Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.250.919

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No:

Project Rev.: C

Page 2 of 13

5887

QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION

05.01.09

As per Site Condition, Issued for Review

SK

EO

AG

IFR

18.12.08

As per Site Condition, Issued for Review

SK

EO

AG

IFR

08.10.08

Ready For Construction

SK

EO

AG

RFC

08.03.08

Ready For Construction

BR

UA

ZG

RFC

26.11.07

Issued for Company comments

BR

AU/MC

ZG

ICC

23.11.07

Issued for Review

BR

AU/MC

ZG

IFR

20.11.07

Issued for Internal Review

BR

AU/MC

ZG

IIR

Date

Description

GAMA
Rev.
No.

Project
Rev
No.

Prepared Checked Approved

By
By
By
ORIGINATOR

Status

Document Title:

ITP FOR PAINTING AND COATING

LINDEGINEERING AG
Document No.

Contractor

Gama Qatar Co. W. L. L.

LOC470
GAM

ITP

QAC

GTL

032

Org.
Code

Doc.
Type

Disc.
Code

Geogr.
Area

Seq.
No

Rev.
No

Project Document Number: T-4.250.919

Vendor Code

Rev No: C

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-032

C2 ASU Construction Works

ITP FOR PAINTING AND COATING

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test Frequency

1.0

METHOD STATEMENTS/PROCEDURES

1.1

Method Statements /
Procedures Preparation

2.0
2.1
2.2

2.3

Prior to start of
activity

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

Subcontractor Method
Statements / Procedure

Project
Requirements

QA/QC

T.4.305.119
T.4.250.916

Painting inspector

Calibration Test certificate

QA/QC

Calibration Test
Certificates

Ability to blast and

paint in accordance
with manufacturers
technical data sheets

Painting inspector

Qualification
Certificates

DEP 30.48.00.31;
T.13.376.799,MSD
S Manufacturers
Technical data
sheet, certificates

Painting inspector

T.13.376.799
DEP 30.48.00.31
Manufacturers
recommendation.

Painting inspector

CONTROL OF INSPECTION, MEASURING AND TESTING EQUIPMENT

Blasting and Painting
Standard practice and
Once per shift
Equipment Inspection
safety
Calibration of test
instruments
Coating personnel
qualification.
Blaster
Paint Applicator

3.0

MATERIALS CERTIFICATES

3.1

Verification of Paints,
Thinners, colors and
Abrasives

3.2

Storage and handling of

Paints & Abrasives

T-4.250.919 Rev. C

Each Inspection

100%

100%

Daily

User Manual of test Equipment

manufacturer

Standard Practice and

Safety

T-4.250.900,
T- 4.250.916

T-4.250.900,
T- 4.250.916

DEP 30.48.00.31;
T.13.376.799
DEP 30.48.00.31;
T.13.376.799

Page 4

MAR,MSDS
GAM-QCR-QAC-GTL-051

Visual confirmation

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-032

C2 ASU Construction Works

ITP FOR PAINTING AND COATING

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

4.0

1.1.1.1 INSPECTIONS

Test Frequency

Reference Document

Every 4hrs or
weather change

T-4.250.900,
T- 4.250.916

Acceptance Criteria

Responsible Party

Verifying Documents

Painting inspector

GAM-QCR-QAC-GTL-055

Painting inspector

GAM-QCR-QAC-GTL-055

Environmental Conditions
Dry Bulb
Temperature

4.1

Wet Bulb
Temperature
Relative Humidity
Substrate
Temperature

DEP30.48.00.31,
T.13.376.799
Manufacturers
recommendation.

Air temperature of
Compressed air
Surface preparation prior
to application of coating
systems
4.2

Surface Profile
and cleanliness
Max. Time
between end of
blasting and
application of
primer (4 hrs.)

T-4.250.919 Rev. C

100%

T-4.250.900,
T-4.250.916

T.13.376.799
DEP30.48.00.31
ISO 8501:SA 21/2
ISO 8501-1:SA 3
ISO 8504-2

Page 5

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-032

C2 ASU Construction Works

ITP FOR PAINTING AND COATING

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

In process inspection of
primer coat/first coat
a ) Paint system
verification
4.3

b ) Wet film thickness

c) Dry Film Thickness
d) Adhesion check (if
applicable)

Test Frequency

Reference Document

T.13.376.799
a)100%
b)100%

T-4.250.916,
T-4.250.900

c) Para 3.5.1
d) Para 3.5.3

Acceptance Criteria

T.13.376.799Para 3.5
DEP30.48.00.31Para 6
Manufacturers
recommendation &
ISO 2409, ASTM
D4541

Responsible Party

4.4

In process inspection of
intermediate coats & min.
Time b/w the application
of different coats

