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KNPC SULPHUR HANDING FACILITY PROJECT,

MAA REFINERY, KUWAIT

Document No:
MS/5712/SE/08

INSPECTION & TEST PLAN FOR PILE SPLICING & MISCELLANEOUS WORK

ITP No: QP/5712/QC/02


Sr.
NO
1

ACTIVITY

Format No: QF/5712/QA/01

CHARACTERISTICS TO BE
VERIFIED

Identification of Pipe
Heat No., Size, Dia, etc as per
Materials (API 5L X52 /
Specification
EN10219 S355J2H)
Identification of
welding electrodes,
Material Specs, Batch Number,
filler wire, flux
Size
materials
WPS & PQR
Qualification

All essential variables as


specified in the AWS D1.1

REFERENCE DOCUMENT

ACCEPTANCE
CRITERIA

VERIFYING
DOCUMENT

Inspection Stage
AFCONS

DAELIM

KNPC

FEED Technical Specification


API 5L & EN 10219
Doc. No.: 73236-SPEC-403 & IFC
(as applicable)
Drawings

Material test
certificates

R/M

Approved WPS

Approved WPS

Manufacturer
certificates

R/M

AWS D1.1 & FEED Technical


Specification Doc. No.: 73236-SPEC403, DEP 30.10.60.18-Gen Welding
of metals

AWS D1.1

Applicable WPS

R/M

Welder
Qualification
Welder Qualification
Quality of the joint
Approved WPS, AWS D1.1
AWS D1.1
Records / Welder
certificates / welder
ID
Heat number,Size,Bevel angle, Drawing Nos.,
Fit Up Inspection
Approved welding
Fit-Up inspection
root gap and face, squareness,
Report
procedure, Drawing.
marking of Joint number
Approved WPS
(Attachment-A)
Pipe Dia, Check for welding
Weld Visual
Welding Visual Inspecti defects, material damages, if
Approved WPS & AWS D 1.1
AWS D1.1
Inspection Report
any
(Attachment-B)
FEED
Specification
Pile Final
Pile Final straightness
No.:
73236FEED Technical Specification Doc. Doc.
Straightness
Straightness Report
No.: 73236-SPEC-403
Inspection
SPEC-403
Max
(Attachment-C)
deviation: 1/1200
NDT
(RT / UT)
AWS D1.1
& FEED Technical
Specification Doc. No.: 73236-SPEC- AWS D1.1
NDT (RT / UT )
Quality of the joint by NDT
Reports by NDT
403
Agency
Quality of the joint by NDT,
NDT (RT / UT)
AWS D1.1
& FEED Technical
Specification Doc. No.: 73236-SPEC- AWS D1.1
Repair weld
marking of joint as repair R1,
Reports by NDT
403
R2..
Agency
Welding of any
Check for welding defects,
external structural
Approved WPS & AWS D 1.1
AWS D1.1
material damages, if any
attachments to pile

NDT (PT / MPT ) of


10 external attachment
removal area

Quality of the joint by NDT

AWS D1.1
& FEED Technical
Specification Doc. No.: 73236-SPEC- AWS D1.1
403

NDT (PT / MPT)


Reports by NDT
Agency

11 Release for Installation

Quality Records incl:fitup, weld


visual, NDT, painting reports

Release for Pile


FEED Technical Specification Doc.
Relevant IFC drawings
No.: 73236-SPEC-403
driving

AFCONS
Legends: R- Review, WWitness, M- Monitoring, HHold

Name
Signature
Date

DAELIM

KNPC

KNPC SULPHUR HANDING FACILITY PROJECT,


MAA REFINERY, KUWAIT

Document No:
MS/5712/SE/08

INSPECTION & TEST PLAN FOR PILE SPLICING (Material: API 5L X52)

Annexure-A

ITP No: QP/ 5712 / QC/ 02


Sr.
NO

ACTIVITY

Format No: QF/5712/QA/01

CHARACTERISTICS TO BE VERIFIED

ACCEPTANCE
CRITERIA

REFERENCE DOCUMENT

Surveillance Points
VERIFYING DOCUMENT

Afcons-QC

DAELIM

KNPC

Material test certificates

R/M

Approved WPS

Manufacturer certificates

R/M

FEED Technical Specification Doc.


No.:
73236-SPEC-403
&
IFC MTC
Drawings

Pipe Materials

Heat No., Size, Dia, etc as per


Specification

Electrodes Materials

Specification, Batch Number., Size Approved WPS

WPS & PQR


Qualification

All essential variables as specified


Specification Doc. No.: 73236-SPECin the AWS D1.1
403

AWS D1.1

Applicable WPS

Welder Qualification

Quality of the joint

AWS D1.1

Welder Qualification
Records / Welder
certificates / welder ID

Fit-Up inspection

Approved welding
procedure

Fit Up Inspection Report


(Appendix-B)

R/M

AWS D1.1

Weld Visual Inspection


Report (Appendix-C)

Specification
Pile Final Straightness
No.:
73236Report (Appendix-D)
SPEC-403

AWS D1.1 & FEED Technical

Approved WPS

Heat number,Size,Bevel angle,


DRG.Nos.,
root gap and face,Marking of Joint
Approved WPS
number
Pipe Dia, Random Checking of
Welding Visual Inspectio Inter pass temp., Weld visual
Approved WPS & AWS D 1.1
inspection

FEED

Pile Final straightness


Inspection

As per AWS D1.1

FEED Technical Specification Doc. No.:


Doc.
73236-SPEC-403

NDT (RT / UT )

Quality of the joint by NDT

AWS D1.1
& FEED Technical
Specification Doc. No.: 73236-SPEC- AWS D1.1
403

Painting for weld joints

Acceptance of NDT report for


welds, surface preparation, DFT

Drawing & approved M.S. for


Coating

Quality Records incl:fitup, weld


visual, NDT, painting reports

FEED Technical Specification Doc. No.:


Relevant IFC drawings Release for Pile driving
73236-SPEC-403

10 Release for Installation

NDT (RT / UT) Reports by


NDT Agency

FEED Technical
Painting Inspection Report
Specification Doc.
No.: 73236-SPEC-403

Legends: R- Review, W- Witness, M- Monitoring, H- Hold


Prepared by
Name
Signature
Date

AFCONS

DAELIM

KNPC