake.)
Transistor module
is defective.
Corrective action
Reconnect the
motor power line
correctly.
If the
is checked while
disconnecting it,
set setting ter
minal S10 to L
side; otherwise,
TG alarm occurs.
Replace transistor
module
Check resistance
between Cl-El
and C2. also
between El and
C2-E2.
**
Check resis
tance between
Cl-El and also
between C2-E2.
*
Cl
B1
El, C2
B2
E2
&
(H003)
Cl
B1
El
C2
B2
E2
<2>
(H004 ,H005)
292
3.12.3
Item
Cause of trouble
PCB is defective.
Checking points
Corrective action
Cause of trouble
Input AC power
voltage is too
high.
2
Servo motor is
defective
PCB is defective.
Checking points
Corrective action
Clean brushes.
Replace PCB.
connection.
b) For AC servo
Item
Cause of trouble
Checking points
Corrective action
Input AC power
voltage is higher
than specified.
Servo motor is
defective.
Increase the
Load inertia is
excessive.
acceleration/
deceleration time
constant
PCB is defective.
293
3.12.3
Checking points
Cause of trouble
Corrective action
PCB setting is
improper.
Machine tool
counterbalance is
Adjust the
counterbalance.
improper.
Replace transistor
Replace PCB.
Ql.
speed.
The acceleration/
deceleration rate
frequency is too
high.
second.
Check that this alarm indi
deceleration rate.
acceleration/
1.2 0.2 V
0V
Discharged
time width
1
J
0.2 + 0.2 V
b) For AC servo
Item
Cause of trouble
Regenerative tran
sistor Ql is
defective or PCB
is defective.
PCB setting is
improper.
Checking points
Corrective action
Set S2 correctly.
is used.
294
3.12.3
Item
The acceleration/
deceleration rate
frequency is too
high.
Checking points
Corrective action
Cause of trouble
Connection defec
tive between servo
transformer and
CN2 on the PCB.
PCB is defective.
deceleration rate.
LVAL/LV
Checking points
Cause of trouble
AC power voltage
is too low.
acceleration/
Corrective action
connection.
b) For AC servo
Item
Cause of trouble
AC power voltage
is too low.
Checking points
Corrective action
Correct the tap
connection.
Connection defec
tive between servo
transformer and
PCB CN2.
+5 V fuse is blown
out
PCB is defective.
correct
295
3.12.4
No fuse breaker is
turned off in AC
servo.
Checking points
Cause of trouble
Corrective action
block.
No fuse breaker
functions
Checking points
Corrective action
operation of the
/
motor. If the
breaker has
functioned, turn
I
off the threephase power
TT1 [g
supply once;
then press this
button.
Replace diode
module DS or surge
absorber (ZNR) of
velocity control
Cause of trouble
Diode module,
surge absorber
(ZNR) or other
parts are faulty
in velocity
unit
control unit.
3
Abnormal
mechanical load
Eliminate abnormal
load from machine
tool side.
296
3.12.4
+24V
(2A)
F34
(2A)
F35
-CT"x_0
-Cr'O
T1
-Q +24 E
+24V
power
supply
GND
GND
POW
CA15
CA16
mm
ID
C0P4
T1
ALC
ALD
+24 B
GND
M3 screw
Note 1
+24V(2At
GP31
F34
F35
victim
M4 tap
I/O unit
297
3.12.4
OD08B, 0D16B
Module name
Mounting posi
tions of fuse
alarm indicator
lamps and mount
ing positions of
fuses
]j|o 00
01
d
02
. 3.2
03
fov
04
1||Q Of)
IHo or>
3*2
ll|o 07
D
CON
Ui
10
l|o n
Rglo 12
13
CLV.
C3
co 3.2
D A
HE14
'jo
15
l|o 16
||o 17
tO?-
3.2
Indicator
FU4 is blown
If one of fuses FU1
out, the above fuse alarm lamp lights.
The blown out fuse shows a white failure
display as in the indicator shown in the
right figure.
Correspondence
between fuses
and output
terminals
<2
Fuse number
FU1
FU2
FU3
FU4
Output number
OS00-0S03
OS04-OF07
OS10-OS13
0S14-0S17
298
3.12.4
OD08C, 0D16C
Module name
Mounting posi
tions of fuse
alarm indicator
lamps and mount
ing positions of
fuses
00
01
mm
COM
02
3.2 3.2
jgli|03
rH
Ci
04
05
ill
06
07
COM
3.2 3.2
ji3l3
co
32
3.2
fa
10
n
12
13
COM
m A
.33 14
A to
CJH
15
16
17
cm
mm
5 2
[>]d
Eh
3.2
A CO
Indicator
Correspondence
between fuses
and output
terminals
Fuse No.
Output No.
Fl
F2
F3
F4
F5
F6
F7
F8
osoo
OS02
OS03
OS04
OS05
0S06
OS07
0S10
OSOl
0S11
0S12
0S13
OSH
0S15
0S16
0S17
299
3.12.4
OA08D, 0A16D
Module name
Mounting posi
tions of fuse
alarm indicator
lamps and mount
ing positions of
fuses
mm
~L
oo
mm
mmm\
mm
mm
01
02
6.3
A
03
COM
mm
mm
mmoc
mm
04
!>7
COM
6.3
A
HM
aaia 10
Cv]
pi
mm
11
12
13
6.3
COM
mm
A
14
CO
mm\15
&L,
1G
M17
COM
i\
Indicator
If one of fuses FI
F4 is blown
out, the above fuse alarm lamp lights.
The blown out fuse shows a white failure
display as in the indicator shown in the
right figure.
Correspondence
between fuses
and output
terminals
FI
Fuse number
Output number
JT
F2
OS00-OS03
300
OS04-OF07
F3
OS10-OS13
F4
0S14-0S17
3.12.4
OA08E, 0A16E
Module name
Mounting posi
tions of fuse
alarm indicator
lamps and mount
ing positions of
fuses
O 00
01
So 03
O 02
COM
FI F2
''Fuse alarm
l||o 04 lamp
#1
Jo 05
IQllo 00
b 07
COM
alarm
Bo 10 ''Fuse
lamp
li
b
#2
F4 F3
\ 12
O 13
cov
00 14
So 15
Fuse alarm
lamp
F5 F6
#3
IHo 16
to 17
x)
CON
to
FU
''1
Fuse alarm
lamp
#4
F7 F8
Correspondence of
fuses alarm lamp
number, fuse
number and output
number
Fl
Fuse No.
F2
F3
#4
#3
it 2
#1
F4
F5
F6
F7
F8
Output No.
301
4.
4. ADJUSTMENT
4.1 Procedure of Adjustment
This section shows adjustment procedure when the system is installed. Adjust
Details of each item are
your system according to the following items.
described in the table below.
Remarks
No.
Contents
See Item
See Item
Setting confirmation
Tap setting transformer
Velocity control unit PCB setting
Control section PCB setting
..
.
See Item
10
11
12
13
14
Power off.
See Item
15
16
Power on.
17
18
19
See Item
4.1 (2)
4.1 (4)
4.1 (8)
4.1 (14)
302
4.1 (19)
4.1
Check dirt and damage on external view of CRT/MDI unit, internal position
display unit, internal manual operation board, etc.
Check loosening fixture or detachment of PCB, tape reader unit, velocity
control unit, etc 3 inside of locker.
Terminal plate TP2 of input unit (EON, EOF, COM, FA, FB)
ON/OFF
button of
CRT/MDI unit.
After striping cable external cover, check whether the cable is connected to
the earth plate by cramp metal.
Check whether the larger (more than 14 mm2) protection earth cable is
connected between NC and machine side magnetics cabinet.
Check the protection earth is being one point earth type or not as connect
ing from the machine side magnetics cabinet to the grounding earth.
303
4.1
Check whether all signal cables are made into unified shield.
Cable specifications are as designated by connecting manual.
(For motor signal)
Put short bar S10 to L-side on velocity control unit PCB for AC servo.
304
4.1
Items
Are screws tightened for optional PCB?
faster PCB
]
Fitting screw
Optional PCB
Items
When power source is used for control unit and servo unit, confirm that input
is applied as follows:
+10%
,
Hz +1 Hz, 3
AC 200/220 V
-15% 50/60
(However, combination with 220 V and 50 Hz is not recommended.)
Power source input for control unit only is applied as follows:
+10%
, 50,60 Hz +3 Hz, 1 i
-15%
(However, combination with 220 V and 50 Hz is not recommended.)
AC
200/220
AC
+10%
Hz +1 Hz, 3
305
4.1
Items
Power source for export transformer is applied as follows:
+10%
AC 200/220/230/240/380/415/440/460/480/550 V
-15%
Input power capacity is enough for consumptive power of control unit and
servo unit.
8) Confirm that output voltage is not shorted with ground
Items
Power unit output +5 V is not shorted with 0 V.
Power unit output +24 V is not shorted with 0 V.
Power unit output +15 V is not shorted with 0 V.
+5 V (Cl 2)
+24 V (C12)
+15 V (C12)
-15 V (C12)
CH15 (+24 V)
CH16 (+15 V)
CH17 (-15 V)
P.C.B.
+5.25 V
+4.75
+21.6 - +26.4 V
+14.25 - +15.75 V
-14.25 - -15.75 V
27 V
+22
+14.55 - 15.45 V
-14.55 - -15.45 V
Items
306
4.1
(SP).
2) Measure the waveform between check terminals CHI and CH8 on the photo
amplifier using oscilloscope, and find the channel where the ON time
width is the shortest.
3) Measure the waveform where the ON time width is the shortest between CHI
and CHS and compare it with the waveform of CHPS. Adjust so that the
timing indicated below is obtained by RV2.
4) Confirm that the waveforms CHI and CH8 satisfy the timing in the diagram
below.
ON
OFF
CHPS waveform
Above
300/us
Shortest ON width
measured between
CHI and CI18
Above
300/as
ON
OFF
Note) Names of check terminal and variable resistor for tape reader
(A13B-0070-B001) are changed as below.
right side volume
1 A, 8, CHG + OV, RVl + SP, RV2
CHPS -> S, CHI 'v CH8
of SP.
12) Confirm interface signal between NC and machine side
Items
13) Setting and confirmation should be made for each parameter and setting data
Items
"1".
307
4.1
The motor rotates more or less simultaneously when MCC of the velocity
control unit was turned on, but it is soon reset due to the function of the
automatic drift compensating function. Then, the motor does not rotate
even when the power supply is turned on and off. Repeat the power on/off
operation and emergency stop several times and make sure that the motor
does not rotate.
Try moving each axis every 10 pm by the manual pulse feed or incremental
feed. Check to see if the machine normally follows up the movement.
Operate the limit switches mounted on the machine while moving each axis
with low override by manual JOG feed; make sure that the machine stops
moving securely when an overtravel alarm was detected.
Move each axis while changing the override by manual JOG feed and manual
rapid traverse. Make sure that none of the alarms such as excessive error,
etc., appear even at the maximum feed rate.
Operate each axis by F4 digit feed in MDI mode, and check the positional
deviation amount by the CRT/MDI unit at this time (DGN No. 3000). Obtain
the position gain from the feed rate and positional deviation amount by the
following equation:
F: Feed rate (mm/min) (0.1 in/min), (deg/min)
16. 7F
E: Positional deviation amount (0.001 mm),_(0.0001 in), (0.01 deg)
G =
E
G: Position gain (sec *) (standard: 30 sec *)
Adjust the position gain to be less than +10% of the aimed value by turning
variable resistor (F/V converter voltage compensation) RV4 (in case of M
series servo) or RV3 (in case of AC servo) of the velocity control unit PCB.
The difference among axes should be within 1%. (Take the initial positional
deviation amount into due consideration.)
308
4.2
19) Confirm that all functions of NC are able to operate normally.
Items
Running is made by the test tape being made to match the machine.
A control power transformer is required when the input power supply is other
than 200 VAC 50/60 Hz or 200 VAC 60 Hz.
This transformer can be installed in the free-standing type cabinet and FS12
built-in type cabinet only. As a power transformer is mounted in the machine
tool when the other type cabinets are used, refer to the manual issued by the
JQL
O 550
n 480
460
Y\
TB2
440
A
415
380
200
B
240
I 230
m
M
I200
PEE
COM CAUTION
1) Primary connections
a) For power transformers MA
MC (for Japan)
Power voltage
200 V
220 V
309
4.2.2
Power voltage
190 V
(Common to 200 V)
230 V
(Common to 220 V)
4-8-12-16-20-24
380 V
4-7,12-15,20-23,8-16-24
420 V (Common
to 415 V, 440 V)
4-6,12-14,20-22,8-16-24
460 V
(Common to 480 V)
4-6,12-14,20-22,8-16-24
4-5,12-13,20-21,8-16-24
550 V
2) Secondary connections
a) For power transformers MA, MAE
31
32
33
34
35
Transformer
31
32
33
34
35
Trans
former
36
MB
42
42
MAE
43
MC
43
MBE
44
44
45
MCE
45
52
47
48
49
49
51
46
46
47
48
41
41
MA
To CN2(4), (5) of
the 1st axis
51
52
Fig. 4.2.1
Note: The output voltage of the power transformer differs for Model 00M.
(A voltage lower than the voltages for other motors is used.) If the
power transformer for other motors should be connected to the velocity
Be
control unit for Model 00M by mistake, it causes trouble.
particularly careful with connection, accordingly.
- 310
4.2.2
3) External dimensions of power transformer
175max
275max
Power
-a e-
Weight
transformer
MA
MAE
About 20 kg
MB
MBE
About 30 kg
MC
MCE
About 36 kg
CO
1
50
50
150
125
150
2B0 max
Connections of power
36
transformer MA31
220V
1 o- 200V
2>
iiI
1:1
220 V
30
V
20.0
4o
5 o 220V
V
6 o 200
Go
T-0 31
L-o 34
10 32
35
y-o 33
>-o 36
o 41
o 42
o 43
o 44
o 45
0 46
o 47
o 48
o 49
. TOH1 .;.i
To 1st axis
CN2
To 2nd axis
CN2
To 3rd axis
CN2
7TT
1jn52}
*31 ~33
To 1st axis T1
*34~36
To 2nd, 3rd
axis T1
1
2
3
4
5
6
41
42
43
44
45
46
47
48
49
To 1st axis
51
52
CN2
Connections of power
transformer MAE31 - 36
_
H !230V I!I
For motor
model 00M
0 35
0 36
1I
-1-
33
0 34
31
32
33
34
35
36
For motor
model 0M,5M
< 32
0
at right.
275 V
1o
230 V
o
2
3 o 190V
275 V
_
pi] h
ovl8{>-oyJ| L
lOoUgOtSl *
4 0
9 o275V
ijo
275V
_ovj16o_ovj
120
-21Q2Z5V
17027LV
230V
190V
19 0
OV
20 0
i <-
-0
47
To 3rd axis
48
CN2
TOH1
TOH2
52
"32
0 33
034
35
-036
For motor
model 00M
*31 ~33
To 1st axis T1
To 2nd axis
CN2
46
31
For motor
model OM, 5M
To 1st axis
CN2
42
0 43
<5 44
l9aZjx|
Go
33
o 41
|22J
!?h
E
lo 36
Ho
18 0
'
031
1-0 31
L-o 34
1o 32
l-o 35
*34~36
To 2nd, 3rd
axis T1
To 1st axis
CN2
1
2
3
4
9
10
11
12
17
18
19
20
7
8
13
14
15
16
21
'22
23
24
32
33
34
35
36
41
42
43
44
45
46
47
48
49
51
52
311
4.2.3
4.2.3 Connection of AC servo power transformer
Be sure the input tap of the power supply transformer is set according to the
input voltage when connecting the power supply cable to the AC servo unit.
If set incorrectly, the AC servo unit may cause trouble.
I) Primary side connection
Connection of the transformer terminals and power supply cables U, V, and W
must follow the input supply voltage specifications in Tables (a) and (b)
a) For power supply transformers AA, MB and MC for Japan
Power voltage
200 V
220 V
b) For power supply transformers MBE, and MCE for countries other than Japan
Table 4.2.3 (b)
Power voltage
190 V
(Common to 200 V)
230 V
(Common to 220 V)
4-8-12-16-20-24
380 V
4-7,12-15,20-23,8-16-24
420 V (Common
to 415 V, 440 V)
4-6,12-14,20-22,8-16-24
460 V
(Common to 480 V)
4-6,12-14,20-22,8-16-24
4-5,12-13,20-21,8-16-24
550 V
- 312
4.2.3
c) Power transformer ME, ABE and ACE for Japan and other countries
Table 4.2.3 (c>
Connection of primary-side terminals
Power
voltage
Connection of power
cables U, V, W
Short between
transformer terminals
200 V
220 V
230 V
240 V
380 V
420 V
460 V
480 V
550 V
8-16, 16-24 or
(8-16-24)
Connection
type
Delta
connection
Star
connection
Remarks: If more than one power supply transformer is used, both must be
connected to the tap in the same way. Also, the connection of
transformer overheat must be done in the same manner.
2) Secondary side connection
a) For power supply transformers
M and ME
185 V
33
185 V
34
35
36
Power
trans
formers
AA and
AAE
41
42
43
44
45
46
47
48
49
51
52
185V
31
32
120V
120V
'
120 V
33
34
35
Power
Trans36
formors
MB, MC, 41
MBE,
and MCE
43
ABE and ,,
44
ACE
45
18V
0V
18V
18V
0V
18V
46
18V
0V
47
To CN2 (1), (2), (3) of
3rd axis
48
49
18V
51
52
185 V
185V
185V
185V
185V
185V
18V
0V
18V
18V
0V
18V
18V
0V
18V
Note: The models 4-0 to 1-0 motors use a relatively low power supply
If the higher voltage used for the other
transformer voltage.
models is applied to the velocity control unit for Models 4-0 to
1-0, it will cause an error.
313
4.2.3
1st axis
2nd axis
3rd axis
Power
transformer
Remarks
Models 4-0, 3-0
(2000 rpm max) ,
2-0, 1-0, and
0 use trans
former output
terminals 34,
35, 36, while
Models 3-0
(3000 rpm max)
and 5 use
transformer
output termi
33.
Model 5
Model 5
Models 5, 10
Model 10
Model 5
Transformer MB
(MBE , ABE)
(2.5 kVA)
Model 10
Transformer MC
(MCE, ACE)
(5 kVA)
Models 20, 30
Model 5
Model 5
Model 5
Models 20, 30
See Note.
Model 30R
Note: Two or more transformers MC, MCE, or ACE, become necessary according to
the load conditions in the case of Models 10, 20, 30 x 3 axis.
314
4.2.3
1
2
220 V
* 200 V
220V
30
V
4 20.0
5o 220V
g o_200V
I
I
31
L-o
34
32
16 35
-ro 33
36
41
o 42
43
0
31
32
33
34
35
36
34
120V0 35
120V0
36
1
2
3
4
5
6
41
42
43
44
45
45
0
46
047
. TOH1
777-
L-o
185V
31
185V
32
185V0
33
120V 0
"|
L
II
3I
1E
E
Go
46
47
48
49
Jr
048
0 49
/TOH2~51
52
51
52
<3
275V
ml
*
*
13O2Z5V =
S14o130Vj
10 0MV
i
11*
12
190V
'
liojqi|
lite-.9V llI
275 V
<>
OV
17*
230V
I80
190V
19*
OV
20*
,21o 275V
|23Mv|lI
Boo.230V 11
l24o-J|
1
it
I
G*
1-0 31
L-o 34
10 32
L-o 35
t-o 33
L-o 36/
Connections of power
transformer MAE
31 to 36.
031
032
33
0 34
0 35
0 36
42
-o 43
o 44
o 45
046
31
32
J.
6
7
9
10
11
12
13
14
15
16
21
22
23
24
17
18
19
47
0 48
0 49
TOHI 051
20
T0H2 0 52
2
3
4
33
34
35
36
41
42
43
44
45
46
47
48
49
51
52
315
4.2.3
AAE.
1
460V
415/240 V
230 V
4 O
5 O
200 V
0V
550 V
L
I
480V
10 O
460V
ii a
415/240 V
12 O
230 V
13 O
I
I
200 V
a
0V
16 O
550V
17 O
480 V
18 O
460V
19 O
415/240 V
20 a
230 V
21 O-
380/220 V
22 O23 O
31
32
O 32
120V
120V
-O 34
O 35
O 36
4 Q
5 a
6 O
13
14
10
15
11
16
12
21
22
23
24
17
18
19
20
42
43
44
45
46
47
48
49
*=
51
52
O 43
18V
O 44
0V
-O 45
18 V
-O 46
18V
-O 47
0V
O 48
18V
O 49
O 51
0 52
550V
8 09O
10 O
11 O
12 O
31
32
480 V
460 V
185 V
230 V
380/220 V
185 V
200 V
550V
185 V
480V
460V
19 O
20 O
21 O-
22 O-
10
11
12
17
18
19
20
O 33
O 36
230 V
18V
200V
15 O
18 O
-O 32
415/240 V
o-380/220V
a
O 34
2
3
4
-O 35
0V
13 O
17 O
31
415/240 V
7O
0V
550V
0V
18V
18V
0V
480V
18V
460V
18V
415/240 V
230V
380/220 V
18V
TOII,
0V
TOH,
4r
35
8
13
36
34
41
14
42
15
16
43
21
45
46
22
23
24
44
47
48
49
52
O 43
-O 44
O 45
-O 46
O 47
49
51
O 52
QO
33
51
O 42
5
6
4-
O 41
200V
23 O-
24 O
34
35
36
41
Ur
2O
16
3
4
O 42
18V
TOI 1i
TOHj
ov
Ia
14
0V
33
7
8
O 41
200 V
24 O
aa
~0 31
185V O 33
18V
380/220 V
14 O
15
185V
120V
8 O
380/220 V
6 O
7
L
i.
480 V
2 O
3
185 V
550 V
TYJ
316
5.
5. PARAMETER
5.1 Parameter Display
5.1,1 Displaying parameters other than pitch error compensation data
1) Press the 'SERVICE' software key followed by the 'PARAM' software key. The
parameter screen appears.
2) Enter the data number of the parameter to be displayed and press the 'IMP-NO'
software key. Instead of entering a data number, the required parameter can
be displayed using the cursor or the page key.
5.1.2 Displaying pitch error compensation data
1) Press the 'SERVICE' software key followed by the 'PITCH' software key. The
parameter screen appears.
2) Enter the data number of the parameter to be displayed and press the 'IMP-NO'
software key. Instead of entering a data number, the required parameter can
be displayed using the cursor or the page key.
Data format
Bit type
Bit axis type
Byte type
Byte axis type
Word type
Word axis type
2-word type
2-word axis type
Data range
Remarks
0 or 1
0 or 1
0
+127
0 - +127
0 - +32767
0
+32767
0
+99999999
0
+99999999
Note 1) Independent data can be specified for each control axis if axis types
are used.
Note 2) Data ranges are general ranges. Data ranges vary based on parameters.
See the explanation of each parameter for more information.
a) Bit type parameter tape format
P
N
;
N
: The data number is a 4-digit numeric value following N (A positive
integer)
: Parameter value (0, 1) is given as an 8-digit numerical value
A data number contains 8 bit-type parameters.
following P.
Parameter bit 0 is stored in the first digit and parameter bit 7 is
stored in the 8th digit. (positive integer)
: End of block (LF in ISO code or CR in EIA code)
Note 1) Address N and P should be specified in the order described above.
Note 2) Leading zeros can be omitted.
Example :
NOOOO P00010001; or NO P10001;
P
317
5.2.1
integer)
integer)
P
(An
integer)
Valid data range depends on the parameters.
: End of block (LF in ISO code or CR in EIA code)
1)
Address N and P should be specified in the order described above.
Note
2)
Leading
zeros can be omitted.
Note
Example :
N2010 P100;
d) Byte axis type parameter format
P
N
A
;
N
: The data number is a 4-digit numeric value following N (A positive
integer)
15) (A positive integer)
A
; An axis number (1
P
: Parameter value is given as a numerical value following P.
Specific data ranges vary according to parameters.
End
of block (LF in ISO code or CR in EIA code)
:
1)
Address N, A, and P should be specified in the order described above.
Note
2)
Leading
Note
zeros can be omitted.
Example:
e)
f)
g)
h)
N1020 A1 P88;
N1020 A2 P89;
N1020 A3 P90;
The parameters of various axes can be specified in one block as follows:
N020 A1 P88 A2 P89 A3 P90
Word-type parameter tape format
Same as the byte-type parameter tape format.
Word-axis type parameter tape format
Same as the byte-axis type parameter tape format.
2-word type parameter tape format
Same as the byte-type parameter tape format.
2-word type parameter tape format
Same as the byte-axis type parameter tape format.
318
5.2.2
%;
NO PI;
N3 PO;
N10 P10;
Nil PO;
%
2) Pitch error compensation data tape format
N
P
N
: 5-digit numeric value (10000+ pitch error compensation point number)
after N (positive integer)
P
: Pitch error compensation value after P (An integer)
%5
N10000 PI;
N10001 P4;
N10002 P-7;
N10003 P-3;
N10004 P2 ;
%
5,2.2 Setting parameters using parameter tape
1)
2)
3)
4)
5)
Enter 8000.
Press the software key 'INP-N0.'; data number 8000 parameter is displayed.
Enter 1 and press the 'INPUT' software key. PWE=1 is shown and parameters
can now be specified. NC enters an alarm status.
6) Press the function menu key and the soft key is changed over to the function
selection key.
7) Press the 'SERVICE' software key and then press the 'PARAM' software key to
select a screen.
8) Mount the parameter tape on the tape reader.
9) Press the software key 'READ' and then software key 'ALL'. The parameter
tape is read and parameters are set.
10) Temporarily turn NC power off.
5.2.3 Setting from MDI
1) Put the screen into MDI mode or emergency stop status.
2) Press the software key 'SETTING' to select the setting screen.
3) Enter 8000.
4) Press the software key 'INP-NO.'; data number 8000 parameter is displayed.
5) Enter 1 and press the 'INPUT' software key. PWE=1 is shown and parameters
can now be specified. NC enters an alarm status.
6) Press the function menu key and the soft key is changed over to the function
selection key.
319
5.3
7) Press the 'SERVICE' software key and then press the 'PARAM' software key to
select a screen.
8) Enter the data number of the parameter to be set and press the 'INP-NO.'
software key. The screen for the parameter to be set will be displayed.
9) Enter the data to be set and press the 'INPUT' software key; the entered
data is assigned. Data can be continuously input from the selected data
number by delimiting data ;
Example :
If 10; 20; 30; 40 are entered and the software key 'INPUT' is pressed, 10,
20, 30, and 40 are sequentially assigned to the parameters starting with
the parameter indicated by the cursor.
10) Repeat steps 7), 8) and 9).
11) After parameters are established, set 0 to the parameter PWE of data number
8000 to inhibit further parameter setting.
12) Reset the NC and release the alarm 'Parameters can be established'. If the
alarm 'A parameter which requires to turn NC power to be temporarily turned
off has been established* appears, turn NC power off.
' '.
interface.
Press the 'SERVICE' software key and then press the 'PITCH' software key to
select a screen.
4) Press the 'PUNCH' software key followed by the 'PITCH' software key and
parameters on the pitch error compensation data are punched.
