Desalination
journal homepage: www.elsevier.com/locate/desal
Veolia Water Systems Ibrica, S.L., c/ El Electrodo 52, Rivas-Vaciamadrid, E-28529 Madrid, Spain
Environmental Engineering Group, Departamento de Ciencias y Tcnicas del Agua y del Medio Ambiente, E.T.S. Ingenieros de Caminos, Canales y Puertos, Universidad de Cantabria,
Avenida de los Castros s/n, E-39005 Santander, Cantabria, Spain
a r t i c l e
i n f o
Article history:
Received 23 June 2011
Received in revised form 26 October 2011
Accepted 30 October 2011
Available online 2 December 2011
Keywords:
Pretreatment
Reverse osmosis
Filtration
Silt density index (SDI)
Modied fouling index (MFI)
a b s t r a c t
Reverse osmosis (RO) has emerged as an alternative treatment in industrial water production. However, RO
systems need suitable pretreatment to avoid membranes fouling. A demonstration study was conducted to
assess improvements to RO pretreatment in the water treatment plant of a steel factory. Various pretreatment options, resulting from the combination of the existing treatment with different ltration stages,
were tested. The silt density index (SDI) and the modied fouling index (MFI) were used to evaluate the performance of the different congurations. Throughout the experimentation period, it was not possible to assess the SDI of the ltration inlet water due to the high colloidal fouling, while the inlet MFI ranged from 9
to 458. Results showed that the dual-stage in-series ltration, including two pressurized lters, provided
the best results, achieving SDI values lower than 5 and efuent MFI values lower than 1 under optimized operating conditions. Considering the fact that the MFI is a more accurate measurement as it takes into account
the cake ltration mechanism, we conclude this conguration was able to provide enhanced RO pretreatment
with a higher quality than the minimum required, despite the SDI not being lower than 3 with a reliability of
90%.
2011 Elsevier B.V. All rights reserved.
1. Introduction
1.1. Reverse osmosis pretreatment for surface water
Industrial processing water is used in numerous applications
which may require different qualities of water. Examples include
cooling water, water for rinsing and chemical production, boiler feedwater, puried water, and water for injection, just to mention a few.
Commonly, on a chemical plant or within a factory a central water
production unit provides the basic amount of water at several different qualities. More and more, these water supply units use surface
water such as that from rivers or reservoirs, instead of ground or
well water in the production of industrial process water as well as potable water [1]. The type and amount of contaminants depend on the
feedwater source, and surface water is usually rich in particulates,
suspended colloids and organic matter.
High purity water is primarily utilized in the power industry for
feeding super critical boilers and combined heat and power systems.
In addition, the removal of silica is essential to prevent deposition and
mechanical failure in steam generating systems. High purity water is
also used in various industrial applications where cleaning of components is required [2].
Electrodeionization or ion exchange are the most common technologies for obtaining high purity water but deionization is increasingly being carried out by reverse osmosis followed by additional
purication [2]. While an ion exchange system is effective in producing water with low ionic content, the combination of reverse osmosis
with the use of a mixed bed resin offers economic advantages over
using only ion exchange technology [2,3].
However, RO systems are less exible in terms of the inlet water
required quality than the aforementioned ion exchange systems, suitable pretreatment being essential to achieve complete removal of all
the very nely dispersed organic and inorganic particulate matter;
otherwise, the RO membranes become fouled. Membrane fouling negatively affects plant performance, not only in terms of the operational
parameters such as a reduction in permeate ow and an increase in
the pressure drop, but also with respect to cost, with regular chemical
cleaning being required or even replacement of membranes when the
fouling is irreversible [46].
Selecting the best type of RO pretreatment is not straightforward. It
depends on the water source as well as on the pretreatment technique
itself and, sometimes, it requires previous trials in order to ensure the
success of the investment [7]. Usually, sources such as open sea water
intake, lakes, rivers and wastewater are susceptible to rapid changes
in suspended and dissolved solids loadings and, as such, are complex
50
to treat [8]. For this reason, it is advisable to obtain long term data on
the water to be treated before choosing the type of pretreatment [4].