GAM-QCR-QAC-GTL-055

GAM-QCR-QAC-GTL-167

Painting inspector

GAM-QCR-QAC-GTL-167

T-4.250.900
T-4.250.916

Manufacturers
recommendation &
ISO 2409, ASTM
D4541

Painting Inspector

d) Adhesion check
Para 3.5.3

T-4.250.919 Rev. C

DEP30.48.00.31
T.13.376.799

b) wet Film
Thickness 100%
c)Dry film
Thickness Para
3.5.1

GAM-QCR-QAC-GTL-055

T.13.376.799
a) Visual Inspection

Verifying Documents

Page 6

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-032

C2 ASU Construction Works

ITP FOR PAINTING AND COATING

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test Frequency

Reference Document

Acceptance Criteria

Responsible Party

Verifying Documents

GAM-QCR-QAC-GTL-055

GAM-QCR-QAC-GTL-167

Painting Inspector

GAM-QCR-QAC-GTL-053

H H

Painting Inspector

GAM-QCR-QAC-GTL-056

H H

Painting Inspector

GAM.-QCR-QAC-GTL-056

H H

T.13.376.799
a) Visual Inspection

4.5

In process inspection of
final coat of film
thickness, colour, coating
system,

b) wet Film
Thickness 100%
c)Dry film
Thickness Para
3.5.1

T-4.250.900
T-4.250.916

DEP30.48.00.31
T.13.376.799
Manufacturers
recommendation

Painting Inspector

d) Adhesion check
Para 3.5.3
4.6

Wet sponge holiday

testing (if applicable)

100%

T-4.250.900
T-4.250.916

4.7

Hot Dip Galvanizing

touch up

100%

T-4.250.900
T-4.250.916

4.8

Inspection of repair /
touch up of paintings
/coatings. (Field joints of
Above ground & buried
carbon steel lines etc)

100%

T-4.250.900
T-4.250.916

T-4.250.919 Rev. C

DEP30.48.00.31
T.13.376.799 Para
3.5.2
No holidays
DEP30.48.00.31,D
EP30.48.40.31,BS
EN ISO 1461 (or)
ASTM A 123
T.13.376.799
DEP30.48.00.31
Manufacturers
recommendation

Page 7

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-032

C2 ASU Construction Works

ITP FOR PAINTING AND COATING

S. GAMA QATAR

X. CONTRACTOR QC

DATE: 05.01.2009 REV. G

C. COMPANY

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

4.9

Color coding and

stenciling of identification
on equipment / piping.

100%

T-4.250.928

4.10

Final Coating inspection

& Punch Listing

100%

T-4.250.900
T-4.250.916

4.11

4.12

Flawless Start-up Initiative

(FSI) - Cleanliness

Disposal of high risk wastes

such as catalyst drums,
chemical drums for first fill,
paint cans

T-4.250.919 Rev. C

Test Frequency

Internal Cleaning

100%

Reference Document

T.13.377.360 Rev E
& T.4.096.688
T.13.377.450-Construction
waste Management
Procedure

Acceptance Criteria

T.13.376.799
DEP30.48.00.31
Project
Requirements
T.13.376.799
DEP30.48.00.31
Visual confirmation
No external materials
inside the pipe &
Internal Cleaning
before lifting into
Structure.
Check & ensure in
Hazard area
,flammable area any
paint material

Responsible Party

Painting Inspector

Painting Inspector

Site Engineer

Painting Supervisor

Page 8

Verifying Documents

Visual

Visual

C2 ASU PEARL GTL PROJECT

RAS LAFFAN INUSTRIAL CITY
MAR
(Material Acceptance Report)
Project: QSGTL PEARL GTL PROJECT

MAR No.:

Date:

Manufacturer:
PO/Subcontract
Number :
Description of the Proposed Material:
Nos:

QTY:
Note:

Civil / Buildings

Mech. / Piping

Civil

Involved
Discipline:

Mechanical

Electrical

Instrumental

Welding

Others

..

Location & Usage of the Delivered Material:

Applicable Specifications & Technical Details:

Proposed material complies with applicable project specification

Attachments:

Inspection Report
Release Note

Yes

Mill Certificates

Data Sheets

No

Others

Comments:

Carried out By
Accepted By

GAMA REP.
VENDOR REP.
LINDE REP.
QSGTL REP.

GAM-QCR-QAC-GTL-051

DATE

NAME

SIGNATURE

C2 ASU PEARL GTL PROJECT

Q A T A R

RAS LAFFAN INDUSTRIAL CITY

PINHOLE & HOLIDAY TESTING REPORT

Subcontract Ref.:

Report No.

Item Description:

Inspection Date:

Item Location / Area:

Test Code No.:

System:

ITP No.:

Subsystem:

Ref.Drg./Doc.