320
5.4
5.4 Parameters
For details,
Parameters are specified by type of function as follows.
10/11/12/100/110/120 series operator's manual (Appendix) (B-54810E)
see
Parameter list
Parameter No.
0000
0010
0011
08000
08000
0012
'v
0020, 0021
0022, 0023
Parameter No.
0100
0101
0102
Contents
Parameter No.
1000
1002
1004
1005
321
5.4
Contents
Parameter No.
1006
required or not.
for stroke check and
for stored pitch error
by diameter or radius.
return direction.
1020
1021
1022
1023
1030
1031
Standard axis.
Contents
Parameter No.
1220
1221
1222
1223
1224
1225
1226
1240
1241
1242
1243
1260
322
5.4
Parameter No.
1400
1401
1410
1412
1413
1414
1420
1421
1422
1423
1424
1425
1426
1427
1428
6) Parameter related
return FL rate of
each axis.
acceleration/deceleration control
Contents
Parameter No.
acceleration/deceleration
is by linear or
1600
Rapid traverse
exponential.
1620
acceleration/deceleration
time
1621
acceleration/deceleration
FL
1622
Cutting feed
each axis.
acceleration/deceleration
323
constant time of
5.4
Contents
Parameter No.
1623
1624
Cutting feed
Jog feed
acceleration/deceleration
acceleration/deceleration
acceleration/deceleration
axis.
1625
Jog feed
1626
1627
1628
acceleration/deceleration
1629
acceleration/deceleration
1630
acceleration/deceleration
1631
acceleration/deceleration
Parameter No.
1800
1802
1810
1815
1816
1820
1825
1826
1827
324
5.4
Contents
Parameter No.
1828
1829
1830
1831
1832
1833
1834
1835
1850
1851
1890
8) Parameter related to
DI/DO
Parameter No.
Contents
2000
2001
2010
- 325
5.4
Contents
Parameter No.
2011
2014
2015
2016
2020
2021
9) Parameter related to
MDI/EDIT/CRT
Contents
Parameter No.
2200
2201
2202
326
5.4
Contents
Parameter No.
2203
Parameter No.
2400
Contents
G70/G71.
Condition setting of M30 at memory operation.
Always dwell per minute or dwell per minute in feed per
minute mode and dwell per revolution in feed per revolution
mode
G code system selection.
2401
2402
2410
2411
2418
2900
Parameter No.
5001
to
Reader/puncher interface.
5003
5011
I/O
ASR33/44 interface.
5110, 5120,
5130, 5140,
5150, 5160
5110, 5121,
5131, 5141,
5151, 5161
5112, 5122,
5132, 5142,
5152, 5162
327
to
5.4
Parameter No.
5200
5210
5220
5221
5222
5223
5224
5225
Contents
Parameter No.
5420
5421
5422
5423
5424
5425
328
end
"+"
end
5.4
5600
Contents
5601
output
SF signal is output when gear select signal is output
or when S code is commanded.
Type of spindle speed analog output/spindle speed binary
output
Gear selection on the machine side.
5602
5603
5610
5611
5612
5613
5614
5615
5616
- 329
5.4
Contents
Parameter No.
5617
5618
5619
5620
5621
5
5628
5631
5637
5640
5641
5648
15) Parameter related to tool compensation
Parameter No.
6000
Contents
New offset value is valid after the next block where D or H
code is specified or valid after the next block.
Tool position compensation is specified by D code or H code.
Tool position compensation is effective or not for arc
command
6001
330
5.4
Parameter No.
Contents
6002
6010
6011
Contents
6200
orientation.
Movement to drilling point in canned cycle is done by rapid
traverse or by linear interpolation.
Initial level point is changed or not when origin setting is
above by reset or MDI during canned cycle.
G80 and G81 are specified by canned cycle or external
operation command.
6201
code.
M05 is output or not when spindle rotation direction is
changed
FFIN signal or FIN signal which corresponds to SSP signal
and SRV signal.
FMF signal is output or not after returning to R point
or initial point when SSP and SRV are output.
FMF signal is output or not when SSP and SRV are output.
6202
roughing cycle.
Override can be applied or not to infeed during roughing
cycle.
6210
6211
6212
6213
6214
331
5.4
Contents
Parameter No.
6215
6216
6217
6218
6219
6220
6240
Contents
6400
6410
Magnification of scaling.
6411
6820
Contents
Parameter No.
Contents
7000
7010
7011
7012
7013
332
5.5
Contents
Parameter No.
7014
7050
9019.
7059
7071
'o
9009.
7079
20) Parameter related to service
Contents
Parameter No.
8000
8010
following menu.
TIMER
COUNTER
KEEPRL
POS
DATA
In case of PMC-I, NC must be set to the MDI mode or emergency stop status for
data setting.
5.5.1 Timer setting and display
The variable timer time is set and displayed. If timer screen does not appear,
depress | TIMER ~| soft key to bring up the timer screen.
Timer No.
(1
40)
TIMER
77o
001
002
DATA
2000
10000
015
016
DATA
1000
030
NO
333
5.5.1
Specifi
cations
Timer
No.
Minimum
setting time
50 ms
9-40
Maximum
Setting time
1638.3 sec
8 ms
262.136 sec
screen.
Preset
Counter No.
(1
20)
value
Integrated value
COUNTER
Nb
ADDRESS
PRESET
01
02
03
COO
C04
C08
26520
1200
0
CURRENT
1120
0
0
15
data.
334
5.5.3
(3)
Set key
Set NC to MDI mode (emergency stop status in case of PMC-I).
interface
for
an
Set
BMI
KEY=1
interface.
signal KEY4=1 in case of
corresponding to FS3 or FS6.
Set the cursor to the setting point on the screen by using the cursor
(4)
key.
The counter is set by depressing | INPUT ~] key after entering counter data
by numeric keys. For setting subsequent data, repeat the operation
starting with step (4)
After setting counter data, depress | RET | key to return to the PMC basic
menu
(5)
(6)
5.5.3 Setting and display of keep relay and nonvolatile memory control data
Set the display keep relay and nonvolatile memory control data. If keep relay
soft key to bring the keep relay
screen is not displayed, depress |
KEEPRL~1
screen.
KEEP RELAY
ADDRESS
NO
K00
01
KOI
02
15
K14
DATA
10100011
00011100
11000101
m.
- 335
5.5.4
...
No. of tables
Table 1 control data
004
005
Offset data
No. of data
Table parameters
014
Table internal
No.
0014
NO.
0015
ADDRESS
DATA
0029
336
5.5.4
AVERAGE
80
62
73
15
(Display screen of each data for monitor control MONI (SUB 47))
1) Setting and display of data table control dat
Only control data of each data table are displayed in the format shown in
Fig. 5.5.4 (a). Data of data number 0 are data of the number of data tables.
Only NO. OF DATA column is used for setting the number of data tables. No. 1
and subsequent data serve as table control data of each data table.
The following data are set and displayed from the CRT/MDI.
(T)
For setting data in the case of PMC-I; set NC to MDI mode or emergency
stop status, set KEY4=1 in the case of BMI interface, or KEY=1 in the
_______
(T)
5.5.5
(2)
Depress | DATA | soft key after changing the menu by depressing | PCPRM ]
soft key of PMC basic menu.
The data control data screen shown in Fig. 5.5.4 (a) appears first.
Depress page key to display the data table screen. See Fig. 5.5.4 (b).
Data of data table 1 appears on the data table screen.
By depressing page key again, data of table 2 appears. Data tables 3, 4,
are sequentially selected, each time page key is depressed.
Display the data table screen of corresponding table.
If 30 or more data table data are present, display the next data by
depressing page key 1 -t- |.
The operations in (4) and subsequent steps are required for data setting.
Set the cursor to the setting data point by using the cursor key of the
CRT/MDI panel.
Depress | INPUT 1 key after setting data by numeric keys.
Data are rewritten at the designated cursor point.
Repeat operation, starting with step (4), if data are to be set
sequentially.
After setting data table, depress | RET | key to return to the PMC basic
...
(5)
(4)
(5)
(6)
(T)
(8)
menu
...
(#1, #2,
sequentially from a module
having a lower input address of PC in
the POS module connected to I/O unit.)
Parameter
No.
03
04
DATA
D0DDD
D0DDD
mm
Dmm
mm
D000D
D0DDD
338
5.5.5
(5)
(6)
tion.
menu.
339
6.
6.
Item
Description
Symbols
SE1
Sets position LSI clock 16.384 MHz pulse width. Fixed. This
03B only. Edition number
setting applies to edition number
setting
include
this
higher
don't
function.
and
04C
8
7
6
5
4
3
2
1
TAC1
5
TAC3
r
1
r
2
REVl
5
REV 3
3000 pulses
2000 pulses
340
6.1.1
Item
Symbols
SUP1
$
SUP3
Description
Set when the speed feedback is ignored due to a minor error.
Set these parts to the standard (not ignored) at a time
other than when vibrations are produced when the motor
stops operating or the like. This setting is ineffective
for AC servo.
Ignored
SJ1
...
...
SF1
2) Setting on the
(A16B-1010-0190)
Item
digital
servo
10
100
and
series
series
master
PCB
Description
Symbols
ST
Standard setting
B
Description
Symbols
TACl
5
TAC3
341
6.1.1
Item
Symbols
REV1
Description
Set the number of pulses of pulse coder when M series servo
uses the pulse coder. This setting is ineffective if
tachogenerator or AC servo is used.
3000 pulses
2000 pulses
REV3
SUP1
SUP 3
4) Setting on the
(A16B-1010-0200)
Item
digital
servo
11
and
110
series
master
PCB
Description
Symbols
ST
series
Standard setting
B
Description
Symbols
B
A
4
3
2
Common is outputted
24V output
11
342
6.1.1
Symbols
SCG
Description
Sets the type of character generator ROM. L (27256) is the
standard setting.
This setting does not apply to edition 06C and subsequent
editions, but does apply to edition No. - 05B.
272 56 Standard
2764
FH
(pulse
coder) (A16B-1210-0430/0431)
Item
Symbols
TAC4
TAC5
Description
Sets the velocity feedback system when M series servo is used.
I-1-!
3
]
2
REV4
REV 5
2000 pulses
3000 pulses
r 1
12
SUP4
SUP5
343
Ignored
6.1.1
8) Setting on the
(A16B-1210-0450)
Item
analog
servo
11
additional
series
axis
PCB
(DSCG)
Description
Symbols
SH44
SH54
Standard
r
r
]
2
SH45
SH55
set
these
to
standard.
Increased
Standard
r r
1
2
SH46
SH56
Normally ,
Interpolation accuracy is
Interpolation accuracy is
not adjusted.
adjusted.
Description
Symbols
SPN1X
SPN1Y
SPNlZ
12"
Standard
Reduced
1
A
344
6.1.1
Item
Symbols
SPN2X
SPN2Y
Description
Set to increase the detection gain in DSCG system.
set
Normally,
standard.
SPN2Z
Increased
Standard
SPN3X
SPN3Y
SPN3Z
o
o
o
o
o
o
o
o
o
o
o
Resolver
o
o
o
o
Inductosyn
Inductosyn
(Interpolation
(Interpolation
accuracy is
fixed. )
accuracy is
variable. )
Description
Symbols
SN14
SN24
12"
SN34
Reduced
Standard
SN15
SN25
SN35
Increased
Standard
345
6.1.1
Item
Symbols
SN16
SN26
SN36
Description
Set to determine whether the interpolation accuracy adjustment
(Set these parts to "not adjusted" for the
is done.
resolver. )
Interpolation accuracy
is not adjusted.
Adjusted
L
A
SN17
SN27
SN37
A
5
o
o
o
o
o
o
o
+ additional
When tachogenerator
is used.
r I1
3
REV4
Description
When tachogenerator
is not used.
Inductosyn
Symbols
TAC4
O
O
Resolver
Item
3000 pulses
2000 pulses
r
346
6.1.2
Item
Description
Symbols
SUP4
Ignored
+0.01
V by turning VR11.
Adjust the reference voltage "A10" to 10
-0.00
2) Adjustment of I/O card (D1 - D3) power supply.
+0.01
V by turning VR11.
Set the reference voltage "A10" to 10
-0.00
3) Adjustment of DSCG (Analog servo 10/11 series)
a) VR11
lst-axis detection gain
2nd-axis detection gain
VR21
3rd-axis detection gain
VR31
9
J
4th-axis detection gain
VR41
5th-axis detection gain
VR51
When turning variable resistor clockwise, the gain increases.
For adjusting method, see 6.1.4 1).
5
b) VR12
X-axis Fmin
Y-axis Fmin
VR22
Z-axis Fmin
VR32
9
4th-axis Fmin
VR42
5th-axis Fmax
VR52
When tuning variable resistor clockwise, Fmin decreases.
For the adjusting method, see 6.1.4 2).
456
c) VR13
X-axis Fmax
Y-axis Fmax
VR23
8
Z-axis Fmax
VR33
9
4th-axis Fmax
VR43
5th-axis Fmax
VR53
When turning variable resistor clockwise, Fmax increases.
For the adjusting method, see 6.1.4 2).
5
d) VR14
X-axis inductosyn interpolation accuracy
6
4
Y-axis inductosyn interpolation accuracy
VR24
Z-axis inductosyn interpolation accuracy
VR34
4th-axis indutcosyn interpolation accuracy
VR44
9
1
VR54
5th-axis inductosyn interpolation accuracy
increases.
When turning variable clockwise, the sine exciting component
For the adjusting method, see 6.1.4 3).
24 are indicated as VR1Y
VR4X, VR21
VRll
14 are indicated as VR1X
34 are indicated as VR1Z - VR4Z in DSCG PCB A16B- 1210-0460,
VR4Y, and VR31
whose overall edition number is 03A or lower.
ie>:
.
347
6.1.3
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
348
/
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SJ1
SF1
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MADE !N JAPAN
FANUC
19
20
2t
22 1 23
'AE2
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CAl
CAH
CAC
'
42 43
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40
44
45
CAG
CD
Av
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4
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o o c
00 o o
as
ass!|U
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r_i
iyi
C v2
CAE I
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CAPuj
33
I
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7
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t
I
7
C
o
B
B
Ml
|T*CI
A
3*/
X-
/
/
Tr2~
CF3
W7
/
A
l
leap
J_!.8
COP I 1 23; 24
25
26
27 I 28 I 29
30
31 i 32
33
34
35
36
37
38
39
40
41
42
43
44 r 45
REV 1 3
SUP 1-3
TACl -3
as
Fig. 6.1.3 (a) Adjusting points on analog servo 10 series master PCB (A16EM010-0040)
CO
ST
FANUC
MADE IN JAPAN
AI66-IOIO-OI9
CAH
CAI
CAL
CAS
CAE2
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CAG
CAC
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o
il
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:
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CF
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LO
Ln
C AE l
CAP
CV 2
CF9I
CAJ
B
csP
OVCMDS
1
1
A
7
L2j
L3J
CV22
CA2
LlOj
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Os
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REV 4.5
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Fig. 6.1.3 (h) Adjusting points on analog servo additional axis PCB (pulse coder) (A16B-1210-0430/0431)
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VCMD
VREFS
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SH46
SH44 ,45
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Adjusting points on 11 series analog servo DSCG PCB (A16B-1210-0460) (Overall Edition Number 04A~ )
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Fig. 6.1.3 (m) Adjusting points on 10 series analog servo additional axis + additional memory PCB (A16B-1210-0380)
o\
6.1.4
6.1.4 Adjusting methods related DSCG
1) Adjustment of detected gain
The resolver and the inductosyn agitate the primary coil and detect
positional information from the secondary-coil output signal. The voltage
transfer ratio between the primary and secondary coils varies with the
resolver type, the inductosyn type and the gap distance, as well as the
secondary-coil output level.
Since the output impedance varies with the
inductosyn scale length, the secondary-coil output level is also affected.
The detected gain needs to be adjusted at instratiain without fail according
to the secondary-coil output level.
Step
Power OFF.
...
10
11
Power ON.
362
6.1.4
Operation
Step
12
Tolerance range
3.1 Msec. ~ 7.2 Msec.
13
Open TP9 or TPa5 and set parameter PSFa to 0 (No. 1802, 0 bit)
14
15
16
17
Detection gain
range setting
Position detector
Variable
resistance
GAIN
0%
Multipolar resolver
(M series motor built-in type)
60%
0%
Linear
inductosyn
Standard
More than 0%
(adjustment)
Tape or
narrow
inductosyn
65%
(adjustment)
0%
Reduce
Rotary
inductosyn
65%
Note:
7 inch
360 pole
7 inch
720 pole
Standard
0%
50%
363
a = 1, 2, 3, 4, 5
6.1.4
Adjustment
Item
Fmin
Fmax
364
6.1.4
Measuring method
Feed rate
approx. 100 mm/inin
1 wavelength
Measurement
start point
Measurement
start point
Measuring
example
+ 1.5 P
Error
- 1.5 fi
0
-1
i
1
0.5
1.5
2mm
-2
lntcrporation deviation width 3 p
BALANCE
3A
2V
365
\
/ - 7
y
6.1.4
Adjusting example
The figure below suggests that about degree 2.8 is an optimum position for
the knob to be set.
Volume
2 scales
0
0
2 mm
-
A
2
3 scales
2 mm
-2
4 scales
0
1
-2
366
2 mm
6.1.5
6,1.5 Setting and adjustment on 12/120 series control unit PCB
....
Setting method
Setting position
(16)
(15)
(14)
(13)
(12)
- 1.5V
More than
25ns
61ns
More than
29ns
F2
CI6MP
O
Fig. 6.1.5 (a) Setting and adjusting position on the peripheral control PCB A16B-1210-0080
367
6.1.5
2) The main CPU PCB
Module name
PCB specification
a) BUBBLE FREE switch
.
.
......
01P03
A16B-1210-0060
BUBBLE FREE
OFF
MAIN
HALT
\\
ON
pr
HALT
A16B-1210-0060
Fig. 6.1.5 (b) Setting position on the main CPU PCB A16B-1210-0060
368
6.1.5
....
01P04
A16B-1210-0070
Setting
Meaning
type
Short
Open
Meaning
type
A side
short
For testing:
B side
Standard setting
short
View from tlie mounting face
o o
GNMI WDALM
PI
ra
BA
SPCtK
Fig. 6.1.5 (c) Setting position on the main bubble PCB A16B-1210-0070
369
6.1.5
. Modulespecification
....
01P06 - 05P06
A16B-1210-0030
a) Setting of clock pulse width
name
. PCB
Setting method
Setting position
One set of the following
pins on the short terminal
G3 should be shorted.
(1)
(2)
(3)
(4)
(5)
(16)
(15)
(14)
(13)
(12)
More than
25 ns
61ns
More than
29 ns
Setting
position
PJ1
PJ5
PJ6
-PJ9
PJ10
PD 9
PD 10
Meaning
Setting
A side
Open
B side
A side
B side
Short
Open
Short
Open
Short
PEI
Open
A side
PE2
B side
_
_
__
PD3
PD4
Note 1)
Note 2)
Short
Open
A side
Open
B side
370
6.1.5
Setting
position
PJ1
PJ5
PG6
PG9
PG10
PCI
PC2
Meaning
Setting
A side
Open
B side
A side
B side
Short
Open
Short
Open
Short
PD1
Open
A side
PD 2
B side
is ignored,
Standard setting
F/V
PD5
PD6
Short
Open
A side
Open
B side
Note 1)
Note 2)
371
6.1.5
Item
Setting
position
PFl
PF5
PF6
PF9
PF10
PA2
PA3
Meaning
Setting
A side
Open
B side
A side
B side
Short
Open
Short
Open
Short
PB1
Open
A side
PB2
B side
_
_
PD7
PD8
Note 1)
Note 2)
Short
Open
A side
Open
B side
372
6.1.5
PJ
i
9
10 n
PG
I
s
9
G3
10
C3
PF
CI6M
9
10 a
PE 2 B
PD
6
&
Ifh
PD
Po BB
PC
iB
PB B
2
PA!
PA
!B
A I6B
- 1210 - 0030
Fig. 6.1.5 (d) Setting position on the axis control PCB A16B-1210-0030
373
6.1.5
Setting
pin
Standard
Usage
setting
PlL
P1M
PIN
2-3
P2L
P2M
P2N
2-3
P3L
P3M
P3N
P4L
P4M
Open
Open
P4N
P5L
P5M
P5N
Note:
PlL
Setting pin for the L axis
8
(4)
frequency).
374
6.1.5
Variable
Setting pin
short circuit
Result of
the frequency
check
resistor
VR2L(M,N)
90%.
P2L(M,N): 2-3
Detective
gain
Big
Big
Sma$$
Sma$$
P3L(M,N): 2-3
0%
P2L(M,N): 1-2
90%
P3L(M,N): 2-3
I
0%
P2L(M,N): 2-3
85%
I
P3L(M,N): 1-2
0%
P2L(M,N): 1-2
85%
I
P3L(M,N): 1-2
(7)
Proceed to
(2)
0%
to repeat adjustment
detector.
P3L(M,N)
Variable resistor
VR2L (M, N)
0%
Setting pin
Position detector
P2L(M,N)
2-3
Standard resolver
(Motor built-in type)
60%
Multi-pole resolver
(M series motor built-in type)
Linear inductosyn
0%
Scale length:
less than 2 m
Scale length:
more than 2 m
2-3
More than 0%
(Adjustment is
necessary)
375
6.1.5
Setting pin
Position detector
Tape or narrow
inductosyn
P2L(M,N)
Scale length:
less than 2 m
2-3
Scale length:
more than 2 m
P3L(M,N)
1
2-3
Variable resistor
VR2L (M, N)
65%
More than 0%
(Adjustment is
necessary)
Rotary inductosyn
12 inches,
360 poles
0%
65%
12 inches,
720 poles
2-3
7 inches,
360 poles
0%
50%
7 inches,
720 poles
VR2L (M, N)
50%
0%
c)
Example for 0%
100%
(2)
Note)
376
6.1.5
Measuring method
Free rate
approx. 100 nun/min
1 wavelength
Measurement
start point
Measurement
start point
Measuring
example
Error
2
--
+1.5 p
-1.5 p
1 -0
- 1 -
0.5
1
1
1.5
- 2"
377
2 mm
6.1.5
/).'
VRlL (M. N)
o
2.8 is an
Variable resistor
2 scales
o
2 mm
-2
3 scales
2 min
-2
/1
4 scales
o
-2
- 378
2 mm
6.1.5
OV
3
P2L I 2
VRIL
P3L
P4L
VR2L
VR3L
O
VRIM
CH 1 0 L
VR4L
VR2M
VR3M
P2M
P3M
P4M
I23
VR1N
CH10M
VR4K1
VR2N
VR3N
VR4N
P2N
CH 1 0 N
I 23
P3N
P4N
PIL
DU
PIM
sn
PIN
"0
Fig. 6.1.5 (e) Setting and adjusting position on the DSCG interface PCB A16B-1210-0110
379
6.1.5
OV
P2L
P3L
P4 L C1
VRIL
VR2L
VR3L
O
VRIM
VR4L
VR2M
VR3M
P2M
P3M
P4M
I23
VR1N
CH 1 0 L
CH 1 OM
VR4M
VR2N
[R3N
VR4N
P2N
P3N
CH 1 0 N
I 23
P4N
ro
PI L
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on
PIM
fO
Csl
ro
PIN
Fig. 6.1.5 (f) Setting and adjustment on the additional detector control PCB A16B-1210-0180
380
6.1.5
....
Setting
position
SP1
01P08 - 05P08
A16B-1210-0020
Meaning
Setting
Short between
2-3
Short between
1
2
Special setting:
is used.
123
SPl 1=1
Fig. 6.1.5 (g) Setting position on the axis CPU PCB A16B-1210-0020
381
6.1.5
....
Setting method
Setting position
(2)
(3)
(4)
(5)
(6)
(15)
(14)
(13)
(12)
(11)
---
1. 5 V
More than
25 ns
More than
'29 ns
61ns
b) Setting pin
Setting
type
Meaning
Short
Open
e3
jM
C16IP
Fig. 6.1.5 (h) Setting position on the spindle control PCB A16B-1210-0160
382
6.1.5
. Modulespecification .
name
PCB
a) Setting pin SPCLK
01P15
A16B-1210-0260
Meaning
Setting type
A side short
For testing:
B side short
Standard setting
SPCLK
C3
A B
Fig. 6.1.5 (i) Setting position on the additional buffer 2 PCB A16B-1210-0260
383
6.1.5
.
.
SHI
Open
SH2
Short
SH3
Short
I/O
interface PCB
IF01A
A16B-1310-0020
QI
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EWW
c
CO CO O
384
6.1.6
6.1.6 I/O unit setting and adjustment
1)
0
aV
r"
Setting plug
Front
Sotting terminal
m)
Interface module 1F01A
b) Method of setting
Availability of
IF04C
IF01A
Setting
group No.
SH3
SH2
Not available
Gruop 0
Available
Group 0
Group 1
SHI
Group 2
Group 3
2)
"o".
I/O
385
6.1.6
b) Setting position
EES
WWW
Contents
Symbol
STl
ST2
STl
2000 pulses/revolution
2500 pulses/revolution
3000 pulses/revolution
2
ST3
This
ST2
o
o: Shorted
...
...
386
6.1.6
Item
Symbol
ST4
Contents
(Tachogenerator)
Servo motor with built-in pulse coder
P
Si
CV1
-r
ST4
p
-in
J-
CFl
T1
387
ST1
ST2
ST 3
6.1.6
Item
Preparation
(T)
(5)
(?)
(4j
Measuring
instruments
Remove AD04A from the base unit, detach the plastic cover,
and then mount AD04A to the base unit again.
Remove I/O module mounted on the left side of the AD04A to
leave space for turning the AD04A variable resistor.
Open the input terminals (terminal board) of AD04A.
Indicate AD04A input data on the diagnose screen.
Voltage/current source
is
(measuring
resolution
thats
Use
a
voltmeter
Voltmeter
sensitivity) is higher than 0. 1 mV.
Use a resistance meter having a resolution
Resistance meter
(measuring sensitivity) of more than
0.I //, and measure four terminals.
...
...
Adjusting
procedure
(?)
(5)
(4)
(5)
(?)
(7)
(?) - (7) .
Repeat steps
250.0 SI.
(10) Adjust VR8
250.0 SI.
(fj)
(f5)
(O)
to
250.0 SI.
Adjust VR10 to make the resistance between CNT14 and CNT15
250.0 SI.
- (?) Make sure the output reads the following setting
at voltage input.
POS
13
14
15
16
17
CHI
0.000
+10.000
0.000
0.000
0.000
388
CH2
0.000
0.000
+10.000
0.000
0.000
CH3
0.000
0.000
0.000
+10.000
0.000
CH4
0.000
0.000
0.000
0.000
+10.000
Unit
V
V
V
V
V
6.1.6
Contents
Item
(18)
- (Q)
18
19
20
21
22
CHI
0.00
+20 00
0.00
0.00
0.00
CH2
0.00
0.00
+20.00
0.00
0.00
389
CH3
0.00
0.00
0.00
+20.00
0.00
CH4
0.00
0.00
0.00
0.00
+20.00
Unit
mA
mA
mA
mA
mA
Setting
Item
1
CHI
CH2
CH3
CH4
IN
IN
IN
IN
Open
Open
Open
Open
0.000
V
0.000
V
ii
It
IT
11
it
IT
TI
+5V
+5V
IT
II
II
IT
0.000
V
+10.000
V
TI
It
It
TI
-10.000
TI
It
TI
ti
IT
IT
tr
Measurement
VR3 VR4 VR5 VR6 VR7 VR8 VR9 VRiO VRli VR12 TP2 TP4 TP5
TP3
TP1
Repeat Item 5, 6, 7.