For many years, conventional surface water treatment, based on
various treatment stages, such as disinfection, coagulation, occulation, sedimentation, dual-media ltration, mono-media ltration, biologically active ltration, double stage ltration and cartridge
ltration, has been regarded as the suitable pretreatment for RO systems. Nowadays, however, membranes (microltration or ultraltration) are also considered as an option for RO pretreatment [4,7]
because they usually enable higher rates of removal of bacteriological
contaminants and other particles than the well-known conventional
technologies [810]. Despite their advantages, the choice of membranes as RO pretreatment is not always justied; it depends on the
source water. In particular, many of the membrane systems currently
available tend to become fouled, and therefore require frequent
cleaning or redundancy to cope with this [4].
1.2. Fouling potential measurement
For conventional treatments including ltration, turbidity is the
parameter usually used to check the performance of the system. Unfortunately, there is normally little or no correlation between turbidity
and the fouling tendency. Therefore, other measurements, like the silt
density index (SDI), should be used to predict the fouling potential of
RO feedwater [8,11,12].
According to the standard of the American Society for Testing
Material (ASTM) [13], the SDI test consists of passing feedwater
through a 0.45 m microltration membrane in dead end ow at a
constant pressure (207 kPa) and determining the rate of membrane
lter plugging. The SDIT is calculated from the following equation:
h
SDIT
%PF
1 tti
T
x100
vs V plot is less linear, and the rst observed linear region is used
for the MFI calculation [17].
The membrane manufacturers recommend that the MFI value is
less than 1 to control membrane fouling with a maximum allowed
value of 4 [16]. Moreover, most studies measuring MFI are based on
a target value lower than 1 [6,12].
1.3. Objectives
The feedwater of the RO plant of a steel factory in Spain was tested
after various extended pretreatment processes in a demonstration
study lasting 8 weeks. The objective of this study was to reduce the
RO feedwater fouling potential by improving the previous ltration
stage. Different RO pretreatment congurations, resulting from the
combination of the existing physicalchemical treatment with different ltration stages that were available in the demonstration plant
(pressurized dual-media ltration and/or pressurized three-layer ltration) were tested.
This paper analyzes both the SDI and the MFI results with a reliability of 90% and a condence interval (CI) of 95%. For inlet water the SDI
could not be measured due to the high colloidal fouling, while both
indices were calculated for the ltered water. Objectives were established based on the following target values for the pretreatment
congurations:
i)
ii)
iii)
iv)
Among these target values, i) and ii) represent the minimum quality allowed by membrane manufacturers, while iii) and iv) represent
the optimum conditions for the RO performance.
T
2. Experiments
51
The following paragraphs describe the different congurations studied in this research. For all congurations, the lter inlet ow rate was
2.7 m 3/h, that corresponds to a ltration velocity of 13.6 m/h. Fig. 2
summarizes the main characteristics of each conguration.
2.2.1. Conguration 1
The rst conguration consisted of the dual-media lter (F1)
working alone. For the coagulation in line prior to the lter both organic coagulants were tested, namely poliDADMAC (Hydrex 6761)
and polyamines (C581).
2.2.2. Conguration 2
The second conguration consisted of the three-layer lter (F2)
working alone. In this case, organic coagulants used for the coagulation in line were the same as in conguration 1.
2.2.3. Conguration 3
The third conguration consisted of the two pressurized multimedia
lters working in series, that is, the dual-media lter followed by the
three-layer lter. For the coagulation in line, prior to the lters, the Al
based coagulant (Hydrex 3210) or the organic coagulant (Hydrex
6761) were used, both of them followed by a occulant (Hydrex
Table 1
Filters main characteristics.
Support layer
Filtration layers
6521) added to F2. In this case, the rst lter (F1) works as the coagulation stage and the second one (F2) as the polishing treatment.
Pressurized dual-media
lter (F1)
Pressurized three-layer
lter (F2)
Material
Height
Material
Height
Material
Sand
354 mm
Sand
254 mm
Anthracite
Height
398 mm
Material
Height
Material
Height
Material
Height
Material
Height
Sand
366 mm
Garnet
165 mm
Sand
173 mm
Anthracite
265 mm
During the demonstration study, two different periods were distinguished. First, the three proposed pretreatment congurations
were evaluated for inlet water type 1, each of the congurations running for a week. Then, based on the results achieved, only the best
congurations, found to be 2 and 3, were repeated with inlet water
type 2 for two weeks.