Used Measuring and test equipment ref. (if applicable):

HOLIDAY DETECTOR
DETAILS
Make: _________
Date

Identification No.:
Pipe
T.D.F.T
Ident. No.
Dia (inch) Microns

K.V.Range:
KV
Settings

H.D Result
Damages
Pinholes

Remarks:

Accepted By

ORGANIZATIONS
THIRD PARTY
REP.
GAMA REP.
LINDE REP.

QSGTL or its PMC

REP.
GAM-QCR-QAC-GTL-053

DATE

NAME

SIGNATURE

Remarks

C2 ASU PEARL GT PROJECT

RAS LAFFAN INDUSTRIAL CITY
PAINTING INSPECTION REPORT

QATAR

Report No.:
Item Description:
System:
Item Location / Area:
Ref. DWG / Documents:
Used Measuring and test equipment ref. (if applicable):
Working Conditions
Internal / External

Inspection Date:
Test Code No.:
Subsystem:
ITP No.:
Paint Spec:

Compr. Air Temp.

Time (hrs.)
Air
WB
O
Temp
( C)
DB
Dew Point (O C)
Relative Humidity %
Metal Temp. (O C)

1. Hygrometer

Insp. Equipment Used

Identification #

2. DP / RH Calculator
3. Temperature Gauge
4. Hypodermic Needle
Gauge
5. Surface Profile Gauge
6. WFT Gauge
7. DFT Gauge

Surface Cleaning with fresh water

SURFACE PREPARATION

PROFILE MEASUREMENT TAPE

From: ________________hrs.
To: ________________hrs.

Grit Blasting
Machine Sl.No.
Nozzle Pressure
Grit Type

Wire Brushing
Manual / Power
Grade
mm
PSIG
Surface Finish
Surface Profile
Microns
*PAINT APPLICATION
From: ______________ hrs. To: _______________ hrs.
Manual / Auto

Coating Manufacturer:

Paint:

Batch No.

Product/Coat

Mix
Ratio

Application
Methods

Airless Spray Machine Sl. No.

Total
Colour
WFT DFT
DFT

Overcoat
Time

A.
B.
Intermediate A.
Coat
B.
A.
Top Coat
B.
Further Inspection Required:
Conducted :
Corrective action if necessary:
Primer

Accepted By

ORGANIZATIONS

DATE

NAME

THIRD PARTY REP.

GAMA REP.
LINDE REP.
QSGTL or its PMC REP.

*Priming application will be done within 4 hrs after surface preparation.

GAM-QCR-QAC-GTL-055, Rev-1

SIGNATURE

Q A T A R

C2 ASU PEARL GT PROJECT

RAS LAFFAN INDUSTRIAL CITY
REPAIR & TOUCHUP PAINTING
INSPECTION REPORT

System:
Item Description:
Item Location / Area:
Subsystem:
Ref. DWG / Documents:
Used Measuring and test equipment ref. (if applicable):
Working Conditions
Internal / External

Report No.:
Inspection Date:
Test Code No.:
ITP No.:
Paint Spec:
Insp. Equipment Used

Identification #

1. Whirling Hygrometer
Time (hrs.)
Air
WB
O
Temp
( C)
DB
Dew Point (O C)
Relative Humidity
%
Metal Temp. (O C)

2. DP / RH Calculator
3. Temperature Gauge
4. WFT Gauge
5. DFT Gauge

SURFACE PREPARATION
From: ________________
To: ________________

Method of
Cleaning

PAINT APPLICATION
From: ______________ hrs. To: _______________ hrs.
Coating Manufacturer:

Paint:

Batch No.

Product/Coat

Mix
Ratio

Application
Methods

Airless Spray Machine Sl. No.

Total
Colour WFT DFT
DFT

DATE

NAME

Overcoat
Time

A.
B.
A.
Intermediate
B.
A.
Top coat
B.
Remarks:
Primer

Accepted By

ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL or its PMC REP.

GAM-QCR-QAC-GTL-056, Rev-1

SIGNATURE

QATAR

C2 ASU PEARL GT PROJECT

RAS LAFFAN INDUSTRIAL CITY
ADHESION INSPECTION REPORT

Report No.:
Item Description:
System:
Item Location / Area:
Ref. DWG / Documents:

Inspection Date:
Test Code No.:
Subsystem:
ITP No.:
Paint Spec:

1. Type Of Inspection:-

2.Inspection Item:-

3.Inspection Results:-

4. Remarks:-

ORGANIZATIONS

Accepted By

THIRD PARTY REP.

GAMA REP.
LINDE REP.
QSGTL or its PMC
REP.

GAM-QCR-QAC-GTL-167

DATE

NAME

SIGNATURE