Open
Open
Open
Open
CHI
OUT
CH2
OUT
CH3
OUT
CH4
OUT
9.763
-2000
(830)
2000
(700)
0
(000)
250.0
VO
CNT
0.0
mV
V
0.000
V
Open
CNT
10 11 14 15
0.0
mV
+10.000
Open
6 7
mV
1
LO
CNT
0.0
CNT
2 3
TP6
250.0
10
it
it
ti
11
it
ii
IT
12
IT
IT
TI
IT
13
0V
0V
ov
ov
14
10.000
V
0V
0V
0V
tl
2000
ov
10.000
OV
ov
tr
2000
10.000
ov
ti
2000
TI
15
16
17
OV
OV
OV
OV
OV
10.000
18
OmA
OmA
OmA
OmA
19
20mA
OmA
OmA
OmA
it
OmA
TI
OmA
it
20mA
21
22
OmA
OmA
OmA
2OmA
OmA
OmA
OmA
20mA
OmA
250.0
250.0
V
ti
20
2000
1000
1000
1000
1000
C\
C\
6.1.6
VR7
TP7
m
CNT1
-f- 15 V
CNT2
CNT3
TP8
VR8
CNT4
-15V
CNT5
CNT6
TP9
CNT7
GND
VR9
TPl
CNT8
CNT9
P2
CNT10
TP 3
CNT 1 1
TP 4
TP 10
+5 V
TP 11
VR 10
TPl
INil
GND
TP5
CNT 12
CNT 13
al
CNTl 4
VR3
CNT 15
CNTl 6
CNTl 7
VR 11
CNTl 8
CNTl 9
VR12
CNT2 0
CNT 21
Fig. 6.1.6 (d) Mounting position of variable resistor and check terminal
391
6.2
I-2L O
SL126
CHI A
O CH2A
dVctA
o CHIB
VccB O
O CH2 B
O CHIC
O CH2C
VccC O
15
o CHID
CN4
O C1I2D
VccD
?io
O CH1E
CN3
VecE
?io
?2'o
?}o
IU o
20
0180
(n|
S25
RV5
S 24
15
CH7Q
CH9Q
ffo
fflo
So
S 16
S23
cmO
SO
cmo
S8
21
20
26
BHK
HVAL
HCAL
CH60
CH50
Cl120
cmo
SO
LVAL
0RV1
0RV2
**
TGLS
DCAL
SO [n]RV4
SPARE
ovc
Fuse resistor
SI
22
HV3
CN1
20
13
,o-J
nS2
o-f
R8 1
CN2
U
|-
M VcC
* ROY
PRDY
14
Fig. 6.2.1 (a) Parts mounting position on the PCB (A20B-0009-0320) 07C version or subsequence
Motor model
00M
0M
5M
10M
20M
30M
30MH
Current
setting mark
Current value
Current
setting dial
4A
6A
9A
I!'
12A
18A
24A
36A
392
Reset button
6.2.1
Table 6.2.1 (a) Setting of short bar
Position to be Shortcircuitted
0:
Motor
model
Short
bar
S 1
00M
PULSE
CODER
OM, 5M
PANCAKE
TACHO
GENERATOR
PULSE
CODER
10M
PANCAKE
TACHO
GENERATOR
30M(H)
PULSE
CODER
PANCAKE
TACHO
GENERATOR
SETTING
MEANING
TACHO-GENERATOR
SETTING OF
VOLTAGE
COMPRESSOR
ENABLES
GAIN ATTENUATOR
HIGH
FREQUENCY
GAIN
RIPPLE FILTER
HIGH-GAIN C.KT,
ENABLE
9
10
CAPACITOR FOR
COMPENSATION
o
C.K.T.
DC GAIN
11
12
13
14
CAPACITOR FOR
HIGH-GAIN
15
16
Note 6
20
OPENS 14 WHEN
S15 IS SHORTED
o
CHOPPING FREQU
ENCY SELECTOR
THERMOSTAT FOR
TRANSFORMER AND
DISCHARGE UNIT
ENABLE
SEE
NOTE 1
21
22
23
24
393
6.2.1
Motor
model
Short
bar
PULSE
CODER
10M
OM, 5M
00M
PANCAKE
TACHO
GENERATOR
PULSE
CODER
PANCAKE
TACHO
GENERATOR
30M(H)
SETTING
MEANING
PANCAKE
TACHO
GENERATOR
PULSE
CODER
TGLS ALARM
SENSING LEVEL
25
26
DISCHARGE UNIT
SELECTOR
SEE
NOTE 2
126
MOTOR SELECTOR
FOR ARMATURE
VOLTAGE FEEDBACK
C.K.T.
SETTING CONDITION
POS
REMARKS
ITEM
VARIABLE
RESISTOR
CHECK AT
JUMPER
CHECK OF
DC POWER
SOURCE
GAIN
RV1
OFFSET
RV2
OVER
CURRENT
SHORTING
CHECK-PIN
CH15-3
CH15-3
CH16-3
CHI 7 -3
lh~
CH16-3
14.5
15.5V
CHI 7 -3
-14.5
- 15.5V
5 SCALES
CH6-3
CH1-3
CH2-3
+0.5V MAX
PANCAKE
TACHO
GENERATOR
5 SCALES
PULSE
CODER
10 SCALES
RV3
ALARM
SETTING
00M
0.6+1. IX
0M-20M
SCALE (A)
2+3 8X
SCALE (A)
30M(H)
4+7. 5X
SCALE (A)
394
6.2.1
SETTING CONDITION
REMARKS
ITEM
POS
VARIABLE
RESISTOR
CHECK-PIN
SHORTING
TACHOGENERATOR
VOLTAGE
COMPENSA
TION
RV4
1) NORMALITY 5 SCALES
2) USE FOR FINE
ADJUSTING OF LOOP
GAIN. REFER TO
MAINTENANCE MANUAL
OF NC.
CURRENT
LIMITER
SETTING
SEE
NOTE 5
RV5
9 SCALE
00M
564/ (93-5X
0M-20M
1880/ (93-5X
30M(H)
3760/ (93-5X
SCALE) (A)
SCALE) (A)
SCALE) (A)
Note 1.
2.
3.
4.
5.
6.
5 SCALES.
o
01A*
02B*03B*
NO CONNECTION
04B*05B*
CHOPPING
07C*
io scales
TOGETHER
395
FREQUENCY SELECTOR
6.2.1
Table 6.2.1 (c) Type of check terminal
CHECK
TERMINAL
CHECK
TERMINAL
MEANING
SYMBOL
3/4X
CH 1
VCMD
MEANING
SYMBOL
CHI 1
PWA
TSA
TACHO-GENERATOR
SIGNAL
12
PWB
ov
ov
13
PWC
OV
14
PWD
15
+24V
+24V
16
+15V
+15V
SEE FIG. 2.
17
-15V
-15V
0.66V/A
18
VCMD
VELOCITY COMMAND
0.2V/A
19
VFBl
COMPENSATION C.K.T.
6
7
TRIANGLE WAVE
CUR
RENT
OOM
OM
20M
30M(H)
0.1V/A
ER
ARMATURE VOLTAGE
FEEDBACK SIGNAL
20
VFB2
23
ENBL
DRIVER ENABLE
C.K.T.
10
DISCHARGE MONITOR
SEE FIG. 3.
DIS
CHARGE
0.2 0.2 V
T
243 Vp-p
short
0.80.1
msec
ov
Discharge
time width
SI 6
Fig. 3
Fig. 2
- 396
1.210.2V
6.2.1
LED DISPLAY
NAME
MEANING
PRDY (GREEN
LED)
VccRDY
(GREEN LED)
DISCHARGE ALARM
ACCELERATION AND DECELERATION FREQUENCY IS TOO HIGH.
REGENERATIVE ENERGY FROM MACHINE WEIGHT OF VERTICAL AXIS
IS TOO LARGE.
TRANSISTOR FOR DISCHARGE IS DAMAGED.
397
6.3
6.3 Setting and Adjustment on PCB for Velocity Control Unit for Analog Servo AC Servo Motor
6.3.1 Parts location on PCB
1) For AC servo motor Model 2-0 - Model 30R
a) PCB A20B-1000-0560 (Edition number E)
CN4
RV4
I FI/ Fuse
ID
A
i>
o
8
Fuse resistor
CN3
00D
sss
U
CH0
18U S2
14 15 16
CHQ
W
17 -15V
Clio
10 4-
CflJ15V
ft+5V
140
CH ER
130
DO
_
c
SSS
CH'IWN 11 12 13
12 0
CH IT
PRDY
20
IIV
0 HC
no
CH IS
10 Q
CH 1R
0O
TO
DC
S21
CH T
80
CH S
70
S28
CH N
60
CH
50
asJo0V
fflOV
ovc
LV
HINDOO
S8 S9S10
2U
To
To
motor
NC
5,100 S19
S18
CN2
CN1
si
Note)
398
6.3.1
CN4
I
O
ID
LD
O
O
gr Fuse
_ Ar_
2 T?5*T
\
\
resistor
CN3
11
si
k
z
000;
sii SI i K4
*8
"O,
;Q,
"9
'"9
I lilt
CD
-m
QOOf
O,
"9
c;9
"9
-O
!!
S!
Oft
oc=>o
3 CH=>O
Q*
CD
o
o
lit
mm
KVI
3V
>o
o
S* S
MV }
31
4<1
11 SO
II 'VIS 1
66
?o uo*qM
<y
9 *i? CNl
00
to
<s>-
sc
?
f
CN6
CN2
Note)
- 399
6.3.1
CN3
o
cme o
CHI7
-15
+15
RV4
o
o
CH15
(+ 5V ADJ )
+5
CHW
ER
El
ansQ
TRW
ana Q
o c ooo
LV TGHCHVPRD1
IT
CH11
s s
IS
(H)
anoQ
1R
OH 9
S10
15 16
[
]
(L) (R)
(L)
0
T
ai 8
CTI7
!*
o
o
o
(R)
[
TO
]S8
o
o
CHO
ai 5
CH +
ov
ai 3
CHE
ail
oov
o
o
R
V
1
CN1
N
0
RV3
+
(n)
MOTOR
NC
si
(n)
Note)
400
i'
6.3.1
CAD-CN3
CH170
-15
CII16Q
15
+
RV4
CH150
+5
CIIMQ
(+5V ADJ)
ER
FI
CH130)
TRW
OOOOO
CH12Q
IT
CHllQ
LV TG HC HV PRDY
s s
15 16
IS
(H)
10(0
S10
Cl1
(L)
1R
O
T
CH8 0
S
CH7 0
R
CH6 0
CH5 0
CH4 O
ov
CH3 0
OV
CH2 0
CHI O
(L)(R)
CH9
>
(R>
1S8
3
R
V
(H)
@CN1
N
5
0 RV3
+
<D-1
$
MOTOR
NC
(L)S1(R)
Note)
N
2
401
6.3.1
RLY1
CN3
+5 ADJ
RV4
\
O
o
I
o
I
P3
FETA
FETC
FETE
FETB
FBTD
FETF
MCC
FS2
RP4
RP6
RF5
RP7
T1
FS1
Note)
11
402
6.3.1
3) Model 5-0
a) PCB A20B-1001-0420
T424/03 |
CN3 15
10
20
25
>
Z
B
A
a.
CH
170
or16(J
>
T3
+15V
?o
>
Z
+5V
CHO
14 ER
?3fO
HC HV OVC
LCD
qiQ
12
IT
S2S4
03
CE;
PH
C O O O O
PRDY
LVTG
UH
>
ro
2.OAIF1
o
CO
IS
1R
o
o
N>
O
p>
OR
CH
50
S3.
(OV)
CID
Cov)
(TSA)
D
(VCMD)
0
CN1
3>
@
)L
i<6>
CD
*
CN6
7*
SI
CN2
Note)
403
6.3.1
b) PCB A20B-1001-0410
1 T4 1 2/0 3 1
15
10
20
25
B
CN3
A
RV4 m
>
>
2
td
>
2
C
>
ro
r
L
09
I
o
I
o
MCC
>-3
r
L
T1
FSI
Note)
404
6.3.1
--
In
CNIO
CHI AM
F I / Fuse
CHI CM
CN7
CHI EM
CHIM
I
o
CM
in
o
i
I"''
CHI L
CM
CHI CL
o
o
CO
M3
CN9
CHI AL
CHI EL
<
CO
CM
<
CN8
F3/ Fuse
FR2
Fuse resistor
<1
FRI
>
F2/ Fuse
CH4
O
RV4
CN2
SIQ
405
6.3.1
S3 I M
S3 IL
S
S
I7L I9L
S29L
mm
m
_
s
S29M
[0
S S
I7M I9M
S S
I4L
I6L
I 6M I 4M
o
I
cc
S30M| ~|
c
o.
<
CN7
S33L
S33M
CHI 3
O TRW
SSL S9L
S28L
CH9L
CH6L
CH7L
cm it
cm OL
CH6L
CH5L
CH3L
CH2L
CHIL
QPROT
[>a
On
O is
O IR 2PL
O T
CHI2L
OHV
OOVCM
OTGM
O
O
O
OVCLO
LV
HC
DC
cm 4L
S20L
S20M
:HI 7
I5VO
+5V O
:HI6
S8M S9M
-I
S28MER0
ISO
:HI2M
;HI IM
1L 0 no
RV3M
RV2M
3
IRQ
22M
so
RO
o
o
Oov
OTSA
O VCMD
SI OL
S10M
CHI 5
CHI4M
RVIM
RVIL
-I5VO
+
o
o
ovO
TSAO
VCMDO.
CN5L
CN6L
CN5M
CN6M
To
Motor
To NC
To
Motor
To NC
S32M
S32L
:HIOM
;H9M
CH8M
:H7M
:H6M
CH5M
:H3M
CH2M
CHIM
O
OJ
ID
O
O
C\l
I
CN I L
CN I M
To NC
To NC
CQ
vO
<
Note 1:
Note 2:
406
6.3.1
1 l
F I / Fuse
Fuse resistor
3 , 2A
1 I
CNI 0
O PRDY
O LV
O HC
O HV
DC
O
Q
S3 1 M S3 1 N
S3 IL
TGL
ri
OVCL
TGM
Q
O
OVCM
TGN
o OVCN
CN9
Lf
S30M S33M
S30L S33L S2
SI6N
SI.5N
SL4N
CHI 7
cm 6
cMs
cm
SI.6M
SI5M
SI6L
SI.5L
CHJT4L
S8M
S8L
3/SSL
SL4M
CH?2Q0!
S9M
HT2
CHTIM
CHTIL
CHlO
CHlO
RV3L
CHM |RV2L
S29L
CH9
- P
pORVIL
RVIM
CH5L
SI9L
CH2L
CHIL
C;N$L
CN bL
F3
2.0A
F2
CHMM
CHIN
CNSM
SS22N
RVIN
CH2M
CNiM
Fuse
S29N
IP
S22M
CH5N
SI7M
SI8M
CH3N
SI9M
CH2N
SI 7L
S9N
It S,ST9LCSORV2N E ]
CHpL
CH3L
RV3N
RV3M
RV2M
CN8
S8N
CHT4N.
CN>N
CN7
CN3N
LT
PM>
CNIL
S32L
SOL
S34 S3feM
CNIM
SOM
CNIN
S32N S20N
407
CN2
6.3.2
Standard setting
Setting
terminal
Remarks
2-0, 1-0
0,5
10
20M
20,30
30R
S 1
S 2
S 6
S 7
S10
Sll
S12
S13
S17
S18
S19
S20
S32
Setting
terminal
S 8
S 9
S14
S15
S16
Remarks
408
6.3.2
Setting
terminal
Standard setting
Remarks
20M
20,30
30R
2-0, 1-0
10
S22
S23
S24
S25
S21
F/V circuit
filter setting
S26
Compensation circuit setting
S27
S28
S29
S30
S31
S33
S34
S35
S36
S37
S38
409
6.3.2
Standard setting
Setting
terminal
Remarks
2-0, 1-0
0,5
10 ,20M
20,30
30R
S 1
S 2
S 4
S 5
S 6
S 7
S10
Sll
S12
S13
S17
S 18
S19
S20
S32
Setting
terminal
S 8
S 9
S 14
S 15
S16
Remarks
410
6.3.2
Setting
terminal
Standard setting
2-0, 1-0
0,5
Remarks
10 , 20M
30R
20,30
S21
S22
VCMD gain setting (Note 6)
S23
S24
S25
F/V
S26
Compensation circuit setting
S27
S28
S29
External analog current
limitter setting
S30
Standard setting
Setting
terminal
Remarks
2-0, 1-0
0,5
10
20,30
30R
S 1
S 2
S 4
S 5
S 6
S 7
S10
Sll
S12
S13
411
6.3.2
Setting
terminal
Standard setting
Remarks
2-0, 1-0
0,5
10
20,30
30R
SI 7
S 18
S19
S20
Setting
terminal
S 8
S 9
S14
S15
S16
Remarks
Pulse coder
gain setting
Standard setting
Setting
terminal
F/V
Remarks
2-0, 1-0
0,5
10
30R
20,30
S21
S22
VCMD gain setting (Note 6)
S23
S24
S25
F/V
S26
Compensation circuit setting
S27
S28
412
6.3.2
disconnected.
4) If S20 is set at L side, absolute codes from the pulse coder is output
If VRDY is turned OFF, the alarm code is
to NC while VRDY is on.
output. If S20 is set at H side, the alarm code is always output.
5) When the absolute value pulse coder is used, set S32 at H side.
6) If S23 is short-circuited, 7V/2000 rpm will be set. If it is open,
7V/1000 rpm will be set. If models 10, 20, and 30R are used over 1500
(loop gain
settings
and NC parameters
the above
change
rpm,
multipliers)
7) Models 0, 5, 10, and 20M only may be short-circuited. If S35 and S36
are short-circuited, conversion of current feedback signals (CH10, 11,
12) is 0.183 V/A.
S37 is short-circuited, the rate feedback voltage is changed from
3V/1000 rpm to 1.5V/1000 rpm. Normally, set it in the open state.
9) The way of setting is shown as following figures.
8) If
FI) H
Setting plug
0b
13 L
Pulse coder
Remarks
Setting terminal
2000P
S 1
S 8
2500P
TOH setting (Note 1)
S10
Pulse coder
OPEN
F/V
Gain
S15
S16
S20
Pulse coder
S32
L
For ABS pulse coder setting
(Note 3)
413
6.3.2
Note 1) If power transformer is connected across terminals CN2 (4) and (5), set
SI to open (R side).
If power transformer is not connected across terminals CN2 (4) and (5) ,
set SI to short (L side).
2) Set S10 to R side if it is needed to check with motor power cable
disconnected.
3) If the absolute pulse coder is used set S32 at H side.
4) The way of setting is shown as following figures.
w*
llj
Setting plug
Zl)
I3)L
Remarks
Terminal setting
Standard setting
S 1
S 2
S 3
S 4
Note 1) If the power transformer connected to CN2 (4) and (5), set SI at L. If
there is no connection, set Si at H.
2) If the pulse coder is lOOOP/rev, set S2 at L, and if 2000P/rev, set it
at H.
3) If the absolute pulse coder is used, set S3 at H, and if not used set it
at L
4) If TG and OVC alarms are made invalid, set S4 at H.
5) If a lOOOP/rev pulse coder is used, care should be taken in DMR setting.
(DMR setting should be double that in a normal 2000P/rev pulse coder.)
414
6.3.2
A16B-1200-0520
Table 6.3.2 (f)
Terminal
setting
Standard setting
Remarks
2-0, 1-0
0,5
Si
S2
S10L,M
S17L,M
S18L,M
S19L,M
S20L,M
S22L,M
S23L,M
S24L,M
F/V
S25L,M
S26L,M
S27L,M
S28L,M
S29L,M
F/V
S30L,M
Le
S31L,M
TG alarm enable
S32L,M
S33L,M
- 415
6.3.2
Terminal
setting
Pulse coder
Remarks
2000P
2500P
3000P
S 8L,M
S 9L,M
S14L.M
S15L,M
S16L,M
Pulse coder
F/V gain
setting
Note 1) If the power transformer is connected to terminals CN2 (4) and (5), set
SI at L side.
2) If
the regenerative discharge unit is mounted, set S2 in the
short-circuit state. If it is not mounted, set S2 in the open state.
3) If check is required without connection of the motor power cable, set
S10 at L side.
4) If S20 is set at L side, absolute codes from the pulse coder is output
If VRDY is turned OFF, the alarm code is
to NC while VRDY is on.
output. If S20 is set at H, the alarm code is always output.
5) If S23 is short-circuited, 7V/2000 rpm is set, and if it is open,
"ll H
01
LLIJL
11
Setting plug
1),.
(b) Setting of L side
roi
O7!
L
- 416
6.3.2
Terminal
setting
Standard setting
Remarks
0/5
10
SI
S2
S10L,M,N
S17L,M,N
S18L,M,N
S19L,M,N
S20L,M,N
S22L ,M,N
S23L,M,N
S24L,M,N
F/V
S25L jM,N
S26L,M,N
S27L,M,N
S28L.M.N
S29L,M,N
F/V
S30L.M.N
S31L,M,N
TG alarm enable
S32L,M,N
S33L,M,N
417
6.3.2
Terminal
setting
S 8L,M,N
Pulse coder
Remarks
2000P
2500P
3000P
F/V
Pulse coder
S 9L,M.N
S14L,M,N
S15L,M,N
S16L,M,N
gain setting
N system
Terminal
setting
0 series, 1 series
2 series, 3 series
6 series, 9 series
S34
10/11/12/100/
110/120 series
Remarks
Note 1) If the power transformer is connected to terminals CN2 (4) and (5) , set
SI at L side.
2) If the regenerative discharge unit is mounted, set S2 in the shortcircuit state. If it is not mounted, set S2 in the open state.
3) If check is required without connection of the motor power cable, set
S10 at L side.
4) If S20 is set at L side, absolute codes from the pulse coder is output
If VRDY is turned OFF, the alarm code is
to NC while VRDY is on.
output. If S20 is set at H, the alarm code is always output.
5) If S23 is short-circuited, 7V/2000 rpm is set, and if it is open,
7V/1000 rpm is set.
6) If S29 is short-circuited, the velocity feedback voltage is changed from
3V/1000 rpm to 1.5V/1000 rpm. Normally, set it in the open state.
7) If ABS pulse coder is used, set S32 in the open state.
8) Setting operations are shown in the Fig. below.
H
Setting plug
S) L
* ) L
418
6.3.3
Remarks
Standard setting
Variable resistor
40%
RVl
Gain setting
RV2
RV3
RV4
Check terminal
Description
Symbol
CH 1
2
3
OV
OV
OV
OV
Compensation circuit
6
7
10
IR
11
IS
12
IT
13
TRW
14
ER
15
+5V
+5V
419
6.3.4
Check terminal
Symbol
16
+15V
+15V
17
-15V
-15V
18
10RF
Note 1)
2)
Description
Triangle wave
a - 0.344 when VCMD = 7
a = 0.687 when VCMD = 7
V/1000 rpm
V/2000 rpm
12 1.5 V
340 30 M sec.
Check terminal
Symbol
CH 1L,M
VCMD
CH 2L,M
TSA
CH 3L,M
OV
OV
OV
OV
CH 4
Description
CH 5L,M
Compensation circuit
CH 6L,M
CH 7L,M
CH 8L,M
CH 9L,M
CH10L,M
IR
CH11L.M
IS
CH12L ,M
IT
420
1.18 A/V
(Motor 1-0, 2-0)
4.00
A/V
(Motor 0,5)
6.3.4
Check terminal
Description
Symbol
TRW
ER
CH15
+5V
+5V
CH16
+15V
+15V
CH17
-15V
-15V
CHI 3
CH14L.M
1 2 1.5 V
36030sec
4) Motor load currents (peak values) can be monitored using the same
conversion as CH10-12. Effective values can be obtain by multiplying
1//T.
3) For 3-axis control AC servo unit
Table 6.3.4 (c)
Check terminal
CH 1L,M,N
CH
2L.M.N
CH 3L ,M,N
Description
Symbol
VCMD
TSA
0V
0V
CH 5L,M,N
Compensation circuit
CH 6L,M,N
CH 7L,M,N
CH 8L,M,N
421
6.3.4
Check terminal
Symbol
Description
CH 9L,M,N
CH10L,M,N
IR
CH11L,M,N
IS
CH12L,M,N
IT
TRW
ER
CHI5
+5V
+5V
CH16
+15V
+15V
CH17
-15V
-15V
5.45A/V
(Motor 0, 5, 10)
CHI 3
CH14L,M,N
12 1.5V
360
+ 30/* sec
3) Motor load currents (peak values) can be monitored using the same
The effective values can be obtained by
conversion as CH10-12.
multiplying
l/fT.
422
6.4
6.4 Setting and Adjustment on PCB for Velocity Amplifier for AC Servo Motor
6.4.1 Parts location on PCB
1) For Model 2-0
Model 30R (digital servo)
a) A16B-1200-0670
Ociin.
CtoiiL
0CK3L
OCKIE
OCK2E
& QCHJE
|One
o-
Oc*c
<N
OCH*A
CN4
50
CHJA
FI
3
<
g
w
H
%PM
530
CN3
-S30
5D
cvb
co
c,fio
RO
O DPDY
C"0
irv
CH5o
HC
CH4
LV
CH3Q
DC
"00"
CH2o
OH
Si S2
F-2
CH,o
F-l
CN1?
CN2
423
6.4.1
B
A
HV
HC
LV
OH
A20B-1002-0500/
CN3
FUSEI
DRDY
CHI3Q
+24VW
-C,H5V20
CHIIQ
+I5VW
CHI0O
+5Vi?20
CH9
OV
CH8p)
w
IS
CHJO
IR
CH60
*PWMFR0
CH50 R6
*PWME
CH40
*PWM0
CH30
*PWMC
CH20
*PWMB
OHIO
ZNR2
ZNRI
*PWMA
si
ON I
Dt
A350- I002-T502/00
A350- 1 002-Z 503/ 00
- 424
CN2
6.4.1
RLY 1
CN3
+5 ADJ
RV4
o
s
o
o
o
8
<
Q-
FETA
FETE
FETC
FETB
FETD
MCC
uu
FETF
RP4
RP6
RPS
RP7
FS2
TI
FS1
425
6.4.1
15
10
20
25
B
A
CJ
D
2
0v
OHC
<
LL
<
CL
<
CN3
A20B-1001-0430 /
OLV
O0H
UJ
<
QDRDY
CH/\
13
CJ
PH
+24V
FI
CHC5V
10
+15V
C1I
+5V
C9H0
0\
sCJ
c?o
1R
CH0>
eCJpw
cr:
cn
MI;
<Q
CH PWMD
30JPWMC
c?0*
0
7
20
-FR1
PWMB
"0,
O"
) L
S1
PWMA
14
CN2
CN1
426
6.4.1
A16B-1200-0680/
CN10
M
X
FI
ii
_
ac
(i>
u.