The process performance in the demonstration plant was monitored, on the one hand, by equipment controlled online via a SCADA
system, including pressure sensors, ow meters, a pH meter and
level sensors. On the other hand, the inuent and efuent quality
was monitored by manual measuring of the parameters required to
calculate SDI and MFI. The microltration membrane used for these
measurements was the Millipore HAWP with a pore size of 0.45 m.
We propose to discuss both the SDI and the MFI values in this
paper as there were some cases in which the SDI could not be calculated due to the high colloidal fouling. A total of 36 inlet water MFI
values were calculated and on the lters efuent 39 MFI and 135
SDI values were obtained.
52
Value
Meaning
1
2
1
2
3
Z: Test
14
Table 3
Characteristics of water to be treated in the demonstration plant.
Parameter
Water type 1
Water type 2
pH
Conductivity (S/cm)
Total hardness (F)
Calcium hardness (F)
Total Alkalinity (F)
Langelier saturation index (20 C)
Turbidity (NTU)
Iron (mg/l)
Manganese (mg/l)
Aluminium (mg/l)
Orthophosphate (mg/l)
Total phosphate (mg/l)
7.98
361
16.3
11.2
11.0
0.3
0.79
0.22
0.033
0.01
0.01
0.19
7.87
358
15.3
10.5
11.6
0.4
0.93
0.01
0.026
0.01
0.01
0.19
53
Table 5
Results classication according to the objectives.
1250
INLET MFI
1000
750
500
Reference
SDI b 5
MFI b 4
SDI b 3
MFI b 1
2.3.1
1.3.1
2.2.1
1.2.1
1.2.2
1.1.1
250
0
16
17
18
19
20
21
22
23
Week
Fig. 3. Demonstration plant inlet MFI data (95% CI for the mean).
Variable
TEST 1.1.1 MFIIN
TEST 1.1.1_MFIF1
140
120
100
Flocculant
Coagulant
Coagulant
Reference Conguration Coagulant
(X.Y.Z)
Hydrex6761 C581 (mg/l) Hydrex3210 Hydrex6521
(mg/l)
(mg/l)
(mg/l)
MFI
Table 4
Summary of tests.
80
60
1.1.0
1.1.1
1.1.2
1.2.0
1.2.1
1.2.2
1.2.3
1.2.4
1.3.0
1.3.1
1.3.2
2.2.1
2.3.1
1
1
1
2
2
2
2
2
3
3
3
2
3
0
2
0
0
2
3.6
4.6
0
0
0
2
2
0
0
0
2
0
0
0
0
2
0
0
0
0
0
0
0
0
0
0
0
0
0
0
15
0
0
15
0
0
0
0
0
0
0
0
0
0.05
0.05
0
0.05
40
20
0
1
10
20
30 40 50 60 70
80
90
Percentile
Fig. 4. MFI values vs. percentiles for test 1.1.1.
95
99
54
Variable
TEST 1.2.1 MFIIN
TEST 1.2.1_MFIF2
120
100
4
MFI
140
80
3
60
40
2
1
10
20
30 40 50 60 70
80
90
99
95
Percentile
20
For inlet water type 2, as for inlet water type 1, the F2 efuent SDI
was less than 5 and the F2 efuent MFI was less than 4 with a reliability of 95%, with a Hydrex 6761 dose of 2 mg/l.
Again, the results obtained with the other coagulant (C581) were
worse, resulting in an F2 efuent SDI higher than 5 and an F2 efuent
MFI higher than 4. Thus, as in conguration 1, none of the established
target values were reached with this coagulant.
In tests carried out without coagulant, as in the previous tests, the
F2 efuent SDI and MFI were higher than 5 and 4 respectively so once
again none of the objectives were achieved.
10
20
30 40 50 60 70
80
90
95
99
Percentile
Fig. 6. MFI values vs. percentiles for test 1.2.1.
than 5. Due to this poor SDI result, this coagulant was not considered
for other tests.