CN9
i8
>"o
so
+24V
-15V
*0
+15V
so
SO
ISM
ad
so
So
SMO
so
so
so
CN8
So
So
so
so
so
SO
MV
so
so
o
MC
LV
DC
CNlM
DM
[ff
SJ
SICN:
CN1L
427
6.4.1
A20B- 1 002-0280/1
ol
P
oS
op
o\
5
o|
of
I
Pi9
8
e
o|
ol
CJ0
CHcSO
@
OCHON
ov
2,
CHS
0VQ
CHI
CHjfj
Cl
C|H7L
fer
CHI
MFWI
HI
fit
CK4N
"Sg
CH
CR2L
CH1M
PWMAM
PVTMAL
CNIL
H.
Mi
ST
Ffil
III!
Cl
CNIM
XHIH
PWMAH
H
&
si
L-
CNiN
A350- I002-T284/0I
A350- I002-Z283/0I
428
(D @
|cN2
6.4.2
for
2 axes control
Setting terminal
Standard setting
SI
S2
Setting plug
0)H
V
E3L
429
6.4.3
6.4.3 Check terminals list
1) Servo amplifier of
(T) For 1-axis
i) For Model
ii) For Model
iii) For Model
(2) For 2-axis
(3) For 3-axis
digital
5-0
4-0, 3-0
2-0 - 30R
P.C.B
P.C.B
P.C.B
P.C.B
P.C.B
A20B-1001-0430
A20B-1002-0500
A16B-1200-0670
A16B-1200-0680
A20B-1002-0280
Setting terminal
Standard setting
Remarks
(Note 1)
SI
TOH setting
S2
mounted
Note 3) The setting S2 is not mounted on the PCB for model 5-0 and for model 4-0
and 3-0.
430
6.5
"
Notes
UZA_.J
(T
LZDZJ
-i
EJ ZZE
i-
Ci
.I
FA
Fuse
Transformer
T1
Power supply
heal sink
FBQ
fc0
RV15
@00
Alarm fuse
19B
CT
19 A
RV17
QPE
r
Transformer
T2
CH 2 8
-1 5
OV
-1-5
+1 5
+24
CLK
.0
Version
FG CN6
FH
ROM
CH 2 5 ffi CH26
CH2 3 CH2 4
CH2 1 CH2 2
CHI 9 CH2 0
CHI 7 CHI 8
f CHI 3
- CHI 4
- CHI 5
Indualated Amplifier
ISAMP1
ISAMP2
- CHI 6
ed
cd
IFF
CH3 1
CH30
CH2 9
ARS
SLP
CN7
fdD LT
AF1AF2AF3
CH3 2
Display
LED
_
Pit AT.ARMmfc?
|eg
C N 9
Pilot
alarm
code
CH 1 2 CHI 1 CHI 0 CH 9 -I
S8
Relay
:<s
RV6
RV5
RV4
lse
n
d
ISllitsh
- RV1 3
RL
- RV1 2
L RV1 1
CN5
g|RV10
||RV9
SRV3 |3RV8
S10
RV1 6
LJ
S9
Drawing
number
Receiver
pull-up resister
(Upper)
+24V
R1~R24
(Under)
External
connection
side
OV when
contacter
closed
Receiver
ii
fC
<
Receiver
lAUALJ
TTTTf
DA Converter
C BI
iiisiiiiiiil
CCD
RVl RV2
Alarm reset
switch L
Control signal
connector
j
[US
RV18 RV19
CHlCH2|g](
-'
\
CN 1
CN4
(alternative)
miVi
Si
CH8
OV
CH7
CN 3
CN 2
TB
Alarm data
signal connector
LT
431
6.5.2 Main parts list for AC spindle servo unit for motor model 3~15
1) Fuses and surge absorbers
Specification
Item
Name
Symbol
Model 3
Model 6
A60L-0001-0127/25FH75
Model 15
Model 12
Model 8
A60L-000I-0145
A6QL-0001-0149
F13
Fuse
F4
Fuse
F5,6
Fuse
F7
Fuse
214
Surge absorber
A50L-0221-0062/441-12
AF1
Fuse on PCB
AF2, 3
Fuse on PCB
A60L-0001-003 1/5A
A60L-000 1-0036 /PC 1-20
A60L-0001-0147
A60L-0001-0036/PC1-30
A60L-0001-0145
A60L-0001-0149
ro
l
ON
K)
2) Main parts
Specification
Item
Name
Symbol
Model 3
Model 6
Model 8
Model 12
Model 15
A20B-0009-0533
A20B-0009-0534
J03
J04
P.C.B.
ROM
Memory element
TM1M1
Transistor module
SMK3
SCR module
DMK3
Diode module
Dh3
Diode
A50L-2001-0103/12JH11
D46
Diode
A50L-2001-0103/12JG11
D7
Diode
A50L-2001-0081/60
D8
Diode
A50L-2001-0097/U06G
10
CH3
Capacitor
A42L-0001-0103
11
MCC
Electromagnetic contactor
12
TF
Transformer
A80L-0001-0276
13
FAN
Cooling fan
A90L-0001-0099/A
14
TH
Thermostat
A57L-0001-0028
15
SW
Switch
A57L-0001-0030/2
A20B-0009-0530
A20B-0009-053 1
J10
Jll
A20B-0009-0532
J02
A50L-0001-0096
A50L-5000-0029/30
A50L-5000-0029/50
A50L-20Q1-0138
A50L-20Q1-0146
i
4
LO
LO
A58L-0001-0094/200V1A1B
A58L-0001-0092/A
ON
to
6.5,3
6.5.3 Adjustment of variable resistor on the PCB for AC spindle servo unit
A20B-0009-0530 to 0534.
2. Since the variable resistor, RV7 , 8, 14 through 19, are adjusted by
factory at shipment, they must not be readjusted by the user.
No.
Symbol
Item
Standard
setting
Check terminals
Procedure
RVl
Velocity command
voltage level
CH13-0V
RV2
Velocity command
voltage offset
CH13-0V
RV3
Speed arrival
detection level
CH10-0V
RV4
Speed detection
level
CH9-0V
RV5
Torque limitation
level
RV6
Regenerated power
limitation
RV7
VF conversion
level (1)
CH23-0V
RV8
CH18-0V
RV9
Adjustment of
forward motor
speed
10
RV10
3 scale
Number of motor
revolutions
CH17-0V
Speed detection
offset
11
RVl 1
Number of motor
Adjustment of
reverse motor
speed
12
RV12
Velocity loop
gain
13
RVl 3
Velocity loop
offset
revolutions
5 scale
Spindle
434
6.5.3
No.
Symbol
14
RV14
15
RV15
Item
Standard
setting
Check terminals
LM-OM
Adjustment of
loadmeter
amplitude
RV16
17
RVl 7
10 + 0. IV at
acceleration
(without torque
limit)
+5V
Voltage adjust
ment of +5 V
16
Procedure
0V
0.05 V
4 scale
Regenerated
voltage limitation
level
CH32-0V
VF conversion
level (2)
24
+ 0.2
kHz.
18
RVl 8
Adjustment of
RA offset
CH5-0V
19
RVl 9
Adjustment of
RB offset
CH6-0V
Item
Measuring
terminals
Offset
CH13-0V
Level
CH13-0V
Adjustment procedure
Set the motor to operating status and
supply a velocity command voltage of 0V
(equivalent to S00) to the motor.
Adjust RV2 so that the voltage between
the measuring terminals will not change
when forward rotation and reverse
rotation commands are issued alternately.
See the following NOTE.
Voltage
<Adjusted>
+ <adjustment>
Normal
rotation
Reverse
rotation /
lrnV
+2mV
(Example) For example, if the voltage at CH13 is +5.0 mV when the spindle
rotates forward and it is +5.0 mV + 1.0 mV when the spindle rotates in
reverse, the offset error of the velocity command voltage is +1.0 mV.
435
6.5.3
Measuring
point
Item
Number of forward
Spindle
Spindle
motor revolutions
Number of reverse
motor
revolutions
(Example)
Adjusting procedure
Direction of forward
motor rotation (SFR)
Item
Velocity offset
Measuring
Adjusting procedure
point
Spindle
(or Motor)
436
6.5.3
50
45
40
s?
35
bJ)
30
S
25
1
& 20
T3
d>
15
10
I
5
I
0
0
1
1
J_L
Scale of RV3
6
o
7
8
9
10
437
10
6.5.3
changed.
80
70
60
*"
50
33
bJ>
40
T)
30
Q>
Di
cn
20
Standard setting 3%
10
1
3
1
4
1
6
5
Scale of RV4
10
When
60
TLMH
signal
is ON
50
40
4>
When
30
TLML
signal
is ON
a
CD
20
I
10
Standard setting
--
L
Jl
1
o
0
1
4
TLMH 18%
TLML 10%
i
Scale of RV5
438
10
6.5.4
6.5.4 Description of check terminal
Terminal
name
Signal
name
Remarks
Contents
CHI
DA2
CH2
DAI
0 - 10.0 V
D/A
10.0 V
converter
CH3
PA
(2.5 V
5%)
generator
CH4
PB
+ 0.2 V TYP*
generator
PA leads PB by 90 when CW
rotation
CH5
RA
+25 mA
CH6
RB
+25 mA
CH7
PSA
+
OV
OV
CH8
PSB
10%
+10%
CH9
SDTRF
CH10
SARRF
Variable by RV3
CHll
BUZY
Acceleration/ deceleration
busy
V'-
i"
- +10.0
1: During Acc/Dcc
; CCW,
CHI 3
VCMD
CH14
RVP
CH15
FWP
CH16
OV
CHI 7
TS1
F/V
CW
output of velocity
feedback
CH18
TS2
CH20
TSA
CH21
LTRF
Output =
439
6.5.4
Terminal
name
CH22
Signal
name
CRU
Remarks
Contents
Current per IV
M3, 6
16. 7A
M8
25A
M12
35. 7A
M15
50A
CH23
ERP
VF conversion output
CH24
CRV
CH25
TRWF
CH26
CRW
CLK
CLK
Clock signal
+24
24V
+24 V
-15 V +4%
+15
15V
/WVO.
10 Vp-p
+15 V
+5
5V
OV
OV
-15
-15V
-15 V +4%
CH28
ER
Error voltage
CH29
UCM
CH30
VCM
CH31
WCM
CH32
24VP
Pulse signal
24 kHz at AC 200 V
19A
19A
Input voltage of 19 V AC
CT
CT
OV
19B
19B
Input voltage of 19 V AC
440
10 V
6.6
Explanation
Item
Mount the magnetizing element so that the reference hole moves and
faces as shown in Figure 1 when the spindle rotates in the positive
direction by the command of spindle motor CW rotation (SFR and VCMD
positive)
2
Mount the magnetic sensor head so that the pin hole of the flange and
the reference hole of the magnetizing element face in opposite
directions
3
The gap between the magnetizing element and sensor head should be
minimum of 1,5 + 0.5 mm.
4
Movement of the magnetizing
element when the spindle motor
turns in the positive direction
Reference
hole
(SFR).
Pin hold
1/
<5
ft
-r
Magnetizing element
Sensor head
441
6.6.1
...
(Note 1) Status
Function
SH
1-2
01
02
03
04
Remarks
2-3
(Note 2)
Test mode
[Z
rate.
442
6.6.1
b) LED indicators
Seven display lamps (LED 1-7), indicating the meanings listed below, are
mounted on this option board. (LED 1 and LED 2 are not mounted on PCB of
01A edition)
LED indicators
LED
Meaning
Explanation
Color
ORIENTATION
Green
Green
MS PEAK LEVEL
Green
SLOWDOWN PERIOD
Green
IN-POSITION FINE
Green
IN-POSITION
Green
TEST MODE
Red
443
6.6.1
Settings
Variable resistor
name
RV
Variable resistor
scale position
(T)
2*
5.0
6.0
60
Scale position
65
Scale
position
(5)
80
4.0
5.0
6.0
7.0
75
70
6*
7*
2.0
5.0
85
3.0
90
9*
10*
11*
2.0
5.0
5.0
6.5
7.5
(N)
Scale position
2.0
2.0
3,100
3,500
4,000
4,500
5,000
5,500
6,000
5.5
4.5
3.5
2.5
2.0
1.5
1.0
0.5
the
transmission ratio
of
HIGH/LOW.
0.5
2,700
RV8 setting
Set RV8 according to
RH/L
110
1.0
1.5
2.0
2.5
105
100
95
RV5 setting
Set RV5 according to the number of revolutions
rotates at rated speed.
NHM
(rpm)
H (mm)
(2)
1*
2.2
3.0
2.5
4.0
2.8 - 3.2
5.0
o o
2
1
6.0
8
9
10
444
3.7
7.5
4.4
8.0
R,,
5.3
9.0
'
of
spindle
6.0
7.0
9.5
10
6.6.1
Term
Name
Adjustment
Adjustment method
Condition
(Specification)
RVl
TS OFFSET
RV2
MS PEAK LEVEL
RV3
SLOWDOWN
REFERENCE
RV4
terms
terms.
RV5
SLOWDOWN TIME
IN HIGH MODE
RV6
GAIN
RV7
IN-POSITION
H
RV8
RV9
SLOWDOWN TIME
IN LOW MODE
GAIN
445
6.6.1
Term
name
Adjustment
Condition
10
RV10
IN-POSITION
L
11
RVll
Adjustment method
(Specification)
LED5 (IN-POS. FINE)
should be on when
LED6 (IN-POSITION) is on.
POSITION SHIFT
After adjustment, release the test mode and check that LED7 (red) is turned off.
446
CN9
ORJEN-
TATtON
LED. I
LOW
1r
7
N
POSITION
TEST MODE
LE07
RVI
OirLlRV2
ST 1
IS
(ov)
OFFSET
]MS
PEAK LEVEL
RV3
SLOWDOWN
REFERENCE
RV4
AMS
PEAK LEVEL
[SLOWDOWN A
|RV6
1
H D
GAIN
:
_
T
IT-7
-
4>*
-1
f
_|RV8
sLH04
[RV9
"1 I_ IGAIN
I
E
DIRECTION
SH02 SH03
F F[
010IF
3L
FIX
INITIAL
< OV)
-] F
I c]
SLOW DOWN
| M TI M E
I
I
3, 4, 5, 6, 7, 8
CHECK
9 , 10
J L
ri , 12
CHECK
TERMINALS
J L
13 , 14
made Tn
I L
JAPAN
4
J L
15 , 16
TERMINALS
FANUC
2
_5
j |
CNA
nf'r
TACT
SWITCH
POSITION
SHIFT
SWI I
IF
G
(INITIALIZING BUTTON)
ON
6.6.1
3) Setting and
Orientation
Orientation
PCB drawing
..
4000
8000 rpm
Medium
1000
2000 rpm
250
667 rpm
Low
Symbol
Color
LED1
ORIENTATION
Green
LED2H
GEAR/ CLUTCH
Green
LED No.
Contents
LED2M
LED2L
LED3
MS PEAK LEVEL
Green
LED4
SLOWDOWN PERIOD
Green
LED5
IN-POSITION FINE
Green
LED 6
IN-POSITION
Green
LED 7
TEST MODE
Red
448
6.6.1
c) Adjustments
The adjustments should be performed in the following sequence in TEST mode
after turning on the power.
Item
Variable
resistor
RV1
Adjustment item
Condition
SLOWDOWN REFER
ENCE
See NOTE 1.
Setting of the
slowdown level
TSA OFFSET
Tachogenerator
offset
RV2
MS PEAK LEVEL
Amplitude adjust
ment of MS signal
RV3
RV4
Adjustment procedure
Amplitude value
of AMS signal
5
RV5
RV6
SLOWDOWN TIME
HIGH
slowdown time
GAIN HIGH
Position loop
gain
to overshoot when
stopping.
RV7
IN-POSITION H
Adjusting the
spindle stop
position.
RV8
SLOWDOWN TIME
LOW Adjustment
of slowdown time
RV9
GAIN LOW
Position loop
gain
RV10
IN-POSITION LOW
Adjusting the
spindle stop
position
10
449
6.6.1
Item
Variable
resistor
Adjustment item
Condition
Adjustment procedure
Same as item 5 above.
11
RV11
SLOWDOWN TIME
MEDIUM
Adjusting slow
down time
12
RV12
GAIN MEDIUM
Position loop
gain.
13
RV13
IN-POSITION
MEDIUM
Adjusting the
spindle stop
position
14
RV14
POSITION SHIFT
Shifting of
be finely adjusted
within a range of
+1 of the spindle
angle.
spindle stop
position
After adjustment, release test mode making sure that LED7 (Red) is off.
(Note 1)
Adjust RV3 and RV4 based on the distance (Hmm) from the center of the
spindle to the sensor as listed below.
H (mm)
Position RV3, 4
50
60
70
80
90
100
110
120
9.5
6.5
4.5
3.0
2.2
1.5
1.0
0.5
Spindle
Magnetizing element
cjf
Scale
.8
Sensor
Scale
H (mm)
- 450
TSA
CN9
1+151
(+5)
(W
(LgA) 0{JWD)(J)
1
OFFSET
TATION
RV1
LED1
'(MQSTHXI
5
ORIEN
IIINJG)
7
10
(A)(SgRF)(M)
11
12
13
(TgAlKTSA2)
14
15
(Wj
MS PEAK
LEVEL
RV2
Eg
m
16
SLOWDOWN
REFERENCE
RV3
AMSPEAK
LEVEL
RV4
(GEAR/CLU TCH)
SLOWDOVW
LfcD2 I
PERIOD
M
TCDTM
leg I W
L
l_t.U3
mm
mnm
LED4
RV12
IN-POSITIOIN
FINE
LED5
RV6
RV13
RV8
SLOW
DOWN
TIME
RV9
(GAIN)
IN-POSITION
LED6
RV7
RV14
RV10
IM
POSI
TION
SW1
SHOT
TEST MODE
Ln
POSITION
SHIFT
RV11
A20B-Q009-0520/ p
1
m P
SH02
2
%
SH03 SH04
CNA
Edition
6.6.2
Procedure
(r.p.m) when
Measure the number of spindle revolutions NS(H) and N
S(L)
SW1 (INITIALIZING BUTTON) is on, for each of the following conditions.
Spindle clutch (gear) HIGH (*CTHl and 2 not connected)
Spindle clutch (gear) LOW (*CTH1 and 2 connected)
The spindle position loop gain can be determined using the following
equations:
-1
Kp(H or L) NS(H or L) T 55 (sec ), where
p(L)
:
:
...
LED2 LOW
...
issued.
Lights when the contact of clutch change signal
*CTH is closed. Lighting indicates that clutch
LOW is selected.
Lights when orientation completion signal ORAR
1-2 is issued,
Lights when spindle enters within one pulse of
orientation position.
Stop position can be the same at HIGH and LOW by
adjusting POT RV3/RV5 for OFFSET adjustment so
that this LED lights at gear HIGH/LOW.
452
6.6.2
3) Setting
12
OOOO
LED 1
SH 0 2
GH i
2
HD3
m*
i
i
i
1
11 SHO 1
[Us
SW5
SW4
+5V
5H
1* . C TY PE B
0G
CNA
S'Wl
SW2
SW3
RV1 5
-
*P. C
TYPE A
CNB
a) +5V
OG
5H
OV
SW4
SW5
Type A
Right
Right
Type B
Left
Left
Position coder
Type
Balanced type
Unbalanced type
453
6.6.2
Switch
Contents
1 position is
4096/16
1 position is
256/16
1 position is
16/16
1.4
No.
Item
Velocity feedback
offset
RVl
Measuring point
Standard
Adjustment
5 scale
TSA2
CHI 4
Note
The voltage
at TSA2
should be
+1 mV.
Position gain at
gear High
RV2
Offset at gear
RV3
overshoot
Position gain at
gear Low
RV4
Offset at gear
Low
RV5
4
3-
ono
2
1
light.
High
3-4
scale
About
5 scale
overshoot.
3-6
scale
About
light.
5 scale
7
8
9
10
454
Gleaming of
the LED is
sufficient
6.6.2
SH01
No.
Contents
9 16 15 14 13 12 11 10
16 15 14 13 12 11 10
1
CCW
CW
Orientation direction
after initial
orientation
CCW only
CW only
Spindle
rotational
direction
Rotational direction
of spindle and
position coder
(Standard)
(Standard)
2/3
1/3
Same
direction
Reverse
Different from
machine tool to
machine tool,
Incorrect setting
will cause hunting,
direction
5
(Note)
In-position width to
issue orientation
completion signal
(ORAR 1, 2)
+2 pulses
_+4 pulses
+8 pulses
+16 pulses
+32 pulses
+64 pulses
Setting due to
position coder
hysteresis
Remarks
(Standard)
Initial orientation
direction immediately
after turning on
power
Orientation speed
which Is set by
position gain
x: Open
No pulse
+1 pulse
-1 pulse
(Standard)
455
7.
7.
10/11/100/110
series
2
CA 6
CA5 CA4 CAB CD1
ODD
Master PCB
Power
supply
unit
Connector
to master
H)
00
PCB
ODD
LV
CPU
CP 14 .
Fig. 7.1 (a) Power supply unit mounting position for 10 and 11 series
2) For
12/120
series
ffI
I I
I II
I I
LiJ
CP 13,
CPU
CP14, 18
'
456
7.2
7.1.1 Procedure
below.
CP13, CP14, CP15
CPI 1, CP14
cpii
Ds
Cr
o
o
CEZF
2) Detach the power supply unit by removing the four screws. The power supply
unit is connected to the master PCB or back panel by the connector shown by a
dotted line in the fig. 7.1 (a).
3) For mounting new power supply unit, reverse the above procedure
2) > 1).
7.2 Replacing Methods of Option PCB (for 10/11/100/110 series) and control PCB
(for 12/120 series)
Replacement of the following PCBs connected to the master PCB or back panel is
described.
. Option card 1
.
.
.
.
.
.
.
.
.
.
I/O
For
10/110
For
11/110 series
series
Common to 10/11/
100/110 series
For 12/120 series
457
7.2
2
O
-C
___
rT
Irn
o o o o o o
2
1) Procedure
Disconnect cables from PCBs.
i) Disconnect HONDA connector by pushing part
screws (a) as shoi<rn in the following figure.
YQNOH
VQNOH
(b)
VQNOH
;gIE]
direction by
I
Cr
458
7.3
as illustrated
below.
2}
(?)
-*
(T)
2) Setting
Set new PCB in the same way as in PCB before exchange.
3) Cautions
a) Additional axis + additional memory PCB
Check the number of mounted ROM and RAM, ROM No., and edition number.
b) Conversational PCB and ROM/RAM board
Check the number of mounted ROM and RAM, ROM number, and edition number.
c) Axis CPU PCB, Sub CPU PCB, main buffer PCB
Check the ROM number and edition number.
Spindle control PCB
CRT/MDI adapter
...
*
*
Master PCB
or back panel
Screw
Detach the PMC ROM cassette after loosening the two screws in back.
Make sure that the same contents used in the old cassette are written into new
ROM cassette.
459
7.4
7.4
1) Procedure
Remove the
Remove the
Remove the
Disconnect
DODD
6
DDDD
DDDD
\
D0D
CP14A
000
CP1*B
I COPI
I COP2
DDDD
ODD
fiA.Y.vjy
460
7.4
()
YdNOH
(b)
YQNOH
-<_?
nr
&
13
k
k>
o
nZ3
~L
iii)
below.
fl
461
(a)
as illustrated
7.4
iv)
=4
gr
5
Disconnect the ground wire.
6
The master PCB can be removed by loosening the four screws shown in (6)
For mounting new PCB, reverse the above procedure @ -* (l)
7
2) Setting
Setting on new PCB should be same as that on old PCB before exchange.
For 10/100 series, check position control LSI, OPC (in case of small
CRT/MDI) , character generator (in case of small CRT/MDI) , and ROM for
normal mounting conditions.
For 11/110 series, check the position control LSI for normal mounting
8
8
condition.
For
10/100
master PCB.
462
AI68-I0IO-004H
MADE IN JAPAN
FANUC
19
20
21
22
23
CAN
CAG
CAE2
CAS
CAH
CAC
39
40
41
42
43
44
45
CA6
K
>
Mounting
position of
character
generator
\
H
I
;
Mounting
position
RAM
of OPC
4>ON
u>
I
Q p p Q
CAP
/
i
t
tk
T7
I I
TTT
32
I1'
r'-
r\
' np
CO
K
CO
I
C
CO
TT3"
B
N
A
\
i
7
s
.
YTT
cfz
cF3
10
H23i 24
I II
Setting
point
25 i 26 i 27 i 28 29s, 30
31 1 32
33
34
, 35
3621 i
38
, 39
40
, 41 , 42 , 43
44
45
Fig. 7.4 (c) Check positions after replacing analog servo 10 series master PCB
-J
4
Setting
point
/
FANUC
MADE IN JAPAN
AI6B-IOIO-OI9
CAH
CAI
CAS
CAL
CAE2
CAB
CAG
C AC
CAM
18
O O +24
+s
-J
O
-15
+ is
J
CDI
G
:
CF
ECOP2COP I
-o
C AE I
CAP
i
i
d
Sr
CL
tn
Cv 2
CF9I
CAI
iJ
<*P
0V
CMD
A
7
L2J LJJ
CV22
CA2
[32j [33j [34j [35j [36j [37j [38] [39] [40] i4Jj l42i
i_L5j/_L6j LLZJ LiSj [_L9j |_2Qj ijj L22J L22J L2*J LlSj [26J [27J L28J [29J [30]
Mounting position of
spindle control LSI
Fig. 7.4 (d) Check positions after replacing digital servo 10 series master PCB
IQ 1 l I I I 1,I2|
l_|4j
-J
-P+
C03
FANUC
MADE IN JAPAN
CD4
'1
CA8
14
20
AI68-IOIO-OOSH/
OSCG PC
ADD. AXES
TEST
ROM
A.C.P
BMU
CDS
20
20
/s
33
CPI4A
14
14
50
20
CAT
I*0
20
CAM
CA12
CAIO
i24i
i27 1
F91 ri?
CPI4B
COPl
I
-PON
Ui
C0P2
!
1
r
VCMOO OOO
T5AO O O
OKC:
Ub14
14
14
CAP
14
<n
rt
r-
20
20
<0
20
n
o
20
/s
CV!
CAT
CV3
CV 2
s
2
03
r*
r*
00
r*
r*
4-1
o
r*
ra
2
31
5
r\
Or
4
TAC.
REv
SUP
2 TAC
acv
20
CFI
20
CF2
/~\
20
CF3
CA2
3 at*
<UP
2C
10 I rill 1 12 ft 13
14
Setting point
17
1 1 IS ]
i.B j
t32i [33]
Fig. 7.4 (e) Check positions after replacing analog servo 11 series master PCB
-j
-fc.
Setting
point
n
CD3
CAT
CD4
AI6B-JOLO-020
AXES3
AXESI
CAK3
CH2
AXES2
MMC
U/PMC
TEST
CAH1
C*E2
ROM
BMU
ACP
CAP
CAB
C*X
W 0FF
J-gM
MADE IN JAPAN
CA6M
FANUC
CD5
CPI4A
J
ic.
CAI2
C All
CBRN)
CTOi
CTG'
boj
C OP 2
CPI4B
->
CTN
O'
CBRN)
AS
CA El
CAI A
CAP
CA1B
I
5
OvcQ
CA
2A
L_!_! L2j
CA2 B
L3J LJ
LJZJ
L_J
L_1J
LgGj
3jj
1 33,
1st spindle
ijp?
Mounting position of
spindle control LSI
Fig. 7.4 (f) Check position after replacing digital servo 11 series master PCB
34,
t35l
36j i 37 1 i 381 i
4Q >41
i42i |43i
_|
]44[ |
A 1 6B- 1211-029 B /
CM
27256
CBA
CM
O
27512
(UPPER)
CUPPER)
27512
'UPPER)
27512
g-K
CLOWER)
o
CM
27512
CLOWER)
CM
CM
*]
*]
O
CM
27512
CUPPER)
CLOWER)
CM
CO
27512
]
]
]
]
27512
CLOWER)
r
27512
(0
4N
ON
"U
256K SRAM
Cl CLOWER)
256K SRAM
Cl CUPPER)
*]
L
7
Mounting position of ROM
Fig. 7.4 (h) Check position after replacing digital servo 11 series ROM/RAM board
( A
A 1 6B-I2I1-029
27256
CM
Q
CBA
27512
CUPPER)
27512
CUPPER)
CM
27512
CLOWER)*-*
CUPPER)
275S2
(LOWER)
At
CM
CM
CM
27512
CUPPER)
(LOWER)
CM
CD
27512
CA6
RCUPPER)
256K SRAM
256K SRA M
COCUPPER)
ON
COCLOWER)
CO
g 6287LP
1 256K
256K SRAM
Cl CUPPER)
628 7LP
'3
256K SRAM
C2C LOWER)
\
SRAM
C1CL0WER)
256K SRAM
C2 CUPP ER)
]
]
*]
27512
1(LOWER) CD
27512
]
]
E'
lA_K
Fig. 7.4 (g) Check position after replacing digital servo 10 series ROM/RAM board
-a
7.5
CD
n n n
(?)
-fit
cable
the
in
direction
arrow
after
CNG
I
\
CNG
7*
469
7.6
o o o
o.
o o
G|
Memory
Sub CPU
_1
o
nl
cn
S
c
10/11 series
master PCB
o o o o o o
(T)
(T)
(2)
->
(T)
(Caution)
1) Check the number of mounted ROM/RAM, ROM NO., and edition number.
2) In case 10T-F or 11TT-F, a conversational memory parity alarm occurs
after replacing PCB.
Clear all submemory.
470
7.6
(T)
Detach PCB from the master PCB in the same way as described above.
JI A16B -1210
-0410
r_
2
S'
(Note)
A16B-13100300
CPF 1
CFF2
[""'Il
l-
(5)
o
(IP*
3
5.
471
.. (!)
7.7
CP 52
CDD1
7T
<=> ST
CP51
\
COP 4
C05
CO 3
C04
7u
C01
CO 2
ii
7
rj
u7
rr
1) Procedure
C05 connector cables by pushing
Disconnect C01
loosening two screws (a) as illustrated below.
VONOH
0
JO
--
part
a-
i)
(b)
after
--
tram
O 3]
(a)
as illustrated below.
U?
-nr
in
,e
=)
locked.
The left figure shows the locked condi
tion.
472
7.8
(5)
D
0 rzr
(6)
(7)
(6)
(T)
2) Setting
Perform setting (1 - 4) of new PCB in the same way as in old PCB before
exchange
21
20
19
18
17
16
15
14
13
12
11
10
cE
08
09
2 3 4 5 6
A
4
COP
L!
Connection Unit 1
]
usdo r
CDDl l
CDD3
Connection
ii,
CDD2 szrrrj
CP52
CP52
TV
I I
is,
EL
!
Unit 2
HI
CSL
<D
iz
oz
91
00
10
too
D
2
ZOO
0
0 10
51
TTO
El
2
2
z\
voo
of
SO
soo
tTZD
*
473
80
Connection
Unit 1
Connection
Unit 2
7.8
1) Procedure
(T) Disconnect connector cables 08
screws (a) as illustrated below.
Sjjjg
YdNOH
ur
i-2-
Y0N0H
<s>
(2)
o-Efl
as illustrated below.
0
P
Pr
(3)
as illustrated below.
(a)
3 CP55
Connection Unit 2
ICDD1
CDD3
8
] CP 52
1
*
Connection Unit 1
(4)
II
0
9
GO
4
9
so
ri
oi
II
Z\
51
91
l\
81
61
0Z
IZ
10
Fig. 2
474
-a
_L
'hJj
ft
777/7777777777777)7
7.8
(?)
arrow
direction
after
under the
the
lock
connector
cannot be
locked.
The left figure shows the locked condi
tion.
(23*
(7)
the
(Caution)
Cv.
in
(a)
as illustrated below.
<a>
~~XL
a
(8)
removing the two right and left mounting screws (?) in the
connection unit, insert screwdrivers into center holes (9) at both ends
of the connection unit, and detach the connection unit by alternately
lifting screwdrivers.
After
Connection unit 1
Metal hole of connecting board
Removing direction
Center holes at
3 /
/
Inserting
Removing direction
/
direction
Inserting direction
J
Screwdriver (JIS B463 No.2)
ju
475
7.8
2) Setting
Perform setting on new PCB in the same way as in old PCB before exchange.
Mounting Methods
For mounting PCB (for DI/DO) used on the connecting board, observe the
following procedure.
Vl
Connecting board
PCB connector
o o
I
T
7-77
Board or the like
Make sure the inserting directions of PCB connector and PCB connector on
the disconnecting board; lightly push these connectors after posi
tioning
Insert a screwdriver into the center holes ((68 ) at both ends of PCB and
the hole (il) on the connecting board metal, and insert PCB by pushing
the right and left of PCB downward alternately 2-3 times by means of
Fix the PCB by mounting screws (8) after inserting the
lever.
connector.
(Caution)
476
(T)
7.9
7.9 Replacing Method of Built-in Type I/O Unit PCB (12/120 series only)
7.9.1 Replacing method of interface and I/O module
p.
I/O
module
module
S'
1) Procedure
(T) Detach the optical fiber cable for Interface module the cable pushing
part
(a)
as illustrated
below.
f
I,
477
7.9.2
7.9.2 Replacing method of I/O base unit
1) Procedure
Detach the interface module and I/O module according to 7.9.1.
Remove all cables connected to the I/O base unit.
CA15
CA16
T1
C23E C23D C23C C23H C23A C23E C22D C22C C22B C22A
u r\
VQNOH
VCINOH
t=>
I/O base
478
(3) (T)
7.10
w w w
w w
Power supply
module
Connector for
base unit
f-tl
i
\
I
L.
CP31
I)
ll
i-1
V7
L
JL
1
1) Procedure
(T) Draw out
procedure
the
connector
CP31
cable
[Tj
according
to
the
illustrated
CP31
i=>
(2)
(3)
479
7.10.2
7.10.2 Exchange method of main control module and I/O module
1) Procedure
Replace these modules according to the following procedure, referring to Fig.
7.10.1.
1
- c
Draw out
VdNOH
VdNOH
P !
F]
in the case of
mi
as illustrated
below.
For the terminal board connection, remove the entire terminal board by
drawing it toward you while holding its upper and lower ends after
loosening the two screws a shown below.
For disconnecting the wiring, open the nameplate.
The nameplate is opened by drawing it toward you while applying your
fingers to parts b shown in the following figure.
Terminal board
\c
<5%
c
c
c
c
c
G
C
C
Nameplate
c
ce
o
480
7.10.2
(2)
Draw out each module after loosening the two screws shown in Fig. 7.1.
Each module is connected to the base unit in the same way as in the power
supply module.
...
Case
<1
Panel
Cover
r;-'
0>
m
V
IHL
Push the positions shown by [T] on the cover using both thumbs towards
the V marks (2j at the extreme left of the case.
Remove the cover by pushing the center of the left end of the cover shown
by [3] from the rear side.
The panel can be detached by pushing the center of the panel (direction
Q until it is curved.
481
7.10.2
Observe the following procedure when detaching the PCB from the plastic case.
Case
PCB
sen
s.
VdHOH
(b)
[2j
4* V
YdNOH
QD
482
7.10.3
CD
CD
(3j
3
8
\ POVVC
CA15
CA16
5
ALC
ji.
ALD
+24 B
1
0NDL#=#
+24
+35
I/O unit
Disconnect NIHON BURNDY connector in the arrow (
parts (a) shown in the following figure.
QZk
o
T
I
8
483
7.10.3
2) Caution
Reset parameters after replacing the main unit.
484
7.11
(T)
VdNOH
<!?
Disconnect the connector CKK1 cable in the arrow direction after unlocking
it as illustrated below.
o
(4)
CD
1/c>.
(3)
c*
(2)
YGNOH
(b)
(Caution)
To connect the cable, push it in the
after setting
direction opposite to
of connector under the
it to mark
<Q
=4
It
(5)
7.8.1.
Disconnect connector CN2 cable by pushing
(a)
as illustrated below.
a
A
5
Detach the CRT/MDI unit by removing the eight screws from the front panel.
The CRT unit can be detached by removing four screws D by inserting a
screwdriver from the rear part of the CRT unit.
- 485
7.11.2
(6)
Remove the soft key PCB together with escutcheon by unscrewing the four
screws on the front panel.
TTTT
l
Keyboard
(Front view)
\
Escutcheon
Screw
(7)
Remove the soft key PCB by unscrewing the two screws from the rear side of
(8)
the escutcheon.
Assemble PCB by reversing the above procedure (7)
(Note)
(T)
(Rear view)
0/
\
Soft key
CRT mounting stud
Soft key flat cable
(9)
(oZ
o
o
DI~ :;a
Screw (x4)
Escutcheon
486
7.12
XXX
Qj
Q?)
(3)
Kt
o
jL
Screw (x3)
(3)
!)
Removal of cable
(Fasten terminal x 2)
Stud bolt (x3)
Screw (xl)
3) Backboard PCB
A 20 B- 1000-0970
O'
o
o
o
Screw (x6)
487
Remove screws.
Remove PCB from the
connector.
7.12
4) Keyboard PCB
A86L-0001-0110 (Sheet switch)
A20B-1000-0830, 0831_
Nut (x8)
Flat cable (soft key)
8
(3)
detached.
5) CRT
Screw (x4)
CRT
6) Soft key
oI on o ::::aoo
---
TT
Keyboard
(Front view)
Screw (x4)
488
7.12
I
V
\ o
(Rear view)
Soft key
CRT mounting stud
Soft key flat cable
(51
o
o
*S
n::i;cp
Screw (x4)
Escutcheon
489
7.13
10/11/12 series
1) Control PCB
0
Screw (x2)
A20B-1000-0850
A20B-1000 -0900
A 20 B 1001
-0160
Screw (x4)
490
7.13.1
3) Keyboard PCB
/I
Nut (x5)
Flat cable
A20B- 1000-0870
A 20B- 1001-0200 (10TF)
CRT
i i1/
A 20 B 1000 0890
Nut (x4)
1) Remove nuts.
Remove the soft key PCB together with the fixing board.
491
7.13.2
7.13.2 100/110/120 series
1) Main and sub CPU, Power supply PCB,
Main CPU
Sub CPU
v
RAM file, ROM file
Up to 2 pcs.
Bubble memory
Pulling out direction of PCB
(D
Remove the supporting plate for PCB after removing two screws (up and
down) on its.
Each one of main-CPU, sub CPU, power supply unit, RAM/ROM file and
bubble memory can be pulled out along to a rail after rising up the
ejector.
2) Keyboard PCB
1
Removing of control
Flat
cable
Screw
(x4)
I
I
Disconnect the cable connected to PCB and flat cable for keyboard signal,
then control section can be remove by removing the above four screws.
492
7.13.2
(T)
Removing of keyboard
Nut (x5)
Keyboard PCB
Remove the keysheet from front, then remove the keyboard PCB.
Screw (x6)
CED
(T)
4) Softkey PCB
The procedure is same as 14"
CRT/MDI
for
- 493
10/11/12
series.
7.14
7.14 Replacing Methods of 14" CRT/MDI Graphic Unit (vertical type) PCB (10/11/12 series)
1) Control PCB
3,
A20B-1000-0850
A20B-1000-0900
Screw (x2)
A20B-1001-0160
Keyboard PCB
A20B-1000-0891
These PCBs can be replaced using the same procedure as In vertical type In
7.10.
494
7.15
5
%
S-
?s
!q
2}
Sr
iwiliml
V
-[Adjusting position |
CNT3
1) Procedure
(T) Disconnect connectors CNT1, CNT2 in the arrow direction by unlocking
them as shown below.
0&H
(2)
(T)
2) Adj-ustment
Adjust RVl and RV2 according to the maintenance manual (B-54815E).
495
7.15.2
7.15.2 Replacing methods of tape reader with reels PCB and fuses
1) Procedure
1
Disconnect connectors CD9 (CD8) and CP41.
2
Loosen the four screws on sides of the rear panel of the tape reader.
3
Detach PCB from the metal by pulling it upward as illustrated in the
figure below.
Disconnect PCB cables from connectors (CTN2 - CTN5).
Remove PCB by unscrewing screws.
I
Screw
>
IxaJ
Screw :
Bi
1111
i
ai
>
SMI
Screw
(Adjustment)
|j
ing it.
Screw
CNT2
CNT3
CNT5
/ ... :W
.1
/~
1CNT4
\.x
if
A:
'
il-iy;;'
>9
sgff
CIMI
>|
'EMg'
F.4 1 F42
II
n
a
200V
K43
24V
Fuse
Fuse
5V
Fuse
mm mii
CNT1
496
(Replacement of fuses)
Replace fuses after elimi
nating the cause of blowout.
7.15.3
(3 pins)
UJ
Press
[
Press
Ups
>
Setscrew
Upper cover
&
&
(I)
? ANU C
Loosen screw
497
7.15.4
(2)
(4)
(5)
(6)
Armature
M3 screw
FANUC
M3 nut
M3 screw
Cover
Tape guide
'M3 nut
Capstan roller
A.
Setscrew
498
7.15.5
7.15.5 Replacement of brushes of tape reader with reels sole motor
(D
<N
(2)
0.
Brush cap
Remove brushes.
'l
499
7.16
7.16 Replacement of PCB for Velocity Control Unit and AC Servo Amplifier
PCB
JL
1
M OJ2
vw
So
A 1 23 4 6 6 7
irinririr ii im
1) Procedure
Disconnect the cables from connectors CNl and CN2
(CN2)
(CNl)
TONOH
p I
Ui
<
Iff
Pull the PCB forward by opening the locks with your finger, and the
PCB can be removed.
t
PCB
(b)
V,
- Release the lock
500
(2) and
7.16
501
APPENDIX 1
ji
J2
C3
J3
J5
(Machine side)
J4
9" small
Interface
PCB for
small
][
(MDI)
CA4
J 61
(CRT)
CA5
J 62:
01
CRT/MDI
unit
(Command)
CV22
(Feedback)
CF92
(Spindle
command)
(Position coder)
device
Tape reader
with serial
interface
CD8 (with reels)
CNT4 (without reels)
AC power
CP41 (with reels)
(without reels)
j
O
---
Punch panel
Digital
(1st axis)
motor
CN2
AC servo
0[
][]
J211
J 221
J 65
CA1
Digital
[ CNlSe rvo
Tl
amplifier
i?Q
v
(2nd axis)qsf2
ROM/RAM board
CT2IB JU
CP9IB ]
Q
additional
CV22B ] Q
axis
PCB for
](K
Master PCB
-Q
Digital
trans
former
f-QL
(o
HH
servo
MH CN1amplifier
Tl j O' 0
(3rd axis)CN2
Jft
222
yJ
Digital
|j [ CN1servo
Tl
amplifier
(4 th axis) CN2
J 223
Servo
AC servo
HIC motor
AC servo
motor
Servo
Option card 1
CA8
][]
i
CP 15 in
M u DC24V
CP 14
Power unit
CPU
J 68
h,pu.
Position coder
J 212
(J 213
Spindle speed
control
AC servo
motor
Ot
pj
J 66
CA2
CF92B
Battery
generator
I/O
J 220
1C
unit
Manual pulse
T78
J 2 10
1(
MPG :
DC 24 V
cassette
(Feedback) CF91
T J
J 63
PMC
(Command) CV21
00B
CN2
(MPCO
J 64
][
CN1
(=3
CA3
CD1
CRT/MDI
CA9
ON/OFF signal
1 I
{][ CP2
Input unit
input
AC
100 V
o o ON button
OFF button
505
AC
trans
former
~ A3 are used.)
APPENDIX 1
Connection
unit 2
Connection
unit 1
J 50
C01
C02
COP4C03
DC 24V
CP51 C04
C05
HF
C09
J 51
CIO
J 52 ,
Cll
]F
J 53
C12
](H
J 54
C13
Machine
, side
magnetic
inJ59j
circuit
ccrecp55
J 69 Flat cable
COP 2
COP1
J 70
JJ
Optical cable
9 small
it
J 61
CA4
Interface
PCB for
small
CA9
J 62
CA5
CRT/MD1
CRT/MDI
unit
(MPG) CA3
J-
DC 24V
J 78
J 64
CD1
J 63
f 1
MPG
Manual pulse
generator
I/O
device
it
Jl [
PMC
Cassette
Os
Punch panel
>3
J 25
Digital
J 210
rQ
on servo
amplifier
J 220
(1st axis)
(Command) CV21
(Feedback)
CN1 CN2
CF91
CN2
ffi
J 211
J 26
(Command) CV22
<
J 65
(Spindle
CA1
command)
AC servo
motor
Digital
jO
CN1 servo
T1
amplifier
lO
(2nd axis)CN2
J 221
(Feedback) CP 92
][]-
J 66
y~o
][
ROM/RAM board
CV21B
PCB for
additional CV91B
axis
CV2213
CP 9213
][k
-[][
Digital
T1
CNlservo
t ]0
;r
Q[
AC servo
flt
motor
D[
motor
amplifier
(3rd axis)CN2
J 222
J 223
Master PCB
Option card 1
J 27
][L
AC
input
trans
Position coder
J 212
]J
Servo
former
Spindle speed
control
J 213 rt
][
{] [
AC servo
n r motor
O
O
AC servo
( O
Digital
Q[CN1 servo T1 1
t o
amplifier
(4th axisW][}
Servo
CD2 ] [}
CA8](}
former
;>
AC
input
trans
J 68
AC
100V
3
CP14
Power unit
CP15
CPU
Battery
IF
DC24V
1
CP3 CP4 CP5
CP 2
unit
ON/OFF signal
(P6
Input unit
ON button
"Q
a OFF button
506 -
AC
input
APPENDIX 1
C0P4
AC power
CF31
I/O unit
'
Machine
side
magnetic
circuit
Alarm signal
co
C0P2
C0P1
Optical cabie
D
Interface
PCB for
small
][ CRT/MDI
CD1
o T1
CA4
9 small
DI
CA9 CRT/M
CA5
CN1 CN2
1 f
unit
(MPQ)CA3
DC24V
J 78
J 64
I/O
device
Tape reader
with serial
X Punch panel
interface
-0 (without reels)
(Command) CV21
(Feedback)
AC power
supply
PMC
Cassotte
J 210
Digital
servo
J 220
amplifier
(1st axis)
{i
DI
1 oCN2 ][}
CF91
J 211
nrl
HllCNlrvo
J 221
J 65
CA1
TJ(
amplifier
(Feedback) CF92
(2ndaxis)CN2
AC servo
O
Q
motor
r01
|[|-
J 66
Servo
Spindle speed
control
CT21BJS
CF 0 ] Q
J [ additional
axis
91
CV22B J[J
CF92D ][]--.
Digital
J 68
[ o_
amplifier
(3rd axis)CN2
J 222
Digital
J 223
][}
](}
CNlservo
amplifier
(4th axis)
CAS
Dt
input
AC servo
v-Ot
]
CD2
former
Position coder
Q[CN1servo
Option card 1
trans
J212
J 213
Master PCB
>-o
ROM/RAM board
in PCB for
AC servo
motor
J 26
(Command) CV22
(Spindle
command)
MPG
Manual pulse
generator
motor
]Q.
AC servo
motor
'll
(.ng
Servo
trans
AC
input
former
AC
toov
CP14
Power unit
CPU
Battery
unit
CP 15
n_
MlJDC24V
ON/OFF signal
ON button
OFF button
with'
507
CP3 CP 4 CPS CP 6
{ -6
AC
input
APPENDIX 1
Connection
Connection
unit 1
unit 2
J 50
C01
C02
C09
CIO
J 52 ,
COP 4 C03
DC 24V
J51
Cll
J 53
CP51 C04
C05 ] [}
C12
J 58
C13
CCD2CP55
CP 52 CCDi
COP2][}
Tl
Optical cable
Flat
cable
9 standard or
14" color CRT/MDI
COP 3
CMD
AC power
ON/OFF signal
CV22
(Feedback)
CF92
(Spindle
command)
CA1
(Position coder)
CA2
MPG
J 63
MPG
2 i
EEy
J 64
MPG
Manual pulse
generator
I/O
Punch panel
J 25
<
Digital
nr
OO-
CN1 amplifier
(1st axis)
AC servo
U[ motor
servo
CN2
J 211
J 26
Digital
J 221
[ CNlscrvo
Tl<
AC servo
O
O-
motor
amplifter
l Q_
(2nd axis)QNl
][]
J 65
J 66
Servo
trans
former
Spmdlespeed
Ijj
D
{][
Position coder
Digital
additional CF9113 ]
axis
CNlservo
amplifier
J 222
Til[ O-
Digital
O-
CPU
] [)
Servo
HH (JV6
CP15
AC servo
motor
(o
(4thaxis)CN2
J 223
CP14
AC servo
motor
O-
][]-
amplifier
0[
J 28.
Power unit
<O
(3rd axislps
CNlscrvo
CD2
J 27
J 21 2
072113
CV22B]QCF92B ] (k
AC
input
control
]Q
ROM/RAM board
j[
unit
Q-
V-*
a
u
Battery
CM3 ]
Machine
operators
pane!
device
PMC
Cassette
J 210
Master PCB
operators
panel
cp4i
J 220
(Command)
Connect ion
CM4]
(with reels)
(without reels)
Qpgj
(Machine
side)
unit for
cp cp
CNT4
(without reels)
Jir
(Feedback)
magnetic
circuit
J 59
CD1 CA3
Tape reader
with serial
interface
CD8(with reels
J75
(Command) CV21
Power
J 57
CP21 (9 standard)
O (14" color)
it
J 56
J 69Plat cable
J70
COP1
CDl
J 54
J 55
J 68
trans
former
AC
input
AC
100V
ON/OFF signal
2,
ej
{][ CP2
Input unit
508
AC
input
APPENDIX 1
Power
magnetic
circuit
COP 4
AC power
CP 31 I/O unit
Alarm signal
o T1
CO
>
COP2
COP1
(Machine
side)
Optical
Flat
cable
cable
I'M
operators
panel
CRT/MDI
COP3
AC power
CDM CM1
CMD
-~o
CP24
ON signal
CM 4 ]
Tape reader
with serial
J75
30-
nr
~U L
(with reels)
J63
CNT4
][
|MP0| MPoj
l 1 ?
J64
(with reels)
(without reels)
I/O
Punch panel
J 25
<
J 21 0
Digital
CF91
(Command)
CV 22
(Feedback)
(Spindle
command)
AC servo
!Q
Os} j servo
motor
T1, O
amplifier
J 220
(Feedback)
(1st axis)
J 21 X
J26
Digital
J 221
CF92
m[CNl*ervo
--
J66
(Position coder) C A 2
][}
-[][
(2nd axis)
Tt
amplifier
J 65
CAl
AC servo
motor
o-
OM2
Servo
r~
Spindle speed
control
CV21B
PCI! for
additional CF91B
axis
CV22B
V-OI
CF92B
input
(3rd axis)CN2
][]
Digital
T1 o
IjO-
(] [ CN1servo
AC servo
Qt
motor
AC servo
motor
amplifier
tlp(4th axis)CN2
] []
J 23
Master PCD
former
J 27
Digital
CN1servo
amplifier
J 222
J 23
AC
trans
Position coder
J 22
][
MPG
Manual pulse
generator
device
(Command) CV21
operators
panel
(without reels)
0jCP41
PMC
Cassette
Machine
O'
MpQ
interface
CD1
Connection
unit for
Option card 1
CD2
CA8
J 67
][)
]Q-
J 68
Servo
trans
former
AC
input
AC
100V
CP 14
Power unit
CPI 5
CPU
Battery
O unit
J76
C3
ON/OFF signal
6
{][CP2
Input unit
509
AC
input
APPENDIX 1
I/O card
D1 ~ D3
J1
L6AI
D
O
to
COP 4
DC 24 V
to
MS
J2
M8
J3
J5
M19
CP 51
J4
M20
COP 2
\ Optical
cable
Flat
cable
COP1
Power magnetic
circuit
(Machine side)
14 color
operators
panel
CRT/MDI
CMD
COP3
AC power
O
CDP
cp
cp
CM2
10,
10
hn
CM3 ] 0-
CM4
interface
0[CD8
J 63
(with reels)
Machine
operators
panel
ID'
MPG
Manual pulse
generator
Tape reader
with serial
J 75
CDM CM 1
CP24
CD1 CA3
ON/OFF signal
CD 1
Connection
unit for
<7>
i-
Jircim
X~~
cassette
I/O
J 64
CP41
device
(with reels)
(without reels)
PMC
][
(without reels)
lN Punch panel
J 25
(Command) CV21
(Feedback)
(Feedback)
amplifier
CP 92
vO
AC servo
motor
[J Q
AC servo
CNIservo
Tl
amplifier
-Q[ motor
(2nd axis)CN2
J 66
][]
{][
Dt
J 26
Digital
J65
CA1
l-|j|
J 221
Ti
J 2 11
CV 22
(Spindle
command)
(1servo
J 220
CF91
(Command)
Digital
J 210
Servo
trans
former
Spindle speed
ROM/RAM board
CV21B
additional CP91B
PCD for
][ axis
][]
][}
AC
CfVO input
control
- 0[
Position coder
J27
J212
Digital
CN1servo
TL
amplifier
I[]
J 222
JHit
AC servo
motor
[]
AC
100V
][
Conversational
function card
Master PCB
CD2
J 68
signal or
High-speed measuring
( High-speed skip
ON/OFF signal
CP 14
Power unit
CP 15
CPU
O
Battery
unit
]|K
]
il
{][CP2
510
AC
input
APPENDIX I
Connection
unit 1
]Q
C01
C02
OOP 4 CO 3
DC 24V
CP51
Connection
unit 2
in_
J5Q
J 52>
Cll
]Q_
004
Cl 2
JsaJ
CO 5 in
Cl 3
CCD2 CP55
!TP52 CCD1
COP 2
COP1
O1
Flat
cable
14 color
CRT/MDI
Q [ COP3
AC power
CP24
ON/OFF signal
J 75
CD1
magnetic
circuit
iiMa
]Q_J59j
(Machine
side)
Connection
unit for
operator's
panel
CDM CM1
o
CD1
Power
TT
Flat cable
) 70
*. Optical
cable
]D
][]_J_55/
]D__J56,
C09
CIO
CD
10
CM 4
(with reels)
J63
CNT4
(without reels)
rOt
~0 CP41
MPG
Manual pulse
generator
7 T 7
I/O
J64
device
(with reels)
][ PMC
Machine
operators
CM3 ][]- panel
CA3
Tape reader
with serial
interface
CD8
ID 1
.ID
CDP CM2
(without reels)
Cassette
Punch panel
J 25
Digital
J210
(Command)
CV21
(Feedback)
CF9 1
J220
(Command) C V 2 2
J211
(Feedback)
CF92
J221
(Spindle
command)
CA1
J65
CN1 servo
amplifier
motor
AC servo
Digital
[ CN1 servo
amplifier
(Position coder)
AC servo
(2nd axis)
Tl
(l o-
motor
CN2[][)
J 66
CA2
ROM/RAM board
Servo
][
PCD for
additional OF91B
axis
] Q.