In tests carried out without the addition of chemicals (coagulants
or occulant), as in the previous tests, the F2 efuent SDI and MFI
were higher than 5 and 4 respectively so none of the objectives were
achieved.
Table 6
Statistical parameters.
Conguration
Test
Data group
Mean
SD
AD
Test 1.1.1
Test 1.2.1
Test 2.3.1
40.5
29.9
3.8
40.5
1.3
2.4
144.4
0.7
3.0
44.4
39.1
0.5
44.4
0,9
0.8
66.7
0.1
0.7
8
3
11
8
6
40
13
3
19
0.931
0.320
0.363
0.931
0.439
3.237
0.526
0.209
0.986
0.009
0.233
0.373
0.009
0.184
0.005
0.145
0.547
0.01
After testing the different RO pretreatment congurations, the following conclusions can be drawn.
Conguration 1 enabled an SDI lower than 5 to be obtained with a
coagulant dose (Hydrex 6761) of 2 mg/l but the MFI was too high,
with values around 80. Thus, this conguration only fullled objective i).
With Conguration 2, SDI values lower than 5 and MFI values
lower than 4 were obtained, by adding a coagulant dose (Hydrex
6761) of 2 mg/l before the three-layer lter. Hence, it fullled objectives i) and ii).
Finally, conguration 3, operating with a coagulant dose (Hydrex
3210) of 15 mg/l before the dual-media lter combined with a
We have again plotted the best results, in this case in Figs. 8 and 9.
As in the other gures, in Fig. 8 circles and squares depict the MFI distribution for the inlet water (Test 2.3.1_MFIIN) and the F2 efuent
(Test 2.3.1_MFIF2) respectively, and in Fig. 9, squares represent the
F2 efuent SDI distribution (Test 2.3.1_SDIF2).
For inlet water type 2, the F2 efuent SDI (Fig. 9) was less than 5
with a reliability of 95% and less than 3 with a reliability of 50%; in
this case, the F2 efuent MFI (Fig. 8) was less than 1 with a reliability
of 95%, with a coagulant dose (Hydrex 3210) of 15 mg/l before the F1
and a occulant dose (Hydrex 6521) of 0.05 mg/l before F2. Thus,
conguration 3 allowed objectives i), ii) and iv) to be achieved, but
not objective iii) for the pretreated water. Similar MFI results have
been obtained with two lters in series in other studies [6].
For inlet water type 1, the F2 efuent SDI was also less than 5 but
the F2 efuent MFI was less than 4 with a reliability of 95%, with a coagulant dose (Hydrex 3210) of 15 mg/l before the F1 and a occulant
dose (Hydrex 6521) of 0.05 ppm before F2.
On the other hand, the results obtained with another coagulant
(Hydrex 6761) before F1 and with a occulant dose (Hydrex 6521)
of 0.05 ppm before F2 were worse, the SDI for F2 efuent being higher
0
1
10
20
30 40 50 60 70
80
90
Percentile
Fig. 7. SDI values vs. percentiles for test 1.2.1.
95
99
250
Variable
TEST 2.3.1_MFIIN
TEST 2.3.1_MFIF2
200
150
MFI
References
100
50
0
1
10
20
30 40 50 60 70
80
90
95
99
Percentile
Fig. 8. MFI values vs. percentiles for test 2.3.1.
55
10
20
30 40 50 60 70
80
90
95
99
Percentile
Fig. 9. SDI values vs. percentiles for test 2.3.1.
occulant dose (Hydrex 6521) of 0.05 mg/l before the three-layer lter, provided the best results. It achieved SDI values lower than 5 and
MFI values lower than 1 fullling objectives i), ii) and iv).
Therefore, congurations 2 and 3 achieved, under optimum operating conditions, the minimum quality allowed by membrane manufacturers for feeding the RO membranes. Accordingly, these congurations
can be considered an acceptable RO pretreatment.
None of the congurations achieved both objectives iii) and iv),
established by the membrane manufacturers for optimum RO performance. However, conguration 3 enabled the target value in objective iv) to be reached. This target is based on the MFI which takes
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