] [J-
Spindle speed
][k
control
{] [
CV21B
M>
trans
former
AC
input
Position coder
J 212
Digital
CN1 servo
T1
Hit
AC servo
motor
v10"
amplifier
(3 rd axis) CNZ
]Q
J222
r~
Master PCB
][
AC
100V
Conversational
function card
][ card 1
Option
CD 2 ]
in
CPI 4
UK
CPI 5
Power unit
cpn
Battery
unit
J 68
( High-speed measuring
position reach signal
ON/OFF signal
-Q[ CP2
input unit
O-
AC
input
(Digital servo, 14" color CRT/MDI, and connection unit are used.)
511
:
APPENDIX 1
Power
magnetic
COP4
I/O unit
AC power
co
t--
COP 2
COP1
>
]|}
Optical
cable
circuit
CP 31
(Machine
side)
Alarm signal
O T1
Flat
cable
TP
14 color
OOP 3
CRT/MD1
AC power
DOO
CP24
CD1 CA3.
ON/OFF signal 9
C=2
Tape reader
J75
nr
with serial
interface
CD8
U[ (with reels)
CNT4
>-{] [ (without reels)
4CP41
-O
CD 1
Connection
unit for
operators
panel
CDM CMl
J 63
ID
IDJ
][
I/O
device
(without reels)
Punch panel
4>
J 25
<x
J 210
(Command) CV 21
fllcNl
J 220
(Feedback)
CF91
(Comm and)
CV 22
(Feedback)
CF92
(Spindle
command)
J65
CA1
3.
J 221
Digital
servo
amplifier
motor
]0
J 26
AC servo
Digital
a
CN1SC rvo
T1 a
amplifier
\ p
(2nd axis)CN2
! JJJ
J 66
]J
AC servo
O-
T1 o-
J 211
motor
Servo
O trans
Spindle speed
ROM/RAM board
]0'
PCB for
additional CF91B ]
Q"
axis
JQ.
CV21B
former
Mi_
J 27
AC servo
Digital
fO
Tit O
servo
l O
amplifier
(3rd axis) CN2
Hit
motor
][J
nh
][
AC
100V
Conversational
function card
Master PCB
Option
card 1
CD2 ]
CA8][}
CP14
CP 15
Power unit
CPU
O
Battery
unit
AC
input
spoilt roL
J 222
MPG
Manual pulse.
generator
J 64
(with reels)
PMC
Cassette
101
Machine
CDP CM2
> operator's
CM3 ]Q_- panel
CM4
=3.
J68
{ High-speed measuring
position reach signal
ON/OFF signal
6
CP 3 CP 4 CP 5 CP 6
{] Qp2
Input unit
O-
512
AC
input
APPENDIX 1
J2
J3
CJ
CZJ
C3
Mi
M2
M18
n
M19
J5
J4
M20
At
A2
A3
I/O card A l ~ A3
9 small
J 61
(MDI ) CA4
J 62
( CRT)CA5
CRT/MD1
CA9
CNl
MPO
CN2
cp
J 63
<MPO)CA3
MPQ
MPG
generator
T 1
DC 24 V
J 78
*/0
J 6-1
CD 1
device
Tape reader
with serial
interface
CD8
CDB
(with reels)
Punch panel
CNT4
PMC
(without reels)
AC power
cassette
CP41
(with reels)
(without reels)
T1
(Velocity
command) CV 1
J 10
1st Axis
CNl velocity
AC
J 20
CN5
Tl O
control
unit
J 15
J 25
CN6
Servo motor
CN2
Tl
J 26
(Velocity
TI O
Jn
command) CV2
CN5
control
CNC unit
Tl
CN2
Tl
Tl
velocity
J 16
(Velocity
command) CV3
J 12
J 21
AC
Servo motor
J 27
CNl 3i<i Axis
velocity
Tl
control
J 17
CN6 unit
CN2
Tl
(Spindle
command) CA l
J 66
Servo motor
JD
Servo
J 65
AC
J 22
CN5
transfotmer
OO-N-O- AC
Input
Poshion coder
J 28
CV 4
PCB for
additional
axis
Tl Q
J 13
J 18
CF4
CN6
control
unit
CN5
11
Servo motor
CN2
Tl
Master PCB
CA6
J 23
][
Option card l
CD2]Q
CAB
Servo
]fl
transformer
J 68
J*
AC
100V
CP 14
CP 1 5
30 V
CP 1 1
J)C24
1
I
Battery
CP2
O ON button
~~Q I Q OPP button
If small CRT/ MDI is mounted with
NC cabinet, ON/OFF button is
attached NC at delivery time.
AC
ON/OFF signal
unit
513
Input
APPENDIX 1
Connection
unit 2
Connection
unit 1
J 50
C01
J SI
C02
003
COP4
C04
24V DC
CPS I
Cl 1
J 53
Oi2
Ci 3
CP52 CCD1
cp
COP 2
COP1
J 55
CIO
J 52 ,
J 58
005
J 5*1
009
J 56
J 57
J 59
Machine side
Magnetic circuit
CCD 2 CP55
TJ
J 69 Flat cable
J 70
Optica] cable
9 small
J 61
<MD( ) CA4
J 62
(CRT) GAS
CRT/MDI
OA9
MPO
CN1
MPG
generator
MJ
c=n
J 63
(MPG) CA3
MPC.
ON2
DO 2-1 V
J 78
I/O
J 64
CD 1
device
Tape leader
with serial
inter face
CDS
(with reels)
Punch panel
CNT4
PMC
<n
cassette
(without reel*)
AC power
CP41
(with reels)
(without reels)
-o
T)
(Velocity
command) CV 1
J 10
J 15
(Velocity
command) CV2
ON 1
TD CN6
))
1st Axis
velocity
control
unit
/4[
AC
,3 20
servo motor
J 21
AC
servo motor
ON 2
T1
control
J 16
CN5
T1 O
CN6 unit
T1
CN5
T1
GN2
TI
J 27
(Velocity
command) CV3
ON 6 unit
J 22
ON 5
Tl
control
J 17
AC
Tl O
J 12
servo motor
CN2
Tl
(Spindle
command) CA1
J 65
(Position
coder) CA2
.] 66
Servo
VJD
transformer
0-0-
AC
Input
Position coder
J 28
Tl O
PCB for
J 13
CV4
additional
axis
Master PCB
ON 1 4th Axis
velocity
control
J 18
CF4
ON 6
unit
CN5
Tl O'
CN2
J 23
AC
Servo motor
Tl
][
r-01 CA6
Servo
CD2
Option card 1
CAB
J 68
][f
>
5
CP M
]D
CP 15
,>
AC
CTM> Input
AC
toov
o
a
CP11
transformer
DC 24 V
CP3
CP 4
CP 2
Battery
unit
ON/OFF signal
CP5
Input unit
CPC
O O ON button
Qi Q OFF button
514
AC
Input
APPENDIX 1
Power
magnetic
COP4
AC power
CO
r-
CP3 I
Alarm signal
circuit
(Machine
side)
I/O unit
O Tl
COP 2
'f
COP i
Optical cable
"5
9 small
(MDI
J61
>CA4
J62
CRT/MDI
CA9
CNl
DC24V
J 78
1 f
J 63
(MPQ)CA3
CN2
J 64
CDI
I/O
device
Tape reader
with serial
interface
CD8
(with reels)
][
Punch panel
CNT4
PMC
cassette
AC power
(without reels)
CP41
(with reel*)
rm
T1 O
(Velocity
command) CVl
J to
1st Axis
CNl velocity
conlrol
unit
J 15
(Feed back) CF l
J 20
CN5
T1 O
CNG
CN2
Tl
CN 1
Tl Q
CN5
Tl Cr
AC
servo motor
J 26
(Velocity
command) CV2
(Feed back)
J 11
vc loch
contio
j16
CF2
2nd Axis
CNG unit
J 21
AC
servo motor
CN2
Tl
J 27
(Velocity
command) CV3
J12
Tl oCN5
Tl O
10
CN l 3rd Axis
velocity
control
CN6 unl
J 17
AC
J 22
servo motor
Servo
transformer
AC
o 0"vO Input
CN2
Tl
(Spindle
command) CAl
J65
(Position
coder) CA2
J6 C
Position coder
J 28
Tl
J 13
CV4
PCB for
velocity
axis
Master PCB
Hit CA6
J t8
CP 4
CN6
J 23
CN5
additional
Tl O'
control
unit
CN2
Tl
CD2
vO
Option card 1
J 68
CA8][}
AC
servo motor
Servo
AC
-CrvO Input
transformer O
AC
toov
CP 1 4
CPil
Battery
cb
CPI 5
DC24V
CP 3
ON/OFF signal
cb
t i
CP 4 CP 5 CP6
{J[ CP 2
Input unit
unit
515
O O ON button
Oi O OFF button
AC
Input
APPENDIX I
Connection
unit 1
CO i
J 5I
C02
Cl 1
J53
04
Cl 2
J 58
cos][}
CIO
J52
CO 3
DC2 4V
Connection
unit 2
COO
J 50
Cl 3
q=l
J 70
Optica] cable
COP l
hi
COP 2
CM 1)
COP 3
CA3
AC power
CA3
TZJ
C__J
-O
not to be used
ON/OFF signal
up
CP2 4
(with reels)
CNT4
J 63
(without reds)
][
-o
PMC
cassette
CDP
CM 1
Machine
CM3
panel
operators
generator
J 64
(without reels)
I/O
device
\ Punch
<
panel
J 25
TlO
J 10
CN L
1st Axis
T1
AC
J 20
CNS
velocity
control
unit
J 15
(with reels)
command) CVl
]0
CP4I
(Velocity
CM2
ggg
with serial
rfl[
CDM
J 72
CM4
interface
CDS
J75
Connection unit
for operator's
panel
1=3
Tape reader
CD!
J 59
J
/
CRT/MD1
CA5
Power
magnetic
circuit
(Machine
side)
J 57
Flat cable
CA4
J 56
L_J
1 J
<T>
55
OCD2 CPS5
CP52 CCDt
C-
J 54
servo motor
N2
CN6
Tl
J 26
(Velocity
command) CV2
J11
-Ot CNl
J 16
2nd Axis
Tl
CN5
J 21
AC
servo motor
.o
velocity
control
CNG unit
rp
1 1
CN2
Tt
J 27
(Velocity
command) CV3
JI2
CN 1
3rd Axis
Tl O
CN5
velocity
control
CN6 unit
J 17
T)
J 22
AC
servo motor
CN2
Tl
(Spindle
command) CAl
(Position
coder) CA2
J 66
AC
Servo
J 65
]Q
(II
Position coder
J 28
Tl O
Master PCB
Jl3
CV4
PCB for
additional
Axis
CN l
4(h
Axis
control
CN6 unit
J 18
CP 4
AC
J 23
CNS
velocity
servo motor
Tl O'
CN2
Tl
CA6
CD2
Option card i
Servo
J 68
CA8][}
transformer
High-speed measuring
position reach signal
AC
CP 1 4
1IH
CP 15
J 76
.
V-
L!
CP4
CP 2
Battery
unit
it
CP3
CPI 1
100V
ON/OFF signal
O
CP 5 CP6
Input unit
o-
AC
Input
(Analog servo, 9" standard or 14" color CRT/MDI and connection unit are used.)
516
APPENDIX 1
C0P4
AC power
Power
I/O unit
CP31
Alarm signal
magnetic
circuit
(Machine
side)
O Tl
COP 2
Optical cable
C0P1
<-
Flat cable
CRT/MDI
CA4
CA5
CA3
---
AC power
CMD
COP 3
DC
r-QC
PMC
cassette
*o
CM4
cp
MPO
CDS
{wilh reels)
J63
CNT4
(without reels)
MPG
(with reels)
{without reels)
] |}
MPG
J 64
I/O
device
*g.
Punch panel
J 25
Tl
J 10
ON l
1st Axis
velocity
control
unit
J15
operators
panel
1 7
iJ
ID
Machine
CP4t
<
(Velocity
command) CV1
CM2
CDP
cp
with serial
interface
J75
J7Z
CM3
Tape reader
CD I
CMI 1
CDM
CD1 CA3
ON/OFF signal
Cl 2 4
O (14" color)
not to be used
Connection unil
for operator's
panel
ni
AC
servo motor
J 20
CN5
Tl O
ON 6
CN2
Tl
CN1
Tl o
CN5
Tl O
CN2
J 26
(Velocity
JI 1
command) CV2
2nd Axis
velocity
control
J16
CN6
l*
AC
servo motor
J21
]Q
Tl
(Velocity
command) CV3
0-
J 12
J17
Tl
CN1
3rd Axis
CN6
unit
velocity
control
J-QL
J 22
CN5
nr
AC
servo motor
Tl O-
ON 2
Tl
(Spindle
command) CA1
J 65
J CO
(Position
coder) CA2
Servo
MD transformer
OO'M} AC
Input
Position coder
J 28
Tl
CT4
ID-
J I6
CD 2
CV4
PCD for
]0
J13
Master PC8
rOC CA6
Option card 1
4th Axis
velocity
additional
Axis
ON l
conlrol
CN6
unit
CN5
Tl
AC
servo motor
Servo
transformer
OCTNO AC
IQ
Tl
CN2
X)
J 68
CA8
J 23
Input
AC
l 00 V
CPI 4
Power supply unit
CPI
CPI 1
ON/OFF signal
J 76
5]
CP3
CP 4
CD
CD
CP 5
Cl' 6
Input unit
Daltcry
CP 2
unit
(Analog servo, 9" standard or 14" color CRT/MDI and I/O unit are used.)
517
AC
Input
APPENDIX 1
I/O card D1 D3
"w
J1
I'M!
J3
Ml 8
C?
COP 4
J2
M2
J5
Ml 9
DC24V
CP5I
J4
M2 0
<71
t-
COP 2
]DOptical cable
Flat cable
COP1
14 color
CRT/MDI
CA4
CA5
CA3
1
]
AC power
not to be used
CP 2 4
ON/OFF signal
panel
CA3
t=P
Cp
CM 4
j MPoj j MPC.j j j
MPO
generator
UJ
(with reels)
CNT4
J 63
(without reels)
CP41
(with reels)
(without reels)
r-O
][
Machine
operator's
CDl
CD8
rD[
CM2
CM3
with serial
interface
CDl
JIHC CDP
Tape reader
J 75
for operator's
panel
CDM CM 1
CM1)
COP 3
Connection unit
J 64
i/o
device
PMC
Punch panel
cassette
J 25
Tl O
(Velocity
J10
command) CVl
CN1
1st Axis
CN5
Tl O
velocity
control
unit
J15
{][
J 20
AC
serYO
motor
CN2
Tl
CN6
J 26
(Velocity
command) CV2
JI1
CN 1
,\ 1 6
Tl O
CN5
2nd Axis
velocity
AC
servo motor
Tl O
CN2
control
CNG
J 21
ID
unit
Tl
J27
(Velocity
command) CV3
Tl O-
JI2
:-Dt CN1
]Q
velocity
Tl
conlroi
J17
(Feed back) OF 3
CN6
)22
CN2
Tl
unit
Servo
(Spindle
command) CA1
J65
(Position
coder) CA2
J66
AC
servo motor
CN5
3rd Axis
transformer
Position coder
AC
ooo- Input
AC
100V
Conversational
function card
Master PCB
'
D[ CA6
CD2
Option card 1
CA8][}
J 68
CPI 4
](H
CP 1 5
ON/OFF signal
1
CP3
Input unit
Battery
O, unit
CP4 CP5 CP 6
CP 2
518
AC
Input
APPENDIX 1
Connection
Connection
unit
J 51
CO 2
CO 3
COP 4
DC 2 4V
CIO
J 52 ,
Cl l
J53
CO 4
CP 51
unit 2
COO
.15 0
CO I
(X7D2
an
J69 Flat cable
COP2
J 70
Optical cable
COP1
CAS
AC power
not to be used
circuit
(Machine
side)
J 59
LJ
J
Cl)P
CM2;
CD)
CA3
CM3
up
1=3
CM 4
Tape reader
with serial
Inlotface
CD8
{with reels)
J75
for operators
panel
CDM CMl
CP 2 4
QN/OFF sign at
Connection unit
CMI)
CD 1
Power
magnetic
CP55
COP 3
CA5
J 57
Flat cable
CA4
J 56
CI 3
CP5Z CCD1
<J>
J 55
Cl 2
J 58
CO 5
J 54
J 63
CNT4
MPO
MPG
Machine
operators
panel
(without reels)
HlC
-o
CP41
{with reels)
(without reels)
][
J 64
I/O
device
PMC
cassette
Punch panel
J 25
{Velocity
command) CV1
J 10
CN1
1st Axis
velocity
control
unit
J 15
T 1 O'
CN5
J 20
AC
servo motor
T1 O
CN2
CN6
T1
(Velocity
command) CV2
J 11
CNl
2nd Axis
velocity
.1 1 G
(Velocity
command)
CN6
control
unit
J1 2
CV3
CNl
3rd Axis
CN6
unit
velocity
J 17
(feedback) CF3
control
T1
ON 5
T1
J 26
AC
J 21
servo motor
J 22
servo motor
ON 2
T1
T1
Jll
O
CN2 ID
T1 O-
CN5
AC
T.
Servo
(Spindle
command) CAl
J65
(Position
coder) CA2
J 66
MD transformer O-Or\0-AC
Input
{1
Position coder
AC
100V
cb
Conversational
function card
Master PCB
r0[ CA6
CD2
Option card 1
]
High-speed skip signal or
High-speed measuring
position reach signal
J 68
CAS
ON/OFF signal
CPI 4
][H
CPI 5
Battery
r-i
cD
CP 3
CP 4 CP5
{][ CP2
Input unit
6
CP6
unit
519
AC
Input
APPENDIX 1
COP 4
AC power
Power
magnetic
I/O unit
CP3 1
circuit
(Machine
side)
Alarm signal
T1
T'
COP 2
Optical cable
Flat cable
COP i
14 color
CRT/MDI
CA5
CA3
AC power
not to be used
CM2
Machine
operator's
CDI CA3
CM3
panel
C=3
CM4
CP24
ON/OFF signal
C=3
CDP
| MPoj j j j j
Tape reader
wjlh serial
interface
CD8
.J 7 5
CD l
CMD
COP 3
CM
(with reels)
J 63
CNT4
(without reels)
rC1C
fi
PMC
cassette
MPO
(with reels)
J 64
(without reels)
I/O
]Q
device
c
*
<
Punch panel
(Velocity
command) CVl
MPO
CP41
,*
Connection unit
for operator's
panel
COM CM l
J 25
Tl O
J 10
CN 1
1st Axis
veiocll
contco
unit
J 15
CN5
T1
AC
servo motor
CN2
CN6
J 20
T1
J 26
(Velocity
command) CV2
J1 L
CN 1
velocity
control
J 16
2nd Axis
ON 6
unit
T1
CN5
a-
J21
AC
servo motor
Tl O
CN2
Tl
J 27
AC
Tl
f 12
CN1
CV3
3rd Axis
velocity
J17
CN6
CP3
servo motor
Servo
control
unit
J22
CNS
CN2
Tl
(Spindle
command) CAl
J 65
(Position
coder) CA2
J 66
transformer
AC
100V
AC
-CTUD- Input
Conversational
function card
Master PCB
HJ[
][
CA6
Option card l
CD2 ]
CA8][}
J 68
ON/OFF signal
CPI 4
CPI 5
CZ3
I
CP3
CPI 1
CP4
Input unit
CP2
Battery
LJ
CP5 CP6
unit
520 -
AC
Input
APPENDIX 1
1.2 11 Series
Punch panel
J G4
I/O
cm
device
unit
J 63
Manual pulse
generator
CA3
fiffi
f
J 54
c-Be
J8
uT
Machine side
operator's panol
Emergency
stop
J9
SSCMI
AC 1 0 0 V
J76
CV21B ]Q
CF91D HK
C,1J1
J 210
C12
J 59
C13
CP55 HK
CAHl
servo
{]JcN2anlir,ei
Regenerative discharge unit
Axis
PCB
7~x1
(AC motor
J[ control
J 25
CN1 Digital
'compot
'J70
J 57
J 50
**
Optical cable
Machine side
Magnetic
circuit
J6
II
-3
C0P1
CIO'
J 56
J71
J 72
CP 24
C09
J 55
CMD
CRT/MDl
J220
COJDMIJQ
J51
C02
o
J 52
J 53
Bflcafei
J 58
J 211
CV22B
C03
CF92B
J 79
J26
servo
fldcN2amP,ifiei
DicosCWh
CN1 Digital
HK
Optical cable:
AC motor
COP2
J 221
Machine side
Magnetic
I/O unit
circuit
J73
CP31
A1
J 74
CV21B
CF91B UK
Digital
servo
CN2amplifter
CAT
CD5
J81
J 27
CN1
Note 1)
J 80
Tape reader
J 212
CAH2
nl
AC motor
Axis
control
IE PCB
J 222
PMC
cassette
CV22B H}External
position
display
J82
J 83
L>
J65A
S-analog output
for 1st axis
riJ 66B
Position coder for
2nd axis
S-analog output
OD
J65B
J 84
J 85
CAi 1
J213
CNl
HK
J 28
Digital
servo
CN2amp!ifier
Regenerative discharge unit
HI
CF92B
AC motor
J 223
HI CA2A
A
--HE CAICAH3
CA2B
ril
1!
CV21B ]{\
J 2 14
Digital
servo
CN2 amplifier
ATUJ K
control
PCB
CA1B
J 29
CNl
CA8
J 224
|[ CA 1 2
AC motor
[ CD3
l CD4
CPI 2
CP14 Stabilizing circuit
CPU CPI 3
Servo
trans-
former
Magnetic
err
Fuse
ij,i
J 90
Servo
ON/OFF DOR/DOF
-fl[ CP3
CP5
CP4
CPC
trans-
former
Input unit
EXR
EXS
AC input
521
contactor
system (1ITT)
111at is provided
2nd spindle.
APPENDIX 1
Punch panel
J64
VO
CMD
CD1
device
CRT/MDI unit:
J 63
CP2 4
CA3
QVOFF CP21
Manual pulse
J 76
J 54
oii
CM!
J6
oil- IM2
J72
Machine side
U-ihH
IP4
J7 7
generator
J71
operators panel
Emergency stop
-QO- AC 1 00 V
ID-
Optical cable
COPi
009
n
J55
J 56
J 57
J 59
Machine side
Magnetic circuit
J 50
J51
J 52
J 53
J 58
010
CV1
CPI
I
mg
C12
J 10
J15
IFT
gCDDz JU
CPK
Inductosyn preamplifier
CP31
01"I ID
CF21
ODD!
4:04
CV 2
CP2
J 79
gci51
oJ
J 100
j no
J31
CN1Velocity
Optical cable
I motor
Inductosyn preamplifier
CP 2 2
J74
CVS
CF3
J 1 01
J10S
-Dd
jni
J 32
J 17
Inductosyn
J 27
CN1Velocity
control unit
3% (AC>CN5|]Q
J80
Tape reader
fAcn|
COP 2
J 73
AL
il
J 21
CN2
CP 3 2
CP31
J 26
CNO (AOCN5DD
I/O unit
Machine side
Magnetic circuit
Inductosyn
105
control unitf
J 16
C0SU00P4 1D*-
l
AC
motor
)Q'
Oi cosi6
il
J 20
C135CTSS ) J70
'
CO!
J25
CN1Veloctly
control unit'
CN6 (AC)
CNEIIQ
CN2
.12 2
U
AC
J 81
CF33
CF23
motor
Inductosyn preamplifier
J 102
Inductosyn
oC3 J107
J11 2
PMC
cassette
CV4
CF4
J8 2
External
position
display
J 33
J 28
control unit]
J18
J 23
CNG
(AOcNshQ.
CN2
CA1 1
J83
motor
Inductosyn preamplifier
Position
coder
Sanalog output
High-speed skip/
High-speed measuring
position reach signal
Magne switch method
zero point signal
J 66
CP3 4
CF24
J 1 03
cC3
J 113
Inductosyn
CA2
J65
CAl
J 84
CA8
J85
AC
CV5
CF5
J 34
J19
CNlVelocily )
J 29
CN6
J 24
control uniti
<AQcN5m>
CN2
Rcgenc r at ive discharge unit
CAl 2
AC
motor
Inductosyn preamplifier
[ CD3
CF3 5
J 1 04
CF25
CD4
177, Cl>12
U( CPll stabilizing circuit
CPU cpi 3
S ervo
transformer
Magnetic
pusc
J90
J 91
iofV01TCP2
M0N/BDK
-D[ CF3
CP
CP 4
CP6
Inductosyn
ilOOr
jut
R
Cl1
Servo
hransformery-'
Input unit
EXR
/EXS<
AC Input
522
cojitactor
APPENDIX 1
I/O
device
J 64
CD 1
\\\
J71
CP24 JQ
J7 2
CMD
CRT/MDI unit
J 63
CA3
mrtlf,
c&CM2
||UM3
i>
J 77
J76
j|cM.
Machine side
operators panel
Emergency stop
AC100V
J8
J9
Optical cable
R
COPl
c-i
J 54
cw_r
J 55
CIO 3
J56
J57
CV1
5
CM i;
g
CF1
ClyCDOZ
J 30
[ CNlVeloclty
Kn?a0
J35
l9
J70
J 50
cot
C02.2
TJ
J52
C03
J 58
CV2
CF2
J31
J 26
J 36
J7 9
COl
CtSl
06
OOIM ID-
J 21
CN2
>
tOptical cable
AC
motor
COP 2
Separated [pa-*1
I/O unit
Machine side
Magnetic circuit
pulse coder 1
<3
J 53
_1
Separated !|
KH
J51
motor
iO-'
AC
<5
Machine side
Magnetic circuit
Ti
J 20
CN2
lu
J 59
J 25
pulse coder |
J 73
CP3 J
J7 4
CV3
CF3
J32
1|CN,p
J3 7
J 22
"1CN2
J80
J 27
AC
motor
Tape reader
J81
Separated
pulse coder I
PMC
cassette
CV4
CF4
J8 2
External
position
J3 3
J 38
J 28
(
CN5
CN2
_
,_rn
CA1 J
J83
display
(AC)
u
h
J 23
AC
motor
Separated
Position
coder
S-analog output
High-speed skip/
High-speed measuring
position reach signal
Magnet switch method
JOG
CA2
J65
CA1
J84
CA8
J8 5
CV5
CF5
J34
pulse coder
J 29
of
J39
J 6
WOCNSIIQ
CN2
J24
AC
motor
CA1 2
ii
Separated P
[ CD 3
pulse coder I
{ CD4
CPI 2
Servo
transformer!
Magnetic
Fuse contactor
cf
J90
J 9t
Input unit
Servo
transformer <
mcp*
CP6
EXR
/BXS
AC input
523
APPENDIX 1
Servo axes
1st axis
XI
2nd axis
Z1
3rd axis
X2
Tool post 1
Tool post 2
Spindle
Spindle
Spindle 2
5 th axis
Servo axes
1st axis
XI
2nd axis
Z1
Tool post 1
Additional
axis
Spindle
Spindle
4 th axis
X2
5 th axis
Z2
Tool post 2
XI
2nd axis
Z1
3rd axis
X2
Tool post 1
Tool post 2
Spindle
Spindle
4th axis
5 th axis
Z2
4th axis
3rd axis
Common spindle
(for 1 spindle system)
Z2
Additional
axis
524
APPENDIX 1
1st axis
2nd axis
3rd axis
XI Z1, X2, Z2
(
(tool post 2)
4th axis
1st
spindle
2nd
spindle
Spindle
Spindle 2
1st spindle
(2-spindle system)
2nd spindle
(Note) The additional axis can not be used when 2nd spindle is provided.
525
APPENDIX 1
type
12/120
Jl40a
J 1 40b
C22A
C22B
][}
J 1 10 c
C22C
J 1 4 Od
C22D
Built-in type
C2 2K
I/O unit
C23 A
Built-in type
additional
I/O unit
(only for free
standing type
B cabinet)
J140e
J 14 1a
J 1 4 1b
J 14 1 c
C23B
C23C
C2 3D
C23E
C2 2A
C22B
C22C
02 2D
power
magnetic
circuit
J 1 4 1e
J 14 1 f
J140g
J 140b
J 1 40 i
J 1 40 j
J 14 1 j
C22E
C2 3A
02 3D
J14 1g
J II 1 h
C23C
J I4 1 i
C23D
02 3E
MDI/CRT unit
Machine
side
J 14 1d
J 14 1i
.16 3
CAS
Reader-puncher device
*
(Reader-puncher
0])7
interface;
Punch panel
ASR33/43 device
J87
0 1P02/CD4
0 l PO 2/CD3
]
J84
0 1P0 2/CA19
a
3
01P02 or 01P13/CA1
less than more than
9 axes
8 axes
*3
01P02 or 01P13/CA2
J65
Spindle speed
control circuit
J66
cd
01P04/CA1 7A
01P04/CA1 7B
.a
J 130a
J 130b
9 position display
td
&
'C
(U
VI
8
rH
0 1P 1 3/CA 1 7C
Hybrid control
is
is not
performed performed
l
1
01 P09
or
0 1 P0 7/CA1 2
1 30c
J 85a
J 85b
J 85c
J 8 5d
J85e
Input unit
~
~
AC power
526
I/O
APPENDIX 1
2)
12/120
12/120
o i po-i/cor2
CRT/MDI and
Separate
I/O
I/O unit
cable
73
COP 4
Macliine side
CP 3 1
power magnetic
circuit
J 7.1
External
CRT/MDI
01P04/COP1
I p-ot
Optical
cable
Connection
unit for
COP3
CMD
10
CP2I
CP24
01 CUM operators
p1 OQN/OPP
CD1
CA3
cpT
Operators
panel
<L i i-i
i
(Reader-puncher
CD6
interface)
Punch
panel
ASK33/43 device
J 87
01P0 2/CD4
0 1 P0 2/CD3
0IP02/CA19
J84
a3
14
a
3
o
01P02 or 01P13/CA1
Spindle speed
J 65
control circuit
.166
01P02 or 01P13/CA2
1
.2
01P04/CA17IJ
J 130 a
Of F04/CA17H
u
o
0 1 P i 3/CA 1 7C
I
0 I P09
<N
04
J 1 30b
J 1 30c
0 1 P0
02P07/CAI2
03P09 " 03P07/CA12
0 4 P 0 9 " 04P07/CAI2
05P09 " D5P97/CAI2
02P09
Hibrid control
is not
is
1
performed performed
I
or
7/CAI
8
rO
Q position display
J85a
J 85b
J 85c
J 85 d
J 85e
position display
-1st
-4
~ 3rd axis
~ 6th axis
~ 9tli axis
TO ~ 12th axis
13 ~ 15th axis
_7
CPU 'I
CP 3
CP 6
Input unit
AC power
527
unit
APPENDIX 1
3)
12/120
12/120
coder,
resolver
01 P0G/CV1
J3 1 a
" /CV2
"
J32a
/CV3
CN l
CN 1
CN 1
CN 1
J32c
CN 1
J 30d
CNi
J 3 Id
/CV2
CN i
J 3 2d
/CV3
05P06/CVI
" /CV2
/CV3
v
CNi
J 30c
CN i
J 3 1c
2nd axis
3rd axis
CN 1
J 32b
J 30c
J 31c
" /CV3
04P06/CV1
1st axis
CN 1
CN l
J 3 0b
J 3 1b
02P06/CV 1
" /CV2
" /CV3
03P06/CV1
" /CV2
CN)
CN i
CNi
J32e
4th axis
5th axis
6th axis
7 th axis
8th axis
9th axis
10th axis
lltli axis
12th axis
13th axis
14th axis
15 th axis
DC servo motor
-H*
a
P
a
o
o
1
.2
K3
x)
Ctj
J & f\/l 6 5a
J 6 a/J 6 0a
01P06/CF5 1
/CF5 2
" /CF5 3
02P0G/CF51
" /CF5 2
" /CF53
03P06/CF5 l
" /CP 5 2
" /CF5 3
04P06/CP51
/CP 5 2
" /CF53
05P0G/CF5 1
v
/CF5 2
" /CF5 3
J 7 a/J G 7 a
J 5 b/J 6 5b
J Gb/J 6 6b
J 7 b/J 6 7b
J 5c/J 6 5c
J 6 c/J 6 6c
J 7 c/J 6 7c
J 5d/J 6 5d
J6d/JG6d
J 7 d/J 6 7 d
J 5 c/J 6 5 e
J 6e/J 66c
J 7 e/J C 7 e
rH
o
o
.2
GO
a
rO
CO
G
4>
LO
o
cs
0 IPO 7/CP 7 1
--
]Q
)Q
]Q
]Q)Q)Q
/CF7 2
/CF7 3
0 2P0 7/CF7 1
v
/CF7 2
/CF7 3
O3P0 7/CF7 1 ][}
" /CF7 2 ]Q
" /CF73 |Q.
04P07/CF71 IQ
" /CF7 2 jQ
/CP 7 3 ]Q
05P07/CF71 ]Q
" /CF7 2 ]Q
/CF73 ]Q
1st axis
2nd axis
3rd axis
4th axis
5 th axis
6 th axis
7 th axis
8th axis
9th axis
10th axis
11th axis
12th axis
13th axis
14th axis
15 th axis
Industosyn
1st axis
J 1 10a
J 1 1 la
J 1 1 2a
2nd axis
3rd axis
4th axis
5 th axis
6th axis
7 th axis
8th axis
9th axis
10th axis
11th axis
12th axis
13 th axis
14th axis
15 th axis
J 1 1 0b
J 1 lib
J 1 12b
J 1 10c
J 1 1 1c
J 112 c
J 1 I0d
J 1 lid
J 1 1 2d
J 1 1 0e
J llle
J 11 2c
J 105a
J 106a
J 107a
J 1 05b
J l 06b
J l 07 b
J 105c
J 106c
J 107c
J 1 05d
J 1 06d
J 10 7d
J 10 5 e
J 106 c
J 107 e
Industosyn preamplifier
01P07/CF3 1
" /OF 3 2
" /CF3 3
0 2P07/CF3 1
" /CF3 2
" /CP 3 3
03P07/CF31
" /CP 3 2
" /CF3 3
01P07/CF3 1
" /CF32
" /CF3 3
05P07/CF31
" /CP3 2
" /CF3 3
J 10 0 a
1st axis
2nd axis
3rd axis
4th axis
5 th axis
6 th axis
7 th axis
8th axis
9 th axis
10th axis
11th axis
12th axis
13 th axis
14th axis
15 th axis
J 101 a
J 102a
J 1 00b
J 101b
J 102b
J 10 0c
J 10 lc
J 102c
ji
o0d
J 10 1d
J 1 02d
J 1 00c
J101c
J 102c
- 528
J 105a
J 10 6a
J 107a
J 105b
J 10Gb
J 107b
J 1 05c
J 106c
J 107c
J 10 5d
J 1 0 >3 d
J 1 07d
J 105 e
J 1 0 6e
J 1 07e
and an
APPENDIX 1
4)
12/120
12/120
J i 50a
0 IPO 9/CP 61
a
%3
3
M
S
8 a
o
o
rH
<d
.O
oo
1
O
'*3
<D
V5
cd
CM
r-H
J 1 51a
" /CFG 2
" /CFG 3
02P09/CFG 1
/CF6 2
* /CFG 3
0 3 P0 D/CFG 1
" /CFG 2
" /CFG 3
04P09/CF61
" /CFG 2
" /CFG 3
05 PO 9/CF6 I
" /CFG 2
" /CFG 3
J l 52a
J \ 50b
J l 51b
J 152b
J 1 50c
J 151c
J 152c
J 1 50(1
J 151(1
J 1 52d
J 150c
15 1C
J 152c
12/120
0 1 P09/CF7 1
o
o
/CF7 2
" /CF7 3
0 2 P0 9/CF7 1
" /CF7 2
" /CF7 3
0 3P09/CF7 L
* /CF7 2
04 P09/CF7 1
"
a
3
-H
a a
O
.a
cd
CO
<D
<D
Si
cd
CM
1st axis
2nd axis
3rd axis
4th axis
5 th axis
6th axis
7 th axis
8th axis
9th axis
10 th axis
11th axis
12th axis
13th axis
14th axis
15 th axis
J 15 7 a
J 1 55b
J 1 56b
J 1 57b
J 155c
J 1 56c
" /CF7 3
J 1 57c
" /CF7 2
J 1 5Cd
J 1 57d
J 1 55e
J156e
J 1 57c
J 1 55(1
" /CF7 3
0 5 P09/CF7 1
" /CF7 2
* /CF7 3
For resolver
Induetosyn
12/120
01P0 7/CF71
" /CF7 2
Jit
JO-
02P07/CF71 ]0
" /CF7 2 ](}
cd
" /CF7 3
0 3P0 7/CF7 1
" /CF7 2
" /CF7 3
0 4P0 7/CF7 1
" /CF7 2
" /CF7 3
0 5P0 7/CF7 1
" /CF72
/CF7 3
01 P0 7/CF31
a
h
a
o
o
1
o
-3
-a
P
a
o
o
o
s>
cd
&
Si
a
<D
c/J
o
(N
CM
rH
]Q][}
][).
JQ][t
][
][f
](}
][}jn-
J 1 1o f
J111f
J112f
J 1 1 0g
Jills
.M 1 2 g
J i ion
J 1 1 1h
J112h
J 1 10 i
J 111i
J 112i
J 1 10 j
J 111 j
J112 j
1st axis
2nd axis
3rd axis
4th axis
5 th axis
6 th axis
7th axis
8th axis
9th axis
10 th axis
11th axis
12th axis
13th axis
14th axis
15tli axis
J 1 05 f
J i 06 f
J 107 f
J 1 0 5g
J 1 06g
J 10 7 g
J 10 5 h
J 10 6 h
J 10 7 h
J 1 05 i
J 1 0G j
J107i
J 105 j
J 106 j
J 107 j
Induetosyn preamplifier
" /CF3 2
J 100 f
j ioi
" /CF3 3
02P07/CF31
J l 02 f
" /CF3 2
J 10 1 g
" /CF3 3
03P07/CF3 1
/CF 3 2
" /CF33
04 P07/CF31
" /CF32
" /CF3 3
05P07/CF31
" /CF3 2
"
/CF3 3
J 1 OOg
J l02g
J1o0h
J10 1h
J 10 2h
J100 i
JJJLL1
J 102 i
100 i
J 10 i i
J 1 02 j
For induetosyn
529
1st axis
2nd axis
3rd axis
4th axis
5th axis
6th axis
7 th axis
8th axis
9th axis
10th axis
11th axis
12th axis
13th axis
14th axis
15th axis
J 105 f
J 106 f
J 107 1
J 1 05g
J 1 0 6g
J > 07g
J 105h
J 1 06h
J 107h
J 1 05 i
J 10 6 i
J 107 i
J 105
JioGi
J 107 j
APPENDIX 1
5)
12/120 series
12/120
J5~7 or J65~67
01~05P06/CF51~53
fl
Velocity control
01-05P06/CV1-3
unit
CN1
J30-32
T:
J40-42
CN2 T1
cp
0-0
Servo
transformer
6-
AC power
12/120
01~05P06/CF51~53
Velocity control
01~05P0 6/CV1~3
unit
J30-32
CN1
J40~42
zi
DC motor with
CN2T1
a tachogenerator
Emergency stop
100 VAC
Servo
trans-
former
6-
AC power
12/120
01~05P07/CF31~33
01~05P07/CF71~73
J100-102
Inductosyn
preamplifier
Inductosyn scale
J110-112
J65-67
01~05P06/CF51~53
01~0 5 P 0 6/C V 1 ~3
J105M07
Velocity control
unit
J30-32
CN1
T1
CN2 T1
Ip
-o~c>
Inductosyn slider
11
J40~42
\T
Z)
DC motor with
a tachogenerator
Emergency stop
100 VAC
Servo
trans- oformer
530 -
AC power
APPENDIX 1
6)
12/120
12/120
J15 ~17
01~05P06/CF51~53
J10 1 2
01~05P06/CV1~3
Velocity control
unit
CN5
CN6
J20-J22
J25-27
CN1
CN2 T1
Z!
T
AC motor with
Emergency stop a pulse coder
100 VAC
Servo
trans
-AC power
former
12/120
01-05P06/CF51-53 ]Q01~05P06/CV1~3
JD-
'
J30--32
unit
J20-J22
CN5 ]D
J25-27
Tl 6-
[ CN6
CN1
Z1
CN2 Tl
0-0
AC motor with
Emergency stop a pulse coder
100 VAC
Servo
trans
former
AC power
12/120
01~05P07/CF31~33
01~05P07/CF71~73
J100-102
Inductosyn
J105-107
Inductosyn scale
preamplifier
Lj *
J110 11 2
Inductosyn slider
Velocity control
unit
01~05P06/CF51~53 JD
01-05P06/CV1-3
[ CN6
J30~32
CN5
CN1
J20-J22
J25--27
Z3
CN2 T1
i=r
Emergency stop
AC motor with
a pulse coder
100 VAC
Servo
trans
former
531
AC power
APPENDIX 1
Connection
unit 2
Connection
unit 1
J 50
C01
J51
CO 2
DC 2 4 V
J 56
COP 2
Optical cable
COP1
J 70
Plat cable
CA7
CD 16
CMD
CRT/MD1
-O
ON/OFF signal
CD1
CM3
CM4
cp
MPG
Manual pulse
J 63
CNT4
(without reels)
HH
CP41
-~0
cassette
3
o
J 25
J 220
CP9 1
(1st axis)
J 21 1
(Command) CV22
J 221
(Feedback) CF9 2
10
J 26
AC servo
Digital
[CN1 servo
amplifier
J 65
(Spindle
command) CA1
motor
CN2
AC servo
Digital
Tl
CN1 servo
amplifier
J 210
(Command) CV 21
motor
&
O
11
CN2QQ
(2nd axis)
J 66
(Position coder)
Servo
CA2
ROM/RAM board
CV21B ] [}
PCB for
additional
J 27
?Ht
CF9 ID ] [}
CF92B
1th
1
I
servo
Tl
Digital
{][CN1 servo
Tl
amplifier
(4 th axis) CN2
CD2
CAB
CPU
=5
}
][}-
CP14
JIH
CPI 5
Power unit
/ Dt
AC servo
motor
O
amplifier
(3rd axis) CN2 ][}
J 223
Option card 1
unit
QJV] j Digital
<y
J 222
1213
Position coder
J 212
CV22B
axis
input
former
control
] (]
{] [
Battery
AC
dans*
Spindle speed
Master PCB
generator
(with reels)
(without reels)
PMC
(Feedback)
operators
panel
0SB
(with reels)
Machine
CM2
Tape reader
with serial
interface
CD8
J75
Connection
unit for
operators
panel
CDM CM 1
lOt
CP24 101CDP
CD 13
AC power
side)
7 T
cable
*r
r-
Plat
magnetic
J 59
Ci 3
CCD2CP55
CP52 CCD1
. circuit
(Machine
J 57
Cl 2
J 58
J 69
Power
Cl 1
J 53
CP51 CO 4
CO 5
J 55
CIO
J 52
COP4 CO 3
J 54
C09
J 68
jo-
Dt
AC servo
motor
][}
Servo
trans
former
AC
input
AC
100V
ON/OFF Signal'
J 76
1
CP3 CP4 CP5 CP6
{] [ CP2
<y
Input unit
532 -
AC
input
APPENDIX 1
Power
COP 4
AC power
magnetic
I/O unit
CP3 I
circuit
(Machine
.side)
CO
T1
COP 2
Optical cable
CD
CRT/MDI
COP 1
interface
PCB
CD13B
CRT/MDI
] [}
Connection
Flat cable unit
for
operators
CDll>
CA7
,-5
CDI3
CMO
AC power
CP24
CM1
llPt ::DP
CD 15 CD12 CA3
ON/OFF signal
CD
Cbl
Machine
CM3
operators
panel
CM4
J63
000
y
J*M)[
Tape reader
with serial
interface
CD8
J 75
CM2]Q-
(with reels)
CNT4
MPG
Manual pulse
generator
rOl
r~0 CP41
(without reels)
PMC
a*
J 21 0
(Command) CV21
(Spindle
servo
'pi
amplifier
CN2
](}
J26
CM servo
amplifier
(2ND axis)
J 65
T1
AC servo
(Q
motor
CN2
ffi
J 66
(Position coder)
Servo
AC
o oo- input
>0 trans
former
CA2
ROM/RAM board
AC servo
motor
0[
Digital
J 22 1
CA 1
Digital
(1st axis)
J21 3
CV22
(Feedback) CF92
command)
tit*
J 2 20
(Feedback) CF91
(Command)
(with reels)
(without reels)
cassette
Spindle speed
][}
control
Position coder
CV2 113
PCB for
CF91B
additional
CV22B
axis
CF92B
hft
J 27
J 21 2
TUt
]D
]Q
]Q
CN 1 Disi,al
servo
amplifier
(3rd axis)
servo
amplifier
Master PCB
(4th axis)
J 223
CD 2
Option card 1
CPI 4
CP15
J 68
X
Fig. 1.4 (b)
Q--
]0
]D
J 28
DI
CN2p Q-
AC servo
motor
Servo
trans'
former
AC
O0x-0 input
AC
100V
ON/OFF signal
U76
CPI 1
Battery
unit
CN2 ]
T1
11
motor
{O
]0
CA8
Power unit
Tl
222
w*\
/ r-dl AC servo
CP4 CP 5 CPb
CP 2
Input unit
AC
input
APPENDIX 1
Battery
unit
C3
CD15CD16CD7
CMD
[ (.1)12
CRT/MD1
CP2M
fl[CA3
J63
655
J 70
Emergency stop
-O)-AC 100 V
j"
PCB
vn
J 57
Cl 2
J 59
CV21B ]Q_
CF91B ][K
*.
cot
J62
Cl
J7 0
Axis
CAH1
magnetic
J 50
J 21 0
J 25
rii
ii
Cl 3 55
Machine side
J 53
panel
i| *
C3
nicios
gj ciiJi
J 56
J52
-Machine operators
CRT/MDI interface
J55
J51
J7
r|pf2
J 77
, J54
cabinet
J 72
JG
s on
oi.
i
ON/OPPCP21 CD 13
Manual pulse
go n era tor
J71
CPI]
51
001
control
II PCB
J 220
AC servo
motor
CDD
m*.i
I
t
DDC03!
J 211
CV22B
J 79
C0|uCP
CNl Digital
CP92H ][k
51
J58
CCB CO
ptical cable
J 26
<
servo
fl[ CN2 amplifier
AC servo
COP 2
motor
J 22 1
Machine side
magnetic
cabinet
I/O unit
c,>3.
J 73
J71
-
CV21B |jj_
Al' )
CF91B
Note 1)
CDS
J81
Axis
CAM 2
control
II PCB
J 27
HI CNl Digital
servo
HI CN2 amplifier
CAT
J 80
Tape reader
J212
Jit
J 222
AC servo
motor
PMC
cassette
CV22B )Q_
External
position
display
J82
J 21 3
CAl l
J 28
HI CNl Digital
servo
CP92B ](V
HI CN2 amplifier
J 83
rU
AC servo
motor
GCA
CA2A
2nd axis
High-speed Skip/High speed
Magnetic switch method
zero point signal
J 223
J65A
CAl A
J66B
CAl 13
ot CA2B
J65B
J84
.185
ir
CV2 1B
CP91B Plk
Axis
control
J 21 4
J 29
CNl Digital 1 (
servo
CN2 amplifier.
PCB
CAl 11
CAS
--|][ CAl 2
D[
AC servo
motor
J 224
DE
Servo
Note 1)
CPI 2
__
J90
trans-
former
CPI 3
Magnetic
Fuse conlaclor
J9 1
QQCP3
QI CP5
Servo
trans-
former
.. ,
/BXS
AC input
534
ri
APPENDIX 1
O
V
200/22QVAC 30 60 Hz
or 200 VAC 30 50 Hz
-o y
o w
o
M5 screw terminal
2) T series/M series built-in type 1, M series built-in type 2-2, built-in type
3, and unbundled type
o
o
R
TP1 of input unit
(M4 screw terminal)
M4 screw terminal
R
S
200/220VAC 10 60 Hz
or 200V AC 10 50 Hz
200-550VAC, 10 50/60 Hz
when multitap transformer is used)
535
M5 screw terminal
APPENDIX 1
&
zO
X)
X)
220/200VAC 30 60 Hz
or 200VAC 30 SO Hz
Attached cable
U
V
w
G
200A
200D
o
o
o
o
V
TC5 of terminal unit 1
(M5 screw terminal)
200-550VAC 30
(Note)
50/60 Hz
(4).
536
APPENDIX 1
6) In case of
10/100
2.
J1
R
4
PA
PB
cm
ON/OFF circuit
Connector
Input unit
]Q
CP 11
2.
3.
PA
PB
0C
CP 2
1
PA
PB
TP 1 M4 screw terminal
R
f f f
TP 2 M4 screw terminal
EON EOF COM
EON EOF COM
? f f
ON/OFF button
537
APPENDIX 1
7) In case of
Connector
SMS3PK-5
11/110
CPU
1
2.
S
R
A
O
CP
11
J 90
]--
Input unit
CP 2
1
CP2
R
2.
Connector
SMS6PW-5
CP 13
ll a | a | 4 | 5 ( a
1 2 3 4 5 6
CP 13
J91
CPI
CPI
1 J 3 I 3 i 11 5 i
1 2 3 4 5
TP 1 M4 screw terminal
R
|9
TP 2 M4 screw terminal
EON EOF COM
200VAC, X'P. 50 Hz or
200/220VAC, 10.50 Hz
(o)
ON/OFF button
538
APPENDIX 1
8) Input unit
The input unit receives AC input power signal and ON/OFF button signal. It
feeds the ON-OFF controlled AC power to the control unit and peripheral
units.
Fuse
u.v.w
3$ input /f
for servo
-CKO-
L'
-OJO-
Magnetic contactor
ON/OFF-controlled
input
0.3 A
niiIa
05
co
ON
button 0 O EON
n I Qr-
o O
o O
OFF
button O
O
EOF
FA -
'
TP2
To servo
} nit
i
:
CP 2
o o (3P, black) I
a
2
CPI
H K
(6P, white)
I
CP2 I
(6P, black)
1
CP3 l
(3P, black)
CPU
CPIS
Master PCB
--11/110
Master PCB
Power
supply
unit
cpn
Power
supply
]|D
COM
FB
| o Io
p Ip Ip
transformer
O O O O
ON/OFF button is
mounted on MDI
panel in case of
standard type or
14 color CRT/
MDI unit.
I I
"TL
200/220VAC, 10
200/220VAC, if
umt
CP 4 I
(3P, black)
]iD\
CP21
Standard type or
14 color CRT/
MDI unit
CPU
Separate tape
reader
CP5
(3P, black)
CPG -il
- (3P, white) J|
I
i
i
A
Input unit is
bounded by
a dotted line
OI
ON/OFF controlled
200/220VAC
CP 31
TPI, TP2
M4 screw terminal
Alarm signal
I/O unit
Tl
M3 screw terminal
539 -
--
10/100
APPENDIX I
PA
PB
c) CP6
I/O
ALB
ALA
d) CPI
1
1
iii)
connector, black
(made by Nihon Burndy)
3-pin
2
2
3
3
4
4
5
5
6
6
ON/OFF
ON/OFF-controlled 200/220 VAC, 1i> power supply can be obtained from
EXR/EXS terminals of terminal board TP1 of the input unit as shown in the
The
block diagram.
By connecting an electromagnetic contactor (to be prepared by machine
tools builder) to these terminals, the servo power supply can be turned on
and off in synchronization with the NC power supply.
Suppress the current to be lower than 0.3A.
540
APPENDIX 1
CRT/MDI
NC
CRT/MDI unit
CA9 (MR 20RFD)
CA4 (MR-20RMD)
1 *KCM11
2 *KCM00
8 *KCM02
9 *KCM03
3 *KCM01
4 *SW06
10 *SW07
11 *SW05
5 *SW04
12 *SW03
6 *SW02
13 *SW01
7 *SW00
14 *KCM04
15 *KCM05
2 *KCM00
16 *KCM06
3 *KCM01
17 *KCM07
18 *KCM08
]pe, I
6 *SW02
20 *KCM10
7 *SWOO
14
2 HSNC
15
3 VSNC
16
17
OV
5 VDOl
12 OV
J 62
I I
4 VD02
16
17
18
12 *SW03
13 *SW01
19
20
14
9 0V
15
16
10 OV
17
0V
18
5 VDOl
19
18
12 0V
19
13
13
20
7
M4 Screw terminal
CP 15 (SMS 6RN-4)
3
5
4
2
1
0
11 *SW05
1 VD03
OV
10 OV
4 VD0 2
10 *SW07
15 *KCM05
8 OV
8 OV
3 VSYN
9 *KCM03
14 *KCM04
CN1 (MR-20RMD)
1 VD03
5 *SW04
+ KCM09
19
2 HSYN
4 *SW06
8 *KCM02
+ 24
J 78
+24
541
20
APPENDIX 1
2) Connection to standard
CRT/MDI
NC
Standard CRT/MDI
Optical cable
COP 3
COP1
CP3
i
R
SMS3PK-5
2
S
J 76
CP3
rc0 O
COM
EON
EOF
ON
OFF COM
2
S
ON
M4 screw terminal
@3
Oi O
. i=COM
<5>
1
R
CP21
OFF
M4 screw
terminal
542
tn
3
G
APPENDIX 1
CRT/MDI unit
NC
COP1
Input unit
TP2
M4 screw terminal
COP3
M4 screw terminal
EON
EOF
COM
ON
OFF
COM
ONI
J77
ON
n_n
M4 screw terminal
SMS3PK-5 connector
2
p_n
COM
CP 3
ON 2 OPF1 OFF2
/
J7 6
max
200
in
- 543
200 A
200B
200 A
200 B
OFF
APPENDIX 1
b)
100/110/120
series
CRT/MDI
CNC
CD13
Signal
CD13
MRE20-RMA
MRE20-RMA
Input unit
TP2: M4 screw terminal
EON
EOF
M4 screw terminal
COM
ONI
ON2
OFF1 OFF2
ON
COM
COM
Power ON/OFF
OFF
ON
COM
OFF
I
Short using a short bar.
Remove the connection
attachment between EOF
and COM when connecting
a
cable.
SMS3PK-5
Input unit
CP3
2
1
200A
(Note 1)
(Note 2)
M4 screw terminal
200 B
3
G
200 A
200 B
200 A
200B
Power supply
2
A power cable 30/0.18 (0.75 nuiT) and over in gauge should be used.
For the signal cable, see the next page.
544
APPENDIX 1
NC
CP 1 4
1
24E
COP2
ID
CP14
]Q
Optical cable
{] COP4
Connection unit 1
CP51
J 79
CP 51
2
1
24E OV
OV
SMS3PN-5
CP52
connector
Z_
5V 5V OV OV 24V 24V
CP52
CDD1
CD
Connector
FAS-50-17
J 70
J 69
[
CP 55
CDD2
Connection
unit 2
CP 55
1
5V 5V OV OV 24\ 24V
545
Connector
SMS6PN-5
APPENDIX 1
5) Connection to
I/O
unit
I/O unit
NC
COP2
Optical cable
[
SMS6P-1
fa[
CP 5
1
R
2
S
3
G
2
3
1
A LA ALE
J 73
CP5
Connector
SMS3PWS-5
CP 6
CP31
Connector
Connector
SMS3FK-5
546
PA PB
T 1 M3 screw terminal
ALA ALB
ALA ALB
J74
CP6
CP31
APPENDIX 1
MRE20-RMD
CA2
Note) (CA2A, CA2B)
OV
14
SC
15
*SC
16
PA
17
*PA
18
PB
19
*PB
Name of
signal
8
2
OV
9
3
OV
10
+5V
+5V
11
Contents
SC, *SC
PA, *PA
PB, *PB
12
6
+5V
13
20
n
NC
CA2(1)(2)(3)
CA 2 (4)(5)(6)
CA 2 (16)
CA2 (17)
Position coder
input
CA 2 (18)
CA 2 (19)
CA 2
CA2
as
-6 ov
rs
r\
+ 5V-
fl
PA
*PA
N (*PA)
C (PB)
PB
R (*PB)
B (SC)
>I<PB
SC-
*SC-f
P (*SC)
I OG
Earth plate
(Cable clamp)
547
APPENDIX 1
CA3
1
14
OV
8
2
3
15
9
HB1
10
HA2
+5V
HB1V3
17
11
HB2
12
HA3
13
HB3
Contents
HAK3
16
OV
+5V
HA1
OV
Name of
signal
18
19
+5V
20
NO
Manual pulse
generator
CA 3 (8)
A5
-O HA 1
4b, =Lra|;rs:.o,
CA 3 (9)
CA 3 (1)
Power supply
4> OV
CA 3 (4)
+5V
-1 -A 3
4 HA 2
OH
output for
M.P.G
CA 3 (10)
Manual pulse
generator
CA3 (11)
CA 3 (2)
OV
Power supply
output for
CA 3 (5)
M.P.G
-1-5 V
CA3 (12)
Power supply
output for
M.P.G
CA3 (13)
O4
-O 3
Manual pulse
generator
----_ _.....
A4
HB3
CA3 (3)
AoV
CA3 (6)
4>+5V
--T-6 5
.......
-O 6 3rd manual
pulse generator
04
O3
/
NC earth plate
(Cable clamp metal)
548
APPENDIX 1
MRE20-RFD
CA1
14
*ALMS1
ALMS 2
10
*SPAL1
11
*
*ALMS 4
ENBLS2
16
17
*SPAL2
*ALMS8
18
12
13
19
20
CAl (15)
CAl (4)
CAl (8)
Spindle alarm
VCMDS,
ES
*ALMS K
S8 *C0MS
FANLIC spindle
servo unit
ALM1
<5 * SPA LI
DA 2
VCMDS
ES
-x-ALl
*ALMS 1
CAl (9)
t
A
*AL2
* ALMS 2
CAl (10)
zr
ALM2
X-SPAL2
CAl (7)
CAl (19)
*SPAL1,
*SPAL2
A ENBLS2
output
100 n
Spindle enable
ENBLS1
CAl (17)
impedance
ENBLS1,
ENBLS2
Note 2
CAl (2)
12V, 2mA
ES
*COMS
VCMDS
Contents
signal
15
ENBLS1
Name of
*AL4
*A LMS 4
CAl (11)
-X\A L 8
*ALMS 8
CAl (13)
COM
*COMS
>
>
(Note 1)
(Note 2)
549
APPENDIX 1
and
tape
reader
without
reels
Tape reader
DB-25S-T
1
MR-20LMH or
MR-50LMH
ER
13
A
JL 10. 11 11
RD SD
14
15
16
18
17
20
lfl
or
30
RS CS DR
37
SD
RD
10
38
CD
39
40
41
11 RDY
43
42
SD RD SG ER
Connector. DB-25P
Lock plate: D110278
Made by Japan Aeronautical
,
Electronic Co.)
12
13
14
15
16
17
18
19
20
21
22
23
24
25
M3 screw
terminal
CP4
1
200A 200B
200A 200B
]
(Nihon Burndy)
SMS3PK-5
(Note 1)
(Note 2)
(Note 3)
FQ
CD2 (MR-50RF)
35
1
2
3
4
5
6
DR
7 SO
8
CD SO DR CS RS
34
Made by Japan
Aeronautical
Electronics Co.
CD1 (MR-20RF)
3
with
550
G
Q
APPENDIX 1
10/100
b) Connection between
Tape reader
8.
MR 20LMI-I
1 2. 1 I 5.
or MR-50LMH
RD SD
14 15 16
CD.
10
RD SD
14 I 15 I 16
18 19 20
SG DR CS RS
17
11 12 13
17 18 19T20
SG DR CS RS
or
CD
MR-20LFH
SD RD SG ER
CNT8
CP4
1
on
]
(Nihon burndy)
SMS3PK-5
(Note 1)
(Note 2)
(Note 3)
ER
ER
10 11 12 13
6.
551
APPENDIX 1
c) Connection between
interface
11/110 control
11/110
Connector
Connector
MR50LPH
MR50LMH
unit
CD5
J 80
without reels
CTX
MR50F
MR SOM
Connector
SMS6PN-5
CP14A
J 81a
Nihon burndy
(6-pin, brown)
Connector
SMS3PK-5
CP4
Nihon burndy
(3-pin, black)
(Note 1)
(Note 4)
+ 24V
ov
+ 5V
+ 24 V
0V
+5V
M3 screw terminal
200 A
200 B
(Note 2)
(Note 3)
J 81
M4 screw terminal
CP14A.
Tape reader
+5V
+5V
+5V
+5V
OV
OV
OV
OV
+24V
+24V
+24V
**
Tape reader
Connection of J81
CP4
1
- 552
APPENDIX 1
11/110
d) Connection between
Connector
11/110
PAS- 50- 17
without reels
J 80
CAT
Connector
SMS 3 PIC- 5
CP4
1
J 81
553
APPENDIX 1
2 4 axes
MS 3 106B- 18- IS
NC
Position display
MR 20LFH
CA 11
External reset
INPUT
cD
(If required)
J 82
Signal cable
W
EXR
EXS
TP 3
(Input unit)
J 83
O
Power cable
(AC200)
M4
R >
o
S O')
co
w Y
a <
M3
M3
Max 50m
a
a
a
a
CA11
1
2
4
5
6
7
MR20RM
14
OV
OV
DD1
10
DD2
11
DD4
12
DD8
13
DWT
15
OV
16
RSI
17
RS2
Name of
signal
19
RS4
Contents
DDHDD8
Data
DWT
Data strobe
RSKRS5
Reset input
18
RS3
0V
OV
RS5
20
554
o o
o
i
APPENDIX 1
2/3-axis position
display
INPUT
INPUT
A
DD1
DD2
DD4
DD8
DD1
DD2
DD4
DD8
DWT
RSX
RSY
RSZ
DWT
RSX
RSY
RSZ
OV
Connector:
PSB
OV
OV
CANNON
MS3102A-18-1P
14
OV
OV
DD1
10
DD2
OV
15
OV
16
RSI
17
RS2
11 DD4
5
6
7
a Position
RESET
12
DD8
13
DWT
19
RS4
RS5
20
OV
display external
18
RS3
reset input
RESET
M3 screw terminal
M3 screw terminal
RESET
M3 screw terminal
555
APPENDIX 1
11/110
In case of
skip
series
CA8 MR20RM
1
2
3
4
5
HSKP1
HSKP2
OV
0V
HSKP4
10
HAE1
11
OV
OV
HAE3
14
HSKP3
15
0V
16
HAE2
17
OV
Name of
signal
Contents
HSKPl'Wj
HAEH3
18
12
19
OV
13
20
2
3
HS01
8
HS02
OV
OV
HS04
14
HS03
15
OV
Name of
signal
HS0K03
HS04
16
10
17
OV
11
18
12
6
19
OV
20
OV
13
FS 10
KS 1 1
C A 8(1} C A 8(1)
High-speed
signal input
C A 8 (2}
C A 812)
C A 8 (8)
C A 8 (8)
C A 8(9)
C A 8(9}
C A 8(11)
C A 8(11)
USKIM
OV
HSKP2
OV
HSKP3
C A 8 (13 C A 8(19
High-speed
measuring
position
arrival signal
input
C A 8 (3)
C A 8 13)
C A 8 ('!)
C A 8 ('ll
C A 8(1)
CA8M
C A 8 (2) C A 8111)
C A 8 (3)
C A 8(19
C A 8 19)
C A 8 (11)
C A 8 (Hi
C A 8 (S)
C A 8(19
CA8(6)
OV
HSKP4
OV
HAE 1
ov
HAE 2
OV
HAE 3
OV
Contents
556
APPENDIX 1
12) Connection of magnetic switch system reference point signal (11 series)
CA12 MR20RM
1
2
3
OV
14
8
ZD4
ZDS
10
ZD1
11
ZD2
12
ZD3
OV
Name of
signal
15
OV
ZDKZD5
16
Contents
17
18
19
13
20
NC
CA1 2(10)
CA 1 2 (if
CA 12(12)
CA1 2(8) !
CA1 2 (9)
CA 1 2(1)
point signal
ZD2
2nd-axis reference
point signal
ZD 3
3rd-axis reference
point signal
ZD4
4 til-axis reference
point signal
ZD5
5 th-axis reference
point signal
OV
CA1 2 (2)
C A 1 2 (3)
1st-axis reference
ZD 1
OV
OV
14
15
16
4
TTY 3
10
OV
17
11
18
5
12
19
6
TTY2
7
TTYl
13
tS]
20
557
APPENDIX 1
I/O
CA15[
IF01B
I/O module
(IF01B used)
Powver
module
CA16[ \\
MR50F
0
10
CA15[j}
CA16[ (]-
IF01B
I/O module
MR5 0M
Power
module
0
10
CA15[ DCA16 Q-
IF'OIB
I/O base unit #1
I/O module
(IF01B used)
Powvei
dulc
0
10
CA15[ []CA16[
IF01A
I/O module
Powver
dulo
nil
r~i
COP 4
Optical
fiber cable
COP2
NC
558
Note:
rs>
IFOIBI . ]CA1S [
Tower
IFOIBI
JCAISD
Power
rnMR50F
CA16 [ [p-,
IFOIBI
(IF01B is used)
IFOIBI
ICAISC
Powcr|
[CAI;
Power
CAI6[ Q-
CAI6[ D
o
e
10
10
10
10
'
IFOIB|
power
IF01Bim|CAl5[ CM
1CAIS[ o
Power
CA16[ 0-
(IF01B is used)
10
10
10
(i)
Power
CA16[ 0
CA15[
IF01B
10
IFOlBj
ICA15[ 0
Power
CA16[
CA16[ D
H-
CA1C D
CD
H-
SQ
S3
3
3
fD
IF01K
CA15
Power
Q-*
IFOIBI
IFOIBIPower. CA15[ 0J
CA16[ D
IFOIB!
CA16 [
(IF01B is used)
lCAI5C El
Power
10
10
10
10
Power
-.
CA16[ [j
CAISI; D
CA16[
o*
S3
CL
H*
CD
n
CD
I
Ln
J81
Ln
\o
10
COP 2 A
(IF04C)
COP 2D
OOP 20
CA16[
COPC'C
:c
.[
COP 2A
COP-i
LLs
IFOIA!Power|CAIS[ 0
:FftJC
OOP2D
10
IFOIA|
|CA15[ Q
Power
CA16[
10
ICAISC D
IFOIAIPower
S3
o
D
10
]CA15[
Power
IFOIA]
CAl
CA16[
CO
fD
O
Ml
cn
OP 4
OP 4
Optical fiber
cable
fD
COP4
COP 4
COP 4
COP4
COP 4
C3COP4
<Q
CD
h-1
OQ
T3
cn
COP2
(Note 1)
NC
2)
Interface module (IF)$C) for optical interface expansion is mounted on based unit #0 in group 0
as an example. It can be mounted on any type of base unit and arbitrary shot NO other than No. 0.
Cable VOZ should be shorter than 1.5 m. It should be separated from I/O signal of power I/O
module in wiring.
>
M3
2
Fig. 1. 8 (b) I/O unit signal connecting diagram (2)
(When several groups are used)
APPENDIX 1
3)
I/O
CA 1 6
Connector for
CA1 6
CA1 5
1 9
2 6-
O 2
3 6-
<? 3
Pin number
Pin number
49 O-
-i 49
6-
50
50
Signal cable connection diagram between main unit and I/O unit
560
-O'
H
I/O unit
H-
rr
T5
=3
IF01A Power
module
(0
T1
I/O module
ALC
AID
SMS3PK-5
CP5
1
+24E
A
T
CP5
SMS3RK-4TK2
ON
ALC
ALD
0>
rr
H-
M3
cu
p.
3
cw
M4
3
3
rt
3-
o
Cfi
rc
o
Hi
CP 3 1
BURNDY
SMS 3RWS-4D28
3
3
SMS6P-1
CP 6
M3
SMS3PWS- 5
CP6
1
Tap
BURNDY
1
GND
CP3 1
Crimp-style
terminal
TT
G
G
PA
PB
o
cn
CO
rt>
Note 1:
Note 2:
Note 3:
BURNDY
SMS6RA- 2TK2
3
3
H*
r+
>
ta
2:
Ln
J 74
Hrt
T 1 M3
I/O module
CP5
[XTc
T3
ALD
CP 31 Q|GND
TP
BURNDY
O
rt
T 1 M3
I/O module
Power
SMS3RWS-4D28
ALC
ALD
E24E
Additional
SMS3PK-5
Power
input unit |==j
CP91
CP31
B==,
H*
Q|GND
M4
R
INPUT
M4
_3_
CP 31
T
S
J 80
PA
T1 M3
ALC
in
09
-{
PB
BURNDY
SMS6RA-2TK2
-t-24E
rt
o GND <
rr
rD
03
J 80
BURNDY
CO
SMS 3RK-4TK2
CP 9 2- CP 96
T
s
R
T1 M3
_3_
o j
rD
J73
CP94
J 73
CP9S
I/O module
Power
Hi
ALC
ALD
+24E
CP31 O GNP o-
BURNDY
SMS3RK- 4TK2
SMS6P- 1
CP96
M4
J 80
SMS3PK5
J 82
and 80.
4) One additional power input unit
can control I/O unit power input.
(Max. 4 sets)
CP91
CP92
][}
........
ALD
SMS6P- 1
J 73
CP93
R
S
J73
CP92
Power
CL
H*
CP 31
IT
I/O module
SMS3PK-S
CP91
AC
3
ft)
CP6
SMS6P-1
ON
N3
O
O
J 80
SMS3PWS -5
BURNDY
Ln
rD
sd
SMS6P-1
SMS3RK- 4TK2
J 82
53
~24E
CPS
1
.2.
ALC ALD
SMS3PK-5
Power
I/O unit power connection diagram (When several i/O units are employed)
CD
(D
<CD
Ji
o
cr
co
CD
C
3
H-
rt*
cn
>
ns
M
Z
O
X
APPENDIX 1
Voltage input
o~d:iq;
K*
'
i.
VP1
IP1
Q-
--COM1
1MQ
1M(3
250(3
PQ1
o4
VP2
IP2
COM2
Channel #0
Channel #1
lMfl
1M(3
X
250(2
FG2
Multi
plexer
Current input
0/20n
[3k
I
IP3
10
COM3
11
Channel #2
1M(2
1MQ
Note 1.
Note 1:
VP 3
X
250(3
vV FG3 A 12
j
VP1
13
IP4
14
COM4
15
Channel #3
1M(2
1M(3
X
250(3
FG4
16
PGI
21
563
AMP
A/D
Converter
APPENDIX 1
7) Analog output module connection
DA 0 2 A/D A 0 3 A
Voltage output
Voltage'
AMP
Channel
D/A
#0
converter
VP1
--
VN1
1
f
T l
\
Note 1.
10 k
or more
IP1
Current
AMP
Load impedance
10 kn
INI
m
5
VP 2
Voltage
AMP
Channel
#1
D/A
converter
VN2
&
Current output
Curren
AMP
IP2
500 n
Voltage
AMP
Channel
#2
D/A
converter
i
i
10
11
VP3
12
VN3
13
IP 3
14
IN3
or less
IN2
FQ
Load impedance
500 fi
4r
Current
AMP
4r
15
564
CO
l"d
H H*
O ft
rt H*
S'
OQ
3
3 3
ft)
Positioning module
Servo
Input power
AC220V, 30
trans
{|[
CV1
M series
SSS
unit
CN2
former
Emergency stop
T1
rt
H- I
oo
(D
o'
M 3
O 3
a.
n>
rt
H-
H- O
CF 1
3 3
2.
n n
00
tt
3
ID DC motor M series
i
ui
O'
Ul
o1
r!
a
n
in
3
r!
(Limit switch)
Machine
(Limit switch)
T1
<
o
3
o
o
>
m
Fig. 1.8 (i)
cr
Foi motor
For feedback signal MS3102A-28-20P
for 10M,
20M, 30MH
MS3102A-20 29P
1
.+* ;s
-3
- y / -t -y
a
/L
Ki\ H PCS
K fit 3i K FT/.
+ S K +5
A
ov
C| -FS
D
II
ov RjOHl s 0111
: Mil -20 14 A
3
2
PROYl ENBL1 ovti
1
MR-20LMH
TSA VGMU
VRDY1
10
11
12
13
14
16
15
17
PRDY2 ENBL2 0VL2 VRDY2
/
in
MR-20LFH
SMS6PW-5 (Housing)
RC16M-SCT3 (Contact) v
13
19
20
TSB
OV
X
I
Ln
O'
ON
OKI
7
6
+5V +5V (TL2)
| Al | A2 | A2j
17
15
16
18
19
PCZ *PC% PCA *PCA PCB *PCB
14
Signals in (
20
for OM, 5M
3
3
ft)
rt
CX.
H*
OQ
DC motor
M series
9 9 9 9 9 9
13
10
11
12
OH 2 (TSA) (TSB) (TL1) (TIP)
Note 3
iil
sq c
? 9 9
b-*
RM15WTR-4P (HIROSE)
1 lA> |g|A2
for 00M
CN2 ( SMS6RW- 3)
T~i~ 3 | 4 | 5 } 6
18A CT |lSB fTCHltTOHj
.|1S5U1-
MR- 20LFH
A2
rt
i<
T1 M4 screw terminal
CPI : MR-20RMA
4
1
3
2
ov +5V
ov
OV
F A2
A Al b
COM
I.' A 1 E
G_ A2 H
MS3102A-18-10P
C A1
T OV
(3V1
11
]Q
Emergency stop
SO
31
3b
run
? ?
47
rai2
Hotel? ?
I 4? 1 4X [ 44
CdT
47 i 48 I 4f) 1
Note 1;
i
2
6
i
220V 200V 220V 200V 220V 200 V Note 2
i
t
Tl: M3 screw terminal board
1
T ?
220VAC, 3-phase
Note 3:
Note 4:
Note 5:
Machine tool
(Limit switch)
00M-30M: 100VAC,20VA
(90VA when power is on)
30MH
100VAC.40VA
>
-c
'0
cn
Z
2
Fig. 1.8 (j)
Servo
cvi
control
unit
cm
J53
CN2
Note 1
CZD
-"4
(Limit switch)
T1
-0
0
for servo
ii
n
CN5
Ln
Ob
oTo- 100VAC
CN6
CF1
Emergency stop
{J52)
T1
former
Velocity
Positioning module
(Velocity control unit)
Input power
220VAC, 3-phase
trans
J51
AC servo motor
d.
Machine tool
(Limit switch)
&
>
ns
m
t?
X
><
Fig. 1.8 (k) Total connecting block diagram of the positioning module (When AC servo motor is used)
Positioning module
Motor line
RM15WTP-4S
MR-20LFH
_L
T
12
11
15
16
17
13
16
20
19
J3
Mp.[l5|ra|l6|
MR-20LWFH
OV
ONI : MR-20RMA
1I I'ltJW 1 1 2| HMU.1
COM
li.
MR-20LMH
7_
VCMD
OW.I
'W
Ujwuivi |5l
|D|IIU \s\
|6
b[
|20j OV
SMS6PW-5
ov
OV
\7, 3
/\
OHl
OH 2
11
15
16
PC2 + PCZ
A
I
Ln
MR-LFH
OV
9
+5V
f5V
10
17
11
+5V
12
13
18
19
20
/
J
(Housing)
0[
Note 4
*PCB
jl9PCB)j SG
cj
J +5V K +5V
L|C4 M
ov
ov
P C2
c[cT
PCA B PCB
P PC2
E
2_
CT
_5_
2_
A PCA;B PCB
EPCBJF PCZ
G *PCZ
J +5V k --5V
L]
T[
CV P
CV
DPCA
H|
M!
R|OHI js
A.
* fOT
*-0T
COM
A2 | A3
......
CT
18B
~T
51 | 52
2_
(D
20, 30
Al
Al
A2
A2
A3
A3
Model 30R
rr
3
Qhu
CTQ
&3
o
1
r-t
i-4
rt
AC motor series
100VAC, 1-phase
Note 2:
18A
CT
18B
_s_
_6_
18A
CT
18B
? ? ?
A
3
3
>
o
CO
18A
Note 1:
1 ? ?
Model 0, 5
cp
<Lb
|p~
5D
h-*
Emergency
TT
A2
C
r*i
31 i 32
A3
Note:
stop
fa
GO
rr
H*
_6_
<h
OA
C8
OH2
CN2 : SMS6RW-3
ISA
*DC
CN5 : MR-20RFD
l|OV 1 2 1 ov [3[ ov |4| P5V|5[5Vj6j-P5V[7l
14 j
A1
A3
(Straight type)
MS3 108B20-29SW
(Elbow type)
RC16M-SCT3
(Contact)
MS3106B20-29SW
7i
CF1 : MR-20RMA
A3
Il3 [X
12
111!
\[8[CHlj9jCH2
M |p cz\s5 *PC2WPCA tm*PCAna PCB psSPcaao
MR- 20LWMH
AZ
t!3lCOM[X
Feedback signal
CN6 : MR-20RMD
1! 0V 2 OV 3 OV 4
Al
o
2
rr
O
w
Note 2
O9O9OO
-200VAC, 3-phase
o->
Fuse
Machine tool
>
TJ
*0
w
Fig. 1.8 (!) Total connection diagram of the positioning module
2
X
APPENDIX 1
Positioning module
Receiver circuit
(insulated type)
+ direction overtravei
limit signal input
overtravei
- direction
signal input
limit
T 1 (I)
*DEC
RV
T 1( 2)
*+OT
RV
T1 (3)
RV
-6
-O
T 1 (4)
E. 24VDC
<5
COM
569
10%
APPENDIX 1
CAl 4 1MR-20RMA
1
OV
OV
OV
Note 1
+P
14
15
Note 2
Note 2
Note 1
Note 1
*+P
16
-P
17
Note 2
13
MR-20LFH
Detective
J1
Note 1
pulse
*-P
18
generator
19
20
ME
CSP COM1
Machine
J2
(magnetic
cabinet)
Note 1) Connect either +/- pulse (+P.*+P, +P.*P) or phase A/B pulse (PAS.*PAS,
PBS.*PBS) of the detection pulse generator to the pulse counter module.
The pulse which is not used must be connected as follows:
A. When
+/- pulse
+5
+5
B. When phase
is not used
+ 5 .5
\(}/Svv)
PA 16
}lOOIRlOOft
(iAm
(HW)
*PA
*+p
Aio
PB .18
*-p<y-
*PBO
_P
is not used.
+5ii
+p
A/B pulse
0V(U-
OV
Note 2) When using the +5V for the detection pulse generator, the capacity max
imum is 350 mA. In case it exceeds 350 mA, the power supply must be
prepared at the machine tool builder.
Fig. 1.8 (n) Pulse counter module total connecting diagram
570
APPENDIX 1
b) Connection between the detection pulse generator and pulse counter module
(when phase A/B pulse is used)
Puse counter module
'v
OPA
Phase A pulse
signal input
CA 14(17)
CA 14(18)OPB
PBp-
C A 14(19)
*PBA
CA 14(14)
MKSA
CA 14(15)
,*MKS A
<b*PB
OMKS
Marker
signal input
0*MKS
Line receiver
SN75115
PAQ.
>KPAA.
0*PA
Phase B pulse
signal input
(Note 1)
CA14U6)
Line drive
SN75113
equivaler
CA 14(4)
CA14(l)
CA14(5)
CA14(2)
CA12(6)
+ 5VO-
-Q+5V
OV A
-OOV
+ 5V Q-
0+5 V
OV
OV
AL5V
H-5V
CAW (3)
OVA
Ground
571
APPENDIX 1
CA14(8)
+ pulse
signal input
Q+P
+Pp-
CA 14(9)
*+PQ-
CA 14(10)
O-P
- pulse
signal input
CA 14(11)
0*-P
* P(>
CA 14(14)
*MKS
MKSA.
A+MKS
*MKSA
CA14(4)A + 5V
+ 5V 6-
Marker detection
signal input
CA 14(15)
Line receiver
SN75115
CA14( 1)
AOV
CA 14(5)
0 + 5V
CALK 2)
ovA
+ 5VA
Oov
OVA
CA14(6)
0+ 5 V
CA14(3)
OV
+ 5VQV.
ovA
(Note 1)
Grounding
572
Line driver
SN75113